HIMatrix

Safety-Related Controller

AO 8 01 Manual

HIMA Paul Hildebrandt GmbH + Co KG

Industrial Automation

Rev. 2.00 HI 800 197 E

All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise,
this also applies to other manufacturers and their respective products referred to herein.
HIMax®, HIMatrix®, SILworX®, XMR® and FlexSILon® are registered trademarks of HIMA Paul Hildebrandt
GmbH + Co KG.
All of the instructions and technical specifications in this manual have been written with great care and
effective quality assurance measures have been implemented to ensure their validity. For questions, please
contact HIMA directly. HIMA appreciates any suggestion on which information should be included in the
manual.
Equipment subject to change without notice. HIMA also reserves the right to modify the written material
without prior notice.
For further information, refer to the HIMA DVD and our website at http://www.hima.de and
http://www.hima.com.

© Copyright 2013, HIMA Paul Hildebrandt GmbH + Co KG

All rights reserved

Contact
HIMA contact details:
HIMA Paul Hildebrandt GmbH + Co KG
P.O. Box 1261
68777 Brühl, Germany
Phone: +49 6202 709-0
Fax: +49 6202 709-107
E-mail: [email protected]

Revision Revisions Type of change

index
technical editorial
1.00 Added: Configuration with SILworX X X

2.00 Added: SIL 4 certified according to EN 50126, EN 50128 and X X

EN 50129, Chapter 4.1.3

HI 800 197 E Rev. 2.00 (1334)

AO 8 01 Table of Contents

Table of Contents
1 Introduction 5
1.1 Structure and Use of this Manual 5
1.2 Target Audience 6
1.3 Formatting Conventions 7
1.3.1 Safety Notes 7
1.3.2 Operating Tips 8

2 Safety 9
2.1 Intended Use 9
2.1.1 Environmental Requirements 9
2.1.2 ESD Protective Measures 9
2.2 Residual Risk 10
2.3 Safety Precautions 10
2.4 Emergency Information 10
3 Product Description 11
3.1 Safety Function 11
3.1.1 Safety-Related Analog Outputs 11
3.1.1.1 Switch Positions 11
3.1.1.2 Analog Output Values 12
3.1.1.3 Reaction in the Event of a Fault 12
3.1.1.4 Worst Case Reaction Time 12
3.2 Equipment, Scope of Delivery 13
3.3 Type Label 13
3.4 Structure 14
3.4.1 Block Diagram 14
3.4.2 Front View 15
3.4.3 Status Indicators 16
3.5 Product Data 17
4 Start-up 18
4.1 Installation and Mounting 18
4.1.1 Mounting and Removing the Modules 18
4.1.2 Connecting the Analog Outputs 19
4.1.3 Cable Plugs 19
4.1.4 Mounting the AO 8 01 in Zone 2 20
4.2 Configuration 21
4.2.1 Module Slots 21
4.3 Configuration with SILworX 22
4.3.1 Parameters and Error Codes for the Output 22
4.3.2 Analog Outputs 22
4.3.2.1 Tab: Module 22
4.3.2.2 Tab: AO 8: Channels 23

HI 800 197 E Rev. 2.00 Page 3 of 38

Table of Contents AO 8 01

4.4 Configuration with ELOP II Factory 24

4.4.1 Configuring the Outputs 24
4.4.2 Signals and Error Codes for the Output 24
4.4.3 Analog Outputs 25

5 Operation 27
5.1 Handling 27
5.2 Diagnosis 27
6 Maintenance 28
6.1 Faults 28
6.2 Maintenance Measures 28
6.2.1 Loading the Operating System 28
6.2.2 Proof Test 28

7 Decommissioning 29
8 Transport 30
9 Disposal 31
Appendix 33
Glossary 33
Index of Figures 34
Index of Tables 35
Index 36

Page 4 of 38 HI 800 197 E Rev. 2.00

AO 8 01 1 Introduction

1 Introduction
This manual describes the technical characteristics of the module and its use. It provides
information on how to install, start up and configure the module.

1.1 Structure and Use of this Manual

The content of this manual is part of the hardware description of the HIMatrix programmable
electronic system.
This manual is organized in the following main chapters:
 Introduction
 Safety
 Product Description
 Start-up
 Operation
 Maintenance
 Decommissioning
 Transport
 Disposal

The HIMatrix F60 is available for the programming tools SILworX and ELOP II Factory. Which
programming tool can be used, depends on the processor operating system of the HIMatrix
F60, refer to the following table:
Programming tool Processor operating system Communication operating system
SILworX CPU OS V7 and higher COM OS V12 and higher
ELOP II Factory CPU OS up to V6.x COM OS up to V11.x
Table 1: Programming Tools for HIMatrix F60

In the manual, the differences are specified by using:

 Separated chapters
 Tables differentiating among the versions

Projects created with ELOP II Factory cannot be edited with SILworX, and vice versa!
i

The manual usually refers to the plug-in cards of the modular controller F60 as modules.
i Modules is also the term used in SILworX.

