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OPERATING MANUAL Reversible Vibratory Plate Wacker Neuson DPU 5545 Hec (ENG)

This operator's manual for the Wacker Neuson DPU vibratory plate provides essential safety, operation, and maintenance information to ensure proper use and longevity of the machine. It includes warnings about potential hazards, operator responsibilities, and guidelines for safe operation. The manual emphasizes the importance of following safety instructions and maintaining communication with Wacker Neuson for support and service.

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© © All Rights Reserved
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100% found this document useful (1 vote)
53 views68 pages

OPERATING MANUAL Reversible Vibratory Plate Wacker Neuson DPU 5545 Hec (ENG)

This operator's manual for the Wacker Neuson DPU vibratory plate provides essential safety, operation, and maintenance information to ensure proper use and longevity of the machine. It includes warnings about potential hazards, operator responsibilities, and guidelines for safe operation. The manual emphasizes the importance of following safety instructions and maintaining communication with Wacker Neuson for support and service.

Uploaded by

alfargata
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Operator's manual

Vibratory plate

DPU

Model DPU

Document 5100009744

Issue 09.2022

Version 17

Language en
Copyright © 2022 Wacker Neuson Produktion GmbH & Co. KG
Printed in Germany
All rights are reserved, in particular the worldwide applicable copyright, right of duplication and right of
distribution.
This document may only be used by the recipient for the intended purpose. The document may not be
reproduced entirely or partially, or translated into any other language.
Reproduction or translation, even extracts thereof, only with written approval of Wacker Neuson
Produktion GmbH & Co. KG.
Any breach of the statutory regulations, in particular the protection of copyright, will lead to civil and
criminal prosecution.
Wacker Neuson Produktion GmbH & Co. KG is constantly working on the improvement of its products
as part of the technical further development. Therefore, we reserve the right to make changes to the
illustrations and descriptions in this documentation without incurring any obligation to make changes to
machines already delivered.
Errors excepted.
The machine on the cover may have special equipment (options).

Manufacturer
Wacker Neuson Produktion GmbH & Co. KG
Wackerstraße 6
D-85084 Reichertshofen
www.wackerneuson.com
Tel.: +4984533403200
E-Mail: [email protected]
Original operator's manual

100_0000_0001.fm
1 CALIFORNIA Proposition 65 Warning

1 CALIFORNIA Proposition 65 Warning

WARNING
The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.

WARNING
Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, and other reproductive harm.

WARNING
Cancer and Reproductive Harm -
www.P65Warnings.ca.gov.

WARNING
Batteries, battery posts, terminals and related accessories contain lead and lead
compounds, and other chemicals known to the State of California to cause cancer
and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.

100_0000_0024.fm 3
Inhalt

Table of contents

1 CALIFORNIA Proposition 65 Warning ................................................................................. 3


2 Preface ................................................................................................................................... 6
3 Introduction ........................................................................................................................... 7
3.1 Using the manual......................................................................................................................... 7
3.2 Storage location of the manual .................................................................................................... 7
3.3 Accident prevention regulations................................................................................................... 7
3.4 More information.......................................................................................................................... 7
3.5 Target group ................................................................................................................................ 7
3.6 Explanation of symbols................................................................................................................ 7
3.7 Wacker Neuson Contact partner ................................................................................................. 8
3.8 Disclaimer .................................................................................................................................... 8
3.9 Product identification of the machine........................................................................................... 8
4 Security .................................................................................................................................. 9
4.1 Policy ........................................................................................................................................... 9
4.2 Areas of responsibility of the operator ......................................................................................... 9
4.3 Operator responsibilities ............................................................................................................ 10
4.4 Personnel qualification............................................................................................................... 10
4.5 Residual risks ............................................................................................................................ 10
4.6 General safety instructions ........................................................................................................ 10
4.7 Specific safety instructions – Vibratory plates ........................................................................... 11
4.8 General safety instructions - Combustion engines .................................................................... 13
4.9 General safety instructions – fuel, lubricants and coolants........................................................ 13
4.10 General safety instructions – starter batteries ........................................................................... 13
4.11 Maintenance .............................................................................................................................. 14
4.12 Personal Protective Equipment ................................................................................................. 14
4.13 Safety devices ........................................................................................................................... 15
4.14 Behavior in dangerous situations............................................................................................... 15
5 Safety and information labels ............................................................................................ 16
6 Setup and function .............................................................................................................. 18
6.1 Standard package...................................................................................................................... 18
6.2 Application areas ....................................................................................................................... 18
6.3 Short description........................................................................................................................ 18
6.4 Versions..................................................................................................................................... 19
7 Components and operator's controls ............................................................................... 20
7.1 Components .............................................................................................................................. 20
7.2 Operator's controls..................................................................................................................... 21
8 Transport .............................................................................................................................. 22
8.1 Loading and transport................................................................................................................ 22
9 Operation and use ............................................................................................................... 24
9.1 Before commissioning ............................................................................................................... 24
9.2 Notes about operation ............................................................................................................... 24
9.3 Commissioning .......................................................................................................................... 25
9.4 Operation ................................................................................................................................... 29
9.5 Decommissioning ...................................................................................................................... 30
10 Maintenance ......................................................................................................................... 32
10.1 Maintenance table ..................................................................................................................... 33
10.2 Maintenance jobs....................................................................................................................... 35
11 Troubleshooting .................................................................................................................. 40
11.1 Fault table .................................................................................................................................. 40
11.2 Perform jump start with donor starter battery ............................................................................ 40

4 5100009744IVZ.fm
Tableofcontents

12 Disposal ................................................................................................................................42
12.1 Disposal of batteries .................................................................................................................. 42
13 Accessories .........................................................................................................................43
14 Technical data ......................................................................................................................44
14.1 DPU4045 ................................................................................................................................... 44
14.2 Combustion engine.................................................................................................................... 46
15 Technical data ......................................................................................................................47
15.1 DPU4545 ................................................................................................................................... 47
15.2 Combustion engine.................................................................................................................... 49
16 Technical data ......................................................................................................................50
16.1 DPU5545 ................................................................................................................................... 50
16.2 Combustion engine.................................................................................................................... 52
17 Technical data ......................................................................................................................53
17.1 DPU6555 ................................................................................................................................... 53
17.2 Combustion engine.................................................................................................................... 57

EC Declaration of Conformity .................................................................................... 58

DIN EN ISO 9001 certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5100009744IVZ.fm 5
2 Preface

2 Preface
This operator's manual contains important information and procedures for the safe, proper and economic
operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to
avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life
of the machine.

This operator's manual is not a manual for extensive maintenance or repair work. Such work should be
carried out by Wacker Neuson service or by technically trained personnel. The Wacker Neuson machine
should be operated and maintained in accordance with this operator's manual. An improper operation or
improper maintenance can pose dangers. Therefore, the operator's manual should be constantly
available at the location of the machine.

Defective machine parts must be exchanged immediately!


If you have any questions concerning the operation or maintenance, a Wacker Neuson contact person
is always available.

6 100_0000_0002.fm
3 Introduction

3 Introduction
3.1 Using the manual
This manual is to be considered part of the machine and should be carefully stored during the entire
service life of the machine. This manual shall be transferred to subsequent owners or users of the
machine.
3.2 Storage location of the manual
This manual is part of the machine and must be kept in the immediate vicinity of the machine and made
accessible to staff at all times.
If this manual is lost, or if a second copy is required, there are two options to obtain a replacement:
 Download from the Internet: www.wackerneuson.com
 Contact your Wacker Neuson contact partner.
3.3 Accident prevention regulations
In addition to the notes and safety instructions in this manual, the local accident prevention regulations
as well as the national health and safety regulations apply.
3.4 More information
This manual applies to various machine types from one product series. For this reason, some figures
may vary slightly in appearance from the machine purchased. Depending on the model, there may be
descriptions of components that are not included in the standard package.
The information contained in this manual is based on machines manufactured up to the time of printing.
Wacker Neuson reserves the right to change this information.
The manufacturer shall immediately include any modifications or additions in this manual.
3.5 Target group
Individuals working with this machine must be regularly trained on the dangers of handling the machine.
This manual is intended for the following people:
Operating personnel:
These individuals have been trained on the machine and informed about the possible dangers in the
event of improper conduct.
Technically trained personnel:
These people have professional training as well as additional knowledge and experience. They are able
to assess the tasks assigned to them and recognize possible dangers.
3.6 Explanation of symbols
This manual contains specially emphasized safety instructions in the following categories: DANGER,
WARNING, CAUTION and NOTICE.
Before performing any work on or with this machine, the notes and safety instructions must be read and
understood. All notes and safety instructions in this manual must be passed on to the maintenance,
repair, and transport personnel.

DANGER
This combination of symbol and signal word indicates a hazardous situation that will lead
to death or serious injury if it is not avoided.

WARNING
This combination of symbol and signal word indicates a hazardous situation that can lead
to death or serious injury if it is not avoided.

CAUTION
This combination of symbol and signal word indicates a hazardous situation that can lead
to minor injury or damage to the machine if it is not avoided.

100_0000_0013.fm 7
3 Introduction

NOTICE
Supplementary information.

3.7 Wacker Neuson Contact partner


Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department,
a Wacker Neuson subsidiary, or a Wacker Neuson dealer.
On the Internet at www.wackerneuson.com.
3.8 Disclaimer
For the following violations, Wacker Neuson dismisses any liability for personal injury or material
damage:
 Failure to follow this manual.
 Unintended use.
 Deployment of untrained personnel.
 Using non-approved spare parts and accessories.
 Improper handling.
 Structural modifications of any kind.
 Failure to observe the "General Terms and Conditions" (GT&Cs).
3.9 Product identification of the machine
Data of the type label
The type label contains information that uniquely identifies this machine. This information is required for
ordering spare parts and when inquiring about technical issues.
 Enter information about the machine in the following table:

Designation Your information


Group and model
Year of manufacture
Machine number
Version no.
Item no.

8 100_0000_0013.fm
4 Security

4 Security

NOTICE
Read and comply with all notes and safety instructions in this manual. Failure to comply
with these instructions can cause electric shock, fire and/or serious injuries as well as
damage to the machine and/or damage to other objects. Keep safety instructions and
notes for the future.

4.1 Policy
In keeping with the latest technological developments
The machine has been built in keeping with the latest technological developments and the recognized
technical safety rules. Nevertheless, improper use can result in hazards to life and limb of the user, third
parties or to damage to the machine and other material assets.
Proper use
The machine may only be used for the following purposes:
 Soil compaction.
 Asphalt compaction.
 Vibration of sett paving (paving stones).
The machine may not be used for the following purposes:
 Compaction of very cohesive soils.
 Compaction of frozen soils.
 Compaction of hard, non-compressible soils.
 Compaction of non-load-bearing soils.
Use in accordance with the intended purpose also includes the observation of all safety instructions in
this manual as well as complying with the prescribed care and maintenance instructions.
Any use that exceeds or is not in accordance with the intended purpose is considered improper. The
manufacturer's liability and warranty are canceled for any damage resulting from improper use. The risk
lies entirely with the operator.
Structural changes
Structural modifications may not be undertaken without the written permission of the manufacturer.
Unapproved structural changes may result in risks to the operator and/or third parties as well as damage
to the machine.
In the case of unauthorized structural changes, the liability and warranty of the manufacturer are no
longer applicable.
The following cases are considered structural changes:
 Opening the machine and the permanent removal of components.
 Installing spare parts that do not originate from Wacker Neuson or are not comparable in the design
system and quality of the original parts.
 Attaching any accessories that do not originate from Wacker Neuson.
Spare parts or accessories from Wacker Neuson can be safely assembled or mounted. On the Internet
at www.wackerneuson.com
4.2 Areas of responsibility of the operator
The operator is the individual who personally operates this machine for industrial or commercial
purposes or who entrusts a third party with the use. The operator bears legal responsibility for his/her
protection as well as that of third parties.
The user must make the operator's manual available to the operator and ensure that this has been read
and understood.
The manual must be kept next to the machine or place of use.
The operator must hand over the manual to subsequent operators or owners of the machine.

