U 8MF2R7B - U 10MF2R7B - U 12MF2R8B - U 14MF2R8B - U 8mf2r7be - U 10mf2r7be - U 12mf2r8be - U 14mf2r8be
U 8MF2R7B - U 10MF2R7B - U 12MF2R8B - U 14MF2R8B - U 8mf2r7be - U 10mf2r7be - U 12mf2r8be - U 14mf2r8be
SBPAC1404010CE
SERVICE MANUAL
Model No.
Outdoor Unit
Rated Capacity
Class
8HP 10HP 12HP 14HP
U-8MF2R7B U-10MF2R7B U-12MF2R8B U-14MF2R8B
MF2 Model Name
U-8MF2R7BE U-10MF2R7BE U-12MF2R8BE U-14MF2R8BE
* Outdoor unit model name ended with letters “BE” is salt-air damage resistant specifications.
This symbol refers to a hazard or unsafe • Provide a power outlet exclusively for
WARNING practice which can result in severe each unit, and full disconnection means
personal injury or death.
having a contact separation in all poles
This symbol refers to a hazard or unsafe must be incorporated in the fixed wiring
CAUTION practice which can result in personal
injury or product or property damage. in accordance with the wiring rules.
• To prevent possible hazards from
If Necessary, Get Help insulation failure, the unit must be
These instructions are all you need for most installation grounded.
sites and maintenance conditions. If you require help for a
special problem, contact our sales/service outlet or your
certified dealer for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for
improper installation or maintenance service, including
failure to follow the instructions in this document.
2
i
ii
CAUTION
• Do not touch the air inlet or the
sharp aluminum fins of the
outdoor unit. You may get injured.
• Ventilate any enclosed areas when
installing or testing the refrigeration
system. Escaped refrigerant gas,
on contact with fire or heat, can
produce dangerously toxic gas.
• Confirm after installation that no
refrigerant gas is leaking. If the gas
comes in contact with a burning
stove, gas water heater, electric
room heater or other heat source,
it can cause the generation of
poisonous gas.
iii
95 256.0
90 243.0
Room A Room B Room C Room D Room E Room F 85 229.5 Range below the
density limit of
Min. indoor volume
80 216.0
Min. indoor floor area
iv
Use sufficient care in handling the tubing. Seal the tubing ends with caps or tape to prevent dirt,
CAUTION moisture, or other foreign substances from entering. These substances can result in system
malfunction.
Unit: mm
Material O
Outer diameter 6.35 9.52 12.7 15.88 19.05 22.22
Copper tube
Wall thickness 0.8 0.8 0.8 1.0 1.0 1.15
Unit: mm
Material 1/2 H, H
Outer diameter 25.4 28.58 31.75 38.1 41.28
Copper tube
Wall thickness 1.0 1.0 1.1 over 1.35 over 1.45
1-2. Prevent impurities including water, dust and oxide from entering the tubing. Impurities can cause R410A refrigerant deterioration
and compressor defects. Due to the features of the refrigerant and refrigerating machine oil, the prevention of water and other
impurities becomes more important than ever.
Liquid
Precaution on installation
Observe the following instructions for installation and maintenance of this unit.
1) Avoid installing the unit at a place where the unit is exposed to sea-spray as much as possible.
2) Give special consideration to the layout so the salt particles adhering to the outer panel can be washed away by the rain.
(For example, avoid installing a shade over the unit.)
3) Because water retention in the bottom plate of the outdoor unit will significantly accelerate corrosion, pay attention to its slope and
other installation conditions of the unit so the water can drain out easily.
4) When installing the unit in a coastal area, wash the unit with fresh water periodically to remove adhering salt build-up.
5) Repair any damage or scratch made during installation and maintenance.
6) Inspect the unit and other related devices periodically. (Perform rustproof treatment and the part replacement as necessary.)
7) Conduct water drainage measures on the unit installation base.
vi
vi
vii
viii
1. CONTROL FUNCTIONS
1. Introduction .................................................................................................................... 1-2
2. Selecting Outdoor Unit for Operation .......................................................................... 1-3
3. Compressor Control ...................................................................................................... 1-4
4. Output of PCB ............................................................................................................. 1-13 1
5. Outdoor Fan Control .................................................................................................. 1-19
6. Indoor Units Control from the CCU ........................................................................... 1-23
7. Tube Refrigerant Recovery Control .......................................................................... 1-27
8. Oil Control ................................................................................................................... 1-29
9. Defrost Control ........................................................................................................... 1-32
10. Upper Current Limitation Mode (Demand control) .................................................. 1-38
11. Alarm Information ....................................................................................................... 1-40
12. Backup Operation ....................................................................................................... 1-44
13. Other Functions .......................................................................................................... 1-48
14. Detailed settings in EEPROM of outdoor unit ......................................................... 1-50
1-1
The 3WAY System is a system that allows multiple outdoor units to be connected. The outdoor units all contain
inverter compressors, and the system does not utilize the sub units that were used in earlier systems.
The outdoor unit where the unit No. is set to “1” includes the CCU (command controller unit) functions that are
used to control the entire system. As a result, the system will not operate if no outdoor unit has been set as unit
No. “1.”
This system can be expanded to connect a maximum of 3 outdoor units. (The system maximum capacity is 42 HP.)
The CCU functions are disabled at all units except the unit that is set as unit No. 1. Therefore no problems will
result even if the system address, No. of indoor units, and No. of outdoor units settings are made at the other units.
However, making these settings may be convenient for manual backup operation, as it eliminates the necessity
of making the settings again if unit No. 1 fails. (If unit No. 1 fails, and the power supply to it is interrupted, it will be
necessary to set a different unit as unit No. 1 in order to use manual backup operation.)
1-2
Operation
starts
1-3
8 hp 10 hp 12 hp 14 hp
Installed Compressor 1 DC Inverter Rotary 10HP 10HP 10HP 10HP
compressor Compressor 2 Constant speed Scroll – – 5 HP 5 HP
1 Top view
hp = horsepower
8 HP 10 HP 12 HP 14 HP
No backup status
Shorter operating time Longer operating time Shorter operating time Longer operating time
1-4
or
1-5
13.0
11.0
*The evaporation temperature area changes depending on the maximum required level of each indoor unit as
shown in the right figure.
*C area is regarded as B area for 6 minutes after compressor starts.
*When the system operates in a minimum capacity, the system will continue operating for at least 6 minutes if the
evaporation temperature area is C area.
*The evaporation temperature is not adjusted while specially controlling defrosting and the oil recovery, etc.
*The evaporation temperature is not adjusted when there are one or more indoor units that select the test run.
If one or more indoor units are selected into test run, the system doesn't stop in all states except alarm appearing.
*The test run will finish automatically in about one hour.
1-6
1-7
38.1°C
38.6°C
31°C
32°C
33°C
35°C
38°C
58°C
Low←Evaporation Temp. [ Te 㪴→High
14°C
㪘
11°C
Compressor stop
B 6°C DOWN STAY UP
2°C
㪚 -8°C
3-6-4. Control of Condensation Temperature and Evaporation Temperature during Mixed Cooling/Heating Operation
During mixed cooling/heating operation, the control maintains a heat balance with a target evaporation temperature
(Te) for the cooling mode indoor units of 3 ~ 6°C and a target condensation temperature (Tc) for the heating mode
indoor units of 48 ~ 51°C.
Heat balance control is performed by varying the compressor capacity and heat discharge (heat intake) of the heat
exchanger.
(1) Increasing/decreasing the compressor capacity
* When evaporation temperature (Te) is high and condensation temperature (Tc) is low.
This occurs when both the cooling capacity (heat intake) and the heating capacity (heat discharge) are low.
The compressor capacity and the circulation flow of refrigerant are increased in order to lower the evaporation
temperature (Te) and raise the condensation temperature (Tc).
* When evaporation temperature (Te) is low and condensation temperature (Tc) is high
This occurs when both the cooling capacity (heat intake) and the heating capacity (heat discharge) are high.
The compressor capacity and the circulation flow of refrigerant are decreased in order to raise the evaporation
temperature (Te) and lower the condensation temperature (Tc).
* Under conditions other than those listed above, the capacity of the outdoor unit heat exchanger is adjusted.
In some cases the heat exchanger capacity may also be adjusted at the same time when the compressor capacity
is varied.
1-8
High
A UP not_UP
1
Evaporation Temp. [Te]
B slow_UP Target
STOP
DOWN
C not_UP
Low
Evaporation temperature (Te) and condensation temperature (Tc) areas A, B, C, and D are the same as for
evaporation temperature control and condensation temperature control.
(2) Increasing/decreasing the heat exchanger capacity (when the outdoor unit heat exchanger is functioning as a
condenser)
• Primarily when both the evaporation temperature (Te) and condensation temperature (Tc) are high
This occurs when the cooling capacity (heat intake) is low and the heating capacity (heat discharge) is high.
The outdoor heat exchanger capacity is increased, increasing the system condensation capacity and lowering
the condensation temperature (Tc). The amount of heat discharge at the outdoor unit heat exchanger is
increased, increasing the heat intake at the cooling mode indoor units and lowering the evaporation
temperature (Te).
