M0090571-12 351

Operation Section
Mirror

Illustration 372 g06285586 Illustration 373 g06220634

(2) Rear cab-mounted mirror Tightening sequence
(3) Right side-mounted mirror
After adjustment of the mirror angle, make sure that
Mirrors provide additional visibility around your the CAT logo is at the top.
machine. Make sure that the mirrors are in proper
working condition and that the mirrors are clean. It may be necessary to periodically tighten the mirror
Adjust all mirrors at the beginning of each work mounting bolts. If the bolts are loose, tighten the bolts
period and adjust the mirrors when you change in the sequence shown in Illustration 373 . Tighten
operators. bolts (1) and (2) to 11 ± 2 N·m (8.1 ± 1.5 lb ft).
Modified machines or machines that have additional Tighten the bolts (3) through (6) to 2 ± 0.4 N·m
equipment or attachments may influence your (1.5 ± 0.3 lb ft).
visibility.

Mirror Adjustment
• Park the machine on a level surface.
• Lower the work tool to the ground.

• Move the hydraulic lockout control to the LOCKED

position. For further details on this procedure,
refer to Operation and Maintenance Manual,
“Operator Controls”.
• Stop the engine.
• Adjust rear view mirrors to provide visibility behind
the machine at a maximum distance of 30 m
(98 ft) from the rear corners of the machine.
352 M0090571-12
Operation Section
Mirror

Left Side View Mirror on the Cab (1)

Illustration 376 g06285593

Cab-mounted mirror (If Equipped)

If equipped, adjust the rear mirror on the

counterweight (2) so the right track can be seen from
the operator seat. A view of at least 1 m (3.3 ft) from
the rear of the machine should be seen from the
operator seat.

Illustration 374 g06223279 Right Side Mirror (3)

If equipped, adjust the left side view mirror on the cab
(1) so the left side of the cab, access door, and rear
of left track can be seen from the operator seat. A
view of at least 1 m (3.3 ft) from the side of the
machine should be seen from the operator seat.
Additionally, provide as much visibility to the rear as
possible.

Rear Mirror (2)

Illustration 377 g06278150
Tank-mounted mirror (If Equipped)

Illustration 375 g06278128

Counterweight-mounted mirror (If Equipped)

Illustration 378 g06285607

Side-mounted mirror (If Equipped)
M0090571-12 353
Operation Section
Window (Front)

Adjust the tank or right side mirror so a view of at

least 1 m (3.3 ft) from the side of the machine can be
seen from the operator seat.

i07307697

Window (Front)
SMCS Code: 7310-FR
To provide full ventilation inside the cab, the upper
window and the lower window can be fully opened.

Crushing Hazard! Stay clear (extremities, cloth-

ing) of the window run and of the window. Always
open and close the front window using both han-
dles. Always make sure the window locks into the
recesses as the window is open and closed. Be
careful not to hit the front window with your head
as the front window is opened and closed.
Stop the engine before opening or closing the
front window in order to avoid any unintentional
operation or movement of the machine.

Illustration 379 g06278182

When opening or closing the windows, be extra (1) Release lever
careful to prevent any personal injury. The hy-
draulic lockout control must be in the LOCKED
position in order to prevent any possibility of 1. Release the auto-lock latches by pulling release
sudden movement of the machine due to inadver- levers (1) on the window handles.
tent contact with the hydraulic control(s).
2. Holding both handles on the window frame, pull
the window upward.
Do not change the position of the window until the
following items have been done: 3. Hold both handles and move the window into the
storage position until the auto-lock latches near
• Park the machine on a level surface. the ceiling are engaged.
• Lower the work tool to the ground. Perform the following procedure to close the
upper window.
• Move the hydraulic lockout control to the LOCKED
position. 1. Release the auto-lock latches by pulling release
levers (1) on the window handles.
• Stop the engine.
2. Holding both handles on the window frame, pull
Perform the following procedure to vent the the window downward.
upper window.
3. Hold both handles and move the window into the
closed position until the auto-lock latches near the
front of the machine engage.
Perform the following procedure to vent the lower
window.
354 M0090571-12
Operation Section
Cab Door

i07308015

Cab Door
SMCS Code: 7308

Illustration 380 g06278187

(2) Release lever

1. Release the auto-lock latches by pushing release

levers (2) on the window handles.
2. Holding both handles on the window frame, pull
the window upward.
3. Hold both handles and move the window into the
storage position until the auto-lock latches near
the top window are engaged.
Illustration 381 g06278510
Perform the following procedure to close the
upper window. To open the cab door from the outside of the cab, pull
outward on the door handle.
1. Release the auto-lock latches by pulling release
levers (2) on the window handles.
2. Holding both handles on the window frame, pull
the window downward.
3. Hold both handles and move the window into the
closed position until the auto-lock latches near the
front of the machine engage.

Illustration 382 g06278514

To open the cab door while inside the cab, push

forward on the lever for the cab door latch.
For additional ventilation, open the cab door all the
way to engage the catch on the exterior wall of the
cab.
M0090571-12 355
Operation Section
Joystick Controls

Two functions may be performed at the same time by

moving a joystick diagonally.
The machine control pattern is initially set at the
factory to the excavator pattern system, as shown.
The pattern on the left pertains to the left joystick and
the pattern on the right pertains to the right joystick.
The machine control pattern can be varied. Refer to
Operation and Maintenance Manual, “Joystick
Controls Alternate Patterns” for more information.

Joystick Configurations

Illustration 383 g06278520

To release the cab door from the catch, pull

downward on the cab door release lever.

i08259701

Joystick Controls
(One-Button (If Equipped))
SMCS Code: 5705

Illustration 385 g06285629

Slim Joystick Controls
(1) Left joystick switch
(2) Right joystick switch

Illustration 384 g06180324

(1) STICK OUT
(2) SWING RIGHT
(3) STICK IN
(4) SWING LEFT
(5) BOOM LOWER
(6) BUCKET DUMP
(7) BOOM RAISE
(8) BUCKET CLOSE
(9) HOLD

When you release the joysticks from any position, the

joysticks will return to HOLD position (9). Movement
of the upper structure will stop.
356 M0090571-12
Operation Section
One-Button (If Equipped)

Table 46
Joystick Configurations

Machine Configuration
Switch Location
Joystick Steering Mode OFF Joystick Steering Mode ON

1 Joystick Steering Mode On/Off Joystick Steering Mode On/Off

2 Horn Horn
Left Joystick Stick / Swing Travel

Right Joystick Boom / Bucket Boom / Bucket / Blade (Configurable)

Illustration 386 g06285635

Machines with this type of joystick require a separate

rocker switch for changing travel speed.
This switch is directly behind the right joystick.
Note: These machines will have redundant travel Illustration 387 g06180324
speed control on the blade lever for machines with a Joystick steering pattern A
blade.
(1) TRAVEL FORWARD
(2) COUNTER-ROTATE CLOCKWISE
Left Joystick Controls (3) TRAVEL REVERSE
(4) COUNTER-ROTATE COUNTERCLOCKWISE
Joystick Steering Mode Button (1) (5) BOOM LOWER
(6) BUCKET DUMP
(7) BOOM RAISE
Push button (1) then press the confirmation button on (8) BUCKET CLOSE
the monitoring system using the jog dial or display to (9) HOLD
change the controls of the right joystick and the left
joystick to joystick steering mode. The confirmation Once activated, the joystick steering light will
process must be completed after every key cycle of illuminate as defined in the “Monitor System” section.
the machine. The left joystick functionality is modified as shown in
Illustration 387 . This control pattern is identified as
joystick steering pattern A.
Note: Refer to Table 46 for additional control
changes.
M0090571-12 357
Operation Section
Joystick Controls

Right Joystick Controls

Horn (2)

Horn (2) – The horn button is on the

right side joystick. Depress the horn
button to sound the horn. Use the horn
before starting the engine, or for alerting or
signaling personnel.

i08259706

Joystick Controls
SMCS Code: 5705
Illustration 388 g06180324
Joystick steering pattern B
(1) TRAVEL FORWARD
(2) COUNTER-ROTATE CLOCKWISE
(3) TRAVEL REVERSE
(4) COUNTER-ROTATE COUNTERCLOCKWISE
(5) BLADE LOWER
(6) ANGLE BLADE RIGHT
(7) BLADE RAISE
(8) ANGLE BLADE LEFT
(9) HOLD

While in joystick steering mode, changing an

alternate control pattern for the right joystick is
possible. This pattern is identified as joystick steering
pattern B. pattern. The following image details the
control of the machine using blade control on the
right joystick lever. Illustration 389 g06180324

To change the joystick steering pattern between A (1) STICK OUT

and B, press the “Menu” button, select “Machine (2) SWING RIGHT
(3) STICK IN
Settings”, “Control Mode”, “Joystick Steering (4) SWING LEFT
Pattern”. Excavator (pattern A) or Blade (pattern B) (5) BOOM LOWER
can be selected. (6) BUCKET DUMP
(7) BOOM RAISE
(8) BUCKET CLOSE
(9) HOLD

When you release the joysticks from any position, the

joysticks will return to HOLD position (9). Movement
of the upper structure will stop.
Two functions may be performed at the same time by
moving a joystick diagonally.
The machine control pattern is initially set at the
factory to the excavator pattern system, as shown.
The pattern on the left pertains to the left joystick and
the pattern on the right pertains to the right joystick.
The machine control pattern can be varied. Refer to
Operation and Maintenance Manual, “Joystick
Controls Alternate Patterns” for more information.
358 M0090571-12
Operation Section
Joystick Controls

Joystick Configurations

Illustration 390 g06285624

Vertical Slider Joystick Controls
(1) Left joystick trigger switch (4) Left joystick thumbwheel (7) Right joystick switch 2
(2) Left joystick switch 1 (5) Right joystick thumbwheel (8) Right joystick trigger switch
(3) Left joystick switch 2 (6) Right joystick switch 1

Table 47
Joystick Configurations

Machine Configuration
Switch Location
Joystick Steering Mode OFF Joystick Steering Mode ON
1 Inactive Cruise Control

2 Boom Swing / Aux 2 Select House Swing / Aux 2 Select

3 Joystick Steering Mode On/Off Joystick Steering Mode On/Off

4 Boom Swing / Aux 2 Flow Control House Swing / Aux 2 Flow Control

5 Aux 1 Flow Control Aux 1 Flow Control / Stick Control (Configurable)

6 Horn Horn

7 Travel Speed Travel Speed

8 Inactive Inactive / Blade Float / Thumbwheel (5) toggle

Left Joystick Stick / Swing Travel

Right Joystick Boom / Bucket Boom / Bucket / Blade (Configurable)

M0090571-12 359
Operation Section
Joystick Controls

Left Joystick Controls

Trigger Switch (1)

Button (1) will only function in joystick steering mode.

