OPERATING MANUAL Reversible Vibratory Plate Wacker Neuson DPU 5545 Hec (ENG)
OPERATING MANUAL Reversible Vibratory Plate Wacker Neuson DPU 5545 Hec (ENG)
Vibratory plate
DPU
Model DPU
Document 5100009744
Issue 09.2022
Version 17
Language en
Copyright © 2022 Wacker Neuson Produktion GmbH & Co. KG
Printed in Germany
All rights are reserved, in particular the worldwide applicable copyright, right of duplication and right of
distribution.
This document may only be used by the recipient for the intended purpose. The document may not be
reproduced entirely or partially, or translated into any other language.
Reproduction or translation, even extracts thereof, only with written approval of Wacker Neuson
Produktion GmbH & Co. KG.
Any breach of the statutory regulations, in particular the protection of copyright, will lead to civil and
criminal prosecution.
Wacker Neuson Produktion GmbH & Co. KG is constantly working on the improvement of its products
as part of the technical further development. Therefore, we reserve the right to make changes to the
illustrations and descriptions in this documentation without incurring any obligation to make changes to
machines already delivered.
Errors excepted.
The machine on the cover may have special equipment (options).
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG
Wackerstraße 6
D-85084 Reichertshofen
www.wackerneuson.com
Tel.: +4984533403200
E-Mail: [email protected]
Original operator's manual
100_0000_0001.fm
1 CALIFORNIA Proposition 65 Warning
WARNING
The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
WARNING
Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, and other reproductive harm.
WARNING
Cancer and Reproductive Harm -
www.P65Warnings.ca.gov.
WARNING
Batteries, battery posts, terminals and related accessories contain lead and lead
compounds, and other chemicals known to the State of California to cause cancer
and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.
100_0000_0024.fm 3
Inhalt
Table of contents
4 5100009744IVZ.fm
Tableofcontents
12 Disposal ................................................................................................................................42
12.1 Disposal of batteries .................................................................................................................. 42
13 Accessories .........................................................................................................................43
14 Technical data ......................................................................................................................44
14.1 DPU4045 ................................................................................................................................... 44
14.2 Combustion engine.................................................................................................................... 46
15 Technical data ......................................................................................................................47
15.1 DPU4545 ................................................................................................................................... 47
15.2 Combustion engine.................................................................................................................... 49
16 Technical data ......................................................................................................................50
16.1 DPU5545 ................................................................................................................................... 50
16.2 Combustion engine.................................................................................................................... 52
17 Technical data ......................................................................................................................53
17.1 DPU6555 ................................................................................................................................... 53
17.2 Combustion engine.................................................................................................................... 57
5100009744IVZ.fm 5
2 Preface
2 Preface
This operator's manual contains important information and procedures for the safe, proper and economic
operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to
avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life
of the machine.
This operator's manual is not a manual for extensive maintenance or repair work. Such work should be
carried out by Wacker Neuson service or by technically trained personnel. The Wacker Neuson machine
should be operated and maintained in accordance with this operator's manual. An improper operation or
improper maintenance can pose dangers. Therefore, the operator's manual should be constantly
available at the location of the machine.
6 100_0000_0002.fm
3 Introduction
3 Introduction
3.1 Using the manual
This manual is to be considered part of the machine and should be carefully stored during the entire
service life of the machine. This manual shall be transferred to subsequent owners or users of the
machine.
3.2 Storage location of the manual
This manual is part of the machine and must be kept in the immediate vicinity of the machine and made
accessible to staff at all times.
If this manual is lost, or if a second copy is required, there are two options to obtain a replacement:
Download from the Internet: www.wackerneuson.com
Contact your Wacker Neuson contact partner.
3.3 Accident prevention regulations
In addition to the notes and safety instructions in this manual, the local accident prevention regulations
as well as the national health and safety regulations apply.
3.4 More information
This manual applies to various machine types from one product series. For this reason, some figures
may vary slightly in appearance from the machine purchased. Depending on the model, there may be
descriptions of components that are not included in the standard package.
The information contained in this manual is based on machines manufactured up to the time of printing.
Wacker Neuson reserves the right to change this information.
The manufacturer shall immediately include any modifications or additions in this manual.
3.5 Target group
Individuals working with this machine must be regularly trained on the dangers of handling the machine.
This manual is intended for the following people:
Operating personnel:
These individuals have been trained on the machine and informed about the possible dangers in the
event of improper conduct.
Technically trained personnel:
These people have professional training as well as additional knowledge and experience. They are able
to assess the tasks assigned to them and recognize possible dangers.
3.6 Explanation of symbols
This manual contains specially emphasized safety instructions in the following categories: DANGER,
WARNING, CAUTION and NOTICE.
Before performing any work on or with this machine, the notes and safety instructions must be read and
understood. All notes and safety instructions in this manual must be passed on to the maintenance,
repair, and transport personnel.
DANGER
This combination of symbol and signal word indicates a hazardous situation that will lead
to death or serious injury if it is not avoided.
WARNING
This combination of symbol and signal word indicates a hazardous situation that can lead
to death or serious injury if it is not avoided.
CAUTION
This combination of symbol and signal word indicates a hazardous situation that can lead
to minor injury or damage to the machine if it is not avoided.
100_0000_0013.fm 7
3 Introduction
NOTICE
Supplementary information.
