Industrial Automation and Wireless IoT
Industrial Automation and Wireless IoT
by Fredrik Stålbrand
BERG INSIGHT RESEARCH TEAM ABOUT THE AUTHOR
Fredrik Stålbrand, M2M/IoT Analyst Fredrik Stålbrand is an IoT/M2M Analyst with
([email protected]) a Master’s degree in Industrial Engineering
and Management from Chalmers University
Johan Fagerberg, Principal Analyst of Technology. He joined Berg Insight in
([email protected]) 2016 and his areas of expertise include
cellular hardware, IoT platforms and IoT/M2M
applications in the industrial markets.
OFFICE
Viktoriagatan 3 ACKNOWLEDGEMENTS
S-411 25 Gothenburg Advantech, Altair Engineering, Belden,
Sweden Bosch, C3 IoT, Digi International, Device
Insight, Eurotech, Exosite, FreeWave
CUSTOMER SERVICE Technologies, Hitachi, IBM, InHand
Phone: (46) 31 711 30 91 Networks, INSYS Microelectronics, Maestro
E-mail: [email protected] Wireless Solutions, Moxa, NetModule,
Web: www.berginsight.com Newtrax Technologies, OleumTech, Opto 22,
Oracle, PTC, Relayr, Robustel Technologies,
SAP, Secomea, Sierra Wireless, Software AG,
Published in Sweden in January 2019 Telit, Wind River
Index
Table of Contents
Table of Contents ......................................................................................................................... i
List of Figures .............................................................................................................................. v
Executive summary ..................................................................................................................... 1
1 The industrial automation industry ...................................................................................... 3
1.1 Introduction to industrial automation........................................................................... 3
1.2 Factory and process automation................................................................................. 4
1.3 Factory and process operations.................................................................................. 5
1.4 Industrial automation system overview ....................................................................... 6
1.5 Industrial automation evolution ................................................................................... 8
1.6 The industrial automation market ................................................................................ 9
1.7 Industrial automation market segments .................................................................... 11
1.7.1 Industrial software ............................................................................................... 12
1.7.2 Industrial control systems ................................................................................... 13
1.7.3 Automation equipment and instrumentation....................................................... 14
1.7.4 Industrial robots .................................................................................................. 14
2 Wireless IoT solutions in industrial automation ................................................................. 17
2.1 Wireless automation infrastructure ............................................................................ 17
2.1.1 Facilities segment................................................................................................ 19
2.1.2 Service segment.................................................................................................. 21
2.1.3 Network segment ................................................................................................ 22
2.2 Operations management ........................................................................................... 29
2.2.1 Production and process management ............................................................... 29
2.2.2 Business management........................................................................................ 30
2.3 Equipment management and regulatory compliance............................................... 30
2.3.1 Equipment diagnostics and maintenance planning ........................................... 31
2.3.2 Security and Safety ............................................................................................. 31
2.3.3 Regulatory compliance ....................................................................................... 32
2.4 Business models and project strategies ................................................................... 32
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Index
List of Figures
Figure 1.1: Examples of industrial automation market verticals ................................................. 5
Figure 1.2: Examples of factory and process operations ........................................................... 6
Figure 1.3: Industrial automation system overview .................................................................... 7
Figure 1.4: Industrial automation market value (World 2008–2017)........................................... 9
Figure 1.5: Industrial automation market value by region (World 2017) .................................. 10
Figure 1.6: Business activities of key global automation vendors............................................ 12
Figure 1.7: Annual shipments of industrial robots (World 2008–2017) .................................... 15
Figure 1.8: Operational stock and density of industrial robots by region (World 2017) .......... 16
Figure 2.1: Overview of wireless IoT infrastructure in industrial automation ............................ 18
Figure 2.2: Examples of field, control and network devices ..................................................... 20
Figure 2.3: Example of service segment in a connected automation system .......................... 22
Figure 3.1: New connected nodes in industrial automation by technology (World 2018) ....... 36
Figure 3.2: Unit shipments and installed base by equipment category (World 2017–2023) ... 37
Figure 3.3: Unit shipments and installed base by technology (World 2017–2023).................. 38
Figure 3.4: Unit shipments and installed base by region (World 2017–2021) ......................... 40
Figure 3.5: Major vendors in the industrial communications market ....................................... 42
Figure 3.6: Key data for industrial communications and control solution providers ................ 49
Figure 3.7: M&As in the industrial communications sector (2011–2018) ................................. 51
Figure 3.8: Major industrial automation vendors ...................................................................... 52
Figure 3.9: Key data for companies active in industrial automation......................................... 54
Figure 3.10: M&As in the industrial automation sector (2015–2018)........................................ 55
Figure 3.11: Mobile operators by IoT subscriber base (World Q2-2017) ................................. 58
Figure 4.1: Endress+Hauser’s WirelessHART gateway and adapters .................................... 73
Figure 4.2: Example of a data acquisition solution using GE MDS devices ............................ 77
Figure 4.3: Simplified overview of the Kuka Connect platform................................................. 84
Figure 4.4: Mitsubishi’s iQ Platform .......................................................................................... 85
Figure 4.5: Pepperl+Fuchs’ WirelessHART products .............................................................. 88
Figure 4.6: Yokogawa’s gateways and wireless access point based on ISA100.11a .............. 96
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Figure 5.1: Acksys’ AirLink industrial Wi-Fi access point ....................................................... 100
Figure 5.2: Advantech’s WISE-3620 wireless IoT Wi-Fi network gateway.............................. 103
Figure 5.3: Example of an operation monitoring solution based on Contec’s devices ......... 111
Figure 5.4: Eurotech’s IoT architecture................................................................................... 115
Figure 5.5: National Instruments’ WSN gateway and measurement nodes .......................... 132
Figure 5.6: Opto 22’s Groov EPIC system .............................................................................. 136
Figure 5.7: Cellular remote connectivity to an RTU via the new TC CLOUD CLIENT ............ 138
Figure 5.8: IoT solutions in Altair’s SmartWorks suite ............................................................ 149
Figure 5.9: The FogHorn architecture..................................................................................... 156
Figure 5.10: The Watson IoT Platform .................................................................................... 159
Figure 5.11: PTC’s ThingWorx platform .................................................................................. 165
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Summary
Executive summary
Wireless technologies are integrated into a wide range of devices that can be used
throughout an automation system, from the supervisor level all the way to the control and
field levels. The devices can be broadly divided into two segments: automation equipment
and network equipment. In the automation equipment segment, high-volume product
categories featuring wireless communications capability include instrumentation such as
industrial sensors, as well as wireless I/O and field devices that connect to sensors, actuators
and machines. Important product categories within the network equipment segment are
wireless access points, gateways, routers and switches.
The adoption of wireless solutions in industrial environments is often a gradual process and
an initial deployment typically comprises clusters of wireless devices connected to an existing
wired network. Although wired networking solutions are still predominantly used for industrial
communications between sensors, controllers and systems, wireless solutions are widely
used as wire replacement in hard to reach or hazardous areas, on moving machine parts and
on portable equipment. Proprietary radio solutions have traditionally been used to support
these use cases and is still used in many applications today. Standardised wireless
technologies such as Wi-Fi, 802.15.4 and Bluetooth have advanced to become the leading
wireless technologies for industrial applications. Cellular technologies based on 5G could
expand the addressable market for wireless communications as it allows for deployments
where requirements related to bandwidth, latency or capacity cannot be fulfilled today.
Berg Insight estimates that annual shipments of wireless devices for industrial automation
applications including both network and automation equipment reached 4.6 million units
worldwide in 2018, accounting for approximately 6 percent of all new connected nodes.
Growing at a compound annual growth rate (CAGR) of 16.3 percent, annual shipments are
expected to reach 9.9 million in 2023. The installed base of wireless devices in industrial
automation applications is forecasted to grow from an estimated 21.3 million connections at
the end of 2018 to 50.3 million connected devices by 2023.
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Major providers of wired industrial network equipment also offer wireless solutions to enable
customers to monitor and control devices wirelessly in parts of the plant that are normally not
connected to the control room due to accessibility or wiring costs. These include Siemens,
Cisco, Belden, Moxa and Phoenix Contact, which all offer comprehensive portfolios of
industrial wireless devices such as routers, gateways and wireless access points. These
companies typically partner with large automation vendors as a go-to-market strategy. Cisco
has for example developed the Ethernet and IP-networking based architecture for industrial
Ethernet applications – Converged Plantwide Ethernet (CPwE) – together with Rockwell
Automation. Additional providers of industrial Wi-Fi devices are Acksys, Advantech, Antaira
Technologies, Beijer Electronics Group, Data-Linc, Hilscher, HMS Networks, INSYS
Microelectronics, MB Connect Line, MC Technologies, NetModule and Red Lion Controls.
Cellular and unlicensed ISM radio solutions are typically used for data acquisition and
backhaul communications in distributed automation applications. The largest provider of
cellular IoT gateways and routers in the industrial space include Sierra Wireless, followed by
Cradlepoint, Cisco, Digi International, InHand Networks, HMS Networks, Maestro Wireless,
GE’s industrial communications group GE MDS, Robustel Technologies, Advantech,
MultiTech Systems, NetModule and Eurotech. Major vendors of proprietary radio solutions
are GE MDS, FreeWave Technologies and Banner Engineering.
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Chapter 1
End users of automation solutions are present throughout a large number of industries,
ranging from electronics manufacturing to chemical refining. As a growing number of
manufacturing companies are today looking at digitalising their operations to drive further
productivity gains, the automation industry is investing heavily in the development of
solutions to help customers gather data from machines, design products faster and optimise
processes. The automation industry hosts a variety of different types of players. The product
and service portfolios range from complete integrated systems down to single hardware and
software components part of automation systems.
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Progress within control and monitoring solutions have had great impact on manufacturing
industries since the 1960s and today’s advancements within edge and cloud computing, as
well as communication technology are driving industrial automation even further. The price of
computing power are decreasing and the advancements in wireless and wired network
technology enables manufacturers to capture, visualise and analyse data in order to utilize
resources more effectively.
An automation system enables communication between PLCs, field devices, control devices
and control systems. The intelligence of these systems has traditionally been centralised, but
modern automation equipment enables local control and distributed intelligence for increased
flexibility, improved response times and lower requirement on central computing power.
There are still many applications where centralised solutions are the better choice, but
distributed intelligence, increased connectivity and better utilisation of captured data can be
important strategies in order to meet increasing demand for leaner manufacturing processes.
Typical process industries where a continuous process converts raw materials to finished
products include chemical, pulp and paper and oil and gas industries. Some of the
equipment and machines used in these verticals are shared while others are used exclusively
in one of the verticals. Industrial robots and CNC machines are for example typically
exclusively used in factory automation whereas instrumentation products such as flow and
temperature sensors are typically used in process automation.
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Examples of factory operations are metal casting, moulding, pressing, forging, bending,
drilling, milling, grinding, coating, welding, soldering, screwing and press fitting. Other main
factory operations which often are subject to automation are material handling, test activities
and control operations. Measuring, test and control operations are central within process
automation. Further examples of automated process operations are separation, filtration,
crystallization, blending and material changing operations such as altering of temperature or
pH.
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The vast amount of devices and systems used in an automation system include business
systems such as Enterprise Resource Planning (ERP) systems, Product Life Management
(PLM) systems and Material Resource Planning (MRP) systems as well as specialised
automation and control systems such as Manufacturing Execution Systems (MES),
Manufacturing Operations Management (MOM) systems and Supervisory Control and Data
Acquisition (SCADA) systems. Typical devices used in automation systems include PCs,
Human Machine Interface (HMI) panels, industrial computers, control devices, robots, drives,
sensors, valves, relays, switches and networking equipment.
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The process control and control device levels constitute the control level in an industrial
automation system. This is where the automation programs are executed by PLCs, PACs,
DCSs and industrial PCs through SCADA and MES/MOM systems. The control layer has I/O
devices and gateways to be able to communicate with field devices via industrial protocols
and to the supervisor levels via IP. The control layer also contains Human Machine Interface
(HMI) terminals where operators monitor and control the automation process. The field level
contains devices such as actuators and sensors which communicate directly with PLCs, often
through industrial protocols.
At the plant level there are mainly standard computing devices with standard operating
systems such as Microsoft Windows, iOS and Android. These devices run various industrial
software applications for setting parameters, and visualising and managing the manufacturing
process. Furthermore, it is at the plant level where process and control systems interact with
enterprise level business systems such as ERP and MRP systems. Communications is most
often carried out through standard enterprise IP networks via Wi-Fi or Ethernet LAN
connections. Latency and reliability are not as important at the supervisor level compared to
at the control and field levels where most real time control processes are executed.
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Automation networks refer to the operations-, control- and field device networks which are
used in the lower levels of the automation pyramid. Automation networks can include a wide
range of technologies such as various industrial Ethernet protocols, specialised fieldbus
networks and wireless sensor networks. Communications in operation networks has
traditionally been represented with a top down approach where the higher level device is the
client and the lower level device acts as a server which responds to requests initiated by
higher level devices. In reality, automation systems are often more complex without firm
separation of levels and with a more flat hierarchy in terms of communications. This is further
emphasised by concepts such as IIoT, connected management, smart devices and industry
4.0 which rely on deeper integration between enterprise networks and automation networks
with IP addressable and Internet connected devices at all levels.
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200 20%
180 15%
160 10%
Year-over-year growth
140
5%
120
US$ billion
0%
100
-5%
80
-10%
60
40 -15%
20 -20%
0 -25%
2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
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The Asia-Pacific region is the largest geographical market for industrial automation products
worldwide and accounted for an estimated 40 percent of annual revenues in 2017. The EMEA
region and the Americas accounted for approximately 33 percent and 27 percent of annual
revenues respectively. The largest national markets comprise the US, Germany, Japan, China
and South Korea. In the past decade, China and South Korea have experienced the highest
growth rates, while markets such as Europe and Japan have seen moderate growth. North
America experienced substantial growth between 2010 and 2014, mainly driven by
investments from the oil and gas industry. The region has however been affected by lower
capital expenditures in the oil and gas industry in recent time, although the effect has to some
degree been offset by strong demand for factory automation solutions in the automotive and
electronics industries. The largest industry verticals within the total industrial automation
market are automotive, chemical, pharmaceutical, power and oil and gas. Automotive is the
dominant industry within factory automation, while pharmaceutical, chemical, power and oil
and gas are almost equally important industries within process automation.
Americas
27%
Asia-Pacific
40%
EMEA
33%
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In the past, automation vendors typically focused on one type of control product or
instrument for either factory or process automation applications. The industry has in the last
decades experienced consolidation, driven by both horizontal and vertical integration
strategies among large suppliers, meaning that companies with focus on the process
automation market have expanded into the factory automation market and vice versa, while
also adding product lines across the industrial software, plant control and instrumentation
segments. A more recent trend among the large automation vendors have been to expand
their industrial software offerings, primarily through acquisitions. Several vendors are today
providing software suites comprising PLM and MES solutions along their industrial control
systems and instrumentation products.
Major industrial automation vendors such as Siemens, ABB and Schneider Electric have
today strong positions in both the factory and process automation markets, offering a wide
range of products across all major geographies. Other major players still derive the majority
of their sales from either the factory or process automation market. Within the process
automation market, Emerson, Yokogawa and Honeywell are major vendors. Emerson offers a
broad portfolio of DCSs and instrumentation solutions, while Yokogawa and Honeywell are
large suppliers of DCSs. Rockwell Automation, Mitsubishi Electric, Keyence and Omron are
major suppliers in the factory automation market. Additionally, the market is served by a
number of specialised industrial robot manufacturers including Kuka, Yaskawa Electric and
Fanuc.
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provide integration between their PLM and automation systems. Notable examples include
Rockwell Automation, which recently partnered with the US-based PLM specialist PTC. PLM
software preferences among customers vary between industries. Siemens and Dassault
Systems hold for example a strong position in the automotive industry, while Autodesk is
widely used by building architects.
MES solutions are typically designed for a specific industry. These solutions function as a
bridge between the industrial control system and enterprise software such as ERP and PLM
systems. MES providers include major software companies such as SAP and Oracle, PLM
vendors such as Dassault Systems, as well as automation vendors and specialised providers.
In many cases, the MES software offered by automation vendors originate from acquisitions
of specialised vendors. Popular MES software include Emerson’s Syncade, Honeywell’s
Connected Plant, GE’s Predix MES, Schneider Electric’s Wonderware, Rockwell Automation’s
FactoryTalk and Siemens’ SIMATIC IT MES, which is part of the company’s PLM software
suite. Examples of specialist vendors include AspenTech, Werum IT Solutions and MPDV.
PLCs and DCSs have traditionally been used for different tasks. PLCs control and monitor
machines and DCSs are more often used within process automation applications. The lines
between the device categories are however increasingly blurred as these control devices over
time have become more intelligent and powerful featuring built-in connectivity, processing
power and integrated safety functionality, enabling them to be used in more applications.
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However, few players have a strong position in both the PLC and DCS markets. Leading PLC
vendors include Siemens, Rockwell Automation, Mitsubishi Electric, Schneider Electric and
Omron. ABB strengthened its position in the PLC market through the acquisition of B&R
Automation in mid-2017. Major DCS players are ABB, Emerson, Yokogawa, Honeywell,
Siemens, Schneider Electric and Rockwell Automation. Leading CNC system providers
include Fanuc and Siemens.
Motors and drives are used to generate and control movement. Leading vendors include
ABB, Siemens, Mitsubishi Electric, Emerson, WEG and Rockwell Automation. Relays and
switches are used to open and close electric circuits in machines and process machinery.
Examples of leading suppliers of relays and switches include Schneider Electric, ABB,
Siemens, Socomec, Rockwell Automation, Omron and IDEC. Machine vision technology is
used to provide operational guidance to devices, as well as automatic inspection and
analysis, based on the capture and processing of images. Major machine vision system
providers include Cognex, Keyence and Omron.
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shipments of industrial robots in 2017. The market for industrial robots is very consolidated
and only four companies control a major part of the global market. The largest industrial robot
vendors include Fanuc, Yaskawa, ABB and Kuka. Several Chinese manufacturers have
established a position in the domestic market but remain small on a global scale. Annual
shipments of industrial robots have increased at a compound annual growth rate (CAGR) of
16 percent over the last ten years. In 2017, about 381,000 industrial robots were sold
worldwide, up 30 percent year-on-year.
381
294
254
Thousands of units
221
178
166 159
113 121
60
2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
Source: IFR
At the end of 2017, the operational stock of industrial robots amounted to 2.1 million units, up
15 percent from the previous year. The average service life of an industrial robot is roughly 12
years and the operational stock has grown by a CAGR of approximately 7 percent since 2008.
The Asia-Pacific region has the largest operational stock of industrial robots. The installed
base in the region has reached an estimated 1.2 million industrial robots, which represents 58
percent of the global installed base. Europe and the Americas accounts for an estimated 0.5
million and 0.3 million industrial robots respectively. Industrial robot density, which is defined
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as industrial robots per 10,000 manufacturing workers, is often used as a metric for the
penetration of factory automation technology. South Korea has the highest robot density in
the world with 710 industrial robots in operation per 10,000 manufacturing employees.
Singapore follows due to a very low number of employees in the manufacturing industry.
Germany and Japan have the third and fourth highest robot density with 322 units and 308
units respectively. Industrial robot density in the largest national industrial robot market –
China – amounted to 97 units in 2017.
Figure 1.8: Operational stock and density of industrial robots by region (World 2017)
1.4 120
1.2 106
1.2 100
91
0.8
60
0.6 0.5
40
0.4 0.3
0.2 20
0.0 0
Asia-Pacific Europe Americas
Source: IFR
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Chapter 2
An industrial automation system consists of a wide range of devices at different levels of the
manufacturing process, where a combination of wired and wireless communications
technologies is typically used. The wired network may be a standard IP-based network or an
industrial fieldbus network, where data from the devices is transferred via standardised or
vendor specific protocols. In some cases, a wired connection can be replaced by wireless
technologies. Generally, wireless technologies can be used throughout an automation
system, from the supervisor level all the way to the control and field levels, and offer a number
of advantages and disadvantages compared to wired communications technologies. Due to
costs related to cabling, installation and maintenance, wireless networks are typically cheaper
than wired networks. Wireless solutions are also easier and more economical to expand,
since there is no need to install additional cabling. On the other hand, wireless solutions in
some cases do not meet the stringent requirements on reliability for industrial applications, as
wireless technologies are sensitive to interference. Network failure can have a substantial
effect on both productivity and safety. Nevertheless, wireless solutions can be used as wire
replacement in hard to reach or hazardous areas, on moving machine parts or on portable
equipment. It can also be used to connect remote edge devices to the enterprise or as
backhaul for connecting geographically dispersed plants. Moreover, wireless solutions are
often used for remote access applications, enabling maintenance and engineering access
and as point-to-point wire replacement in mobile HMI solutions between operator and
automation equipment.
At a high level, the infrastructure for wireless IoT solutions in industrial automation can be
divided into three segments:
Facilities segment – There is a wide range of equipment in plants, factories and other
facilities which can connect using wireless technology including control units, field devices
and network devices.
Service segment – Integration platforms, cloud services and connectivity enable a wide
range of applications to access data from the equipment and facilities.
Network segment – Wireless wide area networks and local networks are employed by the
industrial automation system for data transmission. Network topologies can be point-to-point,
point-to-multipoint, mesh and hybrids. Wi-Fi, cellular, WirelessHART, ISA100, ZigBee and
Bluetooth are the most widely used technologies.
An industrial automation system requires field data control units supporting data logging and
data communications. The control devices can carry out instructions as well as collect,
digitise and transmit sensor signals to a gateway or directly to the central site. The most
widely used control units are RTUs, PLCs, PACs and industrial PCs. Historically, RTUs were
used to collect and report data and PLCs were used to automatically perform a set of pre-
programmed instructions according to pre-designated states. Today, RTUs can to a large
extent handle PLC duties and vice versa. RTUs that can execute logic processes locally are
sometimes referred to as smart RTUs.
Control units convert electronic signals from field devices such as sensors into transmittable
communication data. Control units often have wires running to the field devices and a cable
link to a communication interface such as a modem or router. The communication modem
can also be directly integrated with the control unit. Automation and control instructions are
usually stored locally in the control unit which minimises bandwidth and latency in the
system. These local instructions can be changed remotely from the process control centre.
Automation systems can rely on local control units to store collected field data and then send
that data periodically or when being polled by the control centre. This local storage capacity
is also used to archive information in times of communications failure.
Field control units use open or proprietary industrial communication protocols to transmit
sensor data. Open systems allow communication between devices from different vendors
whereas proprietary systems are restricted to communication between devices from a single
vendor. There are hundreds of available industrial protocols. Among these, a number of both
open and originally proprietary protocols have emerged as de facto standards.
Fieldbus technology allows multiple simultaneously digital and analog connections to share
the same communication point in the controller unit as opposed to serial connections which
require that each connection has its own communication point. There are a number of
competing fieldbus standards such as for example Foundation Fieldbus, CIP, CAN,
LonWorks, Modbus and Profibus. Control units often support several fieldbus standards and
many of the popular standards contain extensions to support TCP/IP communications.
Industrial Ethernet networks are based on Ethernet and TCP/IP technology and can
complement or replace fieldbus protocols in industrial applications including automation
control applications. Compared to traditional Ethernet, Industrial Ethernet often requires more
robust hardware as well as specific requirements on node count flexibility, varieties of media
and real-time data traffic performance. Adoption of Industrial Ethernet is increasing and major
protocols include EtherNet/IP, PROFINET, Modbus TCP/IP, EtherCAT and POWERLINK.
each other and reconfigure around broken paths by making hops. As a result the network
can still operate even when a node breaks down or experience a connection failure. A
wireless industrial automation system most often contains a mix of network topologies and
communications standards and the selection depends on several factors including cost,
remoteness of facilities and equipment, required characteristics and availability of power
sources.
There are a wide range of wireless technologies used in industrial automation with different
characteristics and use cases. At a high level, wireless network technologies can be
categorised by range into Wireless Personal Area Networks (WPAN), Wireless Local Area
Networks (WLAN), Wireless Metropolitan Area Networks (WMAN) and Wireless Wide Area
Networks (WWAN). The most common wireless technologies in industrial automation include
cellular (WWAN), 802.11 Wi-Fi (WLAN), proprietary unlicensed ISM radio (WLAN & WMAN),
Bluetooth (WPAN) and 802.15.4 (WPAN) based protocols such as WirelessHART, ISA100a,
WIA-PA and ZigBee. Wi-Fi is used in some factory automation applications where Industrial
Ethernet has got a strong foothold. Bluetooth is common in point-to-point wire-replacement
solutions for communications between for example a mobile HMI and a field device or control
unit. 802.15.4-based network technologies are often used to connect wireless sensors and
instrumentation in process automation, where there are typically more tolerance for latency,
but high demands on low power consumption and high reliability. Cellular connectivity
including 2G, 3G and 4G are typically used for backhaul communications between plants,
connecting remote devices in long haul SCADA applications and for third party service
access to machinery and robots. Proprietary solutions in the unlicensed ISM 900 MHz and 2.4
GHz bands are often used in long haul SCADA applications. There are many other wireless
standards, protocols and technologies used in industrial automation besides the most
widespread solutions. Examples include satellite, Low Power Wide Area Networks (LPWAN),
WiMax, ABB’s WISA and a range of WPAN standards such as Z-Wave and EnOcean.
Cellular networks
Cellular networks are Wireless Wide Area Networks (WWAN) and provide nearly ubiquitous
voice and data connectivity for billions of people and devices worldwide. GSM/GPRS/EDGE
is the largest global 2G standard for mobile communications, available in almost every part of
the world. The lesser CDMA standard is primarily confined to Asia-Pacific and North America.
WCDMA/HSPA that builds on GSM/GPRS/EDGE is the leading standard for third generation
(3G) mobile communication, covering the greater part of the world’s population. Alternative
technologies are EVDO that builds on CDMA and TD-SCDMA – a domestic 3G standard
developed in China. LTE has become the leading fourth generation global standard, adopted
by all leading players in markets that were previously divided between GSM/HSPA and
CDMA/EVDO such as in the US and Japan. 5G networks based on the recently released NR
radio specifications are being deployed in major cities across North America, Asia-Pacific and
Europe starting in late 2018.
LPWA networks
Low-Power Wide-Area Networking (LPWAN) is a Wireless Wide Area Network (WWAN)
technology optimised for low bit rates, minimal power consumption and long ranges. Created
for machine-to-machine (M2M) and Internet of Things (IoT) networks, LPWANs are able to
support a greater number of devices over a larger area. Furthermore, the networks operate at
a lower cost with greater power efficiency compared to traditional cellular networks. LPWANs
can be deployed in the licensed or unlicensed spectrum and include proprietary and open
standard options. The most prominent technologies for LPWAN include Long-Term Evolution
for Machines (LTE-M), Narrowband-IoT (NB-IoT), Sigfox and LoRa. LTE-M and NB-IoT are
3GPP standards that operate on the licensed spectrum. Both were included in the 3GPP
Release 13. LTE-M (formally CAT-M1) is designed to support low-cost hardware, longer
battery life and better coverage. It offers the highest bandwidth of any LPWAN technology.
NB-IoT provides improved indoor coverage, support of massive number of low-throughput
devices, low-delay sensitivity, ultra-low device cost, lower device power consumption and
optimised network architecture. The technology provides data rates of roughly 200 Kbps.
LTE-M and NB-IoT are based on LTE and can be implemented by mobile operators in their
existing 4G networks. In many cases, networks can be upgraded through a software update.
The process can however also be more complicated, depending on the existing network
infrastructure.
The proprietary Sigfox technology uses unlicensed frequency bands to transmit data over a
very narrow spectrum to and from connected objects. Designed for very low throughput, data
messages of up to 12 bytes in size can be sent up to 40 kilometers in open field and
penetrate deeply into buildings or underground, with high reliability and very low power
consumption. The technology is developed by the M2M network operator Sigfox that is based
in France. LoRa networks operate in unlicensed sub-GHz frequency bands and can be
deployed at almost any location without the need for regulatory approval. The technology is
backed by the open, non-profit association LoRa Alliance that promotes its Long-Range WAN
(LoRaWAN) protocol. LoRa networks target key requirements of IoT communications such as
secure bi-directional communications, mobility and localisation services. LoRaWAN network
architecture is typically laid out in a star-topology in which gateways is a transparent bridge
relaying messages between end devices and a network server in the backend. Data rates
range from 0.3 kbps to 50 kbps. To maximize both battery life of the end-devices and overall
network capacity, the LoRaWAN network server is managing the data rate and RF output for
each end-device individually by means of an adaptive data rate (ADR) scheme. Security is
ensured by several layers of encryption on the network, application and device level.
