TECHNICAL SPECIFICATION FOR DCDB EG-EN-FT-104 Rev0
CUSTOMER M/s. IDEAL ELECTRICAL ENTERPRISES
33/11KV, 2x10/13.33 MVA (Regular Type) 01 No. New GIS SS & 1 No.
PROJECT AIS New SS on Turnkey Basis at Ahsan Ahmed Road, S&D-1, Khulna
and Chuadanga (BSCIC), S&D, Chuadanga Project.
WZPDCL Contract No. GD-03 Dt. 19-07-2022
PO NO. IEEL-2816; Dt. 26.03.2023
HBL JOB # TP-2023-04-1235E
HBL SO # 5007324
TYPE OF UNIT 110V NON COMPARTMENTALIZED DCDB
QUANTITY 04 Nos
CHANGE HISTORY
Name of the Reason for
# Date Updated by Version
Document changes
TECHNICAL
1. 14/04/2023 INITIAL 1.0
SPECIFICATION FOR SHARADA
DRAFT
DCDB
TECHNICAL SPECIFICATION FOR DCDB EG-EN-FT-104 Rev0
SL. NO. PARAMETER SPECIFICATION
1. DC Input Voltage 110V
SWITCHGEAR
2. A) Incoming & Bus Coupler 63A, 2P MCCB - 3Nos
B) Outgoing 20A, 2P MCB - 10Nos(Each Section 5Nos)
Meters DC Voltmeter
3. (Digital type 48X96Sq.mm, DC Ammeter
1% Acc.)
Alarms “-Ve” Earth Fault
“+Ve”Earth Fault
4.
DC Under Voltage
DC Over Voltage
*All the alarms will be provided through HBL make electronic display card. Audio
alarm through buzzer, visual indication through LEDs & alarm ack./reset and LED test
provision is through push buttons.
5. Operating Temperature 0⁰C - 50⁰C
PANEL
Dimensions As per GAD
6. Protection grade IP-42
Paint shade RAL-7032
Ventilation Natural air cooling
Internal wiring 1100V grade PVC insulated copper cables are used.
7. Ferrules will be provided at both ends of each control
wire for identification.
Busbar Insulated copper busbars will be used for DCDB main
8.
bus and earthing connection.
HBL Doc. Ref. No. PE-B-1-E-1235D
Rev.. 0 BILL OF MATERIALS -DCDB
Date 14.04.2023 HBL Power Systems Ltd
Power Electronics Division
CUSTOMER: M/s. IDEAL ELECTRICAL ENTERPRISES
PROJECT 33/11KV, 2x10/13.33 MVA (Regular Type) 01 No. New GIS SS & 1 No. AIS New SS on Turnkey Basis at Ahsan Ahmed Road, S&D-1, Khulna and Chuadanga (BSCIC), S&D, Chuadanga Project.
WZPDCL Contract No. GD-03 Dt. 19-07-2022
HBL P.O. NO. IEEL-2816; Dt. 26.03.2023
HBL S.O. NO. 5007324
HBL JOB NO : TP-2023-04-1235E
TYPE OF UNIT: 110V NON COMPARTMENTALIZED
QTY 04 Nos
DESCRIPTION SPECIFICATION MATERIAL NO. DESCRIPTION UOM QTY
110V DCDB 110V DCDB NOS 1
SL NO DEVICE NO. DESCRIPTION SPECIFICATION SAP CODE OBJECT DESCRIPTION UOM QTY