8 100_0000_0013.fm
4 Security
4 Security
NOTICE
Read and comply with all notes and safety instructions in this manual. Failure to comply
with these instructions can cause electric shock, fire and/or serious injuries as well as
damage to the machine and/or damage to other objects. Keep safety instructions and
notes for the future.
4.1 Policy
In keeping with the latest technological developments
The machine has been built in keeping with the latest technological developments and the recognized
technical safety rules. Nevertheless, improper use can result in hazards to life and limb of the user, third
parties or to damage to the machine and other material assets.
Proper use
The machine may only be used for the following purposes:
Soil compaction.
Asphalt compaction.
Vibration of sett paving (paving stones).
The machine may not be used for the following purposes:
Compaction of very cohesive soils.
Compaction of frozen soils.
Compaction of hard, non-compressible soils.
Compaction of non-load-bearing soils.
Use in accordance with the intended purpose also includes the observation of all safety instructions in
this manual as well as complying with the prescribed care and maintenance instructions.
Any use that exceeds or is not in accordance with the intended purpose is considered improper. The
manufacturer's liability and warranty are canceled for any damage resulting from improper use. The risk
lies entirely with the operator.
Structural changes
Structural modifications may not be undertaken without the written permission of the manufacturer.
Unapproved structural changes may result in risks to the operator and/or third parties as well as damage
to the machine.
In the case of unauthorized structural changes, the liability and warranty of the manufacturer are no
longer applicable.
The following cases are considered structural changes:
Opening the machine and the permanent removal of components.
Installing spare parts that do not originate from Wacker Neuson or are not comparable in the design
system and quality of the original parts.
Attaching any accessories that do not originate from Wacker Neuson.
Spare parts or accessories from Wacker Neuson can be safely assembled or mounted. On the Internet
at www.wackerneuson.com
4.2 Areas of responsibility of the operator
The operator is the individual who personally operates this machine for industrial or commercial
purposes or who entrusts a third party with the use. The operator bears legal responsibility for his/her
protection as well as that of third parties.
The user must make the operator's manual available to the operator and ensure that this has been read
and understood.
The manual must be kept next to the machine or place of use.
The operator must hand over the manual to subsequent operators or owners of the machine.
100_0202_si_0006.fm 9
4 Security
The country-specific regulations, standards, and guidelines on accident prevention and environmental
protection must be observed. The operator's manual must be supplemented with additional instructions
that take regulatory, national or generally applicable safety standards into consideration.
4.3 Operator responsibilities
Know and implement the applicable industrial safety regulations.
Use a risk assessment to identify the dangers that result from the working conditions at the site of
application.
Create operating instructions for the operation of this machine.
Periodically check whether the user instructions correspond to the current state of regulations.
Clearly regulate and specify responsibilities for operation, troubleshooting, maintenance, and
cleaning.
Regularly train employees and inform them about potential hazards.
Provide employees with the necessary equipment.
4.4 Personnel qualification
This machine may only be installed and operated by trained personnel.
In the event of misuse, misapplication or operation by untrained personnel, dangers threaten the health
of the operator or third parties and damage to or the complete failure of the machine also threatens.
In addition, the operator should be:
Be physically and mentally eligible.
No influence on the ability to respond on account of drugs, alcohol or medication.
Familiar with the safety instructions in this manual.
familiar with the intended use of this machine.
Have reached the minimum age of 18 to operate this machine.
Be instructed in the independent operation of the machine.
Be authorized to operate machines and systems independently according to the standards of safety
engineering.
4.5 Residual risks
Residual dangers in particular are hazards when dealing with machines that, despite a safe design,
cannot be eliminated.
These residual dangers are not obvious and may be the source of a possible injury or health hazard.
If unforeseeable residual dangers occur, the operation of the machine is to be stopped immediately and
the competent supervisor is to be informed. This supervisor shall make the following decisions and
initiate everything required to eliminate the occurring danger.
If necessary, the machine manufacturer is to be informed.
4.6 General safety instructions
The safety instructions in this chapter include the "General Safety Instructions", which should be
reported in the manual in accordance with the applicable standards. There may be information that is
not relevant to this machine.
4.6.1 Working area
Before beginning work, familiarize yourself with the working environment, e.g. the load-bearing
capacity of the floor or obstacles in the vicinity.
Make working area safe for the public transport sector.
Necessary fuse protection of walls and ceilings, e.g. in trench applications.
Keep the working area tidy. Cluttered or dark working areas can lead to accidents.
Using this machine in an explosive atmosphere is prohibited.
When using this machine, children and unauthorized individuals must be kept away. Distraction can
lead to loss of control of the machine.
Always protect the machine against tilting, rolling, sliding, and crashing. Risk of injury!
10 100_0202_si_0006.fm
4 Security
4.6.2 Service
The machine should only be maintained/repaired by technically trained personnel.
Use only original spare parts and accessories. This ensures the operational safety of the machine.
Screw connections
All screw connections must meet the prescribed specifications and must be firmly screwed together.
Observe the tightening torques!
The screws and nuts may not be damaged, bent or deformed.
Pay particular attention to:
Captive nuts and micro-encapsulated screws may not be reused once loosened. The locking effect
is lost.
Screw connections with adhesive securing/liquid adhesives (e.g. Loctite) must be cleaned after
loosening and must be provided new adhesive.
NOTICE
Observe the instructions of the liquid adhesive manufacturer.