When in joystick steering mode this button activates
cruise control. Cruise control maintains forward or
reverse ground speed when the joystick is in the hold
position.
Cruise control is available using the Monitor (see
"Monitoring System" for details). Cruise control must
first be enabled using the monitoring system.

Illustration 391 g06180324

A seat belt should be worn at all times during ma-
chine operation to prevent serious injury or death Joystick steering pattern A
in the event of an accident or machine overturn. (1) TRAVEL FORWARD
Failure to wear a seat belt during machine opera- (2) COUNTER-ROTATE CLOCKWISE
tion may result in serious injury or death. (3) TRAVEL REVERSE
(4) COUNTER-ROTATE COUNTERCLOCKWISE
(5) BOOM LOWER
(6) BUCKET DUMP
Do not mount a moving machine. Do not dismount a (7) BOOM RAISE
moving machine. Never jump off the machine. Do not (8) BUCKET CLOSE
carry tools or supplies when you try to mount the (9) HOLD
machine or when you try to dismount the machine.
Use a hand line to pull equipment onto the platform. Once activated, the joystick steering light will
Do not use any controls as handholds when you illuminate as defined in the “Monitor System” section.
enter the operator compartment or when you exit the The left joystick functionality is modified as shown in
operator compartment. Illustration 391 . This control pattern is identified as
joystick steering pattern A.
Cruise control is disabled by any of the following:
Note: Refer to Table 47 for additional control
• moving the left joystick forward or reverse after changes.
placing the joystick in the hold position.
In joystick steering mode, machine swing is available
• pressing button (1). on the left thumb roller in place of boom swing (if
equipped). Machine swing and aux 2 (if equipped)
• moving the travel pedals. can toggle function control on the left thumbwheel
while in joystick steering mode.
• pressing button (3).

• hydraulic lockout control lever is raised to the

lockout position.
Boom Swing / 2nd Auxiliary Button (2)

Button (2) will determine which function thumb wheel

(4) controls.
The default setting of thumb wheel (4) is boom swing
function (if equipped).
Joystick Steering Mode Button (3)

Push button (3) to activate joystick steering mode,

then press the confirmation button on the monitoring
system using the jog dial or the display. The
confirmation process must be completed after every
key cycle of the machine.
360 M0090571-12
Operation Section
Joystick Controls

Boom Swing / 2nd Auxiliary Flow Control (4)

If thumb wheel (4) is changed to second auxiliary

control, the thumb wheel is used to operate work
tools such as a grapple. Refer to Operation and
Maintenance Manual, “Work Tool Control” for more
information.
If thumb wheel (4) is changed to boom swing
function, refer to the information below.
The boom swing control is used to swing the boom to
the right or to the left.
Swing Left – Pull downward on the left
thumbwheel to swing the boom to the
Illustration 392 g06180324 LEFT.
Joystick steering pattern B Swing Right – Push upward on the left
(1) TRAVEL FORWARD thumbwheel to swing the boom to the
(2) COUNTER-ROTATE CLOCKWISE RIGHT.
(3) TRAVEL REVERSE
(4) COUNTER-ROTATE COUNTERCLOCKWISE
(5) BLADE LOWER Note: Operate the boom swing thumbwheel carefully
(6) BLADE TILT CLOCKWISE until you become familiar with how boom swing
(7) BLADE RAISE reacts to the controls.
(8) BLADE TILT COUNTERCLOCKWISE
(9) HOLD
Right Joystick Controls
While in joystick steering mode, changing an
alternate control pattern for the right joystick is Primary Auxiliary Control (5)
possible. This pattern is identified as joystick steering
pattern B. The following image details the control of The primary auxiliary control thumb wheel is used to
the machine using blade control on the right joystick control the work tools. For more information on the
lever. auxiliary controls, refer to Operation and
Maintenance Manual, “Work Tool Control”.
To change the joystick steering pattern between A
and B, press the "Menu" button, select "Machine This thumbwheel can be toggled to activate the stick
Settings", "Control Mode", "Joystick Steering using button (8) while in joystick steering mode if right
Pattern". Excavator (pattern A) or Blade (pattern B) joystick is configured to Boom/Bucket by using
can be selected. advanced settings in the monitoring system.

While in joystick steering mode with pattern B, the Horn (6)

blade can be placed into float by moving the right
joystick FORWARD and then pressing the right Horn (6) – The horn button is on the
joystick trigger switch (8) while the right joystick is still right side joystick. Depress the horn
FORWARD. The blade will remain in float after button to sound the horn. Use the horn
returning the right joystick to the HOLD position. before starting the engine, or for alerting or
Pressing the right joystick trigger switch again, signaling personnel.
moving the right joystick out of HOLD or moving the
dozer blade lever out of HOLD will disable blade Travel Speed Control (7)
float.
Advanced Joystick Steering Mode: An advanced Depress the travel speed button to change between
control pattern is available in joystick steering mode low and high travel speed. When high travel speed is
using the service mode of the display (see selected, the high speed indicator will illuminate on
“Monitoring System – Thumbwheel Mode” for setup the monitor.
details). When Thumbwheel Mode is set to enabled
and Joystick Steering Pattern A is selected, the
trigger on the right joystick can allow for toggling
between aux 1 and stick function on the right joystick
thumbwheel.
M0090571-12 361
Operation Section
VA Boom Controls

Always travel at slow speeds on slopes and rough i08437189

ground.
Work Tool Control
i07483884
SMCS Code: 6700
VA Boom Controls Auxiliary lines are equipped with coupler assemblies.
Wipe all coupler assemblies before you connect the
(If Equipped) work tools. The auxiliary lines must be relieved of
SMCS Code: 5461-VAR pressure in order to connect the coupler assemblies
to the work tool. Relieve the pressure in the auxiliary
hydraulic lines by performing the following steps:
1. Operate the machine to charge the accumulator.
Do not operate the boom adjustment foot pedal
while roading the machine. Boom movement can 2. Lower implements to the ground.
cause personal injury or death.
3. Turn the engine off and turn the key switch to the
ON position without starting the engine.
NOTICE 4. Ensure the Hydraulic Lockout control is in the
When digging at a low depth with a VA boom there is UNLOCKED position to provide function to the
a possibility the VA boom cylinder could hit the front
of the machine. Always check for interference with hydraulic circuits.
the VA boom cylinder in order to prevent machine 5. Actuate the auxiliary circuit in both directions
damage. several times.
The VA boom extends the working range of the Note: Pressure can build up in the auxiliary lines if
machine by hydraulically increasing or reducing the
angle of the boom. The VA boom is equipped with a the attachment is not coupled/uncoupled immediately
hydraulic check valve to prevent the boom from after the pressure has been released.
falling in case a hydraulic line breaks.
One-Way Flow
The following information pertains to work tools that
require hydraulic oil flow in one direction. Hydraulic
hammers are an example of work tools that require
hydraulic oil flow in one direction.

Illustration 394 g06287026

Illustration 393 g06334902
Right joystick thumb wheel
The VA boom pedal is on the right side of the cab.
Variable Speed – Move the thumb wheel upward to
VA Boom EXTEND (1A) – Push down on activate the work tool. Move the thumb wheel further
to increase the speed of the work tool.
the front of the pedal to extend the
boom.

VA Boom RETRACT (1B) – Push down

Hammer Control
on the rear of the pedal to retract the Hydraulic Hammer ON – Push the right joystick
boom. switch upward to activate the hydraulic hammer.
362 M0090571-12
Operation Section
Work Tool Control

Note: Pressing the right joystick trigger (8) to toggle

the control of aux 1 may be necessary. Refer to
Hydraulic Hammer OFF – Release the right joystick Operation and Maintenance Manual, “Monitoring
switch to deactivate the hydraulic hammer. System – Thumbwheel Mode” for selected function of
the right thumbwheel.
Two-Way Flow Primary Auxiliary Hydraulic Circuit
The following information pertains to work tools that (AUX 1)
require hydraulic oil flow in two directions. These
work tools can also be equipped with a rotate circuit.
Hydraulic shears, pulverizers, crushers, and grapples
are examples of work tools that require hydraulic oil
flow in two directions. Unexpected operation of the auxiliary control cir-
cuit can cause injury or death.
A RAISED hydraulic lock lever does not mean
that the auxiliary control function is locked out.
In order to prevent unexpected operation of the
auxiliary control circuit, make sure that the foot is
not placed on or near the work tool control pedal.

Illustration 395 g06287028

(A) Left joystick
(B) Right joystick

Primary Auxiliary Hydraulic Circuit (AUX

1) Variable Speed
Move the thumb wheel in the direction of desired flow
to activate the work tool. Move thumb wheel
UPWARD (4) : aux 1B. Move thumb wheel
DOWNWARD (5) : aux 1A. Move the thumb wheel
further to increase the speed of the work tool.
Release the thumb wheel to stop the work tool.

Secondary Auxiliary Hydraulic Circuit

Illustration 396 g06338787
(AUX 2) Variable Speed
Left side view of stick
Pressing button (1) will toggle the left thumb wheel (4) Aux 1B
control between aux 2 and boom swing (default if
equipped). Aux 2 must be selected to operate the aux
2 circuit.
Move the thumb wheel in the direction of desired flow
to activate the work tool. Move thumb wheel
UPWARD (2) : aux 2B. Move thumb wheel
DOWNWARD (3) : aux 2A. Move the thumb wheel
further to increase the speed of the work tool.
Release the thumb wheel to stop the work tool.
M0090571-12 363
Operation Section
Work Tool Control

Note: Pressure can build up in the primary auxiliary

lines if the attachment is not coupled/uncoupled
immediately after the pressure has been released.

Secondary Auxiliary Hydraulic

Circuit (AUX 2) (If Equipped)

Unexpected operation of the secondary auxiliary

control circuit can cause injury or death.
In order to prevent unexpected operation of the
secondary auxiliary control circuit, make sure
that the thumb is not placed on or near the switch
on the left joystick.

Illustration 397 g06338784

Right side view of stick
(5) Aux 1A

There are two primary auxiliary lines that are routed

to the stick.
Line (4) is on the left side of the stick and is an oil
feed line. Line (5) is on the right side of the stick and
is an oil return line.
The primary auxiliary lines can be equipped with
coupler assemblies. Wipe all coupler assemblies
before you connect the work tools.
The primary auxiliary lines must be relieved of
pressure to connect the coupler assemblies to the
work tool. Relieve the pressure in the primary
auxiliary hydraulic lines by performing the following
steps: Illustration 398 g06338790

1. Turn the engine start switch key to the ON position Left side view of stick
with the engine OFF. (2) Aux 2B

2. Lower the hydraulic lockout control lever.

3. Move the control levers and thumb wheels in both
directions repeatedly.
Note: The hydraulic accumulator must have pressure
in order to relieve a circuit. If needed, start engine
and engage the hydraulic lockout control lever for 5
seconds to charge the accumulator. After the
accumulator has been pressurized, repeat Steps 1
through 3.