HI 800 197 E Rev. 2.00 Page 5 of 38

1 Introduction AO 8 01

Additionally, the following documents must be taken into account:

Name Content Document number
HIMatrix System Manual Hardware description of the HIMatrix HI 800 141 E
Compact Systems compact systems
HIMatrix System Manual Hardware description of the HIMatrix HI 800 191 E
Modular System F60 modular system
HIMatrix Safety Manual Safety functions of the HIMatrix system HI 800 023 E
HIMatrix Safety Manual for Safety functions of the HIMatrix system HI 800 437 E
Railway Applications using the HIMatrix in railway
applications
SILworX Online Help Instructions on how to use SILworX -
ELOP II Factory Instructions on how to use ELOP II -
Online Help Factory, Ethernet IP protocol
SILworX First Steps Introduction to SILworX using the HI 801 103 E
HIMax system as an example
ELOP II Factory First Steps Introduction to ELOP II Factory HI 800 006 E
Table 2: Additional Relevant Documents

The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision
index on the footer can be used to compare the current version of existing manuals with the
Internet edition.

1.2 Target Audience

This document addresses system planners, configuration engineers, programmers of
automation devices and personnel authorized to implement, operate and maintain the modules
and systems. Specialized knowledge of safety-related automation systems is required.

Page 6 of 38 HI 800 197 E Rev. 2.00

AO 8 01 1 Introduction

1.3 Formatting Conventions

To ensure improved readability and comprehensibility, the following fonts are used in this
document:
Bold To highlight important parts.
Names of buttons, menu functions and tabs that can be clicked and used
in the programming tool.
Italics For parameters and system variables
Courier Literal user inputs
RUN Operating state are designated by capitals
Chapter 1.2.3 Cross references are hyperlinks even though they are not particularly
marked. When the cursor hovers over a hyperlink, it changes its shape.
Click the hyperlink to jump to the corresponding position.

Safety notes and operating tips are particularly marked.

1.3.1 Safety Notes

The safety notes are represented as described below.
These notes must absolutely be observed to reduce the risk to a minimum. The content is
structured as follows:
 Signal word: warning, caution, notice
 Type and source of risk
 Consequences arising from non-observance
 Risk prevention

SIGNAL WORD
Type and source of risk!
Consequences arising from non-observance
Risk prevention

The signal words have the following meanings:

 Warning indicates hazardous situation which, if not avoided, could result in death or serious
injury.
 Caution indicates hazardous situation which, if not avoided, could result in minor or modest
injury.
 Notice indicates a hazardous situation which, if not avoided, could result in property damage.

NOTE
Type and source of damage!
Damage prevention

HI 800 197 E Rev. 2.00 Page 7 of 38

1 Introduction AO 8 01

1.3.2 Operating Tips

Additional information is structured as presented in the following example:

The text corresponding to the additional information is located here.

i
Useful tips and tricks appear as follows:

TIP The tip text is located here.

Page 8 of 38 HI 800 197 E Rev. 2.00

AO 8 01 2 Safety

2 Safety
All safety information, notes and instructions specified in this document must be strictly
observed. The product may only be used if all guidelines and safety instructions are adhered to.
This product is operated with SELV or PELV. No imminent risk results from the product itself.
The use in Ex-zone is permitted if additional measures are taken.

2.1 Intended Use

HIMatrix components are designed for assembling safety-related controller systems.
When using the components in the HIMatrix system, comply with the following general
requirements.

2.1.1 Environmental Requirements

Requirement type Range of values 1)
Protection class Protection class III in accordance with IEC/EN 61131-2
Ambient temperature 0...+60 °C
Storage temperature -40...+85 °C
Pollution Pollution degree II in accordance with IEC/EN 61131-2
Altitude < 2000 m
Housing Standard: IP20
Supply voltage 24 VDC
1)
The values specified in the technical data apply and are decisive for devices with extended
environmental requirements.
Table 3: Environmental Requirements

Exposing the HIMatrix system to environmental conditions other than those specified in this
manual can cause the HIMatrix system to malfunction.

2.1.2 ESD Protective Measures

Only personnel with knowledge of ESD protective measures may modify or extend the system
or replace devices.

