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Rapid prototyping of biomaterials

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Woodhead Publishing Series in Biomaterials: Number 70

Rapid prototyping of
biomaterials
Principles and applications

Edited by
Roger Narayan

Oxford Cambridge Philadelphia New Delhi

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 Contents

Contributor contact details ix

Woodhead Publishing Series in Biomaterials xiii
Introduction xix

1 Introduction to rapid prototyping of biomaterials 1

C. K. Chua, K. F. Leong and J. An, Nanyang Technological
University, Singapore
1.1 Introduction 1
1.2 Definition of rapid prototyping (RP) systems 2
1.3 Basic process 3
1.4 Conventional RP systems and classification 5
1.5 RP of biomaterials 8
1.6 Conclusion and future trends 9
1.7 Sources of further information and advice 11
1.8 References 12

2 Freeform fabrication of nanobiomaterials using

3D printing 16
M. Vaezi and S. Yang, University of Southampton, UK
2.1 Introduction 16
2.2 Laser-based solid freeform fabrication (SFF) techniques 18
2.3 Droplet-based SFF techniques 25
2.4 Nozzle-based SFF techniques 30
2.5 Extrusion freeforming of biomaterials scaffold 35
2.6 Dry powder printing 57
2.7 Conclusion 62
2.8 References 63

© Woodhead Publishing Limited, 2014

vi Contents

3 Rapid prototyping techniques for the fabrication of

biosensors 75
K. Pataky and J. Brugger, Ecole Polytechnique Fédérale
de Lausanne, Switzerland
3.1 Introduction 75
3.2 Rapid prototyping (RP) of microfluidic systems 77
3.3 Functionalization 82
3.4 Biomaterials compatibility 89
3.5 Conclusion and future trends 90
3.6 Sources of further information and advice 91
3.7 References 91

4 Rapid prototyping technologies for tissue

regeneration 97
V. Tran and X. Wen, Virginia Commonwealth
University, USA
4.1 Introduction 97
4.2 Rapid prototyping (RP) technologies in tissue
regeneration 100
4.3 Laser-assisted techniques 108
4.4 Extrusion-based techniques 119
4.5 Inkjet printing (IP) 129
4.6 Conclusion 137
4.7 References 144

5 Rapid prototyping of complex tissues with laser

assisted bioprinting (LAB) 156
B. Guillotin, S. Catros, V. Keriquel, A. Souquet, A. Fontaine,
M. Remy, J.-C. Fricain and F. Guillemot, INSERM U1026,
France and Université Bordeaux Segalen, France
5.1 Introduction 156
5.2 Rationale for using laser assisted bioprinting (LAB)
in tissue engineering 158
5.3 Terms of reference for LAB 160
5.4 LAB parameters for cell printing 164
5.5 High resolution and high throughput needs and limits 165
5.6 Applications of LAB 169
5.7 Conclusion 171
5.8 Acknowledgements 172
5.9 References 172

© Woodhead Publishing Limited, 2014

 Contents vii

6 Scaffolding hydrogels for rapid prototyping based

tissue engineering 176
R. A. Shirwaiker, M. F. Purser and R. A. Wysk,
North Carolina State University, USA
6.1 Introduction 176
6.2 Biomaterials in tissue engineering 178
6.3 Review of commonly used hydrogel-forming scaffolding
biomaterials 182
6.4 Applications of scaffolding hydrogels 191
6.5 Conclusion 194
6.6 References 195

7 Bioprinting for constructing microvascular systems

for organs 201
T. Xu, J. I. Rodriguez-Devora, D. Reyna-Soriano and
B. Mohammod, University of Texas at El Paso, USA, L. Zhu
and K. Wang, Sun Yat-sen University, China and Y. Yuan,
Medprin Regenerative Technologies, China
7.1 Introduction 201
7.2 Biomimetic model for microvasculature printing 202
7.3 The bio-blueprint for microvasculature printing 203
7.4 Microvasculature printing strategies 208
7.5 Microvasculature post-printing stage 215
7.6 Future trends 217
7.7 Acknowledgements 218
7.8 References 218

8 Feasibility of 3D scaffolds for organs 221

T. Burg and K. Burg, Clemson University, USA
8.1 Introduction 221
8.2 Overview of organ fabrication 222
8.3 The right place: physical properties of the scaffold 225
8.4 The right time: temporal expectations on the scaffold 227
8.5 The right biomaterials: scaffold fabrication effects
on non-scaffold components 228
8.6 The right characteristics: material types 230
8.7 The right process: biofabrication 232
8.8 Conclusion 233
8.9 Sources of further information and advice 234
8.10 References 234