100_0202_si_0006.fm 9
4 Security

The country-specific regulations, standards, and guidelines on accident prevention and environmental
protection must be observed. The operator's manual must be supplemented with additional instructions
that take regulatory, national or generally applicable safety standards into consideration.
4.3 Operator responsibilities
 Know and implement the applicable industrial safety regulations.
 Use a risk assessment to identify the dangers that result from the working conditions at the site of
application.
 Create operating instructions for the operation of this machine.
 Periodically check whether the user instructions correspond to the current state of regulations.
 Clearly regulate and specify responsibilities for operation, troubleshooting, maintenance, and
cleaning.
 Regularly train employees and inform them about potential hazards.
 Provide employees with the necessary equipment.
4.4 Personnel qualification
This machine may only be installed and operated by trained personnel.
In the event of misuse, misapplication or operation by untrained personnel, dangers threaten the health
of the operator or third parties and damage to or the complete failure of the machine also threatens.
In addition, the operator should be:
 Be physically and mentally eligible.
 No influence on the ability to respond on account of drugs, alcohol or medication.
 Familiar with the safety instructions in this manual.
 familiar with the intended use of this machine.
 Have reached the minimum age of 18 to operate this machine.
 Be instructed in the independent operation of the machine.
 Be authorized to operate machines and systems independently according to the standards of safety
engineering.
4.5 Residual risks
Residual dangers in particular are hazards when dealing with machines that, despite a safe design,
cannot be eliminated.
These residual dangers are not obvious and may be the source of a possible injury or health hazard.
If unforeseeable residual dangers occur, the operation of the machine is to be stopped immediately and
the competent supervisor is to be informed. This supervisor shall make the following decisions and
initiate everything required to eliminate the occurring danger.
If necessary, the machine manufacturer is to be informed.
4.6 General safety instructions
The safety instructions in this chapter include the "General Safety Instructions", which should be
reported in the manual in accordance with the applicable standards. There may be information that is
not relevant to this machine.
4.6.1 Working area
 Before beginning work, familiarize yourself with the working environment, e.g. the load-bearing
capacity of the floor or obstacles in the vicinity.
 Make working area safe for the public transport sector.
 Necessary fuse protection of walls and ceilings, e.g. in trench applications.
 Keep the working area tidy. Cluttered or dark working areas can lead to accidents.
 Using this machine in an explosive atmosphere is prohibited.
 When using this machine, children and unauthorized individuals must be kept away. Distraction can
lead to loss of control of the machine.
 Always protect the machine against tilting, rolling, sliding, and crashing. Risk of injury!

10 100_0202_si_0006.fm
4 Security

4.6.2 Service
 The machine should only be maintained/repaired by technically trained personnel.
 Use only original spare parts and accessories. This ensures the operational safety of the machine.
Screw connections
All screw connections must meet the prescribed specifications and must be firmly screwed together.
Observe the tightening torques!
The screws and nuts may not be damaged, bent or deformed.
Pay particular attention to:
 Captive nuts and micro-encapsulated screws may not be reused once loosened. The locking effect
is lost.
 Screw connections with adhesive securing/liquid adhesives (e.g. Loctite) must be cleaned after
loosening and must be provided new adhesive.

NOTICE
Observe the instructions of the liquid adhesive manufacturer.

4.6.3 Personal safety


 Working under the influence of drugs, alcohol, or drugs can lead to serious injuries.
 Protective equipment should be worn for all work. Appropriate personal protective equipment
considerably reduces the risk of injury.
 Remove any tools before the machine is put into operation. Tools that are located on a rotating
machine part can be ejected and cause serious injury.
 Always ensure good footing.
 In the case of extensive work with this machine, long-term vibration-induced damage cannot be ruled
out. For exact values of vibration measurement, refer to the Technical Data section.
 Wear suitable clothing. Keep loose clothing, gloves, jewelry, and long hair away from moving/rotating
machine parts. Danger of being pulled!
 Ensure that no other individuals are in the danger zone!
4.6.4 Handling and use
 Handle machines with care. Do not operate machines with defective components or operator's
controls. Immediately replace defective components or operator's controls. Machines with defective
components or operator's controls carry a high risk of injury!
 The operator's controls of the machine shall not be improperly locked, manipulated, or changed.
 Store unused machines out of reach of children. The machine may only be operated by authorized
personnel.
 The machine, accessories, and tools should be used in accordance with these instructions.
 After operation, store the cooled-down machine in a locked, clean, frost-protected, and dry location
that is inaccessible for children and other unauthorized individuals.
4.7 Specific safety instructions – Vibratory plates
4.7.1 External influences
In the case of the following external influences, the vibratory plate may not be operated:
 In heavy rain on sloped surfaces. Risk of slipping!
 Oil field environments – methane leaks from bottom. Explosion hazard!
 In dry, flammable vegetation. Fire hazard!
 In potentially explosive areas. Explosion hazard!

100_0202_si_0006.fm 11
4 Security

4.7.2 Operational safety


 When operating the machine, make sure that no gas, water, or electric lines are damaged.
 The machine must not be operated in tunnels or enclosed spaces.
 Pay maximum attention near drops or slopes. Risk of crashing!
 The operator must not leave the operator location behind the center pole while it is in operation.
 Do not leave the machine unattended. Risk of injury!
 Delimit spacious workspace and restrict access to unauthorized individuals. Risk of injury!
 Machine operators must ensure that people in the working area keep a minimum distance of 2 meters
from the running machine.
 Do not use any starting aid sprays. These can cause misfires as well as engine damage. Fire hazard!
 When operating the machine on sloped surfaces, always approach slopes from below and always
stay above the machine on a slope. The machine could slip or tip over.
 Do not exceed max. allowable slanting position of the machine – possible failure of the engine
lubrication, see chapter Technical Data.
 Only Wacker Neuson use starter batteries. These are vibration proof and therefore suitable for the
high vibration exposure.
4.7.3 Minimum safety distances
Compaction work near buildings can cause damage to buildings. Therefore, all potential effects and
vibrations on surrounding buildings must be checked in advance.
The relevant rules and regulations for measuring, evaluating and reducing vibration emissions -
especially the DIN 4150-3 - must be considered.
Wacker Neuson assumes no liability for any damage to buildings.

12 100_0202_si_0006.fm
4 Security

4.8 General safety instructions - Combustion engines


The following notes must be observed:
 Before starting work, check the engine to ensure there are no leaks and/or cracks in the fuel lines,
tank, and fuel cap.
 Do not operate a defective engine. Replace damaged parts immediately.
 The pre-set engine speed may not be adjusted. This could lead to engine damage.
 Make sure that the exhaust system of the engine is free of debris. Fire hazard!
 Switch off before refueling the engine.
 Use the correct fuel type. The fuel may not be mixed with other liquids.
 Use clean filling aids for refueling. Do not spill fuel. Immediately wipe up any spilled fuel.
 The engine may not be started near spilled fuel. Explosion hazard!
 For operation in partially closed spaces, sufficient ventilation and aeration must be ensured. Do not
inhale exhaust fumes. Risk of poisoning!
 The engine surface and exhaust system can quickly become extremely hot. Risk of burns!

NOTICE
This machine is outfitted with an EPA-certified engine.
Adjusting the revolutions per minute (RPM) impacts the EPA-certification and the
emissions. Settings for this engine may only be changed by a professional.
For more information, contact the manufacturer or your Wacker Neuson contact partner.

4.9 General safety instructions – fuel, lubricants and coolants


The following notes must be observed:
 Always wear safety glasses and protective gloves when handling fuel, lubricants, and coolants. If
hydraulic oil, fuel, oil, or coolant gets into your eyes, see a doctor immediately.
 Avoid direct skin contact with fuel, lubricants and coolants. Immediately rinse skin with soap and
water.
 Do not eat or drink while working with fuel, lubricants and coolants
 Contaminated hydraulic oil or fuel from dirt or water can lead to premature wear or failure of the
machine.
 Dispose of spilled fuel, lubricants and coolants according to the applicable provisions for
environmental protection.
 If fuel, lubricants and coolants escape from the machine, do not operate the machine any longer and
have it repaired immediately by the Wacker Neuson contact partner.
4.10 General safety instructions – starter batteries
The following notes must be observed:
 When disconnecting the starter battery, always disconnect the negative terminal first!
 When connecting the starter battery, always connect the positive terminal first! Fasten battery
terminal cover!
 Flames, sparks, and smoking are prohibited when handling starter batteries.
 Starter batteries contain corrosive acid. Wear acid-proof protective gloves and safety glasses when
handling starter batteries.
 Prevent incorrect connection of the starter battery or bridging of the terminals with tools. Risk of short
circuit!

NOTICE
Never add acid or distilled water.
Observe the battery manufacturer's instructions for charging.
Never open the battery to remove the aeration.

100_0202_si_0006.fm 13
4 Security

4.11 Maintenance
The following notes must be observed:
 This machine may not be maintained, repaired, adjusted or cleaned while switched on.
 Adhere to maintenance intervals.
 After each maintenance or repair, the safety devices on this machine must be reattached.
 Observe the maintenance schedule. Non-listed work must be taken over by the service department
of the Wacker Neuson contact partner.
 Immediately replace worn or damaged machine parts. Only use spare parts from Wacker Neuson.
 Keep the machine clean.
 Missing, damaged, or illegible safety warning labels should be replaced immediately. Safety stickers
contain important information for the protection of the operator.
 Maintenance jobs must be performed in a clean and dry vicinity (e.g. workshop).
4.12 Personal Protective Equipment

NOTICE
To prevent personal injury when handling this machine, personal protective equipment
must be worn when working on or around this machine.

Pictogram Significance Description


Wear safety shoes! Safety shoes provide protection from bruises, falling
objects, and slipping.

Wear protective gloves! Protective gloves provide protection from abrasion,


cuts, punctures, and hot surfaces.

Wear ear protection! Ear protection provides protection from permanent


hearing impairment.

NOTICE
With this machine, the permissible, country-specific noise limit (personal rating level) may
be exceeded. Therefore, ear protection must be worn. For exact values regarding noise
emissions, refer to Technical Data section.

Work particularly cautiously and pay attention when wearing ear protection, as your ability
to hear noises, such as screams or signal tones, is restricted.

Wacker Neuson recommends always wearing ear protection.