NOTE
Device damage due to electrostatic discharge!
 When performing the work, make sure that the workspace is free of static, and wear
an ESD wrist strap.
 If not used, ensure that the device is protected from electrostatic discharge, e.g., by
storing it in its packaging.

HI 800 197 E Rev. 2.00 Page 9 of 38

2 Safety AO 8 01

2.2 Residual Risk

No imminent risk results from a HIMatrix system itself.
Residual risk may result from:
 Faults related to engineering
 Faults related to the user program
 Faults related to the wiring

2.3 Safety Precautions

Observe all local safety requirements and use the protective equipment required on site.

2.4 Emergency Information

A HIMatrix system is a part of the safety equipment of a site. If a device or a module fails, the
system enters the safe state.
In case of emergency, no action that may prevent the HIMatrix systems from operating safely is
permitted.

Page 10 of 38 HI 800 197 E Rev. 2.00

AO 8 01 3 Product Description

3 Product Description
The AO 8 01 is a module for the modular F60 HIMatrix system.
The module can be inserted in the F60 subrack's slot 3...8. Slots 1 and 2 are reserved for the
power supply module and central module, respectively.
The safety-related analog AO 8 01 system has 8 outputs with a 12-bit resolution. Each group of
8 safety-related outputs is galvanically separated from the other output pairs and the supply
voltage.
On the module, the outputs can be either configured as current outputs or voltage outputs.
The module has been certified by the TÜV for safety-related applications up to SIL 3
(IEC 61508, IEC 61511 and IEC 62061), Cat. 4 and PL e (EN ISO 13849-1) and SIL 4
(EN 50126, EN 50128 and EN 50129).
Further safety standards, application standards and test standards are specified in the
certificates available on the HIMA website.

3.1 Safety Function

If a module fault occurs, the affected outputs are de-energized.

3.1.1 Safety-Related Analog Outputs

To configure the analog outputs as a voltage or current outputs, each channel of the AO 8 01
module has a DIP switch with 6 functions located on the printed circuit board (PCB), next to the
front plate. The switches are arranged top-down following the the order of channels 1...8.
The switches are set individually prior to starting up the module and in accordance with the
following table:

3.1.1.1 Switch Positions

Switch Output voltage Output current
function 0...10 V 0...+20 mA
1 OFF ON
2 OFF ON
3 OFF ON
4 ON OFF
5 ON OFF
6 ON OFF
Table 4: Switch Positions

HI 800 197 E Rev. 2.00 Page 11 of 38

3 Product Description AO 8 01

3.1.1.2 Analog Output Values

Depending on which device type (…FS1000,…FS2000) has been selected, different values
must be taken into account in the logic for the Value [INT] - > signal variable (SILworX) and for
the AO[0x].Value system signal (ELOP II Factory) to get identical output values.
Value range Output voltage Output current
in the application
Device version FS1000
0 0.0 V 0.0 mA
+1000 +10.0 V +20.0 mA
-1000 -10.0 V 0.0 mA
Device version FS2000
0 0.0 V 0.0 mA
+2000 +10.0 V +20.0 mA
-2000 -10.0 V 0.0 mA
Table 5: Output Values of the Analog Outputs

Every two analog outputs are galvanically connected to one another (output 1 and 2, output 3
and 4, output 5 and 6, output 7 and 8).
The analog outputs are designed to retain the metrological accuracy for 10 years. A proof test
must be performed every 10 years.

3.1.1.3 Reaction in the Event of a Fault

If the module detects a discrepancy between the read back value of the output signal and the
configured value, the defective output is switched off via the safety switches.
The module activates the ERR LED.
The error code allows the user to configure additional fault reactions in the user program.

3.1.1.4 Worst Case Reaction Time

The worst case reaction time WDTAO is 12 ms.
To determine the worst case reaction time of the analog outputs, add the double watchdog time
of the AO CPU (2 * WDT AO-µC) to the double watchdog time (2 * WDT CPU), see safety manual
(HI 800 023 E).