4. Couple/uncouple the attachment immediately after

the pressure has been released.
364 M0090571-12
Operation Section
Work Tool Control

Note: Pressure can build up in the primary auxiliary

lines if the attachment is not coupled/uncoupled
immediately after the pressure has been released.

Auxiliary Tool Case Drain (if

equipped)
The case drain is necessary for certain tools with
hydraulic motors such as mulchers and flail mowers.

Illustration 399 g06338800

Right side view of stick
(3) Aux 2A

There are two secondary auxiliary lines that are

routed to the stick.
Line (2) is on the left side of the stick and is an oil
feed line. Line (3) is on the right side of the stick and
is an oil return line.
Illustration 400 g06348127
The secondary auxiliary lines are equipped with
coupler assemblies. Wipe all coupler assemblies Case drain coupling on the stick
before you connect the work tools.
Wipe the quick connectors clean before attaching the
The secondary auxiliary lines must be relieved of case drain to the machine.
pressure to connect the coupler assemblies to the
work tool. Relieve the pressure in the secondary Continuous Flow
auxiliary hydraulic lines by performing the following
steps:
Note: The continuous flow feature must first be
1. Turn the engine start switch key to the ON position enabled in the monitor. Refer to Operation and
with the engine OFF. Maintenance Manual, “Monitoring System” for
additional information.
2. Using button (1) on the joystick, change the mode
from “Boom Swing” to “Aux 2” .
3. Lower the hydraulic lockout control lever.
4. Move the control levers and thumb wheels in both
directions repeatedly.
Note: The hydraulic accumulator must have pressure
in order to relieve a circuit. If needed, start engine
and engage the hydraulic lockout control lever for 5
seconds to charge the accumulator. After the
accumulator has been pressurized, repeat Steps 1
through 4.

5. Couple/uncouple the attachment immediately after

the pressure has been released.
M0090571-12 365
Operation Section
Work Tool Control

Standard Auxiliary (307.5, 308 CR, 308.5,

and 310 Machines)
One-Way Flow

Illustration 401 g06287030

The operator controls the hydraulic flow rate with the

thumb wheel on the right-hand joystick. To set
continuous flow, first set the continuous flow feature
to ON in the monitor. Then use the right thumb wheel
to command Aux 1 until the desired hydraulic flow
rate is achieved. Hold the thumb wheel at the desired
command for 2.5 seconds. After 2.5 seconds, the
continuous flow indicator on the monitor will turn
green indicating that continuous flow is ACTIVE.
Once the continuous flow is ACTIVE, release the
thumb wheel and aux 1 will continue to flow.
Continuous flow will stop operating when the thumb
Illustration 402 g06287033
wheel is moved or the hydraulic lockout is lifted, or
when the machine is turned off. Valve position for one-way flow

The flow control manual valve is located next to the

Work Tool Flow Mode Control battery and can be accessed using the right rear
door.
One-Way Flow – Move work tool flow
control lever to this position when one- Two-Way Flow
way flow is required.
Two-Way Flow – Move work tool flow
control lever to this position when two-
way flow is required.

Illustration 403 g06338429

Valve position for two-way flow
366 M0090571-12
Operation Section
Work Tool Control

The flow control manual valve is located next to the Two-Way Flow
battery and can be accessed using the right rear
door.

High-Flow Auxiliary (309 CR Machines)

Illustration 406 g06338857

CLOSED position
Two-way flow
(6) One-way/Two-way Flow Valve

The flow control manual valve is located above the

main control valve and can be accessed using the
right access door.

Adjustable Primary Auxiliary

Illustration 404 g06338820
Hydraulic Circuit (AUX 1)
(6) One-way/Two-way Flow Valve

The valve for work tool flow mode control is on the This feature enables the ability to adjust pressures
right side of the machine. Open the right side access allowing for customized and improved performance
door to gain access to the valve. of work tools.

One-Way Flow Standard Auxiliary

Illustration 405 g06338848 Illustration 407 g06288004

OPEN position (8) Adjustable Relief Valve for Aux 1B
(9) Adjustable Relief Valve for Aux 1A
One-way flow
(6) One-way/Two-way Flow Valve The aux 1 adjustable relief valves are on the main
control valve. Open the right side access door to gain
The flow control manual valve is located above the access to the valve.
main control valve and can be accessed using the
right access door.
M0090571-12 367
Operation Section
Work Tool Control

Note: On machines equipped with High-Flow

Auxiliary, adjusting the above mentioned relief valves
will have no benefit on the Aux 1 circuit.

High-Flow Auxiliary (If Equipped)

Illustration 410 g06338924

Valve Closed
(7) Pressure Control Valve

Illustration 408 g06338863

(7) Pressure Control Valve

The high-flow auxiliary valve is on the right side of the

machine. Open the right side access door to gain
access to the valve.

Illustration 411 g06339372

(11) Fixed Relief Valve

When pressure control valve (7) is in the CLOSED

position, relief valve (11) is the active relief.

Illustration 409 g06338909

Valve Open
(7) Pressure Control Valve
(10) Adjustable Relief Valve

When pressure control valve (7) is in the OPEN

position, dedicated auxiliary valve line relief (10) is
active.
368 M0090571-12
Operation Section
Joystick Controls Alternate Patterns

This feature gives the user the ability to choose To pressurize the line that is connected to the right-
between two pressure settings by simply turning ball hand side of the stick, apply pressure to the back of
valve (7). the pedal.

Auxiliary Control Pedal (AUX 1) i08376936

(Two-Way Flow) (If Equipped) Joystick Controls Alternate

Patterns
SMCS Code: 5059; 5137
Unintended operation of the Auxiliary Control
pedal can cause injury or death. A RAISED hy-
draulic lock lever does not mean that the auxiliary
line is locked out.
Check if control pattern 1 (Standard) or control
To Prevent unintended activation of the Auxiliary pattern 2 (Alternate) is selected before operating
Control pedal while traveling or whenever the the machine.
auxiliary line is not being used, make sure the
foot is not placed on or near the Auxiliary Control Refer to Operation and Maintenance Manual.
pedal.
Failure to understand control functions could re-
sult in injury or death.
Note: Operate the Auxiliary Control pedal carefully
until you become familiar with how “AUX 1” reacts to Note: Joystick Controls Alternate Patterns are not
the controls. available when the joystick steering mode is ON.
The right Auxiliary Control pedal controls the two-way To access the pattern changer screen, press the
flow auxiliary line circuit (AUX 1). “Menu” button, select “Machine Settings” , “Control
Mode” , then “Pattern Changer” .
The Joystick-Mapping Installation Status
configuration must be set to installed in Cat
Electronic Technician (ET) and the Pattern Changer
must be configured as Enabled in the display for the
Pattern Changer to be available. Then modifying the
Machine Application Configuration and the Joystick
Mapping Group Selection in Cat ET will impact the
available patterns as summarized below.
When the Machine Application Configuration is set to
Standard and the Joystick Mapping Group Selection
is configured as Two Way, the following pattern
changer selections are available:

• Excavator
• Backhoe
When the Machine Application Configuration is set to
Standard or ISJ Common and the Joystick Mapping
Group Selection is configured as Four Way, the
Illustration 412 g06338832 following pattern changer selections are available:

To pressurize the line that is connected to the left- • “ISO” (Excavator)

hand side of the stick, apply pressure to the front of
the pedal. • “SCM”
• “MHI”

• “KOB”
M0090571-12 369
Operation Section
Joystick Controls Alternate Patterns

Backhoe Joystick Pattern Two functions may be performed at the same time by
moving the joysticks diagonally.

SCM Joystick Pattern

Illustration 413 g06349078

BOOM LOWER (1) – Move the joystick to

this position to lower the boom. Illustration 414 g06349078

SWING RIGHT(2) – Move the joystick to SWING RIGHT(1) – Move the joystick to
this position to swing the upper this position to swing the upper
structure to the right. structure to the right.

BOOM RAISE (3) – Move the joystick to STICK IN (2) – Move the joystick to this
this position to raise the boom. position to move the stick inward.

SWING LEFT (4) – Move the joystick to SWING LEFT (3) – Move the joystick to
this position to swing the upper this position to swing the upper
structure to the left. structure to the left.
HOLD (5) – When you release the joystick from any STICK OUT (4) – Move the joystick to
position, the joystick will return to the HOLD position. this position to move the stick outward.
Movement of the structure will stop.
HOLD (5) – When you release the joystick from any
STICK OUT (6) – Move the joystick to position, the joystick will return to the HOLD position.
this position to move the stick outward. Movement of the structure will stop.

BUCKET DUMP (7) – Move the joystick BOOM LOWER (6) – Move the joystick to
to this position to dump the bucket or this position to lower the boom.
the work tool.
BUCKET DUMP (7) – Move the joystick
STICK IN (8) – Move the joystick to this to this position to dump the bucket or
position to move the stick inward. the work tool.

BUCKET CLOSE (9) – Move the joystick BOOM RAISE (8) – Move the joystick to
to this position to close the bucket or this position to raise the boom.
the work tool.
HOLD (10) – When you release the joystick from any BUCKET CLOSE (9) – Move the joystick
position, the joystick will return to the HOLD position. to this position to close the bucket or
Movement of the structure will stop. the work tool.
HOLD (10) – When you release the joystick from any
position, the joystick will return to the HOLD position.
Movement of the structure will stop.
370 M0090571-12
Operation Section
Joystick Controls Alternate Patterns

Two functions may be performed at the same time by Two functions may be performed at the same time by
moving the joysticks diagonally. moving the joysticks diagonally.

MHI (Mitsubishi) Joystick Pattern KOB (Shin-Ko) Joystick Pattern

Illustration 415 g06349078 Illustration 416 g06349078

BOOM LOWER (1) – Move the joystick to BOOM LOWER (1) – Move the joystick to
this position to lower the boom. this position to lower the boom.

BUCKET CLOSE (2) – Move the joystick BUCKET CLOSE (2) – Move the joystick
to this position to close the bucket or to this position to close the bucket or
the work tool. the work tool.
BOOM RAISE (3) – Move the joystick to BOOM RAISE (3) – Move the joystick to
this position to raise the boom. this position to raise the boom.

BUCKET DUMP (4) – Move the joystick BUCKET DUMP (4) – Move the joystick
to this position to dump the bucket or to this position to dump the bucket or
the work tool. the work tool.
HOLD (5) – When you release the joystick from any HOLD (5) – When you release the joystick from any
position, the joystick will return to the HOLD position. position, the joystick will return to the HOLD position.
Movement of the structure will stop. Movement of the structure will stop.

