Messrs.
Offer: 393300/1 Villa Verucchio, 15/02/2015
With reference to your kind request please find here attached our best offer for the machines of
your interest.
We remain at your disposal for any information you may need. Looking forward to hearing from
you, we remain, Yours faithfully.
Ing. VILMO FRATARCANGELI
Area Manager
SCM GROUP S.p.A.
Offerta: 393300/1
AUTOMATIC BEAM SAW WITH LOADING PLATFORM
GALAXY T3 110A
MAIN FEATURES
WINCUT: WORKING MADE EASY
FLOATING CLAMPS: THE GUARANTEE OF THE END RESULT
LOADING PLATFORM: WHEN STURDINESS AND PRECISION
MAKE THE DIFFERENCE
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TECHNICAL DATA
Galaxy T3 110 A
GENERAL DATA
Blade projection mm 110
Worktable height mm 950
6 (7 for 4500 version)
Standard clamps q.ty
(3 with front aligner)
Total clamps for 32/38/45 versions q.ty 10 / 11 / 12
Max. clamps opening mm 105
Total clamps for vers.32/38/45 with
9 / 10 / 11 (Base)
FLEX 1/S optional device (1 clamp with triple
11 / 12 / 13 (Full)
finger is included)
LOADIGN PLATFORM DIMENSIONS
Version 32 mm 3200x1850 (3200X2440 option)
Version 38 mm 3800x1850 (3800x2440 option)
Version 45 mm 4500x2440
LOADING PLATFORM WITH SUPPORT BEAMS - Standard
Max. height of panels stack mm 600
Max. weight to be supported Mm 6500
Upstroke/downstroke speed m/min 0,75
Min. loading dimensions mm 1500x600
Max. loading dimensions for 32/38/45 3200x1850 – 3800x1850
mm
versions 4500x2440
Min. panel thickness to be loaded mm 10
AXES SPEED
Variable saw carriage speed m/min 150
Variable pusher speed (**) m/min 80
MAIN BLADE
Motor power - 50hz (star-delta start) kW (Hp) 7,5 (10)
Rotating speed – 50 hz rpm 3900
Blade diameter mm 400
Blade shaft diameter mm 80
SCORING SAW BLADE
Motor power – 50 hz kW (Hp) 1,8 (2,5)
Rotating speed – 50 hz rpm 6350
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Scoring saw blade diameter mm 200
Scoring blade shaft diameter mm 80
INSTALLATION
Installed motor power kW 19÷25
Basic machine voltage EU (400 V / 50 Hz)
Compressed air consumption NL/min 300
Requested operating pressure bar 7
Extraction flow rate m3/h 5200
Exhaust speed m/s 28
Exhaust outlet diameter mm 3x120 + 1x150
(**) N.B. For CE-Countries the forward feed speed pusher is limited
to 25m/min
GENERAL FEATURES:
Automatic high performance beam saws with loading platform
controlled by PC/PLC “PREMIUM” control system, designed to cut to
size solid wood panels, chipboards, MDF panels, multilayer panels,
plywood panels and fiber panels.
Base and working table
− base with tubular steel structure with a “closed” ring shape
− worktable in reinforced ribbed steel and coated with anti-scratch
phenolic material
− no. 2 cilindric guides for the saw carriage movement equipped with
sliding wheels in hardened and ground steel
− squaring fence located on the left side
Steel saw blade carriage
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complete with
− 1 motor for the main saw blade and 1 motor for scoring blade
− saw carriage driven by a brushless motor
− vertical and independent saw blade and scoring blade raising on
prismatic guideways and recirculating ball screw
− automatic scoring blade exclusion directly from the control.
− massbalancing to guarantee perfect cutting finish
− stroke against the squaring fence
− saw carriage driven by rack and pinion
− pneumatic selector for the safe and rapid change of the main blade
and scoring blade
Pressure beam
− pressure beam with even pressure on entire cutting length,
equipped with slots to eliminate the interference zone with the
clamps ; pneumatic vertical adjustment with precision racks and
pinions, adjustble pressure by manometer from 1,5 to 6 bar
− double dust conveying system: one on the top applied directly to the
pressure beam to keep the working table clean and one on the
bottom applied to the saw carriage
− automatic side aligner for cross cuts: (60-1200 mm stroke),
Pusher and rear machine part
− power-driven pusher for the entire machine stroke with movement
by a robust torsion bar. Pusher movement on round guide and
shaped steel beams on "H" support , 160 x 160 mm section.