Wi-Fi
IEEE 802.11 and its various extensions b/g/n or a/c are usually referred to as Wi-Fi and is a
set of standards for Wireless Local Area Networks (WLAN) that are developed and maintained
by the IEEE MAN/LAN Standards Committee. 802.11 b/g networks operate on the free 2.4
GHz band and have a maximum data speed of 54 Mbit/s and a range of roughly 100 meters
outdoors and about 30–40 meters indoors, the same range as 802.11a networks which
operate in the 5 GHz band. The 802.11n extension was released in 2009 and can operate in
the 2.4 GHz and 5 GHz bands and extends the range to about 70 meters indoors and 250
meters outdoors. 802.11n networks are also capable of real life data rates of around 300
Mbit/s. The 802.11ac implementation operates in the 5 GHz band and features increased data
throughput rates. The achievable range and data speed in Wi-Fi networks vary greatly
depending on the number of antennas, materials used in buildings and the number of walls
that are situated between the nodes. The range is also affected by the presence of other
wireless communications systems sharing the same radio band, for instance Bluetooth
devices and cordless telephones, as well as electronic devices that create electromagnetic
interference.
The new low-power version of WLAN named 802.11ah was released in 2017. The standard
operates on the sub-gigahertz ISM frequency bands (868 MHz in Europe and 915 MHz in
North America). The Wi-Fi Alliance has introduced Wi-Fi HaLow as the designation for
products incorporating the 802.11ah technology. Wi-Fi HaLow offers longer range and lower
power connectivity to Wi-Fi certified products. Wi-Fi HaLow targets a variety of low-power
demanding use cases in several market verticals including smart home, connected car, digital
healthcare, industrial, retail, agriculture and smart cities. Standards in development include
802.11ax, also called High-Efficiency Wireless (HEW) and Wi-Fi 6. The technology is an
evolution of 802.11ac and is designed to operate in the already existing 2.4 GHz and 5 GHz
bands. 802.11ax can deliver up to 40 percent higher peak data rates for a single device. The
set of specifications are planned to be released in 2019.
Bluetooth
Bluetooth is a short-range, wireless personal area network (WPAN) connectivity standard
operating in the unlicensed ISM band at 2.4 GHz. The low power two-way communications
technology is designed to enable ad-hoc connectivity between devices. The Bluetooth
standard is managed by the Bluetooth Special Interest Group (SIG), which oversees the
development of the specification and manages the qualification program. The Bluetooth SIG
is a privately held not-for-profit trade association comprising more than 25,000 member
companies. The Bluetooth Core Specification 4.0, released in 2010, introduced Bluetooth Low
Energy which is part of all subsequent releases. Bluetooth Low Energy is often referred to as
Bluetooth LE or BLE and is intended for low latency and low power applications that need
infrequent communications of small amounts of data. The Bluetooth LE technology features
significantly faster setup time as well as very low peak, average and idle mode power
consumption to enable operation for several years on a coin-cell battery. Bluetooth LE can be
implemented in dual-mode or single-mode. In dual-mode implementations, Bluetooth LE is
integrated into a Classic Bluetooth controller with little cost increase. Single-mode Bluetooth
LE chipsets enable development of compact and low-cost wireless devices.
In 2016, Bluetooth SIG introduced a new architecture and supporting set of educational tools
that enables developers to quickly create Internet gateways for Bluetooth products. The
Bluetooth Internet gateway architecture and toolkit show developers and OEMs how to create
a connection between Bluetooth and the cloud without the need for a smartphone or tablet to
serve as the go between. This architecture expands the potential functionality of the IoT by
giving anyone the ability to monitor and control fixed Bluetooth sensors from a remote
location. The new architecture enables IoT developers looking to create a hub for all the
sensors in a facility or to integrate gateway functionality into existing products.
IEEE 802.15.4
The original version of the IEEE 802.15.4 standard was created in 2003 and specifies the
physical layers and media access control for low rate WPANs. The objectives for the standard
are low power requirements, low cost, low complexity and support for critical latency
applications. 802.15.4 supports mesh networking and operates in an unlicensed, international
frequency bands such as 2.4 GHz, 915MHz and 868 MHz band with 10 meter communication
range and data rates of 20 kbit/s, 40 kbit/s, 100 kbit/s and 250 kbit/s. The 802.15.4 standard
has become very popular for wireless sensor networks and instrumentation in process
automation and many of the most commonly deployed network technologies including
WirelessHART, ISA100a, ZigBee, WIA-PA and Thread are built on top of the 802.15.4
specifications. The 6LoWPAN (IPv6 over Low-Power Wireless Personal Area Networks)
working group has defined a format for transmission of IPv6 packets over 802.15.4 networks
which enables the use of IP technology. ISA100a and Thread are examples of protocols
which have included support for 6LoWPAN. ISA100.11a and WirelessHART have emerged as
the two most widely used technologies for wireless sensor networks in process automation. A
committee worked for several years in order to converge the two standards but abandoned
its efforts in 2013 after failing to find a solution which was backwards compatible with both
standards.
Thread is an IP-based wireless mesh networking protocol that was launched in July 2014.
The protocol has been built on top of the IEEE 802.15.4 standard using 6LoWPAN and is
designed to natively carry IPv6 traffic. Use of the Thread protocol is promoted by the Thread
Group, a non-profit organization founded by ARM, Haiku Home, NXP, Nest, Samsung, Silicon
Labs and Yale. In October 2014, Thread Group opened membership to new companies that
wanted to join the alliance and use the technology in their products. Today, the organisation
has over 400 members.
802.15.4 standard and operates on the 2.4 GHz frequency band. The main advancement in
Zigbee 3.0 is that several previously separate application profiles are unified under the one
and same standard. The Zigbee Alliance is collaborating with other industry groups including
the EnOcean Alliance and the Thread Group to fulfill its vision for the IoT. The EnOcean
Alliance and the Zigbee Alliance will work together to combine the EnOcean Equipment
Profiles (EEPs) already widely adopted in the sub-one GHz frequency band with the Zigbee
3.0 solution in the worldwide 2.4 GHz frequency band. In 2016, the Zigbee Alliance also
announced that it is working with the Thread Group to bring the Zigbee application catalogue
to the Thread network. The WIA-PA standard targets wireless solutions in process automation
and was developed by the Chinese Industrial Wireless Alliance (CIWA). WIA-PA was accepted
as the IEC62601 standard in 2009. In 2015, CIWA also published the WIA-FA IEC62948
standard. WIA-FA is based on the IEEE 802.11 Physical Layer and is specifically developed
for high-speed measuring-, monitoring- and control applications in factory automation. WIA-
PA and WIA-FA devices are currently only available in China.
quality of data in an automation system which further enables improved optimisation and
responsiveness at the control level. In addition, wireless technology makes it easier to set up
guest access if a third party needs access to process or machine data. Furthermore, network
service and maintenance costs are often lower for wireless networks compared to wired
networks.
WLAN and WWAN connectivity in the backbone link of an automation system enables
companies to monitor and operate the system from anywhere within a facility or remotely,
which can be useful in hard to reach or temporary facilities. Furthermore, wireless
connectivity can provide a backup if the normal backbone LAN communications fails. Cellular
technology can be especially practical and economically beneficial to use when connecting
portable or temporary workstations and field devices located at the edge of a network.
solutions in combination with analytics solutions can enable advanced solutions for predictive
and even prescriptive maintenance. Manufacturers of industrial machinery and robots have
started to offer remote monitoring solutions as part of service agreements.
temperature and pressure. Wireless sensors and control devices also minimise the need to
have personnel working in hazardous or dangerous environments. In addition, wireless
sensors can be used to track personnel in a plant. Safety stations such as eyewash stations
can be equipped with wireless sensors that send alarms when activated in order to minimise
injuries.
Wireless device vendors targeting industrial automation often specialise in parts of the value
chain. One example is network infrastructure equipment vendors that generally have an
international market focus and offer products for a range of applications. These players often
have an array of distribution channels, ranging from direct sales to indirect sales via smaller
solution providers and system integrators. There are also many resellers that work in
partnership with solution providers on local markets. This mode of operation is likely to
become more common as the industry continues to consolidate. Many SCADA and
automation systems are completely customer-defined and system integrators have an
important role in implementing and integrating sensors, field and control networks and
automation software with enterprise IT systems. Machine builders and industrial robot
vendors which embed connectivity for remote service applications can choose to include
data communications cost in the price of the equipment or in the service agreement.
Connected automation solutions also opens up the possibility for entirely new business
models. Industrial automation solution vendors with connected and integrated systems can
for example offer their solutions on a productivity basis instead of capital financing models
based on the price for equipment and services. Such business models could enable solution
vendors to increase their addressable market. Connected automation solutions also enable
equipment vendors to collect large amounts of data about their products which can be used
for further product development and innovation as well as improvement of service and
business models.
Chapter 3
In factory automation, wireless solutions are widely used to control cranes and automated
guided vehicles (AGVs) in material handling applications. Devices featuring wireless
connectivity are also employed in remote access solutions for remote programming and
servicing of industrial equipment. In process automation, wireless technologies are
increasingly used to connect instruments, enabling plant operators to monitor and optimise
processes, while also ensuring worker safety in hazardous areas. Tank and silo monitoring
comprise another large application area in this segment. Across both factory and process
automation industries, wireless solutions are used for wire replacement in parts of the plant
that are hard to reach or uneconomical to connect through wired installations. The adoption
of wireless solutions in industrial environments is often a gradual process and an initial
deployment typically consists of clusters of wireless devices connected to an existing wired
network. Emerging cellular technologies based on 5G could expand the addressable market
for wireless communications even further as it allows for deployments where the bandwidth
requirements cannot be fulfilled today.
Figure 3.1: New connected nodes in industrial automation by technology (World 2018)
Industrial
Ethernet
42%
Fieldbus
52%
Wireless
6%
Figure 3.2: Unit shipments and installed base by equipment category (World 2017–2023)
Installed base
Automation equipment 10,930 13,580 16,690 20,330 24,550 29,410 34,980
Network equipment 6,680 7,670 8,810 10,130 11,630 13,350 15,300
Figure 3.3: Unit shipments and installed base by technology (World 2017–2023)
Installed base
802.15.4 2,730 3,380 4,130 5,020 6,050 7,230 8,590
Bluetooth 1,090 1,510 1,990 2,550 3,200 3,930 4,770
Wi-Fi 9,050 10,600 12,410 14,530 16,970 19,780 22,990
Cellular 2,340 2,820 3,370 4,000 4,740 5,580 6,530
Other 2,390 2,950 3,590 4,350 5,230 6,240 7,390
Shipments of automation and network equipment featuring Wi-Fi connectivity for industrial
applications are expected to grow from 2.1 million units in 2018 to reach 4.3 million units in
2023. Today, Wi-Fi is the most widely used wireless technology in industrial automation and
provides a clear path for system designers to move their industrial applications from wired to
wireless. Although reliability remains a challenge, the availability of compatible devices and
networks have enabled Wi-Fi to gain a strong foothold in industrial environments. Berg Insight
expects that the trend of converging operations technology and Ethernet-based enterprise IT
equipment to enable Wi-Fi to remain the leading wireless technology.
Shipments of cellular devices are forecasted to grow from 0.6 million units in 2018 to 1.3
million units in 2023. Cellular devices are commonly used for backhaul communications,
remote access and monitoring applications, as well as failover applications when machines
lose their primary connection. Moreover, private LTE networks have been deployed by
utilities, mining and oil and gas companies. Volumes of cellular devices deployed in private
mobile networks are however so far low. Shipments of devices featuring other wireless
technologies accounted for 0.7 million units in 2018 and primarily include proprietary radio
solutions in the unlicensed ISM 900 MHz and 2.4 GHz bands, but also satellite, WiMax,
LPWAN and non-802.15.4 WPAN technologies. LPWAN technologies such as LoRa, SigFox
and Ingenu could potentially achieve a significant market position in certain long-range
process automation applications.
Figure 3.4: Unit shipments and installed base by region (World 2017–2021)
Installed base
Europe 6,690 7,860 9,220 10,710 12,420 14,310 16,480
North America 5,990 7,080 8,320 9,670 11,140 12,750 14,620
Asia-Pacific 4,050 5,190 6,590 8,320 10,460 13,060 15,990
Rest of World 880 1,110 1,370 1,740 2,170 2,650 3,190
North America is the second largest market and accounted for 31 percent of the total
shipments in 2018. The US is one of the most advanced market for wireless solutions in
industrial automation and at the forefront in the adoption of industrial technology. Annual
shipments are forecasted to reach 2.6 million in 2023, representing 26 percent of total
shipments. The Asia-Pacific region is the third largest market in terms of annual shipments,
accounting for 30 percent of total shipments in 2018. The region has a large manufacturing
industry, which will become increasingly automated and connected in the coming years. Berg
Insight expects that the Asia-Pacific region will become the largest market for wireless
solutions in industrial automation and that shipments will reach 3.7 million units by 2023.
Emerson became the first company to market WirelessHART products in 2008 and is today
the largest provider of wireless instrumentation devices. The company has an installed base
of more than 42,000 wireless networks worldwide and serves many leading players across
various process industries. Major wireless instrumentation vendors further include Yokogawa
and Honeywell, which both provide field devices based on the wireless technology
ISA100.11a. Pepperl+Fuchs, which specialises in electrical explosion protection and sensor
technology, significantly strengthened its position in the wireless field device market through
the acquisition of MACTek in 2015, a provider of HART protocol devices. Other major
industrial automation vendors that provide wireless field devices include ABB,
Endress+Hauser, Schneider Electric and Siemens. Wireless I/O and field devices are also
offered by a diverse range of players that are primarily active in the industrial communications
and control markets. These include for example Advantech, Banner Engineering, Belden,
Data-Linc, National Instruments, OleumTech, Phoenix Contact, Wago and Weidmüller.
Although few providers of industrial PCs and programmable controllers offer devices
featuring embedded wireless connectivity as standard, a number of vendors provide USB-to-
wireless adapters, as well as devices with mini PCIe slots, making it possible to add wireless
capability by inserting a wireless module. Dedicated industrial PC and PAC vendors with
wireless offerings include Advantech, ADLINK Technology, Beckhoff Automation, Contec,
Kontron S&T and Opto 22. Shipment volumes of wireless devices within this segment is
however low.
Major providers of wired industrial network equipment also offer wireless solutions to enable
customers to monitor and control devices wirelessly in parts of the plant that are normally not
connected to the control room due to accessibility or wiring costs. These include Siemens,
Cisco, Belden, Moxa and Phoenix Contact, which all offer comprehensive portfolios of
industrial wireless devices such as routers, gateways and wireless access points along their
wired solutions. Apart from Siemens, these companies typically partner with large automation
vendors as a go-to-market strategy. Cisco has for example developed the Ethernet and IP-
networking based architecture for industrial Ethernet applications – Converged Plantwide
Ethernet (CPwE) – together with Rockwell Automation, but also partner with Emerson, Fanuc,
GE, Honeywell and Schneider Electric. Additional providers of industrial Wi-Fi devices include
small to mid-size vendors such as Acksys, Advantech, Antaira Technologies, Beijer
Electronics Group, Data-Linc, Hilscher, HMS Networks, INSYS Microelectronics, MB Connect
Line, MC Technologies, NetModule and Red Lion Controls that is part of Spectris.
Cellular and unlicensed ISM radio solutions are typically used for data acquisition and
backhaul communications in distributed automation applications. The largest provider of
cellular IoT gateways and routers in the industrial space is Sierra Wireless, followed by
Cradlepoint, Cisco, Digi International, InHand Networks, HMS Networks, Maestro Wireless,
GE’s industrial communications group GE MDS, Robustel Technologies, Advantech,
MultiTech Systems, NetModule and Eurotech. Major vendors of proprietary radio solutions
are GE MDS, FreeWave Technologies, Data-Linc and Banner Engineering.
A number of vendors offer solutions that include an important software component. Examples
include remote access solutions for remote programming and servicing of industrial
equipment, as well as protocol translation solutions for connecting legacy equipment.
Remote access specialists include HMS Networks’ eWON business, Secomea and the
Belden subsidiary ProSoft Technology. The latter is also an important provider of protocol
translation solutions, along with IoT gateway vendors such as Advantech, Beijer Electronics
Group, Eurotech, HMS Networks, Moxa, Phoenix Contact and Red Lion Controls.
The price of energy also influences the automation industry as energy costs can account for a
major share of the total production costs. In high energy sectors, lowering energy costs
comprise a key objective in the drive for productivity gains. Low energy prices can on the
other hand make energy efficiency less important from an economic perspective.
Additionally, the utilities sector is a key market for many automation vendors and is highly
influenced by the price of oil. Following the crash in oil prices during the economic crisis of
2008, prices returned to more than US$ 100 a barrel in 2011. Since reaching a peak of US$
107 a barrel in 2014, oil prices sharply dropped over the next two years. The price of Brent
crude fell to US$_28. Oil prices have recovered and hovered around US$ 50–70 a barrel
during 2017–2018. Many oil and gas companies are still experiencing difficulties, affecting
their willingness to invest in new capacity.
The adoption of wireless solutions in industrial automation is growing faster than the
automation industry and regional adoption patterns are linked to certain economic factors
such as the level of IT maturity and penetration of other automation technologies. An
upcoming macroeconomic challenge for the industry is skill shortage. There are a lot of
legacy solutions within industrial communications which requires specialised knowledge. In
order to integrate OT and IT solutions, trained personnel with knowledge within both
industrial automation communications and IT are needed. New connected and converged
solutions will furthermore require a new set of skills to be operated and companies and
governments need to develop strategies to ensure the availability of skilled professionals.
There are today many government initiatives and programs that are designed to promote the
adoption of automation technology. EU launched its Factories of the Future (FoF) research
program back in 2008. The program subsequently renewed in 2014 to last until 2020. FoF
sets a vision and outlines routes towards high added value manufacturing technologies for
the factories of the future, which will be clean, highly performing, environmentally friendly and
socially sustainable. In Germany, the government promotes its Industry 4.0 concept which
highlights the role of the IoT, data and services in driving the fourth industrial revolution. The
Chinese industrial IoT market is strongly influenced by centralised planning by the national
government. In 2015, as part of its "Made in China 2025" strategy, China presented the
Internet Plus initiative which aims to drive development of modern manufacturing solutions
through applying and integrating smart technologies such as mobile connectivity, cloud
computing, big data and IoT solutions with traditional manufacturing technologies.
Figure 3.6: Key data for industrial communications and control solution providers
There have been a number of M&A activities among the wireless solution providers and
industrial network specialists in recent years. In 2011, Red Lion acquired Sixnet that provides
machine-to-machine solutions to industrial customers. In the same month, B+B SmartWorx
acquired Quatech, an industrial networking company. B+B SmartWorx purchased the
industrial cellular router manufacturer Conel and the media converter provider IMC Networks
in the following year. The company was later acquired by the major industrial PC maker
Advantech in early 2016 for close to US$ 100 million. B+B SmartWorx today operates as
Advantech B+B SmartWorx and leads Advantech’s Intelligent Networking Business Sector. In
January 2012, Siemens acquired RuggedCom, a supplier of industrial communications
products.
HMS Networks has made a number of acquisitions in recent years. The company acquired
the CAN-based communications technology vendor IXXAT in early 2013. HMS Networks
further purchased the remote access router manufacturer eWON and the embedded control
and M2M communications specialist Beck IPC in 2016 and 2018 respectively. In 2014, Belden
acquired the protocol conversion solution vendor ProSoft Technology and Tripwire, a
provider of signal transmission solutions for mission-critical applications. In early 2015, Bosch
added gateway software and IoT middleware to its portfolio through the purchase of ProSyst.
Pepperl+Fuchs strengthened its position in the WirelessHART market during the same year
by acquiring MACTek, a provider of HART protocol devices. ADLINK Technology acquired
PrismTech in late 2015, thereby strengthening its software and systems capabilities, as well
as its industrial IoT market reach. In the following year, PTC acquired Kepware, including
KEPServer EX, a communications platform for industrial automation. Following years of flat
revenue growth, the embedded systems manufacturer Kontron was acquired by the IT
systems supplier S&T in mid-2017. The deal was enabled by a capital increase in S&T by
Ennoconn, a subsidiary of Taiwan-based Foxconn Technology. In December 2017, the
leading cellular IoT module vendor Sierra Wireless acquired Numerex, a provider of IoT
solutions for applications such as remote tank and asset monitoring. The engineering
software vendor Altair Engineering picked up CANDI Controls in May 2018, thereby adding
gateway technology to its IoT platform. Recent acquisitions include Kontron S&T’s acquisition
of the open source networking software specialist Inocybe, as well as Advantech’s purchase
of Omron Nohgata.
To better address customers’ needs when digitalising their operations, several major
automation players have pursued vertical integration strategies, acquiring specialist
companies in the engineering software market. Examples include Siemens and Schneider
Electric. By integrating data from connected automation equipment with design and
engineering software, companies can create digital twins and simulations of their plants that
change as conditions in the plants change. The shift to a product mix characterised by a
higher degree of software-based products also enable automation vendors to employ
subscription-based pricing models.
Industrial Ethernet technologies play a key role in enabling industrial IoT solutions and
several large automation vendors also provide industrial network equipment, including
wireless solutions. Siemens is one of few vendors that offer networking solutions for field,
control and supervisory networks. The company has a broad industrial wireless portfolio that
encompass Wi-Fi, cellular, WiMax and WirelessHART solutions. Several companies with a
strong position in the process automation market offer WirelessHART and ISA100.11a field
devices for applications such as remote tank monitoring and process optimisation. These
include ABB, Emerson, Endress+Hauser, Honeywell, Peperl+Fuhchs, Schneider Electric and
Yokogawa. Suppliers such as ABB and GE with large power divisions also have businesses
that specialise in industrial communications for distributed automation applications, where
cellular and proprietary radio solutions are often employed.
The on-going consolidation trend within the industrial automation sector has remained at a
high level in the last three years. Strategies of the major automation vendors continue to
involve acquisitions and targets range from small technology-focused companies and
companies with complementary products to direct competitors. Omron added robotics
technology to its portfolio through the US$ 200 million acquisition of Adept Technology in late
2015. The company further strengthened its machine vision offering through the purchase of
Sentech and Microscan Systems in 2017. GE has both acquired and divested major
businesses in recent time. In November 2015, the company completed the US$ 16.9 billion
acquisition of Alstom’s power and grid business. Following the acquisition, GE’s Intelligent
Platform business was merged with Alstom’s Power Automation and Controls unit to form GE
Automation and Controls. In October 2018, the company however announced that it will sell
the Intelligent Platforms business to Emerson. GE has also announced plans to sell its stake
in Baker Hughes that the company purchased in mid-2017. Other major deals include the
divestment of its Industrial Solutions business to ABB in September 2018.
Siemens significantly expanded its software business by acquiring CD Adapco in early 2016
and Mentor Graphics in November the same year. The company further purchased the low-
code development platform provider Mendix in mid-2018 to accelerate the rollout of its IIoT
operating system MindSphere. In February 2016, Yokogawa acquired KBC Advanced
Technologies, a provider of software and consultancy services to the oil and gas industry.
Yaskawa Electric acquired Doolim Robotics in March the same year, thereby expanding its
portfolio with robotic coating and sealing systems. Honeywell has made a number of
acquisitions of small companies with activities in the industrial automation market in recent
time. These include the material handling specialist Intelligrated and NextNine, a provider of
security management software for industrial and critical infrastructure. In January 2017, the
China-based consumer appliance manufacturer Midea Group completed the acquisition of
the industrial robot maker Kuka. As part of Midea Group, Kuka is now expanding rapidly on
the Chinese market. The company has also acquired a majority stake in the IoT platform
vendor Device Insight. ABB significantly strengthened its position in the factory automation
market through the acquisition of B&R Automation in April 2017. Similar to Siemens, France-
based Schneider Electric has focused on expanding its industrial software offering in recent
time. In late 2017, the company acquired IGE+XAO Group, a provider of CAD, PLM and
simulation software. In the following year, Schneider Electric merged its industrial software
business with Aveva, a UK-based provider of engineering and industrial software. Most
recently, Emerson acquired GE’s Intelligent Platforms unit, thereby adding key factory
automation products to its portfolio.
China Mobile is the world’s largest provider of cellular IoT connectivity. At the end of Q2-2017,
the operator reported 150 million IoT subscribers and a year-on-year growth rate of 88
percent. Vodafone ranked second with 59 million IoT subscribers and a yearly growth rate of
43 percent. China Unicom captured the third spot with 50 million, surpassing AT&T at 35.7
million. China Telecom grew at an exceptional 250 percent year-on-year to reach 28 million
cellular IoT subscribers in the period. Deutsche Telecom, Softbank/Sprint, Verizon and
Telefónica currently had in the range of 15–20 million cellular IoT subscribers, which are
growing at yearly rates of 15–30 percent. Telenor was the last player in the top ten with
approximately 12 million cellular IoT subscribers. With an aggregate base of 407 million
connections in mid-2017, the top ten mobile operators had a combined global market share
of 76 percent.
IoT managed service providers have a unique position in the IoT ecosystem through their
capability to aggregate multiple cellular networks on a unified platform. Some companies
operate as VARs or MVNOs, whereas others have more comprehensive portfolios of
packaged end-to-end solutions and system integration capabilities targeted at specific
segments. Aeris and KORE have consolidated their positions as leading players on the North
American market with international reach having 10.0 million and 8.5 million IoT subscribers
respectively. They are now among the top 20 communications providers worldwide in the IoT
market. In Europe, Wireless Logic has the largest installed base of 2.3 million. Sierra Wireless
established a European cellular IoT connectivity business through the acquisitions of
Maingate and MobiquiThings and gained a foothold in North America when it acquired
Numerex in December 2017. Other major players in this category include Eseye, Arkessa,
Cubic Telecom and Stream Technologies. The latter was acquired by Arm in June 2018.
Altogether the leading IoT managed service providers have more than 25 million connections
under management.
base. These companies have developed offerings that typically have a specific focus on a set
of capabilities, often tied to their core businesses. For example, PTC’s ThingWorx platform
complements its product lifecycle management (PLM) and computer-aided design (CAD)
software portfolios and enables customers to develop digital twins of their products, while
SAP’s Leonardo IoT platform allows its customers to integrate device data into their SAP
S/4HANA ERP system. Apart from industrial software vendors, the IoT platform market has
attracted major companies from the broader IT sector, along with a host of start-ups, often
funded by venture capital firms, as well as incumbents from the IT, telecommunications and
industrial sectors.
There is a wide range of software platforms available, intended to reduce the cost and
development time for IoT solutions by providing standardised components that enterprises
can build upon. Software platforms typically run on cloud infrastructure or in enterprise data
centres. These solutions include various application environments and IT systems that
provide functions such as device management, data management, business logic, APIs and
user interfaces, as well as integration with other enterprise IT systems. IoT platforms are built
to abstract a lot of common functions away from the specific application logic, thereby
reducing the time and cost of developing and maintaining IoT solutions. Device management
services enable provisioning of devices and remote management of software running on
devices. Application enablement platforms comprise a set of services that can be re-used
across industries and common IoT use cases. These solutions are designed to simplify and
accelerate the development of IoT solutions and provide developers with tools and APIs to
connect devices, collect data from devices and web-based services, manage and normalise
data, create rules and triggering events and run analytics.
The industrial IoT platform market is fragmented and populated by a host of start-ups, as well
as major companies from the IT and industrial sectors. Major industrial software vendors have
entered the IoT platform market primarily through acquisitions. PTC spent roughly US$ 550
million between 2013 and 2016 to acquire a total of five companies with activities in IoT and
augmented reality (AR). Through these acquisitions, the company has gained an early lead in
the industrial IoT platform market and its IoT business generated annual revenues of US$ 124
million in its financial year ending in September 2018. PTC also entered a partnership with
Rockwell Automation in mid-2018. As part of the deal, Rockwell Automation made a US$ 1
billion equity investment in PTC, representing an 8 percent ownership interest in the
company. SAP’s offering comprises Leonardo, a portfolio of IoT, machine learning and
analytics solutions built on the SAP Cloud Platform. The platform is used by major industrial
automation vendors such as Pepperl+Fuchs and Endress+Hauser, which both also have
collaboration agreements with SAP to provide industrial IoT solutions. SAP’s main competitor
in the ERP software market, Oracle, provides the PaaS Oracle Cloud IoT Service but primarily
focuses on providing its pre-packaged solutions for monitoring, production monitoring, fleet
monitoring, connected worker and service monitoring for connected assets in the SaaS layer.
Moreover, Software AG’s Cumulocity IoT business has also built a strong position in the
industrial sector and its platform has been selected by Siemens to complement its IoT
operating system MindSphere. The company is also part of the ADAMOS strategic alliance of
machinery and plant engineering firms and powers the ADAMOS IIoT platform. Additional
industrial software vendors with activities in the IoT platform market include Altair Engineering
that is best known for its computer-aided engineering (CAE) software suite HyperWorks. The
company offers the SmartWorks suite of IoT solutions that were obtained in the acquisitions
of the IoT platform provider Carriots and CANDI Controls, a provider of gateway technology.