STICK IN (6) – Move the joystick to this STICK OUT (6) – Move the joystick to
position to move the stick inward. this position to move the stick outward.

SWING RIGHT(7) – Move the joystick to SWING RIGHT(7) – Move the joystick to
this position to swing the upper this position to swing the upper
structure to the right. structure to the right.
STICK OUT (8) – Move the joystick to STICK IN (8) – Move the joystick to this
this position to move the stick outward. position to move the stick inward.

SWING LEFT (9) – Move the joystick to SWING LEFT (9) – Move the joystick to
this position to swing the upper this position to swing the upper
structure to the left. structure to the left.
HOLD (10) – When you release the joystick from any HOLD (10) – When you release the joystick from any
position, the joystick will return to the HOLD position. position, the joystick will return to the HOLD position.
Movement of the structure will stop. Movement of the structure will stop.
Two functions may be performed at the same time by
moving the joysticks diagonally.
M0090571-12 371
Operation Section
Engine Starting

Engine Starting NOTICE

If the engine fails to start after 10 seconds, disengage
the starter. Wait 30 seconds before cranking again.
i08200507
Do not crank the engine for more than 20 seconds.
Engine Starting Cranking the engine for more than 20 seconds may
cause damage to the engine and/or hydraulic
SMCS Code: 1000; 1090; 1456; 7000 system.

6. Turn the engine start switch to the START position.

Do not spray ether into engine when using ther- 7. Release the engine start switch key after the
mal starting aid to start engine. Personal injury
and machine damage could result. Follow proce- engine starts.
dure in the Operation and Maintenance Manual. 8. If the engine does not start, turn the key to the OFF
position. Repeat step 6 and step 7.
NOTICE i08200510
The engine start switch must be in the ON position
and the engine must be running in order to maintain
electrical functions and hydraulic functions. This pro- Engine and Machine Warm-Up
cedure must be followed in order to prevent serious SMCS Code: 1000; 7000
machine damage.

NOTICE
1. Move the hydraulic lockout control (lever) to the Always run the engine at low idle for at least ten mi-
LOCKED position. nutes before performing any other operations in cold
conditions or each time the engine oil and oil filter are
2. Move the joysticks to the HOLD position. changed in order to protect your engine and hydraulic
components.
3. Turn the engine start switch to the ON position.
During cold weather, leave the engine start switch
in the ON position until the glow plug lamp on the NOTICE
display turns off to preheat the glow plugs. Depending on the ambient temperature, in order to
prevent the machine operation with high speed with-
Note: It is not necessary to preheat the glow plugs on out sufficient lubrication at the turbo bearing, the en-
a warm engine. gine speed may be set to low speed and the
hydraulic power minimized for a pre-determined time
4. All the indicators on the monitor panel should be after the engine starts. Refer to turbo protection
activated and the action alarm should sound for feature.
approximately 2.5 seconds. If any of the indicators
are not activated or if the action alarm does not To accelerate engine and hydraulic warmup in cold
ambient temperature or high altitude for an extended
sound, check the electrical system. Make any time, the engine may automatically change speeds
necessary repairs before you start the engine. when the machine is stationary and the implements
are LOCKED. During this warmup the hydraulic
Note: For more information on the monitoring system will activate a warmup process that will cause
system, refer to Operation and Maintenance Manual, hydraulic oil to flow through the valve to heat the
Monitoring System. hydraulic system. All accelerated warmup processes
are automatic and will disable when the machine has
If any fluid levels are too low, add the warmed or the operator places the implements in the
corresponding fluid to the specified level. Add the UNLOCKED position.
fluid before you start the engine.
5. Before you start the engine, check for the
presence of bystanders or maintenance
personnel. Ensure that all personnel are clear of
the machine. Briefly sound the horn before you
start the engine.
372 M0090571-12
Operation Section
Engine and Machine Warm-Up

Hydraulic System 5. Turn the engine speed dial to the maximum engine
speed and repeat Step 4.
6. Cycle all controls to circulate warm oil through all
hydraulic cylinders and all hydraulic lines, and
When you cycle the machine controls, the ma- through the swing motor and travel motors.
chine can move suddenly. Contact between the
machine and external objects or ground person- 7. Observe the gauges and the indicators frequently
nel can result in serious injury or death. Before during the operation.
you cycle the machine controls, the machine
should be located in an unobstructed, hazard-
free work area that is away from external objects Turbo Protection
and ground personnel.
Turbo Protection Power Derate – After
an engine start, the engine speed will be
1. Make sure that the area is clear of personnel and set to low speed and the hydraulic
equipment. power limited for a time period. To protect the
turbo, the engine speed may be slow to respond
Note: The hydraulic lockout control must be in the while the engine warms (maximum time to engine
UNLOCKED position before the hydraulic controls speed changes is 5 minutes). After the turbo
will function. bearing lubrication is sufficient, the engine speed
goes to the setting dial speed.
2. Allow the engine to warmup at low idle for at least
5 minutes.
Note: Leave the implements LOCKED during this
warmup process.

When you idle the machine for warmup, observe

the following recommendations:

• If the temperature is greater than 0°C (32°F),

warm up the engine for approximately 15
minutes.

• If the temperature is less than 0°C (32°F),

warm up the engine for approximately 30
minutes.

• If the temperature is less than − 18°C (0°F) or

if hydraulic functions are sluggish, additional
time may be required.

NOTICE
The hydraulic oil temperature should be higher than
25 ° C (77 ° F) before performing work with the ma-
chine. Make sure that the warm-up procedure is
performed.
If the hydraulic oil temperature is less than 25 ° C
(77 °F) and the machine is operated abruptly, serious
damage to the hydraulic components may occur.

Note: The recommended operating temperature of

the hydraulic fluid for this machine is 55 °C (131 °F).

3. To warmup the hydraulic oil, turn the engine speed

dial to the medium engine speed.
4. Run the engine for approximately 5 minutes and
continuously cycle the stick from fully extended to
fully retracted at maximum command.
M0090571-12 373
Operation Section
Operation

Operation When you drive up a steep grade, keep the boom as

close to the ground as possible.

i08509289 When you travel uphill or you travel downhill, keep

the boom on the uphill side of the machine.
Operation Information 1. Adjust the operator seat.
SMCS Code: 7000
2. Fasten the seat belt.

The bucket can interfere with the cab on ma-

chines equipped with a VA boom or a one piece
boom with a long stick.
Know the machine's linkage movement extremes.
Keep bucket and other work tools away from the
cab at all times to avoid personal injury.
Some work tools can swing in all directions. Per-
sonal injury may result if the work tool swings in-
to the cab or into a person in the work area.
The VA cylinder can interfere with the raised sta-
bilizer. Know the linkage movement extremes and
keep the VA cylinder away from raised stabilizers Illustration 417 g06181515
at all times to avoid possible personal injury.
Know the maximum height and reach of your ma- 3. Turn the engine speed dial to the desired operating
chine. Serious injury or death by electrocution range.
can occur if the machine or the work tools are not
kept a safe distance from electrical power lines. 4. Move the hydraulic lockout control to the
Keep the distance at least 3000 mm (118 inch) UNLOCKED position.
plus an additional 10 mm (0.4 inch) for each 1000
volts over 50000 volts.

Note: The machine must function satisfactorily in the

anticipated ambient temperature limits that are
encountered during operation. The standard machine
configuration is intended for use within an ambient
temperature range of −18 °C (0 °F) to 43 °C
(109 °F). Special configurations for different ambient
temperatures may be available. Consult your
Caterpillar dealer for additional information on special
configurations of your machine.
Make sure that no personnel are on the machine or
near the machine to prevent any personal injury.
Always keep the machine under control to prevent Illustration 418 g06278743
injury.
Reduce the engine speed when you maneuver the 5. Raise the boom enough to provide sufficient
machine in tight quarters and when you drive over an ground clearance.
incline.
6. Select the desired travel speed by operating the
Select the necessary travel speed range before you travel speed control switch.
drive downgrade. Do not change the travel speed
range while you drive downhill. 7. Make sure that the position of the upper structure
and of the undercarriage is known before you
Use the same travel speed on a downgrade and on move the machine. The drive sprockets should be
an upgrade.
at the rear of the machine.
When you travel for any distance, keep the stick
inward and carry the boom in a low position.
374 M0090571-12
Operation Section
Frozen Ground Conditions

Note: The directional steering controls will operate Contact your Cat dealer for additional information.
normally if the drive sprockets are at the rear of the
machine and the idlers are at the front of the machine i07310673
and under the cab. When the sprockets are under the
cab, the travel controls will operate backward. Frozen Ground Conditions
8. Turn the engine speed dial to increase the engine SMCS Code: 7000
speed (rpm) to the desired speed.
9. Push both travel levers forward at the same time to
travel forward. If both travel levers are pushed
farther, the travel speed at the selected engine
speed (rpm) will be faster.
Note: If the machine does not operate or if the
machine does not travel in a straight line, consult
your Caterpillar dealer.

10. See Operation and Maintenance Manual,

“Operator Controls” for information about spot
turning and about pivot turns.
11. When you make turns in soft material, travel in a
forward direction occasionally to clear the tracks. Illustration 419 g06278746

12. Slowly move both of the travel levers or both of To free the tracks from frozen ground, swing the
the travel pedals to the CENTER position to stop boom to the front of the machine. Use boom down
the machine. pressure to free the idler end of the machine.
Swing the boom to the rear of the machine. Use
Lifting Objects boom down pressure to free the sprocket end of the
machine.
Regional regulations may require the use of an
overload warning device and boom and stick i07592807
lowering control valves when used to lift objects.
The overload warning device (if equipped) must be Equipment Lowering with
adjusted for the bucket linkage and bucket size that is
installed on the machine. Adjust the overload warning
Engine Stopped
device for proper operation. SMCS Code: 7000
The setting for the overload warning device (if
equipped) should be checked by an authorized Machines without a Boom
dealer. Lowering Control Valve
To lower the boom, place the hydraulic activation
control lever in the UNLOCKED position. Move the
joystick to the BOOM LOWER position. If the
accumulator is still charged, the boom will lower.
If the boom does not lower, the accumulator has
been depleted. Use the following method to lower the
boom.