14 100_0202_si_0006.fm
4 Security

4.13 Safety devices


Safety devices protect the user of this machine from being exposed to existing hazards. These are
barriers (separating protective devices) or other technical measures. This prevents the user from being
exposed to a danger. The source of danger will be eliminated in certain situations or the danger will be
reduced.
This machine has the following safety equipment:

Item Designation Item Designation


1 Contact protection of exhaust system 3 Automatic central position of control handle
2 Belt guard

NOTICE
Always tighten loosened screwed connections with the prescribed torque setting.

4.14 Behavior in dangerous situations


Preventive measures:
 Always be prepared for accidents.
 Keep first aid equipment on hand.
 Make sure that all employees are familiar with accident reporting, first aid, and rescue facilities.
 Keep access routes clear for emergency vehicles.
 Make sure that employees receive first aid training.
Measures in the case of an emergency:
 Immediately take the machine out of operation.
 Remove injured and other people from the danger zone.
 Initiate first aid measures.
 Alert rescuers.
 Keep access routes clear for emergency vehicles.
 Inform the person responsible at the site of application.

100_0202_si_0006.fm 15
5 Safety and information labels

5 Safety and information labels

WARNING
Illegible symbols
Over time, labels and signs on the machines can become dirty or otherwise
unrecognizable.
 Keep all safety, warning, and operating instructions on the machine in a legible
condition.
 Replace damaged labels and signs immediately.

The following labels are located on the machine:

1 2 3

10,11, 8

9
4

Item Label Description

1 Use personal protection equipment in order to avoid injuries


and health hazards:
 Ear protection.
0219175

 Read operator's manual.

2 Falling machines can cause serious injury.


 Only lift machine at the central lifting point with certified
lifting gear and tackle (safety load hook).
0216633

 Do not lift the machine on the central lifting point with an


excavator bucket.
 Do not lift the machine on the central lifting point with a
forklift.

3 Guaranteed sound power level.

4 Start/Stop.
0219259

16 100_0202_ls_0006.fm
5 Safety and information labels

Item Label Description

5 Falling machines can cause serious injury.


 Do not lift the machine with the control handle or center
pole.
0220000

6 Machines with recoil starters Warning.


Body parts can be crushed or cut off from rotating engine parts.
 Do not touch the support of the starting crank.

7 US Machines Warning.
WARNING
WARNUNG
ADVERTENCIA
0219261

ADVERTISSEMENT
0219176

8 Machines with electric starter Start/Stop.

9 Tie-down.

10 US Machines Warning against hot surface.

11 US Machines Warning.
From chemicals that cause cancer, birth defects or other
reproductive damage.

100_0202_ls_0006.fm 17
6 Setup and function

6 Setup and function


6.1 Standard package
The machine is delivered fully assembled and is ready for operation out of the box.
The standard package includes:
 Vibratory plate
 Starting crank (optional)
 Operator's manual
6.2 Application areas
The vibratory plate is used for compacting soil. It is used in gardening and landscaping as well as civil
engineering, road construction, and paving.
6.3 Short description
The vibratory plate is a machine used to compact soils.
The vibration required for the compression is generated by the exciter firmly connected to the base plate.
This exciter is designed as a centrally mounted exciter with single-plane vibrations. Such a principle
allows for a modification in the vibration direction by turning the eccentric weights.
A variable transition between compression in travel speed, on the spot compaction and in reverse travel
is therefore possible. This process is controlled hydraulically with the control handle on the center pole
head.
The drive motor attached to the upper mass drives the exciter. The torque is firmly transferred through
the centrifugal clutch and the exciter V-belt.
At low engine speeds, the centrifugal clutch interrupts the force flow to the exciter and thereby allows a
flawless idling of the drive motor.
The rpm of the drive motor can be continuously varied using throttle control and set in the idle position.
and base plate are connected to each other by 4 vibration absorbing rubber metal buffers. This
attenuation prevents a transmission of the very high frequencies to the upper mass. The functionality of
the drive motor therefore remains preserved, despite the high compaction performance. The drive motor
works according to the diesel principle, is electrically started via a gear and pinion starter, draws the
combustion air through a dry-type air cleaner and is air-cooled.
To facilitate the starting process (when very cold), the drive motor has a decompression automation
system. This causes the compression to be very low when starting to turn, but to steadily increase after
a few revolutions to then switch to full compression.
Automatic V-belt pulley (Machines with Hatz engine)
The automatic v-belt pulley combined with the centrifugal clutch ensures an optimal tension of the exciter
V-belt during operation and for relief of the exciter V-belt during offsetting or during transport of the
machine.
In addition, the automatic v-belt pulley automatically adjusts to the wear of the V-belt edges and thus
makes the entire drive system from the engine to the exciter maintenance-free.
Operating hour meter (optional)
On the operating hour meter, the operating hours of the machine can be accurately read, thereby
allowing for better observance of the maintenance intervals.
Extension plates
For larger working areas, additional mounting plates are recommended.
Compatec – compaction display (optional):
The Compatec compaction display is attached to the battery cover and is within the operator’s line-of-
sight. The display, which consists of eight light-adjusting LEDs, displays the relative compaction
progress by successively lighting up. When the number of illuminated LEDs no longer increases, this
means that no further compaction can be achieved with the machine. The operator can finish the work
and avoid unnecessary passes or over-compaction of the soil.
The overload display indicates if the machine is being operated on too hard of a surface. The operator
is notified of this through rapid flashing of all eight LED's.

18 100_0202_sf_0006.fm
6 Setup and function

Compatec – compaction display is suitable for all highly compactable and mixed-grained soils.

NOTICE
Compatec – compaction display only supports soil compaction and does not replace the
professional measuring of soil density by an expert.

Narrow protective frame (optional)


For narrow cable trenches, the narrow protective frame is recommended.
6.4 Versions
This operator's manual covers the following models:

Versions Description
H Hatz
Y Yanmar
e Electric starter
h Operating hour meter
ap Extension plates
c Compatec – compaction display
s Narrow protective cage
zf Additional filters

100_0202_sf_0006.fm 19
7 Components and operator's controls

7 Components and operator's controls


7.1 Components

Item Designation Item Designation


1 Drive motor 7 Protective frame
2 Upper mass 8 Operating hour meter (optional)
3 Base plate 9 Extension plates
4 Center pole 10 Compatec – compaction display (optional):
5 Central lifting point 11 Control lamp operation
6 Fuel tank 12 Nameplate

Center pole
The optimal working height of the center pole can be adjusted by adjusting the threaded spindle.
Central lifting point
The central lifting point is used to lift the machine. This is found in the center of gravity of the machine.

20 100_0202_cp_0004.fm
7 Components and operator's controls

7.2 Operator's controls


Always keep the display and operator's controls on the machine clean, dry, and free of oil and grease.
Operator's controls, such as the ON/OFF switch, throttle control handles, etc. may not be locked,
manipulated or changed without permission.

Item Designation Item Designation


1 Control handle 5 Ignition lock
2 Throttle control 6 Handle center pole lock
3 Decompression lever 7 Threaded spindle
4 Jump start pin

Control handle
The control handle is used to continuously regulate the speed and travel direction.
Throttle control
The rpm of the drive motor can be continuously varied using throttle control and set in the idle position.
Decompression lever
The decompression lever may only be actuated to start the machine.
Jump start pin
The jump start pin facilitates connecting the jumper cable when jump starting.
Handle center pole lock
The handle center pole lock is used to release the center pole so that it can be returned to working
position.
Threaded spindle
The threaded spindle is used to set the optimal working height of the center pole.

100_0202_cp_0004.fm 21
8 Transport

8 Transport

WARNING
Improper handling may result in injury or serious material damage.
 Please read and follow all safety instructions in this operator's manual.

WARNING
Danger from falling.
Falling machines can cause serious injury e.g. through crushing.
 Only use suitable and tested lifting gear and tackle (safety load hooks) of sufficient
lifting capacity.
 Only lift the machine from the central lifting point.
 Reliably secure the machine to the lifting gear.
 Do not lift the machine on the central lifting point with a forklift or excavator bucket.
 Do not lift the machine at the control handle.
 Evacuate danger zone while lifting, do not stop under suspended loads.

WARNING
Risk of fire and explosion from fuel.
Escaping fuel may catch fire and cause serious burns.
 Lift and transport the machine upright.

8.1 Loading and transport


Carry out preparations

NOTICE
Wacker Neuson recommends emptying the fuel tank prior to transport.

Item Designation Item Designation


1 Center pole 2 Handle center pole lock

When loading and transporting, the center pole must be locked into place by engaging the center pole
lock in the vertical position.

22 100_0202_tr_0006.fm
8 Transport

Lifting and lashing down the machine

NOTICE
Appoint a specialist flagman for a safe lifting operation.

Item Designation Item Designation


1 Central lifting point 2 Tie-down lugs

1. To lift the machine, hang suitable tackle at the central lifting point.
2. Carefully load machine into or onto a stable means of transport.

Item Designation
1 Belt

3. After loading the machine, lash down the machine to prevent it from rolling off, slipping, or tipping
over. Attach tie-down lugs to the designated lashing points.

100_0202_tr_0006.fm 23
9 Operation and use

9 Operation and use

WARNING
Improper handling may result in injury or serious material damage.
 Please read and follow all safety instructions in this operator's manual.

9.1 Before commissioning


9.1.1 Inspection before commissioning
 Check the machine and components for damage. In the event of visible damage, do not operate the
machine and immediately contact a Wacker Neuson dealer.
 Ensure that loose packaging material has been removed from the machine.
 Check fuel level.
 Check the engine oil level.
 Check hydraulic oil level.
 Check the fuel lines for leak tightness.
 Check to ensure the screwed connections are firmly seated.

NOTE
Perform control procedures according to the Maintenance chapter. If necessary, top off
missing fuel, lubricants and coolants, see chapterTechnical Data.

9.1.2 Set center pole

Item Designation Item Designation


1 Center pole 2 Threaded spindle

The optimal working height of the center pole can be set by adjusting the threaded spindle.
9.2 Notes about operation
WARNING
Danger of tipping
There is a serious risk of injury from slipping or tipping over of the machine.
Near edges, at least 2/3 of the machine must be on a load-bearing surface.
 Turn off the machine and lift it back onto a load-bearing surface.

WARNING
Health hazard from exhaust fumes
 The exhaust fumes of this engine contain chemicals, which the state of California
knows can cause cancer, birth defects or other reproductive damage.
Operation on sloped surfaces

24 100_0202_op_0009.fm
9 Operation and use

 Always stand above the machine within the area of a slope.


 Only approach gradients from below (a gradient that can be easily driven up can also be driven down
without any risk).
 Do not stand in the direction of descent of the machine.
 Do not exceed the maximum allowable slanting position (see Technical Data) chapter.
 Only operate the machine for a short time in maximum allowable slanting position.

NOTE
If the maximum permissible slanting position is exceeded, this results in a failure of the
engine lubrication and therefore inevitably causes a defect of important engine parts.

Vibrating sett paving (paving stones)


When compacting interlocking paving stones, Wacker Neuson recommends using of the sliding device
in order to avoid damage to the machine and compaction material. See chapter Accessories.
9.3 Commissioning
DANGER
Fire hazard
Cold starting fluid sprays are highly flammable; they can ignite and cause severe burns.
 Do not use cold starting fluid sprays.
9.3.1 Operating the machine (manual start)

WARNING
Starting crank may lead to serious injuries.
 Do not use a defective starting crank.
 Only use a clean starting crank.