Page 12 of 38 HI 800 197 E Rev. 2.00

AO 8 01 3 Product Description

3.2 Equipment, Scope of Delivery

The following table specifies the available component:
Designation Description
AO 8 01 Module with 8 analog outputs
Table 6: Available Component

3.3 Type Label

The type plate contains the following details:
 Product name
 Bar code (1D or 2D code)
 Part no.
 Production year
 Hardware revision index (HW Rev.)
 Firmware revision index (FW Rev.)
 Operating voltage
 Mark of conformity

Figure 1: Sample Type Label

HI 800 197 E Rev. 2.00 Page 13 of 38

3 Product Description AO 8 01

3.4 Structure
This chapter describes the layout and function of the module.

3.4.1 Block Diagram

I/O Bus Voltage/Current Switch

A/D Microcontroller 8 Output Channels
A/D Microcontroller

Figure 2: Block Diagram

Page 14 of 38 HI 800 197 E Rev. 2.00

AO 8 01 3 Product Description

3.4.2 Front View

AO 8
01

Figure 3: Front View

HI 800 197 E Rev. 2.00 Page 15 of 38

3 Product Description AO 8 01

3.4.3 Status Indicators

LED Color Status Description
RUN Green On Operating voltage present
Off No operating voltage
ERR Red On Module faulty or external faults
Reaction as dictated by the diagnosis
Off No module faults and / or no channel faults
Table 7: Status Indicators

Page 16 of 38 HI 800 197 E Rev. 2.00

AO 8 01 3 Product Description

3.5 Product Data

General
Operating voltage 24 VDC, -15...+20 %, rPP  15 %,
from a power supply unit with safe insulation,
in accordance with IEC 61131-2
Operating data 3.3 V / 130 mA
5 V / 280 mA
24 V / 630 mA
Ambient temperature 0...+60 °C
Storage temperature -40...+85 °C
Space requirement 6 RU, 4 HP
Weight 280 g
Table 8: Product Data

Analog outputs
Number of outputs 8 analog outputs (each two outputs are galvanically separated
from the other pairs and from the supply voltage).
Nominal range 0...10 V or
0...+20 mA
Operating range 0...10.25 V or
0...+21 mA
Output resistor  600 Ω (current operation)
> 1 kΩ (voltage operation)
Digital resolution 12-bit
Measurement accuracy at 0.3 % of final value
25 °C, max.
Metrological accuracy on full 1 % of final value
temperature, max.
Temperature coefficient, max. 0.02 %/K of final value
Safety-related accuracy, max. 1 % of final value
Table 9: Specifications for the Analog Outputs

HI 800 197 E Rev. 2.00 Page 17 of 38

4 Start-up AO 8 01

4 Start-up
To start up the module, it must be mounted, connected and configured in the programming tool.

4.1 Installation and Mounting

The module is mounted in the subrack of the modular HIMatrix F60 system.
When laying cables (long cables, in particular), take appropriate measures to avoid interference,
e.g., by separating the signal lines from the power lines.
When dimensioning the cables, ensure that their electrical properties have no negative impact
on the measuring circuit.

4.1.1 Mounting and Removing the Modules

To mount and remove the modules, the connection cable clamp terminals must be unplugged.
Additionally, personnel must be protected from electrostatic discharge. For details, refer to
Chapter 2.1.2.
Mounting the Modules
To mount a module into the subrack
1. Insert the module as far as it can go – without jamming it – into the two guiding rails which
are located on the housing's upper and lower part.
2. Apply pressure to the upper and lower extremity of the front plate until the module plugs
snap into the backplane socket.
3. Secure the module with the screws located on upper and lower extremity of the front plate.
The module is mounted.
Removing the Modules
To remove a module from the subrack
1. Remove the plugs from the module front plate.
2. Release the locking screws located on the upper and lower extremity of the front plate.
3. Loosen the module using the handle located on the lower part of the front plate and remove
it from the guiding rails.
The module is removed.

Page 18 of 38 HI 800 197 E Rev. 2.00

AO 8 01 4 Start-up

4.1.2 Connecting the Analog Outputs

The outputs are connected using 9-pole connectors with numbered terminals. The terminal pins
on the front plate of the module have the same numbered sequence to avoid invalid
connections.

Each unused analog output channels configured as current outputs, must be short-circuited to
i the assigned ground.

Use the following terminals to connect the analog outputs:

Terminal Designation Function
01 O1+ Analog output 1
02 O1- Ground output 1
03 O2+ Analog output 2
04 O2- Ground output 2
05 O3+ Analog output 3
06 O3- Ground output 3
07 O4+ Analog output 4
08 O4- Ground output 4
09 Ground / shielding
Terminal Designation Function
10 O5+ Analog output 5
11 O5- Ground output 5
12 O6+ Analog output 6
13 O6- Ground output 6
14 O7+ Analog output 7
15 O7- Ground output 7
16 O8+ Analog output 8
17 O8- Ground output 8
18 Ground / shielding
Table 10: Terminal Assignment for the Analog Outputs