100_0202_si_0006.fm 11
4 Security
12 100_0202_si_0006.fm
4 Security
NOTICE
This machine is outfitted with an EPA-certified engine.
Adjusting the revolutions per minute (RPM) impacts the EPA-certification and the
emissions. Settings for this engine may only be changed by a professional.
For more information, contact the manufacturer or your Wacker Neuson contact partner.
NOTICE
Never add acid or distilled water.
Observe the battery manufacturer's instructions for charging.
Never open the battery to remove the aeration.
100_0202_si_0006.fm 13
4 Security
4.11 Maintenance
The following notes must be observed:
This machine may not be maintained, repaired, adjusted or cleaned while switched on.
Adhere to maintenance intervals.
After each maintenance or repair, the safety devices on this machine must be reattached.
Observe the maintenance schedule. Non-listed work must be taken over by the service department
of the Wacker Neuson contact partner.
Immediately replace worn or damaged machine parts. Only use spare parts from Wacker Neuson.
Keep the machine clean.
Missing, damaged, or illegible safety warning labels should be replaced immediately. Safety stickers
contain important information for the protection of the operator.
Maintenance jobs must be performed in a clean and dry vicinity (e.g. workshop).
4.12 Personal Protective Equipment
NOTICE
To prevent personal injury when handling this machine, personal protective equipment
must be worn when working on or around this machine.
NOTICE
With this machine, the permissible, country-specific noise limit (personal rating level) may
be exceeded. Therefore, ear protection must be worn. For exact values regarding noise
emissions, refer to Technical Data section.
Work particularly cautiously and pay attention when wearing ear protection, as your ability
to hear noises, such as screams or signal tones, is restricted.
14 100_0202_si_0006.fm
4 Security
NOTICE
Always tighten loosened screwed connections with the prescribed torque setting.
100_0202_si_0006.fm 15
5 Safety and information labels
WARNING
Illegible symbols
Over time, labels and signs on the machines can become dirty or otherwise
unrecognizable.
Keep all safety, warning, and operating instructions on the machine in a legible
condition.
Replace damaged labels and signs immediately.
1 2 3
10,11, 8
9
4
4 Start/Stop.
0219259
16 100_0202_ls_0006.fm
5 Safety and information labels
7 US Machines Warning.
WARNING
WARNUNG
ADVERTENCIA
0219261
ADVERTISSEMENT
0219176
9 Tie-down.
11 US Machines Warning.
From chemicals that cause cancer, birth defects or other
reproductive damage.
100_0202_ls_0006.fm 17
6 Setup and function
18 100_0202_sf_0006.fm
6 Setup and function
Compatec – compaction display is suitable for all highly compactable and mixed-grained soils.
NOTICE
Compatec – compaction display only supports soil compaction and does not replace the
professional measuring of soil density by an expert.
Versions Description
H Hatz
Y Yanmar
e Electric starter
h Operating hour meter
ap Extension plates
c Compatec – compaction display
s Narrow protective cage
zf Additional filters
100_0202_sf_0006.fm 19
7 Components and operator's controls
Center pole
The optimal working height of the center pole can be adjusted by adjusting the threaded spindle.
Central lifting point
The central lifting point is used to lift the machine. This is found in the center of gravity of the machine.
20 100_0202_cp_0004.fm
7 Components and operator's controls
Control handle
The control handle is used to continuously regulate the speed and travel direction.
Throttle control
The rpm of the drive motor can be continuously varied using throttle control and set in the idle position.
Decompression lever
The decompression lever may only be actuated to start the machine.
Jump start pin
The jump start pin facilitates connecting the jumper cable when jump starting.
Handle center pole lock
The handle center pole lock is used to release the center pole so that it can be returned to working
position.
Threaded spindle
The threaded spindle is used to set the optimal working height of the center pole.
100_0202_cp_0004.fm 21
8 Transport
8 Transport
WARNING
Improper handling may result in injury or serious material damage.
Please read and follow all safety instructions in this operator's manual.
WARNING
Danger from falling.
Falling machines can cause serious injury e.g. through crushing.
Only use suitable and tested lifting gear and tackle (safety load hooks) of sufficient
lifting capacity.
Only lift the machine from the central lifting point.
Reliably secure the machine to the lifting gear.
Do not lift the machine on the central lifting point with a forklift or excavator bucket.
Do not lift the machine at the control handle.
Evacuate danger zone while lifting, do not stop under suspended loads.
WARNING
Risk of fire and explosion from fuel.
Escaping fuel may catch fire and cause serious burns.
Lift and transport the machine upright.
NOTICE
Wacker Neuson recommends emptying the fuel tank prior to transport.
When loading and transporting, the center pole must be locked into place by engaging the center pole
lock in the vertical position.
22 100_0202_tr_0006.fm
8 Transport
NOTICE
Appoint a specialist flagman for a safe lifting operation.
1. To lift the machine, hang suitable tackle at the central lifting point.
2. Carefully load machine into or onto a stable means of transport.
Item Designation
1 Belt
3. After loading the machine, lash down the machine to prevent it from rolling off, slipping, or tipping
over. Attach tie-down lugs to the designated lashing points.
100_0202_tr_0006.fm 23
9 Operation and use
WARNING
Improper handling may result in injury or serious material damage.
Please read and follow all safety instructions in this operator's manual.
NOTE
Perform control procedures according to the Maintenance chapter. If necessary, top off
missing fuel, lubricants and coolants, see chapterTechnical Data.