Sliding takes place on 2 precision pinions to guarantee that the
pusher and the cutting line are constantly parallel. Electronic
positioning by means of magnetic band. The pusher is driven by a
brushless motor to allow a variable speed positioning and quick
return. Continuous speed adjustment until 0.
− pressure adjustment for clamps locking by manometer
− rear part with tubular supports with wheels made of antiscratch
material (50 mm diameter)
− no. 3 front alignment devices (which can be excluded) positioned on
the rear machine table (before the cutting axis). The aligners allow
the longitudinal alignment of the panel/stack to be sized.
− No. 1 grid insert row in the rear closures positioned behind the
cutting line
LOADING PLATFORM
− Strong steel structure consisting of four columns fixed to the support
beams and equpped with steel tubular beams for the direct
accomodation of the panel
stack to be cut.
− Lifting by means of fixed screws and rotating balls (located inside the
columns), driven by a single motor by chain and pinion.
− The panel stacks, once loaded on to the platform, are raised to allow
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the pusher to feed only the selected panels.
− The platform is equipped with an “end-stroke” (activated by a
selector on the control panel) which detects the presence of the
pallet/base board and allows the automatic feeding of the panel
stack only (200 mm maximum pallet/base board height)
CNC CONTROL UNIT
Control System with PC and PLC "PREMIUM"
PC Office
− Windows 7 operating system
− 17" LCD colour screen
− Qwerty keyboard
− Intel Celeron processor (2400 Mhz)
− 2 GB RAM
− 250 GB hard disk
− CD-DVD rom
− 1 serial port + 10 USB
− Mobile control panel
− machine interface software: Wincut 12
− possibility of inserting any network card
N.B.
- higher configuration can also be supplied
- the PC guarantee will be provided by the manufacturer
General features of Wincut 12 software
Machine functions
− automatic mode: execution of programs and/or lists of programs
− semiautomatic mode: execution of 4 different measurements which
can be set using the keyboard
− possibility of passing from automatic to semiautomatic mode during
program execution (for several cuts) and returning to automatic
mode (continuing the program from the point at which it was
interrupted)
− Multitasking, allows programming or use of all control functions even
during machining
Programming:
− no. 5 different cutting levels: precutting/X/Y/U/V
− graphic display of cutting diagrams programmed
− maximum number of lines per program: 100
− maximum number of lines per list: 100
− maximum number of programs and lists: until hard disk memory
limit is reached (approx. 80% of hard disk capacity)
− editor for data on labels associated to each program
Run time (during machining)
− display (during machining) of cutting diagram, with indication of
cuts as they are made
− guided help (during machining) for the operator relative to the
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workpieces cut to be handled
− graphic display (during machining) of the current line and list
Planned maintenance
The user can set a list of maintenance interventions with a deadline of
them. The corresponding alarm will show up at the deadline with the
description of the intervention to do (ex. blade change, belt check,…)
Diagnostics:
− self-diagnosis and indication of any errors or possible faults by alarm
messages
− tips on recommended action (with possibility of entering further
observation for each type of alarm)
− debugger input/output
Production report:
− indication of daily production, with all relevant data (machining
start and end times, surface area and volume of material machined)
stored on the hard disk
Imports:
− files in perfect cut format
Language and unit of measurement
− operator interface in: italian, french, english, spanish
− unit of measurement: millimetres - tenths or inches-thousandths
The description of the control system includes functions which are
present only with a suitable panel saw mechanical or electrical set up.
As a result the label data editor in each program is present only with
the relative optional devices, shown in the price list, selected on the
machine
SAFETY REGULATIONS
The CE Norms foresee:
− safety enclosures fixed to the machine on pusher support and
machine working tables closed by means of MDF panels
− electrical board with high safety features, complete with:
* dust-proof cabinet (ip 55 protection) with padlockable main switch
* overload motor protection
* auxiliary low voltage circuit (110 v) for the commands, the
electronic controls
and low voltage signals
* safety microswitch on blade access door
− emergency bar on cutting line
− front safety protection with plastic fingers with compass movement
It is compulsory electrical power supply with neutral phase
If the final client’s voltage is not 400V, an adapter
(transformer/autotransformer) must be used in order to achieve the
conditions set out above.