4.1.3 Cable Plugs

Cable plugs attached to the pin headers of the module are used to connect to the field zone.
The cable plugs are included within the scope of delivery of the HIMatrix modules.
Connection to the field zone
Number of cable plugs 2 pieces, nine poles, screw terminals
Wire cross-section 0.2…1.5 mm2 (single-wire)
0.2…1.5 mm2 (finely stranded)
0.2…1.5 mm2 (with wire end ferrule)
Stripping length 6 mm
Screwdriver Slotted 0.4 x 2.5 mm
Tightening torque 0.2…0.25 Nm
Table 11: Cable Plug Properties

HI 800 197 E Rev. 2.00 Page 19 of 38

4 Start-up AO 8 01

4.1.4 Mounting the AO 8 01 in Zone 2

(EC Directive 94/9/EC, ATEX)
The module is suitable for mounting in zone 2. Refer to the corresponding declaration of
conformity available on the HIMA website.
When mounting the device, observe the special conditions specified in the following section.
Specific Conditions X
1. Mount the HIMatrix F60 controller in an enclosure that meets the EN 60079-15 requirements
and achieves a type of protection of at least IP54, in accordance with EN 60529. Provide the
enclosure with the following label:

Work is only permitted in the de-energized state

Exception:
If a potentially explosive atmosphere has been precluded, work can also performed when the
controller is under voltage.
2. The enclosure in use must be able to safely dissipate the generated heat. The maximum
power dissipation of the AO 8 01 module is 21 W.
3. The 24 VDCpower must come from a power supply unit with safe isolation. Use power
supply units of type PELV or SELV only.
4. Applicable standards:
VDE 0170/0171 Part 16, DIN EN 60079-15: 2004-5
VDE 0165 Part 1, DIN EN 60079-14: 1998-08

Pay particular attention to the following sections:

DIN EN 60079-15:
Chapter 5 Design
Chapter 6 Terminals and cabling
Chapter 7 Air and creeping distances
Chapter 14 Connectors
DIN EN 60079-14:
Chapter 5.2.3 Equipment for use in zone 2
Chapter 9.3 Cabling for zones 1 and 2
Chapter 12.2 Equipment for zones 1 and 2

The module is additionally equipped with the label represented below:

Figure 4: Label for Ex Conditions

Page 20 of 38 HI 800 197 E Rev. 2.00

AO 8 01 4 Start-up

4.2 Configuration
The module can be configured using a programming tool, SILworX or ELOP II Factory. Which
programming tool should be used, depends on the revision status of the operating system
(firmware):
 SILworX is required for CPU OS V7 and higher.
 ELOP II Factory is required for CPU OS up to V6.x.

How to switch between operating systems is described in Chapter Loading Operating Systems
i of the system manual for the modular F60 system (HI 800 191 E).

4.2.1 Module Slots

Slots 1 and 2 on the F60 subrack are reserved for the PS 01 power supply module and the
central module, respectively. Any type of I/O modules can be plugged in to slots 3...8.
The module slots in SILworX and ELOP II Factory are numbered as follows:
Module Slot on the rack Slot in SILworX Slot in ELOP II Factory
PS 01 1 - -
CPU/COM 2 0/1 -
I/O 3 2 1
I/O 4 3 2
I/O 5 4 3
I/O 6 5 4
I/O 7 6 5
I/O 8 7 6
Table 12: Module Slots

 The PS 01 power supply module is not configured.

i  CPU and COM are both on the central module. In the programming tools, however, they are
represented as separate items.

HI 800 197 E Rev. 2.00 Page 21 of 38

4 Start-up AO 8 01

4.3 Configuration with SILworX

In the Hardware Editor, the controller is represented with the following modules:
 one processor module (CPU)
 one communication module (COM)
 6 slots available for I/O modules
To insert I/O modules, drag them from the module list onto an available slot.
Double-click the module to open the Detail View with the corresponding tabs. The tabs are used
to assign the global variables configured in the user program to the system parameters of the
corresponding module.

4.3.1 Parameters and Error Codes for the Output

The following tables specify the system parameters that can be read and set for the outputs,
including the corresponding error codes.
In the user program, the error codes can be read using the variables assigned within the logic.
The error codes can also be displayed in SILworX.