Be sure no one is under or near the work tools be-

fore manually lowering the boom. Keep all per-
sonnel away from the boom drop area when
lowering the boom with the engine stopped in or-
der to avoid possible personal injury.
M0090571-12 375
Operation Section
Equipment Lowering with Engine Stopped

7. Close the access door.

Personal injury can result from oil under high Machines with a Boom Lowering
pressure.
Control Valve
DO NOT allow high pressure oil to contact skin.
If the engine or the hydraulic system is disabled and
Wear appropriate protective equipment while the boom is up, the boom can be lowered manually.
working with high pressure oil systems. The boom lowering control valve allows the boom to
be manually lowered. The boom lowering control
valve is on the head end port on the boom cylinder.
Use the following procedure if the machine is
equipped with a boom lowering control valve:

Boom load may cause cylinder oil pressure to

reach relief pressure of the boom lowering con-
trol device when the boom is supported by one
cylinder. Boom can lower suddenly, causing pos-
sible injury or death.
To avoid possible injury or death, be sure no one
is under or near the work tool before manually
lowering the boom.
Keep all personnel away from the boom drop area
when lowering the boom with the engine
stopped.

Illustration 420 g06373681

1. Open the access door on the right side of the

machine.
2. Locate and remove plug (1).
3. Tighten internal plug (2) (clockwise).
As plug (2) rotates, the relief valve will open to
tank allowing the boom to lower.
4. Make sure that the work tool has lowered all the
way to the ground. Loosen plug (2) until the
internal plug engages the hard stop snap ring
(counter-clockwise) with minimal torque.
5. Install plug (1) and tighten to a torque of 18 N·m
(13 lb ft).
6. Make the necessary repairs before you operate
Illustration 421 g06346521
the machine.
(3) Boom lowering control valve
(4) Locknut
(5) Set screw
(6) Boom
376 M0090571-12
Operation Section
Equipment Lowering with Engine Stopped

Note: The boom lowering control valve is at the base

of the boom cylinder. The boom lowering control
device allows the operator to manually lower the
boom if the engine is stopped. The boom lowering
control device also prevents a sudden drop of the
boom if there is an oil leak in the hydraulic line of the
boom.

1. Release the pressure in the hydraulic system.

Refer to Operation and Maintenance Manual,
“System Pressure Release” for instructions.
2. Loosen locknut (4).
3. Slowly, turn set screw (5) counterclockwise until
the boom begins to lower onto the ground.
Note: Once the boom begins to lower, stop turning
set screw (5).

4. After the boom has lowered completely onto the

ground, turn set screw (5) back to the original
position.
5. Tighten locknut (4).
6. Make any necessary repairs before placing the
excavator back into service.
Note: For further information, consult your Cat
dealer.

Blade (If Equipped)

To lower the blade, place the hydraulic lockout
control in the UNLOCKED position. Move the blade
control lever to the BLADE LOWER position. If the
accumulator is still charged, the blade will lower.
If the blade does not lower, the accumulator is empty.
The blade will need to be blocked in the raised
position until the engine can be started again.
Additional instructions can be found in the service
manual and/or consult your Cat dealer.
M0090571-12 377
Operation Section
Operating Techniques

Operating Techniques Move the machine whenever the position for

operating the machine is not efficient. The machine
can be moved forward or backward during the
i07310863 operating cycle.

Operating Technique When you operate the machine in close places,

utilize the bucket or the other work tool to perform the
Information following functions:
SMCS Code: 7000 • Pushing the machine
• Pulling the machine

Know the maximum height and the maximum • Lifting the tracks
reach of your machine. Serious injury or death by
Use a comfortable travel speed while you operate the
electrocution can occur if the machine or the
work tools are not kept a safe distance from elec- machine.
trical power lines. Keep a distance of at least Operating efficiency can be increased by using more
3000 mm (118 inch) plus an additional 10 mm than one machine control to perform a task.
(0.4 inch) for each 1000 volts over 50000 volts.
Never swing a load over a truck cab or workers.
For safety, one of the following may require a greater
distance: Position the truck so that material can be loaded from
the rear of the truck or from the side of the truck.
• Local codes Load the truck evenly so that the rear axles are not
overloaded.
• State codes
An oversize bucket or a bucket that is equipped with
• Requirements of the job site side cutters should not be used in rocky material.
These types of buckets slow down the cycle.
Damage to the bucket and to other machine
NOTICE components could result.
When swinging into a ditch, do not use the ditch to
stop the swinging motion. Inspect the machine for
damage if the boom is swung into a bank or an Coaching Tips
object.
Repeated stopping by an object can cause structural
damage if the boom is swung into a bank or an
object.
With certain boom-stick-bucket combinations, the
bucket or worktool can hit the cab and/or the front
structure of the machine. Always check for interfer-
ence when first operating a new bucket or a new work
tool. Keep the bucket or work tool away from the cab
and away from the front structure during operation.
Whenever the tracks of the machine raise off the
ground while digging, lower the machine back to the
ground smoothly. DO NOT DROP OR CATCH IT
WITH THE HYDRAULICS. Damage to the machine
can result.

With certain combinations of work tools, the third

pedal can have different functions. Always check the
function of the third pedal before you use the third
pedal.
Know the location of any buried cables. Mark the Illustration 422 g06223763
locations clearly before you dig.
Digging with a stable machine increases productivity.
Consult your Cat dealer for special work tool tips that Create a stable work platform.
are available for use in severe applications.
378 M0090571-12
Operation Section
Operating Technique Information

Illustration 423 g06210141

(A) Most stable dig
(B) Dump

For improved stability: Do not dig over the drives or

perpendicular to the tracks.

Illustration 425 g06210334

Minimize unneeded movement. During backfilling,

start with the material closest to the trench.

Illustration 424 g06212328

(C) Weak crowd force
(D) Ideal crowd force

Dig from the top down in layers. Try to have a full

bucket by the time the stick is vertical, but do not Illustration 426 g06210343
reach too far with the stick. The most crowd force is
generated with the stick +/- 30 degrees from vertical. Watch your surroundings. Swing left to dump
material for better visibility.
Minimize unneeded movement. Only curl/dump the
bucket as much as required to hold/dump material. Watch the bucket. The bucket can contact the tracks
or the cab.
Concentrate on being smooth, speed will come with
practice.
M0090571-12 379
Operation Section
Operating Technique Information

These operations will damage the boom, the stick,

and the work tool and the operations will reduce the
life of the equipment.

Illustration 427 g06212604

Truck placement will affect efficiency: 45 degree truck

loading is more efficient than 90 degree. Spotting the Illustration 429 g06212594
truck too far from the excavator causes excessive
motion. Do not use the dropping force of the bucket or work
tool as a hammer. This action will bring excessive
Load from a bench when possible. Bench loading is
more efficient. force on the rear of the machine. Possible damage to
the machine could result.
Restricted Operation

Illustration 430 g06222492

If the cylinder is operated at the end of the stroke

Illustration 428 g06222487 during operations, excessive force will occur on the
stopper on the inside of the cylinder. This practice will
Do not use the swing force to perform the following reduce the life of the cylinder and structures. To avoid
operations: this problem, always leave a small margin of play
when the cylinder is operated.
• Soil compaction
• Ground breaking

• Demolition
Do not swing the machine while the bucket tips are in
the soil.
380 M0090571-12
Operation Section
Operating Technique Information

Illustration 431 g06222498 Illustration 433 g06222505

If the stick IN function is operated at full speed with a Do not use the dropping force of the rear of the
fully loaded bucket or heavy work tool attachment to machine for excavation. This operation will damage
the end of the cylinder stroke, excessive force will the machine.
occur inside the stick cylinder. This action will reduce
the life of the stick cylinder. To avoid this problem, Operating Precaution
always operate a stick IN function with moderate
speed towards the end of cylinder stroke.

Illustration 434 g06222507

Illustration 432 g06222500

While the bucket is in the ground, do not use the NOTICE

travel force for any excavation. This operation will Do not allow the machine to swing from the force of
cause excessive force on the rear of the machine. traveling when you use the bucket , the stick, or the
boom to assist in travel. If the force from traveling
causes the machine to swing, damage may occur to
the swing motor and to the swing drive.

Do not use the force of the bucket, the stick, or the

boom to assist in turning the machine while the
machine is traveling. This technique is referred to as
“jump steering”. This technique will damage the
swing motor and the swing brake.
M0090571-12 381
Operation Section
Travel in Water and Mud

The machine can travel across a river only under the

following conditions:

• The bed of the river is flat.

• The flow of the river is slow.

• The machine dips into the water only to the center

of the track carrier roller (dimension A).

NOTICE
Do not allow the fan on the engine to contact the
water while the machine travels through the water.
Do not allow the fan on the engine to contact the
water during a swing while the machine is in the
water. Damage to the fan may occur if the fan con-
Illustration 435 g06222509
tacts the water.
When deep holes are dug, do not lower the boom so
that the bottom side of the boom touches the ground. While you cross the river, carefully confirm the depth
of the water with the bucket. Do not move the
When deep holes are dug, do not allow the boom to machine into an area that has a water depth that is
interfere with the tracks. greater than Dimension A.

i07310866 The machine may sink gradually on soft ground.

Therefore, you should frequently check the height of
Travel in Water and Mud the undercarriage from ground level and the depth of
water on the ground.
SMCS Code: 7000-V6
Check the swing gear by looking through the port for
inspection that is on the upper frame. If there is water
NOTICE in the swing gear, contact your Cat dealer for the
When working in or around any body of water, around required maintenance on the swing gear.
a stream or river, or in conditions of heavy mud, be
careful that the swing bearing, the swing drive gear, After you travel through water, carefully clean the
and the swivel joint do not dip into water, mud, sand, machine to remove any salt, sand, or other foreign
or gravel. If the swing bearing dips into water, mud, matter.
sand, or gravel, immediately grease the swing bear-
ing until the used grease leaks from the outer circle of
the swing bearing. Failure to carry out this procedure Procedure for Removing the
may cause premature wear in the swing bearing. Machine from Water or Mud
NOTICE
Do not allow the machine to swing from the force of
traveling when you use the bucket , the stick, or the
boom to assist in travel. If the force from traveling
causes the machine to swing, damage may occur to
the swing motor and to the swing drive.

Illustration 436 g06223764

Depth of water to the center of the track carrier roller.

The following guidelines pertain to travel across

water and travel through mud, sand, or gravel.
382 M0090571-12
Operation Section
Boom, Stick and Bucket Operation

Illustration 437 g06222519 Illustration 439 g06212337

1. You may not be able to move the machine by using 3. It may be impossible to travel because the bottom
the travel controls only. In this case use both the of the frame comes into contact with the ground or
travel control levers/pedals and the stick to pull the the undercarriage is clogged with mud or gravel. In
machine out of the water or ground. this case, operate the boom and the stick together.
Raise the track and rotate the track forward and
backward to remove the mud and the gravel.

i08509296

Boom, Stick and Bucket

Operation
SMCS Code: 7000

Digging

Illustration 438 g06222525

2. The machine may slip because of a steep slope.

The procedure in Step 1 may not work. In this
case, first rotate the upper structure by 180°. Then
use both the travel control levers/pedals and the
stick to move the machine up the slope.