The transformer/autotransformer for supply networks which are not
TN-S or TNC and/or voltages that differ from the above is an extra
option not included in the supply. In certain machine versions there is
the possibility of direct operation with three phase lines with voltages
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Offerta: 393300/1
other than 400 V (230V 50/60Hz; 380V 50/60Hz; 460V 60Hz ; 600V
60Hz ), in which case, the machine may be operated without the
adapter (transformer/autotransformer).
MACHININGS
Single automatic side alignment device (stroke 1.200 mm) rubber-
coated pushing roller. Sliding on prismatic guide and recirculating
ball-screws.
− Maximum panel width: 1200 mm
− Minimum panel width: 60 mm
HARDWARE
TELESOLVE teleservice via internet
Teleservice system to connect the machine pc with the service centre
via internet.
Software equipment: connecting program which allows:
− operator's interface visualisation
− signals diagnosis
− on-line verification and modification of the status of configurations,
parameters and machine programs
− data back-up and files transfer operations
− upgrade operations for machine logics and operator's interface
N.B. - Internet connection at customer's charge is necessary
− network cable and PC not included
−
CUTTING OPTIMISATION PROGRAMS
Cutty: optimisationsoftware running in the saws PC.
It allows the user to obtain cutting programs starting from the board
and the finished panel without typing any cutting instruction. Cutty
generates optimised cutting layouts that are automatically converted
into cutting programs: the user has not to type any cutting
instructions. The cutting program related to the layout made by Cutty
will be automatically saved into the directory of the Wincut program
(the software that controls the cutting process)
The software program manages a little panels store.
Technical data:
− panels store: 2 panels size made by one thickness and one colour
only
− max. number of rows per program : 22
− max. number of panels per row : 300
− cutting levels : rip cut (y), cross cut (x), third cut (z)
− statistic report : % of wasted panels, number of used panels, number
of processed panels
− Graphic editor of the produced data produced
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Offerta: 393300/1
GALAXY T3 110 A
A B C D
3800x1850 3900 6300 6750 5101
DRAWING OF CLAMPS POSITIONING
GALAXY T3 110 A
Machine with cutting length 3800 mm
G0.02.50 GALAXY T3 110 A (38) PLUS - HIGH PERFORMANCE BEAM N. 1
SAW WITH PLATFORM
3800 x 1850 mm loading platform dimensions
EUROPEAN SAFETY REGULATIONS (CE NORMS) N. 1
93.12.01 FREQUENCY 50 HZ N. 1
93.07.31 VOLT 400 EU N. 1
G2.05.01 AIR BLOWER FOR ELECTRIC CABINET N. 1
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“VORTEC” air blower for electrical cabinet cooling
on machine board
G9.03.49 FIXED AIR CUSHION TABLE WITH FENCE 2500X600MM N. 1
Table for material loading and unloading coated
with phenolic material and with left fence
perpendicular to the cutting axis. Provided with an
independent motor and holes with spheres, it
ensures the presence of an air cushion between the
table and the easy handling of the panel book.
G9.03.52 MOBILE AIR CUSHION TABLE 2500X600 MM N. 2
Table for material loading and unloading coated
with phenolic material and with left fence
perpendicular to the cutting axis. Provided with an
independent motor and holes with spheres, it
ensures the presence of an air cushion between the
table and the easy handling of the panel book.
G0.02.33 DOUBLE AUTOMATIC SIDE ALIGNMENT DEVICE (POWERED N. 1
STROKE 2.200 MM)
Driven by a brushless motor with movement on rack
and pinion. . The side aligner device during the
cross cutting will make a pre-positioning next to the
strip to be aligned.
Stroke: 60 – 2.200 mm
Advantages
* working cycles reduction
* maximum precision
* alignment of high thickness stacks
* management of the alignment pressures
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G2.01.85 START/STOP CYCLE PEDAL N. 1
to allow to start/stop the cycle with large panel on
the front table
G0.01.69 OPTIMISED BLADE/PRESSURE BEAM STROKE WITH N. 1
SELFLEARNING + ROD LOCK (NOT WITH "HI-TRONIC")
This device allows the optimising of the blade and
the pressure beam stroke according to the book
height, in order to obtain a better cut and a lower
execution time. The presence of the panel is
reported during the pressure beam down stroke,
allowing the pre-positioning of the saw carriage.
A mechanical device locks the position of the blade
according to the height of the book to be cut
(suitable for hard and /or plastic materials).