Small and mid-sized companies that target the industrial market include C3 IoT, Device
Insight, Exosite, FogHorn Systems, Litmus Automation, Relayr, Uptake and Wind River. These
companies typically specialise in a specific technologies or segments of the market. C3 IoT
for example specialises in data management and analytics and holds a strong position in the
utilities market. The company’s customer base includes major energy companies such as
Engie, Royal Dutch Shell and American Electric Power. Wind River, which leverages Telit’s
foundational IoT technology in its Helix Device Cloud, holds a strong position in the chipset
manufacturing segment. Device Insight is majority owned by the industrial robot manufacturer
KUKA, while Exosite holds a partnership with the major manufacturer of motion and control
technologies Parker Hannifin and powers Parker Hannifin’s Voice of the Machine IoT
platform. The Germany-based IIoT platform provider Relayr was recently acquired by Hartford
Steam Boiler, a subsidiary of the major reinsurance company Munich Re. Through the
acquisition, Munich Re aims to create new business models for the IIoT market, offering not
only technology but also risk management, data analysis and financial instruments. Start-ups
that specialise in edge computing and analytics include Litmus Automation, Uptake and
FogHorn Systems. The latter has attracted notable investors such as GE, Intel, Dell,
Honeywell, Yokogawa, Bosch and Saudi Aramco Energy Ventures.
Companies from the broader IT and telecommunications sector with activities in the industrial
IoT platform market include Arm, Cisco, Ericsson, Gemalto, HPE, IBM, Samsung, Sierra
Wireless and Telit. Additionally, the major cloud service providers Amazon, Microsoft and
Google have in recent time expanded their portfolios of cloud-based IoT services both
through acquisitions and in-house development. These vendors focus primarily on providing
cloud infrastructure as a service (IaaS) but have made inroads into the industrial IoT market
by adding more services such as device management and analytics to upsell customers and
thereby increase margins that are today under pressure as the traditional cloud compute
services are being commoditised. In turn, this will likely lead to the commoditisation of certain
services currently offered by vendors in the IoT platform market. For example, Microsoft has
announced that it will open source its Azure IoT Edge service, which contains infrastructure
and modules to create IoT gateway solutions. However, the major cloud service providers
focus primarily on providing horizontal offerings that scale to a large number of devices.
Additionally, the services offered by these companies today generally require more
investment in product development and system integration compared to IoT platforms offered
by specialised vendors.
Berg Insight’s short-term outlook for wireless solutions in industrial automation is positive. It’s
an emerging market and there is still a long way to go before the technology becomes
adopted by all the potential beneficiaries. When implemented properly, wireless solutions can
be an effective tool to interconnect plants and systems and help improve operational
efficiency. Among many of the stakeholders in the value chain there is now an awareness of
the benefits with wireless technology but even so decision-making and implementation can
take considerable time. At all times, business processes and enterprise IT systems must be in
place to support wireless solutions. A significant part of the market value will be generated by
IT infrastructure required for managing new information flows.
Berg Insight’s long-term vision for wireless solutions in industrial automation is a clearer
division of tasks between the different roles in the value chain that enables free flow of data
between equipment and applications. Network control nodes, sensors and field devices will
increasingly feature integrated wireless communications capabilities. A wirelessly connected
device should be capable of uploading data to an online repository from where the
information is available to any application permitted by the system operator. Some solution
providers will increasingly focus on hardware and in a likely scenario some of these vendors
will eventually become absorbed by larger players in the sector. Others will focus completely
Chapter 4
The consolidation of the automation industry has resulted in the rise of large automation
vendors with global presence and activities in both the factory and process automation
markets. Notable events in recent time include ABB’s acquisition of the factory automation
specialist B&R Automation and Emerson’s failed bid to acquire Rockwell Automation in 2017,
as well as Schneider Electric’s reverse takeover of the industrial software provider Aveva in
early 2018. Industrial automation players are now investing heavily in the development of
software platforms to help customers gather data from machines, design products faster and
optimise processes.
4.1 ABB
ABB is a global leader in power and automation technologies, serving the utilities, industrial,
transport and infrastructure markets. The company was formed in 1988 through the merger
between Asea and BBC Brown Boveri. Headquartered in Switzerland, ABB has about 135,000
employees worldwide and is listed on the Zurich, Stockholm and New York Stock Exchanges.
In 2017, annual revenues amounted to US$ 34.3 billion, up 1 percent year-on-year. The
company is organised into four divisions: Electrification Products, Robotics and Motion,
Industrial Automation and Power Grids. These divisions accounted for 32 percent, 20 percent,
20 percent and 27 percent of total revenues respectively in 2017. In December 2018, ABB
announced that it will sell its Power Grids division to Hitachi for US$ 11 billion. The transaction
is expected to close in the first half of 2020.
ABB serves factories all around the world, from discrete to process industries and has been
focusing on digitalisation in the automation industries for many years. In March 2017, ABB
commercially launched ABB Ability, combining the company’s entire portfolio of digital
solutions and services. Digital offerings provided by ABB Ability include performance
management solutions for asset-intensive industries, control systems for process industries,
remote monitoring services for robots, motors and machinery, and control systems for
ABB has in recent time performed a number of strategic acquisitions in the industrial
automation market. Its venture capital unit ABB Technology Ventures that was set up in 2009
also invests in start-ups across a range of sectors including robotics, drones, IIoT, machine
learning, cybersecurity and distributed energy. In early 2015, ABB acquired Viola Systems, a
Finnish specialist in solutions for remote data monitoring, visualization and control using
wireless communications. In July 2017, ABB strengthened its position in the factory
automation market by acquiring the Austrian-based machine control specialist B&R
Automation that provides open-architecture solutions for machine and factory automation.
Other notable deals include the US$ 2.6 billion purchase of GE Industrial Solutions in July
2018, which strengthens ABB’s position in electrification. Portfolio companies of ABB
Technology Ventures include for example Grabit, Vicarious, Clearpath Robotics and Element
Analytics.
Product portfolio
Through its Industrial Automation, and Robotics and Motion businesses, ABB is able to offer
complete measurement, analytics and control solutions for both process and discrete
industries. The Industrial Automation division provides integrated control products, systems
and service offerings, which are available as separately sold products or as part of a total
automation, electrification and instrumentation system. The company’s measurement
solutions that leverage wireless communications include temperature, pressure, level, flow
and density sensors, which can improve the visibility of processes. The wireless
instrumentation solutions feature WirelessHART communications to connect to the
automation network via gateways. The offering also comprises wireless adapters that can be
fitted on existing HART devices. The devices can be managed from a central location using
the System 800xA Engineering Workplace. The Industrial Automation division also offers a
range of wireless devices, modems and other hardware from third-party providers for use with
ABB’s 800xA DCSs.
The Robotics and Motion division offers a wide range of products and services including
engines, generators, drives, PLCs and industrial robots. The division also provides a full
range of life-cycle services, from product and system maintenance to system design,
including energy appraisals and preventive maintenance services. The industrial robots come
ready to be connected to Ability Connected Services, wirelessly or wired, enabling predictive
and proactive support. The Ability Connected Services suite consists of five services:
Condition Monitoring and Diagnostics, Backup Management, Remote Access, Fleet
Assessment and Asset Optimisation. The services can be tailored to specific needs via the
company’s Robot Care service agreements. The Ability Connected Services are delivered
through the MyRobot web application. ABB has also developed a condition monitoring
solution for low-voltage motors, based on sensors that transmit data using Bluetooth
technology. The Smart Sensor can be applied to almost any low-voltage motor, whether new
or already in use, to provide actionable information on a motor’s condition to avoid
unexpected breakdowns and optimise performance.
Additional wireless products are provided by businesses within the company’s Power Grids
and Electrification Products divisions. Examples of product families include Tropos wireless
broadband IP mesh networks from the ABB Wireless business in the Power Grids division
and the Arctic family of wireless devices that was obtained in the acquisition of Viola Systems
that is now part of the Electrification Products division.
Business strategy
The acquisition of B&R Automation closed ABB’s historic gap in machine and factory
automation, enabling the company to provide technology and software to customers across
both process and discrete industries. The offerings are sold mainly through ABB’s direct
sales force in combination with third-party channel partners such as distributors, system
integrators, machine builders and OEMs. ABB has an installed base of more than 70 million
connected devices and over 70,000 control systems. The vast majority of the connected
devices comprise the company’s Intelligent Motion solutions. The company has invested
heavily in digital services and solutions in recent time, resulting in the launch of its integrated
industrial Internet platform ABB Abilty in late 2016. Customers using ABB Ability solutions
include for example Shell, CenterPoint Energy, Con Edison, BASF, Royal Caribbean, Cargill,
Volvo and BMW. Moreover, roughly 7,000 industrial robots at more than 750 customer sites
are connected to the ABB Ability Connected Services platform. ABB began connecting its
robots to advanced services already in 2007 and has delivered about 40,000 industrial robots
with embedded connectivity to date. The installed base of industrial robots amounts to more
than 400,000 units. ABB’s wireless solutions serve customers in numerous areas including
power generation, power transmission and distribution, as well as customers in mining, oil
and gas, transportation and public infrastructure. The Asia, Middle East and Africa region is
the company’s largest market, accounting for 37 percent of annual revenues in 2017,
followed by Europe and the Americas, which accounted for 35 percent and 28 percent
respectively.
4.2 Bosch
Bosch is a multinational engineering and electronics company headquartered in Germany.
The group comprises Robert Bosch and its roughly 440 subsidiaries and regional companies
in 60 countries. Bosch has over 400,000 employees worldwide and generated annual
revenues of € 78.0 billion (US$ 84.5 billion) in 2017, up 7 percent year-on-year. Its operations
are divided into four business sectors: Mobility Solutions, Industrial Technology, Consumer
Goods, and Energy and Building Technology. These business sectors accounted for 61
percent, 9 percent, 24 percent and 7 percent respectively.
The business sector Industrial Technology includes the Drive and Control Technology
Division, which is operated by the subsidiary Bosch Rexroth. Bosch Rexroth employs over
30,500 people and annual revenues amounted to € 5.5 billion (US$ 6.0 billion) in 2017. In
addition, numerous software projects with focus on Industry 4.0 were consolidated into an
independent business unit – Bosch Connected Industry – in the Industrial Technology
business sector in early 2018. Other businesses include the group’s software and systems
unit – Bosch Software Innovations (SI) – that designs, develops and operates IoT and
enterprise software and systems solutions worldwide. Bosch SI was established in 2008 and
acquired Innovations Software Technology during the same year. Since then, Bosch SI has
expanded its portfolio through the acquisitions of the enterprise software vendor Inubit and
the IoT middleware specialist ProSyst Software in 2011 and 2015 respectively. Its applications
relate particularly to mobility, energy, manufacturing and buildings.
Product portfolio
The Drive and Control Technology division within the Industrial Technology business sector
plays a leading role in Bosch’s connected industry offering. Bosch Rexroth specialises in
drive and control technology and is one of the world’s largest suppliers in this field. It offers
hydraulics, electric drives, controls, gear technology and linear motion technology for factory
automation, machinery applications and engineering and mobile applications. Bosch’s IoT
platform, Bosch IoT Suite, was launched by Bosch SI in 2013. The IaaS business Bosch IoT
Cloud was subsequently introduced in 2016 to provide cloud services to the Bosch Group as
well as external customers. The Bosch IoT Suite is an integrated set of microservices that are
designed to connect and manage devices as well as provide tools to build sophisticated IoT
applications. Featured middleware capabilities encompass device management, access
management, software roll-out and updates, data analysis as well as integration with third-
party systems and services. Customers can use any combination of the IoT services to
develop and implement a desired solution. The Bosch IoT Suite is explicitly designed to
support open and standards-based approaches to integrate with other domain specific
services.
Business strategy
Bosch is both a provider and a user of connected manufacturing solutions. Bosch Rexroth
employs a dual strategy, which involves operating both as a technology provider, offering
products for the Bosch Group and external customers, and as a solution and service provider
delivering consulting, implementation, training and support. As an automation partner, Bosch
Rexroth works closely with several automotive and machine-tool manufacturers to provide
tailored system solutions and services. In its own factories, Bosch wants to become a leading
user, with a focus on reducing costs, increasing quality, and meeting delivery commitments.
The group’s software house, Bosch SI, is today involved in more than 250 IoT projects in
market segments including manufacturing, mobility, energy, smart homes and buildings,
smart cities as well as agriculture. The Bosch IoT Suite currently manages more than 8.5
million connected sensors, devices and machines. Bosch SI provides a flexible and
adaptable pricing model with progressive price plans that are based on the number of
connected devices, active users, transactions or data volume. Special price plans are also
available for testing and prototyping. The company is working with an ecosystem of partners
including system integrators, solution providers, OEMs and chipset vendors. Examples
include HCL Technologies, Infosys, TATA Consultancy Services, Tech Mahindra, Adesso,
Amdocs, T-Systems, Virtimo, Oracle, PTC, Vodafone, Intel, Marvell, MediaTek, NXP
Semiconductors, STMicroelectronics and Texas Instruments.
4.3 Emerson
Emerson has evolved from a regional manufacturer to a global diversified player with
activities in a wide range of industrial, commercial and consumer markets. Headquartered in
the US, Emerson employs roughly 76,500 people worldwide and operates approximately 200
manufacturing facilities. The company is listed on the New York Stock Exchange. Yearly sales
in the financial year ending in September 2017 amounted to US$ 15.3 billion, up 5 percent
year-on-year. Emerson has three business segments: Automation Solutions, as well as
Climate Technologies and Tools & Home Products, which together make up the Commercial
& Residential Solutions business. The Automation Solutions business accounted for 62
percent of yearly sales in fiscal 2017, while the Commercial & Residential Solutions business
accounted for the remainder.
In mid-2016, Emerson decided to reposition its strategic portfolio, which resulted in the
divestment of two businesses. The sale of the network power systems business to the private
equity firm Platinum Equity and a group of co-investors was completed in December 2016.
The motors, drives and electric power generation business was sold to the Japanese motor
manufacturer Nidec in February 2017. The divestments allow Emerson to focus on its high-
growth businesses. Additionally, the company completed the acquisition of Pentair’s valves
and controls business in April 2017. Notable acquisitions in 2017–2018 furthermore include
the purchase of the US-based software company Paradigm, the German industrial
manufacturer Aventics and GE’s Industrial Platforms business. The Intelligent Platforms
business provides PLCs along with a range of other devices and has 650 employees
worldwide and annual sales of US$ 210 million. During 2017, Emerson also attempted to
acquire Rockwell Automation but withdrew its US$ 29 billion bid following a rejection from
Rockwell’s board of directors.
Product portfolio
The Automation Solutions business provides integrated solutions and products, including
measurement and analytical instrumentation, industrial valves and equipment and process
control systems. Moreover, Emerson offers an extensive wireless product portfolio, which
includes transmitters, gateways and application solutions. The wireless product portfolio can
be divided into two categories: wireless field networks and wireless plant networks. The
company’s wireless field networks are based on the WirelessHART standard, while Emerson
uses rugged wireless access points from Cisco to provide Wi-Fi coverage in its wireless plant
networks. The low-powered WirelessHART technology enables the use of battery-powered
devices that can operate for many years on the same battery. In contrast, the wireless plant
networks provide high bandwidth, flexibility and expansion capabilities for business and
operational applications. Wireless field devices include the Rosemount Wireless Transmitters
that take input from a variety of non-powered switch types such as pressure, flow and level
switches. The Emerson Wireless Field Link functions as an antenna for the wireless field
network and is built to be used in conjunction with a network manager or gateway. Emerson
provides three gateways for connecting WirelessHART devices with control systems and data
applications. Two of them use wired connectivity for control system communications, while
the third is built on the Cisco AIRONET 1550 access point and provides Wi-Fi connectivity for
control system communications. In some cases, the company also utilises satellite and
cellular technology for gateway communications.
PlantWeb is Emerson’s digital plant architecture that uses predictive intelligence to improve
plant performance and enables improved throughput, availability and quality as well as
reduced conversion costs. PlantWeb optimizes plant performance by leveraging digital
intelligence, connecting plants with a plantwide network, controlling processes and
optimizing assets. Emerson’s wireless products and solutions extend PlantWeb’s functionality
into hard to reach areas.
Business strategy
Emerson primarily sells its products through a large direct sales force and also has
thousands of field engineers working directly with customers. The direct sales are
complemented with a network of independent sales representatives and distributors. Key
markets served by the Automation Solutions business include oil and gas, refining,
chemicals, power generation, pharmaceuticals, food and beverages, and pulp and paper.
Customers include many leading players across various process industries including Shell,
Chevron, Pemex, Saudi Aramco, BASF, DowDuPont and Bayer. Emerson is one of the
world’s largest vendors of wireless field devices and the leading vendor of WirelessHART
devices. In Q4-2018, the company had an installed base of more than 42,000 wireless
networks worldwide. North America is the main market for the company’s automation
solutions and accounted for 44 percent of annual sales, followed by Asia and Europe, which
accounted for 23 percent and 20 percent respectively.
4.4 Endress+Hauser
Endress+Hauser is a major supplier of products, solutions and services for industrial process
measurement and automation. Its core expertise lies in the fields of process instrumentation
and laboratory analysis. Founded in 1953, the privately-held company is based in Switzerland
and has about 13,300 employees worldwide. Endress+Hauser has 136 subsidiaries across
47 countries and production facilities in Europe, Asia, the Americas and Africa. Annual sales
amounted to € 2.2 billion in 2017, up 5 percent from the previous year. In the process
automation market, the company provides solutions for flow, level, pressure and temperature
management, process analysis and data management. The company also offers network
design, implementation, system integration, factory acceptance test, training and support.
In June 2018, Endress+Hauser announced that it will intensify its cooperation with SAP in the
development of IIoT applications for the process industry. The goal is to fully integrate the
company’s field instruments with SAP Leonardo, and as digital twins into the SAP Cloud
Platform. The companies intend to work closer together in the development of joint solutions,
sales and customer implementations.
Product portfolio
The product portfolio includes a broad range of measuring instruments and field network
components that communicate via industrial protocols such as HART, WirelessHART,
Profibus, FOUNDATION Fieldbus, Modbus or Ethernet. The WirelessHART devices are
Source: Endress+Hauser
The Fieldgate SWG70 gateway acts as an interface between the WirelessHART network and a
system using Ethernet or serial communications to host applications such as plant asset
management and SCADA tools. The gateway is designed for mounting in explosion
hazardous areas and has an intrinsically safe antenna port. An integral or remote antenna can
be mounted according to the needs of the application. Data from connected devices can be
accessed via the web-based asset information management platform W@M Portal, which
enables data monitoring and proactive maintenance of the monitored assets. An on-premise
version is also available, called W@M Enterprise. Additional software products include the
application Analytics for analysis of real-time and historic data.
Business strategy
Endress+Hauser’s instruments enable customers to operate their plants economically and
safely. The measurement devices are sold both through direct sales channels and select
representatives worldwide. The company has a dense network of its own sales centres in
over 50 countries and roughly half of the workforce are involved in sales. Professional
services are offered alongside the products to integrate the devices into a variety of control
systems. Endress+Hauser can also develop and install complete automation systems. The
company has a strong position in the process automation market and serve customers in a
wide variety of industries including chemical, petrochemical, food and beverage, oil and gas,
water and wastewater, power and energy, as well as life sciences. Typical applications for
Endress+Hauser’s wireless adapters and gateways include process optimisation, tank and
silo monitoring, inventory control and condition monitoring of equipment. The company’s
installed base of both wired and wireless devices amounts to close to 50 million units.
4.5 Fanuc
Fanuc is one of the world’s largest industrial robot makers. Apart from robotics, the company
specialises in factory automation products and CNC controls. Founded in 1972, Fanuc is
headquartered in Japan and listed on the Tokyo Stock Exchange. In the financial year ending
in March 2018, the company generated net sales of JPY 727 billion (US$ 6.2 billion), up 35
percent from the previous year. The operations are divided into four divisions: Factory
Automation, Robot, Robomachine and Service. These divisions accounted for 31 percent, 31
percent, 26 percent and 12 percent of the total revenues respectively. Fanuc has over 263
offices worldwide, supporting customers in 108 countries. The global workforce amounts to
more than 7,000 employees.
The industrial robots line includes a wide range of robots for diverse applications and
industries. Fanuc’s robotics controllers offer functionality to connect robots and remote
computers over an Ethernet network to transfer robot programs, monitor operations, collect
production data and troubleshoot robots. The FIELD system (Fanuc Intelligent Edge Link and
Drive system), an open software platform, was launched during 2017. The system can run on
on-premise servers and is designed to connect various equipment at manufacturing sites for
improving productivity. Fanuc also collaborates with the Japan-based start-up Preferred
Networks in the field of AI. In November 2017, Fanuc’s accumulated unit sales of industrial
robots surpassed 500,000 units. Annual production capacity of industrial robots range about
80,000 units. In addition, Fanuc has sold about 4 million CNC controls. The company’s main
market is Asia that accounted for 45 percent of annual revenues in fiscal 2018, followed by
the Americas and Europe, which accounted for 20 percent and 15 percent respectively.
The automation market is today primarily served by the Grid Solutions business that is part of
GE’s Power operating segment and GE Digital. In December 2018, GE announced plans to
establish a new, independent company focused on building a comprehensive IIoT software
portfolio. The new organisation aims to bring together GE Digital’s IIoT solutions including the
Predix platform, Asset Performance Management, Historian, HMI/SCADA, Manufacturing
Execution Systems, Operations Performance Management, and the GE Power Digital and
Grid Software Solutions businesses. The new IIoT-focused company will start with US$ 1.2
billion in annual revenues and an existing industrial customer base.
Product portfolio
GE Grid Solutions offers a broad range of integrated hardware and software solutions for
industries including utilities, oil and gas, petrochemicals, mining, water, heavy industrial and
telecommunications. The business’ industrial communications group – GE MDS – can
provide complete solutions for industrial communications including wireless routers and
modems, cellular routers and gateways, hardened optical networks, multiplexers, broadband
powerline solutions, and Ethernet switches and converters. Its wireless devices can
accommodate an extensive range of industrial protocols and carry serial and IP traffic, as well
as analog and digital I/O signals connected directly to field devices and sensors. The
industrial wireless portfolio comprises solutions for both unlicensed and licensed narrowband
communications, as well as industrial 2G, 3G and 4G LTE cellular routers and gateways.
Wireless unlicensed solutions include the MDS WiYZ data acquisition and networking
platform that combines wireless connectivity for sensors, I/Os, instruments and meters with
comprehensive network infrastructure solutions for IP/Ethernet and serial, machine-to-
machine and backhaul communication to host systems and devices. The system is built
around the WiYZ Gateway and WiYZ Remote devices. The WiYZ Gateway supports up to 4
wireless connectivity options for bridging communications between mesh, cellular, WiFi and
MDS wireless. The WiYZ Remote devices accommodate a range of analogue and digital I/Os
for connecting remote field devices and sensors. The ISA100.11a standard for mesh network
communications is used between the remotes and the gateway.
Source: GE
GE Digital announced the Predix platform in mid-2015 and the platform became commercially
available for external customers in 2016. The Predix Platform is a distributed application and
services platform for building, deploying and operating digital industrial solutions. The
platform consists of two complementary software stacks – one for edge computing and one
for cloud computing. These work together to optimise the workload execution using a variety
of deployment options: on an intelligent connected asset, controller, gateway, edge server or
in the cloud. Predix Connectivity offers end-to-end communications between Predix Edge
devices and Predix Cloud over various access networks including fixed line, cellular and
satellite.
Business strategy
GE’s restructuring plans involves increased focus on the company’s aviation, power and
renewable energy businesses, while divesting some of its businesses with activities in the
automation market. The strategy marks a new direction for GE, which was one of the first
industrial companies to consider the industrial Internet as a key strategic area. Annual
revenues generated by GE Digital amounted to US$ 4.0 billion in 2017, up 12 percent from
the previous year. The revenues are derived from the sales of software developed in-house,
including the Predix platform, and associated hardware and software. The company primarily
focuses on its existing client base and expects Predix product revenues to double in 2018,
reaching approximately US$ 1 billion. GE mainly targets existing customers in the energy,
aviation and oil & gas market verticals, and leverages its partners to pursue opportunities
beyond its core markets. The Predix platform is also used internally by a number of GE
businesses. In Q4-2017, more than 300,000 assets were managed using the Predix platform.
External customers include for example Boeing, ConocoPhillips, Exelon, Joy Global, Maersk,
Pitney Bowes, Saudi Electricity Company, Schindler, Toshiba and Xcel Energy. The Predix
platform now includes over 200 industrial applications and is supported by a community of
over 33,000 developers. GE Digital is collaborating with leading system integrators,
technology vendors, ISVs, telecom operators and resellers to create and market solutions
based on the Predix platform. Some examples of GE’s nearly 1,000 partners include Apple,
AT&T, Accenture, Capgemini, Cisco, Cognizant, Deloitte, Ericsson, Ernst & Young, HPE,
Infosys, Intel, Microsoft, Pitney Bowes, Pivotal, PwC, Softbank, Tech Mahindra and Wipro.
The company’s industrial communications business, which is part of the Power operating
segment, has delivered its solutions to companies in a variety of markets including energy, oil
and gas, mining, water and wastewater, and transportation. The business has an installed
base of more than 1.5 million wireless devices worldwide.
4.7 Hitachi
Hitachi is a global industrial group with headquarters in Tokyo and business locations in 68
countries. Founded in 1910, the group comprises close to 900 consolidated subsidiaries and
employs more than 300,000 people. Hitachi divides its operations into seven business
segments: Information and Telecommunication Systems, Social Infrastructure and Industrial
Systems, Electronic Systems and Equipment, Construction Machinery, High Functional
Materials and Components, Automotive Systems, and Smart Life and Ecofriendly Systems.
The company is listed on the Tokyo Stock Exchange and annual revenues amounted to
JPY_9.4 trillion (US$ 80.3 billion) in the financial year ending in March 2018. In 2015, Hitachi
made a series of acquisitions that formed the foundation of its video intelligence, analytics
and data management offerings. These include the purchases of Pentaho, oXya and
Pantascene.
Product portfolio
Hitachi’s IoT platform Lumada incorporates Hitachi’s expertise in operational technology (OT)
and information technology (IT) and combines data orchestration, streaming analytics,
content intelligence, simulation models and other Hitachi software technologies. The platform
serves as the core foundation on which all of Hitachi’s IoT solutions are built and is intended
to enable the creation of IoT business ecosystems. Other Hitachi businesses with activities in
the automation market include Hitachi Industrial Equipment Systems that is part of Hitachi’s
Social Infrastructure and Industrial Systems business segment. The business provides a
range of industrial automation equipment such as motors, pumps, inverters, AC servos,
industrial controllers, transformers, switches and breakers. Industrial controllers include PLCs
and PACs. The company’s HX series of PACs feature both PLC and industrial PC functions
and support industrial protocols such as EtherCAT, Profibus, Modbus and DeviceNet.
Business strategy
Hitachi views Lumada as the foundation of its digital solutions business, which has rapidly
grown to become a central pillar of the company’s operations. Annual revenues generated by
the Lumada operations exceeded JPY 1 trillion (US$ 8.6 billion) for the first time in fiscal 2017
and amounted to JPY 1.1 trillion (US$ 9.2 billion) in fiscal 2018. Key market segments for the
company’s IoT solutions include energy, transportation and manufacturing. The smart
manufacturing solutions help customers in various discrete manufacturing industries to
increase production efficiency, automate production and develop reliable quality skills.
Examples of solutions include manufacturing site visualisation, predictive equipment failure
detection systems, debottlenecking support and production planning optimisation. Individual
solutions are provided to customers primarily through Lumada SI, which today account for
the majority of revenues generated by Lumada operations. Solutions are also provided
4.8 Honeywell
Honeywell is a diversified technology and manufacturing company that provides a variety of
commercial and consumer products and services. The company is headquartered the US
and has 131,000 employees across roughly 1,300 sites in 70 countries. Honeywell is listed on
the New York Stock Exchange and generated annual revenues of US$ 40.5 billion in 2017, up
3 percent from the previous year. Honeywell manages its business operations through three
operating segments: Aerospace, Home and Building Technologies (HBT), Performance
Materials and Technologies (PMT), and Safety and Productivity Solutions (SPS). These
segments accounted for 36 percent, 24 percent, 26 percent and 14 percent of annual sales
respectively.
In May 2017, Honeywell launched a new investment fund that invests in early-stage and high-
growth technology companies that are strategically aligned to the company’s portfolio and
software capabilities. The initial fund size is approximately US$ 100 million. The main areas of
interest include IoT, software and analytics, materials science and advanced manufacturing.
Investments have so far been made in FogHorn Systems, Element Analytics and Soft
Robotics.
Product portfolio
HPS offers a broad range of automation, measurement and control solutions, as well as
advanced software applications to process industries. Industrial wireless solutions are sold
under the OneWireless brand and include Honeywell’s distributed control system, wireless
field instruments, wireless network components and facility management applications. The
company also provides engineering services such as consulting, design, installation,
commissioning and support to help customers implement wireless solutions in their
operations. The industrial wireless portfolio is divided into three categories: I/O devices,
mobility and OneWireless network. I/O devices include the FlexLine Radar tank gauging
system, wireless transmitters, as well as the OneWireless Adapters that enable customers to
transmit data from their HART devices to a wireless control system based on ISA100.11a. The
OneWireless network is made up of wireless access points, device managers and controllers.