© Woodhead Publishing Limited, 2014

viii Contents

9 3-D organ printing technologies for tissue

engineering applications 236
H.-W. Kang, C. Kengla, S. J. Lee, J. J. Yoo and A. Atala,
Wake Forest School of Medicine, USA
9.1 Introduction 236
9.2 Three-dimensional printing methods for organ printing 238
9.3 From medical imaging to organ printing 242
9.4 Applications in tissue engineering and regenerative
medicine 243
9.5 Future trends 249
9.6 Conclusion 250
9.7 References 251

10 Rapid prototyping technology for bone regeneration 254

J. Kundu, F. Pati, J.-H. Shim and D.-W. Cho, Pohang
University of Science and Technology, Korea
10.1 Introduction 254
10.2 Bone: properties, structure, and modeling 255
10.3 Engineering of bone tissue 259
10.4 Conventional scaffolds for bone regeneration 264
10.5 Cell printing technology for bone regeneration 271
10.6 Future trends 275
10.7 Conclusion 277
10.8 Acknowledgement 277
10.9 References 277

11 Additive manufacturing of a prosthetic limb 285

S. Summit, Bespoke Products/3D Systems, USA
11.1 Introduction 285
11.2 The aim in designing a prosthetic limb 287
11.3 A biomimetic approach to design 290
11.4 Integrating functionality 291
11.5 A ‘greener’ approach to design 292
11.6 Tactile dividends of additively manufactured parts 293
11.7 Vast design flexibility 294
11.8 Conclusion 295

Index 297

© Woodhead Publishing Limited, 2014

 Contributor contact details

(* = main contact) E-mail: [email protected];

[email protected]
Editor
Chapter 3
Roger Narayan
UNC/NCSU Kristopher Pataky* and
Joint Department of Biomedical J. Brugger
Engineering Ecole Polytechnique Federal de
Box 7115 Lausanne (EPFL) STI IMT
Raleigh, NC 27695–7115, USA LMIS1
Station 17
E-mail: [email protected];
1015 LAUSANNE, Switzerland
[email protected]
E-mail: [email protected]
Chapter 1
Chapter 4
Chee Kai Chua*, Kah Fai Leong
and Jia An Van Tran and Xuejun Wen*
School of Mechanical & Aerospace Institute for Engineering and
Engineering Medicine
Nanyang Technological University Department of Chemical and Life
N3–2a-02, 50 Nanyang Avenue, Science Engineering
Singapore 639798 Virginia Commonwealth University
601 West Main Street
E-mail: [email protected];
Richmond, Virginia 23284–3028,
[email protected]; anjia@ntu.
USA
edu.sg
E-mail: [email protected]
Chapter 2
Chapter 5
Mohammad Vaezi and Shoufeng
Yang* Bertrand Guillotin, Sylvain Catros,
Faculty of Engineering & the Virginie Keriquel, Agnès
Environment Souquet, Aurélien Fontaine,
University of Southampton Murielle Remy, Jean-Christophe
Southampton, SO17 1BJ, UK Fricain and Fabien Guillemot*
ix

© Woodhead Publishing Limited, 2014

x Contributor contact details

INSERM U1026 Kun Wang

Bordeaux, F-33076, France Department of Orthopedic
Surgery
and
Third Affiliated Hospital
Université Bordeaux Segalen Sun Yat-sen University
Bordeaux, F-33076, France Guangzhou
Guangdong Province 510630, China
E-mail: [email protected]
Yuyu Yuan
Chapter 6 Medprin Regenerative
Rohan A. Shirwaiker*, Molly F. Technologies Co. Ltd
Purser and Richard A. Wysk Guangzhou
Edward P. Fitts Department of Guangdong Province 510663, China
Industrial & Systems Engineering
North Carolina State University Chapter 8
400 Daniels Hall Timothy Burg*
Raleigh Department of Electrical and
North Carolina 27695–7906, USA Computer Engineering
E-mail: [email protected] and

Chapter 7 Institute for Biological Interfaces of

Engineering
Tao Xu*, Jorge I. Rodriguez- Clemson University, USA
Devora, Daniel Reyna-Soriano,
and Bhuyan Mohammod E-mail: [email protected]
Department of Mechanical Karen Burg
Engineering and Biomedical Department of Bioengineering
Engineering Program
and
Engineering Bldg. A226
University of Texas at El Paso Institute for Biological Interfaces of
TX 79968, USA Engineering
Clemson University, USA
E-mail: [email protected]; dreyna2@
miners.utep.edu; jirodriguez6@
miners.utep.edu
Chapter 9
Hyun-Wook Kang, Carlos Kengla,
Lei Zhu
Sang Jin Lee, James J. Yoo and
Department of Plastic Surgery
Anthony Atala*
Third Affiliated Hospital
Wake Forest Institute for
Sun Yat-sen University
Regenerative Medicine
Guangzhou
Wake Forest School of Medicine
Guangdong Province 510630, China