• Primarily when both the evaporation temperature (Te) and condensation temperature (Tc) are low
This occurs when the cooling capacity (heat intake) is high and the heating capacity (heat discharge) is low.
The outdoor heat exchanger capacity is decreased, decreasing the system condensation capacity and raising
the condensation temperature (Tc). The amount of heat discharge at the outdoor unit heat exchanger is
decreased, decreasing the heat intake at the cooling mode indoor units and raising the evaporation
temperature (Te).
Outdoor Unit Heat Exchanger Control Table (when the outdoor unit heat exchanger is functioning as a
condenser)
54.5°C
46°C
47°C
48°C
51°C
53°C
54°C
58°C
Low←Evaporation Temp. [ Te 㼉→High
㻭 UP
STAY
Compressor stop
6°C
B 2°C
Target
-1°C
STAY
-6°C
㻯 -8°C
-9°C
DOWN
1-9
(3) Increasing/decreasing the heat exchanger capacity (when the outdoor unit heat exchanger is functioning as an
evaporator)
• Primarily when both the evaporation temperature (Te) and condensation temperature (Tc) are low
This occurs when the cooling capacity (heat intake) is high and the heating capacity (heat discharge) is low.
The outdoor heat exchanger capacity is increased, increasing the system evaporation capacity and raising
the evaporation temperature (Te). The amount of heat intake at the outdoor unit heat exchanger is increased,
increasing the heat discharge at the heating mode indoor units and raising the condensation temperature (Tc).
1 • Primarily when both the evaporation temperature (Te) and condensation temperature (Tc) are high
This occurs when the cooling capacity (heat intake) is low and the heating capacity (heat discharge) is high.
The outdoor heat exchanger capacity is decreased, decreasing the system evaporation capacity and lowering
the evaporation temperature (Te). The amount of heat intake at the outdoor unit heat exchanger is decreased,
decreasing the heat discharge at the heating mode indoor units and lowering the condensation temperature
(Tc).
Outdoor Heat Exchanger Control Table (when the outdoor heat exchanger is functioning as an evaporator)
54.5°C
48°C
51°C
53°C
54°C
58°C
Low←Evaporation Temp. [ Te 㪴→High
㪘 㪪㪫㪘㪰 㪛㪦㪮㪥
Compressor stop
6°C
B 2°C Target
㪬㪧 㪪㪫㪘㪰
-6°C
㪚 -8°C
-9°C
11--10
10
11--11
11
8 hp 10 hp 12 hp 14 hp
Limit current 1 (A) 15.1 19.8 21.0 21.0
Primary current Max. current 1 H (A) 12.1 16.8 18.0 18.0
1 Max. current 1 L (A) 11.1 15.8 17.0 17.0
hp = horsepower
* When restarting after stopping by protection control, the compressor capacity will increase slowly.
L3 W
IPM(FN)
Primary CT U Fan Motor
V
W
11--12
12
Evaporator ON ON ON ON ON ON
All
*1
heating System stopped Stop OFF OFF OFF OFF OFF OFF
mode
Other outdoor *2
Stop ON ON ON ON ON ON
units operating
Heat exchanger Condenser ON ON/OFF OFF OFF OFF OFF
Mixed
[condenser] of
cooling/ outdoor unit Stop OFF OFF OFF OFF OFF OFF
heating
Heat exchanger Evaporator ON ON/OFF ON ON/OFF ON ON/OFF
operation
[evaporator] of
outdoor unit Stop OFF OFF OFF OFF OFF OFF
*1 The system which is stopped in heating mode shows the status of all outdoor units stopped.
*2 When other outdoor units are operating in heating mode, the outdoor unit in stop mode is holding the pulse
at 0 pulses of MOV1 and MOV2 in a situation in which the heat exchanger is evaporator.
*3 DCV2, SCV2 and PBV2 turn ON/OFF respectively due to the capacity control of the heat exchanger.
11--13
13
RCV
HP Evaporator
RBV Two-phase
LP flow
RCV ON
HP Evaporator
High pressure from RCV pushes the liquid refrigerant out of the receiver tank
11--14
14
RBV Liquid
LP flow
Liquid flow
RCV
HP Condenser
Refrigerant gas in the top of receiver tank is pulled into low pressure side.
11--15
15
1 - 16
When operating in all cooling or all heating mode, the heat exchangers of which the compressors are driving in the
outdoor units are used.
However, when operating in cooling mode with low ambient temperature, the number of pieces for using the heat
exchanger is changed according to the operating condition of indoor units and the status of outdoor units.
When operating in mixed cooling/heating mode, the condition and the number of pieces for using the heat exchanger
are changed according to the operating condition of indoor units and the status of outdoor units.
The heat exchanger is selected in turn from the outdoor unit heat exchanger 1 as the shortest operating time of the
inverter compressor.
SH control is controlled so that the difference of temperature between the liquid tube temperature and gas tube
temperature should be set within the range as shown below.
11--17
17
Liquid
(SC=0deg)
Refrigerant on the inner side evaporates,
cooling the liquid refrigerant on the outer side.
Liquid
(Large SC)
MOV4
(SH control)
SCG
Liquid returns to
accumulator
Liquid
Does not fully evaporate,
resulting in liquid back-up.
Liquid
MOV4
(Discharge temperature control of compressoer.)
11--18
18
The following table shows the maximum and minimum fan mode and fan forced mode for each unit.
Status of
heat exchanger 8hp 10hp 12hp 14hp 1
Condenser 13 13 13 12
Standard
Ambient 13 13 13 12
temperature > 10°C
Evaporator
Ambient _ 13 13 13 13
temperature < 10°C
Maximum value
Condenser 15 15 15 12
High static
pressure mode Ambient 15 15 15 12
temperature > 10°C
setting Evaporator
Ambient _
temperature < 10°C 15 15 15 13
Minimum value * 1 1 1 1
* For the sake of protecting temperature of the electrical parts, the minimum values of the fan mode may sometimes
increase in accordance with the ambient temperature or the amount of secondary current.
11--19
19
1 Fan motor operates for 45 seconds and stops for 1.5 hours when ambient temperature is 0.1 ~ 5.0°C.
Fan motor operates for 45 seconds and stops for 1 hour when ambient temperature is 0.0°C or less.
(2) Control with snow detection sensor (Field supply)
If a snow detection sensor (field supply) is available, the snowfall-protection hood might be unnecessary
excluding heavy snow region.
When set in this mode, the fan motor is forcibly started by the snowfall sensor control’s fan mode.
One snow detection sensor can control all outdoor units on the communications wiring.
The snow detection sensor must be connected to one of the main units (unit No.1) and it can control all outdoor
units in communication wiring.
* To activate this function, it is necessary to set it to all EEPROMs on outdoor PCBs.
CODE: 04
Setting
Operation
No.
Snow detection sensor is NOT connected with this unit.
0 But this function is performed according to the signal of the sensor connected with other outdoor
unit.
(Factory preset mode)
1 Snow detection sensor is connected with this unit.
And this function is performed according to the sensor signal.
2 Snow detection sensor is NOT connected with this unit.
And this function is NOT performed.
3 Snow detection sensor is connected with this unit.
But this function is NOT performed.
Setting No. 1 0 0 0 0 0 2 2 2
Fan motor state
ON ON ON ON ON ON OFF OFF OFF
in case of snow
* All main outdoor units are connected with same communication wiring.
11--20
20
* When the setting is "external input to PCB necessary", this function works by short circuiting "SILENT" pins.
* When the setting is "external input to PCB unnecessary", this function always works.
* When the setting is "silent priority", max. fan mode is decided in the following formula.
Max. fan mode = 13 - ( 35 – Ambient temperature) / 2
However, minimum fan mode is “6”, maximum is “13”. (When high static pressure mode, max is “15”)
* When the setting is "capacity priority", this function works excluding the following conditions.
Condition that silent mode interrupts
_ 38°C
Heat exchanger [condenser] of outdoor unit: Ambient temperature >
_ 2°C
Heat exchanger [evaporator] of outdoor unit: Ambient temperature <
This function will be useful for nighttime in summer.
* When the setting is "controlled in moderation", this function controls both "silent priority" and "capacity priority".
Thereof, “silent priority” fan mode is set within the temperature range of “capacity priority”.
11--21
21
5-3-1. Cooling Mode at All Indoor Units, or else Mixed Heating/Cooling Operation when Outdoor Unit is Functioning
as Condenser
(1) Fan mode is increased when the pressure sensor temperature is high, and is decreased when the pressure
sensor temperature is low.
* The fan mode is always increased when the pressure sensor temperature is 46°C or higher (in the case of
all cooling mode).
* The fan mode is always increased when the pressure sensor temperature is 51°C or higher (in the case of
mixed cooling/heating operation).
* The fan mode is always increased when Maximum discharge temperature of inverter compressor in whole
system < High pressure sensor temperature +10°C.
(2) The fan mode may be decreased when symptoms of insufficient gas are detected at an indoor unit.