HPS is an advocate of IP technologies and the ISA100.11a wireless standard and
OneWireless solutions enable one network for Wi-Fi, ISA100.11a and Ethernet devices, as
well as easy integration with a wide range of interfaces such as Modbus, OPC UA, HART,
WirelessHART, Experion CDA, GCI and Honeywell Enraf. HPS in addition provides a range
software solutions to help users make better decisions so that safety, reliability and efficiency
can be improved. An example includes Honeywell Pulse, an app that enables users to
visualise plant data and information in near real-time.
Additional wireless products include the Limitless series of switches and sensors provided by
the Honeywell’s SIoT business. The solutions are based on 802.15.4 point-to-point
communications and can be configured to allow for up to fourteen devices to communicate
with one receiver module. The series include switches, sensors, monitors and receivers. The
wireless signal is received by either a panel-mountable receiver or an industrial DIN-rail
module that converts it to an output. Outputs can be LEDs, buzzers or electrical signals. The
capability also exists to provide CAN, ProfiBus, EhterNet/IP and standard Ethernet
communications. The Limitless devices can be used in a wide range of scenarios such as in
CNC machines, material handling, lifts, conveyors and specialty machines.
Business strategy
Honeywell’s HPS business is a major provider of automation control, instrumentation,
advanced software for the oil and gas, refining, pulp and paper, industrial power generation,
chemicals, life sciences, metals, minerals and mining industries. In 2017, HPS accounted for
US$ 4.8 billion of the total revenues, up 3 percent from the previous year. The company is
one of the largest manufacturers of DCSs, as well as one of the leading providers of
ISA100.11a devices. HPS’ initiative in the IIoT space, called Connected Plant, combines the
company’s industrial expertise, software and digital technologies to make customers’
operations more reliable, profitable and secure. The business works closely with Honeywell
UOP in the refining, petrochemical and gas processing industries. Honeywell has for example
launched the Process Reliability Advisor, a software-based service that feeds data through
Honeywell’s UOP process and fault models to provide key performance information and
process recommendations. The US is the company’s largest market and accounted for 56
percent of the total revenues in 2017, followed by Europe that accounted for 26 percent.
4.9 Keyence
Keyence develops and manufactures sensors, machine vision systems, measuring
instruments, barcode readers and other factory automation sensor products. The company
was founded in 1974 and is based in Japan. Keyence is listed on the Tokyo Stock Exchange
and generated annual revenues of JPY 527 billion (US$ 4.5 billion) in the financial year
ending in March 2018, up 28 percent year-on-year. Revenues derived from international
markets accounted for 53 percent of the total revenues. The workforce comprises over 6,600
employees across more than 200 offices in 45 countries. The product portfolio includes
sensor products used a range of applications including presence/absence and part
differentiation, as well as shape, flow, pressure, temperature and level measurements. In
addition to its broad range of instrumentation products, the company provides professional
services to advise its customers’ in their automation projects. The customer base includes
today over 250,000 customers in roughly 100 countries worldwide.
4.10 Kuka
Kuka is a manufacturing company that provides industrial robots and solutions for factory
automation. The company is a subsidiary of the Chinese electrical appliance manufacturer
Midea Group that completed the purchase of a 95 percent stake in Kuka in January 2017.
Founded in 1898, Kuka is headquartered in Germany and has subsidiaries in more than 30
countries. The total workforce amounts to about 14,200 employees. Annual sales in 2017
reached € 3.5 billion (US$ 3.8 billion), up 18 percent in year-on-year. The company has three
divisions: Robotics, Systems and Swisslog. These divisions accounted for 35 percent, 45
percent and 22 percent of the total sales in 2017 respectively. The Robotics division produces
industrial robots together with controllers and software. The Systems division offers complete
tailor-made solutions for automating manufacturing processes. The Swisslog division
comprises the businesses Healthcare Solutions and Warehouse and Distribution Solutions.
Kuka recognised the potential of networked and open automation systems back in the 1990s
and introduced its first web-capable industrial robot in 1998. Kuka has increased its
investments in digitisation and IoT in the past years to further the development of networked
automation systems, human-robot collaboration and its existing robot series. The company
has also made a number of acquisitions in the space. In late 2017, Kuka acquired the Finnish
company Visual Components that specialises in software solutions for 3D simulation in
factory planning. The company purchased a majority stake in the Germany-based IoT
platform provider Device Insight during the same year. Moreover, Kuka collaborates with
Huawei in the area of smart manufacturing and 5G. The partnership between the companies
was formed in 2016.
The product portfolio comprises customised automation solutions ranging from industrial
robots to complete production lines. The industrial robots include a wide range of models
with different payload capacities and reaches for various industries and applications. To
further address the emerging IIoT market, Kuka has launched the Kuka Marketplace that
allows customers to purchase new products and access user guides and videos for
additional information. The first products available for purchase are Kuka Connect and Kuka
College Training courses. Kuka Connect is a cloud-based software platform that provides
user access and analytics functionality. The platform is built on open standards and leverages
the edge computing device fogNode from the US-based start-up Nebbolio Technologies,
which enables the transfer of robot data to the cloud. Kuka Connect services are offered in
two tiers: Kuka Connect Lite and Kuka Connect Plus. The Lite version is free and provide
users with access to asset management features, while the Plus version includes full access
to features such as real-time notifications and reporting tools.
Source: Kuka
Kuka’s industrial robots are utilised in a diverse range of industries including the appliance,
automotive, aerospace, consumer goods, logistics, food, pharmaceutical, medical, foundry
and plastic industries. Annual production volume of industrial robots exceeds 15,000 units
and the company’s installed base has reached more than 150,000 units.
Mitsubishi’s Factory Automation Systems business offers a wide range of products, services
and solutions including controllers, drive control devices, visualisation solutions, power
distribution controllers, motors, and mechatronics products such as electrical-discharge and
laser-processing machines, as well as industrial robots. The company has launched the e-
F@ctory concept to support customers in utilizing advanced technology to directly link the
shop floor to an IT system. The iQ Platform is the enabling hardware for the concept and
consists of a multi CPU base unit that communicates with PLCs, CNCs, industrial robots and
HMI systems. The platform is compatible with a wide variety of protocols, such as the open
CC-Link IE architecture. Mitsubishi’s automation products are widely used across industries
such as transportation, power, buildings, waste and shipping, but also internally in the
company’s own manufacturing facilities. The annual production volume of PLC CPUs
amounts to almost 2.0 million units. The company has launched the e-F@ctory Alliance
program to ensure compatibility and ease of implementation of third-party hardware and
software with the company’s own solutions. Mitsubishi is also part of the Edgecross
Consortium that promotes edge computing and IoT.
4.12 Omron
Omron is a Japan-based manufacturer of control equipment, factory automation systems,
electronic components, automotive electronics, ticket vending machines and medical
equipment. Founded in 1933, the company is headquartered in Japan and employs about
36,000 people worldwide. Omron is listed on the Tokyo Stock Exchange. In the financial year
ending in March 2018, yearly sales amounted to JPY 860 billion (US$ 7.4 billion). The
company has six business segments: Industrial Automation; Electronic and Mechanical
Components; Automotive Electronic Components; Social Systems, Solution and Service;
Healthcare; and Other. The Industrial Automation segment is the largest business and
accounted for JPY 396 billion (US$ 3.4 billion) in fiscal 2018, up 20 percent from the previous
year. In 2017, Omron acquired the industrial camera maker Sentech, as well as Microscan
Systems that develops a variety of code readers.
industrial PCs, PLCs and terminals that support machine control, as well as network and
software products to support data exchange with host systems. During 2017, the company
launched the i-BELT IoT service platform to accelerate data gathering at manufacturing sites
through the integration of control and information systems. The platform consists of three
major services: data collection and accumulation; data visibility and analysis; and device
control. Omron focuses on developing partnerships through organisations such as
Edgecross in order to integrate devices from other manufacturers into the i-BELT system.
Automation systems account for roughly half of the Industrial Automation business’ annual
revenues and the company is the market leader in the control equipment segment in its
domestic market. Although Japan comprises Omron’s main market, the company is active
worldwide and has a diverse customer base in factory automation markets. Omron has
established 17 automation centers and PoC labs across the US, China and other areas to
assist customers through manufacturing site visits and co-creation.
4.13 Pepperl+Fuchs
Pepperl+Fuchs specialises in electrical explosion protection and sensor technology.
Headquartered in Germany, the privately-held company employs about 6,000 people
worldwide. In 2017, yearly sales amounted to € 630 million (US$ 683 million). Pepperl+Fuchs
offers a wide range of products and solutions for process and factory automation including
fieldbus infrastructure, remote I/O systems, industrial monitors and HMI solutions, industrial
sensors, software, as well as customised control system solutions, support and services. In
July 2018, the company announced that it will strengthen its cooperation with SAP with focus
on IoT solutions for the process industry. The cooperation centres on two areas: condition
monitoring and predictive maintenance for production plants, as well as IoT solutions for
product logistics in continuous processes.
Product portfolio
Pepperl+Fuchs offers several modules for connecting sensors to control systems through
wireless networks. These include WirelessHART-based gateways, adapters, temperature
converters, and accessories such as antennas. The WirelessHART Gateway sets up the
communications paths and determines when and over which channel the individual devices
within the mesh network communicate with each other. Additionally, it serves as the interface
between the mesh network and the plant’s process control or asset management system.
The gateway provides the connection to the control system with an Ethernet and RS-485
interface, which can transfer data via the HART or Modbus protocols. The WirelessHART
adapter can upgrade a conventional HART or 4–20 mA field device with a WirelessHART
interface. The adapter is battery operated and can also power the connected field device. The
2-channel WirelessHART Temperature Converter is designed to connect resistance
temperature detectors or thermocouples and provide temperature values through a
WirelessHART network. The battery powered temperature converter acts as a router within
the mesh network and is designed to be used in hazardous areas.
Source: Pepperl+Fuchs
The company also offers the Wireless Inductive System (WIS) for connecting sensor
components on moveable machine parts. The system enables wireless power transfer and
wireless communications for sensors on moveable machine parts. Inductive, capacitive,
optical or ultrasonic sensors can be connected. Additional wireless solutions include the
SmartBridge device, as well as the Viator HART modems, which are available in a Bluetooth
version designed specifically for use in hazardous locations. The SmartBridge device
transfers data wirelessly via Bluetooth to standard smartphones or tablets without the need
for additional interface cabling or changes at the PLC. Sensor parameters can be controlled
and displayed using a mobile application where the user can view and modify different
parameters.
Business strategy
Pepperl+Fuchs serves customers in both factory and process automation industries through
a global sales and support organisation with presence in more than 30 countries. Specialising
in hazardous location protection, the company’s largest market is however the process
automation market and customers include some of the world’s largest process industry
companies. The WirelessHART devices are used to monitor a range of assets including
rotating machines, tanks and pipelines, as well as pumps and filters. Other typical
applications comprise diagnosing valves and heat exchanges, calibrating field devices and
controlling valves and other digital outputs. Clients include system integrators, end users and
major industrial automation companies such as Rockwell Automation and ABB.
consulting. Rockwell Automation’s solutions are delivered under the brands Rockwell
Automation, Allen-Bradley and Rockwell Software.
In June 2018, Rockwell Automation entered into a strategic partnership with the industrial
software vendor PTC. The partnership includes technical collaboration across the
organisations, meaning that the companies will align their respective smart factory
technologies and combine PTC’s ThingWorx IoT platform with Rockwell Automation’s
FactoryTalk MES, FactoryTalk Analytics and Industrial Automation platforms. As part of the
deal, Rockwell Automation made a US$ 1 billion equity investment in PTC, representing an
ownership interest of about 8 percent in PTC.
Product portfolio
Rockwell Automation’s offering can be divided into three core components: integrated
architecture, intelligent motor control, and solutions and services. The integrated control and
information architecture solutions are built around the Logix platform and support discrete,
process, batch, safety, motion and power control on the same hardware platform with the
same software programming environment. Intelligent motor control solutions enhance the
availability, efficiency and safe operation of customers’ plant assets. The solutions can be
integrated seamlessly with the Logix architecture. In addition, the company supports its
customers through the entire lifecycle of their automation investment.
The product portfolio comprises a broad range of hardware products including controllers,
operator interface devices, I/O devices, communications and networking products and
industrial computers. Software products include configuration and visualisation software used
to operate and supervise control platforms, advanced process control software and
manufacturing execution systems that enable customers to improve manufacturing
productivity and meet regulatory requirements. The company has in the past years marketed
The Connected Enterprise concept that entails converged plant-level and enterprise
networks, securely connecting people, processes and technologies. The concept is
developed together with Cisco and uses open industry standards and secure IP-based
Ethernet network infrastructure as the foundation for both IT and OT. Industrial network
solutions offered by the company include switches, routers, security appliances, gateway
devices and linking technologies. Wireless products include the Allen-Bradly branded Stratix
5100 Wi-Fi access point that provides connectivity in hard-to-wire and remote areas. The
device offers pre-programmed default configuration for priority handling of EtherNet/IP to help
provide easy setup for industrial applications.
Business strategy
Rockwell Automation aims for a technology leadership position in industrial automation and
markets its products, solutions and services through both resellers and a direct sales force.
Major end markets served include food and beverage, transportation, oil and gas, metals,
mining, home and personal care, pulp and paper and life sciences. The company has a
strong partnership with Cisco and use Cisco technologies in its Stratix line of industrial
network products. The companies have worked for many years to address the complexities of
securely converging IT and OT operations. Rockwell Automation’s recent deal with PTC
enables the company to provide integrated solutions, achieving greater system
interoperability for customers. In fiscal 2018, sales to customers in the US accounted for 54
percent of total revenues. The largest international markets are China, Canada, Mexico, Italy,
the UK, Germany and Brazil.
The Industrial Automation’s business scope includes process, hybrid and discrete
automation, providing comprehensive products and solutions for the automation and control
of machines, manufacturing plants and industrial sites. In January 2014, Schneider Electric
completed the £ 3.4 billion (US$ 5.2 billion) acquisition of Invensys, which at the time was one
of the largest industrial automation companies in the world with 16,800 employees and
annual revenues of £ 1.8 billion (US$ 2.8 billion). The deal allowed Schneider Electric to enter
the process automation market, especially in distributed control systems and instrumentation
with the Foxboro brand, as well as in safety systems under the Triconex brand. The
acquisition also enabled Schneider Electric to strengthen its portfolio in industrial software
with Wonderware for manufacturing operations management, SimSci for modelling and
simulation and Avantis for asset management. More recent deals include the € 188 million
(US$ 204 million) acquisition of the engineering software specialist IGE+XAO Group in
November 2017 and the reverse takeover of the industrial software maker Aveva in March
2018.
Product portfolio
Schneider Electric’s offering ranges from the Foxboro Evo DCSs and Triconex safety systems
to the Modicon PLCs and PACs, and HMI operating panels. The product portfolio comprises
a wide variety of devices, including discrete sensors, motion systems, push buttons,
signalling solutions, frequency converters and motor starters. The company also provides a
range of software solutions for the design, operation and maintenance of industrial
processes. These include the modelling software SimSci, the supervisory control system
Wonderware and the asset management solution Avantis. Additionally, Schneider Electric has
developed EcoStruxure, a suite of tools and services to help customers implement IoT
solutions. The platform comprises more than 20 services. Examples include the EcoStruxure
Asset Advisor and the EcoStruxure Resource Advisor.
The company’s networking products include the ConneXium line of Ethernet devices
including switches, gateways, cables, wireless access points and antennas specifically
designed and tested for automation networks and industrial environments. OptiM2M is
Schneider Electric’s M2M remote monitoring solution that analyses machine data. The
solution includes a cellular modem, antenna, cables for RS-232 and RS-485 architectures, an
embedded SIM card with worldwide subscription and a dedicated web portal. The solution
targets machine builders that offer stand-alone industrial machines requiring remote
monitoring. Schneider also provides wireless instrumentation solutions under the Accutech
brand. The Accutech portfolio include the BR10 and BR20 base radios, as well as pressure
measurement field devices. The base radios provide communications to a maximum of 100
field units. Collected data is transferred to the SCADA network or directly to a host via serial
Modbus. Both process data from the field units and control commands to the field units are
handled by the devices.
Business strategy
Schneider Electric has a strong position in both the factory and process markets. The broad
portfolio enables the company to serve almost all segments of the industrial market including
the refining, petrochemical and oil and gas industries, mines, cement plants, water and
wastewater industry, the food processing industry and material handling and packaging
machines. Customers range from end users, distributors, engineering firms and system
integrators to OEMs and panel builders. Schneider Electric has increased its focus on
software and IIoT in recent time through the development of its EcoStruxure platform. The
acquisition of Aveva further strengthens the company’s software capabilities. To date, the
EcoStruxure platform has been deployed at more than 480,000 sites and assets under
management amount to over 1.6 million. The Asia-Pacific region is the company’s largest
market and accounted for 28 percent of the total revenues in 2017, followed by North America
and Western Europe, which both accounted for 27 percent respectively.
4.16 Siemens
Siemens is a global company focused on the areas of electrification, automation and
digitalisation. The company is based in Germany and has around 372,000 employees in more
than 200 countries. Siemens is listed on the Frankfurt Stock Exchange and generated annual
revenues of € 91.3 billion (US$ 105.9 billion) in the fiscal year ending in September 2018, up 6
percent year-over-year. The company’s businesses are bundled into seven divisions: Power
and Gas, Energy Management, Building Technologies, Mobility, Digital Factory, Process
Industries and Drives, and Financial Services. Healthineers and Siemens Gamesa Renewable
Energy are moreover separately managed businesses.
Siemens is one of the leading providers in the industrial automation market, which is served
by the company’s Digital Factory, and Process Industries and Drives divisions. These
divisions accounted for € 12.9 billion (US$ 15.0 billion) and € 8.8 billion (US$ 10.3 billion) of
annual revenues respectively. The Digital Factory division offers products and solutions used
in manufacturing industries, complemented by product lifecycle and data-driven services. The
Process Industries and Drives division provides solutions for moving, measuring, controlling
and optimising all kinds of mass flows. A core development area within both divisions
comprises MindSphere – Siemens’ cloud-based operating system for IIoT.
Product portfolio
Siemens’ automation portfolio spans a wide variety of solutions and ranges from integrated
drives and programmable controllers to PLM and manufacturing operations management
software. The company also offers the cloud-based IIoT platform MindSphere. The platform
runs on AWS and Microsoft Azure cloud infrastructure and includes end-to-end solutions for
connecting devices, storing data and developing and running applications. Numerous field
protocols are supported, along with a wide range of hardware connectivity agents to bridge
the gap for other protocols. In addition, the MindConnect API enables programming of
custom connectivity agents. Integrations are also available with multiple data systems
including historian databases, ERP, MES and SCADA systems. The company’s industrial
communications offering encompasses solutions from local sensor connectivity to plantwide
data acquisition and transmission. The components for wireless communications comprise
robust devices for indoor and outdoor applications. Products include the SCALANCE series
of wireless LAN devices, the SITRANS series of WirelessHART devices, the Ruggedcom
branded industrial WiMax and cellular telecontrol devices as well as industrial cellular
modems and routers for IP-based networks.
Business strategy
Siemens positions itself as a leading provider of industrial automation products, solutions and
services. Through its Digital Factory and Process Industries and Drives divisions, the
company serves a wide variety of end markets within the factory and process industries.
Siemens has rapidly expanded its offering for IIoT installations, which includes a growing
portfolio of MindSphere applications. The company has also created the MindSphere Partner
Program to build an ecosystem which today includes over 160 MindSphere partners. In mid-
2018, the MindSphere platform had more than 1 million connected devices under
management. In the industrial networking space, Siemens promotes the use of Industrial
Ethernet, with the PROFINET protocol at the field level and OPC-UA at the control and
operator level. The company strengthened its position in the industrial wireless market
through the acquisition of RuggedCom in 2012 and is today one of the world’s leading
vendors of wireless industrial communications solutions. The combined portfolio of
SCALANCE and RuggedCom networking products are used for distributed automation
applications in a wide range of industries including power, oil and gas, chemical and discrete
manufacturing.
Yaskawa’s Motoman series of industrial robots are used for a wide range of applications,
including welding, assembly, coating, dispensing and packaging, as well as material
handling, cutting and removal. A range of robot controllers and PLC integration solutions are
offered for programming and control. Yaskawa’s main markets comprise electronics-related
industries such as semiconductor and component manufacturing, followed by machinery-
related industries. Approximately 70 percent of annual revenues are derived from international
markets. The Motoman industrial robots are primarily used in the manufacturing of cars,
semiconductors and LCDs. In mid-2018, the company’s installed base of industrial robots
reached 400,000 units globally.
4.18 Yokogawa
Yokogawa is a leading provider of industrial automation, test and measurement solutions.
Global headquarters are located in Japan and the company is listed on the Tokyo Stock
Exchange. Annual revenues in the financial year ending in March 2018 were JPY 407 billion
(US$ 3.5 billion), up 4 percent year-on-year. The company is divided into three businesses:
Industrial Automation and Control, Test and Measurement, and Aviation and Other. The
Industrial Automation and Control business is the largest and accounted for 89 percent of the
total revenues in fiscal 2018, followed by the Test and Measurement, and Aviation and Other
businesses that accounted for 5 percent each. The company has 18,300 employees and 112
subsidiaries in 59 countries worldwide. In 2016, Yokogawa acquired KBC Advanced
Technologies, a provider of consulting services and software for oil and gas facilities.
Figure 4.6: Yokogawa’s gateways and wireless access point based on ISA100.11a
Source: Yokogawa
Yokogawa is a leading provider of DCSs and field instrumentation products for companies
active in process industries. In the coming years, the company aims to gradually transform its
business model from selling products and services to a recurring business model.
Yokogawa’s most important market verticals are oil and gas, refineries, petrochemical,
chemical and power. Customers include major companies such as BP, Air Liquid and Pfizer.
Japan and the rest of Asia are the largest markets and account for 32 percent and 28 percent
of total revenues respectively. Middle East is the third largest region followed by Europe and
North America accounting for 11 percent, 8 percent and 8 percent of total revenues
respectively.
Chapter 5
The vendor landscape for industrial devices and software is highly diverse. Product and
service portfolios range from complete integrated systems down to single hardware
components and software products. Many of the industrial communications and control
solution vendors partner with one or several large automation providers as a go-to-market
strategy. Most vendors also focus on gearing their solutions to system integrators, given the
important role of such actors in the industrial market.
5.1.1 Acksys
Acksys designs and manufactures rugged data communications equipment for the industrial
markets. The company has specialised in wireless communications based on Wi-Fi
technology since 2004 and initially focused on developing high-performance communications
controller boards for military, aeronautical and telecoms applications. Founded in 1984, the
privately-held company is based in France and has about 20 employees. In 2017, annual
revenues reached € 6 million (US$ 7 million), of which more than 50 percent is derived from
international markets. The product portfolio comprises Wi-Fi solutions, cellular routers, serial
gateways, converters, serial boards and software. Wi-Fi solutions include point-to-point
wireless bridges, switches and access points. The WaveNet-Ex is the company’s most
ruggedized Wi-Fi access point, designed for industrial applications in explosive environments
such as chemical plants, refineries and power stations. The industrial cellular router AirBox
LTE allows for remote and secure access to devices connected to the router. It features
cellular connectivity and dual-band Wi-Fi, as well as Ethernet ports and GPIOs.
Source: Acksys
Acksys has a broad customer base in the industrial automation, oil and gas, and mining
equipment markets. The industrial market is the company’s second largest market after
transportation and accounts for about 45 percent of total sales. Other significant end user
segments include military and aeronautics. Examples of customers in the industrial market
include ABB, Atlas Copco, Caterpillar, Nestlé, Omron, Otis, Renault, Schlumberger,
Schneider Electric, Siemens and SPIE.
modules; networking, communication and public; design and manufacturing; and healthcare.
In 2017, the company generated annual revenues of TWD 10.7 billion (US$ 337 million), up
11 percent year-on-year. In Q4-2015, ADLINK acquired PrismTech, a US-based provider of
software platforms for distributed systems. PrismTech was rebranded into ADLINK’s IoT
Solutions and Technology Group in November 2017 and now provides professional services
along with connectivity and IIoT solutions bundled with ADLINK’s IoT gateways.
Product portfolio
The portfolio is divided into four product lines: boards, systems, peripherals, and software
and services. The systems line of products includes ADLINK’s series of industrial PCs, IoT
gateways, panel PCs and monitors, industrial fieldbus devices and machine vision systems.
The MXE series of industrial PCs comprise x86-based devices with diverse I/O interfaces to
meet requirements of various industrial applications. The devices can be delivered in rugged
versions with extended operating temperatures of -40˚C to +85˚C and support wireless
connectivity through dual mPCI slots and an USIM slot, making it possible to connect the
device using a wireless module. Supported wireless options range from 4G LTE and LoRa to
Wi-Fi and Bluetooth. The MXE-210 functions both as a gateway and embedded controller to
bridge the gap between operations technology and information technology data
interchanges. The device is compliant with a wide range of protocols such as Modbus,
EtherCAT, DDS, MQTT and CANOpen. Remote data access and analysis functionality is
available via ADLINK’s SEMA cloud. The portfolio further includes data connectivity and IIoT
platform solutions such as Vortex Edge, Vortex DDS and Spectra, which were obtained in the
PrismTech acquisition.
Business strategy
ADLINK’s strategy is to provide building blocks for IoT deployments in the industrial
automation, communications, medical, defence, transportation and infotainment industries.
The IoT solutions and technology segment and the embedded platforms and modules
segment, which both address the industrial market, represented revenues of TWD 2.2 billion
(US$ 71 million) and TWD 3.9 billion (US$ 125 million) respectively in 2017. ADLINK is active
worldwide with sales in the Asia-Pacific region, North America and EMEA. In 2017, the Asia-
Pacific region accounted for 40 percent of the revenues, followed by North America at 39
percent and EMEA at 19 percent. China was the single largest market in Asia, with close to 33
percent of the sales in this region, equivalent to 13 percent of the global sales. ADLINK is a
member of the Intel IoT Solutions Alliance that promotes interoperable solutions designed to
accelerate the deployment of intelligent devices and end-to-end analytics. The company has
also partnered with Nvidia to develop industrial AI platforms for edge computing applications.
5.1.3 Advantech
Founded in 1983, Advantech is a Taiwan-based provider of embedded systems and
automation products. The company offers comprehensive system integration, hardware,
software, customer-centric design services and global logistics support. Advantech employs
roughly 7,300 employees in 21 countries. Since 1999, the company is listed on the Taiwan
Stock Exchange. Annual sales in 2017 amounted to TWD 43.4 billion (US$ 1.4 billion), up 6
percent year-on-year. The company’s business is structured into four units: Industrial IoT
Group, Embedded IoT Group, Networks and Communications Group and Service IoT Group.
In November 2015, Advantech acquired B+B SmartWorx, previously known as B&B
Electronics, which specialises in products that deliver connectivity at the edge of networks in
remote and demanding environments. As part of Advantech’s Industrial IoT Group, B+B
SmartWorx operates as Advantech B+B SmartWorx and leads Advantech’s new Intelligent
Networking Business sector in developing smart networking products.
Advantech’s Embedded IoT Group provides integrated IoT solutions including sensor nodes,
gateways, Edge Intelligent Servers (EIS), the WISE-PaaS IoT software platform, as well as
third-party cloud services. Following internal software consolidation and architecture
development, the IoT platform was commercially launched in 2016. The Industrial IoT Group
is responsible for sales and implementation of IIoT products and solutions in the areas of
factory automation, energy and environment, transportation and industrial networking.
Product portfolio
Advantech provides a broad range of hardware and software solutions for industrial
automation. The product portfolio ranges from embedded PCs, automation controllers, I/O
modules and HMIs to RTUs, industrial Ethernet switches, gateways, routers and data
acquisition devices. The company’s industrial wireless solutions cover access points and
client bridges, wireless Ethernet bridges, wireless sensing modules, as well as routers and
gateways. The AirborneM2M line of access points enables easy access to equipment data or
resources from Wi-Fi enabled devices. The products also have the capability to be switched
from an access point to a client and supports both single or dual serial ports or a single
Ethernet port. Advantech’s remote I/O and wireless sensing modules include WLAN, 3G, NB-
IoT and LPWA devices designed for industrial applications. The WISE-4220 series of modules
leverage Wi-Fi and feature an internal sensor for collecting and logging environmental data
that can be wirelessly transmitted via a gateway to a server or cloud applications using the
MQTT protocol or RESTful web services. The Wireless IoT Network Gateways WISE-3310 and
WISE-3620 can be used to access and manage the sensor nodes. Advantech also provides a
range of cellular IoT routers and gateways under the B+B SmartWorx brand.