1 CONSOLE AS PER GAD CONSOLE_H2100 W800 D800_RAL7032_75 198 NOS 1
2 Q1, 2Q1 DCDB INCOMER-1&2 MCCB MCCB 63A 1000011031 MCCB_3P_63A_30KA_250VDC_EZC100H3063_SCH NOS 2
3 Q2 TIE BREAKER MCCB MCCB 63A 1000011031 MCCB_3P_63A_30KA_250VDC_EZC100H3063_SCH NOS 1
4 Q3-12 DCDB O/G FEEDERS MCB_2P_20A 1000010552 MCB_2P_20A_500V DC_A9N61532_SCH NOS 10
5 Q13 PANEL LTG, P.S, SPH ON/OFF MCB 6A, 2P, ON/OFF MCB 1000029743 MCB_2P_6A_240VAC_A9N2P06C_SCH NOS 1
6 CF1, 2CF1 CONTROL FUSES 1A GLASS FUSES WITH HOLDERS 1000008221 GLASS FUSE_1A_CLIPON_0.2-4SQ_CF4U/CF4UL NOS 2
7 P1, 2P1 DCDB INPUT VOLTMETER 0-1000VDC 1000047295 VOLT_0-1000VDC_85-265VA/D_S48_31/2_0.5 NOS 2
8 P2, 2P2 DCDB INPUT AMMETER 0-100-1600ADC 1000047296 AMM_0-100-1600ADC_85-265A/D_S48_31/2_0.5 NOS 2
9 SH1,2SH1 SHUNT 100A, 75mV 1000016644 SHUNT_75MV 100A DC_0.5%ACC_RIS NOS 2
10 15A UNIVERSAL TYPE 1000036200 POWER SKT UNIVERSAL TYPE 3PIN 15A_CPL NOS 1
PS1 POWER SOCKET WITH SWITCH
11 GANG SURFACE BOX 1000008037 GANG SURFACE BOX_FOR 15A SOCKET_CPL NOS 1
12 DS1 DOOR SWITCHES 1NC 1000006783 DOOR SWITCH_KIB-22_KAYCEE NOS 1
SL NO DEVICE NO. DESCRIPTION SPECIFICATION SAP CODE OBJECT DESCRIPTION UOM QTY
ILLUMINATING LAMP WITH
13 IL1 240V AC FLOURSCENT LAMP WITH HOLDER 1000041164 LAMP_LAMP 230V AC TUBULAR SHAPE_CROMPTON NOS 1
HOLDER
14 SPH1 SPACEHEATER 80W-100W, 240V AC WITH ENCLOSURE UNIT 1000017351 SPACE HEATER_80W-100W 240VAC_GIRISHEGO NOS 1
15 TSC1 THERMOSTAT 2-85 DEG.C 1000018954 THERMOSTAT_2-85 DEG C_ELCON NOS 1
PB1, PB2 PUSH BUTTONS FOR ACK./RESET /
16 RED ACTUATOR WITH 1NO CONTACT BLOCK 1000013487 PUSH BUTTON_RED_1NO+1NC_MPS-1_EL NOS 4
2PB1, 2PB2 TEST
17 BZ1,2 BUZZER 12V DC 1000001798 BUZZER_12V DC_CEDICOM NOS 2
18 10MM 1000006445 DIODE_LEADED_10MM_RED LED NOS 2
VD1, 2VD1 INCOMER ON RED LED
19 HOLDER 1000009800 LED HOLDERS_10 MM NOS 2
20 3A, 110V, DC, 4C/O WITH 14 PIN BASE 1000032360 RELAY_110V DC_4C/O_RXM4LB2FD_SCHNEIDER NOS 2
RL1,RL2 SUMMARY CONTACT RELAY
21 14PIN RELAY 1000032364 RELAY SOCKET_14 PIN_RXZE2M114M_SCHNEIDER NOS 2
23 A1,2A1 DC-DC CONV CARD 69-00076 (110V) 6000016978 PPCB_DC-DC CONV CARD_69-00076 (110V)_HBL NOS 2
24 A2,2A2 LED DISPLAY CARD 69-00013 6000039855 PPCB_LED DISPLAY CARD_69-00013_HBL NOS 2
25 A3,2A3 MULTI ALARM CARD 69-00122 (110V) 6000017087 PPCB_MA CARD 69-00122 (110V)_HBL NOS 2
TERMINALS
TB1-X/1-2,