The optimal working height of the center pole can be set by adjusting the threaded spindle.
9.2 Notes about operation
WARNING
Danger of tipping
There is a serious risk of injury from slipping or tipping over of the machine.
Near edges, at least 2/3 of the machine must be on a load-bearing surface.
Turn off the machine and lift it back onto a load-bearing surface.
WARNING
Health hazard from exhaust fumes
The exhaust fumes of this engine contain chemicals, which the state of California
knows can cause cancer, birth defects or other reproductive damage.
Operation on sloped surfaces
24 100_0202_op_0009.fm
9 Operation and use
NOTE
If the maximum permissible slanting position is exceeded, this results in a failure of the
engine lubrication and therefore inevitably causes a defect of important engine parts.
WARNING
Starting crank may lead to serious injuries.
Do not use a defective starting crank.
Only use a clean starting crank.
3 1
100_0202_op_0009.fm 25
9 Operation and use
NOTE
In this position, the decompression automatic system engages audibly and the engine is
ready to start.
5. Hold the crank handle with one hand, and support the protective cage with the other.
NOTE
After the decompression automatic system locks into place, the starting crank will have to
be rotated five times, before the engine can compress and ignite.
6. First turn the starting crank slowly in the counterclockwise direction, till the ratchet locks into place.
Then, turn it powerfully at increasing speed.
NOTE
As soon as the engine starts up, the decompression lever disengages (maximum speed
must be reached), the engine starts and vibration starts.
The friction connection between the engine and the starting crank must be ensured
through an anti-twist secure grip of the crank handle and quick turning and must not be
interrupted at any cost during the start process.
If a recoil should occur during the start process by turning too softly, the connection
between the crank web and cranking jaw through the crank handle is disconnected due to
a short reverse turn.
Before restarting, wait till the engine comes to a standstill. Do not actuate the
decompression lever when the engine is running.
NOTE
In case of temperatures under -5°C, basically rotate the engine freely.
26 100_0202_op_0009.fm
9 Operation and use
1 3
NOTE
Within the range of the metering device cover, clean the dirt and remove the cover.
4. Fill the metering device with engine oil up to the upper edge.
5. Place the cover and press it firmly.
NOTE
Two consecutive fills are required.
100_0202_op_0009.fm 27
9 Operation and use
NOTE
In case of extreme cold, also actuate the decompression lever upwards. In this position,
the decompression automatic system engages audibly and the engine is ready to start.
1. Insert the ignition switch key into the ignition lock and turn towards right; the charge control lamp lights
up, the acoustic signal sounds..
2. Turn ignition switch key to position ll. As soon as the engine starts, release the ignition switch key.
NOTE
As soon as the engine starts, vibration starts.
CAUTION
Do not allow the starter rope to snap back against the engine. Slowly guide back by hand
to prevent damage to the starter.
28 100_0202_op_0009.fm
9 Operation and use
1. During the first few seconds after commissioning the machine, a light progress bar appears on the
display unit.
2. LEDs light up starting from left to right.
NOTE
If all LEDs light up, the system is fault-free. The LEDs will then switch off one after the
other.
NOTE
If all LEDs permanently light after initialization, the sensor has not been successfully
tested; see troubleshooting chapter.
9.4 Operation
In accordance with the intended purpose, the operator should stand behind the machine.
Guide and steer machine using the control handle.
9.4.1 Choose travel direction
1 2
100_0202_op_0009.fm 29
9 Operation and use
NOTE
To protect the machine, the display unit warns the operator of over-compaction by quickly
flashing all LEDs. The brightness of the LED automatically adjusts to the light conditions
of the working area.
The number of LEDs lit is proportional to the soil density, more illuminated LEDs corresponds to a
higher soil density.
NOTE
It is possible to detect defective spots (non-compactable material) if the defective spot is
longer than one meter.
In the case of abrupt change from high to low-compacted soil (or vice versa), there is a
slow increase or decrease of the LEDs.
9.5 Decommissioning
NOTE
Do not decommission the machine with the decompression lever, since this inevitably
leads to damage to the machine or engine.
Item Designation
1 Throttle control
30 100_0202_op_0009.fm
9 Operation and use
1 2
1
0219259
NOTE
Compatec - compaction display automatically switches itself off once the ignition switch
key is removed. The display unit does not have a "sleep-function". Continuous operation
without the engine operating leads to battery discharge.
100_0202_op_0009.fm 31
10 Maintenance
10 Maintenance
WARNING
Improper handling may result in injury or serious material damage.
Please read and follow all safety instructions in this operator's manual.
WARNING
Danger of poisoning from exhaust fumes.
Exhaust fumes contain poisonous carbon monoxide, which can lead to unconsciousness
or to death.
Only perform maintenance jobs with the engine switched off and the machine
decommissioned.
WARNING
Risk of injury from uncontrolled starting of the machine and moving parts.
Only perform maintenance jobs with the engine switched off and the machine
decommissioned.
WARNING
Risk of fire and explosion from fuel and fuel vapors.
Fuel and fuel vapors may ignite or catch fire and cause serious burns.
Do not smoke.
Do not refuel near open flames.
Switch off the engine and allow to cool before refueling.
WARNING
Risk of fire and explosion when using flammable cleaning agents!
Do not clean the machine and components with gasoline or other solvents.
WARNING
Warning of hot surfaces
The muffler and engine can become extremely hot, which can lead to severe skin burns if
touched.