5-3-2. Heating Mode at All Indoor Units, or else Mixed Heating/Cooling Operation when Outdoor Unit is Functioning
as Evaporator
(1) If the condensation temperature is low, the fan mode is increased at regular intervals.
(2) If the condensation temperature is high, the fan mode is decreased in order to prevent excessive loads.
(3) The fan mode may be increased when the outdoor liquid temperature drops to 7°C or below.
11--22
22
* The meaning of outdoor unit “Operating” is functioning as a cooling or heating system at least more than one
compressor operating simultaneously.
*1 SH control adjusts the difference between the liquid temperature and gas temperature in indoor unit.
SH = gas temperature (E3) - liquid temperature (E1)
Target SH is 1 - 3 degrees when required level of indoor unit is “30” or “31(test run)”.
Note: When the refrigerant amount in the system is adjusted, it is necessary to select test run that the required
level becomes "31".
*2 SC control adjusts the difference between the liquid temperature in indoor unit and condensation temperature
in a system (Tc).
SC = Condensation temperature (Tc) - liquid temperature (E1)
Target SC is 5 - 15 degrees according to operating condition.
*3 MOV pulse changes to 55 for 1 minute when valve pulse continues to be 55 or more 5 minutes.
The purpose is to decrease the flow volume of the refrigerant so that room temperature can be detected with
less influence of heat from the refrigerant.
*4 Only for High Static Pressure Ducted Type Indoor Unit (Type E1)
In case of special controls, MOV performs special operation. For details, refer to the sections “7. Tube Refrigerant
Recovery Control”, “8. Oil Control”, “9. Defrost Control”.
11--23
23
*1 When the outdoor unit is stopped, all valves of indoor units’ solenoid valve kit in the heating mode are closed.
Next, when the cooling or heating operation is resumed, the valves will be opened.
*2 Function when a common use solenoid valve kit is used and there are more than one (1) indoor unit in the cooling
mode within the same solenoid valve kit.
*3 Function when a common use solenoid valve kit is used and there are more than one (1) indoor unit in the heating
mode within the same solenoid valve kit.
*4 Only for High Static Pressure Ducted Type Indoor Unit (Type E1)
Checker software shows DSBE as the solenoid valve kit status of “0” and “1” instead of “OFF” and “ON” individually.
0 : OFF
1 : ON
11--24
24
In the following condition, the fan speed of the indoor unit operating in the heating mode from CCU is changed to
“LL”.
Discharge air temperature of indoor unit is over 21°C, less than 25°C (when discharge air temperature increasing)
Discharge air temperature of indoor unit is over 20°C, less than 24°C (when discharge temperature deceasing)
Elapsed time over 5 minutes after the thermostat ON in heating mode
* The drain pump always operates when the indoor unit is thermostat ON in cooling operation.
* Once the drain pump operates, it keeps operating for 20 minutes.
In the above 2 cases, the drain pump operates by the signal of indoor PCB, not by CCU.
10 10
For preset discharge air temperature that is set in the indoor unit is able to change, refer to manual for indoor
unit.
11--26
26
This control is intended to recover refrigerant if refrigerant has accumulated somewhere in the tubing
when the units have been stopped for long periods, as well as to compensate for tubing thermal loss during heating
start, and is also used for oil recovery.
Special control : Tube Refrigerant Recovery Control features one of the functions of special control.
* When the above operation is finished, normal operation starts at the horsepower determined by the indoor units
where thermostats are ON.
* When the horsepower of cooling thermostat ON still remains greater than that of heating thermostat ON during
control mentioned above, normal control is performed without stopping the compressor.
* When the horsepower of heating thermostat ON is getting greater than that of cooling thermostat ON during
control mentioned above, once stop the outdoor unit after completion of control.
Then change the heat exchanger acting as a condenser to an evaporator and resume the operation.
11--27
27
Control when outdoor unit heat exchanger is acting as an evaporator (when all units are in heating mode or at
start of mixed operation when heating load is high)
1 Solenoid valve kit Valve kits at all indoor units operate in heating mode (ON status)
As for heating thermostat ON indoor units, follow the indoor unit
control system.
All Indoor Units
Fan and cooling (thermostat ON/OFF) and/or heating (thermostat OFF)
Fan operation of indoor unit will be stopped.
The fan speed of the heating thermostat OFF high static pressure
ducted type indoor unit (type E1) is changed to LL.
* When the above operation is finished, normal operation starts at the horsepower determined by the indoor units
where thermostats are ON.
* When the horsepower of heating thermostat ON still remains greater than that of cooling thermostat ON during
control mentioned above, normal control is performed without stopping the compressor.
* When the horsepower of cooling thermostat ON is getting greater than that of heating thermostat ON during
control mentioned above, once stop the outdoor unit after completion of control.
Then change the heat exchanger acting as an evaporator to a condenser and resume the operation.
11--28
28
At the time immediately after the oil level changes from 2 to 1, there is a specified amount of oil in the compressor.
Namely, soon after the oil level is changed to 1, the oil in the compressor is sufficient.
If the oil level “0” indication continues for more than 5 to 10 minutes, it seems short of oil in the system.
Check valves related to oil recovery operation, the refrigerant tubing and for any oil leakage.
8-4. Inter Outdoor Units Oil Recovery Control – Utilizing Balance Tubes
If the low oil level (1 or 0) continues, that outdoor unit (oil-receiving outdoor unit) receives oil from operating outdoor
units where the oil level is not low (oil-supply outdoor units whose all compressor oil levels are 2).
Control at the oil-receiving outdoor unit begins 30 seconds after an outdoor unit falls into oil level 0.
Control at the oil-receiving outdoor unit begins 120 seconds after an outdoor unit falls into oil level 1.
Oil supply is performed for a maximum of 5 minutes from each unit.
When oil supply is ended, oil supply from that outdoor unit will not occur again for a period of [(No. of outdoor
units minus 1) x 5 minutes]. In addition, oil supply is ended if the oil-receiving outdoor unit oil level changes to 2,
or if the oil-supply outdoor unit oil level becomes "0".
The supply of oil is received from 1 unit at a time, in sequence, according to the order of priority of their inverter
compressors.
Operation during unit refrigerant oil recovery
[A] Oil-receiving outdoor unit
ORVR turns ON and remains ON.
[B] Oil-supply outdoor unit
BPV turns ON and remains ON.
BPV bypass valve repeatedly turns ON and OFF according to a constant cycle.
* This oil recovery might be performed regardless of oil level according to operating condition.
1 - 29
1
8-5-2. Simplified Flow of System Oil Recovery Control
Whole process
System oil recovery control shall be performed as the flow mentioned below.
(0) Normal operation
(1) Pre-processing time of system oil recovery control for 2.5 minutes
(2) System oil recovery control processing time* 1
(3) Post-processing time of system oil recovery control for 2 minutes
(4) Normal operation
11--30
30
11--31
31
1
9-2. Constraint Conditions
Frost detection does not occur for 10 minutes after operation starts.
Defrost does not begin again for 40 minutes of operation after defrost was once completed.
If all indoor units are stopped while defrosting, or if the outdoor unit is stopped due to protection control or
another reason, then defrost control will not start for a minimum of 5 minutes after restart occurs.
Time until next defrost permission when defrost was completed is changed according to the ambient temperature.
11--32
32
–1 L1
–3 L2
–8
–10
The frost detection area is
located under the thick lines
–25.5
–27.5
11--33
33
Solenoid valve kit Valve kits at all indoor units operate in cooling mode (ON status).
All Indoor Units
Stop and cooling operation of indoor units will be followed by the
Fan indoor unit control system.
Fan and heating operation of indoor units are changed to stop.
11--34
34
Switch
Defrost Evaporator Evaporator Defrost
outdoor unit outdoor unit outdoor unit outdoor unit
Switch
Defrost Evaporator Evaporator Evaporator Defrost Defrost
outdoor unit outdoor unit outdoor unit outdoor unit outdoor unit outdoor unit
11--35
35
E : Evaporator operation
C : Condenser operation
S : Stop or shut off the refrigerant
E→C : Switching from evaporator operation to condenser operation
C→E : Switching from condenser operation to evaporator operation
Heat
E E→C C C→E E E E
exchanger
Defrost
occurs Compressor ON ON ON OFF OFF OFF ON
first
Fan ON OFF OFF OFF ON OFF ON
Outdoor
unit(s) Heat
E or S E E E→C C C→E E or S
exchanger
Defrost
occurs Compressor ON or S OFF OFF OFF ON OFF ON or S
second
Fan ON or S ON ON OFF OFF OFF ON or S
Mode Thermostat
S S S S S S S
Stop *1(Cooling) S S S S S S S
*2(Heating) S C C C C C C
S S S S S S S
Fan *1(Cooling) S S S S S S S
Indoor
units
*2(Heating) S C C C C C C
ON E E E E E E E
Cooling
OFF S S S S S S S
ON C C C C C C C
Heating OFF C C C C C C C
OFF *3 S S S S S S S
*1 Function when a common use solenoid valve kit is used and there are more than one (1) indoor unit in the
cooling mode within the same solenoid valve kit.