26 INPUT TERMINALS BOLT SS M8X60L 1000001529 BOLT(HEX)_SS_M8x60mm NOS 4
2TB1-X/1-2
27 TB2-X/1-2 PNL.LTG/P.S/ TERMINALS CTS 2.5UE 1000018722 TERMINAL_0.5-2.5SQMM_CTS2.5UE_CW NOS 2
28 TB3-X/1-20 DCDB O/P TERMINALS CTS 6U 1000018724 TERMINAL_1.5-6SQMM_CTS6U_CW NOS 20
TB4-X/1-2 SUMMARY POT FREE CONTACT
29 CTS2.5UE 1000018722 TERMINAL_0.5-2.5SQMM_CTS2.5UE_CW NOS 4
2TB4-X/1-2 TERMINALS
CABLES
31 INPUT WIRING 16SQ.MM 1000023135 CABLE_FR_16 SQMM_CU MT ST_1C_BLK_LAP M
32 FEEDER WIRING 6 Sq.mm(25A) 1000021449 CABLE_FR_6 SQMM_CU MT ST_1C_BLK_LAPP M
33 CONTROL WIRING 2.5 Sq.mm (BLACK) 1000023210 CABLE_FR_2.5 SQMM_CU MT ST_1C_BLK_LAPP M
SL NO DEVICE NO. DESCRIPTION SPECIFICATION SAP CODE OBJECT DESCRIPTION UOM QTY
34 PCB WIRING 0.5 Sq.mm (GREY) 1000047267 CABLE_PVC FR_0.5_SQ.MM_CU_MT_1C_GRY_LAPP M
35 CONTROL WIRING 2.5 Sq.mm (GREY) 1000002156 CABLE_FR_2.5Sq.mm_CU MT ST_1C_GRY_LAPP M
36 EARTH CABLE 2.5SQ.MM G/Y 1000002133 CABLE_FR_2.5 SQMM_CU MT ST_1C_GR&YE_RR M
37 EARTHING BUSBAR 30 X 6 CU 1000033136 TINNED_COPPER_BUSBAR_30x6MM KG
38 DCDB MAIN BUSBAR 20 X 3 CU 1000033133 TINNED_COPPER_BUSBAR_20x3MM_2MTR_6MICRON KG
NOTE: 1) The ratings/ specification mentioned in BOM are subjected to change to the near higher rating during actual assembly without affecting the function, as rating of the components may vary according to make.
2) All other general items as per HBL -manufacture standards
Approved Vendors list
Sno. Description Make Country of Origin
1 CAPACITOR SARADA/ALCON/HBL APPROVED VENDOR INDIA
2 TRANSFORMER HBL/EMD/HBL -APPROVED VENDOR INDIA
3 CHOKE HBL/EMD/HBL -APPROVED VENDOR INDIA
4 RECTIFIER(SCR & DIODE) SEMIKRON/HIRECT/RIR INDIA
5 RECTIFIER(SCR & DIODE) Heat Sink EIA/HBL-APPROVED VENDOR INDIA
6 CIRCUIT BREAKERS (MCB/MCCB) SCHNEIDER/ABB/L&T INDIA
7 CONTACTOR SCHNEIDER/ABB/L&T/C & S INDIA
8 THERMAL OVER LOAD RELAY SCHNEIDER/ABB/L&T/ C &S INDIA
9 CONTROL SWITCH KAYCEE/L&T(SALZER)/HBL APPROVED VENDOR INDIA
10 POWER SWITCH KAYCEE/L&T(SALZER)/SCHNEIDER/ABB/C & S INDIA
11 SWITCH FUSE UNIT (SFU) C & S / SCHNEIDER / BUSSMAN/EATON INDIA
12 TOGGLE SWITCHES RGK /IEC/REPUTED/HBL APPROVED VENDOR INDIA
13 FUSE'S BUSSAMAN/C&S/L&T/ANY IS or IEC Standard / EATON INDIA
14 TERMINAL WITH GLASS FUSE CONNECTWELL/ELEMEX/WAGO/REPUTED INDIA