3 1

Item Designation Item Designation


1 Throttle control 3 Starting crank support
2 Decompression lever

1. Put throttle control in the full throttle position.


2. Pull the decompression lever upwards.

100_0202_op_0009.fm 25
9 Operation and use

NOTE
In this position, the decompression automatic system engages audibly and the engine is
ready to start.

3. Place laterally next to the machine.


4. Insert the starting crank into the support.

5. Hold the crank handle with one hand, and support the protective cage with the other.

NOTE
After the decompression automatic system locks into place, the starting crank will have to
be rotated five times, before the engine can compress and ignite.

6. First turn the starting crank slowly in the counterclockwise direction, till the ratchet locks into place.
Then, turn it powerfully at increasing speed.

NOTE
As soon as the engine starts up, the decompression lever disengages (maximum speed
must be reached), the engine starts and vibration starts.

The friction connection between the engine and the starting crank must be ensured
through an anti-twist secure grip of the crank handle and quick turning and must not be
interrupted at any cost during the start process.

If a recoil should occur during the start process by turning too softly, the connection
between the crank web and cranking jaw through the crank handle is disconnected due to
a short reverse turn.

Before restarting, wait till the engine comes to a standstill. Do not actuate the
decompression lever when the engine is running.

7. Pull out starting crank from the support.


8. Put throttle control into the idle position.
9. Hang the starting crank in the bracket meant for it.
10.Let the machine warm up a few minutes in idling.
9.3.2 Operating the machine in the cold (manual start)

NOTE
In case of temperatures under -5°C, basically rotate the engine freely.

26 100_0202_op_0009.fm
9 Operation and use

1 3

Item Designation Item Designation


1 Decompression lever 3 Metering device
2 Oil pressure monitoring lever

1. Bring the decompression lever into the middle position.


2. Turn the engine using the starting crank in the counterclockwise direction so long till it starts turning
evidently easily (10 - 20 crank rotations).
3. Press the lever for mechanical oil pressure monitoring for 15 seconds.

NOTE
Within the range of the metering device cover, clean the dirt and remove the cover.

4. Fill the metering device with engine oil up to the upper edge.
5. Place the cover and press it firmly.

NOTE
Two consecutive fills are required.

6. Pull the decompression lever upwards till it stops.


7. Then, start the engine immediately, refer to the chapter – Operating the machine (manual start).

100_0202_op_0009.fm 27
9 Operation and use

9.3.3 Operating the machine (electric start)

Item Designation Item Designation


1 Throttle control 3 Ignition lock
2 Decompression lever 4 Charge control lamp

NOTE
In case of extreme cold, also actuate the decompression lever upwards. In this position,
the decompression automatic system engages audibly and the engine is ready to start.

1. Insert the ignition switch key into the ignition lock and turn towards right; the charge control lamp lights
up, the acoustic signal sounds..
2. Turn ignition switch key to position ll. As soon as the engine starts, release the ignition switch key.

NOTE
As soon as the engine starts, vibration starts.

3. Put throttle control in idling.


4. Let the machine warm up a few minutes in idling.
9.3.4 Operating the machine (recoil starter)
1. Turn the fuel cock to ON.
2. Put throttle control in idling.
3. Turn the ignition key switch to l.

CAUTION
Do not allow the starter rope to snap back against the engine. Slowly guide back by hand
to prevent damage to the starter.

4. Pull out the starter rope slowly up to the compression resistor.


5. Press and release the decompression lever.
6. Quickly and strongly pull the starter rope on the starter handle while pulling the rope as far as
possible.
7. Let the machine warm up a few minutes in idling.

28 100_0202_op_0009.fm
9 Operation and use

9.3.5 Machine with Compatec – compaction display (optional)

Item Designation Item Designation


1 Display unit 2 LEDs/light progress bar

1. During the first few seconds after commissioning the machine, a light progress bar appears on the
display unit.
2. LEDs light up starting from left to right.

NOTE
If all LEDs light up, the system is fault-free. The LEDs will then switch off one after the
other.

3. All LEDs will briefly light up again at reduced brightness.


4. The sensor is thus successfully tested and the display unit is ready for operation.

NOTE
If all LEDs permanently light after initialization, the sensor has not been successfully
tested; see troubleshooting chapter.

9.4 Operation
 In accordance with the intended purpose, the operator should stand behind the machine.
 Guide and steer machine using the control handle.
9.4.1 Choose travel direction

1 2

Item Designation Item Designation


1 Forward 2 Reverse

1. Put throttle control in the full throttle position.


2. Select travel direction and speed with the control handle.

100_0202_op_0009.fm 29
9 Operation and use

9.4.2 Reading Compatec – compaction display


This display roughly indicates the progress of the compaction.

NOTE
To protect the machine, the display unit warns the operator of over-compaction by quickly
flashing all LEDs. The brightness of the LED automatically adjusts to the light conditions
of the working area.

 The number of LEDs lit is proportional to the soil density, more illuminated LEDs corresponds to a
higher soil density.

NOTE
It is possible to detect defective spots (non-compactable material) if the defective spot is
longer than one meter.
In the case of abrupt change from high to low-compacted soil (or vice versa), there is a
slow increase or decrease of the LEDs.

9.5 Decommissioning

NOTE
Do not decommission the machine with the decompression lever, since this inevitably
leads to damage to the machine or engine.

9.5.1 Decommissioning the machine

Item Designation
1 Throttle control

1. Put throttle control on hold until the detent.


2. Engine comes to a standstill.

30 100_0202_op_0009.fm
9 Operation and use

9.5.2 Decommissioning the machine (electric start)


Machines equipped with an 1D90e/L70/1B50e engine, have a rotary switch.

1 2

Item Designation Item Designation


1 Control lever 2 Rotary switch

1
0219259

Item Designation Item Designation


1 Throttle control 3 Charge control lamp
2 Ignition lock

1. Put throttle control on hold until the detent.


2. Turn the ignition switch key inside the ignition lock towards left and pull it out; charge control lamp
goes out, acoustic signal becomes silent.

NOTE
Compatec - compaction display automatically switches itself off once the ignition switch
key is removed. The display unit does not have a "sleep-function". Continuous operation
without the engine operating leads to battery discharge.

100_0202_op_0009.fm 31
10 Maintenance

10 Maintenance

WARNING
Improper handling may result in injury or serious material damage.
 Please read and follow all safety instructions in this operator's manual.

WARNING
Danger of poisoning from exhaust fumes.
Exhaust fumes contain poisonous carbon monoxide, which can lead to unconsciousness
or to death.
 Only perform maintenance jobs with the engine switched off and the machine
decommissioned.

WARNING
Risk of injury from uncontrolled starting of the machine and moving parts.
 Only perform maintenance jobs with the engine switched off and the machine
decommissioned.

WARNING
Risk of fire and explosion from fuel and fuel vapors.
Fuel and fuel vapors may ignite or catch fire and cause serious burns.
 Do not smoke.
 Do not refuel near open flames.
 Switch off the engine and allow to cool before refueling.

WARNING
Risk of fire and explosion when using flammable cleaning agents!
 Do not clean the machine and components with gasoline or other solvents.

WARNING
Warning of hot surfaces
The muffler and engine can become extremely hot, which can lead to severe skin burns if
touched.
 Always allow the engine to cool down completely after use.
 If the cool-down phase cannot be adhered to (e.g. due to an emergency), use heat-
resistant protective gloves.

WARNING
Burn hazard due to hot engine oil!
Splashes of hot oil can cause burns to the skin.
 Switch off the engine and let it cool down.
 Wear protective gloves.

32 100_0202_mt_0008.fm
10 Maintenance

WARNING
Risk of injury due to non-existent or non-functioning safety devices.
 Only operate the machine if the safety devices are properly fixed and functioning.
 Do not modify or remove safety devices.

WARNING
Danger from electric current.
Risk of injury from electric shock.
 Switch the machine off.

CAUTION
Health risk from fuel, lubricants and coolants!
 Do not inhale vapors.
 Avoid skin and eye contact.

10.1 Maintenance table


Maintenance jobs Daily h/year Weekly Monthly

Clean the machine


Visual inspection for completeness 
Visual inspection for damage

Check the engine oil level* 

Replace the engine oil* 25 h/250 h

Replace the engine oil filter* 25 h/250 h

Clean, set, repair, replace the injection nozzles* 1500 hours

Clean, set, repair the injection valve* 3000 hours

Replace the fuel filter* 500 hours

Check water trap* 

Check the intake area of the combustion air* 

Cleaning, replacing the air cleaner cartridge*  500 hours

Check the tapped clearance** 25 h/250 h

Check the exciter oil level 

Replace the exciter oil 250 h/1/2


year

Check hydraulic oil level** 

Check hydraulic hose lines** 125 hours

Check / replace the V-belt 

Check the rubber buffer** 125 hours

Check battery backup 125 hours

Check the to ensure the screwed connections are firmly


 
seated

100_0202_mt_0008.fm 33
10 Maintenance

Maintenance jobs Daily h/year Weekly Monthly

Re-lubricate the threaded spindle and ratchet pin 

Clean cooling fins.*** 250 h


*
Note the engine operator's manual.
**
Have this work performed by the service department of your Wacker Neuson contact partner.
**
Yanmar.

34 100_0202_mt_0008.fm
10 Maintenance

10.2 Maintenance jobs

CAUTION
Health risk from fuel, lubricants and coolants.
 Do not inhale fuel, lubricants, coolants or vapors.
 Avoid contact of skin or eyes with fuel, lubricants and coolants.

WARNING
Risk of fire and explosion from fuel and fuel vapors.
 Do not smoke.
 Do not refuel near open flames.
 Switch off engine and allow to cool before refueling. Only refuel in a well-ventilated
vicinity.
Carry out preparations:
1. Place the machine on a level surface.
2. Decommissioning the machine.
3. Allow engine to cool down.
Check the fuel level and top off

Item Designation
1 Fuel filler neck

1. Fold the cover to the side.


2. Remove dirt accumulation within the range of the fuel filler neck.
3. Open the fuel filler neck
4. Check the fuel level by visual check
5. If necessary, top off the fuel with a clean filling container.
Fuel type See chapter Technical Data.

NOTICE
Only fill the fuel tank to the bottom edge of the filler neck.

6. Tightly seal the tank cap.

100_0202_mt_0008.fm 35
10 Maintenance

Check water trap (optional)

Item Designation Item Designation


1 Plate cover 2 Hexagonal bolt

1. Dismantle the plate cover.


2. Loosen the hexagonal bolt 2-3 by revolutions.
3. Collect the escaping drops in a transparent container.

NOTICE
Since water is specifically heavier than diesel fuel, the water will exit first and then the fuel.
This can be seen by a clear separating line.

4. Once only fuel is escaping, tighten the hexagonal bolt.


5. Attach the plate cover.
Cleaning the machine

WARNING
Risk of fire and explosion when using flammable cleaning agents.
 Do not clean the machine and elements with gasoline or other solvents.