Always allow the engine to cool down completely after use.
If the cool-down phase cannot be adhered to (e.g. due to an emergency), use heat-
resistant protective gloves.
WARNING
Burn hazard due to hot engine oil!
Splashes of hot oil can cause burns to the skin.
Switch off the engine and let it cool down.
Wear protective gloves.
32 100_0202_mt_0008.fm
10 Maintenance
WARNING
Risk of injury due to non-existent or non-functioning safety devices.
Only operate the machine if the safety devices are properly fixed and functioning.
Do not modify or remove safety devices.
WARNING
Danger from electric current.
Risk of injury from electric shock.
Switch the machine off.
CAUTION
Health risk from fuel, lubricants and coolants!
Do not inhale vapors.
Avoid skin and eye contact.
100_0202_mt_0008.fm 33
10 Maintenance
34 100_0202_mt_0008.fm
10 Maintenance
CAUTION
Health risk from fuel, lubricants and coolants.
Do not inhale fuel, lubricants, coolants or vapors.
Avoid contact of skin or eyes with fuel, lubricants and coolants.
WARNING
Risk of fire and explosion from fuel and fuel vapors.
Do not smoke.
Do not refuel near open flames.
Switch off engine and allow to cool before refueling. Only refuel in a well-ventilated
vicinity.
Carry out preparations:
1. Place the machine on a level surface.
2. Decommissioning the machine.
3. Allow engine to cool down.
Check the fuel level and top off
Item Designation
1 Fuel filler neck
NOTICE
Only fill the fuel tank to the bottom edge of the filler neck.
100_0202_mt_0008.fm 35
10 Maintenance
NOTICE
Since water is specifically heavier than diesel fuel, the water will exit first and then the fuel.
This can be seen by a clear separating line.
WARNING
Risk of fire and explosion when using flammable cleaning agents.
Do not clean the machine and elements with gasoline or other solvents.
NOTICE
Penetrating water can damage the engine, electrical operator's controls or components of
the machine. Do not aim high pressure washer directly at air intake area and electrical
elements.
1. After cleaning, check the cable, hoses, utility lines and hardware for leaks, loose connections, chafe
marks and other damage.
2. Immediately eliminate detected damage.
Check and replace V-belt and belt stabilizer (Machines with Hatz engine)
36 100_0202_mt_0008.fm
10 Maintenance
NOTICE
Do not oil or grease coupling parts, as this could damage the graphite bushings and the
friction linings and V-belt could slip.
8. Place the new V-belt around the v-belt pulley (exciter) and press over the v-belt pulley (engine).
NOTICE
Move the V-belt back and forth to check whether this is seated properly in both v-belt
pulleys.
NOTICE
Due to the application of the automatic centrifugal clutch, it is not necessary to re-tension
the V-belt.
11.Seat the belt guard and screw tight. The torque setting is 25 Nm.
100_0202_mt_0008.fm 37
10 Maintenance
DANGER
Risk of scalding
Use caution when draining hot oil.
NOTICE
Perform oil change and oil level check with warm exciter oil. Machine must not be in use
and must be level.
1, 2
NOTICE
Lay an impermeable film on the working surface to protect against escaping oil.
1. Tip the machine to the side of the filler boring and support it.
2. Place an appropriate collecting container below the filler boring.
3. Remove dirt accumulation within the range of the filler boring.
38 100_0202_mt_0008.fm
10 Maintenance
4. Unscrew the screw plug from the filler boring and allow the waste oil to drain completely.
NOTICE
Collect escaping or overflowing oil and dispose of with the waste oil in an environmentally
friendly manner in accordance with the existing rules and regulations of the legislative
body.
NOTICE
Only fill with the prescribed volume of oil.
6. Fill new oil (see chapterTechnical Data for the exciter oil type and volume) in the filler boring. Use an
appropriate and clean filling container.
7. Place the machine level on the ground.
8. Screw the screw plug with seal ring into the filler boring. The torque setting is 100 Nm.
Check battery backup
NOTICE
Risk of battery damage!
Defective battery backups cause excessive load on the battery, which can lead to failure.
During maintenance or when working on the battery, check battery backup and replace if necessary.
100_0202_mt_0008.fm 39
11 Troubleshooting
11 Troubleshooting
DANGER
Danger to life from unauthorized troubleshooting.
If faults occur with this machine that are not described in this manual, contact the
manufacturer. Do not eliminate the faults independently.
WARNING
Risk of explosion from explosive gas.
Risk of injury from splashing acid.
Wear safety glasses and protective gloves.
The donor battery and starter battery of the machine must have the same voltage (12
V).
Avoid short circuit from reverse polarity (plus to plus, minus to minus).
Use correct sequence when connecting the jumper cables.
40 100_0202_ts_0008.fm
11 Troubleshooting
NOTICE
Use only insulated jumper cables with a conductor cross-section of at least 16 mm².
1. Pull out jump start pin and connect clamping tongs of the red jumper cable to the jump start pin.
2. Connect the second clamping tongs of the red jumper cable to the positive terminal of the donor
battery.
3. Connect clamping tongs of the black jumper cable to the negative terminal of the donor battery.
4. Connect the second clamping tongs of the black jumper cable to a grounding point of the machine,
e.g. at the engine block.
Perform jump start
5. Start engine.
If the engine does not start after a maximum of 15 seconds, stop the starting process and contact
your Wacker Neuson contact person.