G2.00.45 20 HP (15 KW) - 50HZ MAIN BLADE MOTOR WITH STAR- N. 1
DELTA START
G2.00.82 ADDITIONAL CLAMP WITH SINGLE FINGER N. 3
G9.00.63 OFFICE COMPACT LABEL PRINTER N. 1
Label printer linked to the PC of the panel saw.
A label is printed for each workpiece produced or for
each group (select using the label editor of the
WinCut software)
The label may indicate information on panels either
in written text, bar codes or images. This data may
be entered by the operator or imported by Ottimo
(optimisation software on demand).
Technical data:
− printing resolution 8 dots/mm
− print speed programmable up to 102 mm/s
− max width of printing up to 108 mm
− automatic label detaching
Label editor included with label printer supply.
Enables printing of labels with bar code directly on
board the machine.
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The new data can be entered by the operator or
imported by Ottimo or Easy Cut. The information
can be printed either in written text or bar code.
Furthermore it is possible to add pictures or lines.
G2.00.53 AUTOMATIC THIN MATERIAL LOADING DEVICE WITH N. 1
SUPPORT BEAMS
This device enables the automatic loading of thin
panels with thicknesses ranging between 3 and 10
mm guaranteeing functioning continuity and
reliability during automatic loading from the beam
saw lifting table (with SUPPORT BEAMS)
The selected panel stack is pushed at a single
central pushing point, in the opposite direction to
that of the feed (i.e. towards the pusher with
clamps).
This operation is carried out by an arm, located at
the centre of the sliding table with rollers.
The machine is equipped with a rear "book holder",
with manual adjustment, to prevent the
displacement of panels underneath the selected
book.
In order to ensure the correct functioning, the
loading of thin materials must be in the cantre of
the lifting table. This prevents the problems linked
to the deformation/warping typical of a pack of thin
panels which makes it difficult for two or more
grippers to grip the same number of panels.
The number of panels loaded on the machine table
is calculated by a photocell system. The tolerance of
the panels picked up, compared with those set, is
approx. +/- 2 panels with a thickness of 3 mm per
cycle, depending on the type of material to be
loaded.
The maximum tolerance recommended by Gabbiani
for the correct loading of the panel is +/- 30 mm,
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thus limiting the machine load capacity to: 50 mm
GALAXY 110, 70 mm GALAXY 130.
The maximum number of sheets loaded might not
be precise. The limits in fact are strictly related to
the rate of surface friction force of the material to
size. The friction amongst the thin panels can in
fact, with excessive loads, create difficulties to the
book alignment.
The minimum stack thickness that can be loaded is
15 mm.
The device is also equipped with an additional
clamp with front aligner except the 5600 version
that is already equipped with 4 aligners on the base
structure. In order to load/unload the stack of
panels it is compulsory to use the base board panel
(minimum thickness 25 mm).
Distance between the machine working table leg
and panel stack must be lower than 60 mm and the
panel book loaded above the lifting table has to be
aligned in order to obtain a correct functioning.
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Thin loading paneles minimum and maximum limits are listed below
G0.01.77 REAR LOADING 3800X2440 WITH SUPPORT BEAMS N. 1
G0.02.58 WINCUT UTILITY N. 1
Labels printing software
Software operating on machine board to create
labels by means of graphic editor.
Possibility to insert "company logos" (white and
black bitmap format), descriptive fields and bar
codes for the panel identification and the following
machining
3D Simulator
Software integrated in the machine program with
3D cutting cycle visualization. During the machine
cutting cycle, the operations already cut and the
operations still outstanding are presented
graphically on the PC Monitor, indicating the actual
dimensions of panels and exact positions of moving
parts
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N.B. This function is not activated when operating
with FlexCut unit
Graphic Editor
Software integrated in the machine program with
guided help for the operator when creating cutting
diagrams
Panels Editor
Software integrated in the machine program for the
manual filling of the cutting scheme. Workpiece
introduction from data base and external files.
Setting of trim cuts to be carried out on the panel
08.32.08 WOOD BLOCKS N. 1
10.99.91 MACHINE LANGUAGE: ENGLISH N. 1
G6.00.01 P.C. LANGUAGE ENGLISH N. 1
Total price EUR 112.410,00
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SALES CONDITIONS:
Delivery terms: approx. 90 - 120 days from receipt of official order by advance
payment (or L/C)
Payment: 20% advance payment with order
80% on advice goods ready for delivery
or
100% irrevocable Letter of Credit confirmed by main Italian bank and
payable at sight at Italian bank counters
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