Illustration 440 g06212506

1. Position the stick at a 70 degree angle to the

ground.
M0090571-12 383
Operation Section
Boom, Stick and Bucket Operation

5. To apply the greatest force at the cutting edge,

decrease the down pressure as you move the
stick toward the cab.
6. Maintain a bucket attitude that ensures a
continuous flow of material into the bucket.
7. Continue the pass in a horizontal direction so that
material peels into the bucket.

Illustration 441 g06212513

2. Position the bucket cutting edge at a 120 degree

angle to the ground. Maximum breakout force can
now be exerted with the bucket.

Illustration 444 g06222538

8. Close the bucket and raise the boom when the

pass has been completed.

Illustration 442 g06222533

3. Move the stick toward the cab and keep the bucket
parallel to the ground.

Illustration 445 g06223077

9. Engage the swing control when the bucket is clear

of the excavation.

Illustration 443 g06222535

4. If the stick stops due to the load, raise the boom

and/or perform a curl to adjust the depth of the cut.
384 M0090571-12
Operation Section
Boom, Stick and Bucket Operation

Illustration 446 g06223078

10. To dump a load, move the stick outward and open

the bucket in a smooth motion.

Lifting Objects
Illustration 447 g06212526

Use the lifting eye that is provided on the linkage to

lift objects.
To prevent injury, do not exceed the rated load ca-
pacity of the machine. If the machine is not on If the lifting eye is used, the connection must be
level ground, load capacities will vary. made with a sling or with a shackle.

NOTICE
Damage to bucket cylinder, bucket or linkage could
result if slings are placed incorrectly.

There may be local regulations and/or government

regulations that govern the use of machines which lift
heavy objects. Obey all local and government
regulations.

Note: Regional regulations may require the use of an

overload warning device and boom and stick
lowering control valves during object handling
applications.
Contact your Cat dealer for additional information.
Short slings will prevent excessive load swing.

Illustration 448 g06212532

An unstable condition can exist if a load exceeds the

machine load rating or if a heavy load is swung over
an end or over a side.
M0090571-12 385
Operation Section
Boom, Stick and Bucket Operation

Illustration 449 g06212530 Illustration 451 g06212539

The most stable lifting position is over a corner of the Lift capacity decreases as the distance from the
machine. swing centerline is increased.

Machines that are Equipped with a

Long Reach Configuration
Machines with a long reach configuration require
larger swing drift than standard machines when
stopping, because inertial force in time of swing is
large. Taking this into account, adjustments are made
in timing for applying the swing brakes and speed of
swinging.

Illustration 450 g06212535

For the best stability, carry a load close to the

machine and to the ground.
386 M0090571-12
Operation Section
Quick Coupler Operation

Machines with a long reach configuration could be 3. Install the cotter pins (B).
damaged and stability of the machine would be
adversely affected if a control was suddenly Securing the Work Tool
operated, because inertial force of work tool is large.

i07329624

Quick Coupler Operation Improper attachment of work tools could result in

injury or death.
(Pin Lock (If Equipped))
Do not operate this machine until you have posi-
SMCS Code: 6129; 6522; 7000 tive indication that the coupler pins are fully en-
gaged. Check for engagement by:
Installation 1. Position the work tool on the ground.
2. Apply slight down pressure on the work tool.
NOTICE
The vibration caused by extensive use of a hydraulic 3. Retract and extend the stick cylinder in order
hammer as well as the added weight of certain demo- to push the work tool against the ground. Visu-
lition tools such as shears, crushers, and pulverizers ally confirm that there is no movement be-
may cause premature wear and decreased service tween the coupler and the work tool.
life of the coupler.
Be sure to inspect the coupler daily for cracks, bent Position the work tool on a level surface.
components, or wear when operating with any of the
above work tools. 1. Start the engine.

Illustration 452 g06286231

1. The quick coupler comes with two linkage pins (A)

for installation on the machine. Lubricate the
linkage pins (A) and pin bores before assembly on
the machine. Illustration 453 g06286235

2. Install the coupler and the linkage pins (A).

2. Remove the lock pin (1) and quick coupler pin (2)
from the quick coupler.
3. Retract the work tool cylinder. Position the open
hook on the quick coupler over the top pivot pin of
the work tool.
M0090571-12 387
Operation Section
Pin Lock (If Equipped)

Illustration 454 g06286248 Illustration 456 g06286266

4. Move the stick inward and lower the stick until the 7. Fully insert the lock pin (1) into the quick coupler
hooks (3) engage the top pivot pin (4) of the work pin (2).
tool.
8. To verify the engagement of the work tool, perform
the following procedure.
a. Start the engine. Retract and extend the stick
cylinder to push the work tool against the
ground.
b. Ensure that there is no movement between the
work tool and the quick coupler.
c. Visually confirm the engagement of the work
tool.

Releasing the Work Tool

Disengaging the coupler pins will release the

work tool from control of the operator.
Serious injury or death may result from disengag-
ing the work tool when it is in an unstable posi-
tion or carrying a load.
Illustration 455 g06286262
Place the work tool in a safe position before dis-
5. Extend the work tool cylinder to rotate the quick engaging the coupler pins.
coupler toward the work tool. Line up the pin
receiver of the work tool with the pin receiver of 1. Lower the work tool onto a level surface. Make
the quick coupler. Stop the engine. sure that the work tool is in full contact with the
ground.
6. Fully insert the quick coupler pin (2) into the pin
receiver of the quick coupler and the work tool. 2. Remove the lock pin from the quick coupler pin.
3. Remove the quick coupler pin from the quick
coupler.
388 M0090571-12
Operation Section
Quick Coupler Operation

4. Rotate the quick coupler out of the top pivot pin of The work tools are held onto the quick coupler by two
the work tool. independent locking mechanisms. The work tool rear
pin locking mechanism consists of a wedge that is
i07329727
actuated by a mechanical threaded actuator. This
actuator provides a positive lock and is adjustable to
ensure a rigid, tight interface between the work tool
Quick Coupler Operation and the quick coupler. Additionally, a fully
(Mechanical Pin Grabber Quick independent locking system exists on the front pin of
the work tool. This system is spring applied, ensuring
Coupler (If Equipped)) that the work tool is locked immediately after the front
pin of the work tool is seated. Always ensure that
SMCS Code: 6129; 6522; 7000 both locking mechanisms are working properly
before using the quick coupler.
NOTICE
The vibration caused by extensive use of a hydraulic Installation
hammer as well as the added weight of certain demo-
lition tools such as shears, crushers, and pulverizers
may cause premature wear and decreased service
life of the coupler.
Be sure to inspect the coupler daily for cracks, bent
components, or wear when operating with any of the
above work tools.

General Operation
The quick coupler is used to change work tools, with
minimal effort on the operators part. The quick
coupler can be used with a broad range of buckets
and work tools. Each work tool must have a set of
pins in order for the quick coupler to work properly.

Illustration 457 g06286309

1. The quick coupler comes with two linkage pins (1)

for installation on the machine. Lubricate the
linkage pins (1) and pin bores before assembly on
the machine.
2. Install the coupler and the linkage pins (1).
M0090571-12 389
Operation Section
Mechanical Pin Grabber Quick Coupler (If Equipped)

3. Install the cotter pins (2).

Coupling the Work Tool

Improper attachment of work tools could result in

serious injury or death.
Do not operate this machine until you have posi-
tive indication that the locking mechanisms are
fully engaged. Check for engagement by:
• Visually confirm the engagement of the work
tool. Ensure that both the front and rear pin
locking mechanisms for the work tool are
locked and secure the work tool to the quick
coupler.
• Visually confirm positive indication of the ISO
Engagement indicator, if equipped.

• Retract the bucket cylinder and drag the work Illustration 458 g06286320
tool on the ground.
2. Align the quick coupler front locking mechanism
• Visually confirm that there is no movement be- over the front pin of the work tool. Extend the stick
tween the work tool and the quick coupler. cylinder until the automatic front locking
mechanism of the quick coupler engages and
secures the front pin of the work tool.

Place the work tool or bucket in a safe position

before engaging the quick coupler. Ensure that
the work tool or bucket is not carrying a load.
Serious injury or death may result from engaging
the work tool or bucket when it is in an unstable
position or carrying a load.

Crush injury. Could cause serious injury or death.

Always confirm that the quick coupler is engaged
onto the pins. Read the Operator's Manual.
Illustration 459 g06286326

NOTICE 3. Extend the bucket cylinder to rotate the quick

With certain work tool combinations, including quick coupler toward the work tool until the quick coupler
couplers, the work tool can hit the cab or the front of contacts the rear pin of the work tool. Position the
the machine. Always check for interference when first
operating a new work tool. work tool so that the work tool is slightly above the
ground, with the front pin of the work tool higher
than the rear pin of the work tool. If the work tool is
1. Start the engine. Retract the bucket cylinder, a bucket, verify that the cutting edge is slightly
positioning the quick coupler front locking higher than the bottom of the bucket. Stop the
mechanism over the front pin of the work tool. engine.
390 M0090571-12
Operation Section
Mechanical Pin Grabber Quick Coupler (If Equipped)

Illustration 460 g06286366 Illustration 461 g06286326

4. Using the supplied wrench, if equipped, and insert 1. To unlock the coupler, position the work tool so that
the ratcheting end onto the hex drive mechanism. the work tool is slightly above the ground, with the
Turn the ratchet in a clockwise direction to tighten front pin of the work tool higher than the rear pin of
the rear locking mechanism. the work tool. If the work tool is a bucket, verify
that the cutting edge is slightly higher than the
5. To verify the engagement of the work tool, perform
bottom of the bucket. Other work tools may need
the following procedure:
to be lowered to the ground. Stop the engine.
a. Visually confirm the engagement of the work
tool. Ensure that both the work tool front and
rear pin locking mechanisms are locked and
securing the work tool to the coupler.
b. Retract the bucket cylinder and drag the work
tool on the ground.
c. Visually confirm that there is no movement
between the work tool and the quick coupler.

Uncoupling the Work Tool

Place the work tool or bucket in a safe position Illustration 462 g06286366
before disengaging the coupler. Disengaging the
coupler will release the work tool or bucket from 2. Using the supplied wrench, if equipped, and insert
control of the operator.
the ratcheting end onto the hex drive mechanism.
Serious injury or death may result from disengag- Turn the wrench in a counterclockwise direction to
ing the work tool or bucket when it is in an unsta- release the rear locking mechanism.
ble position or carrying a load.