*2 Function when a common use solenoid valve kit is used and there are more than one (1) indoor unit in the
heating mode within the same solenoid valve kit.
*3 Only for High Static Pressure Ducted Type Indoor Unit (Type E1)
11--36
36
Stop *1(Cooling)
20
20
20
20
20
20
20
20
20
20
20
20
20
20
1
*2(Heating) 55 55 60 60 60 60 55
20 20 20 20 20 20 20
Fan *1(Cooling) 20 20 20 20 20 20 20
Expansion *2(Heating) 55 55 60 60 60 60 55
valve
ON SH control SH control SH control SH control SH control SH control SH control
Cooling
OFF 20 20 20 20 20 20 20
ON SC control SC control 60 60 60 60 SC control
*1 Function when a common use solenoid valve kit is used and there are more than one (1) indoor unit in the
cooling mode within the same solenoid valve kit.
*2 Function when a common use solenoid valve kit is used and there are more than one (1) indoor unit in the
heating mode within the same solenoid valve kit.
*3 Only for High Static Pressure Ducted Type Indoor Unit (Type E1)
*4 Fan runs at the set fan speed depending on the indoor unit operation mode.
*5 Individual number for DSBE indicates the status (OFF/ON) in turn from left respectively.
0 : OFF
1 : ON
11--37
37
There are 2 types of control; demand control and infinity limit in the upper current limitation mode.
Either of them is controlled by the lower current limitation.
The standard value of the limit current is listed in the table below.
8 hp 10 hp 12 hp 14 hp
Cooling mode 8.6 A 11.3 A 15.1 A 19.2 A
: Input present
: Input not present
* The rated current indicates the current value that is listed in the catalog or similar material.
* XX and YY are able to set in EEPROM of main outdoor unit.
EEPROM setting in main outdoor unit
CODE: 1A CODE: 1B
Setting No. XX Setting No. YY
0 0 0 0
40 40 40 40
45 45 45 45
50 50 (factory preset mode)
Interval of “5”
Interval of “5”
75 75 (factory preset mode)
11--38
38
Even if the demand control is not performed, upper current limitation is restricted.
Outdoor Unit 8 hp 10 hp 12 hp 14 hp
Limited ratio against standard value 140% 140% 140% 130%
Cooling mode 12.0 A 15.8 A 21.1 A 25.0 A
Limit value Heating mode 12.5 A 16.2 A 20.6 A 22.1 A 1
Mixed mode (Cooling/Heating) 12.5 A 16.2 A 21.1 A 25.0 A
hp = horsepower
* The rated current indicates the current value that is listed in the catalog or service manual.
* In respect of connection method for demand terminal block and Seri-Para I/O unit, refer to the installation
instructions supplied with the unit.
* During setting in DRM1 - DRM3, (demand-activated) displays on the remote controller of the indoor unit.
It is also possible to make setting that the display (symbol of demand-activated) is concealed as shown in the
following table.
EEPROM setting in main outdoor unit
CODE: 1E
Setting No.
0 No display
1 When demand control active, “demand - actived” displayed (factory preset mode).
2 When forced thermostat OFF with demand control active, “demand - actived” displayed.
1 - 39
1 After a compressor has stopped, that compressor will not operate until the temperature has dropped to or below the
start-prohibit temperature.
Discharge temperature protection list
Compressor No. Compressor 1 Compressor 2
Type Inverter Constant speed
Stop temp. 106°C 106°C
Start-prohibit temp. 80°C 80°C
Alarm display P03 P17
11--40
40
Alarm Description
Compressor 1 primary current detected over-current higher than values.
H01
The fan motor current is included in primary current.
P16 Compressor 1 secondary current detected over-current higher than values. 1
P29 Occurs when missing phase or over-current is detected at inverter compressor start.
H31 Occurs when HIC detects abnormal temperature.
List of over-current
Outdoor Unit 8 hp 10 hp 12 hp 14 hp
Primary current [A] 15.1 19.8 21.0 21.0
Secondary current [A] 20.6 21.8 21.0 22.5
hp = horsepower
Outdoor unit 12 hp 14 hp
Overload current [A] 13.6 13.6
Lock current [A] 16.1 16.1
hp = horsepower
List of Alarms
Alarm Description
Occurs when an open CT circuit is detected in the inverter compressor.
Occurs when a current value of over 18A is detected when the inverter
Compressor 1 H03 compressor is stopped.
Occurs when a primary current value of 0.7A or less is detected when the inverter
compressor is over 35Hz and the secondary current is over 7.0A.
11--41
41
High-pressure cut-off
Alarm display P04
1 - 42
When the temperature sensor fails or do not connect with PCB, “F” alarm occurs (excluding discharge temperature
sensor for compressor).
Alarm display
F06 EXG1 Gas temperature sensor in heat exchanger 1
F07 EXL1 Liquid temperature sensor in heat exchanger 1 1
F08 TO Ambient air temperature
F12 SCT Suction temperature
F14 SCG Temp. sensor at refrigerant gas outlet of dual-tube
F23 EXG2 Gas temperature sensor in heat exchanger 2
F24 EXL2 Liquid temperature sensor in heat exchanger 2
H08 OIL1 Oil temperature sensor 1 (Inverter compressor)
H27 OIL2 Oil temperature sensor 2 (Constant-speed compressor 1)
The constant-speed compressor cannot stop when the contacts of the magnet switch for compressor melt and
cannot cut out.
In this case, system compulsorily operates in cooling mode for safety.
All indoor units operate cooling mode and their fan mode is L (Low Speed).
The fan motor in the outdoor unit which magnet switch cannot cut off operates at maximum rotation speed.
* Inverter compressor and the other constant speed compressor which magnet switch is normal do not operate.
* The constant speed compressor contains an over load relay that detects abnormal temperature.
Therefore, there is no risk of danger.
11--43
43
Alarm display
H01 Over-current of compressor 1 A
H03 Compressor 1 CT sensor disconnected or short-circuit A
H11 Over-current of compressor 2 A
H12 Lock current of compressor 2 A
H31 HIC trouble for compressor 1 A
P16 Over-current of inverter device A
P22 Outdoor unit fan motor trouble 㻮
P29 Malfunction of compressor 1 start A
A: When there is one outdoor unit in the system, only compressor that has sensor failure stops.
When there are multiple outdoor units in the system, only the outdoor unit which contains the problem
stops but the other outdoor units in the system operate normally.
B: When there is one outdoor unit in the system, the backup operation does not work.
When there are multiple outdoor units in the system, only the outdoor unit which contains the problem
stops but the other outdoor units in the system operate normally.
NOTE :
After automatic backup operation caused by alarm listed in alarm list 1, it will not be canceled automatically
when the repair of the failed outdoor unit is completed.
Automatic backup mode will be canceled only when the power on all outdoor unit is reset.
Therefore, after repair work is completed, be sure to check whether or not automatic backup mode has been
canceled.
11--44
44
Alarm list 2 (Backup operation continues as long as the problems are not solved.)
Alarm display
F04 Discharge temperature sensor failure for compressor 1 B
F05 Discharge temperature sensor failure for compressor 2 B
F06 Gas temperature sensor in heat exchanger 1 B
F07 Liquid temperature sensor in heat exchanger 1 B 1
F08 Ambient air temperature B
F12 Suction temperature B
F14 Temp. sensor at refrigerant gas outlet of dual-tube B
F16 High pressure sensor failure B
F17 Low pressure sensor failure B
F23 Gas temperature sensor in heat exchanger 2 B
F24 Liquid temperature sensor in heat exchanger 2 B
H05 Compressor 1 discharge temperature sensor disconnected B
H08 Oil temperature sensor 1 (Inverter compressor) B
H13 Compressor 2 CT sensor disconnected or short-circuit B
H15 Compressor 2 discharge temperature sensor disconnected B
H27 Oil temperature sensor 2 (Constant-speed compressor 1) B
P03 Compressor 1 discharge temperature trouble B
P17 Compressor 2 discharge temperature trouble B
A: When there is one outdoor unit in the system, only compressor that has sensor failure stops.
When there are multiple outdoor units in the system, only the outdoor unit which contains the problem
stops but the other outdoor units in the system operate normally.
B: When there is one outdoor unit in the system, the backup operation does not work.
When there are multiple outdoor units in the system, only the outdoor unit which contains the problem
stops but the other outdoor units in the system operate normally.
* Backup operation caused by an alarm listed in “alarm list 2” will finish automatically after 24 hours if the same
alarm does not occur again for 24 hours.
1 - 45
ON
OFF
Compressor 2 backup
ON
OFF
• In order to perform simultaneous backup operation for 2 or more compressors, use a combination of the switch
settings shown above.
11--46
46
Examples:
Combination of 3
outdoor units with 1
2 compressors
Examples:
Combination of 3
outdoor units with
2 compressors
11--47
47
13-1. Maintenance Function for Power Supply Stop of Indoor Unit (E06 ignore)
The system can continue operation even if outdoor unit cannot communicate with some indoor units.
It is necessary to set to EEPROM the allowed number of operating indoor units not to be able to communicate.