NOTICE
Penetrating water can damage the engine, electrical operator's controls or components of
the machine. Do not aim high pressure washer directly at air intake area and electrical
elements.

1. After cleaning, check the cable, hoses, utility lines and hardware for leaks, loose connections, chafe
marks and other damage.
2. Immediately eliminate detected damage.
Check and replace V-belt and belt stabilizer (Machines with Hatz engine)

36 100_0202_mt_0008.fm
10 Maintenance

Item Designation Item Designation


1 Belt guard 2 Screw

1. Disassemble the belt guard.


2. Check the condition of the V-belt and the belt stabilizer. If the V-belt width should be less than 15.5
mm or if there is visible damage, this must be replaced.
3. Loosen the screw.
4. Remove the mushroom-shaped plate, bellville lock washers and gasket.
5. Pull the v-belt pulley (engine) away from the machine and the V-belt will loosen.
6. Push the V-belt down until it slips away from the v-belt pulley (exciter).
7. Push the V-belt up and out.

NOTICE
Do not oil or grease coupling parts, as this could damage the graphite bushings and the
friction linings and V-belt could slip.

8. Place the new V-belt around the v-belt pulley (exciter) and press over the v-belt pulley (engine).

NOTICE
Move the V-belt back and forth to check whether this is seated properly in both v-belt
pulleys.

9. Push the v-belt pulley (engine) inwards towards the machine.


10.Screw the gasket, bellville lock washers and mushroom-shaped plate back on with the screw. The
torque setting is 49 Nm.

NOTICE
Due to the application of the automatic centrifugal clutch, it is not necessary to re-tension
the V-belt.

11.Seat the belt guard and screw tight. The torque setting is 25 Nm.

100_0202_mt_0008.fm 37
10 Maintenance

Replacing the V-belt (machines with Yanmar engine)


1. Disassemble the belt guard.
2. In the event of visible damage, the V-belt must be replaced.
3. Loosen screws on the engine V-belt pulley
4. Remove external half of V-belt pulley.
5. Remove the required number of shims (removing one shim is usually enough).
 Mount the removed shims to the outside of the v-belt pulley half.
6. Place elastic shim in such a way that the large flange is seated on the V-belt pulley.
7. Screw on nuts and tighten alternately while constantly rotating the V-belt pulley.
8. Assemble the belt guard.
Replace the exciter oil and check the oil level

DANGER
Risk of scalding
 Use caution when draining hot oil.

NOTICE
Perform oil change and oil level check with warm exciter oil. Machine must not be in use
and must be level.

1, 2

Item Designation Item Designation


1 Screw plug 2 Filler boring

NOTICE
Lay an impermeable film on the working surface to protect against escaping oil.

1. Tip the machine to the side of the filler boring and support it.
2. Place an appropriate collecting container below the filler boring.
3. Remove dirt accumulation within the range of the filler boring.

38 100_0202_mt_0008.fm
10 Maintenance

4. Unscrew the screw plug from the filler boring and allow the waste oil to drain completely.

NOTICE
Collect escaping or overflowing oil and dispose of with the waste oil in an environmentally
friendly manner in accordance with the existing rules and regulations of the legislative
body.

5. Tip the machine to the other side and support it.

NOTICE
Only fill with the prescribed volume of oil.

6. Fill new oil (see chapterTechnical Data for the exciter oil type and volume) in the filler boring. Use an
appropriate and clean filling container.
7. Place the machine level on the ground.
8. Screw the screw plug with seal ring into the filler boring. The torque setting is 100 Nm.
Check battery backup

NOTICE
Risk of battery damage!
Defective battery backups cause excessive load on the battery, which can lead to failure.

During maintenance or when working on the battery, check battery backup and replace if necessary.

100_0202_mt_0008.fm 39
11 Troubleshooting

11 Troubleshooting

DANGER
Danger to life from unauthorized troubleshooting.
 If faults occur with this machine that are not described in this manual, contact the
manufacturer. Do not eliminate the faults independently.

11.1 Fault table

Fault Possible causes Remedial measure


The reverse travel speed is too low. Too much hydraulic oil in the center Top off the hydraulic oil.
pole head.
The forward travel speed is too low. Not enough hydraulic oil in the Correct the oil level accordingly.*
center pole head.
Air in the hydraulic control system. Bleed.*
No travel speed. Mechanical fault. Have the machine repaired.*
Loss of hydraulic oil. Leaks Have the machine repaired.*
Motor will not start. Defective ignition lock. Have the machine repaired.*
Defective starter motor.
Discharge starter battery. Charge starter battery.
Low oil level Top up oil and actuate valve hood
on the oil filter housing.
Low fuel. Top up the fuel.
Fuel filter is dirty. Replace fuel filter.*
The charge control lamp will not go Defective alternator. Have the machine repaired.*
out.
The acoustic signal will not stop Defective voltage regulator.
sounding.
Compaction display (optional):
If all LEDs permanently flash after Switch-on with the engine running. Have the machine repaired.*
initialization, the sensor has not
Sensor is defective.
been successfully tested.
* Have this work performed by the service department of your Wacker Neuson contact partner.

11.2 Perform jump start with donor starter battery


If the starter battery of the machine is discharged and the engine does not start, a jump-start with a donor
battery is possible.

WARNING
Risk of explosion from explosive gas.
Risk of injury from splashing acid.
 Wear safety glasses and protective gloves.
 The donor battery and starter battery of the machine must have the same voltage (12
V).
 Avoid short circuit from reverse polarity (plus to plus, minus to minus).
 Use correct sequence when connecting the jumper cables.

40 100_0202_ts_0008.fm
11 Troubleshooting

NOTICE
Use only insulated jumper cables with a conductor cross-section of at least 16 mm².

Item Designation Item Designation


1 Jump start pin 4 Negative terminal of the donor battery
2 Negative terminal at the grounding point 5 Positive terminal of the donor battery
3 Black jumper cables 6 Red jumper cables

1. Pull out jump start pin and connect clamping tongs of the red jumper cable to the jump start pin.
2. Connect the second clamping tongs of the red jumper cable to the positive terminal of the donor
battery.
3. Connect clamping tongs of the black jumper cable to the negative terminal of the donor battery.
4. Connect the second clamping tongs of the black jumper cable to a grounding point of the machine,
e.g. at the engine block.
Perform jump start
5. Start engine.
If the engine does not start after a maximum of 15 seconds, stop the starting process and contact
your Wacker Neuson contact person.
6. Run engine for a few minutes.
Disconnect the jumper cable
7. Disconnect clamping tongs of the black jumper cable from the grounding point of the machine.
8. Disconnect the second clamping tongs of the black jumper cable from the donor battery.
9. Disconnect the clamping tongs of the red jumper cable from the jump start pin and ensure that the
jump start pin is completely retracted.
10.Disconnect the second clamping tongs of the red jumper cable from the positive terminal of the donor
battery.

100_0202_ts_0008.fm 41
12 Disposal

12 Disposal
12.1 Disposal of batteries
The machine contains one or more batteries or rechargeable batteries (hereinafter referred to as "the
battery"). Professional disposal of the battery prevents negative effects on individuals and the
environment, follows the specific treatment of pollutants, and ensures the recycling of useful raw
materials.
For customers in EU countries
This battery is subject to the European Directive on (old) batteries and (old) rechargeable batteries, and
the respective national laws. The battery directive outlines the framework for an EU-wide treatment of
batteries.
The battery is marked with the following symbol of a crossed-out garbage bin. Below this
symbol, there is also the designation of the pollutants contained therein, i.e. "Pb" for lead,
"Cd" for cadmium, and "Hg" for mercury.
Batteries may not be disposed of with normal household waste! End-users may only
dispose of used batteries via the manufacturer and the dealer or specially equipped
collection facilities (statutory obligation to return); the delivery is free. Retailers and manufacturers are
obliged to take back these batteries and properly recycle them or dispose of them as hazardous waste
(legal obligation).
Batteries obtained through Wacker Neuson can be returned to Wacker Neuson free of charge after use.
If the batteries cannot be personally returned to a Wacker Neuson branch, there are instructions in the
sales contract or in the Terms and Conditions of the location where they were purchased.
For customers in other countries
Wacker Neuson recommends that you do not dispose of the battery in normal household waste but
rather in a separate, environmentally friendly collection facility. National laws may also have regulations
for the separate disposal of batteries. Disposal of the battery in accordance with current national
guidelines must be assured.

42 100_0000_0007.fm
13 Accessories

13 Accessories

CAUTION
Accessories and spare parts that do not originate from Wacker Neuson can increase the
risk of injury and possible damage to the machine.
 The use of other accessories and spare parts that do not originate from Wacker
Neuson shall cancel any liability.

A wide range of accessories is offered for the machine:


More information about the individual accessories can be found online at www.wackerneuson.com.
Extension plates
For the machine, the extension plates are available in different widths with which the operating width of
the machine can be expanded or reduced.
Sliding mechanism
Sliding mechanisms offer optimal protection against damage to the sett paving (paving stone) surface,
which is especially required for surface-coated types of paving.
Machines with Hatz engine:
Starting crank
DPU4545 and DPU5545 - short tool shank of the starting crank.
DPU6555 - long tool shank of the starting crank.
Starting crank holder
A starting crank holder can be attached to store the starting crank on the machine.

100_0202_ac_0004.fm 43
14 Technical data

14 Technical data
14.1 DPU4045
Designation Unit DPU4045Yeh DPU4045Yeh DPU4045Yehzf
EU LRC LRC

Item number 5100063123 5100063118 5100063120

Engine number 5100060310 5000220413

Centrifugal force kN 40.00 40.00 40.00

Oscillations Hz 69 69 69

1/min 4,140 4,140 4,140

Compaction performance* m2/h 870 870 870

Travel speed m/min 24.0 24.0 24.0

Gradeability % 36.4 36.4 36.4

Length (center pole in working mm 1,661 1,661 1,661


position)

Width mm 604 604 604

Height mm 1,308 1,308 1,308

Operating weight kg 376 385 388

Ground clearance mm 764 – 859 764 – 859 859

Rated power ** kW 4.5 4.5 4.5

Nominal speed 1/min 3,000 3,000 3,000

Exciter oil volume l 0.75 0.75 0.75

Exciter oil type 75W-90 API GL-4

Hydraulic oil volume l 0,5 0,5 0,5

Type of hydraulic oil MR 520

Storage temperature range °C -10 – +40 -10 – +40 -10 – +40

Operating temperature range °C -10 – +40 -10 – +40 -10 – +40

Sound pressure level dB(A) 91 94 94


At location of operation LpA

Standards EN 500-4

Sound power level Lwa dB(A)


measured 106 107 107
guaranteed 108 108 108

Standards EN 500-4
2
Vibration total value ahv m/s < 2.5 < 2.5 < 2.5

Standards EN 500-4

Uncertainty of measurement of the m/s2 0,3 0.5 0.5


vibration total value ahv
*
Depending on the soil properties.
** Corresponds to the net installed power according to directive 2000/14/EC.