NOTICE
Auxiliary hoses for work tools must be disconnected
before the Hydraulic Quick Coupler is disengaged.
Pulling the work tool with the auxiliary hoses could re-
sult in damage to the host machine or the work tool.
M0090571-12 391
Operation Section
Quick Coupler Operation

Illustration 463 g06286373

3. Using the supplied wrench, if equipped, and insert

the open wrench end onto the front lock actuator.
Push down on the wrench to rotate the front lock
into an unlocked, detent position.
Illustration 464 g06286375
4. Start the engine. Lower the work tool to the
ground.
1. Follow the same steps for coupling and uncoupling
5. Retract the bucket cylinder to rotate the quick the work tool to operate the coupler with a bucket
coupler away from the work tool until the quick that is reversed. Refer to “Coupling the Work Tool”
coupler disengages the rear pin of the work tool. and “Uncoupling the Work Tool” for the proper
procedure.
6. Move the stick away from the work tool to release
the quick coupler from the front pin of the work
i07330204
tool. The front locking mechanism will
automatically reset. The quick coupler is now
ready to engage the next work tool.
Quick Coupler Operation
(Dual Lock Tilt Coupler (If
Quick Coupler use with a Bucket Equipped))
that is Reversed SMCS Code: 6129; 6522; 7000

NOTICE The quick coupler is used to change work tools while

When some Cat buckets are used in the reverse po- the operator remains in the cab. The quick coupler
sition, it can be more difficult to couple the bucket can be used with a broad range of buckets and work
and uncouple the bucket than in the normal position. tools. Each work tool must have a set of pins in order
for the quick coupler to work properly. The Dual Lock
Care must be taken to ensure that the position of the Tilt Quick Coupler also allows the work tool to rotate
boom, stick, and bucket are aligned to ensure smooth through a 180 degree arc.
coupling. The coupler must be in position between
the bucket bosses. The work tools are held onto the quick coupler by two
independent locking mechanisms. The work tool rear
pin locking mechanism consists of a hydraulically
driven wedge. If pressure is lost, a check valve in the
hydraulic cylinder traps oil to ensure that the lock
remains in place. Additionally, a fully independent
locking system exists on the front pin of the work tool.
This system is spring applied and hydraulically
released, ensuring that the work tool is locked
immediately after the front pin of the work tool is
seated. Always ensure that the hydraulic system and
the locking mechanisms are working properly before
using the quick coupler.
392 M0090571-12
Operation Section
Dual Lock Tilt Coupler (If Equipped)

NOTICE
The buzzer will not sound when the switch is in the
Improper attachment of work tools could result in lock position. The position of the switch does not con-
serious injury or death. firm that the quick coupler locking system is properly
engaged with the attachment pins. Visually confirm
Do not operate this machine until you have posi- positive indication of the ISO Engagement Indicator,
tive indication that the locking mechanisms are if equipped. A physical test is required by dragging
fully engaged. Check for engagement by: the work tool on the ground to confirm that the cou-
pler pins are engaged.
• Visually confirm the engagement of the work
tool. Ensure that both the front and rear pin
locking mechanisms for the work tool are NOTICE
locked and secure the work tool to the quick Always confirm that the buzzer sounds when the
coupler. switch is in the unlock position. If no sound is heard
while in this condition, ensure that the work tool is
• Visually confirm positive indication of the ISO placed in a stable and safe position. Turn off the en-
Engagement indicator, if equipped. gine. Consult your Cat dealer.

• Retract the bucket cylinder and drag the work

tool on the ground. NOTICE
With certain work tool combinations, including quick
• Visually confirm that there is no movement be- couplers, the work tool can hit the cab or the front of
tween the work tool and the quick coupler. the machine. Always check for interference when first
operating a new work tool.

Quick Coupler Operation

Place the work tool or bucket in a safe position Refer to Operation and Maintenance Manual, “Quick
before engaging the quick coupler. Ensure that Coupler Operation (Hydraulic Pin Grabber Quick
the work tool or bucket is not carrying a load. Coupler)” for coupling and uncoupling the work tools.
Serious injury or death may result from engaging
the work tool or bucket when it is in an unstable
position or carrying a load.

Crush injury. Could cause serious injury or death.

Always confirm that the quick coupler is engaged
onto the pins. Read the Operator's Manual.

NOTICE
Before beginning installation, operating of machine,
or repair of the Dual Lock Tilt Coupler:
Illustration 465 g06286461
The Dual Lock Tilt Coupler should only be used to
perform tasks for which it was designed. Abusing the Actuate Tilt Coupler to the Right (1) – Push the
product and/or using it for purposes for which it was thumb wheel on the right joystick upward to tilt the
not intended can expose the operator and others to coupler to the right.
hazards as well as result in damage to the Dual Lock
Tilt Coupler, carrier and/or other attachments.
Actuate Tilt Coupler to the Left (2) – Push the
Modification to the Dual Lock Tilt Coupler is done at thumb wheel on the right joystick downward to tilt the
the owner's risk and may void warranty. coupler to the left.

DO NOT actuate angling of the coupler while in the

process of digging. Angle actuation should be
performed while the coupler is in the air and not
engaged in material.
M0090571-12 393
Operation Section
Quick Coupler Operation

DO NOT operate the Dual Lock Tilt Coupler unless it The work tools are held onto the quick coupler by two
is fully connected to a host machine. Auxiliary lines independent locking mechanisms. The locks are
must be connected at all times to provide pressure controlled through a menu on the monitor system.
relief. Refer to Operation and Maintenance, “Monitoring
System” for more information. The work tool rear pin
i07518343 locking mechanism consists of a hydraulically driven
wedge. If pressure is lost, a check valve in the
Quick Coupler Operation hydraulic cylinder traps oil to ensure that the lock
remains in place. Additionally, a fully independent
(Hydraulic Pin Grabber Quick locking system exists on the front pin of the work tool.
This system is spring applied and hydraulically
Coupler (If Equipped)) released, ensuring that the work tool is locked
immediately after the front pin of the work tool is
SMCS Code: 6129; 6522; 7000 seated. Always ensure that the hydraulic system and
the locking mechanisms are working properly before
NOTICE using the quick coupler.
The vibration caused by extensive use of a hydraulic
hammer as well as the added weight of certain demo- Installation
lition tools such as shears, crushers, and pulverizers
may cause premature wear and decreased service
life of the coupler.
Be sure to inspect the coupler daily for cracks, bent
components, or wear when operating with any of the
above work tools.

General Operation
The quick coupler is used to change work tools while
the operator remains in the cab. The quick coupler
can be used with a broad range of buckets and work
tools. Each work tool must have a set of pins in order
for the quick coupler to work properly.

Illustration 466 g06286309

1. The quick coupler comes with two linkage pins (1)

for installation on the machine. Lubricate the
linkage pins (1) and pin bores before assembly on
the machine.
2. Install the coupler and the linkage pins (1).
394 M0090571-12
Operation Section
Hydraulic Pin Grabber Quick Coupler (If Equipped)

3. Install the cotter pins (2).

NOTICE
Always confirm that the buzzer sounds when the
Quick Coupler Operation switch is in the unlock position. If no sound is heard
while in this condition, ensure that the work tool is
placed in a stable and safe position. Turn off the en-
Coupling the Work Tool gine. Consult your Cat dealer.

NOTICE
Improper attachment of work tools could result in With certain work tool combinations, including quick
serious injury or death. couplers, the work tool can hit the cab or the front of
the machine. Always check for interference when first
Do not operate this machine until you have posi- operating a new work tool.
tive indication that the locking mechanisms are
fully engaged. Check for engagement by:
• Visually confirm the engagement of the work
tool. Ensure that both the front and rear pin
locking mechanisms for the work tool are
locked and secure the work tool to the quick
coupler.
• Visually confirm positive indication of the ISO
Engagement indicator, if equipped.

• Retract the bucket cylinder and drag the work

tool on the ground.

• Visually confirm that there is no movement be-

tween the work tool and the quick coupler.

Place the work tool or bucket in a safe position

before engaging the quick coupler. Ensure that
the work tool or bucket is not carrying a load. Illustration 467 g06286320

Serious injury or death may result from engaging

the work tool or bucket when it is in an unstable 1. Align the quick coupler front locking mechanism
position or carrying a load. over the front pin of the work tool. Extend the stick
cylinder until the automatic front locking
mechanism of the quick coupler engages and
secures the front pin of the work tool.

Crush injury. Could cause serious injury or death.

Always confirm that the quick coupler is engaged
onto the pins. Read the Operator's Manual.

NOTICE
The buzzer will not sound when the switch is in the
lock position. The position of the switch does not con-
firm that the quick coupler locking system is properly
engaged with the attachment pins. Visually confirm
positive indication of the ISO Engagement Indicator,
if equipped. A physical test is required by dragging
the work tool on the ground to confirm that the cou-
pler pins are engaged.
M0090571-12 395
Operation Section
Hydraulic Pin Grabber Quick Coupler (If Equipped)

Illustration 468 g06286326

2. Select “UNLOCK WEDGE” on the monitor display

and confirm that the buzzer is sounding with an
intermittent pattern of one beep per second. If no
sound is heard while in this condition, ensure that
the work tool is placed in a stable and safe
position. Turn off the engine. Consult your Cat
dealer. Extend the bucket cylinder until the rear of
the quick coupler is rotated toward the work tool
and contacts the work tool rear pin. Position the
work tool so that it is slightly above the ground, Illustration 469 g06286450
with the front pin of the work tool higher than the
rear pin of the work tool. If the work tool is a a. Visually confirm the engagement of the work
bucket, verify that the cutting edge is slightly tool. Ensure that both the work tool front and
higher than the bottom of the bucket. rear pin locking mechanisms are locked and
securing the work tool to the coupler.
3. Select “LOCK WEDGE” on the monitor display and
the beep will stop and the rear lock (wedge) will b. Visually confirm positive indication of the ISO
slide back into place. The monitor will return to the Engagement indicator (3), if equipped.
home screen.
c. Retract the bucket cylinder and drag the work
tool on the ground.
d. Visually confirm that there is no movement
Crush injury. Could cause serious injury or death. between the work tool and the quick coupler.
Always confirm that the quick coupler is engaged
onto the pins. Read the Operator's Manual. NOTICE
Back drag the work tool on the ground to ensure the
4. To verify the engagement of the work tool, perform quick coupler is properly locked.
the following procedure:
Do Not strike the work tool on the ground to ensure
the quick coupler is properly locked. Striking the work
tool on the ground will result in damage to the coupler
cylinder.
396 M0090571-12
Operation Section
Hydraulic Pin Grabber Quick Coupler (If Equipped)

Uncoupling the Work Tool

Place the work tool or bucket in a safe position

before disengaging the coupler. Disengaging the
coupler will release the work tool or bucket from
control of the operator.
Serious injury or death may result from disengag-
ing the work tool or bucket when it is in an unsta-
ble position or carrying a load.