When the set value is 0 or more, the system continues operating even if it is not possible to communicate with
the stopped indoor units.
Interval of “1”
13 13
14
Never use
52
Examples :
In case of 10 outdoor units, setting No. becomes “3”.
Normal operation
Operation continue: Indoor unit failure=3 Setting No. “3”
11--48
48
13-2. Function for Automatic Judgment of Insufficient Refrigerant Gas and Overcharge
This system includes a simple function for judging the amount of refrigerant.
13-2-1. Starting refrigerant level judgment mode
Short circuit the TEST pin for 4 seconds or longer while the compressor is running in the test run mode (keep
the CHK pin on the outdoor PCB short). The LED on the outdoor unit PCB begins blinking. Then open circuit.
* If the TEST pin is not open, judgment will not be started even though the LED begins blinking.
13-2-2. Conditions for amount of refrigerant judgment 1
After judgment mode starts, judgment occurs when all outdoor units in the system have been operating
continuously for 30 minutes or longer.
* Amount of refrigerant judgment requires that all outdoor units operate continuously for 30 minutes or longer.
This is in order to prevent incorrect adjustment of amount of refrigerant based on false detection caused by
refrigerant accumulation or recovery at stopped outdoor units, which is due to failures of functional elements.
After the judgment is displayed, repeated judgment will occur under new operating conditions if all outdoor
units continue operating. Therefore, the judgment display may change when later judgments occur.
* Judgment mode is automatically canceled after 4 hours.
13-2-3. Outdoor unit PCB LED indications in judgment mode
Judgment item LED1 LED2 Remarks
Judgment mode Blinking Blinking LED1 and LED2 blink simultaneously.
Normal Blinking Blinking LED1 and LED2 blink alternatively.
Insufficient gas Blinking OFF Charge with refrigerant a little at a time.
Overcharge OFF Blinking Recover refrigerant a little at a time.
Judgment not possible ON ON -
When judgment mode is not engaged, the LED indicates the normal display (OFF), or else indicates alarms
or other information.
If the insufficient gas or overcharge judgment is not stable, then recover refrigerant a little at a time when the
overcharge display appears. End refrigerant adjustment when the normal or insufficient gas display appears.
13-2-4. Canceling judgment mode
When judgment mode is cancelled, the LED returns to the standard status display (OFF unless an alarm or
other event has occurred).
[1] Automatic cancel
Judgment mode is canceled automatically when 4 hours have passed after it was started.
[2] Forced cancel
Short circuit the TEST pin for 1 second or longer. Then open circuit.
* Judgment will not be canceled unless the TEST pin becomes open.
<Reference> General Guidelines for Insufficient Gas and Overcharge
Judgment in automatic judgment mode can be problematic in some cases.
Therefore, the following guidelines are provided for general judgment of the refrigerant amount.
Symptoms of insufficient gas
Cooling There is an indoor unit where the position of the electronic control valve is much higher (open
by 300 pulses or more) than it was at start, and the difference [E3 – E1] at that indoor unit is
operation
large (15 °C or more).
Heating There is an outdoor unit where the position of the electronic control valve is much higher
(open by 300 pulses or more) than it was at start, and the difference
operation [Liquid temp. – Gas temp.] at that outdoor unit is large (15 °C or more).
Symptoms of overcharge
Cooling The high-pressure sensor temperature is 55 °C or higher, and the difference
operation [High-pressure sensor temp. – Liquid temp.] at that outdoor unit is large (15 °C or more).
Heating There is an indoor unit where the position of the electronic control valve is much higher (open
by 300 pulses or more) than it was at start, and the difference
operation [High-pressure sensor temp. – E1] at that indoor unit is large (20 °C or more).
These are only guidelines, therefore the judgment may vary depending on the installation conditions,
load characteristics, and other elements.
1 - 49
1
Never use the DN code unlisted in the following table. (P) : Factory preset mode
DN Item Setting No.
0=No sensor & control (P) 1=Sensor & control
04 Operation for using snowfall sensor 2=No sensor & no control 3=Sensor & no control
(For details, refer to 5-1-2)
0=Invalid (P) 1=Silent mode 1
05 Outdoor fan silent mode 2=Silent priority & silent mode 2,,,,, 12=Silent mode 12
(For details, refer to 5-1-3)
1 0=Invalid
1=stop for 2 hours and drive for 20 minutes constantly
2=stop for 20 minutes and drive for 20 minutes constantly
3=Drive constantly
0C Indoor unit drain pump forced operation 4-6=delay drive when thermostat OFF
7=delay drive when thermostat OFF (P)
8-11=delay drive when stopped
12-15=Delay drive when thermostat OFF & stopped
(For details, refer to 6-4)
Measures against smell when indoor unit cooling 0=Invalid (P)
0D
thermostat OFF 1=Measures against smell
0=0% 40=40%
1A Demand 1 current () 45=45%,,,,, 75=75% (P) ,,,,,
140=140% -1=No control
(For details, refer to 10-1)
0=0% 40=40%
1B Demand 2 current () 45=45% 50=50% (P) ,,,,,
140=140% -1=No control
(For details, refer to 10-1)
0=No demand display
1=When demand ON, “ready to start” display (P)
1E Demand remote controller display 2=When forced thermostat OFF with demand ON,
“ready to start” display
(For details, refer to 10-1)
-1=Invalid (P) 0=0
1=1 ,,,,, 13=13
23 E06 ignore function
14 - 52=Never use
(For details, refer to 13-1)
0=Invalid (P) 1=30 minutes
2A Dew condensation prevention control of indoor unit 2=40 minutes 3=50 minutes
4=60 minutes
20=20 minutes 30=30 minutes (P)
40=40 minutes 50=50 minutes
2B DP operation time for slime measures
60=60 minutes
(For details, refer to 6-4)
0=8 seconds delay-start (P)
1=(system address x1x8) second delay-start
3E PSccutgt delay-start setting 2=(system address x2x8)
3=(system address x3x8)
0=Display (P) 1=non-displayed
49 Automatic backup mode setting
(For details, refer to 12-1-4)
0=Invalid 1=22 2=25 3=28
4=32 5=36 6=40 7=45
8=50 9=56 10=63 11=71
12=80 13=90 14=100 15=112
81 Outdoor unit capacity 16=125 17=140 18=160 19=180
20=200 21=224 22=250 23=280
24=335 25=355 26=400 27=450
28=500 29=560 30=600 31=630
32=670 33=710 34=800 35=840
0=Invalid (P) 1=High static pressure mode
2=Never use 3=Never use
8F High static pressure setting 4=Never use 5=Never use
6=Never use
(For details, refer to 5-1-1)
11--50
50
Never use the DN code unlisted in the following table. (P) : Factory preset mode
DN Item Setting No.
20=20 minutes 21= minutes ,,,,,
A3 The minimum operating time 1 until defrosting 40=40 minutes (P) 41 - 90=Never use
(For details, refer to 9-2)
Measures against smell when indoor unit cooling
A6 0=Invalid (P) 1=Valid
thermostat OFF
A7
Validity/invalidity of capacity control when cooling
operation
0=Invalid (P) 1=Valid 1
AC Actuation of solenoid valve kit (EP closed) 0=Invalid (P) 1=Valid
Discharge air temperature control with thermostat -20=-20 minutes -19=-19 minutes ,,,,,
E1 0=0 minute (P) ,,,,, 10=10 minutes
OFF additional time
(For details, refer to 6-5)
11--51
51
1 - 52
2-1
Be sure to turn off the power before maintenance. When the power is turned off,
CAUTION
wait for 5 minutes without any work. Then start working.
Front panel
Front panel
Fig. 1
2-2
Discharged oil can be used for checking the condition of the system. Based on the appearance and color of the
discharged oil, a judgment can be made on whether the system is operating normally or not.
• The low-pressure outlet port is at the Hi: side of the left side.
CAUTION • A faulty outdoor unit may remain pressurized. 2
The oil outlet port employs a Schrader-type push-to-release valve.
Be careful to avoid accidental oil release when using the port.
3
Low-pressure outlet port
(for ø7.94mm-dia connector)
Fig. 2
2-3
2-4
This system includes an emergency automatic backup function that allows the A/C to operate during the period
after trouble occurs until repairs are made. However, during repair and at other times, use manual backup operation.
CAUTION If the power is not reset on the control PCB of the No. 1 outdoor unit (main unit), 2
backup operation will continue after the repairs are completed.
Backup operation is intended as emergency operation until repairs are made. Have repairs made as soon as possible.
2-5
CAUTION After recovery work is completed, wire the communication lines between indoor
and outdoor units again. If it not finished yet, an alarm is emitted immediately.
2-6
For detailed procedures such as connecting the refrigerant recovery unit with the
CAUTION recovery cylinder and methods used for recovery, follow the specific instructions
that came with the refrigerant recovery unit.
(5) Locate the AP (Air Purge) pins on the control PCB in the faulty outdoor unit and short them using the clips of
the jumper wire. Then restore electrical power to the outdoor unit.