Source: Advantech
One of the company’s main software offerings for the industrial market is the WISE-PaaS
industrial IoT cloud platform that provides services to integrate devices and web-based
services in industrial IoT solutions. The Remote Device Monitoring and Management Services
(RMM) is one of the core components that is aimed at remote monitoring and management of
IoT devices. Additional software offerings include the web-based SCADA/HMI solution
WebAccess.
Business strategy
Advantech is a leading provider of industrial PCs and embedded systems. The company
began addressing the M2M/IoT market in 2010 and views IoT as an expansion opportunity for
its legacy businesses. Complementary software services such as the WISE-PaaS IoT platform
has been introduced in recent time to drive hardware sales and assist partners to develop
cloud-based IIoT solutions. Advantech has also launched the WISE-PaaS Alliance, an IoT
partner program that aims to help partners solve IoT application challenges and take those
applications to market. There are four major offerings in the program: Diverse Software
Solution, Eco-System Partner Collaboration, Marketing & Business Engagement and
Comprehensive Developer Services. Program members leverage the Advantech marketing
platform to generate product awareness and engage with local salespeople for sales leads
and opportunities. Examples of program partners include Symtek and Mitsui Bussan
Electronics. Advantech sells its solutions through a global network of distributors. The
company’s main market is Asia, which accounted for 50 percent of total revenues in 2017,
followed by North America and Europe that accounted for 30 percent and 16 percent
respectively. Annual revenues derived from the sales of industrial PCs amounted to TWD 9.0
billion (US$ 284 million), while sales of embedded boards accounted for TWD 18.6 billion
(US$ 587 million). Annual shipments of industrial PCs amounted to approximately 470,000
units.
utilities. The US is the company’s largest market and customers include system integrators
and industrial companies such as ABB, Chevron, GE, Honeywell, Schlumberger and
Siemens.
The company’s line of industrial PC solutions includes control cabinet PCs, panel PCs,
control panels, industrial motherboards and embedded PCs. In order to provide cost-effective
wireless solutions to machine builders and manufacturers, the company provides the CU8890
USB to WLAN adapter, which enable wireless integration of industrial PCs into an Ethernet
network. The controller supports WLAN based on the 802.11 standard and can be used as an
access point or client in combination with the company’s industrial PCs. Other wireless
products include the KM6551 wireless data exchange terminal. Through cooperation with
partners, Beckhoff is represented in more than 75 countries. The company has in recent
years focused on densifying its footprint to increase its proximity to customers.
inverters, I/O modules, power supplies and automation software. The businesses Westermo
and Korenix offer a range of networking solutions, including switches, routers, gateways and
modems intended for industrial applications. The two companies were acquired in 2008 and
2010 respectively. Beijer Electronics Group is present in 17 countries and has approximately
700 employees. Annual revenues amounted to SEK 1.2 billion (US$ 141 million) in 2017.
Westermo offers communications infrastructure products for control and monitoring systems
used in mission critical applications. Products include a wide range of Ethernet switches,
routers, modems and converters. Wireless solutions include Wi-Fi access points as well as
industrial cellular routers and modems built for harsh environments. Korenix provides
industrial networking and computing solutions including wireless solutions, switches, network
embedded computers, PoE interface cards and I/O products. The JetWave Series consists of
a wide range of industrial WLAN and cellular devices such as Wi-Fi access points/bridges and
3G/LTE wireless IP gateways for applications in industrial automation, electricity
transmission/distribution and railway.
Beijer Electronics Group’s primary focus is direct sales to OEMs and system integrators. A
network of distributors and brand label partners complement the direct sales efforts. Europe
is Beijer Electronics Group’s largest market and accounted for 59 percent of the revenues in
2017, followed by Asia and North America which each made up 19 percent of total revenues.
Westermo generated annual revenues of SEK 461 million (US$ 54 million) during the year.
Key segments include rail transportation, energy, marine, mining and process industry.
Korenix’s revenues in 2017 amounted to SEK 104 million (US$ 12 million). The largest
segments were surveillance, followed by transportation, infrastructure and utilities. Examples
of major clients include Bombardier, Progress Rail Locomotive, Toshiba, ABB, Swarco,
Energotest and Lufkin Automation.
5.1.7 Belden
Belden is a manufacturer of networking, connectivity and cable products. The company is
headquartered in Missouri and employs roughly 8,800 people worldwide. In addition to its
facilities in the US, Belden has manufacturing and other operating facilities in Brazil, Canada,
China, Japan, Mexico and St. Kitts, as well as in various countries in Europe. The company is
listed on the New York Stock Exchange and generated annual revenues of US$ 2.4 billion in
2017, up 1 percent year-on-year. Belden operates its business under two segments:
Enterprise Solutions and Industrial Solutions. The Industrial Solutions business provides high
performance networking components and machine connectivity products. Industrial products
include physical network and fieldbus infrastructure components and on-machine
connectivity systems customised to end user and OEM needs. The products are marketed
under the brands Belden, Hirschmann, Lumberg Automation, GarrettCom and ProSoft
Technology.
Product portfolio
Belden offers a comprehensive line of industrial cabling, connectivity and networking devices
for data communications in industrial environments. Wireless products include access points,
WLAN controllers, gateways, routers, antennas, network management solutions and planning
software for applications with high demands on flexibility and network availability. The access
points and clients in the Hirschmann OpenBAT series support the 802.11 transmission
standard and have public spot and VPN gateway as options. Each access point has one or
two wireless modules, Gigabit Ethernet ports, as well as a serial and USB port. HiLCOS is the
software version for Hirschmann’s industrial WLAN devices. It can be used to set up WAN
connections and hardware encrypted VPN tunnels.
Belden’s range of industrial routers and gateways are purpose-built for industrial applications
where hardened, industrial-grade solutions are required to deliver high-performance routing,
while ensuring network security. The devices are marketed under the Hirschmann,
GarretCom and Prosoft Technology brands and can be delivered with a rich set of interfaces
such as serial, USB, digital I/Os and an integrated GPS module. Industrial cellular routers
marketed under the Hirschmann brand include both 3G and 4G LTE devices that feature dual
SIM slots for carrier redundancy and two Ethernet ports. The cellular GarrettCom devices in
the Magnum DX940 series can be configured with up to six Ethernet ports and four serial
ports. The Prosoft Technology subsidiary specialises in solutions that enable heterogenous
automation control equipment to share information and transfer critical control data through
wired and wireless connectivity. Belden provides a number of different tools for device
management, enabling users to monitor, configure and update devices remotely.
Business strategy
Belden targets customers in market verticals such as discrete manufacturing, process
facilities, transportation and energy. The Industrial Solutions business accounted for sales of
US$ 1,032 million in 2017. The products are sold directly to industrial equipment OEMs and
through a network of industrial distributors, value-added resellers and system integrators.
Important partners include major industrial companies such as Rockwell Automation and
Schneider Electric. During 2017, approximately 47 percent of Belden’s sales were to
customers outside the US. Customers include ABB, AVAD Industrial, Boss Automation, GE,
General Motors, Procter & Gamble, Rockwell Automation and ThyssenKrupp.
5.1.8 Cisco
Cisco is a global technology company that provides IP based networking products and
services related to the communications and IT industry. Headquartered in California, the
company was founded in 1984 and employs 72,900 people across 400 offices worldwide. In
the financial year ending in July 2018, annual revenues amounted to US$ 49.3 billion, up 3
percent from the previous year. Cisco’s products and technologies are grouped into four
categories including Infrastructure Platforms, Applications, Security and Other Products. In
addition to its product offerings, Cisco provides a broad range of service offerings including
technical support and professional services. The company is increasingly delivering its
technology and services to customers as complete solutions within cloud, video, mobility,
security, collaboration and analytics.
In the automation market, Cisco has a strategic alliance with Rockwell Automation. The
companies have jointly developed the Ethernet and IP-networking based architecture for
industrial Ethernet applications – Converged Plantwide Ethernet (CPwE) – to help
manufacturers integrate or upgrade their industrial automation and control system networks
to standard Ethernet and IP networking technologies. The architecture is built on design
guidelines from the Cisco Ethernet-to-the-Factory solution and the Rockwell Automation
Integrated Architecture.
Product portfolio
Cisco’s Connected Factory portfolio comprises network architectures, technologies and
services for industrial markets. The Connected Factory portfolio includes the Cisco Industrial
Ethernet portfolio of switches, which feature ruggedized design and support for industrial
protocols such as EtherNet/IP, Profinet and CC-link. The company also offers a variety of
Cisco Catalyst access switching and WLAN solutions that support industrial automation
applications. The Connected Factory portfolio comprises four solutions: Factory Automation,
Factory Wireless, Factory Security and Factory Energy Management. The Factory Automation
solution integrates automation and enterprise systems onto a standards-based IP-network,
while the Factory Security suite addresses the security risks of automation systems. The
Factory Wireless solution builds on the CPwE architecture and comprises a unified and
secure wireless plant infrastructure for mission-critical applications. Cisco’s wireless products
include access points, WLAN controllers and routers. The routers feature Ethernet and serial
interfaces, which can be used with Raw Socket, protocol translation, and IOx applications to
provide connections to local RTUs for SCADA transport and RTU management. Devices in
the 809 and 829 series also offer capabilities to extend the connectivity to include LPWA
access using the Cisco Interface Module for LoRaWAN. In a Connected Factory solution,
Cisco provides the plant infrastructure capabilities for networking, wireless, security, physical
video, computing and communications.
Business strategy
Cisco is one of the world’s largest vendors of industrial network infrastructure equipment.
Over the last few years, the company has been focusing on transforming its business, moving
from selling individual products and services to selling products and services integrated into
architectures and solutions such as the Connected Factory. In addition to Rockwell
Automation, Cisco partners with many large automation vendors including Emerson, Fanuc,
GE, Honeywell and Schneider Electric. The company’s Infrastructure Platforms product
category, which include a wide variety of switching, routing and data center products,
accounted for revenues of US$ 28.3 billion in fiscal 2018. Examples of customers in the
manufacturing space include Daimler, Emerald, Harley-Davidson, General Motors, Lordan
and Stanley Black & Decker. Cisco’s largest geographical market is the Americas which
accounted for 59 percent of the annual revenues in 2018, followed by the EMEA region and
Asia-Pacific, which accounted for 25 percent and 16 percent respectively. Cisco has field
sales offices in 95 countries, and the company sells its products and services both directly
and through a variety of channel partners such as system integrators, service providers,
resellers and distributors.
5.1.9 Contec
Contec is a Japan-based supplier of industrial PCs and industrial automation solutions. The
company offers an extensive line of industrial computers and software, as well as data
acquisition, control and measurement devices. Headquartered in Komaki, the company was
established in 1975 and employs close to 600 people worldwide. Contec’s global presence
consists of multiple R&D, manufacturing, sales and procurement sites in the US, China and
Taiwan. Additional sales offices can be found in Singapore, South Korea and the
Netherlands. The company is listed on the Tokyo Stock Exchange since 2007. In 2017,
annual sales reached JPY 25.5 billion (US$ 218 million), up 9 percent from the previous year.
The company divides its product portfolio into three categories: industrial and embedded
computing, data acquisition, measurement and control, as well as industrial LAN and
wireless.
Contec’s Conprosys product line is central to the company’s offering for the automation
markets and comprises M2M controllers, M2M gateways, PACs, software and the Conprosys
Cloud Data Service. The M2M controllers are available as a stand-alone and integrated device
as well as an expandable and configurable version that allows users to add a variety of I/O
modules. Both versions can be delivered with 3G connectivity. The M2M gateways enable
users to collect data from PLC controlled equipment for remote monitoring and analytics
applications. The devices are compatible with PLCs and Modbus equipment from various
vendors including Mitsubishi Electric, Omron and JTEKT. Similar to the controllers, the
gateways are available in a WWAN version with 3G connectivity. The PACs come in EtherCAT
and Modbus models with a pre-installed CODESYS runtime engine and support for OPC UA.
Contec’s Conprosys Cloud Data Service is a data collection and storage service for
transferring data from sensors and controllers to a cloud server. The service is however today
only supported in Japan.
Source: Contec
Contec provides IoT solutions targeting a variety of areas, including factory automation, social
infrastructure and energy. A common use case in the industrial automation sector is data
analysis and preventive maintenance, through the collection of real-time data on the
operational status of equipment in various locations. The company’s remote monitoring
system is integrated in more than 20,000 solar power stations and infrastructure equipment.
The products are primarily sold through the company’s distribution network across the Asia-
Pacific region, North America and Europe. Examples of customers are Volkswagen, Iwasaki
Electric, Mitsuboshi Diamond Industrial and Yuasa.
5.1.10 Data-Linc
Data-Linc was founded in 1988 and is based in the US. The company designs and
manufactures wireless and wired data communications solutions for remote SCADA and
plant-floor automation systems. Data-Linc has about 20 employees and offers a broad range
of wireless serial and Ethernet devices for PLC, PC and RTU communications. Products
include Serial and Ethernet wireless modems as well as Wireless I/Os such as gateways,
extenders and bridging devices. A majority of the devices utilise license free 900 MHz or 2.4
GHz radio technology or 802.11 WLAN technology. The solutions are used for a wide range
of applications, including water/wastewater, oil and gas, power, material handling and other
industrial automation and instrumentation applications. Data-Linc has an in-direct sales
strategy and the company’s channel partners include more than 300 distributors, system
integrators and resellers worldwide. Additionally, the company partners with many major
industrial automation vendors such as Rockwell Automation, Fanuc, Omron, Schneider
Electric, Siemens and National Instruments.
In January 2018, Digi International acquired US-based Accelerated Concepts for US$ 17
million. Founded in 2006, Accelerated Concepts specialises in 4G LTE networking
equipment. The acquisition complements Digi International’s existing cellular product line
with compact and low-cost LTE routers and network appliances. The company has kept the
Accelerated Concepts brand.
Product portfolio
The hardware portfolio is divided into four product categories: cellular routers and gateways,
RF, embedded and network products. The Digi range of programmable cellular gateways and
routers are divided into two main series branded TransPort and Connect that are available in
both commercial and industrial versions. The company focuses solely on 3G and 4G LTE
devices. Digi TransPort WR21 is the most popular product in Digi International’s product
range. It has 2 Ethernet ports and provides primary and backup wireless connectivity over
LTE and HSPA+ networks. Apart from the ConnectPort X4 family of LTE and HSPA+ cellular
gateways, the Connect series also includes battery-powered gateways such as the Connect
Sensor+. The RF products are small box or module products that utilise wireless protocols
such as ZigBee, Wi-Fi and other RF technologies. The solutions are suitable for industrial
environments, where deploying a wired network is not possible either because of cost or
impracticality. Embedded products include systems on module and single-board computers
are designed and developed with small footprints, low power consumption and software,
making them ideal for industrial device manufacturers. Digi International also provides
chipsets from companies such as Freescale and Ember. The network product category
consists of console servers, serial servers and USB solutions. The Digi Remote Manager
enables users to centrally manage, monitor, configure and update connected devices. In
conjunction with a gateway, the RF products can also be connected to the Digi Remote
Manager, enabling remote management and customisation.
Business strategy
Digi International markets its products through a global network of distributors, system
integrators and value-added resellers as well as directly to OEMs. Direct sales accounted for
roughly 49 percent of total revenues in fiscal 2018, while sales through indirect channels
accounted for 51 percent. The company has over 200 global distribution partners. Important
distributors include for example Synnex, Arrow Electronics, Mouser Electronics, Novotech
and Digi-Key. The products are also used by large mobile network operators such as AT&T,
Sprint and Verizon. The recently acquired Accelerated Concepts business has a strong
relationship with AT&T. The largest geographical market is North America which accounted
for 72 percent of total revenues in fiscal 2018, followed by EMEA and Asia which represented
17 percent and 9 percent respectively. Hardware product revenues and service revenues
accounted for US$ 191 million and US$ 37 million of the total revenues respectively.
Embedded systems on module and single board computers account for the largest share of
the product revenues, followed by cellular routers and gateways, RF solutions and network
products. Target markets are retail, transportation and critical infrastructure applications,
where the latter includes industrial, government, energy and telecom applications. Examples
of customers in the industrial sector include Atek and OleumTech, which provide wireless
solutions aimed at the oil and gas market. Digi International has sold over 100 million wired
and wireless devices to date.
5.1.12 Eurotech
Eurotech is an Italy-based technology company that specialises in embedded computing
platforms and sub-systems. The company was founded in 1992 and has 300 employees
across Europe, North America and Asia. Eurotech is listed on the Borsa Italiana Stock
Exchange and generated annual revenues of €_60 million (US$ 65 million) in 2017. The
company’s product portfolio comprises industrial embedded hardware such as gateways,
servers, control systems and boards, as well as high-performance computing systems and
software solutions.
Product portfolio
The Everyware Device Cloud (EDC) is an end-to-end solution that includes purpose-built
hardware, connectivity, as well as device management and application enablement services
so that actionable data can be delivered from the field to downstream applications and
business processes, dashboards and reports. EDC comprises Eurotech’s industrial-grade
hardware solutions including embedded boards, IoT gateways, the Everyware Software
Framework, the Everyware Device Cloud Client and the Everyware Cloud IoT platform.
Eurotech’s IoT gateways are suitable for connecting sensors, actuators, meters and devices
to enterprise applications. The company offers two series of IoT gateways: ReliaGATE and
DynaGATE. Devices in the ReliaGATE series are mainly intended for industrial use cases,
while the DynaGATE series is designed for applications in the transportation sector.
Eurotech’s devices run the Everyware Software Framework (ESF), which is a Java OSGi
software framework for IoT gateways, which features full remote device management through
its integration with Everyware Cloud. ESF adds advanced security, diagnostics, provisioning
and remote access, and supports protocols such as Modbus, S7 and OPC-UA. Eurotech is
also flexible to adapt both hardware and software according to customer specific
requirements. The Everyware Device Cloud Client provides secure and reliable data
transmission between edge nodes and the cloud using the MQTT protocol.
Source: Eurotech
The Everyware Cloud IoT platform is a cloud-based platform that enables customers to
connect, configure and manage devices during their entire lifecycle. The platform features
tools for device management, data management, user management, as well as real-time data
analysis and rules creation. The platform uses MQTT as the default transport protocol for
device connectivity. The device management capabilities enable users to dynamically control
and configure the app that runs on the field device. The data management features include
data stream filtering, continuous queries, aggregation and correlation between devices and
event pattern recognition. Data from third-party services and applications can also be
integrated through readily available application adapters. Additionally, Eurotech partners with
the IoT managed service provider Arkessa to offer connectivity management services via the
Everyware Cloud platform. The integration between the Everyware Cloud platform and
Arkessa’s connectivity management platform gives customers a single point of management
for their connected devices. The platform functionality can be accessed via a web-based
console but is also exposed through REST APIs. Everyware Cloud is available as a service
hosted in public or private cloud environments. Customers can also use the Everyware Server
for on-premise deployments.
Business strategy
Eurotech’s IoT strategy is centred around the ability to provide a complete IoT stack that
includes hardware, embedded software and middleware. Eurotech employs an open and
standards-based approach to IoT and is deeply involved in the Eclipse IoT community, which
the company cofounded together with partners in 2012. Much focus is given to providing
solutions that reduce time-to-market and total cost of ownership for customers. The company
has a longstanding partnership with the open source software provider Red Hat and
integrates Red Hat’s middleware technologies in its embedded software and IoT platform
offerings. In addition, Eurotech entered a partnership with VMware in 2017 to add VMware’s
technology to its IoT gateways and edge controllers. The company’s presence is strongest in
the industrial manufacturing, transportation, medical, energy and defence sectors. Solutions
are sold both directly to OEMs, as well as via system integrators, VARs and distributors.
Primarily, a direct sales model is employed in the transportation sector, but the company also
sells the ESF platform to third-party IoT gateway manufacturers that integrate the solution in
their devices. In Q1-2018, Eurotech partnered with AAEON Technology Europe, which is now
integrating Eurotech’s ESF in its Industry 4.0 Gateways. In 2017, key geographical markets
were the US that accounted for 42 percent of total revenues, followed by Japan and Europe,
which represented 40 percent and 16 percent respectively.
Product portfolio
FreeWave Technologies offers a broad range of wireless M2M devices that are divided into
product families and platforms such as ZumIQ, ZumLink, WaveContact, WavePro and FGR2,
targeting different applications and user requirements. The products are offered in a wide
variety of radio models with flexible interface options and are able to operate over different
protocols including RS-232, RS-485 and TCP/IP. The WaveContact series provides a modular
wireless system for sensor connectivity and remote control in challenging environments. The
system comprises wireless gateways, I/Os, pressure sensors and modular endpoints. The
WC20i modular endpoints can connect and power sensors, and can be configured with
different interfaces including HART, analog, digital and Modbus. The WC30i-PSI modular
pressure sensors can be used together with the WC45WCi gateway, which stores all sensor
data in Modbus format and manages outbound communications.
In 2016, the company introduced the WavePro WP201 Shorthaul High-Speed Wireless
Access Point, the first in a series of Sensor-2-Server (S2S) solutions. The access point
features dual-band Wi-Fi radios and comes with an IP67-rated chassis. The company’s S2S
access layer solution focuses on delivering access points that allow sensor data and
information to be analysed, acted upon and transmitted securely from anywhere in the
industrial IoT network. S2S is centered on four critical pillars of IoT networking including data
collection, protection, transport and control. Apart from the WavePro series, S2S solutions
include the Zumlink network appliances, along with the ZumIQ Application Environment,
which allows for development and deployment of third-party applications on edge devices.
FreeWave also provides system design, on-site training services, support services, as well as
diagnostics and configuration tools.
Business strategy
FreeWave offers its products through reseller channels, VARs and OEMs. All products are
developed, assembled and tested in the US. FreeWave’s M2M devices are used for a wide
range of applications including remote monitoring and control of wellheads, tank levels,
distribution automation, SCADA and substation automation. The company has been targeting
the oil and gas industry for more than ten years and it has become the largest vertical market.
FreeWave has an installed base of more than 1.0 million wireless IoT devices and has
shipped devices to over 5,000 customers worldwide. The US is the largest market and all of
the 30 largest oil and gas producers in the country use wireless IoT networking solutions from
FreeWave Technologies. Freewave also targets other IIoT verticals and the company has
successfully deployed solutions for government and defense contractors, agriculture
equipment manufacturers and utility operators in both electric power and water/wastewater.
Examples of customers and partners include ExxonMobil, Boeing and BP.
Product portfolio
Industrial networking products and solutions are marketed under the Anybus, IXXAT and
eWON brands. The Anybus product family includes embedded, gateway and wireless
solutions, such as WLAN access points and wireless connectors, enabling wireless access to
devices and machines over Bluetooth and WLAN. The range of products offered under the
eWON brand include industrial remote access routers, industrial gateways and a cloud VPN
connectivity software platform for industrial automation applications. The solutions connect
industrial machines to the Internet and enable remote access and monitoring for applications
such as remote maintenance, predictive maintenance, remote services, asset management,
remote metering and multi-site building management. HMS’ main cellular industrial
communications devices marketed under the eWON brand comprise the Cosy and Flexy
router series as well as the Netbiter gateways. Devices in the Flexy family include functionality
for web-based configuration and built-in scripting tools for customisation. The gateways are
also compatible with the cloud VPN connectivity backoffice solution Talk2M, which enables
users to manage and connect to their machines remotely. eWON Netbiter is a pre-packaged
solution that enables users to monitor, control and supervise the performance and operation
of remote equipment and installations via Ethernet, GSM, GPRS and 3G networks. The eWON
Netbiter solution consists of the eWON Netbiter cellular communications gateways and
device management services via Netbiter Argos or PTC’s ThingWorx. Under the IXXAT brand,
HMS Networks offers connectivity solutions for embedded control, energy and automotive
testing. IXXAT technology is widely used for communications between components within
machines and includes standardised software and hardware, as well as customised OEM
solutions.
Business strategy
Factory automation is HMS Networks’ most important market. The company is also present in
verticals such as building and process automation, power and energy as well as
transportation and infrastructure. The largest geographical market is the EMEA region,
accounting for 61 percent of total revenues in 2017, followed by the Americas and Asia, which
accounted for 21 percent and 17 percent respectively. HMS Networks’ customers range from
large automation vendors to manufacturers of devices and machines, as well as system
integrators and end users. The sales models vary depending on the customer, market and
product line. In addition to its direct sales channel, the company sells its solutions through a
network of around 300 distributors across 50 countries. Revenues generated from direct sales
and sales via distributors accounted for 70 percent and 30 percent respectively in 2017. HMS
has in total more than 4 million wired and wireless installations at companies such as
Siemens, Rockwell Automation, Schneider Electric, Sony, Panasonic, ABB and Hitachi. The
eWON products are predominantly marketed and sold through distributors and target
customers are system integrators, machine builders and OEMs. The largest customer
segment is currently machine builders and OEMs and clients include ABB Robotics, Proseal
UK and DISA Industries.
The company’s cellular devices are to a significant extent designed for industrial applications.
The 2G, 3G and 4G LTE modems are compact, lightweight and ruggedized units that operate
in wide temperature ranges. Similarly, the 3G gateway InGateway601 is a compact device
measuring only 45x90x80mm with an operating temperature of -20 ˚C to +70 ˚C. The
InRouter series of cellular routers includes both 3G and 4G LTE products with between one
and five Ethernet ports and optional Wi-Fi on select models. The routers support
programming in Python and come with an integrated firewall and VPN protocols. The
company’s modems are low cost devices, while the routers and gateways are considerably
more expensive with prices of up to several hundred US dollars. The web-based device
management platform InHand Device Network includes functionality for remote management
and monitoring of InHand Networks’ routers and gateways as well as third-party devices.
InHand Networks’ solutions are used for applications such as smart grid, industrial
automation, smart vending, self-service terminals, intelligent transportation and digital
signage. Both direct and indirect sales channels are used. Customers include major industrial
companies such as Siemens, ABB, Schneider Electric, SKF, GE and Rockwell Automation.
InHand Networks is a Rockwell Automation Encompass Product Partner and part of
Schneider Electric’s Collaborative Automation Partner Program. The main market is China,
followed by Europe and North America. The company has in recent time increased
investments in its international subsidiaries to expand its presence overseas, primarily in
Germany and the US. Moreover, cloud-based solutions will become an increasingly important
part of the company’s product strategy in the coming years. InHand Networks has already
introduced integrated solutions for powerline monitoring in the energy sector. Integrations
with major third-party device management platforms such as Microsoft Azure and AWS IoT
has also been added. The InRouter900 series of industrial routers were certified for Microsoft
Azure IoT in mid-2017.
The company’s range of cellular routers and gateways feature LTE, HSPA and GPRS
connectivity for remote access to industrial automation equipment. The routers and gateways
are ruggedized to withstand harsh environments and run the operating system icom OS. The
integrated Linux environment icom SmartBox allows users to execute scripts and programs
directly on the devices based on containers. INSYS icom provides software packages to
support industrial multi-protocol environments. Supported protocols include for example
MQTT, Modbus, S7, CODESYS and OPC UA. Cloud connectors to popular cloud services
such as Microsoft Azure and AWS IoT are also available. The INSYS icom Monitoring App
enables remote monitoring of the company’s IMON fault monitors, Siemens LOGO and S7
controls and Modbus TCP/RTU devices. Additionally, INSYS icom’s routers and gateways
can be integrated with the company’s VPN service. The icom Connectivity Suite is a managed
service for VPN and SIM management, which enables functionality such as advanced group
management, connection control and network monitoring. Besides these standard solutions,
INSYS icom is also a solution partner in custom projects and the company can provide end-
to-end solutions including hardware, software and applications accompanied by support
services.
INSYS icom supplies solutions to companies in various industries including energy, industrial
automation, utilities, infrastructure and transportation. The company also targets system
integrators and automation specialists. INSYS icom currently has 70 sales and distribution
partners worldwide and has reached an installed base of millions of devices including both
wired and wireless solutions.
Product portfolio
Kontron S&T offers a wide range of industrial computer platforms with various performance
capacities, designed for challenging environments. The product portfolio includes embedded
box PCs, industrial servers, HMIs, computer-on-modules, motherboards and single board
computers. The company’s Intel-based line of industrial PCs are suited for gateway
applications to gather and pre-filter telemetry and sensor data from the field and provide it to
more powerful on-premise industrial servers or cloud servers for further data processing. The
KBox A-203 is one of the first Kontron S&T products that is Microsoft Azure certified and has
two serial ports for local data collection from sensors and machines, as well as an optional
fieldbus port such as Profibus. The device can also be delivered with support for cellular
technologies such as 4G LTE, 3G and 2G, and in the future LoRa. The computer-on-modules,
single board computers and embedded motherboards allow for more flexibility and provide a
quick start for custom products, using standards, common carrier boards and standardised
software products. Kontron S&T’s industrial servers are designed for use in industrial
applications that require high computing power and data availability such as high-end image
processing and SCADA/MES applications. Embedded cloud servers are also offered for
increased computing and storage performance for IIoT projects.