6. Run engine for a few minutes.
Disconnect the jumper cable
7. Disconnect clamping tongs of the black jumper cable from the grounding point of the machine.
8. Disconnect the second clamping tongs of the black jumper cable from the donor battery.
9. Disconnect the clamping tongs of the red jumper cable from the jump start pin and ensure that the
jump start pin is completely retracted.
10.Disconnect the second clamping tongs of the red jumper cable from the positive terminal of the donor
battery.
100_0202_ts_0008.fm 41
12 Disposal
12 Disposal
12.1 Disposal of batteries
The machine contains one or more batteries or rechargeable batteries (hereinafter referred to as "the
battery"). Professional disposal of the battery prevents negative effects on individuals and the
environment, follows the specific treatment of pollutants, and ensures the recycling of useful raw
materials.
For customers in EU countries
This battery is subject to the European Directive on (old) batteries and (old) rechargeable batteries, and
the respective national laws. The battery directive outlines the framework for an EU-wide treatment of
batteries.
The battery is marked with the following symbol of a crossed-out garbage bin. Below this
symbol, there is also the designation of the pollutants contained therein, i.e. "Pb" for lead,
"Cd" for cadmium, and "Hg" for mercury.
Batteries may not be disposed of with normal household waste! End-users may only
dispose of used batteries via the manufacturer and the dealer or specially equipped
collection facilities (statutory obligation to return); the delivery is free. Retailers and manufacturers are
obliged to take back these batteries and properly recycle them or dispose of them as hazardous waste
(legal obligation).
Batteries obtained through Wacker Neuson can be returned to Wacker Neuson free of charge after use.
If the batteries cannot be personally returned to a Wacker Neuson branch, there are instructions in the
sales contract or in the Terms and Conditions of the location where they were purchased.
For customers in other countries
Wacker Neuson recommends that you do not dispose of the battery in normal household waste but
rather in a separate, environmentally friendly collection facility. National laws may also have regulations
for the separate disposal of batteries. Disposal of the battery in accordance with current national
guidelines must be assured.
42 100_0000_0007.fm
13 Accessories
13 Accessories
CAUTION
Accessories and spare parts that do not originate from Wacker Neuson can increase the
risk of injury and possible damage to the machine.
The use of other accessories and spare parts that do not originate from Wacker
Neuson shall cancel any liability.
100_0202_ac_0004.fm 43
14 Technical data
14 Technical data
14.1 DPU4045
Designation Unit DPU4045Yeh DPU4045Yeh DPU4045Yehzf
EU LRC LRC
Oscillations Hz 69 69 69
Standards EN 500-4
Standards EN 500-4
2
Vibration total value ahv m/s < 2.5 < 2.5 < 2.5
Standards EN 500-4
44 100_0202_td_0009.fm
14 Technical data
Oscillations Hz 69 69 69 69
Storage temperature range °C -10 – +40 -10 – +40 -10 – +40 -10 – +40
Operating temperature range °C -10 – +40 -10 – +40 -10 – +40 -10 – +40
Standards EN 500-4
Standards EN 500-4
Vibration total value ahv m/s2 < 2.5 < 2.5 < 2.5 < 2.5
Standards EN 500-4
100_0202_td_0009.fm 45
14 Technical data
Designation Unit
Manufacturer Yanmar
Cylinders 1 1 1
Air cleaner Dry-type air cleaner Dry-type air cleaner Dry-type air cleaner
* Determined value of CO2 emission during engine certification without consideration of the application on the
machine.
46 100_0202_td_0009.fm
15 Technical data
15 Technical data
15.1 DPU4545
Designation Unit DPU4545H DPU4545He DPU4545Heh
Oscillations Hz 69 69 69
Standards EN 500-4
Standards EN 500-4
Vibration total value ahv m/s2 < 2.5 < 2.5 < 2.5
Standards EN 500-4
100_0202_td_0015.fm 47
15 Technical data
Oscillations Hz 69 69 69
Standards EN 500-4
Standards EN 500-4
Vibration total value ahv m/s2 < 2.5 < 2.5 < 2.5
Standards EN 500-4
2
Uncertainty of measurement of the m/s 0.5 0.5 0.5
vibration total value ahv
* Depending on the soil properties.
**
Corresponds to the net installed power according to directive 2000/14/EC.
48 100_0202_td_0015.fm
15 Technical data
Designation Unit
Manufacturer Hatz
Cylinders 1 1
Exhaust aftertreatment - -
system
* Determined value of CO2 emission during engine certification without consideration of the application on the
machine.
100_0202_td_0015.fm 49
16 Technical data
16 Technical data
16.1 DPU5545
Designation Unit DPU5545H DPU5545He DPU5545 DPU5545Heh
Heh US
Oscillations Hz 69 69 69 69
Ground clearance mm 790 – 914 790 – 914 790 – 914 776 – 900
Storage temperature range °C -15 – +40 -15 – +40 -15 – +40 -15 – +40
Operating temperature range °C -15 – +40 -15 – +40 -15 – +40 -15 – +40
Standards EN 500-4
Vibration total value ahv m/s2 < 2.5 < 2.5 < 2.5 < 2.5
Standards EN 500-4
50 100_0202_td_0016.fm
16 Technical data
Oscillations Hz 69 69 69 69
Ground clearance mm 790 – 914 790 – 914 790 – 914 790 – 914
Storage temperature range °C -15 – +40 -15 – +40 -15 – +40 -15 – +40
Operating temperature range °C -15 – +40 -15 – +40 -15 – +40 -15 – +40
Standards EN 500-4
Standards EN 500-4
Vibration total value ahv m/s2 < 2.5 < 2.5 < 2.5 < 2.5
Standards EN 500-4
100_0202_td_0016.fm 51
16 Technical data
Designation Unit
Manufacturer Hatz
Cylinders 1 1 1
Air cleaner Dry-type air cleaner Dry-type air cleaner Dry-type air cleaner
* Determined value of CO2 emission during engine certification without consideration of the application on the
machine.