By short-circuiting the AP pins, each solenoid valve in the outdoor unit is forcibly
CAUTION opened as soon as power comes on, which releases all remaining refrigerant into
the recovery cylinder. Since neglecting this procedure may leave some refrigerant
in the system, it is important that you carry out this step.
(6) Carry out refrigerant recovery.
To determine the completion of refrigerant recovery, follow the instructions that
CAUTION came with the refrigerant recovery unit.
Refrigerant
recovery unit
Suction tube service port
(for ø7.94mm-dia connector)
Refrigerant recovery cylinder
Fig. 3
2-7
START
Ball valve is provided in the indoor unit Turn off all equipment in system
4-2-3. Refrigerant recovery
YES NO procedures (2)
4-2-2. Refrigerant recovery Replace or repair faulty unit
procedures (1)
END END
Service work performed on indoor units is done simultaneously using the service ports at the liquid (narrow tube) side and the
gas (wide tube) side ball valves. Refer to each section in the “Installation Instructions” on refrigerant charging, leak checking, and
evacuation procedures.
The gas tubing becomes hot (60℃ or higher) in heating mode. Be careful so as
CAUTION not to be burnt when touching the tubing.
2-8
(2) If the remote controller (CZ-RTC2) is not available for maintenance of the outdoor unit
1 Determine the outdoor unit where the unit No. setting (SW5) (3P DIP switch) (Blue) on the outdoor unit
control PCB is set to No. 1.
2 Short-circuit the test-run pin (CN22) on the PCB to start test run operation.
3 Leave the unit running for a while, and touch the gas tubing with fingers to determine whether the unit is
running in cooling or heating mode.
If it is in heating, follow the step and later procedures.
Cooling : low temperature (20Υ or lower)
Heating : high temperature (60Υ or higher)
The gas tubing becomes hot (60Υ or higher) in heating mode. Be careful so as
CAUTION
not to be burnt when touching the tubing.
4 Release the short-circuit at the CHECK pin (CN23) on the outdoor unit control PCB of the No. 1 unit. Then 2
short-circuit the STOP pin (CN28) to stop operation.
5 Short-circuit the COOL pin (CN40) on the outdoor unit control PCB of the No. 1 unit.
6 Short-circuit the CHECK pin (CN23) on the PCB to start test run operation.
4-2-2. Refrigerant recovery procedures (1) (using indoor unit ball valve)
(1) If a ball valve with a service port has been provided in the indoor unit as shown in Fig. 4, follow the instructions
given in (2) through (6) below. If the service port is instead located in the outdoor side, follow the instructions in
“4-2-3. Refrigerant recovery procedures (2).”
(2) After running the unit in Cooling mode for about 5 minutes as described in “4-2-1. Cooling operation (for all
units),” fully close the liquid tube ball valve.
(3) Run the unit in Cooling mode for 10 to 20 minutes more.
(4) Fully close the gas tube ball valve, and stop the operation of all units.
(5) Use hoses to connect the manifold gauge valves, refrigerant recovery unit, and refrigerant recovery cylinder
with each other. (Fig. 4) Do each connection quickly to prevent air from entering the tubing.
(6) Recover the remaining refrigerant from the indoor unit using the refrigerant recovery unit.
NOTE
To determine completion of refrigerant Ball valve (separately purchased) Service port
Refrigerant
recovery
unit
Indoor unit
Fig. 4
2-9
4-2-3. Refrigerant recovery procedures (2): Indoor unit with no ball valve equipped
Refrigerant in all indoor units and the refrigerant tubing circuit can be pumped into the outdoor unit. The maximum
refrigerant storage capacity per a single outdoor unit is approx. 15 kg to 20 kg. Thus, in order to collect all
refrigerant from the system, a separate refrigerant recovery unit is necessary. Follow these procedures to correctly
perform pump down.
Perform work correctly, according to the work procedures given below.
1 Connect the manifold gauge to the high- and low-pressure outlet ports on the outdoor unit where pump down
will be performed. Be sure that no air enters the tubing at this time.
Fully close the discharge tube valve on the outdoor unit where pump down will be performed.
2 Follow the instructions in “4-2-1. Cooling operation (for all units)” and operate all units in Cooling mode for
approximately 5 minutes. Then fully close the liquid tube valve on the outdoor unit where pump down will be
performed.
3 When the high-pressure gauge reaches 2.8 MPa or higher, or the low-pressure gauge reaches 0.5 MPa or
2 below, at the outdoor unit where pump down is being performed, press the ON/OFF button on the outdoor
unit maintenance remote controller to stop operation at all units. Then immediately fully close the suction tube
valve on the outdoor unit where pump down is being performed.
* If the outdoor unit maintenance remote controller is unavailable, short-circuit the STOP pin (CN28).
It is not necessary to recover the refrigerant from the balance tube. Therefore do
CAUTION
not operate the balance tube valve.
4 Turn off power to all equipment in the system. Then pull out the RC1 connector (4P) (BLU) (CN75) on the out-
door control PCB in the outdoor unit for which pump down has been completed.
* By pulling out the RC1 connector, communication between the main and the sub outdoor units will be isolated.
5 Change the setting of controllable outdoor unit numbers (reduce by 1 unit).
* If the setting is incorrect, the E30 alarm (outdoor unit serial communication signal error) occurs and the unit
will not operate.
6 Turn on power for all equipment in the system and let the remaining outdoor units run in Cooling mode.
7 Repeat steps 1 and 2 and complete pump down for all outdoor units.
8 Using hoses with Schrader-type push-to-release valves, connect the manifold gauge valves to the suction line
service port, the discharge line service port and the liquid line service port in the next outdoor unit to undergo
pump down. (Fig. 5)
Remaining refrigerant in the system may cause internal pressure. Check that each
CAUTION
valve on the manifold gauge is tightly closed. A Schrader-type push-to-release
valve is provided for each connection port.
9 Use hoses to connect the manifold gauge valves, refrigerant recovery unit, and refrigerant recovery cylinder.
Quickly connect each part to prevent air from entering the tubing.
10 Recover remaining refrigerant from the inter-unit tubing and indoor units using the refrigerant recovery unit.
NOTE
To determine the completion of refrigerant recovery, follow the instructions that came with the refrigerant recovery unit.
2 - 10
Manifold
gauge
Lo Hi
Fig. 5
(5) Connect the manifold gauge valves, refrigerant recovery unit, and refrigerant recovery cylinder. Quickly connect
each part to prevent air from entering the tubing.
(6) Check that each service valve of the gas tubes, liquid tube, and the balance tube for the outdoor unit has
opened, then perform refrigerant recovery.
* If only a single outdoor unit is installed, the balance tube is not used. Therefore, leave this valve closed.
NOTE
To determine the completion of refrigerant recovery, follow the instructions that came with the refrigerant recovery unit.
2 - 11
Fig. 6
2 - 12
This procedure is carried out to ensure there is no remaining refrigerant or other gases (nitrogen, etc.) in the
repaired outdoor unit and tubing.
By short-circuiting the AP pins and turning on power to the outdoor unit, all elec-
CAUTION tronic valves in the outdoor unit are forcibly opened and any remaining nitrogen
gas can be recovered. Failure to perform this procedure may result in nitrogen gas 2
remaining in the refrigerant circuit and causing operating problems. Therefore,
never skip this step.
(5) Turn the power ON at the outdoor unit where vacuum will be applied. Then run the vacuum pump and continue
evacuation until the vacuum condition falls to less than –101kPa {–755 mmHg, 5 Torr}.
To ensure proper evacuation, refer to the operating instructions that came with
CAUTION
the vacuum pump.
Manifold
gauge
Lo Hi
Fig. 7
2 - 13
(DPR : CV6230817937)
When installing the oil-charging
tank to the refrigerant system to
serve as a safety bypass circuit Nipple
for refrigerant, connect it to the
gas tube service port carefully to
avoid releasing refrigerant into the (Receiver-tank:
2 atmosphere.
Packless valve
CV6380152988)
To ensure proper evacuation, refer to the operating instructions that came with
CAUTION the vacuum pump.
Open Close
Manifold gauge Upper side
Lo Hi valve
Close
Lower side
Vacuum pump valve
Fig. 9
2 - 14
Close Open
Lo Hi
Upper valve
Manifold gauge
Close Open
Lower valve
Vacuumpump
pump Oil
Vacuum
Fig. 10 2
When the predetermined amount of oil has been charged into the oil-charging tank, immediately close the lower
valve. Next, run the vacuum pump until the system pressure reaches lower than -101kPa {-755mmHg, 5 Torr}.
Close the upper valve and then, stop the vacuum pump.
Do this operation quickly because compressor oil easily absorbs moisture from the
3 CAUTION
air.
Fig. 11
2 - 15
Next follow the instructions in “4-2-1. Cooling operation (for all units)” at the outdoor unit where oil will be charged,
and start cooling operation at all units. When the operating conditions have stabilized, perform steps 1, 2, and 3
in sequence and open the valves. When this is done, the refrigerant pressure from operation forces the oil out of
the oil charge tank, and oil is charged into the outdoor unit from the low-pressure outlet port. From time to time
close the upper valve on the top of the oil charge tank (only this valve) and shake the tank to check the amount of
remaining oil.