Business strategy
The merger between S&T’s German subsidiary and Kontron enables S&T to offer holistic
solutions in the areas of embedded computing, IoT and Industry 4.0. S&T complements
Kontron’s hardware expertise with broad capabilities in IT ranging from cloud computing to
analytics. Following the merger, a variety of joint initiatives, primarily in production and
development, have been launched and implemented by S&T, Kontron S&T, Ennoconn and
Foxconn. Additionally, S&T maintains a strong partnership with Microsoft and resells many
Microsoft products, including services from the Azure portfolio. The company’s IoT solutions
segment was created through the combination of Kontron’s business area of Industry and
S&T’s Appliances Security and Appliances Smart Energy businesses. Key focus areas are
today Industry 4.0 and edge computing. The segment’s products are primarily used in the
vertical markets of industrial automation, infotainment, medical and smart energy. S&T’s
largest geographical markets are the US and Germany, which both accounted for roughly 20
percent of the revenues in 2017.
5.1.18 Lantronix
Lantronix is a provider of secure data access and management solutions for IoT assets. The
company was founded in 1989 and is based in California with international offices in China
and India. Lantronix is listed on the NASDAQ Stock Exchange and yearly sales amounted to
US$ 45 million in the financial year ending in June 2018, up 10 percent from the previous
year. Product research and development is primarily performed in-house and supplemented
with outsourced resources, while manufacturing operations are primarily handled through
third-party contract manufacturers based in China. The company has close to 150
employees.
Product portfolio
The product portfolio is divided into three product lines: IoT, IT Management and Other. The
IoT product line comprises a range of embedded products, industrial Ethernet switches, IoT
gateways and management software. The company’s embedded products are delivered in
wired and wireless versions and include embedded device servers and modules, system-on-
modules and system-on-chips, intended to reduce development time and risk for OEMs and
device manufacturers. The IoT gateways are designed to deliver secure wired and wireless
connectivity for virtually any device and are available as embedded and external networking
devices. The solutions can provide network connectivity, remote device management and
edge analytics for brownfield equipment, as well as new devices. The gateways can be
managed through the cloud-based device management service Gateway Central. Other
software products include Lantonix’ new management software platform MACH10, which is
designed to enable OEM customers to develop IoT applications for their own devices.
Additionally, the platform comes with a suite of microservices, as well as ready to use
applications developed by Lantronix.
Business strategy
The company sells its products through a global network of distributors and VARs in
combination with direct sales to OEMs and end users. During 2017–2018, Lantronix has
continued to invest heavily in the development of its software offerings, including the
MACH10 and Gateway Central platforms, to facilitate deployment and management of IoT
solutions. Annual revenues generated through the sales of IoT products amounted to US$ 35
million in fiscal 2018, up 6 percent year-on-year. The company’s connectivity solutions are
deployed in millions of machines and data centers serving a wide range of industries,
including medical, security, industrial, transportation, retail, financial, environmental and
government. The Americas and the EMEA regions are the company’s main markets, which
account for 55 percent and 30 percent of total revenues respectively. Industrial customers
include Caterpillar, Emerson, ExxonMobil, General Electric. Mitsubishi Electric, Omron,
Rockwell Automation and Shell.
Product portfolio
Maestro’s range of industrial communications devices consist of modems and routers
intended for harsh environmental conditions. The modems run Sierra Wireless’ Open AT
Application Framework. By adding protocols and accessories developed by Maestro, the
software has been adapted to make the modems suitable for usage with industrial equipment
including electricity meters, lifts, alarm systems and programmable logic controllers. Sierra
Wireless is also the main supplier of the modules for Maestro’s modems and routers. The
company’s cellular routers are divided into three series: E220, E210 and E200. The devices
are designed for mission-critical industrial applications and come with cellular, WAN, LAN and
Wi-Fi connectivity. The E210 and E220 series also feature serial interfaces. The routers have
functionality for automatic failover and over-the-air (OTA) updates. The D2Sphere device
management services allow customers to monitor, diagnose, control and update the devices.
Information such as signal strength, geographic location, battery state, temperature, device
firmware and software versions can be remotely monitored, stored and presented to manage
quality of service and prevent downtime.
Business strategy
Maestro shipped an estimated 135,000 cellular modems and routers during 2017. The main
markets were Europe, Southeast Asia and North America. In terms of shipments, Europe and
Asia accounted for approximately 45 percent and 30 percent of the volume respectively. The
remaining 25 percent were sold in North America. The sales model varies from region to
region, and devices are sold both through direct and indirect sales channels. The company
works with approximately 50 distributors worldwide, of which three have global presence. In
the US, about 80 percent of the devices are sold via distributors, whilst in Europe only 50
percent of the units are sold through this channel. The largest application area for Maestro’s
devices is smart energy and customers include major industrial companies such as Siemens,
Mitsubishi, Schneider Electric, ABB, Mitsubishi Electric and Rockwell Automation. During
2017, 60 percent of the modems and routers sold were 4G LTE devices, 30 percent were 3G
and 10 percent were 2G. Maestro’s routers and modems are sold for around US$ 100 for 2G
versions and about US$ 250 for 3G models. The 4G LTE Cat 4 devices have list prices of
around US$ 300.
systems via LAN or cellular. The mbSPIDER is a programmable data modem for continuous
logging of counter readings, measurements, logic states and analogue values. The logged
values are visualised via the integrated web server or via the company’s remote service
platform. MB Connect Line’s mbCONNECT24 is a platform for remote access, data logging,
alarming and visualisation. The platform is available as a service on public cloud
infrastructure, hosted on a dedicated server or installed as a pre-configured complete system
on server hardware. The company sells its products directly to system integrators and OEMs,
as well as via distribution partners and resellers in Europe, North America, the Middle East
and Northern Africa.
5.1.21 MC Technologies
MC Technologies was founded in 1948 and is headquartered in Germany. The company has
about 40 employees and generates annual revenues of € 15 million (US$ 17 million). MC
Technologies acts both as a reseller and manufacturer of wireless communications products
for IIoT applications. The main product categories are routers, industrial computers, gateways
and wireless modules, as well as connectors and cable assembly solutions. MC
Technologies also provides professional services to help customers integrate wireless
technology in customised OEM solutions. The cellular products include close to 45 different
devices ranging from basic 2G terminals to 4G LTE routers and industrial computers. MC
MRL is the flagship industrial router with 4G LTE connectivity, 2 SIM Card slots, metal housing
and a stated operating temperature of -25˚C to +75˚C. The new MC100 is a Linux-based
industrial gateway that features a 3G or 4G LTE module, as well as Ethernet, serial, USB and
GPIO interfaces. In addition, both 3G HSPA+/UMTS and 4G LTE industrial computers are
offered. All LTE models are downwardly compatible with HSPA+/UMTS/EDGE/GPRS. The
company’s main partner for cellular modules is Gemalto and the largest single market is
Germany which accounts for 70 percent of total sales.
5.1.22 Moxa
Founded in 1987, privately owned Moxa is a Taiwanese company that offers solutions for
industrial networking, computing and automation. Annual revenues are in the range of
US$_300 million and the company employs more than 1,000 people. Moxa has its design and
engineering headquarters in Taiwan, but the sales and marketing headquarters are now
located in the US. In total, the company has 12 different branches with the additional offices
located in Brazil, China, France, Germany, India, Russia, South Korea and the UK. Moxa’s
products enable manufacturers to connect legacy equipment to control systems, monitor
harsh environmental conditions at production facilities in real-time, and convert data between
proprietary and open protocols.
Product portfolio
The portfolio contains over 1,800 products across five product lines: Industrial Ethernet
Solutions, Industrial Computing, Serial Connectivity, IP Surveillance and Remote Automation.
Wireless solutions include industrial WLAN access points, bridges and clients, wireless device
servers and cellular devices. The company also offers a number of modular devices, mainly
embedded computers and remote I/Os with Mini PCIe sockets to fit optional cellular modules.
For example, the ioLogik 2500 I/O series features cellular connectivity, dual SIM failover and
dynamic IP to provide reliable cellular connectivity in IIoT applications. Moxa’s range of
industrial cellular devices include routers, gateways and modems. The industrial gateways in
the Oncell series are available in 2G, 3G and 4G LTE versions with serial and Ethernet
interfaces. The devices come with a rugged hardware design and meet stringent industry
standards such as ATEX Zone 2 and IECEx, making them well suited for applications in
hazardous locations. Secure VPN communications is also provided in both server and client
roles. Network protocols such as IPSec, GRE and OpenVPN are supported to facilitate secure
and reliable connections between two networks. The company’s new OnCell G3150A-LTE
gateway is designed to provide continuous connectivity and features dual SIM slots and
power inputs, which ensure power redundancy and connection reliability. The OnCell Central
Manager solution enables users to access, configure, manage and monitor devices remotely.
Business strategy
Moxa targets companies in market verticals including factory automation, transportation, oil
and gas, energy, maritime and mining. The company primarily sells its solutions through
system integrators and distributors in more than 70 countries worldwide. Moxa has
established a global service network to be closer to the customers in order to better
understand their needs and respond faster to their requirements. A direct sales model is
employed for strategic accounts. The company holds a strong position in the Industrial
Ethernet market and works with many of the large industrial automation companies. Wireless
solutions today account for roughly a quarter of Moxa’s business. At the end of 2017, the
company had shipped more than 50 million devices worldwide.
Product portfolio
MultiTech offers solutions and networking products for wireless industrial automation
applications such as wireless failover, wireline replacement, remote monitoring and control,
facility automation and secure data transfer. The company offers a variety of external and
embedded modems and gateways to enable cellular, LoRaWAN, Wi-Fi, Bluetooth and GPS
capabilities. Embedded networking products include cellular modems and LoRaWAN
modules, which are designed to require minimal engineering efforts in order to allow for quick
deployment. External networking products include modems, SMS servers, USB modems,
wireless converters and programmable IoT gateways. These devices can connect virtually
any serial or wireless device to the Internet or IP network for remote monitoring, control and
configuration. MultiTech’s routers are simple networking devices while the gateways are
programmable. The gateways cost between US$_300–500. The MultiConnect Conduit series
was released in 2015 and is a modular gateway series with two slots for accessory cards.
Accessory cards can be used to add for example USB, serial, Ethernet or GPIO ports as well
as LoRaWAN, Bluetooth, Wi-Fi or GNSS. The option to use IBM’s graphical drag-and-drop
interfaces Node-RED or mLinux Yocto make IoT application development possible for users
with varying experience.
Business strategy
MultiTech Systems has in recent time transitioned from an entirely horizontal strategy to more
proactively define and target use cases in its core markets including energy, industrial,
transportation, agriculture and healthcare. Moreover, direct sales activities have grown to
account for close to half of total sales for the traditionally channel-focused company. The
main markets are North America and Europe, followed by APAC where Australia is the main
market. In terms of shipments, North America and Europe accounted for 60 percent and 20
percent of the sales in 2017 respectively. Berg Insight estimates that the company shipped
around 100,000 cellular modems, routers and gateways during 2017 at a total value of US$
18 million. Approximately 50 percent of the routers sold were 3G, 40 percent were 4G LTE
and 10 percent 2G. Virtually all gateways sold were 4G LTE devices. The range of routers are
available in 2G, 3G and 4G LTE versions, starting at US$ 225 for a low cost 2G model and
ranging up to US$ 400 for the most expensive model. The device management services
provided in DeviceHQ are available for free. While being a pioneer in integrating LoRaWAN
technology in its range of gateways, MultiTech Systems also has initiatives related to LTE-M
and NB-IoT. In September 2017, the company announced the availability of its first modems
based on LTE-M and NB-IoT technologies in the MultiConnect Cell 100 series. The LTE-M
devices were approved for use on the AT&T LTE-M network in January 2018.
embedded control system CompactRIO. Founded in 1976, NI is based in Texas and listed on
the NASDAQ Stock Exchange. In 2017, the workforce amounted to about 7,400 employees
while annual sales reached US$ 1.3 billion, up 5 percent from the previous year. The
company’s hardware and related driver software products include data acquisition (DAQs),
PXI chassis and controllers, modular instruments, motion controls, image acquisition,
distributed I/Os, industrial communications interfaces, General Purpose Interface Bus
interfaces, embedded control hardware/software and VME Extension for Instrumentation (VXI)
controllers.
NI’s platform-based approach combines modular hardware and software, and delivers the
ability to integrate wireless devices with wired systems to create a complete measurement
and control system. The company’s computer-based data acquisition (DAQ) products are
available in a variety of form factors. NI offers two wireless measurement product lines: Wi-Fi
DAQ devices based on 802.11.x and wireless sensor networks (WSNs) based on 802.15.4.
The two product lines integrate with the company’s LabVIEW NXG software and deliver
advanced customisation options, but differ in specifications such as bandwidth, power and
security. Wi-Fi data acquisition can be used as an extension of PC-based data acquisition in
applications where wiring is difficult or costly. The Wi-Fi DAQ devices combine wireless or
Ethernet communications, direct sensor connectivity and software for remote monitoring of
electrical, physical, mechanical and acoustic signals. The WSN product line includes
measurement nodes and the NI WSN Ethernet gateway, which can connect to a Windows or
LabVIEW Real-Time host controller. The measurement nodes are battery powered and
provide four analogue input channels and four digital I/O channels for sensor connectivity.
The company’s DAQ products are used in a wide range of industries including automotive,
aerospace, electronics, continuous process manufacturing, defence, medical and
telecommunications. National Instruments has over 35,000 customers worldwide and sells its
products primarily through a direct sales organisation. The company also collaborates with
independent distributors, OEMs, VARs, system integrators and consultants as a sales
channel for its products. The most important geographical market is the domestic market,
although sales from international markets accounted for 63 percent of annual revenues in
2017.
5.1.25 NetModule
NetModule was founded in 1998 and is headquartered in Switzerland with additional offices in
Germany, Hong Kong and Australia. The privately-held company specialises in
communications products for the transportation, public transport and industrial sectors. The
offering comprises hardware and software products, as well as professional services. Since
its founding, NetModule has evolved from a provider of embedded professional services for
large customers to mainly a product company. Today, products generate about 90 percent of
total revenues, while services account for the remainder. The headquarters in Switzerland
mainly handles development, production control and administration, while the German
subsidiary is the main revenue driver, accounting for roughly two-thirds of the annual
revenues. The Hong Kong branch serves as a location for sourcing in Asia and provides
support and monitoring of equipment manufacturing by contract manufacturers in China.
NetModule has 55 employees and generated annual revenues of about € 16 million (US$ 17
million) in 2017.
NetModule provides industrial grade wireless routers and industrial Ethernet products for
industrial, vehicle and railway applications. The company’s new NB800 series of compact IoT
routers are intended for cost-sensitive connectivity applications and feature 3G/4G LTE
cellular connectivity and a VPN protocol suite including OpenVPN and IPsec. Customisations
can also be provided by using the NB800 OEM platform which allows customers to choose
from a variety of wireless modules including LTE, UMTS, Wi-Fi, Bluetooth and BLE. The
industrial routers in the NB1600 series are primarily designed for stationary applications in
harsh environments and are available with optional LTE, UMTS, CDMA and WLAN. The
routers provide multi-WAN-LAN-communications and functions such as data acquisition,
protocol conversion, local data processing and storage. The remote management system
NetModule Connectivity Suite allows for remote device management, auto-setup of VPNs,
and over-the-air firmware updates.
Netmodule’s main markets are transportation and industrial automation. Single unit prices for
the company’s routers range € 240–4,000, with cellular routers starting at approximately €
300. On average, the IoT routers are sold for approximately € 300 and the industrial routers
for roughly € 500. Common use cases in the industrial sector include condition monitoring,
remote access and asset tracking. Europe is the company’s largest geographical market
making up more than 80 percent of the router sales, followed by Australia and the US.
NetModule sold 15,000 cellular routers in 2017 through distributors, system integrators and
OEMs. Annual revenues from router sales amounted to about € 13 million (US$ 14 million).
NetModule offers both 3G and 4G LTE routers, but today virtually all new sales are 4G LTE.
Customers include for example Siemens, Philips, ABB, Volkswagen, Mercedes, Bombardier,
Vodafone, Swisscom, REMTEC and Phoenix Contact.
to any network available in the mine including leaky feeder, Wi-Fi and 4G LTE. Newtrax also
provides solutions based on its proprietary wireless network technology called MineHop to
solve network connectivity challenges in fringe areas of the mine, where wires are unreliable.
MineHop nodes are battery powered with up to three years operational time and the solutions
are offered to customers as end-to-end solutions including hardware, software and service
contracts. For proximity warning and collision avoidance, the company provides another
network called MineProx, which is optimised for low-latency communications between
vehicles, workers and fixed hazards. Newtrax’s solutions can cover all parts of the mining
process, enabling real-time identification of productivity bottlenecks and early warnings of
safety, health and environmental hazards. The company’s main market is mid-sized and large
underground metal mines. Its system has been installed at over 75 mine sites globally and
customers include some of the largest metal mining companies in the world such as Agnico
Eagle Mines, Barrick Gold Corporation, Byrnecut, Cameco, Fresnillo and Gold Fields.
5.1.27 OleumTech
OleumTech was founded in 2002 and is based in the US. The company provides wireless
automation solutions for industrial applications involving process monitoring and control
systems for industries such as oil and gas, refining, petro-chemical, utilities and
water/wastewater. The company has close to 60 employees in offices throughout North
America.
OleumTech’s WIO System comprises wireless sensors & transmitters, wireless I/Os and
wireless gateways. The solution enables wireless remote monitoring and control of tanks,
compressors, separators and wellheads using sensors measuring tank levels, temperature,
pressure and flow. The battery powered sensors and transmitters form a wireless sensor
network which communicates with a wireless gateway receiver via WLAN or proprietary 900
MHz or 2.4 GHz license-free ISM radio which enables communications with any SCADA
system, RTU or PLC. The company has developed integration packages with most major
RTUs and flow computers, making installation and integration with existing automation
systems fast and simple. The gateways can then connect to a backoffice system via cellular
networks. Users can manage connected devices in the company’s BreeZ software solution.
The company has a number of wireless level sensors including ultrasonic, resistive and
hydrostatic. Connecitivty options include radio and Sigfox.
Process automation is OleumTech’s most important market vertical and wireless digital
oilfield solutions have been a main priority since the inception of the company. The
company’s largest markets are the US, Canada and Mexico and examples of customers
include Encana and Shell. There are today more than 400,000 OleumTech devices deployed
in the field as part of more than 40,000 individual wireless networks.
5.1.28 Opto 22
Opto 22 develops and manufactures products for industrial automation and control, energy
management, remote monitoring, data acquisition and IIoT applications. The company
focuses on delivering open and standards-based technology. The design and manufacturing
take place in the US. Headquartered in California, Opto 22 was founded in 1974 and
introduced a complete line of solid state relays during the same year. The company
introduced the first Ethernet-based I/O units in 1998 and started to address the emerging
M2M market in 2000. Opto 22 today has more than 200 employees.
Product portfolio
Opto 22 provides industrial controllers, I/O modules, solid state relays and software products,
which are designed to run on open communications standards like Ethernet and IP. In early
2018, the company introduced its Edge Programmable Industrial Controller – Groov EPIC –
that combines I/O, control, data processing and visualisation into one edge-of-network
industrial system. The Linux-based controller features gateway functions, an integrated
display and dual USB ports for serial communications, touchscreen monitors and Wi-Fi
adapters. The device mounts on a Groov EPIC chassis with a power supply and up to 16
Groov I/O modules for real-time control, monitoring and data acquisition. The system comes
with a range of software solutions, such as Groov Manage, Groov View and Ignition Edge,
which enable customers to connect Allen-Bradley and Siemens PLCs with OPC-UA drivers.
Groov Manage is a web-based solution that enables users to manage their Groov EPIC
system, while Groov View can be used to build and deploy operator interfaces to monitor and
control systems and equipment. A Groov View app is available for Android and iOS.
Source: Opto 22
Other products include the SNAP PAC and SNAP I/O processors, which both offer
functionality for wired and wireless LAN connectivity. The company also offers analog, digital,
and serial SNAP I/O modules that can be used either wired or wirelessly. Users can switch
from wired to wireless or back again without changing programming, reconfiguring I/O or
changing field wiring. Moreover, all the standard industrial protocols supported by the wired
Ethernet interface are fully supported over wireless. These protocols include EtherNet/IP,
Modbus/TCP, OptoMMP, SNMP, SMTP, FTP and HTTP/S with JSON through a RESTful API.
Business strategy
Opto 22 primarily employs an indirect sales strategy and works with a global network of
distributors and system integrators in around 50 countries worldwide. A direct sales model is
employed in large scale global projects. The company has a broad customer base in both
factory and process industries and its products are used by automation end users at more
than 10,000 sites worldwide. The installed base of I/O systems amount to over 90,000 units.
Opto 22 entered the wireless field in early 2000, when it became one of the first automation
vendors to launch a WLAN I/O product. The company however typically no longer embed
wireless technology in its products to increase the products’ life cycles but offers wireless
interfaces via adapters. Key focus areas today comprise edge computing and software.
Important partners in the IoT space include AT&T, IBM and Dell.
The diverse product portfolio ranges from cabling, connectors, controllers, switching devices,
HMIs and industrial PCs to interface devices, PLCs, I/O systems, fieldbus components and
software. Phoenix Contact’s interface devices support industrial data communications via
Fieldbus, Ethernet and wireless. Depending on the distance to be covered and the signals to
be transmitted, various wireless technologies are offered, including WLAN, Bluetooth,
WirelessHART, cellular and the proprietary Trusted Wireless technology. Industrial wireless
products include access points, I/O modules, WirelessHART gateways and adapters, as well
as cellular routers. The new WLAN 1100 access point is a rugged and compact device with
integrated antennas and wireless module. The device has been developed specifically for use
under harsh industrial conditions and can be installed directly on machines, mobile vehicles
or control cabinets. The cellular routers are intended for remote signalling, control and
maintenance applications and are designed with 2G, 3G and 4G LTE connectivity. The TC
CLOUD CLIENT features 4G LTE connectivity and is optimised for use with the mGuard
Secure Cloud solution for remote maintenance. Phoenix Contact also offers the cloud-based
solutions Proficloud that can be used to set up flexible processes that were previously
handled by the local PROFINET network, as well as integrate third-party applications.
Figure 5.7: Cellular remote connectivity to an RTU via the new TC CLOUD CLIENT
Red Lion Controls is headquartered in Pennsylvania and has more than 400 employees at 15
locations spread across the Americas, Asia-Pacific and Europe. The product portfolio
comprises two product lines: Industrial Automation and Industrial Networking. Previously,
products have been offered under the product brands Red Lion, N-Tron and Sixnet, but today
Red Lion is the main brand. N-Tron and Sixnet were acquired in 2010 and 2011 respectively.
Both companies were providers of industrial Ethernet switches. In addition to switches, Sixnet
offered cellular M2M and automation solutions whereas N-Tron also offered wireless
products.
Product portfolio
Industrial automation products and solutions include PID controllers, data acquisition
devices, RTUs and I/O Modules, signal conditioners, sensors, HMI operator panels, panel
meters, large LED displays and productivity monitoring solutions. Industrial networking
products include Ethernet switches, Wi-Fi radios, cellular routers and RTUs, as well as
protocol and media converters. Red Lion Controls offers software, Wi-Fi radios, cellular
routers and cellular RTUs to enable wireless network connectivity at remote sites. The N-Tron
702-W industrial Wi-Fi radios are specifically designed to operate in industrial environments.
The devices feature rugged enclosure and industrial specifications. The Sixnet RAM 6000 and
Sixnet RAM 9000 series of industrial cellular RTUs provides a flexible platform for remote
connectivity, monitoring and control. The RTUs can connect to existing Modbus or DNP3
devices such as SCADA servers, PLCs, remote I/Os and other automation equipment. The
Sixnet IndustrialPro SN-6000 series of cellular routers are designed for harsh environments
and provide wireless communications between SCADA servers, RTUs, PLCs, remote I/Os and
other Ethernet and serial devices such as security cameras or industrial sensors. The SixView
Manager solution is designed to be used with Red Lion’s cellular devices and enables users
to remotely access, configure and manage critical device information.
Business strategy
The vast majority of Red Lion’s devices are sold through its network of more than 1,000
distributors worldwide, but the company has also a small proportion of direct sales to OEMs.
The main market is North America followed by Europe. The devices are designed for
industrial automation, where key markets include automotive, oil and gas, food and beverage,
water and wastewater, packaging, power and energy, electronics and transportation. In
September 2015, Red Lion established an IIoT Innovation Center, which houses engineering,
product and sales teams focused on developing IIoT solutions. Key to this initiative is
providing industrial automation products that connect disparate systems and enable
communications across a wide variety of industrial protocols. In Q2-2017, the company
added support for the MQTT protocol in its cellular routers and RTUs to simplify
implementations with pre-configured profiles for the AWS IoT, Microsoft Azure, Cumulocity
IoT and Nokia IMPACT platforms. Red Lion is also a certified device partner of Telit and its
devices can be integrated with Telit’s deviceWISE for Factory IIoT platform. The company
employs a cloud agnostic strategy to support the customers’ platform of choice.
Product portfolio
Robustel’s routers run the Linux-based operating system RobustOS, which includes basic
networking functionality and various protocols. Supported connectivity options include 2G,
3G, 4G LTE, LoRa, Wi-Fi and Bluetooth. The models also include interfaces for Ethernet, USB,
RS-232 and RS-485, VPN capabilities and dual-SIM functionality. The company’s SDK
enables users to run application software on the devices. M1000 is a family of cellular
wireless M2M modems for bridging industrial connections and protocols with TCP/IP and
cellular networks. The modular MEG5000 LTE gateway comes with three plug-in cards
supporting various interfaces to meet the demands of IIoT applications. Prices for the
company’s cellular products range US$ 100–1000. The devices are compatible with
Robustlink, a cloud-based device management platform that enables remote monitoring,
remote configuration and over-the-air firmware upgrades of the devices. The platform also
includes dashboards and alert capabilities. In addition, the products support third-party IoT
platforms from Microsoft, Software AG, PTC, Telit and Exosite.
Business strategy
Robustel Technologies has shipped over 500,000 cellular devices in total since its founding in
2010. The company primarily employs an in-direct sales model. Via its distribution network,
Robustel Technologies targets device manufacturers, machine OEMs, system integrators and
mobile operators. In 2017, the company shipped about 100,000 cellular devices, generating
roughly US$ 20 million in annual revenues. The industrial automation market accounted for
about 10 percent of the shipments and major applications within the segment are remote
machine monitoring and remote PLC management. Customers include major companies in
the industrial and energy verticals such as ABB, Siemens, Honeywell, Swarco, Itron, Fortum
and SSE. The company has shipped products to more than 100 countries worldwide and its
largest markets are Europe and Asia-Pacific followed by Latin America and North America. In
Q1-2018, Robustel Technologies joined the Microsoft Azure Certified for IoT program and its
products can now be delivered pre-integrated with Azure cloud services.
5.1.32 Secomea
Secomea specialises in remote access solutions for industrial equipment. The privately-held
company has 40 employees and is based in Denmark with additional sales offices in the US,
Canada, Japan and China. Secomea’s remote access solution comprises three components:
industrial IoT gateways, M2M servers and client access software. The SiteManager rugged
IoT gateways are available in Ethernet, Wi-Fi and cellular versions. All models include pre-
defined device agents for many brands of PLCs, panels and other industrial devices
connected via Ethernet, Serial and USB. SiteManager also comes as a software gateway –
SiteManager Embedded – that can be installed on a PC, IPC or HMI panel and enables it to
operate as a secure access gateway. The client access software LinkManager runs on
Windows systems and is designed for remote programming and servicing of industrial
equipment. LinkManager Mobile is a light-weight version that can access web, VNC and RDP
enabled devices from a standard web browser. The components are tied together via the
GateManager M2M server that controls user access to devices and manages all connected
SiteManagers in terms of configuration provisioning, firmware upgrades and event logging.
The GateManager M2M server is available as both a cloud-based service and a stand-alone
server. In Q4-2018, the company will introduce a data collection module as a free firmware
upgrade for the SiteManagers, supporting various cloud infrastructure services such as
Microsoft Azure and AWS. Moreover, Secomea plans to introduce its own data collection
cloud platform for building preventive and predictive business applications during 2019.
The company’s solutions are used for corrective maintenance of industrial equipment in a
wide range of discrete and process industries. Secomea employs an indirect sales strategy
and has a network of over 60 distributors worldwide. In addition, the company holds private
label agreements with Schneider Electric, Pro-face, B&R and Hirschmann/Belden. Denmark
and Italy are the largest markets today and customers primarily includes machine builders.
Examples of customers include Bosch, Danfoss, Engie, Ferlo, Haas-Meinche, Lefort, SPX and
Tetra Pak.