NOTICE
Auxiliary hoses for work tools must be disconnected
before the Hydraulic Quick Coupler is disengaged.
Pulling the work tool with the auxiliary hoses could re-
sult in damage to the host machine or the work tool.

NOTICE Illustration 471 g06286443

Always confirm that the buzzer sounds when the
switch is in the unlock position. If no sound is heard 3. Retract the bucket cylinder, ensuring that the work
while in this condition, ensure that the work tool is
placed in a stable and safe position. Turn off the en- tool rear pin locking mechanism is unlocked. The
gine. Consult your Cat dealer. rear of the quick coupler should be rotated away
from the work tool. Place the work tool in a stable
and safe position on the ground.
4. Select “UNLOCK FRONT” on the monitor display.
Confirm that the buzzer is sounding with an
intermittent pattern of two beeps per second. The
work tool front pin locking mechanism will unlock.
This locking mechanism will remain unlocked for
10 seconds.

Illustration 470 g06286326

1. To unlock the coupler, position the work tool so that

it is slightly above the ground, with the front pin of
the work tool higher than the rear pin of the work
tool. If the work tool is a bucket, verify that the
cutting edge is slightly higher than the bottom of
the bucket.
2. Press the button for the “UNLOCK WEDGE” .
Confirm that the buzzer is sounding with an
intermittent pattern of one beep per second. If no
sound is heard while in this condition, ensure that
the work tool is placed in a stable and safe
position. Turn off the engine. Consult your Cat
dealer.
M0090571-12 397
Operation Section
Quick Coupler Operation

Illustration 472 g06286320 Illustration 473 g06286375

5. Within the 10-second time period, retract the stick 1. Follow the same steps for coupling and uncoupling
cylinder until the quick coupler is disengaged from the work tool to operate the coupler with a bucket
the work tool. Ensure that the work tool is in a that is reversed. Refer to “Coupling the Work Tool”
stable and safe storage position on the ground. and “Uncoupling the Work Tool” for the proper
procedure.
6. Select “LOCK WEDGE” on the monitor display and
the beep will stop and the rear lock (wedge) will
i08509311
slide back into place. The monitor will return to the
home screen.
Quick Coupler Operation
Coupling a Bucket that is Reversed (CW (Single Lock) Quick Coupler
(If Equipped))
NOTICE
When some Cat buckets are used in the reverse po- SMCS Code: 6129; 6522; 7000
sition, it can be more difficult to couple the bucket
and uncouple the bucket than in the normal position. NOTICE
The vibration caused by extensive use of a hydraulic
Care must be taken to ensure that the position of the hammer and the added weight of certain demolition
boom, stick, and bucket are aligned to ensure smooth tools such as shears, crushers, and pulverizers may
coupling. The coupler must be in position between
cause premature wear and decreased service life of
the bucket bosses. the coupler.
Be sure to inspect the coupler daily for cracks, bent
components, or wear when operating with any work
tools.
398 M0090571-12
Operation Section
CW (Single Lock) Quick Coupler (If Equipped)

General Operation
The CW coupler is used to change work tools quickly.
The quick coupler can be used with a broad range of
buckets and work tools.

Installation Procedure

Personal injury or death can result from improp-

erly checking for a leak.
Always use a board or cardboard when checking
for a leak. Escaping air or fluid under pressure,
even a pin-hole size leak, can penetrate body tis- Illustration 474 g06286468
sue causing serious injury, and possible death.
1. Position the quick coupler on the ground in front of
If fluid is injected into your skin, it must be
treated immediately by a doctor familiar with this the host machine. Make sure that the wedge faces
type of injury. away from the host machine.
2. Install the mounting pins.
Note: Hydraulic oil may be trapped in the lines if the 3. Lubricate all the mounting points.
hydraulic lines are plugged or if the hydraulic lines
are connected. The trapped oil may be under 4. Connect the hydraulic lines to the quick coupler (if
pressure. Use care when you open the hydraulic equipped).
lines.
5. After mounting the quick coupler on the excavator,
Note: The quick coupler must be controlled by the or after working on the quick coupler hydraulic
excavator's hydraulic system. system, it is necessary to purge all the air from the
cylinder and the control system. Refer to the
Perform this procedure as described in the following “Hydraulic System Air Purge” for additional
steps:
information.
Ensure that the quick coupler is compatible with the
host machine. For more information, consult your Quick Coupler Removal Procedure
Caterpillar dealer.
1. Lay the quick coupler flat on the ground.
To provide a stable operating condition, the host
machine must be on flat, level ground. The host 2. Release the pressure from the hydraulic lines (if
machine must be blocked to prevent inadvertent equipped).
movement.
The quick coupler must be supported to prevent a. Extend the wedge to the UNLOCKED position.
inadvertent movement. Position the quick coupler to b. Stop the engine on the host machine. Turn the
prevent unnecessary climbing and unnecessary ignition to OFF.
bending.
c. Turn the ignition to the ON position without
Optimum alignment of the bores will prevent the use
starting the engine.
of unnecessary force when you install the pins. Never
check the alignment of the bores with your fingers. d. Move the hydraulic control levers repeatedly
Use the proper tools to check the alignment of the through the full range of motion. This will
bores.
release any pressure that may be present in the
A retaining pin can fly out when the retaining pin is hydraulic system. Actuate the quick coupler
struck with force. The area must be clear of people using the machine control monitor. Cycle
when you drive retaining pins. through locking and unlocking the quick coupler
When you strike objects, chips and other debris can several times to release trapped hydraulic
fly. Before you strike any object, make sure that no pressure within the quick coupler circuit.
one can be injured by the flying debris. Always wear
e. The wedge should begin to move inward due to
appropriate PPE, including safety glasses.
the spring force.
M0090571-12 399
Operation Section
CW (Single Lock) Quick Coupler (If Equipped)

f. Turn the ignition to the OFF position.

NOTICE
g. Release the pressure in the host machine's Accumulated grease and oil on a work tool is a fire
hydraulic tank. hazard.
Remove debris with steam cleaning or high pressure
water at any time a significant quantity of oil is spilled
on the work tool.
Personal injury or death can result from improp-
erly checking for a leak.
Note: If major repairs to the quick coupler are
Always use a board or cardboard when checking required, consult your Caterpillar dealer.
for a leak. Escaping air or fluid under pressure,
even a pin-hole size leak, can penetrate body tis- 1. For the maximum service life of the work tool,
sue causing serious injury, and possible death. make a thorough daily inspection before you
mount a work tool to the host machine.
If fluid is injected into your skin, it must be
treated immediately by a doctor familiar with this 2. Inspect the quick coupler for the following
type of injury. conditions: loose bolts, oil leaks, broken parts,
missing parts and cracked components. Check the
overall condition of the quick coupler. Check the
NOTICE overall condition of the hydraulic system.
Care must be taken to ensure that fluids are con-
tained during performance of inspection, mainte- 3. Inspect the warning signs and labels. Replace
nance, testing, adjusting, and repair of the product.
Be prepared to collect the fluid with suitable contain- warning signs or labels that are missing. Replace
ers before opening any compartment or disassem- warning signs or labels when you cannot read the
bling any component containing fluids. warning signs or labels.

Refer to Special Publication, PERJ1017, “Dealer 4. If equipped, inspect the condition of the hydraulic
Service Tool Catalog” for tools and supplies suitable lines and the hydraulic fittings.
to collect and contain fluids on Cat ® products.
5. Check the mounting pins for the quick coupler.
Dispose of all fluids according to local regulations
and mandates. 6. Inspect the bolts for the wedge when you remove
the wedge.

3. Place a suitable container below the hydraulic 7. Check the lifting device, if equipped. If damage is
fittings to catch any hydraulic oil that may escape. present, do not use the lifting device. Contact your
Slowly disconnect the hydraulic lines. Plug the Caterpillar dealer for repairs.
ends of the hydraulic lines or connect the hydraulic 8. Perform all repairs before you put the quick
lines. coupler into service.
4. Dispose of the hydraulic oil in a suitable manner. 9. Perform an UNLOCK and LOCK cycle of the
5. Remove the pins from the quick coupler. wedge to provide a smooth operation of the
wedge. This procedure is for the quick coupler
Daily Inspection with hydraulic coupling only.

Operation

Personal injury or death can result from improp- Coupling the Work Tool
erly checking for a leak.
Always use a board or cardboard when checking
for a leak. Escaping air or fluid under pressure,
Place the work tool or bucket in a safe position
even a pin-hole size leak, can penetrate body tis-
before engaging the quick coupler. Ensure that
sue causing serious injury, and possible death.
the work tool or bucket is not carrying a load.
If fluid is injected into your skin, it must be
Serious injury or death may result from engaging
treated immediately by a doctor familiar with this
the work tool or bucket when it is in an unstable
type of injury. position or carrying a load.
400 M0090571-12
Operation Section
CW (Single Lock) Quick Coupler (If Equipped)

Crush injury. Could cause serious injury or death. Ensure that the wedge is extended before cou-
Always confirm that the quick coupler is engaged pling the work tool. Severe damage may occur.
onto the pins. Read the Operator's Manual. Failing to extend the wedge before coupling the
work tool could result in a poorly coupled work
tool or an uncoupled work tool.
Reference: For more information on connecting the
quick coupler to the host machine, contact your Serious injury or death may result from an im-
dealer for special instructions. properly coupled work tool.

Quick Coupler with Hydraulic Coupling 2. Ensure that the mounting bracket of the work tool
is in line with the host machine. The work tool must
be facing the host machine. The mounting bracket
must be at the top of the work tool.
Place the work tool or bucket in a safe position
before engaging the quick coupler. Ensure that Coupling a Bucket
the work tool or bucket is not carrying a load.
Serious injury or death may result from engaging
the work tool or bucket when it is in an unstable
position or carrying a load.

NOTICE
The buzzer will not sound when the switch is in the
lock position. The position of the switch does not con-
firm that the quick coupler locking system is properly
engaged with the attachment pins. Visually confirm
positive engagement of the locking system. A physi-
cal test is required by dragging the work tool on the
ground to confirm that the coupler is properly en-
gaged with the work tool.

Illustration 475 g06286473

NOTICE
Always confirm that the buzzer sounds when the 1. Hook the forward pivot of the quick coupler into the
switch is in the unlock position. If no sound is heard hooks of the mounting bracket.
while in this condition, ensure that the work tool is
placed in a stable and safe position. Turn off the en-
gine. Consult your Cat dealer.

NOTICE
With certain work tool combinations, including quick
couplers, the work tool can hit the cab or the front of
the machine. Always check for interference when first
operating a new work tool.

1. Verify that the wedge is in the unlocked position. If

the wedge is not extended, extend the bucket
cylinder. Then, extend the wedge.