Connect to
refrigerant
recovery unit
Fig. 12
NOTE
To determine the completion of refrigerant recovery, follow the instructions that came with the refrigerant recovery unit.
2 - 16
CAUTION The oil absorbs moisture readily. This work must be completed quickly.
Manifold gauge
(for ø7.94mm-dia connector) 2
Lo Hi Liquid tube service port
(for ø7.94mm-dia connector)
Discharge tube service port
Vacuum pump (for ø7.94mm-dia connector)
Fig. 13
When replacing a faulty compressor, be sure to first measure the amount of remaining oil in the compressor.
Charge additional new oil equal to the difference in the remaining oil and the rated amount as listed above.
Additional oil to be charged: 2.2 L (remaining oil in the removed compressor) – 1.7 L (rated oil amount) = 0.5 L
* If the result is a negative amount (remaining oil in the removed compressor is less than the rated amount), it is not
necessary to discharge the extra oil from the system.
For the method used for additional oil charging after compressor replacement, refer to “7-1. If Refrigerant Has
Already Been Charged to Outdoor Unit.”
2 - 17
Required equipment and tools: Jumper wire with clips, adjustable wrench, set of manifold gauge valves for the
refrigerant R410A, refrigerant recovery unit, pre-purged refrigerant cylinder for
recovery, flathead screwdriver, and outdoor unit maintenance remote controller.
This work is performed in order to collect the refrigerant from an outdoor unit where repairs (other than compressor
replacement) will be performed into other outdoor units and indoor units, and the refrigerant tubing.
(3) Connect the outdoor unit maintenance remote controller to the RC connector (CN73) (3P) (BLU) on the out-
door unit control PCB of the outdoor unit to be repaired. Then start a test run of all units. (Press and hold the
(CHECK) button for 4 seconds or longer.)
(4) Use the outdoor unit maintenance remote controller to check the operating status of the indoor units. Check
that all units are operating in Heating mode. For details concerning operation of the outdoor unit maintenance
remote controller, refer to the “Outdoor unit maintenance remote controller” item. It is also possible to check the
operating conditions either in cooling or heating mode by touching the gas tube.
Cooling mode: low temperature (20℃ or lower)
Heating mode: high temperature (60℃ or higher)
The gas tubing becomes hot (60°C or higher) in heating. Be careful so as not to be
CAUTION
burnt when touching the tubing.
(5) Close the suction tube and balance tube on the outdoor unit to be repaired. Then slowly close the liquid tube
service valve.
(6) When the low pressure at the outdoor unit to be repaired reaches 0.5 MPa or below, press the ON/OFF button
on the outdoor unit maintenance remote controller to stop all the units. Then immediately fully close the gas
tube valve on that outdoor unit.
While closing the valves, the rise in discharge temperature or another factor may
CAUTION cause a protective device to activate, stopping the operation of the outdoor unit. If this
occurs, immediately fully close the gas tube valve on the outdoor unit to be repaired.
(7) Connect the high-pressure gauge side of the manifold gauge to the high-pressure outlet port on the outdoor
unit to be repaired, and connect the manifold gauge to the refrigerant recovery device. Be sure that no air enters
the tubing at this time.
2 - 18
(8) Short-circuit the AP pin on the outdoor unit control PCB of the unit to be repaired. Then turn ON the outdoor
unit power.
When the AP pin is short-circuited and the power is turned ON, all solenoid valves
CAUTION in the outdoor unit are forced open, allowing the refrigerant to be recovered from all
tubes which are separated by solenoid valves. If this work is not performed, it will not
be possible to recover all of the refrigerant at the refrigerant recovery device. Be sure
to perform this step.
Open both Hi- and Lo-side valves on the manifold gauge valves, and recover the refrigerant remaining in the
outdoor unit. After that, measure the amount of recovered refrigerant.
NOTE
To determine the completion of refrigerant recovery, follow the instructions that came with the refrigerant recovery unit.
2
8-2. If Remote Controller is Not Available for maintenance of Outdoor Unit
(1) Refer to “3. Backup Operation” and perform backup operation.
(2) Connect the manifold gauge valves at the Lo-side to the low-pressure outlet port of the outdoor unit to be
repaired. Also connect the refrigerant recovery cylinder to any one of the normal outdoor units at the liquid
line service port (Schrader-type push-to-release valve). Perform the connection work quickly so that no air is
allowed to enter. (Fig. 14)
* Connecting the refrigerant recovery cylinder is done to prevent pressure from rising excessively during the
backup operation by recovering the refrigerant from the outdoor unit to be repaired.
(Measure the weight of the refrigerant and cylinder itself beforehand and provide sufficient safety measures,
such as installing a high-pressure cutout in the circuit.)
The hoses may be subject to internal pressure from the refrigerant inside the out-
CAUTION door unit. Check that the manifold gauge valves are fully closed beforehand.
A Schrader-type push-to-release valve is provided at each connection port.
(3) Determine the outdoor unit where the unit No. setting (SW5)(3P DIP switch)(BLU) on the outdoor unit control
PCB is set to No.1.
(4) Short-circuit the CHECK pin (CN23) to start operation.
(5) Leave the unit running for a while, and then touch the gas tubing with fingers to determine whether the unit is
running in cooling or heating mode. If it is in heating, follow the step (6) and later procedures.
Cooling : low temperature (20℃ or lower)
Heating : high temperature (60℃ or higher).
The gas tubing becomes hot (60°C or higher) in heating mode. Be careful so as not to
CAUTION
be burnt when touching the tubing.
(6) When the unit is operating in heating mode, release the short-circuit at the test-run pin on the outdoor unit con-
trol PCB of the No. 1 unit. Then short-circuit the STOP pin (CN28) to stop operation.
(7) Short-circuit the COOL pin (CN40) on the outdoor unit control PCB of the No. 1 unit.
* Switching of the 4-way valve occurs immediately before operation starts. Therefore it does not change at this
time. (Mode change cannot be judged from the sound.)
(8) Short-circuit the CHECK pin (CN23) to start operation, leave the unit running for a while. Touch the gas tubing
with fingers to determine whether the unit is running in cooling.
2 - 19
(9) Close the gas tube and balance tube on the outdoor unit to be repaired. Then slowly close the liquid tube ser-
vice valve.
* When the low pressure at the outdoor unit to be repaired reaches 0.5 MPa or below, pull out the SCT connec-
tor (2P) (YEL) (CN65) from the outdoor unit control PCB of that outdoor unit. Then immediately fully close the
gas tube valve on that outdoor unit.
* Pulling out the SCT connector immediately stops all of the outdoor units.
While closing the valves, the rise in discharge temperature or another factor may
CAUTION cause a protective device to activate, stopping the operation of the outdoor unit. If this
occurs, immediately fully close the gas tube valve on the outdoor unit to be repaired.
(10) Connect the high-pressure gauge side of the manifold gauge to the high-pressure outlet port on the outdoor
unit to be repaired, and connect the manifold gauge to the refrigerant recovery device. Be sure that no air
enters the tubing at this time.
2 (11) Open both Hi- and Lo-side valves on the manifold gauge valves, and recover the refrigerant remaining in the
outdoor unit. After that, measure the amount of recovered refrigerant.
NOTE
To determine the completion of refrigerant recovery, follow the instructions that came with the refrigerant recovery unit.
Manifold gauge
Lo Hi
Refrigerant
recovery
Connect to cylinder
refrigerant
recovery unit
Measuring scale
Fig. 14
2 - 20
[H03]
Compressor 1
(INV compressor)
2
Compressor 2 U-8MF2R7B(E),
[H11] [H12] [H13]
(Constant-speed compressor 1) U-10MF2R7B(E)
YES
Go to “9-2-3. Replacing all Go to “9-2-2. Replacing all Go to “9-2-1. Replacing only the
compressors in a system.” compressors in a failed unit.” failed compressor.”
2 - 21
If the recovered refrigerant becomes mixed with another refrigerant or another gas
CAUTION (such as nitrogen or air), do not use the recovered refrigerant for charging. Charge
with the designated amount of new refrigerant.
2 (6) When charging has been completed with an amount of new refrigerant equal to the amount of recovered
refrigerant, or when charging with the same amount of new refrigerant has not been completed but no more
refrigerant will enter the unit, fully close the high-pressure gauge valve on the manifold gauge. Next, turn the
power OFF at the repaired outdoor unit, then remove the short circuit at the AP pin (CN24). Finally, fully open
all valves on the gas tube, liquid tube, and balance tube.
However, leave the balance tube fully closed if only a single outdoor unit is installed.
(7) If backup operation was engaged, follow the instructions in “3. Backup Operation” and perform backup opera-
tion recovery.
(8) If charging with an amount of new refrigerant equal to the amount of recovered refrigerant was not possible,
fully close the high-pressure gauge valve on the manifold gauge. Then, while the unit is operating in “4-2-1.
Cooling operation (for all units)”, open the low-pressure gauge valve on the manifold gauge and charge with
the designated amount of refrigerant.
When charging with liquid refrigerant, add refrigerant a little at a time in order to
CAUTION
prevent liquid back-flow.