52 100_0202_td_0016.fm
17 Technical data
17 Technical data
17.1 DPU6555
Designation Unit DPU6555 DPU6555 DPU6555 DPU6555
H Hs He Heap
Oscillations Hz 69 69 69 69
Ground clearance mm 861 – 1,005 861 – 1,005 861 – 1,005 861 – 1,005
Storage temperature range °C -15 – +40 -15 – +40 -15 – +40 -15 – +40
Operating temperature range °C -15 – +40 -15 – +40 -15 – +40 -15 – +40
Standards EN 500-4
Standards EN 500-4
Vibration total value ahv m/s2 < 2.5 < 2.5 < 2.5 < 2.5
Standards EN 500-4
100_0202_td_0017.fm 53
17 Technical data
Oscillations Hz 69 69 69 69
Ground clearance mm 861 – 1,005 861 – 1,005 861 – 1,005 861 – 1,005
Storage temperature range °C -15 – +40 -15 – +40 -15 – +40 -15 – +40
Operating temperature range °C -15 – +40 -15 – +40 -15 – +40 -15 – +40
Standards EN 500-4
Standards EN 500-4
Vibration total value ahv m/s2 < 2.5 < 2.5 < 2.5 < 2.5
Standards EN 500-4
54 100_0202_td_0017.fm
17 Technical data
Oscillations Hz 69 69 69 69 69
Ground clearance mm 861 – 1,005 861 – 1,005 861 – 1,005 861 – 1,005 1,005
Storage temperature range °C -15 – +40 -15 – +40 -15 – +40 -15 – +40 -15 – +40
Operating temperature range °C -15 – +40 -15 – +40 -15 – +40 -15 – +40 -15 – +40
Standards EN 500-4
Standards EN 500-4
Vibration total value ahv m/s2 < 2.5 < 2.5 < 2.5 < 2.5 < 2.5
Standards EN 500-4
2
Uncertainty of measurement of m/s 0.5 0.5 0.5 0.5 0.5
the vibration total value ahv
* Depending on the soil properties.
**
Corresponds to the net installed power according to directive 2000/14/EC.
100_0202_td_0017.fm 55
17 Technical data
Oscillations Hz 69 69
56 100_0202_td_0017.fm
17 Technical data
Designation Unit
Manufacturer Hatz
Cylinders 1 1 1
Air cleaner Dry-type air cleaner Dry-type air cleaner Dry-type air cleaner
* Determined value of CO2 emission during engine certification without consideration of the application on the machine.
100_0202_td_0017.fm 57
EU Declaration of Conformity
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product DPU4045
Product type Vibratory plate
Function of product Soil compaction
Material number 5100063123
Net installed power 4,5 kW
Measured sound power level 106 dB(A)
Guaranteed sound power level 108 dB(A)
Conformity assessment procedure
2000/14/EC, Annex VIII
Notified body
TÜV Rheinland LGA Products GmbH, Tillystr. 2, 90431 Nürnberg (DE) (NB 0197)
Directives and standards
We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
2006/42/EC • 2000/14/EC • 2014/30/EU • EN 500-1:2006 + A1:2009 • EN 500-4:2011
EN ISO 13766-1:2018
Person responsible for technical documents
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
Helmut Bauer
Managing Director
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product DPU40, DPU45
Product type Vibratory plate
Function of product Soil compaction
Material number 5100068379, 5100068380
Net installed power 4,5 kW
Measured sound power level 106 dB(A)
Guaranteed sound power level 108 dB(A)
Conformity assessment procedure
2000/14/EC, Annex VIII
Notified body
TÜV Rheinland LGA Products GmbH, Tillystr. 2, 90431 Nürnberg (DE) (NB 0197)
Directives and standards
We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
2006/42/EC • 2000/14/EC • 2014/30/EU • EN 500-1:2006 + A1:2009 • EN 500-4:2011
EN ISO 13766-1:2018
Person responsible for technical documents
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
Helmut Bauer
Managing Director
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product DPU4545
Product type Vibratory plate
Function of product Soil compaction
5100009659, 5100009661, 5100015429, 5100016951,
Material number
5100016953, 5100022112, 5100051522
Net installed power 6,4 kW
Measured sound power level 106 dB(A)
Guaranteed sound power level 108 dB(A)
Conformity assessment procedure
2000/14/EC, Annex VIII
Notified body
TÜV Rheinland LGA Products GmbH, Tillystr. 2, 90431 Nürnberg (DE) (NB 0197)
Directives and standards
We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
2006/42/EC • 2000/14/EC • 2014/30/EU • EN 500-1:2006 + A1:2009 • EN 500-4:2011
EN ISO 13766-1:2018
Person responsible for technical documents
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
Helmut Bauer
Managing Director
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product DPU5545
Product type Vibratory plate
Function of product Soil compaction
5100009652, 5100009654, 5100009655, 5100009656,
Material number
5100016947, 5100016949, 5100016950, 5100051523
Net installed power 6,4 kW
Measured sound power level 107 dB(A)
Guaranteed sound power level 108 dB(A)
Conformity assessment procedure