© Woodhead Publishing Limited, 2014

 Contributor contact details xi

Medical Center Boulevard San 31, Hyoja- dong, Nam-gu,

Winston-Salem Pohang
NC 27157, USA Kyungbuk 790–749, Korea
E-mail: [email protected]; E-mail: [email protected]
[email protected]
Chapter 11
Chapter 10 Scott Summit
Joydip Kundu, Falguni Pati, Jin- Bespoke Products/3D Systems
Hyung Shim and Dong-Woo 431 Tehama Street
Cho* San Francisco
Department of Mechanical CA 94103, USA
Engineering
E-mail: scott.summit@3dsystems.
and com
Division of Integrative Biosciences
and Biotechnology
Pohang University of Science and
Technology (POSTECH)

© Woodhead Publishing Limited, 2014

 Woodhead Publishing Series in Biomaterials

1 Sterilisation of tissues using ionising radiations

Edited by J. F. Kennedy, G. O. Phillips and P. A. Williams
2 Surfaces and interfaces for biomaterials
Edited by P. Vadgama
3 Molecular interfacial phenomena of polymers and biopolymers
Edited by C. Chen
4 Biomaterials, artificial organs and tissue engineering
Edited by L. Hench and J. Jones
5 Medical modelling
R. Bibb
6 Artificial cells, cell engineering and therapy
Edited by S. Prakash
7 Biomedical polymers
Edited by M. Jenkins
8 Tissue engineering using ceramics and polymers
Edited by A. R. Boccaccini and J. Gough
9 Bioceramics and their clinical applications
Edited by T. Kokubo
10 Dental biomaterials
Edited by R. V. Curtis and T. F. Watson
11 Joint replacement technology
Edited by P. A. Revell
12 Natural-based polymers for biomedical applications
Edited by R. L. Reiss et al
13 Degradation rate of bioresorbable materials
Edited by F. J. Buchanan
14 Orthopaedic bone cements
Edited by S. Deb
15 Shape memory alloys for biomedical applications
Edited by T. Yoneyama and S. Miyazaki
16 Cellular response to biomaterials
Edited by L. Di Silvio

xiii

© Woodhead Publishing Limited, 2014

xiv Woodhead Publishing Series in Biomaterials

17 Biomaterials for treating skin loss

Edited by D. P. Orgill and C. Blanco
18 Biomaterials and tissue engineering in urology
Edited by J. Denstedt and A. Atala
19 Materials science for dentistry
B. W. Darvell
20 Bone repair biomaterials
Edited by J. A. Planell, S. M. Best, D. Lacroix and A. Merolli
21 Biomedical composites
Edited by L. Ambrosio
22 Drug–device combination products
Edited by A. Lewis
23 Biomaterials and regenerative medicine in ophthalmology
Edited by T. V. Chirila
24 Regenerative medicine and biomaterials for the repair of connective
tissues
Edited by C. Archer and J. Ralphs
25 Metals for biomedical devices
Edited by M. Ninomi
26 Biointegration of medical implant materials: Science and design
Edited by C. P. Sharma
27 Biomaterials and devices for the circulatory system
Edited by T. Gourlay and R. Black
28 Surface modification of biomaterials: Methods analysis and
applications
Edited by R. Williams
29 Biomaterials for artificial organs
Edited by M. Lysaght and T. Webster
30 Injectable biomaterials: Science and applications
Edited by B. Vernon
31 Biomedical hydrogels: Biochemistry, manufacture and medical
applications
Edited by S. Rimmer
32 Preprosthetic and maxillofacial surgery: Biomaterials, bone grafting
and tissue engineering
Edited by J. Ferri and E. Hunziker
33 Bioactive materials in medicine: Design and applications
Edited by X. Zhao, J. M. Courtney and H. Qian
34 Advanced wound repair therapies
Edited by D. Farrar
35 Electrospinning for tissue regeneration
Edited by L. Bosworth and S. Downes