Sierra Wireless’ expansion in the market for wireless communications solutions has largely
occurred through strategic acquisitions of companies and product lines to add new
technologies to its solutions portfolio. In 2014–2015, the company acquired the vehicle
gateway provider In Motion Technology, the managed connectivity services vendors Wireless
Maingate and Accel Networks, as well as the M2M MVNO MobiquiThings. The acquisition of
GenX Mobile in August 2016 added telematics devices to the portfolio. In November 2016, the
company added Bluetooth and Wi-Fi modules to its portfolio through the acquisition of UK-
based Blue Creation. In April 2017, Sierra Wireless acquired all the assets of GlobalTop
Technology’s GNSS embedded module business. Most recently, the company picked up the
managed IoT service provider Numerex in December 2017.
Product portfolio
Sierra Wireless’ product range for the IoT market comprises three main families – AirPrime
Embedded Wireless Modules, AirLink Intelligent Gateways and Routers and AirVantage IoT
Platform. The AirLink family of intelligent wireless gateways and routers are built for various
industrial, enterprise and in-vehicle applications. The devices run the ALEOS embedded real-
time OS and support remote management with the AirLink suite of management software.
AirLink RV50 is a low-power industrial gateway and is the most ruggedized device in the
AirLink family, designed to connect critical assets and infrastructure. The AirVantage IoT
platform is designed for operating industrial IoT deployments with its unified device and
connectivity management service. The cloud-based platform communicates natively with the
company’s modules and gateways as well as related application frameworks including
Legato and ALEOS. Support is also included for standard communications protocols such as
HTTP, MQTT and Lightweight M2M. The web-based operations console provides a
customisable user interface to configure, monitor, manage and update SIMs, edge devices
and embedded applications. The platform stores raw time-series data and generates
aggregated data sets for summarised information of connected systems and devices.
Custom alerts and notifications can be created via a rules engine. Features within the
operations console are exposed via a RESTful API for integration with enterprise software
applications for ERP, CRM or billing. Pre-built cloud connectors are also offered for Google
Cloud Platform, AWS Kinesis, IBM Cloud and Microsoft Azure to enable cloud-to-cloud
integration. Users can also use the open standards based AMQP connector to share IoT data
with any cloud-based or on-premise systems. Connectivity management features include SIM
and subscription management, consumption monitoring and usage alerts as well as
connection monitoring and troubleshooting tools. The platform integrates with a number of
major connectivity management platforms, enabling users to manage all SIMs, including non-
Sierra Wireless SIMs, through a single interface. MNO and platform partners include for
example Cisco Jasper, Vodafone, Verizon, AT&T, Sprint, Orange, Telenor, Telus, Rogers and
KPN.
In addition, Sierra Wireless offers cellular IoT connectivity on a global basis, based on its own
core network infrastructure and strategic mobile operator partnerships around the world. The
Sierra Wireless Smart SIM is designed for mission critical IoT use cases, offering regional or
global subscriptions backed by multi-operator connectivity to ensure quality of service and
best in class network coverage. During 2016, Sierra Wireless added support for the GSMA
Embedded SIM (eUICC) specifications, enabling users to remotely provision and change
service providers over-the-air without physically accessing the SIM card.
Business strategy
Sierra Wireless operates worldwide, serving global OEMs, enterprises, system integrators and
network operators through multiple channels. The company has a global base of blue chip
customers and cumulative shipments of more than 150 million IoT devices worldwide. Sierra
Wireless was the undisputed market leader in the embedded cellular module segment during
2017 with a market share of 20 percent, measured by revenue. The gateways and routers are
sold through channel partners in a two-tier distribution model worldwide. In 2017, the
company signed a distribution agreement with one of the largest technology distributors in
the world, Ingram Micro, which will distribute the Airlink portfolio to its channel partners in the
US. The Enterprise Solutions team also includes a direct sales force and an expert technical
team that engages with key customers in target segments. Geographically, Sierra Wireless
has a direct presence in all major regions. Asia-Pacific accounted for 45 percent of sales in
2017, followed by the Americas with 32 percent and Europe, the Middle East and Africa with
23 percent. Many of the devices sold to Asia-Pacific are however assembled into products
ultimately shipped to Western markets. Sierra Wireless has a broad and diverse customer
base in IoT across all major regions and vertical market segments. Customers in the industrial
space include the top 3 smart meter manufacturers, 4 out of 5 of the top 20 utilities, all of the
top 10 oil and gas producers, 3 out of the 5 top automotive OEMs and all of the top cellular
IoT gateway makers. In February 2017, Sierra Wireless announced an agreement with
Volkswagen to deliver high-speed 4G LTE cellular connectivity for the Volkswagen Car-Net
platform. Production is expected to start in the second half of 2018. Other customers include
for example Itron, Honeywell, Schneider Electric, Atlas Copco, Duke Energy and CNX
Resources.
5.1.34 Steute
Steute is a privately held vendor of sensor networks and intelligent man-machine interface
solutions for applications in the industrial and medical fields. The portfolio includes a wide
range of switchgear, sensors and control units. Founded in 1961, the company is
headquartered in Germany with subsidiaries in 11 countries worldwide and sales and service
partners in an additional 30 countries. The workforce amounts to roughly 300 employees and
annual revenues range € 40 million (US$ 43 million). The operations are divided into four
business segments: Wireless, Automation, Extreme and Meditec. The Wireless segment
provides a comprehensive switchgear range, including position switches, command devices,
hand controls, multifunction handles and foot switches. Many of the switches are self-
sufficient and functions through energy harvesting and do not require external energy supply
or batteries. The wireless products incorporate the company’s own sWave wireless
technologies or EnOcean wireless technology for energy harvesting applications. At field
level, the sWave wireless network facilitates variable communications between wireless
switching devices and access points, which function in a similar manner to a router. The
access points receive signals from wireless switching devices, bundle them and then transmit
them by Ethernet or Wi-Fi to one or several application servers. Approximately 100 wireless
switches can be administered per access point. A Steute application server then collects all
information at the field level before communicating it, either directly or via middleware, to the
customer’s IT platform. The wireless portfolio further includes wireless magnetic, inductive
and optical sensors, which are offered as an alternative to mechanically actuated limit
switches.
5.1.35 Wago
Wago is headquartered in Germany and specialises in electrical interconnection, automation
and interface electronic technologies. The company was established in 1951 and today
employs close to 8,100 people. Wago is privately held and generated annual revenues of
€_862 million (US$ 934 million) in 2017, up 13 percent year-on-year. Wago’s automation
products ranges from programmable controllers, I/O systems and HMI devices to industrial
switches, sensor and actuator boxes, and software. Wireless products include industrial
WLAN and Bluetooth Ethernet gateways, as well as components such as radio transmitters,
modules and adapters. The Ethernet gateways can be used as cable substitutes to create
robust WLAN links between automation devices. The devices can wirelessly transmit Ethernet
5.1.36 Weidmüller
Weidmüller specialises in industrial connectivity and offers products, solutions and services in
the industrial environment of power, signal and data. The privately-held company is based in
Germany and generated annual revenues of € 740 million (US$ 802 million) in 2017, up 9
percent year-on-year. Weidmüller has three divisions: Cabinet Products, Device and Field
Connectivity, and Automation Products and Solutions. The company has operations in more
than 80 countries and the global workforce amounts to roughly 4,700 people. Weidmüller’s
industrial wireless products provide secure and reliable solutions for a wide range of
industries and applications. In October 2017, Weidmüller acquired a number of sales
companies in the US, Canada and Mexico from Rockwell Automation.
Product portfolio
The company’s line of wireless products includes wireless I/Os and gateways, wireless
Ethernet modems, as well as cellular routers. The MESH I/O system is suitable for large I/O
applications and uses a mesh architecture to automatically detect and route the most efficient
path to the destination node. Weidmüller also provides the 9-X range of wireless I/O as a low-
cost alternative to signal wire installations, over long or short distances. The wireless I/O
devices connect directly to sensor and control signals and transmit the signals via radio. The
signals are either re-created as similar signals or output as data via Ethernet, Profibus or
Modbus. Weidmüller’s wireless gateways provide wireless connectivity between devices that
uses the same or different data buses such as Ethernet, Profibus, DeviceNet and Modbus.
The wireless modems transmit serial or Ethernet data, providing a wireless extension of the
data link. Example applications are PLC to PLC point-to-point connections, connecting a
SCADA solution to a group of PLCs (point-to-multipoint) or forming a wireless PLC LAN
(multidrop). Cellular routers include 3G devices for communications between Ethernet-based
machines and systems. The routers can be used with the company’s remote maintenance
solution – u-link – as well as other applications such as tank and environmental monitoring.
Weidmüller offers the industrial analytics solution u-mation that was introduced in 2017.
Business strategy
Weidmüller’s target markets comprise machinery, process industry, energy, device
manufacturers, transportation and infrastructure. International expansion is key to the
company’s strategy. China in particular has contributed with the highest growth in recent
time. Europe is however Weidmüller’s largest market, followed by Asia-Pacific and North
America. In recent time, the company has developed numerous communication-capable
components and solutions such as the remote monitoring solution u-link and the industrial
analytics solution u-mation to address the automation industry’s increased focus on Industry
4.0 and digitalisation. Through its focus on connected software-based products, Weidmüller
is increasingly seeing itself as a partner rather than a component supplier to customers.
The company’s IoT offering comprises an IoT platform, analytics tools, edge applications and
digital twin solutions. Altair Engineering added the Carriots IoT platform to its software
portfolio through the acquisition of Carriots in June 2017. Carriots traces its roots back to the
Spanish IT services company Wairbut’s M2M division that was spun off as a separate entity in
2011. Altair further acquired CANDI Controls in May 2018, thereby adding edge gateway
technology to its IoT platform. Recent acquisitions also include the business software maker
Datawatch in November 2018.
Product portfolio
The SmartWorks suite include the IoT solutions SmartCore, SmartSight and SmartEdge,
where the first two were obtained in the acquisition of Carriots and the latter in the purchase
of CANDI Controls. The solutions are integrated with Altair’s simulation platform Hyperworks
enabling customers to use IoT data collected from connected products in digital twins of
physical assets for model-based development and simulation. SmartCore offers an integrated
set of services for device management, data collection, data storage and rule management to
reduce development time of IoT applications. The platform supports a broad range of
protocols such as MQTT, HTTP, oneM2M and CoAP, enabling users to connect almost any
type of device. Support is also available for devices with Sigfox connectivity. The platform’s
device management capabilities encompass status checks, configuration changes and over-
the-air firmware upgrades. The SDK application engine is based on Groovy scripting
technology and enables users to build event processing architectures with simple if-then-else
scripts or more complex logic. The SmartCore platform functionality is available via a REST
API and can be used to build custom control panels, integrate IoT data in external data flows
or interact with other systems.
SmartSight is the company’s analytics platform that is developed for IoT analytics as well as
traditional business intelligence. The web-based platform supports real-time analytics and
has built-in machine learning models for time series and text analysis. The platform also
supports R and Python which enables users to upload their own models. SmartEdge runs on
IoT gateways and industrial PCs and supports multiple data protocols for communications
with a constellation of IoT devices. The solution can be used to aggregate and normalize
sensor data and forward it via APIs to IoT applications and services.
Business strategy
Altair Engineering focuses on engineering software for product development and
manufacturing. The company has more than 5,000 customer installations globally and holds
a strong position in the automotive, aerospace and heavy equipment verticals. The
acquisitions of Carriots and CANDI Controls complement the company’s digital twin strategy
and enable Altair Engineering to offer a complete software stack to create, simulate and
manage connected products throughout their lifecycle. The SmartCore IoT platform is
available as a PaaS offering for public and private cloud infrastructure deployments. The
company also offers on-premise licenses for large customers and system integrators. In
addition, a free developer account is offered to support prototyping and testing of up to two
devices. The platform is sold both directly and through indirect channel partners such as
system integrators. Mobile network operators also offer white-labelled solutions provided by
the company. Altair Engineering predominantly targets customers in the manufacturing
sector, including engineering firms as well as manufacturing companies. The company’s IoT
solutions is also used by customers in the utilities, healthcare and smart cities markets.
Customers include for example ArcelorMittal, Enel, Ferrovial, Gfi, Mahou San Miguel,
Steelcase and Telefónica.
5.2.2 C3 IoT
C3 IoT is a software company that delivers a platform as a service (PaaS) for rapidly
developing and operating big data, predictive analytics, machine learning and IoT
applications. The company, previously known as C3 Energy, was founded in 2009 and
started as a provider of enterprise software for the energy sector. Since then, C3 IoT has
extended its focus to deliver its enterprise platform and software applications to organisations
in a wide variety of data-intensive industries. The company is headquartered in California and
has about 200 employees. In January 2018, C3 IoT completed a US$ 100 million Series F
round of funding. Investors include Sutter Hill Ventures, Breyer Capital, The Rise Fund,
Wildcat Venture Partners and TPG Growth.
Product portfolio
The C3 IoT Platform enables enterprises to create SaaS applications that leverage large
volumes of disparate data from sensors, enterprise systems, operational systems and third-
party sources using an elastic and scalable architecture. The platform leverages several open
source components such as Spark, Cassandra, Postgres and HDFS, while hiding the
complexity of underlying technologies through a higher-level abstraction layer called the C3
Type System. At the core of the C3 IoT offering, this object-centric abstraction layer binds the
various platform components, including infrastructure and services, and enables developers
and data scientists to access data and processing frameworks without the need to integrate
the complexities of the underlying systems. The C3 Type System provides RESTful interfaces
and programming language bindings to all underlying data and functionality.
The C3 IoT Platform offers a complete set of software engineering and administrative tools for
designing, developing, provisioning, deploying and operating SaaS applications. Users can
ingest data from a variety of protocols and streaming platforms such as HTTPS, MQTT, SFTP
and AWS Kinesis. The platform also includes support for relational databases, no-SQL
databases and third-party enterprise applications via application connectors. Platform
services include for example data persistence, batch and stream processing, time series
normalisation, auto-scaling, data encryption, role-based access control and machine learning
services. A suite of application development and data science tools are available to build
applications, including an integrated development environment and a range of visual
interfaces that facilitate analytics design using data from the C3 IoT Platform and any
additional arbitrary data sets.
C3 IoT also provides a range of pre-built cross-industry enterprise AI and IoT applications
operating on its platform to support use cases in various industries. C3 IoT Applications
include solutions for predictive maintenance, sensor network health, inventory optimisation,
energy management, fraud detection, AI-enabled CRM as well as supply chain optimisation.
Business strategy
C3 IoT has achieved significant growth in recent years and the C3 IoT platform is now used in
nearly 30 large scale projects by enterprises mainly in North America and Europe. In fiscal
2018, annual revenues grew by 60 percent. C3 IoT primarily relies on direct sales but is also
extending its network of channel partners including cloud infrastructure providers,
consultancy firms and system integrators to reach customers in new segments and
geographies. In addition to a strategic partnership with Amazon Web Services, the company
entered into a strategic partnership with Microsoft in Q2-2018. As part of the partnership, C3
IoT will leverage Microsoft Azure as a preferred cloud platform. The companies will also work
on co-marketing and co-selling strategies to rapidly scale distribution globally. C3 IoT targets
a broad range of market verticals including energy, manufacturing, aerospace, automotive,
chemical, pharmaceutical, telecommunications, retail, insurance, healthcare, financial
services and the public sector. Notably, C3 IoT holds a strong position in the smart energy
segment. Major customers include for example the major French energy provider Engie that
selected the company’s platform and applications as the technology foundation for its global
enterprise-wide transformation plan in mid-2016. Other customers include American Electric
Power, Cisco, Duke Energy, Endesa, Enel, Eversource Energy, Exelon, Origin Energy, Pella,
Royal Dutch Shell, SunPower, San Diego Gas & Electric, US Department of Defense and
Westar Energy. Moreover, the company entered a multi-year agreement with 3M in Q2-2018.
3M will use the C3 IoT Platform to develop and deploy AI-based applications, starting with
predictive healthcare and supply chain analytics. At the end of 2017, more than 300 million
sensors and devices were managed with the C3 IoT Platform.
Product portfolio
The CENTERSIGHT NG IoT platform provides multiple ready-to-use software modules that
can be adapted to specific customer needs. The main components include the embedded
edge computing software CENTERSIGHT EDGE as well as NG Middleware and NG
Applications. The NG embedded client can run on Linux and Windows operating systems
and features protocol adapters and tools for edge analytics. The middleware layer supports
standard protocols such as MQTT, OPC-UA, CoAP, HTTPS and AMQP for integration with
connected devices and data streams. Key functionalities include user authentication, device
management, data processing, complex event processing, notification reporting, KPI
calculation and industrial analytics. Customisable applications enable device monitoring and
reporting, remote service, asset track and trace as well as data analytics for predictive
maintenance. All applications can be accessed via a web-based interface. In addition, Device
Insight has developed numerous industry specific applications for verticals including
industrial control and automation, building automation, retail, HVAC, vending, commercial
vehicles, energy and smart metering.
Business strategy
Device Insight operates primarily in Europe, but also serves customers in North America and
Asia through channel partners. The company has delivered over 150 IoT projects to
companies in 15 countries. The industrial segment comprises the company’s most important
market and accounts for roughly 30 percent of annual revenues. The CENTERSIGHT NG IoT
platform is offered as a Software-as-a-Service with a usage dependent license fee. The
platform is cloud agnostic and can run on any infrastructure. Device Insight collaborates with
Vodafone to offer secure and reliable mobile communications and Vodafone’s Managed IoT
Connectivity Platform integrates seamlessly with the CENTERSIGHT NG platform, enabling
management of SIM cards and tariffs. Integration with the Cisco Jasper connectivity
management platform is also available. At the end of 2017, the CENTERSIGHT NG platform
had nearly 1 million connected devices. The newly formed partnership with KUKA enables
Device Insight to access KUKA’s global customer base in the industrial automation market.
5.2.4 Exosite
Exosite is a US-based enterprise software company that specialises in IoT solutions. Founded
in 2009, the company has a strong background in embedded software and about 80 percent
of its 100 employees are engineers. Apart from its headquarters in Minneapolis, Exosite has
three additional offices in Asia and Europe. In June 2016, the company launched its second
generation IoT platform Murano – a hosted solution for rapid creation, deployment and
management of connected products. Exosite is a portfolio company of the technology
incubator Invenshure that has provided the company with growth capital. In addition, Exosite
received a significant minority equity investment from the major manufacturer of motion and
control technologies Parker Hannifin in 2015.
Product portfolio
The enterprise IoT platform Murano allows users to quickly and securely connect devices to
the cloud and route data to IoT applications. The platform delivers advanced device
connectivity that includes provisioning, security and management functionality. Murano
includes device libraries for popular languages and platforms and is designed to be
compatible with almost any embedded hardware configuration, regardless of the constraints
of a device’s onboard capabilities. The platform supports standard protocols such as HTTPS,
MTTQ, CoAP and WebSocket. The ExositeReady Gateway Engine (GWE) software package
enables secure communication between end nodes, gateways and the Murano platform and
allows customers to build and monitor custom gateway applications as well as remotely
install and update firmware. Via Murano’s web-based interface, users are able to develop and
maintain complex data schemes that are based on device metadata, data sources, device
groups, access policies, processing elements, events and alerts. The dashboard builder
enables rapid creation, configuration and deployment of dashboards to visualise device data.
Murano’s integrated user management service provides a powerful permissions scheme that
includes authentication, management and role definition that can be built into application
permissions, reducing complexity and ensuring security. The IoT Exchange marketplace
featured in the Murano platform includes reusable application code templates, APIs, service
definitions, rules, static assets and other downloadable content. The marketplace also offers
numerous integrators with third-party systems and services such as Twilio, Microsoft Azure,
Salesforce, SAP and AWS.
Business strategy
Exosite’s product concept designed for modularity and reuse lowers the barriers to entry for
OEMs looking to commercialise IoT solutions, but also reduces the total cost of ownership of
connected products within organisations. The company primarily markets the Murano IoT
Platform to durable goods manufacturers in the consumer, commercial and industrial
markets. Key segments include industrial equipment, smart buildings, smart homes and
mobile assets. The Murano platform is offered as a monthly subscription and can be
deployed on-premise for increased security and control or on any public cloud infrastructure.
Since 2013, the company has a partnership with Parker Hannifin which is also one of its
largest customers. Exosite has deployed IoT programs across several of Parker Hannifin’s
global operating divisions and is also powering Parker Hannifin’s Voice of the Machine IoT
platform that was announced in April 2017. The company mainly markets its solutions and
services through direct sales channels, but also sells its solutions via system integrators. At
the end of 2015, Exosite launched the Exosite IoT Alliance partner programme to reduce the
complexity of developing IoT solutions. The programme comprises over 60 members and
includes chipset and device manufacturers, business system and software vendors, telecom
operators as well as solution providers. Examples of partners include ARM, AT&T, Verizon,
Amazon Web Services, Salesforce, Microsoft, IBM, Qualcomm, Microchip, Texas Instruments,
Artila, Bitwise IO, Digi International, MultiTech Systems, Exceet Secure Solutions, Synapse
Wireless and WT Microelectronics. Exosite has experienced significant growth in recent time
and now supports over 100 clients. At the beginning of 2018, Exosite’s Murano platform
managed over 1 million connected devices.
The company’s Lightning portfolio comprises an edge analytics platform that enables real-
time, on-site stream processing of sensor data from industrial machines. The platform is
compatible with a range of edge devices such as PLCs, DCSs, embedded systems, industrial
PCs and IoT gateways. Additionally, the newest version of Lightning supports 32-bit
implementations of ARM Cortex-A processors, one of the most widely used processor types
for IIoT deployments. The interfaces are designed for OT staff to identify and configure
ingestion streams, data characterisation and cleansing, and algorithm scripting. The platform
helps operators to visualise and act on real-time sensor data streams, asset health statistics
and results of analytics. Data publishing integration is available with public cloud
infrastructure from AWS, Microsoft and Google, as well as external historians. The FogHorn
Manager enables users to remotely manage, monitor and configure their devices and
supports multiple industrial protocols including MQTT, Modbus and OPC UA. FogHorn
targets OEMs, system integrators and end customers in vertical markets such as
manufacturing, power and water, oil and gas, mining, transportation, healthcare and retail.
Partners include industrial system integrators, cloud service providers, software providers,
system integrators and IoT gateway vendors such as ADLINK Technology, AWS, Bosch, GE,
Microsoft, SAP, Yokogawa and Wind River.
5.2.6 IBM
IBM is a multinational technology company with headquarters in New York. The company
offers a diverse portfolio of software, hardware systems, cloud services and consulting
services. The company has more than 380,000 employees and operations in more than 175
countries. In 2017, annual revenues amounted to US$ 79.1 billion, down 1 percent from the
previous year. IBM’s operations consist of five business segments: Cognitive Solutions,
Global Business Services, Technology Services & Cloud Platforms, Systems and Global
Financing. The Cognitive Solutions segment provides solutions software and encompasses
businesses such as Watson, Watson Health, Watson IoT and Transaction Processing
Software. The Technology Services & Cloud Platforms segment includes the company’s
cloud infrastructure and platform capabilities, technical support services and integration
software. Revenues derived from the Cognitive Solutions and Technology Services & Cloud
Platforms segments accounted for US$ 21.1 billion and US$ 34.9 billion respectively in 2017.
In October 2018, IBM announced the acquisition of the open source software company Red
Hat in a deal valued at US$ 34 billion.
IBM has made inroads into cloud services and artificial intelligence, both through acquisitions
and in-house development. IBM’s cognitive system, marketed as Watson, was first introduced
in 2011 and combines artificial intelligence, machine learning and natural language
processing for processing structured and unstructured data such as texts, audio, images and
video. Besides the core Watson team, the company has established several Watson
businesses, including IBM Watson IoT that combines Watson capabilities with industry
expertise, large data sets and an ecosystem of partners to provide solutions for specific
industries and professional domains. The Watson IoT global headquarters in Germany
opened in February 2017. More than 3,000 researchers, developers and designers are now
involved in the company’s IoT business.
Product portfolio
The Watson IoT Portfolio can be divided into three main components: foundational
capabilities, cross-industry applications and industry content. Foundational capabilities
include horizontal services including IoT platform services, blockchain, AI and analytics, and
digital twin solutions. The IBM Watson IoT Platform allows customers to connect a wide
variety of devices and gateways, perform device management operations, and store and
access device data. The platform provides secure communications to and from devices by
using MQTT and TLS. Web applications can be integrated with the platform using APIs. The
platform’s data management tools enable users to store, normalize, transform and review
device data and integrate the platform with other services. The data can also be monitored via
the web-based console dashboards. Users are able to define rules to monitor conditions and
trigger automatic actions. Additionally, the platform provides client libraries, content and
samples to help developers build and develop code to integrate applications and devices.
The Watson IoT Platform is a service that is available in IBM Cloud, previously called IBM
Bluemix. As an IBM Cloud service, the platform can be integrated with other services that are
hosted on IBM Cloud. The IBM Cloud is a suite of cloud computing services that are offered
both as PaaS and IaaS. The services are available from nearly 60 data centres globally.
Source: IBM
In addition to its IoT Platform services offering, IBM provides a range of cross-industry
applications that are divided into three categories: Engineer, Manage and Engage. Engineer
solutions enable customers to engineer software-driven products, connect and analyse
products, as well as create digital twins. Manage solutions are intended for industrial
applications and features tools for data ingestion and connectivity, asset optimisation and
operations optimisation. Engage solutions are designed to help companies interact with their
customers in new ways and expand their business to create new revenue streams.
Business strategy
The Watson IoT business intends to help clients capitalise on the digitisation of the physical
world by extending its cognitive computing capabilities to connected devices, sensors and
systems. IBM announced a US$ 3 billion investment plan over four years in Q1-2015 to
establish the IoT business and build a cloud-based open platform. Since the launch of its first
generation IoT platform in 2014, IBM has added a broad range of solutions for cross-industry
applications as well as vertical industries. The Watson IoT portfolio now encompasses
solutions for industries including manufacturing, energy and utilities, transportation, oil and
gas, aerospace and defence, facilities and automotive. The Watson IoT Platform pricing
model is based on three metrics: the average number of devices the customer connects over
the month, the amount of data that devices exchange with the Watson IoT Platform and
associated applications, as well as the amount of data analysed in the cloud. The Watson
business has grown significantly in recent time and more than 100,000 developers worldwide
now work with Watson APIs. In the IoT market, the company aims to derive value through
strong industry partnerships with enterprises such as chipset and device manufacturers,
communications service providers, system integrators and vertical specialist players. More
than 1,400 partners support IBM’s growing ecosystem. In Q1-2018, the company announced
that it has more than 6,000 client engagements in 170 countries. Customers include for
example BMW, Volkswagen and Honda in automotive, ABB, DowDuPont, Honda and Flex in
manufacturing, Whirlpool, Electrolux and Nokia in electronics, Boeing and Airbus in
transportation, ISS and Kone in smart buildings, as well as Schneider Electric and Fingrid in
Energy.
5.2.8 Oracle
Oracle is a global technology company that specialises in database management systems,
middleware and enterprise application software. The company was founded in 1977 and
became the first company to commercialise the relational database. Headquartered in the
US, Oracle is today the second largest software company by revenue worldwide. The
company has 137,000 employees and generated annual revenues of US$ 39.8 billion in the
financial year ending in May 2018. Oracle divides its operations into three business
segments: Cloud and license, Hardware and Services. The cloud and license line of business
accounted for 82 percent of total revenues in fiscal 2018. The cloud computing offerings,
marketed as Oracle Cloud, include a comprehensive stack of application, platform, compute,
storage and networking services in all three primary layers of the cloud: Software-as-a-
Service (SaaS), Platform-as-a-Service (PaaS) and Infrastructure-as-a-Service (IaaS). Oracle
has strengthened its cloud computing capabilities through a number of acquisitions in recent
time including Netsuite and Palerra in 2016 as well as Apiary in 2017. The company also
offers the Java platform as well as hardware systems such as server, storage and networking
products which were added through the acquisition of Sun Microsystems in 2010.
The company has been active in the IoT market since 2013 and started on the embedded
side with the launch of Java ME Embedded, a client Java runtime stack optimised for
embedded systems. In late 2015, Oracle introduced several enhancements to its Oracle
Cloud Platform for Integration portfolio, comprising a suite of integration services to simplify
application and service integration across cloud and on-premise applications as well as
mobile and IoT devices. The portfolio includes services such as the Oracle IoT Cloud, Oracle
Integration Cloud, Oracle SOA Cloud and Oracle API Manager Cloud.
Product portfolio
The Oracle IoT Cloud Service is a cloud-based PaaS offering that allows customers to
connect devices to the cloud, analyse data from IoT devices and integrate that data with
enterprise applications, web services as well as other Oracle Cloud Services. The Client
Software Libraries enables users to connect devices to the platform with support for industrial
protocols, backhaul WAN technologies and transport protocols such as HTTPS and MQTT.
With the Big Data Cloud Service and the Event Hub Cloud Service, users can develop
streaming and batch analytics applications and deploy them on big data infrastructure. These
applications can process, learn and analyse big volumes of data collected from sensors and
devices. Integration with Oracle and non-Oracle applications are supported through REST
APIs. Additionally, Oracle has developed a set of IoT applications for enterprises. Built on top
of the Oracle IoT Cloud Service, the solutions enable enterprises to quickly extend their core
supply chain management, customer experience, human capital management and enterprise
resource planning processes with real-time IoT data and analytics. The Oracle IoT Cloud
Applications suite includes solutions for asset monitoring, production monitoring, fleet
monitoring, connected worker and service monitoring for connected assets.