2000/14/EC, Annex VIII
Notified body
TÜV Rheinland LGA Products GmbH, Tillystr. 2, 90431 Nürnberg (DE) (NB 0197)
Directives and standards
We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
2006/42/EC • 2000/14/EC • 2014/30/EU • EN 500-1:2006 + A1:2009 • EN 500-4:2011
EN ISO 13766-1:2018
Person responsible for technical documents
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
Helmut Bauer
Managing Director
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product DPU6555
Product type Vibratory plate
Function of product Soil compaction
5100009636, 5100009638, 5100009639, 5100009651,
5100015773, 5100015774, 5100015775, 5100016940,
Material number
5100016941, 5100016943, 5100016944, 5100016945,
5100021400, 5100051524
Net installed power 9,6 kW
Measured sound power level 108 dB(A)
Guaranteed sound power level 109 dB(A)
Conformity assessment procedure
2000/14/EC, Annex VIII
Notified body
TÜV Rheinland LGA Products GmbH, Tillystr. 2, 90431 Nürnberg (DE) (NB 0197)
Directives and standards
We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
2006/42/EC • 2000/14/EC • 2014/30/EU • EN 500-1:2006 + A1:2009 • EN 500-4:2011
EN ISO 13766-1:2018
Person responsible for technical documents
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
Helmut Bauer
Managing Director
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product DPU4045
Product type Vibratory plate
Function of product Soil compaction
Material number 5100063123
Net installed power 4,5 kW
Measured sound power level 106 dB(A)
Guaranteed sound power level 108 dB(A)
Conformity assessment procedure
SI 2001 No. 1701, Schedule 11
Approved Body
Until 11/2023: TÜV Rheinland LGA Products GmbH, Tillystr. 2, 90431 Nürnberg (DE) (NB 0197)
Starting 12/2023: TUV Rheinland UK Ltd., Friars Gate, 1011 Stratford Road, Shirley, Solihull,
B90 4BN (GB) (No. 2571)
Helmut Bauer
Managing Director
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product DPU40, DPU45
Product type Vibratory plate
Function of product Soil compaction
Material number 5100068379, 5100068380
Net installed power 4,5 kW
Measured sound power level 106 dB(A)
Guaranteed sound power level 108 dB(A)
Conformity assessment procedure
SI 2001 No. 1701, Schedule 11
Approved Body
Until 11/2023: TÜV Rheinland LGA Products GmbH, Tillystr. 2, 90431 Nürnberg (DE) (NB 0197)
Starting 12/2023: TUV Rheinland UK Ltd., Friars Gate, 1011 Stratford Road, Shirley, Solihull,
B90 4BN (GB) (No. 2571)
Helmut Bauer
Managing Director
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product DPU4545
Product type Vibratory plate
Function of product Soil compaction
5100009659, 5100009661, 5100015429, 5100016951,
Material number
5100016953, 5100022112, 5100051522
Net installed power 6,4 kW
Measured sound power level 106 dB(A)
Guaranteed sound power level 108 dB(A)
Conformity assessment procedure
SI 2001 No. 1701, Schedule 11
Approved Body
Until 11/2023: TÜV Rheinland LGA Products GmbH, Tillystr. 2, 90431 Nürnberg (DE) (NB 0197)
Starting 12/2023: TUV Rheinland UK Ltd., Friars Gate, 1011 Stratford Road, Shirley, Solihull,
B90 4BN (GB) (No. 2571)
Helmut Bauer
Managing Director
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product DPU5545
Product type Vibratory plate
Function of product Soil compaction
5100009652, 5100009654, 5100009655, 5100009656,
Material number
5100016947, 5100016949, 5100016950, 5100051523
Net installed power 6,4 kW
Measured sound power level 107 dB(A)
Guaranteed sound power level 108 dB(A)
Conformity assessment procedure
SI 2001 No. 1701, Schedule 11
Approved Body
Until 11/2023: TÜV Rheinland LGA Products GmbH, Tillystr. 2, 90431 Nürnberg (DE) (NB 0197)
Starting 12/2023: TUV Rheinland UK Ltd., Friars Gate, 1011 Stratford Road, Shirley, Solihull,
B90 4BN (GB) (No. 2571)
Helmut Bauer
Managing Director
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product DPU6555
Product type Vibratory plate
Function of product Soil compaction
5100009636, 5100009638, 5100009639, 5100009651,
5100015773, 5100015774, 5100015775, 5100016940,
Material number
5100016941, 5100016943, 5100016944, 5100016945,
5100021400, 5100051524
Net installed power 9,6 kW
Measured sound power level 108 dB(A)
Guaranteed sound power level 109 dB(A)
Conformity assessment procedure
SI 2001 No. 1701, Schedule 11
Approved Body
Until 11/2023: TÜV Rheinland LGA Products GmbH, Tillystr. 2, 90431 Nürnberg (DE) (NB 0197)
Starting 12/2023: TUV Rheinland UK Ltd., Friars Gate, 1011 Stratford Road, Shirley, Solihull,
B90 4BN (GB) (No. 2571)
Helmut Bauer
Managing Director