15 METER RISHABH/AE/CONGENT/MECO/CONSERVE/ HBL-APPROVED VENDOR INDIA
16 AUX. RELAY BASE L&T(SALZER)/PLA/OMRON /SCHNEIDER/ABB/FINDER INDIA
17 CURRENT XMERS KAPPA/RISHABH/AE/HBL -APPROVED VENDOR INDIA
18 DOOR SWITCH SHREE SURAJ / ELMECO/KAYCEE HBL-APPROVED SUPPLIER INDIA
19 TRANSDUCER RISHABH/AE/HBL -APPROVED VENDOR INDIA
20 POTENTIOMETER BOURNS/HBL -APPROVED VENDOR INDIA
21 PUSH BUTTON L&T(ESBEE)/IEC/TECKNIC/TEKNIC/VAISHNO /ELCON INDIA
22 SHUNTS AE/UBAH/RISHABH/IMP INDIA
23 BUZZER CEDICOM/ION/HBL -APPROVED VENDOR INDIA
24 HOOTER CAPTAIN/HBL -APPROVED SUPPLIER INDIA
25 SPACE HEATER GERISHEGO/HBL -APPROVED VENDOR INDIA
26 THERMOSTATS ELECON/HBL -APPROVED VENDOR INDIA
27 INDICATION'S LAMPS / LED TECKNIC/VAISHNO/ESBEE(L&T)/QUALITY/HBL -APPROVED VENDOR INDIA
28 PCB HBL INDIA
29 POWER TERMINALS STUD TYPE HBL-APPROVED VENDOR INDIA
30 CONTROL TERMINALS CONNECTWELL/ELEMEX/WAGO INDIA
31 WIRE & CABLES LAPP/HAVELLS/RR/POLYCAB INDIA
32 FAN'S REPUTED INDIA
33 BUSBARS HBL-APPROVED VENDOR INDIA
34 TIMER L&T / SELEC/GEC/HBL -APPROVED VENDOR INDIA
35 PF CAPCITOR EPCOS / SCHNEIDER/HBL -APPROVED SUPPLIER INDIA
36 CABLE GLANDS BALIGA/JAINSON/FCG INDIA
37 FLAT RIBBON CABLE & CONNECTORS WURTH INDIA
38 HALL PROBE ELECTROHMS/ LEM/ RISHAB INDIA
NOTE:1) THE RATINGS / SPECIFICATION MENTIONED IN BOM ARE SUBJECTED TO CHANGE TO THE NEAR HIGHER RATING
DURING ACTUAL ASSEMBLY WITHOUT AFFECTING THE FUNCTION, AS RATING OF THE COMPONENTS MAY VARY
ACCORDING TO MAKE.
:2) ALL OTHER GENERAL ITEMS AS PER HBL-MANUFACTURE STANDARDS.
110V DCDB
VD1,2VD1
P1 P2 2P1 2P2
VD1- 2VD1-
VD4 2VD4
PB1,2 2PB1,2
FRONT DOOR OPENING
TYPICAL
FOUNDATION/GLAND PLATE DETAILS
110V DCDB TERMINAL STRIP
TERMINAL STRIP DETAILS FRONT VIEW SIDE VIEW
HBL POWER SYSTEMS LTD.
110V DC
DISTRIBUTION BOARD
DCDB DCDB
INCOMER-1 ON INCOMER-2 ON
(VD1) (2VD1)
DCDB INPUT VOLTAGE DCDB INPUT CURRENT DCDB INPUT VOLTAGE DCDB INPUT CURRENT
FROM CHARGER FROM CHARGER FROM CHARGER FROM CHARGER
(P1) (P2) (2P1) (2P2)
ALARMS ALARMS
"-VE" EARTH FAULT (VD1) "-VE" EARTH FAULT (2VD1)
"+VE" EARTH FAULT (VD2) "+VE" EARTH FAULT (2VD2)
DC UNDER VOLTAGE (VD3) DC UNDER VOLTAGE (2VD3)
DC OVER VOLTAGE (VD4) DC OVER VOLTAGE (2VD4)
ALARM ALARM ALARM ALARM
ACK/RESET LED TEST ACK/RESET LED TEST
(PB1) (PB2) (2PB1) (2PB2)
FRONT DOOR LEGEND ENGRAVING LABEL DETAILS
HBL POWER SYSTEMS LTD.