Business strategy
Oracle is a global market leader in enterprise application software and serves about 430,000
customers in 175 countries worldwide. In the IoT market, Oracle primarily focuses on
providing its pre-packaged solutions in the SaaS layer rather than the PaaS Oracle Cloud IoT
Service to help its enterprise customers rapidly deploy IoT solutions and connect them with
their enterprise applications. This comprises one of the main pillars of Oracle’s IoT strategy as
integration between IoT solutions and enterprise applications enables enterprises to use data
from IoT devices in for example digital twin and predictive maintenance applications, as well
as customer satisfaction programs. Apart from integration with its own enterprise application
software, the company’s IoT services integrate with solutions from for example SAP and
Salesforce. The Oracle IoT Cloud service is offered with a usage-based pay-as-you-go pricing
model or a standard subscription model. The company primarily partners with third-party
suppliers to fulfil customers’ requirements for device management. Example of partners in the
IoT space include Advantech, Bosch, Cisco, Dell, Eurotech, Fujitsu, Gemalto, Huawei, HMS
Networks, Mitsubishi Electric, MultiTech Systems and Wind River.
5.2.9 PTC
PTC develops and delivers industrial software products and solutions worldwide. The
company was founded in 1985 with focus on computer aided design software. PTC is
headquartered in the US and employs more than 6,100 people across 30 countries. Annual
revenues for the fiscal year ending in September 2018 amounted to US$ 1.2 billion, up 7
percent year-on-year. PTC is gradually transforming to a subscription-based model and
discontinued sales of perpetual licenses in the Americas and Western Europe at the
beginning of 2018. The company divides its operations into three segments – the IoT Group,
the Solutions Group and Professional Services. The IoT Group generated annual revenues of
US$ 124 million in fiscal 2018, while the Solutions Group and the Professional Services
segments accounted for US$ 965 million and US$ 154 million respectively. The IoT Group
provides industrial IoT and Augmented Reality (AR) solutions. The Solutions Group offers a
portfolio of Computer Aided Design (CAD), Product Lifecycle Management (PLM) and Service
Lifecycle Management (SLM) solutions. PTC focuses on customers in the discrete
manufacturing industries, including aerospace and defence, automotive, electronics,
industrial equipment, retail and consumer as well as medical devices.
PTC has in recent years made significant inroads into the IoT market both through
acquisitions and in-house development. The purchase of the IoT platform provider ThingWorx
in 2013 marked the first in a series of technology focused acquisitions. The company
acquired the device management platform vendor Axeda in 2014, followed by the predictive
analytics specialist ColdLight Solutions and Qualcomm’s augmented reality (AR) business
Vuforia in mid-2015. PTC acquired Kepware in late 2015 which extended the company’s IoT
offering with communications technology built for industrial automation environments. The
transaction value of these five acquisitions totalled about US$ 550 million. The acquisitions
enable PTC to deliver a technology platform that allows customers to connect products and
rapidly develop their own custom applications for system monitoring and predictive
maintenance. The company has merged the ThingWorx, Axeda, ColdLight, Vuforia and
Kepware businesses under the IoT Group and rationalised the branding, technologies and
products into one cohesive platform offering. The ThingWorx brand is used for all platform
components. The Kepware and Vuforia brands have also been retained and the solutions are
available as standalone offerings.
In June 2018, PTC entered into a strategic partnership with Rockwell Automation to align their
respective smart factory technologies. As part of the deal, Rockwell Automation made a
US$_1 billion equity investment in PTC, representing an approximate 8 percent ownership
interest in the company.
Product portfolio
PTC launched its most recent version of its IoT platform – ThingWorx 8 – in May 2017,
featuring enhanced platform capabilities, role-specific applications for engineering and
manufacturing, and a new collection of service offerings designed for Industrial IoT customers
and partners. ThingWorx is an end-to-end technology platform that delivers tools for rapid
development and deployment of IoT applications and AR experiences. The platform includes
compatible modules that deliver functionality for industrial connectivity, analytics, application
enablement, cloud orchestration and AR authoring. ThingWorx Foundation comprises the
core of the ThingWorx platform and provides a design and runtime engine for IoT applications
as well as connection services, software agents and toolkits to establish connectivity between
devices and assets. The connection services include a wide range of protocol adapters,
device cloud adapters and integration framework connectors, enabling users to access
industrial IoT and application data from devices, on-premise web servers and cloud
applications. The AlwaysOn tool uses the ThingWorx Edge MicroServer that can be
embedded on a device or run on a gateway to provide bi-directional connectivity between
sensors, devices and equipment, and the ThingWorx server. It is also possible to leverage the
ThingWorx Connectivity module powered by Kepware to connect industrial equipment. The
application enablement platform featured in ThingWorx Foundation aims to simplify the
development process of IoT applications and includes tools to rapidly build applications,
create digital twins, integrate different systems and detect anomalies. The Mashup Builder
enables fast creation of HTML5-based interactive applications, collaborative workspaces,
dashboards and mobile interfaces that integrate data, activities and events without the need
for coding.
The ThingWorx Analytics module is designed to manage the volume, velocity and variety of
data in IoT applications. ThingWorx Analytics enables developers to easily create applications
for monitoring edge devices and data streams through real-time pattern and anomaly
detection as well as automated predictive modelling. ThingWorx Utilities provides users with
several pre-built tools to define, monitor, manage and optimise the performance of connected
products, without requiring developer skills. These tools provide provisioning and asset
management, alert management, remote access and control, software content management,
product relationship management, as well as workflow management. ThingWorx Studio is
built on the Vuforia platform and provides a solution for creating, deploying and consuming
AR experiences in the enterprise. The experiences provide a composite view of digital and
physical product data, dashboards and alerts presented in 2D, 3D and AR. Featuring a drag-
and-drop interface, the AR experiences can be enhanced with IoT data and real-time product
information via the ThingWorx platform.
Source: PTC
Business strategy
PTC has identified industrial IoT as a key growth market in the coming years and invests
heavily in research and development to expand the functionality of its products to address
opportunities in this market. The company serves a total of 28,000 customers worldwide in
market segments such as manufacturing, mining, oil and gas, utilities, automotive, medical
equipment, life sciences, agriculture, smart cities and smart infrastructure. In Q1-2018, more
than 1,200 customers used the ThingWorx platform at about 75,000 sites. The platform is
used in approximately 650 major factories. Examples of customers include Abbott
Laboratories, Airbus, Eaton, Elekta, Fujitsu, Ingersoll Rand, Konica Minolta, Lockheed Martin,
Medtronic, NCR, Noritz, Tomra, Toshiba, Trimble, Tyco and Welch Allyn. At the end of Q1-
2018, about 5 million devices were managed on the ThingWorx platform. Additionally, PTC
supports a growing partner ecosystem through its PTC Partner Network that comprises about
380 partners including independent software vendors, hardware manufacturers, system
integrators, network operators, value added resellers and solution providers. Partners include
for example GE, HPE, Salesforce, AWS, SAP, Dell, Cisco, Hitachi, Vodafone, Telefónica,
Deloitte, Accenture, Cognizant, Capgemini, Tech Mahindra, Texas Instruments and Intel. In
early 2018, PTC announced a partnership with Microsoft to make available the ThingWorx
platform on the Microsoft Azure cloud platform. Central to the collaboration is PTC’s selection
of Microsoft Azure as its preferred cloud platform for manufacturing customers. Moreover,
partners can market extensions, services and applications that they build on the ThingWorx
platform through the ThingWork Marketplace. The Marketplace enables customers to further
reduce the time, risk and effort it takes to build and deploy IoT solutions by assembling the
bulk of their applications from prebuilt, tested and reviewed components. About 50
ThingWorx Ready partners now provide hardware, software and services that are pre-
integrated into the ThingWorx platform and certified by ThingWorx.
5.2.10 Relayr
Relayr is an industrial software company that specialises in enterprise middleware and IoT
solutions. The company was founded in 2013 and initially focused on providing developers
with tools to build their own IoT solutions and connect devices to the cloud. Relayr reoriented
its focus in 2016 by developing a middleware platform geared for IIoT applications. During the
same year, the company acquired the two US-based companies Proximetry and Neokami to
add device management and data analytics to its offering. Following a collaboration that
started in 2016, Relayr was acquired by Hartford Steam Boiler (HSB) for € 300 million
(US$_341 million) in October 2018. HSB is a subsidiary of the major German reinsurance
company Munich Re and provides equipment breakdown insurance and other speciality
coverages, as well as inspection services, loss reduction and engineering-based risk
management consultation. Munich Re, via HSB, has been a shareholder in Relayr since 2016.
Through the acquisition, Munich Re aims to create new business models for the IIoT market,
offering not only technology but also risk management, data analysis and financial
instruments. Though part of Munich Re, Relayr will continue to operate autonomously and
retain its brand. Relayr has about 200 employees and is headquartered Germany with
additional offices in the UK, the US and Poland.
The company’s offering comprises IoT middleware, customised software and consulting. Its
device agents are capable of running on a wide range of equipment and hardware with
support for most industrial protocols such as OPC UA, Siemens S7 and Modbus. The
middleware supports message routing, device and data management, analytics, as well as
integration with third-party systems. The solution also allows users to deploy and run
applications on edge nodes to reduce overall data costs and support predictive maintenance.
Customers can select their preferred cloud infrastructure provider such as AWS, Google
Cloud Platform and Microsoft Azure, as well as on-premise and hybrid installations. Since
Relayr began to cooperate with HSB in 2016, the offering has been supplemented by
financial and insurance-related components.
Through the combination of software and professional services, Relayr focuses on creating
business outcomes for its customers, including cost reduction, energy efficiency, quality
improvement and business model change. The company targets small and medium-sized
enterprises in the industrial market, including industrial equipment manufacturers, equipment
operators and industrial service providers. Moreover, the acquisition allows Relayr to leverage
Munich Re’s and HSB’s large customer bases to gain access to new customers. Customers
include for example GE Transportation and GROHE. The solutions are sold directly, in
cooperation with consulting partners, and indirectly via technology companies. Partners
include for example Avnet, Deutsche Telekom, AT&T, Cisco, McKinsey and PwC.
5.2.11 SAP
SAP is a leading provider of enterprise application software. Founded in 1972, the company
is headquartered in Germany and has more than 84,000 employees worldwide. In 2017,
annual revenues amounted to € 23.5 billion (US$ 26.5 billion), up 6 percent year-on-year. SAP
operates through the segments Applications, Technology & Services and the SAP Business
Network which accounted for € 21.1 billion (US$ 23.9 billion) and € 2.3 billion (US$ 2.6 billion)
of total revenues respectively in 2017. The Applications, Technology & Services segment
derives its revenues primarily from the sale of software licenses, subscriptions to cloud
applications and related services. The SAP Business Network generates revenues mainly
from transaction fees charged for the use of SAP’s cloud-based collaborative business
networks and related services. SAP’s core offering – SAP Business Suite – is an integrated
portfolio of business applications that provide integration of information and processes,
collaboration and industry-specific functionality. The fourth generation of the SAP Business
Suite – SAP S/4HANA – was introduced in 2015 and is built on the company’s high-
performance in-memory database platform SAP HANA.
The company’s PaaS solution SAP Cloud Platform was introduced under the name SAP
HANA Cloud in 2012 and includes core platform services such as storage, integration,
analytics and security as well as tools to develop and manage IoT applications. In 2017, SAP
launched SAP Leonardo, a portfolio of IoT, machine learning and analytics solutions built on
the SAP Cloud Platform. During the same year, the company also announced investment
plans of € 2 billion over five years to help business and government entities benefit from the
proliferation of sensors, smart devices and data. To accelerate its IoT strategy, the company
acquired the digital twin specialist Fedem Technology in June 2016 and the IoT platform
vendor PLAT.ONE in September 2016.
Product portfolio
SAP Leonardo IoT is part of the overall SAP Leonardo offering which encompasses
infrastructure, technology, applications and services. Five main components make up the
SAP Leonardo IoT solution: SAP Cloud Platform, SAP Leonardo IoT Foundation, SAP
Leonardo IoT Edge, SAP Leonardo IoT Applications and SAP Leonardo IoT Bridge.
SAP Cloud Platform supports a multi-cloud architecture and is based on Cloud Foundry
technology. The platform provides a rich set of business and platform services such as cloud-
to-cloud and cloud-to-on-premise integration, workflow and business rules, enterprise
messaging, programming languages and runtimes, data storage, API management, machine
learning, analytics and security.
SAP Leonardo IoT Foundation is built on top of the SAP Cloud Platform and includes device
management, connectivity management, data management, event processing, analytics
services, APIs, location services, as well as UI content and event services. The device
SAP Leonardo IoT Edge helps optimise business processes at the edge of the network, near
the source of IoT data, to increase asset uptimes, operational efficiency and worker
productivity. SAP Edge Services provides edge computing as microservices that are
optimised for deployment on IoT gateways running Linux or Windows. SAP Leonardo IoT
Applications encompasses a range of solutions for IoT use cases such as predictive
maintenance and service, digital twins, connected goods and vehicle insights. The SAP
Leonardo IoT Bridge closes the gap between different sources of information, such as sensor
data, business processes and operations data into a unified command centre.
Business strategy
SAP is one of the largest business software companies worldwide and serves about 300,000
customers in more than 180 countries. In the IoT domain, the company aims to help
customers improve business processes by integrating data from connected devices. The
product suite is one of the company’s most open solutions and integrates with diverse back-
ends, not only from SAP. SAP Leonardo supports on-premise deployments and can also be
offered as a service hosted on cloud infrastructure from SAP, Google, AWS and Microsoft.
The company mainly employs a direct sales strategy, but the offering is also sold via value-
added resellers. As SAP Leonardo IoT is designed to provide horizontal platform services,
SAP targets all relevant industries in the IoT market. Customers in the IoT space include for
example Caterpillar, BASF, Endress+Hauser, GEA Group, Kaeser Kompressoren, BPW, Hilti,
Trenitalia, Arctic Wind, Pepperl+Fuchs, Red Bull, Kaiserwetter, Krones, MillerCoors and
Hemlock Semiconductor. SAP has also launched the SAP Leonardo IoT partner network. This
global network of partners will provide implementation services for SAP Leonardo IoT
5.2.12 Software AG
Software AG is a major enterprise software vendor that specialises in data management and
application development platforms. The company is headquartered in Germany and employs
about 4,600 people. Software AG is listed on the Frankfurt Stock Exchange and annual
revenues amounted to € 879 million (US$ 993 million) in 2017. The company divides its
operations into three business lines: Digital Business Platform (DBP), Adabas & Natural
(A&N) and Consulting. Software AG’s largest business line – DBP – unites the company’s
enterprise digitalisation products: integration software, process optimisation solutions, as well
as services and analytics tools for big data and IoT.
In March 2017, the company acquired Cumulocity following a cooperation started in 2015
which has entailed Software AG embedding Cumulocity’s IoT Cloud Platform into its DBP
business. Software AG has kept the Cumulocity brand and now provides its IoT offerings
under Cumulocity IoT that combines Software AG’s DBP assets with the legacy Cumulocity
IoT Cloud Platform. The Cumulocity business originated in 2010 when Nokia Siemens
Networks began to develop software solutions based on cloud technology for IoT
applications. During 2012, the resulting Cumulocity platform and the team behind it was
spun-off to an independent company, supported by external investors. Following the
acquisition of Cumulocity, Software AG purchased Germany-based TrendMiner in June 2018.
TrendMiner specialises in visual data analytics for the manufacturing and process industry
and will complement Software AG’s Cumulocity IoT and Industry 4.0 product portfolio.
Product portfolio
The Cumulocity IoT platform includes comprehensive capabilities for device connectivity and
management, user and permission management, streaming analytics, integrations, event
processing and application enablement. The platform is built on a multi-tenant architecture
with strict database separation between tenants, meaning that customers can store their data
completely separated at the database level, which ensures a high level of data security.
Cumulocity IoT includes device libraries for popular languages and platforms and is designed
to be compatible with a wide range of devices and gateways through plug and play
integrations. The carrier-grade platform supports standard protocols such as MQTT, HTTPS
and LWM2M and integrations are also available with IoT network technologies such as LoRa,
Sigfox and NB-IoT. The device management capabilities enable users to access, manage,
monitor, control and troubleshoot devices remotely, as well as monitor connection availability
and other metrics. Cumulocity IoT also allows users to integrate the functionality of the Cisco
Jasper platform.
Software AG’s complementary Apama platform allows users to act on high-volume event
stream data in real time. Apama’s in-memory streaming analytics enables real-time pattern
detection, complex event processing and predictive analytics. The solution can be used to
create actions, alerts and notifications, as well as interactive dashboards and other
visualisations, for example in digital twin applications. Using the webMethods integration and
API management platforms, customers can integrate and manage applications, services, big
data environments and APIs. The webMethods integration cloud provides hosted integration
capabilities and features a large number of cloud connectors to services from Salesforce,
Google, AWS, SAP, Microsoft, ServiceNow and others. REST APIs can be used to control all
functionality of Cumulocity IoT and allows developers to extend the existing functionality.
Business strategy
Software AG can with its presence in more than 70 countries scale the Cumulocity IoT
business globally. Moreover, the acquisition of Cumulocity enables the company to bundle
the legacy Cumulocity IoT Cloud Platform with its enterprise integration tools, process
management and artificial intelligence services, to deliver an end-to-end offering that spans
from the cloud to the edge. At the time of the acquisition, Cumulocity had more than 100
customers, supporting over 1,000 tenants. The Cumulocity IoT offering is now also supported
by Software AG’s global consulting services. In large scale projects, Software AG also
contracts external system integrators. Several deployment options are available for
Cumulocity IoT, including cloud, on-premise, hybrid and edge deployments. The platform is
primarily offered as a SaaS based on a usage-based pay-as-you-grow model. A white-
labelled and re-brandable version is available for mobile network operators and other service
providers. In the IoT market, Software AG supports customers in segments such as
manufacturing, fleet and asset tracking, healthcare, smart buildings and retail. Customers
include for example Lycero, Micro Technology, PayPal, Siemens and Octo Telematics.
Siemens selected the company’s technology in Q4-2017 to complement its IoT operating
system MindSphere. In the IIoT space, Software AG is part of the ADAMOS strategic alliance
and Cumulocity IoT powers the ADAMOS IIoT platform.
5.2.13 Telit
Telit is a global provider of IoT modules and value-added services. The company was
founded in 1986 and launched its first M2M module in 1998. Headquartered in the UK, Telit
has over 1,100 employees worldwide and regional headquarters in Italy, the US, Brazil and
South Korea. The company has ten R&D centres and a global network of sales and support
offices. Telit has been listed on the London Stock Exchange’s AIM market since 2005. Annual
sales in 2017 were US$ 375 million, up 1 percent from the previous year. Telit operates
through two business segments: IoT products and IoT services. The IoT products segment
includes IoT modules, while the IoT services segment comprises the company’s platforms
and connectivity services offerings. The IoT products and IoT services segments accounted
for 92 percent and 8 percent of total revenues respectively in 2017. During the same year, the
Hong Kong-based investment firm Run Liang Tai Fund acquired a 14 percent stake in Telit,
which increased to 15 percent in March 2018. Run Liang Tai Fund is the largest shareholder
of Sunsea Telecommunications.
Acquisitions are a key element of Telit’s growth strategy. In 2011, the company acquired the
Motorola M2M module business and M2M connectivity services provider GlobalConnect to
establish its services business. Telit entered the M2M connectivity services market in the
following year with the launch of the m2mAIR business in Europe. In 2012, Telit acquired
Navman Wireless OEM solutions, thereby adding GNSS modules to its portfolio. The
company expanded its IoT connectivity services business into North America by acquiring
US-based CrossBridge Solutions in 2013. In the same year, Telit acquired the cloud services
and application enablement IoT platforms provider ILS Technology. The deviceWISE assets
obtained in the ILS Technology deal laid the foundation of Telit’s IoT platform business.
Following the acquisition, the deviceWISE application enablement platform was integrated
into the company’s IoT services offering. In 2016, Telit acquired BLE and NFC assets from
Stollmann Entwicklungs und Vertriebs and a number of cellular module product lines
together with related IP and assets from Novatel Wireless in an US$ 11 million deal.
Furthermore, Telit entered in August 2016 a collaboration agreement with Tech Mahindra to
offer end-to-end IoT solutions, including IoT solution consulting, development and
operations. In February 2017, Telit announced the acquisition of the ultra-low power Wi-Fi
specialist Gainspan. The acquisition augments Telit’s existing portfolio of IoT products and
services and positions the company to deliver on its sensor-to-cloud vision.
In July 2018, Telit divested its automotive chip unit to the China-based developer of
autonomous driving technology, TUS International, for US$ 105 million. The unit traces its
roots back to NXP’s Automotive Telematics On-board unit Platform (ATOP) business that was
acquired by Telit in 2014 for US$ 9.4 million. The sale of the unit enables Telit to reduce its
debt load and focus on its core business in industrial IoT.
Product portfolio
Telit offers a comprehensive portfolio of modules, software and services for business,
commercial and industrial IoT applications. Altogether the company offers more than 180
different module SKUs. Telit is one of a few players to support 2G, 3G and 4G LTE from
Category 18 - Gbps-class data cards to the rising mobile IoT Cat M1 and NB-IoT standards; in
combination with GNSS (GPS/GLONASS) and non-cellular wireless technologies including
Bluetooth, BLE, Wi-Fi and LoRa. Telit products are divided into families, where members have
the same form factor, functionality and software interface. This means that they can be
integrated and interchanged easily into existing customer designs with only minimal
adaptation. The modules, including cellular, Wi-Fi, Bluetooth, BLE and LoRa, incorporate
software to interface with the Telit IoT Platform via a set of simple AT commands. Telit has
also recently introduced module-embedded SIM technology – simWISE – which eliminates
the need for physical SIMs.
The IIoT platform Telit deviceWISE for Factory is built to offer a complete set of tools for
industrial IoT deployments and includes functionality for device management, connectivity
management, data management and system administration. Apart from Telit’s on-module
API, the platform supports communications via HTTP and MQTT as well as LPWA device
clouds such as LoRa and Sigfox. Device management functionality includes remote
provisioning, remote configuration and over-the-air firmware updates that can be executed
using scheduled or ad-hoc campaigns for a single unit, predefined groups or the entire fleet
of devices. Additional Edge management features include the Asset Gateway software which
can be installed on gateway devices for local data processing and communications with a
wide variety of industrial assets including CNCs, PLCs, robots, sensors and DCSs or any
machine that has analog sensors or discrete outputs. The software is supported by industrial
routers from a group of industry partners. The platform also provides device drivers for widely
used PLCs from companies such as Siemens and Mitsubishi Electric.
Collected data is transferred over highly secure SSL and TLS communication framework and
can be routed to any software applications. Cloud-to-cloud integration is available with AWS,
Microsoft Azure, Google Cloud Platform and SAP Cloud Platform as well as other public or
private cloud services. Moreover, the deviceWISE Enterprise Gateway technology offers
direct data mapping into existing ERP and analytics systems from vendors such as IBM, SAP,
Oracle and Microsoft. Users are able to configure the Asset Gateways and Enterprise
Gateways via the deviceWISE Workbench tool which provides full development capabilities
and the ability to administer and debug an individual device in the field. The Workbench tool
allows users to build, manage and monitor triggers, configure connections to devices and
sensors as well as configure network settings. Other key features include edge computing,
security management, alert notifications, reporting tools and custom dashboards. A modified
version of the deviceWISE for Factory platform – secureWISE for Factory – is marketed
specifically to the semiconductor industry.
Business strategy
Telit’s strategy is focused on growth and global expansion in the industrial M2M/IoT segment.
The products are available in over 80 countries worldwide from 36 sales offices and 78
distributors. The company has a broad customer base of more than 7,000 direct and indirect
customers including OEMs, solution providers and system integrators active across the entire
landscape of vertical segments in the M2M industry. Examples of customers include
Caterpillar, Ford Motor Company, BMW, Honda Motor Company, John Deere, Mitsubishi
Motors, Magneti Marelli, Danfoss, Sercom, Siemens, Tennat, Landis+Gyr, ResMed, Abbot
Laboratories, Acclaim Energy, Zucchetti and Glaxo Smith Kline. EMEA and the Americas
remain as Telit’s main markets, accounting for 39 percent and 43 percent of the total
revenues respectively in 2017, while Asia-Pacific contributed with 18 percent. The company
has successfully established itself as one of the top three global suppliers of wireless IoT
modules. Although Telit aims to extend the focus of its portfolio to also include software and
services over time, wireless modules will remain the main revenue generating product
category for years to come. During 2017, the company shipped an estimated 24.0 million
cellular IoT modules.
The company partners with a wide range of M2M terminal and system vendors as part of its
deviceWISE Ready program to promote interoperability between third-party devices and the
Telit IoT Platform. Partners include for example Cradlepoint, Danlaw, Dell, DMI, GateTel, Intel,
SAP, Libelium, MultiTech Systems, Option, Red Lion, SAP, Systech and US Robotics.
Furthermore, Telit entered in August 2016 a collaboration agreement with Tech Mahindra to
offer end-to-end IoT solutions, including IoT solution consulting, development and
operations. Telit’s strategy for its IoT platform and services business is focused on the
company’s existing sales channels and relationships to system integrators, distributors and
VARs. The company’s IoT platform has been deployed in industries including semiconductor
fabrication, automotive manufacturing and smart metering. Moreover, Telit has a strategic
partnership with Wind River that leverages Telit’s foundational IoT technology in its Helix
Device Cloud.
5.2.14 Uptake
Founded in 2014, Uptake is a start-up company that specialises in IoT software for industrial
companies. Headquartered in Chicago, the company has a workforce of around 750
employees and additional offices in San Francisco, Toronto and Dubai. In November 2017,
Uptake completed a US$ 117 million Series D round of funding at a US$ 2.3 billion valuation.
Investors include the venture capital firms Revolution, GreatPoint Ventures and Baillie Gifford.
In April 2018, the company acquired US-based Asset Performance Technologies, adding a
comprehensive library of failure modes of equipment used in power generation,
petrochemical, oil and gas, steel and other industries. Uptake’s value proposition is based on
providing a platform of tools for data management and analytics, as well as industry
solutions. The company targets a wide range of industries including energy, manufacturing,
oil and gas, agriculture and aviation. Customers include Caterpillar, Berkshire Hathaway
Energy, MidAmerican Energy and Magnetrol.
Product portfolio
Wind River Helix is the company’s portfolio of software, development tools and services that
addresses organisations’ challenges of building, managing and securing devices and data in
their IoT infrastructures. The company’s operating systems include the RTOS VxWorks and
the commercial open source platform Wind River Linux. The company introduced a major
update of VxWorks in 2014, featuring a new modular design to address the market
opportunities created by the IoT. In the same year Wind River launched the device
management platform Helix Device Cloud. The latest version of the Helix Device Cloud was
released in October 2017. The platform features tools for managing IoT devices and industrial
equipment during the entire lifecycle. Key device management capabilities include remote
onboarding, remote monitoring, over-the-air firmware updates, alerts, rules, update
campaigns and data management. The open source Device Cloud agent streamlines the
management of a large number of intelligent gateways and devices running different
operating systems. The company offers a set of APIs to simplify contextualisation of device
data and applications. Additionally, the Helix Device Cloud enables developers to implement
security measures across each phase of the IoT device lifecycle via built-in data encryption
and device authentication technologies.
Business strategy
Wind River is a leading provider of embedded software solutions. The company works closely
with a broad range of device makers and its RTOS VxWorks can be found in more than 2
billion products, across all major industrial sectors. Examples of customers include ABB,
Airbus, Boeing, Delphi, BMW, Hitachi, Rockwell Automation and Siemens. In the IoT domain,
Wind River mainly focuses on IIoT implementations, addressing the convergence between
operational technology and information technology. The company has a strategic partnership
with Telit and leverages its foundational IoT technology in its Helix Device Cloud. Wind River
offers flexible deployment options with support for public, private and hybrid cloud
deployments, as well as expanded regional public cloud hosting options. The Helix Cloud
business unit is responsible for developing and providing the Helix Device Cloud product and
targets companies in the manufacturing, energy, medical and transport market verticals.
Notably, the company holds a strong position in the chipset manufacturing segment, where
several large manufacturers have deployed the Helix Device Cloud for device management.
In February 2018, Wind River entered into a partnership with FogHorn Systems, a provider of
edge analytics solutions, to help organisations manage the large amount of data generated
by edge devices. Additional partners include cloud service providers, system integrators and
independent software vendors.
Appendix
Glossary
OS Operating System.
OT Operational Technology.
SaaS Software-as-a-Service.
Wi-Fi Popular term for a high-frequency wireless local area network based
on the 802.11 standards.
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