4.3.2 Analog Outputs

The following tables present the statuses and parameters for the output module in the same
order as given in the Hardware Editor.
4.3.2.1 Tab: Module
The Module tab contains the following system parameters:
System parameter Data type R/W Description
AO.Error Code WORD R Error codes for the analog output channels
Coding Description
0x0001 Module fault
0x0002 FTT test: Error while checking coefficients
0x0004 No communication to AO module, PES faulty
Module Error Code WORD R Module error code
Coding Description
0x0000 I/O processing, if required with errors, see
other error codes
0x0001 No I/O processing (CPU not in RUN)
0x0002 No I/O processing during the booting test
0x0004 Manufacturer interface operating
0x0010 No I/O processing: invalid configuration
0x0020 No I/O processing: fault rate exceeded
0x0040/ No I/O processing: configured module not
0x0080 plugged in
Module SRS UDINT R Slot number (System.Rack.Slot)
Module Type UINT R Type of module, target value: 0xFB04 [64 260dez]
Table 13: SILworX - System Parameters for Analog Outputs, Module Tab

Page 22 of 38 HI 800 197 E Rev. 2.00

AO 8 01 4 Start-up

4.3.2.2 Tab: AO 8: Channels

System Data R/W Description
parameter type
-> Error code DWORD R Error codes for the analog output channels
[DWORD] Coding Description
0x0000 0001 CPU F60: AO module error
0x0000 0002 CPU F60: Faulty monotonicity counter
0x0000 0004 CPU F60: Faulty secure addressing
0x0000 0008 CPU F60: CRC faulty
0x0000 0010 CPU F60: Faulty WD time in ADyC
0x0000 0020 CPU F60: Impossible to communicate with
ADyC
0x0000 0040 CPU F60: Current operating state of AO
(current / voltage) does not match initial state
0x0000 0080 CPU F60: AO [0x].Value out of the specified
range
0x0001 0000 ADyC: Error while reading back
0x0004 0000 ADyC: Error with analog supply voltage
0x0008 0000 ADyC: Error with test of safety switches
0x0080 0000 ADyC: Two safety switches faulty
0x0200 0000 ADyC: Initialization of ADyC
0x1000 0000 ADyC: Error due to temperature overrun
0x2000 0000 ADyC: Warning due to temperature overrun
0x8000 0000 CPU F60: Redundant ADyC channel
indicates error
Value [INT] -> INT W Output value of AO channels (device version: FS1000):
Current characteristic curve: 0…+1000 (0…+20 mA)
Current characteristic curve: -1000…0 (0 mA)

Before being normalized, the values are checked for plausibility

and limited to the valid range.
Current characteristic curve:
 Values < 0: are limited to 0
 Values > 1000: are limited to 1000
Voltage characteristic curve:
 Values < -1000: are limited to -1000
 Values > 1000: are limited to 1000
Output value of AO channels (device version: FS2000):
Voltage characteristic curve: -2000...+2000 (-10...+10 V)
Current characteristic curve: 0...+2000 (0...+20 mA)
Current characteristic curve: -2000...0 (0 mA)

Before being normalized, the values are checked for plausibility

and limited to the valid range.
Current characteristic curve:
 Values < 0: are limited to 0
 Values > 2000: are limited to 2000
Voltage characteristic curve:
 Values < -2000: are limited to -2000
 Values > 2000: are limited to 2000

HI 800 197 E Rev. 2.00 Page 23 of 38

4 Start-up AO 8 01

System Data R/W Description

parameter type
Channel Used BOOL W Channel configuration:
[BOOL] -> 1 = operating
0 = not operating
Mode [UINT] -> UINT W Channel current or voltage measurement:
0 Voltage characteristic curve
1 Current characteristic curve
Table 14: SILworX - System Parameters for Analog Outputs, AO 8: Channels Tab

4.4 Configuration with ELOP II Factory

4.4.1 Configuring the Outputs

The signals previously defined in the Signal Editor (Hardware Management) are assigned to the
individual channels (outputs) using ELOP II Factory. Refer to the system manual for the modular
F60 system or the online help for more details.
The following chapter describes the system signals used for assigning signals in the controller.

4.4.2 Signals and Error Codes for the Output

The following tables specify the system signals that can be read and set for the outputs,
including the corresponding error codes.
In the user program, the error codes can be read using the signals assigned within the logic.
The error codes can also be displayed in ELOP II Factory.