44 100_0202_td_0009.fm
14 Technical data

Designation Unit DPU40Ye DPU45Yeh DPU40Yeh DPU45Yeh


EU EU US US

Item number 5100068379 5100068380 5100063124 5100063121

Engine number 5100068376 5100060310 5100068715 5100064564

Centrifugal force kN 40.00 45.00 40.00 45.00

Oscillations Hz 69 69 69 69

1/min 4,140 4,140 4,140 4,140

Compaction performance* m2/h 870 870 870 870

Travel speed m/min 24.0 24.0 24.0 24.0

Gradeability % 36.4 36.4 36.4 36.4

Length (center pole in working mm 1,661 1,661 1,661 1,661


position)

Width mm 604 604 604 604

Height mm 1,308 1,308 1,308 1,308

Operating weight kg 383 385 383 385

Ground clearance mm 764 - 859 764 - 859 897 897

Rated power ** kW 4.5 4.5 4.5 4.5

Nominal speed 1/min 3,000 3,000 3,000 3,000

Exciter oil volume l 0.75 0.75 0.75 0.75

Exciter oil type 75W-90 API GL-4

Hydraulic oil volume l 0,5 0,5 0,5 0,5

Type of hydraulic oil MR 520

Storage temperature range °C -10 – +40 -10 – +40 -10 – +40 -10 – +40

Operating temperature range °C -10 – +40 -10 – +40 -10 – +40 -10 – +40

Sound pressure level dB(A) 91 91 91 91


At location of operation LpA

Standards EN 500-4

Sound power level Lwa dB(A)


measured 106 106 106 106
guaranteed 108 108 108 108

Standards EN 500-4

Vibration total value ahv m/s2 < 2.5 < 2.5 < 2.5 < 2.5

Standards EN 500-4

Uncertainty of measurement of m/s2 0,3 0,5 0.5 0.5


the vibration total value ahv
* Depending on the soil properties.
** Corresponds to the net installed power according to directive 2000/14/EC.

100_0202_td_0009.fm 45
14 Technical data

14.2 Combustion engine

Designation Unit

Manufacturer Yanmar

Engine number 5000220413 5100060310 5100064564


5100068376 5100068715

Type of engine L70N L70V L70W

Combustion method Four-cycle Four-cycle Four-cycle

Cooling Air cooling Air cooling Air cooling

Cylinders 1 1 1

Displacement cm³ 320 320 320

Max. slanting position ° 20 20 20

Fuel type Diesel EN 590 Diesel EN 590 Diesel EN 590

Fuel consumption l/h 1.4 1.4 1.4

Tank capacity l 3.3 3.3 3.3

Oil specification SAE 10W30 SAE 10W30 SAE 10W30

Max. oil filling l 1.1 1.1 1.1

Max. performance kW 4.5 4.5 4.8

Drill speed 1/min 3,000 3,000 3,600

Standards ISO 3046-1 ISO 3046-1 ISO 3046-1

Exhaust emissions stage - EU Stage V US Tier 4

CO2 Emission* g/kWh - 991 -

Exhaust aftertreatment - - DOC


system

Air cleaner Dry-type air cleaner Dry-type air cleaner Dry-type air cleaner

Starter type Electric starter Electric starter Electric starter

Battery voltage V Special Wacker Special Wacker Special Wacker


Neuson starter Neuson starter Neuson starter
Battery capacity (nominal Ah battery for vibratory battery for vibratory battery for vibratory
value) plates, -12 V, 45 Ah plates, -12 V, 45 Ah plates, -12 V, 45 Ah

* Determined value of CO2 emission during engine certification without consideration of the application on the
machine.

46 100_0202_td_0009.fm
15 Technical data

15 Technical data
15.1 DPU4545
Designation Unit DPU4545H DPU4545He DPU4545Heh

Item number 5100009661 5100016951 5100009659

Engine number 5100043174 5100043175

Centrifugal force kN 45.00 45.00 45.00

Oscillations Hz 69 69 69

1/min 4,140 4,140 4,140

Compaction performance* m2/h 910 910 910

Travel speed m/min 25.0 25.0 25.0

Gradeability % 57.7 57.7 57.7

Length (center pole in working mm 1,661 1,661 1,661


position)

Width mm 604 604 604

Height mm 1,308 1,308 1,308

Operating weight kg 415 433 433

Ground clearance mm 790 – 914 790 – 914 790 – 914

Rated power ** kW 6.4 6.4 6.4

Nominal speed 1/min 2,850 2,850 2,850

Exciter oil volume l 0.75 0.75 0.75

Exciter oil type 75W-90 API GL-4

Hydraulic oil volume l 0,5 0,5 0,5

Type of hydraulic oil MR 520

Storage temperature range °C -15 – +40 -15 – +40 -15 – +40

Operating temperature range °C -15 – +40 -15 – +40 -15 – +40

Sound pressure level dB(A) 94 94 94


At location of operation LpA

Standards EN 500-4

Sound power level Lwa dB(A)


measured 106 106 106
guaranteed 108 108 108

Standards EN 500-4

Vibration total value ahv m/s2 < 2.5 < 2.5 < 2.5

Standards EN 500-4

Uncertainty of measurement of m/s2 0.5 0.5 0.5


the vibration total value ahv
*
Depending on the soil properties.
**
Corresponds to the net installed power according to directive 2000/14/EC.

100_0202_td_0015.fm 47
15 Technical data

Designation Unit DPU4545 DPU4545 DPU4545 Hechzf


Hec Hech

Item number 5100016953 5100015429 5100022112


(Loxam) 5100051522

Engine number 5100043175

Centrifugal force kN 45.00 45.00 45.00

Oscillations Hz 69 69 69

1/min 4,140 4,140 4,140

Compaction performance* m2/h 910 910 910

Travel speed m/min 25.0 25.0 25.0

Gradeability % 57.7 57.7 57.7

Length (center pole in working mm 1,661 1,661 1,661


position)

Width mm 604 604 604

Height mm 1,308 1,308 1,308

Operating weight kg 434 434 437

Ground clearance mm 790 – 914 790 – 914 914

Rated power ** kW 6.4 6.4 6.4

Nominal speed 1/min 2,850 2,850 2,850

Exciter oil volume l 0.75 0.75 0.75

Exciter oil type 75W-90 API GL-4

Hydraulic oil volume l 0,5 0,5 0,5

Type of hydraulic oil MR 520

Storage temperature range °C -15 – +40 -15 – +40 -15 – +40

Operating temperature range °C -15 – +40 -15 – +40 -15 – +40

Sound pressure level dB(A) 94 94 94


At location of operation LpA

Standards EN 500-4

Sound power level Lwa dB(A)


measured 106 106 106
guaranteed 108 108 108

Standards EN 500-4

Vibration total value ahv m/s2 < 2.5 < 2.5 < 2.5

Standards EN 500-4
2
Uncertainty of measurement of the m/s 0.5 0.5 0.5
vibration total value ahv
* Depending on the soil properties.
**
Corresponds to the net installed power according to directive 2000/14/EC.

48 100_0202_td_0015.fm
15 Technical data

15.2 Combustion engine

Designation Unit

Manufacturer Hatz

Engine number 5100043174 5100043175

Type of engine 1D42S-192A 1D42S-191A

Combustion method Four-cycle Four-cycle

Cooling Air cooling Air cooling

Cylinders 1 1

Displacement cm³ 445 445

Max. slanting position ° 30 30

Fuel type Diesel EN 590

Fuel consumption l/h 1.6 1.6

Tank capacity l 5.0 5.0

Oil specification SAE 10W40 SAE 10W40

Max. oil filling l 1.1 1.1

Max. performance kW 7.0 7.0

Drill speed 1/min 3,600 3,600

Standards ISO 3046-1

Exhaust emissions stage EU Stage V

CO2 Emission* g/kWh 993,78

Exhaust aftertreatment - -
system

Air cleaner Dry-type air cleaner Dry-type air cleaner

Starter type Manual crank start Electric starter

Battery voltage V – Special Wacker Neuson starter


battery for vibratory plates, -12 V,
Battery capacity (nominal Ah – 45 Ah
value)

* Determined value of CO2 emission during engine certification without consideration of the application on the
machine.

100_0202_td_0015.fm 49
16 Technical data

16 Technical data
16.1 DPU5545
Designation Unit DPU5545H DPU5545He DPU5545 DPU5545Heh
Heh US

Item number 5100009656 5100016947 5100009652 5100063122

Engine number 5100043174 5100043175 5100064911

Centrifugal force kN 55.00 55.00 55.00 55.00

Oscillations Hz 69 69 69 69

1/min 4,150 4,150 4,150 4,150

Compaction performance* m2/h 980 980 980 852

Travel speed m/min 27.0 27.0 27.0 23.50

Gradeability % 57.7 57.7 57.7 57.7

Length (center pole in working mm 1,661 1,661 1,661 1,661


position)

Width mm 604 604 604 604

Height mm 1,308 1,308 1,308 1,308

Operating weight kg 416 434 434 419

Ground clearance mm 790 – 914 790 – 914 790 – 914 776 – 900

Rated power ** kW 6.4 6.4 6.4 7.6

Nominal speed 1/min 2,850 2,850 2,850 3,000

Exciter oil volume l 0.75 0.75 0.75 0.75

Exciter oil type 75W-90 API GL-4 SAE 10W-40

Hydraulic oil volume l 0,5 0,5 0,5 0,5

Type of hydraulic oil MR 520

Storage temperature range °C -15 – +40 -15 – +40 -15 – +40 -15 – +40

Operating temperature range °C -15 – +40 -15 – +40 -15 – +40 -15 – +40

Sound pressure level dB(A)


At location of operation LpA 94 94 94 97

Standards EN 500-4

Sound power level Lwa dB(A)


measured 107 107 107 -
guaranteed 108 108 108 -

Standards EN 500-4 EN 500-4

Vibration total value ahv m/s2 < 2.5 < 2.5 < 2.5 < 2.5

Standards EN 500-4

Uncertainty of measurement of m/s2 0.5 0.5 0.5 0,5


the vibration total value ahv
*
Depending on the soil properties.
**
Corresponds to the net installed power according to directive 2000/14/EC.

50 100_0202_td_0016.fm
16 Technical data

Designation Unit DPU5545 DPU5545 DPU5545 DPU5545


Heap Hehap Hec Hech

Item number 5100016949 5100009654 5100016950 5100009655


5100051523 (Loxam)

Engine number 5100043175

Centrifugal force kN 55.00 55.00 55.00 55.00

Oscillations Hz 69 69 69 69

1/min 4,150 4,150 4,150 4,150

Compaction performance* m2/h 1,170 1,170 980 980

Travel speed m/min 26.0 26.0 27.0 27.0

Gradeability % 57.7 57.7 57.7 57.7

Length (center pole in working mm 1,661 1,661 1,661 1,661


position)

Width mm 750 750 604 604

Height mm 1,308 1,308 1,308 1,308

Operating weight kg 449 450 435 435

Ground clearance mm 790 – 914 790 – 914 790 – 914 790 – 914

Rated power ** kW 6.4 6.4 6.4 6.4

Nominal speed 1/min 2,850 2,850 2,850 2,850

Exciter oil volume l 0.75 0.75 0.75 0.75

Exciter oil type 75W-90 API GL-4

Hydraulic oil volume l 0,5 0,5 0,5 0,5

Type of hydraulic oil MR 520

Storage temperature range °C -15 – +40 -15 – +40 -15 – +40 -15 – +40

Operating temperature range °C -15 – +40 -15 – +40 -15 – +40 -15 – +40

Sound pressure level dB(A) 94 94 94 94


At location of operation LpA

Standards EN 500-4

Sound power level Lwa dB(A)


measured 107 107 107 107
guaranteed 108 108 108 108

Standards EN 500-4

Vibration total value ahv m/s2 < 2.5 < 2.5 < 2.5 < 2.5

Standards EN 500-4

Uncertainty of measurement of m/s2 0.5 0.5 0.5 0.5


the vibration total value ahv
* Depending on the soil properties.
**
Corresponds to the net installed power according to directive 2000/14/EC.