© Woodhead Publishing Limited, 2014

 Woodhead Publishing Series in Biomaterials xv

36 Bioactive glasses: Materials, properties and applications

Edited by H. O. Ylänen
37 Coatings for biomedical applications
Edited by M. Driver
38 Progenitor and stem cell technologies and therapies
Edited by A. Atala
39 Biomaterials for spinal surgery
Edited by L. Ambrosio and E. Tanner
40 Minimized cardiopulmonary bypass techniques and technologies
Edited by T. Gourlay and S. Gunaydin
41 Wear of orthopaedic implants and artificial joints
Edited by S. Affatato
42 Biomaterials in plastic surgery: Breast implants
Edited by W. Peters, H. Brandon, K. L. Jerina, C. Wolf and V. L. Young
43 MEMS for biomedical applications
Edited by S. Bhansali and A. Vasudev
44 Durability and reliability of medical polymers
Edited by M. Jenkins and A. Stamboulis
45 Biosensors for medical applications
Edited by S. Higson
46 Sterilisation of biomaterials and medical devices
Edited by S. Lerouge and A. Simmons
47 The hip resurfacing handbook: A practical guide to the use and man-
agement of modern hip resurfacings
Edited by K. De Smet, P. Campbell and C. Van Der Straeten
48 Developments in tissue engineered and regenerative medicine
products
J. Basu and J. W. Ludlow
49 Nanomedicine: Technologies and applications
Edited by T. J. Webster
50 Biocompatibility and performance of medical devices
Edited by J-P. Boutrand
51 Medical robotics: Minimally invasive surgery
Edited by P. Gomes
52 Implantable sensor systems for medical applications
Edited by A. Inmann and D. Hodgins
53 Non-metallic biomaterials for tooth repair and replacement
Edited by P. Vallittu
54 Joining and assembly of medical materials and devices
Edited by Y. (Norman) Zhou and M. D. Breyen
55 Diamond-based materials for biomedical applications
Edited by R. Narayan

© Woodhead Publishing Limited, 2014

xvi Woodhead Publishing Series in Biomaterials

56 Nanomaterials in tissue engineering: Fabrication and applications

Edited by A. K. Gaharwar, S. Sant, M. J. Hancock and S. A. Hacking
57 Biomimetic biomaterials: Structure and applications
Edited by A. J. Ruys
58 Standardisation in cell and tissue engineering: Methods and protocols
Edited by V. Salih
59 Inhaler devices: Fundamentals, design and drug delivery
Edited by P. Prokopovich
60 Bio-tribocorrosion in biomaterials and medical implants
Edited by Y. Yan
61 Microfluidic devices for biomedical applications
Edited by X-J. James Li and Y. Zhou
62 Decontamination in hospitals and healthcare
Edited by J. T. Walker
63 Biomedical imaging: Applications and advances
Edited by P. Morris
64 Characterization of biomaterials
Edited by M. Jaffe, W. Hammond, P. Tolias and T. Arinzeh
65 Biomaterials and medical tribology
Edited by J. Paolo Davim
66 Biomaterials for cancer therapeutics: Diagnosis, prevention and
therapy
Edited by K. Park
67 New functional biomaterials for medicine and healthcare
E.P. Ivanova, K.Bazaka and R. J. Crawford
68 Porous silicon for biomedical applications
Edited by H. A. Santos
69 A practical approach to spinal trauma
Edited by H. N. Bajaj and S. Katoch
70 Rapid prototyping of biomaterials: Principles and applications
Edited by R. Narayan
71 Cardiac regeneration and repair Volume 1: Pathology and therapies
Edited by R-K. Li and R. D. Weisel
72 Cardiac regeneration and repair Volume 2: Biomaterials and tissue
engineering
Edited by R-K. Li and R. D. Weisel
73 Semiconducting silicon nanowires for biomedical applications
Edited by J. L. Coffer
74 Silk biomaterials for tissue engineering and regenerative medicine
Edited by S. Kundu
75 Novel biomaterials for bone regeneration: Novel techniques and
applications
Edited by P. Dubruel and S. Van Vlierberghe

© Woodhead Publishing Limited, 2014

 Woodhead Publishing Series in Biomaterials xvii

76 Biomedical foams for tissue engineering applications

Edited by P. Netti
77 Precious metals for biomedical applications
Edited by N. Baltzer and T. Copponnex
78 Bone substitute biomaterials
Edited by K. Mallick
79 Regulatory affairs for biomaterials and medical devices
Edited by S. Amato and R. Ezzell
80 Joint replacement technology Second edition
Edited by P. A. Revell
81 Computational modelling of biomechanics and biotribology in the
musculoskeletal system: Biomaterials and tissues
Edited by Z. Jin
82 Biophotonics for medical applications
Edited by I. Meglinski
83 Modelling degradation of bioresorbable polymeric medical devices
Edited by J. Pan
84 Perspectives in total hip arthroplasty: Advances in biomaterials and
their tribological interactions
S. Affatato
85 Tissue engineering using ceramics and polymers Second edition
Edited by A.R. Boccaccini and P.X. Ma

© Woodhead Publishing Limited, 2014

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