Page 24 of 38 HI 800 197 E Rev. 2.00

AO 8 01 4 Start-up

4.4.3 Analog Outputs

System signal R/W Description
Mod.SRS [UDINT] R Slot number (System.Rack.Slot)
Mod. Type [UINT] R Type of module, target value: 0xFB04 [64 260dez]
Mod. Error Code R Module error code
[WORD] Coding Description
0x0000 I/O processing, if required with errors, see other error codes
0x0001 No I/O processing (CPU not in RUN)
0x0002 No I/O processing during the booting test
0x0004 Manufacturer interface operating
0x0010 No I/O processing: invalid configuration
0x0020 No I/O processing: fault rate exceeded
0x0040/ No I/O processing: configured module not plugged in
0x0080
AO.Error Code R Error codes for the analog output channels
[WORD] Coding Description
0x0001 Module fault
0x0002 FTT test: Error while checking coefficients
0x0004 No communication to AO module, PES faulty
AOxx.Error Code R Error codes for the analog output channels
[DWORD] Coding Description
0x0000 0001 CPU F60: AO module error
0x0000 0002 CPU F60: Faulty monotonicity counter
0x0000 0004 CPU F60: Faulty secure addressing
0x0000 0008 CPU F60: CRC faulty
0x0000 0010 CPU F60: Faulty WD time in ADyC
0x0000 0020 CPU F60: Impossible to communicate with ADyC
0x0000 0040 CPU F60: Current operating state of AO (current /
voltage) does not match initial state
0x0000 0080 CPU F60: AO [0x].Value out of the specified range
0x0001 0000 ADyC: Error while reading back
0x0004 0000 ADyC: Error with analog supply voltage
0x0008 0000 ADyC: Error with test of safety switches
0x0080 0000 ADyC: Two safety switches faulty
0x0200 0000 ADyC: Initialization of ADyC
0x1000 0000 ADyC: Error due to temperature overrun
0x2000 0000 ADyC: Warning due to temperature overrun
0x8000 0000 CPU F60: Redundant ADyC channel indicates error

HI 800 197 E Rev. 2.00 Page 25 of 38

4 Start-up AO 8 01

System signal R/W Description

AO[xx].Value W Output value of AO channels (device version: FS1000):
[BOOL] Voltage characteristic curve: -1000...+1000 (-10...+10 V)
Current characteristic curve: 0...+1000 (0...+20 mA)
Current characteristic curve: -1000...0 (0 mA)

Before being normalized, the values are checked for plausibility and limited to
the valid range.
Current characteristic curve:
 Values < 0: are limited to 0
 Values > 1000: are limited to 1000
Voltage characteristic curve:
 Values < -1000: are limited to -1000
 Values > 1000: are limited to 1000

Output value of AO channels (device version: FS2000):

Voltage characteristic curve: -2000...+2000 (-10...+10 V)
Current characteristic curve: 0...+2000 (0...+20 mA)
Current characteristic curve: -2000...0 (0 mA)

Before being normalized, the values are checked for plausibility and limited to
the valid range.
Current characteristic curve:
 Values < 0: are limited to 0
 Values > 2000: are limited to 2000
Voltage characteristic curve:
 Values < -2000: are limited to -2000
 Values > 2000: are limited to 2000
AO[0x].Mode W Channel current or voltage measurement:
[USINT] 0 Voltage characteristic curve
1 Current characteristic curve
AO[x].Used [BOOL] W Channel configuration:
1 = operating
0 = not operating
Table 15: ELOP II Factory - System Signals for the Analog Outputs

Page 26 of 38 HI 800 197 E Rev. 2.00

AO 8 01 5 Operation

5 Operation
The AO 8 01 can only operate together with a F60 controller. No specific monitoring is required.

5.1 Handling
Handling of the module during operation is not required.

5.2 Diagnosis
A first diagnosis results from evaluating the LEDs, see Chapter 3.4.3.
The module diagnostic history can also be read using the programming tool.

HI 800 197 E Rev. 2.00 Page 27 of 38

6 Maintenance AO 8 01

6 Maintenance
No maintenance measures are required during normal operation.
If a failure occurs, the defective module or device must be replaced with a module or device of
the same type or with a replacement model approved by HIMA.
Only the manufacturer is authorized to repair the device or module.

6.1 Faults
Refer to Chapter 3.1.1.3, for more information on the fault reaction of the analog outputs.

NOTE
If a failure occurs, the module must be replaced to ensure the plant's safety.

A module may only be replaced while the power is switched off.

Modules may not be removed or inserted during operation.

i

The instructions specified in Chapter 4.1.1 must be observed when replacing an existing module
or installing a new one.

6.2 Maintenance Measures

The following measures are required for the modular F60 system:
 Load the operating system, if a new version is required
 Perform the proof test

6.2.1 Loading the Operating System

HIMA is continuously improving the operating system of the F60 central module. HIMA
recommends to use system downtimes to load the current version of the operating system into
the F60 controller.
Refer to the release list to check the consequences of the new operation system version on the
system!
The operating system is loaded using the programming tool.
Prior to loading the operating system, the F60 controller must be in STOP (displayed in the
programming tool). Otherwise, stop the controller.
For more information, refer to the programming tool documentation and the system manual for
the modular F60 system (HI 800 191 E).

6.2.2 Proof Test

HIMatrix devices and modules must be subjected to a proof test in intervals of 10 years. For
more information, refer to the safety manual (HI 800 023 E).