100_0202_td_0016.fm 51
16 Technical data

16.2 Combustion engine

Designation Unit

Manufacturer Hatz

Engine number 5100043174 5100043175 5100064911

Type of engine 1D42S-192A 1D42S-191A 1B50e

Combustion method Four-cycle Four-cycle Four-cycle

Cooling Air cooling Air cooling Air cooling

Cylinders 1 1 1

Displacement cm³ 445 445 517

Max. slanting position ° 30 30 25

Fuel type Diesel EN 590

Fuel consumption l/h 1.6 1.6 1.6

Tank capacity l 5.0 5.0 5.0

Oil specification SAE 10W40 SAE 10W40 SAE 10W40

Max. oil filling l 1.1 1.1 1.6

Max. performance kW 7.0 7.0 7.9

Drill speed (max. output) 1/min 3,600 3,600 3,600

Standards ISO 3046-1 ISO 3046 IFN


Exhaust emissions stage EU Stage V US Tier 4

CO2 Emission* g/kWh 993,78 -


Exhaust aftertreatment - - -
system

Air cleaner Dry-type air cleaner Dry-type air cleaner Dry-type air cleaner

Starter type Manual crank start Electric starter Electric starter

Battery voltage V – Special Wacker Special Wacker


Neuson starter Neuson starter
Battery capacity (nominal Ah – battery for vibratory battery for vibratory
value) plates, -12 V, 45 Ah plates, -12 V, 45 Ah

* Determined value of CO2 emission during engine certification without consideration of the application on the
machine.

52 100_0202_td_0016.fm
17 Technical data

17 Technical data
17.1 DPU6555
Designation Unit DPU6555 DPU6555 DPU6555 DPU6555
H Hs He Heap

Item number 5100009651 5100015773 5100016940 5100016943

Engine number 5100043176 5100043177

Centrifugal force kN 65.00 65.00 65.00 65.00

Oscillations Hz 69 69 69 69

1/min 4,150 4,150 4,150 4,150


2
Compaction performance* m /h 1,200 1,200 1,200 1,450

Travel speed m/min 28.0 28.0 28.0 28.0

Gradeability % 46.6 46.6 46.6 46.6

Length (center pole in working mm 1,664 1,664 1,664 1,664


position)

Width mm 710 710 710 860

Height mm 1,308 1,308 1,308 1,308

Operating weight kg 487 481 504 520

Ground clearance mm 861 – 1,005 861 – 1,005 861 – 1,005 861 – 1,005

Rated power ** kW 9.6 9.6 9.6 9.6

Nominal speed 1/min 2,800 2,800 2,800 2,800

Exciter oil volume l 0.75 0.75 0.75 0.75

Exciter oil type 75W-90 API GL-4

Hydraulic oil volume l 0,5 0,5 0,5 0,5

Type of hydraulic oil MR 520

Storage temperature range °C -15 – +40 -15 – +40 -15 – +40 -15 – +40

Operating temperature range °C -15 – +40 -15 – +40 -15 – +40 -15 – +40

Sound pressure level dB(A) 97 97 97 97


At location of operation LpA

Standards EN 500-4

Sound power level Lwa dB(A)


measured 108 108 108 108
guaranteed 109 109 109 109

Standards EN 500-4

Vibration total value ahv m/s2 < 2.5 < 2.5 < 2.5 < 2.5

Standards EN 500-4

Uncertainty of measurement of m/s2 0.5 0.5 0.5 0.5


the vibration total value ahv
*
Depending on the soil properties.
**
Corresponds to the net installed power according to directive 2000/14/EC.

100_0202_td_0017.fm 53
17 Technical data

Designation Unit DPU6555Heh DPU6555 DPU6555 DPU6555


Hehap Hes Hesh

Item number 5100009636 5100009638 5100016941 5100015774

Engine number 5100043177

Centrifugal force kN 65.00 65.00 65.00 65.00

Oscillations Hz 69 69 69 69

1/min 4,150 4,150 4,150 4,150

Compaction performance* m2/h 1,200 1,450 1,200 1,200

Travel speed m/min 28.0 28.0 28.0 28.0

Gradeability % 46.6 46.6 46.6 46.6

Length (center pole in working mm 1,664 1,664 1,664 1,664


position)

Width mm 710 860 710 710

Height mm 1,308 1,308 1,308 1,308

Operating weight kg 504 520 500 500

Ground clearance mm 861 – 1,005 861 – 1,005 861 – 1,005 861 – 1,005

Rated power ** kW 9.6 9.6 9.6 9.6

Nominal speed 1/min 2,800 2,800 2,800 2,800

Exciter oil volume l 0.75 0.75 0.75 0.75

Exciter oil type 75W-90 API GL-4

Hydraulic oil volume l 0,5 0,5 0,5 0,5

Type of hydraulic oil MR 520

Storage temperature range °C -15 – +40 -15 – +40 -15 – +40 -15 – +40

Operating temperature range °C -15 – +40 -15 – +40 -15 – +40 -15 – +40

Sound pressure level dB(A) 97 97 97 97


At location of operation LpA

Standards EN 500-4

Sound power level Lwa dB(A)


measured 108 108 108 108
guaranteed 109 109 109 109

Standards EN 500-4

Vibration total value ahv m/s2 < 2.5 < 2.5 < 2.5 < 2.5

Standards EN 500-4

Uncertainty of measurement of m/s2 0.5 0.5 0.5 0.5


the vibration total value ahv
* Depending on the soil properties.
**
Corresponds to the net installed power according to directive 2000/14/EC.

54 100_0202_td_0017.fm
17 Technical data

Designation Unit DPU6555 DPU6555 DPU6555 DPU6555 DPU6555


Hec Hech Hecs Hecsh Hecsh

Item number 5100016944 5100009639 5100016945 5100015775 5100021400


(Loxam) 5100051524

Engine number 5100043177

Centrifugal force kN 65.00 65.00 65.00 65.00 65.00

Oscillations Hz 69 69 69 69 69

1/min 4,150 4,150 4,150 4,150 4,150

Compaction performance* m2/h 1,200 1,200 1,200 1,200 1,200

Travel speed m/min 28.0 28.0 28.0 28.0 28.0

Gradeability % 46.6 46.6 46.6 46.6 46.6

Length (center pole in working mm 1,664 1,664 1,664 1,664 1,664


position)

Width mm 710 710 710 710 710

Height mm 1,308 1,308 1,308 1,308 1,308

Operating weight kg 505 505 501 501 508

Ground clearance mm 861 – 1,005 861 – 1,005 861 – 1,005 861 – 1,005 1,005

Rated power ** kW 9.6 9.6 9.6 9.6 9.6

Nominal speed 1/min 2,800 2,800 2,800 2,800 2,800

Exciter oil volume l 0.75 0.75 0.75 0.75 0.75

Exciter oil type 75W-90 API GL-4

Hydraulic oil volume l 0,5 0,5 0,5 0,5 0,5

Type of hydraulic oil MR 520

Storage temperature range °C -15 – +40 -15 – +40 -15 – +40 -15 – +40 -15 – +40

Operating temperature range °C -15 – +40 -15 – +40 -15 – +40 -15 – +40 -15 – +40

Sound pressure level dB(A) 97 97 97 97 97


At location of operation LpA

Standards EN 500-4

Sound power level Lwa dB(A)


measured 108 108 108 108 108
guaranteed 109 109 109 109 109

Standards EN 500-4

Vibration total value ahv m/s2 < 2.5 < 2.5 < 2.5 < 2.5 < 2.5

Standards EN 500-4
2
Uncertainty of measurement of m/s 0.5 0.5 0.5 0.5 0.5
the vibration total value ahv
* Depending on the soil properties.
**
Corresponds to the net installed power according to directive 2000/14/EC.

100_0202_td_0017.fm 55
17 Technical data

Designation Unit DPU6555Heh US DPU6555Hech US

Item number 5100058447 5100062487

Engine number 5100058446 5100058446

Centrifugal force kN 65.00 65.00

Oscillations Hz 69 69

1/min 4,150 4,150

Compaction performance* m2/h 1,200 1,200

Travel speed m/min 28.0 28.0

Gradeability % 46.6 46.6

Length (center pole in mm 1,664 1,664


working position)

Width mm 710 710

Height mm 1,308 1,308

Operating weight kg 482 482

Ground clearance mm 861 – 1,005 861 – 1,005

Rated power ** kW 10.5 10.5

Nominal speed 1/min 3,000 3,000

Exciter oil volume l 0.75 0.75

Exciter oil type 75W-90 API GL-4 75W-90 API GL-4

Hydraulic oil volume l 0,5 0,5

Type of hydraulic oil MR 520 MR 520

Storage temperature range °C -15 – +40 -15 – +40

Operating temperature range °C -15 – +40 -15 – +40

Sound pressure level dB(A) 97 97


At location of operation LpA

Standards EN 500-4 EN 500-4

Sound power level Lwa dB(A)


measured 108 108
guaranteed 109 109

Standards EN 500-4 EN 500-4

Vibration total value ahv m/s2 < 2,5 < 2,5

Standards EN 500-4 EN 500-4

Uncertainty of measurement m/s2 0.5 0.5


of the vibration total value ahv
*
Depending on the soil properties.
**
Corresponds to the net installed power according to directive 2000/14/EC.

56 100_0202_td_0017.fm
17 Technical data

17.2 Combustion engine

Designation Unit

Manufacturer Hatz

Engine number 5100043177 5100043176 5100058446

Type of engine 1D81S-358A 1D81S-359A 1D90E-S-150

Combustion method Four-cycle Four-cycle Four-cycle

Cooling Air cooling Air cooling Air cooling

Cylinders 1 1 1

Displacement cm³ 667 667 722

Max. slanting position ° 25 25 25

Fuel type Diesel EN 590

Fuel consumption l/h 1.9 1.9 1,9

Tank capacity l 6.0 6.0 7,0

Oil specification SAE 10W40 SAE 10W40 SAE 10W40

Max. oil filling l 1.9 1.9 1,9

Max. performance kW 10.1 10.1 10,5

Drill speed 1/min 3,600 3,600 3.000

Standards ISO 3046-IFN

Exhaust emissions stage EU Stage V US Tier 4

CO2 Emission* g/kWh 974,76 -


Exhaust aftertreatment - - -
system

Air cleaner Dry-type air cleaner Dry-type air cleaner Dry-type air cleaner

Starter type Electric starter Manual crank start Electric starter

Battery voltage V Special – Special


Wacker Neuson Wacker Neuson
Battery capacity (nominal Ah starter battery for – starter battery for
value) vibratory plates, -12 vibratory plates, -12
V, 45 Ah V, 45 Ah

* Determined value of CO2 emission during engine certification without consideration of the application on the machine.