Page 28 of 38 HI 800 197 E Rev. 2.00

AO 8 01 7 Decommissioning

7 Decommissioning
Remove the supply voltage of the PS 01 supply module to decommission the module.
Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and
the Ethernet cables.

HI 800 197 E Rev. 2.00 Page 29 of 38

8 Transport AO 8 01

8 Transport
To avoid mechanical damage, HIMatrix components must be transported in packaging.
Always store HIMatrix components in their original product packaging. This packaging also
provides protection against electrostatic discharge. Note that the product packaging alone is not
suitable for transport.

Page 30 of 38 HI 800 197 E Rev. 2.00

AO 8 01 9 Disposal

9 Disposal
Industrial customers are responsible for correctly disposing of decommissioned HIMatrix
hardware. Upon request, a disposal agreement can be arranged with HIMA.
All materials must be disposed of in an ecologically sound manner.

HI 800 197 E Rev. 2.00 Page 31 of 38

9 Disposal AO 8 01

Page 32 of 38 HI 800 197 E Rev. 2.00

AO 8 01 Appendix

Appendix
Glossary
Term Description
ARP Address resolution protocol: Network protocol for assigning the network addresses to
hardware addresses
AI Analog input
AO Analog output
COM Communication module
CRC Cyclic redundancy check
DI Digital input
DO Digital output
ELOP II Factory Programming tool for HIMatrix systems
EMC Electromagnetic compatibility
EN European norm
ESD Electrostatic discharge
FB Fieldbus
FBD Function block diagrams
FTT Fault tolerance time
ICMP Internet control message protocol: Network protocol for status or error messages
IEC International electrotechnical commission
MAC address Media access control address: Hardware address of one network connection
PADT Programming and debugging tool (in accordance with IEC 61131-3),
PC with SILworX or ELOP II Factory
PE Protective earth
PELV Protective extra low voltage
PES Programmable electronic system
R Read: The system variable or signal provides value, e.g., to the user program
Rack ID Base plate identification (number)
Interference-free Supposing that two input circuits are connected to the same source (e.g., a
transmitter). An input circuit is termed interference-free if it does not distort the signals
of the other input circuit.
R/W Read/Write (column title for system variable/signal type)
SELV Safety extra low voltage
SFF Safe failure fraction, portion of faults that can be safely controlled
SIL Safety integrity level (in accordance with IEC 61508)
SILworX Programming tool for HIMatrix systems
SNTP Simple network time protocol (RFC 1769)
SRS System.rack.slot addressing of a module
SW Software
TMO Timeout
W Write: System variable/signal is provided with value, e.g., from the user program
rPP Peak-to-peak value of a total AC component
Watchdog (WD) Time monitoring for modules or programs. If the watchdog time is exceeded, the
module or program enters the ERROR STOP state.
WDT Watchdog time

HI 800 197 E Rev. 2.00 Page 33 of 38

Appendix AO 8 01

Index of Figures
Figure 1: Sample Type Label 13
Figure 2: Block Diagram 14
Figure 3: Front View 15
Figure 4: Label for Ex Conditions 20

Page 34 of 38 HI 800 197 E Rev. 2.00

AO 8 01 Appendix

Index of Tables
Table 1: Programming Tools for HIMatrix F60 5
Table 2: Additional Relevant Documents 6
Table 3: Environmental Requirements 9
Table 4: Switch Positions 11
Table 5: Output Values of the Analog Outputs 12
Table 6: Available Component 13
Table 7: Status Indicators 16
Table 8: Product Data 17
Table 9: Specifications for the Analog Outputs 17
Table 10: Terminal Assignment for the Analog Outputs 19
Table 11: Cable Plug Properties 19
Table 12: Module Slots 21
Table 13: SILworX - System Parameters for Analog Outputs, Module Tab 22
Table 14: SILworX - System Parameters for Analog Outputs, AO 8: Channels Tab 24
Table 15: ELOP II Factory - System Signals for the Analog Outputs 26

HI 800 197 E Rev. 2.00 Page 35 of 38

Appendix AO 8 01

Index
block diagram..............................................14 front view .................................................... 15
diagnosis.....................................................27 safety function ............................................ 11
fault reaction specifications.............................................. 17
analog inputs ...........................................12

Page 36 of 38 HI 800 197 E Rev. 2.00

 HI 800 197 E © by HIMA Paul Hildebrandt GmbH + Co KG

HIMA Paul Hildebrandt GmbH + Co KG

P.O. Box 1261
68777 Brühl, Germany
Phone: +49 6202 709-0
Fax: +49 6202 709-107

(1334) E-mail: [email protected] Internet: www.hima.com