100_0202_td_0017.fm 57
EU Declaration of Conformity

Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product DPU4045
Product type Vibratory plate
Function of product Soil compaction
Material number 5100063123
Net installed power 4,5 kW
Measured sound power level 106 dB(A)
Guaranteed sound power level 108 dB(A)
Conformity assessment procedure
2000/14/EC, Annex VIII
Notified body
TÜV Rheinland LGA Products GmbH, Tillystr. 2, 90431 Nürnberg (DE) (NB 0197)
Directives and standards
We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
2006/42/EC • 2000/14/EC • 2014/30/EU • EN 500-1:2006 + A1:2009 • EN 500-4:2011
EN ISO 13766-1:2018
Person responsible for technical documents
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)

Reichertshofen (DE), 05.08.2022

Helmut Bauer
Managing Director

Original Declaration of Conformity


DPU4045_CE_en
EU Declaration of Conformity

Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product DPU40, DPU45
Product type Vibratory plate
Function of product Soil compaction
Material number 5100068379, 5100068380
Net installed power 4,5 kW
Measured sound power level 106 dB(A)
Guaranteed sound power level 108 dB(A)
Conformity assessment procedure
2000/14/EC, Annex VIII
Notified body
TÜV Rheinland LGA Products GmbH, Tillystr. 2, 90431 Nürnberg (DE) (NB 0197)
Directives and standards
We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
2006/42/EC • 2000/14/EC • 2014/30/EU • EN 500-1:2006 + A1:2009 • EN 500-4:2011
EN ISO 13766-1:2018
Person responsible for technical documents
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)

Reichertshofen (DE), 05.08.2022

Helmut Bauer
Managing Director

Original Declaration of Conformity


DPU40, DPU45_CE_en
EU Declaration of Conformity

Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product DPU4545
Product type Vibratory plate
Function of product Soil compaction
5100009659, 5100009661, 5100015429, 5100016951,
Material number
5100016953, 5100022112, 5100051522
Net installed power 6,4 kW
Measured sound power level 106 dB(A)
Guaranteed sound power level 108 dB(A)
Conformity assessment procedure
2000/14/EC, Annex VIII
Notified body
TÜV Rheinland LGA Products GmbH, Tillystr. 2, 90431 Nürnberg (DE) (NB 0197)
Directives and standards
We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
2006/42/EC • 2000/14/EC • 2014/30/EU • EN 500-1:2006 + A1:2009 • EN 500-4:2011
EN ISO 13766-1:2018
Person responsible for technical documents
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)

Reichertshofen (DE), 05.08.2022

Helmut Bauer
Managing Director

Original Declaration of Conformity


DPU4545_CE_en
EU Declaration of Conformity

Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product DPU5545
Product type Vibratory plate
Function of product Soil compaction
5100009652, 5100009654, 5100009655, 5100009656,
Material number
5100016947, 5100016949, 5100016950, 5100051523
Net installed power 6,4 kW
Measured sound power level 107 dB(A)
Guaranteed sound power level 108 dB(A)
Conformity assessment procedure
2000/14/EC, Annex VIII
Notified body
TÜV Rheinland LGA Products GmbH, Tillystr. 2, 90431 Nürnberg (DE) (NB 0197)
Directives and standards
We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
2006/42/EC • 2000/14/EC • 2014/30/EU • EN 500-1:2006 + A1:2009 • EN 500-4:2011
EN ISO 13766-1:2018
Person responsible for technical documents
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)

Reichertshofen (DE), 05.08.2022

Helmut Bauer
Managing Director

Original Declaration of Conformity


DPU5545_CE_en
EU Declaration of Conformity

Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product DPU6555
Product type Vibratory plate
Function of product Soil compaction
5100009636, 5100009638, 5100009639, 5100009651,
5100015773, 5100015774, 5100015775, 5100016940,
Material number
5100016941, 5100016943, 5100016944, 5100016945,
5100021400, 5100051524
Net installed power 9,6 kW
Measured sound power level 108 dB(A)
Guaranteed sound power level 109 dB(A)
Conformity assessment procedure
2000/14/EC, Annex VIII
Notified body
TÜV Rheinland LGA Products GmbH, Tillystr. 2, 90431 Nürnberg (DE) (NB 0197)
Directives and standards
We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
2006/42/EC • 2000/14/EC • 2014/30/EU • EN 500-1:2006 + A1:2009 • EN 500-4:2011
EN ISO 13766-1:2018
Person responsible for technical documents
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)

Reichertshofen (DE), 05.08.2022

Helmut Bauer
Managing Director

Original Declaration of Conformity


DPU6555_CE_en
UK Declaration of Conformity

Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product DPU4045
Product type Vibratory plate
Function of product Soil compaction
Material number 5100063123
Net installed power 4,5 kW
Measured sound power level 106 dB(A)
Guaranteed sound power level 108 dB(A)
Conformity assessment procedure
SI 2001 No. 1701, Schedule 11
Approved Body

Until 11/2023: TÜV Rheinland LGA Products GmbH, Tillystr. 2, 90431 Nürnberg (DE) (NB 0197)
Starting 12/2023: TUV Rheinland UK Ltd., Friars Gate, 1011 Stratford Road, Shirley, Solihull,
B90 4BN (GB) (No. 2571)

Directives and standards


We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
SI 2008 No. 1597 • SI 2001 No. 1701 • SI 2016 No. 1091 • EN 500-1:2006 + A1:2009
EN 500-4:2011 • EN ISO 13766-1:2018
Person responsible for technical documents
Andy Williams (Operations Manager), Wacker Neuson Ltd, WN Place, Beacon Way, Stafford
ST18 0DG (GB)

Reichertshofen (DE), 05.08.2022

Helmut Bauer
Managing Director

Original Declaration of Conformity


DPU4045_UKCA_enuk
UK Declaration of Conformity

Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product DPU40, DPU45
Product type Vibratory plate
Function of product Soil compaction
Material number 5100068379, 5100068380
Net installed power 4,5 kW
Measured sound power level 106 dB(A)
Guaranteed sound power level 108 dB(A)
Conformity assessment procedure
SI 2001 No. 1701, Schedule 11
Approved Body

Until 11/2023: TÜV Rheinland LGA Products GmbH, Tillystr. 2, 90431 Nürnberg (DE) (NB 0197)
Starting 12/2023: TUV Rheinland UK Ltd., Friars Gate, 1011 Stratford Road, Shirley, Solihull,
B90 4BN (GB) (No. 2571)

Directives and standards


We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
SI 2008 No. 1597 • SI 2001 No. 1701 • SI 2016 No. 1091 • EN 500-1:2006 + A1:2009
EN 500-4:2011 • EN ISO 13766-1:2018
Person responsible for technical documents
Andy Williams (Operations Manager), Wacker Neuson Ltd, WN Place, Beacon Way, Stafford
ST18 0DG (GB)

Reichertshofen (DE), 05.08.2022

Helmut Bauer
Managing Director

Original Declaration of Conformity


DPU40, DPU45_UKCA_enuk
UK Declaration of Conformity

Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product DPU4545
Product type Vibratory plate
Function of product Soil compaction
5100009659, 5100009661, 5100015429, 5100016951,
Material number
5100016953, 5100022112, 5100051522
Net installed power 6,4 kW
Measured sound power level 106 dB(A)
Guaranteed sound power level 108 dB(A)
Conformity assessment procedure
SI 2001 No. 1701, Schedule 11
Approved Body

Until 11/2023: TÜV Rheinland LGA Products GmbH, Tillystr. 2, 90431 Nürnberg (DE) (NB 0197)
Starting 12/2023: TUV Rheinland UK Ltd., Friars Gate, 1011 Stratford Road, Shirley, Solihull,
B90 4BN (GB) (No. 2571)

Directives and standards


We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
SI 2008 No. 1597 • SI 2001 No. 1701 • SI 2016 No. 1091 • EN 500-1:2006 + A1:2009
EN 500-4:2011 • EN ISO 13766-1:2018
Person responsible for technical documents
Andy Williams (Operations Manager), Wacker Neuson Ltd, WN Place, Beacon Way, Stafford
ST18 0DG (GB)

Reichertshofen (DE), 05.08.2022

Helmut Bauer
Managing Director

Original Declaration of Conformity


DPU4545_UKCA_enuk
UK Declaration of Conformity

Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product DPU5545
Product type Vibratory plate
Function of product Soil compaction
5100009652, 5100009654, 5100009655, 5100009656,
Material number
5100016947, 5100016949, 5100016950, 5100051523
Net installed power 6,4 kW
Measured sound power level 107 dB(A)
Guaranteed sound power level 108 dB(A)
Conformity assessment procedure
SI 2001 No. 1701, Schedule 11
Approved Body

Until 11/2023: TÜV Rheinland LGA Products GmbH, Tillystr. 2, 90431 Nürnberg (DE) (NB 0197)
Starting 12/2023: TUV Rheinland UK Ltd., Friars Gate, 1011 Stratford Road, Shirley, Solihull,
B90 4BN (GB) (No. 2571)

Directives and standards


We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
SI 2008 No. 1597 • SI 2001 No. 1701 • SI 2016 No. 1091 • EN 500-1:2006 + A1:2009
EN 500-4:2011 • EN ISO 13766-1:2018
Person responsible for technical documents
Andy Williams (Operations Manager), Wacker Neuson Ltd, WN Place, Beacon Way, Stafford
ST18 0DG (GB)

Reichertshofen (DE), 05.08.2022

Helmut Bauer
Managing Director

Original Declaration of Conformity


DPU5545_UKCA_enuk
UK Declaration of Conformity

Manufacturer
Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE)
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Product DPU6555
Product type Vibratory plate
Function of product Soil compaction
5100009636, 5100009638, 5100009639, 5100009651,
5100015773, 5100015774, 5100015775, 5100016940,
Material number
5100016941, 5100016943, 5100016944, 5100016945,
5100021400, 5100051524
Net installed power 9,6 kW
Measured sound power level 108 dB(A)
Guaranteed sound power level 109 dB(A)
Conformity assessment procedure
SI 2001 No. 1701, Schedule 11
Approved Body

Until 11/2023: TÜV Rheinland LGA Products GmbH, Tillystr. 2, 90431 Nürnberg (DE) (NB 0197)
Starting 12/2023: TUV Rheinland UK Ltd., Friars Gate, 1011 Stratford Road, Shirley, Solihull,
B90 4BN (GB) (No. 2571)

Directives and standards


We hereby declare that this product complies with the relevant provisions and requirements of the
following directives and standards:
SI 2008 No. 1597 • SI 2001 No. 1701 • SI 2016 No. 1091 • EN 500-1:2006 + A1:2009
EN 500-4:2011 • EN ISO 13766-1:2018
Person responsible for technical documents
Andy Williams (Operations Manager), Wacker Neuson Ltd, WN Place, Beacon Way, Stafford
ST18 0DG (GB)

Reichertshofen (DE), 05.08.2022

Helmut Bauer
Managing Director

Original Declaration of Conformity


DPU6555_UKCA_enuk

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