(9) Fully close the low-pressure gauge valves on the manifold gauge, follow the instructions in “7. Charging Com-
pressor Oil,” and charge with oil if necessary.
(10) Remove the manifold gauge.
2 - 22
Do not reuse the recovered refrigerant. Use a refrigerant cylinder that contains new
CAUTION
refrigerant.
(6) Open the valve on the refrigerant cylinder, and open the high-pressure gauge valve on the manifold gauge
(with the low-pressure gauge valve closed). When charging has been completed with an amount of new
2
refrigerant equal to the amount of recovered refrigerant, or when charging with the same amount of new
refrigerant has not been completed but no more refrigerant will enter the unit, fully close the high-pressure
gauge valve on the manifold gauge. Next, turn the power OFF at the repaired outdoor unit, then remove the
short circuit at the AP pin (CN24). Finally, fully open all valves on the gas tube, liquid tube, and balance tube.
However, leave the balance tube fully closed if only a single outdoor unit is installed.
(7) If backup operation was engaged, follow the instructions in “3. Backup Operation” and perform backup opera-
tion recovery.
(8) If charging with an amount of new refrigerant equal to the amount of recovered refrigerant was not possible,
fully close the high-pressure gauge valve on the manifold gauge. Then, while the unit is operating according to
“4-2-1. Cooling operation (for all units),” open the low-pressure gauge valve on the manifold gauge and charge
with the designated amount of refrigerant.
When charging with liquid refrigerant, add refrigerant a little at a time in order to
CAUTION
prevent liquid back-flow.
(9) Fully close the low-pressure gauge valves on the manifold gauge, follow the instructions in “7. Charging Com-
pressor Oil,” and charge with the necessary amount of oil. Also add an amount of oil that is equivalent to the
amount that was drained from the oil separator.
(10) Remove the manifold gauge.
(11) Follow the instructions in “9-2-4. Dry core cleaning” and perform dry core cleaning of the outdoor unit that
failed.
2 - 23
Do not reuse the recovered refrigerant. Use a refrigerant cylinder that contains unused
CAUTION
2 refrigerant.
(7) Open the valve on the refrigerant cylinder, and open the high-pressure gauge valve on the manifold gauge.
When charging has been completed with an amount of new refrigerant equal to the amount of recovered refrig-
erant, or when charging with the same amount of new refrigerant has not been completed but no more refriger-
ant will enter the unit, first turn the power OFF at the repaired outdoor unit, then remove the short circuit at the
AP pin (CN24). Then fully open all valves on the gas tube, liquid tube, and balance tube.
However, leave the balance tube fully closed if only a single outdoor unit is installed.
(8) If backup operation was engaged, follow the instructions in “3. Backup Operation” and perform backup opera-
tion recovery.
(9) If charging with an amount of new refrigerant equal to the amount of recovered refrigerant was not possible,
fully close the high-pressure gauge valve on the manifold gauge. Then, while the unit is operating in Cooling
mode, open the low-pressure gauge valve on the manifold gauge and charge with the designated amount of
refrigerant.
When charging with liquid refrigerant, add refrigerant a little at a time in order to
CAUTION
prevent liquid back-flow.
(10) Fully close the low-pressure gauge valves on the manifold gauge, follow the instructions in “7. Charging Com-
pressor Oil,” and charge with the necessary amount of oil. Also add an amount of oil that is equivalent to the
amount that was drained from the oil separators.
(11) Remove the manifold gauge.
The connecting port employs a Schrader-type valve. When disconnecting the hose,
CAUTION
pressure will be applied from the refrigerant in the outdoor unit.
(12) Follow the instructions in “9-2-4. Dry core cleaning” and perform dry core cleaning of all outdoor units.
2 - 24
CAUTION Perform another dry core replacement after approximately 30 hours of system operation.
(14) Perform steps (1) – (4), and remove all dry cores. Then connect the tubing between the liquid (narrow) tube
valves and the ball valves.
(15) At all outdoor units where dry cores were removed, pressurize with 3.8 MPa of nitrogen from the liquid tube service
port and check for leaks.
2 - 25
(16) After evacuating all nitrogen gas from the tubing, apply vacuum to all outdoor units where dry cores were
removed until the pressure is –101kPa {–755 mmHg, 5 Torr} or less.
(17) INSTALLATION: Refer to the “Information for the Person in Charge of Installation” items. Charge with an
amount of refrigerant equal to the amount that was recovered.
Suction tube
Dry core (bidirectional: Discharge tube
for R410A refrigerant)
Ball valve
Liquid tube
Balance tube
Fig. 15
2 - 26
2 - 27
INV compressor
Constant-speed compressor
Welded parts
(2 locations)
Tube-with-flare-nut
Constant-Speed Compressor
2 - 28
3-1
NOTE
Outdoor unit maintenance remote controller does not function as an
ordinary remote controller. It is therefore only used for test runs and CZ-RTC2
during servicing.
Outdoor unit maintenance
System diagram
3 remote controller
Remote Remote
Operation manual included in package. controller controller
l The special service checker wiring is required in order to connect the outdoor unit maintenance remote controller
to the outdoor unit PCB.
l Ordinary remote controllers or other controller are still required for the indoor units, even when the outdoor unit
maintenance remote controller is connected.
3-2
(1) Functions: Button operations can be used to perform the following functions.
• Start/stop of all indoor units
• Switching between cooling and heating
• Test run of all indoor units
• Double-speed operation of indoor units (Do not use for actual operation. Doing so may damage the devices.)
n Temperature monitor
• Displays the indoor/outdoor unit sensor temperatures. 3
n Outdoor unit alarm history monitor
• Displays the outdoor unit alarm history.
n Mode settings
• Setting mode 1 and setting mode 2 are used to make the outdoor EEPROM setting.
3-3
3 l If the communications line in the inter-unit control wiring is connected, it can be left as-is.
l In case of an independent outdoor unit (1 maintenance remote controller connected to 1 outdoor unit, automatic
address setting for indoor units not completed), both setting mode 1 and setting mode 2 can be used.
l The overall system status for that refrigerant system is displayed.
3-4
Fig. 2
l Double-speed
• Do not use for actual operation.
(Doing so may damage the devices.)
<Operation>
The timer button is used to switch between double-
speed and normal operation.
• During double-speed operation, the SLEEPING MODE
mark is displayed.
3-5
n Display (functions)
• Use the temperature setting and buttons to change the item code.
3-6
(3) X
X-YY R.C.
Locations where À, Á, and  are displayed
Displays the outdoor unit sub-bus address which is as shown in Fig. 3.
currently selected.
2 1
XX = Outdoor system address on main bus line (1 – 30)
YY = Outdoor unit sub-bus address (1 – 8).
“1” appears when there is only 1 outdoor unit.
LED
3
3
Fig. 3
<Sample displays>
01: <No. of connected indoor units> 02: <Unit Nos. 1, 2, 3, and 4 are
4 units connected connected>
Fig. 4 Fig. 5
3-7
25 30 35 40
1 ~ 20 21 ~ 40 41 ~ 60 61 ~ 80
ON ON ON ON
3 ● The meaning of the colon display changes in the same way, allowing unit Nos. up to 80 to be displayed.
● Sample displays of the unit Nos. of connected indoor units
NOTE
The colon display (Unit Nos. 1 – 20, 21 – 40) changes automatically every 10 seconds.
(The display does not change if higher unit numbers do not exist.)
Pressing the button switches the display immediately to the next higher level, even if 10 seconds have
not passed.
(A) (B)
n The total compressor operating time is displayed
(in 1-hour units) using 8 digits.
• When the first 4 digits are displayed, the bottom
dot of the colon is lit. (Figure (A))
• When the last 4 digits are displayed, the colon
points are not lit. (Figure (B))
• The display of the first 4 and last 4 digits
changes automatically every 10 seconds. It can
also be changed by pressing the button.
10: <Total compressor operating time>
(A) and (B) are displayed alternately.
(The example here (0000, 0062) indicates 62 hours.)
NOTE
With the outdoor unit maintenance remote controller (when connected to the outdoor unit), the unit remote
controller check functions will not operate.
3-8
3-9
DN Description Remarks
Indoor unit intake temp. (TA) °C
Indoor unit heat exchanger temp. E1 (E1) °C
—
Indoor unit heat exchanger temp. E3 (E3) °C Indoor unit
Discharge air temp. (BL) °C
Discharge air temp. setting °C
Indoor unit MOV pulse (MOV) STEP
Discharge temp. 1 (DISCH1) °C
Discharge temp. 2 (DISCH2) °C
High-pressure sensor temp. °C
Heat exchanger gas 1 (EXG1) °C
Heat exchanger liquid 1 (EXL1) °C
Heat exchanger gas 2 (EXG2) °C
Heat exchanger liquid 2 (EXL2) °C
Outdoor air temp. (TO) °C
—
NOTE
0A and subsequent items are outdoor unit data. 0A – 24 are for unit No. 1.
2A – 44 are for unit No. 2. 4A – 64 are for unit No. 3.
3 - 10
•D
isplays outdoor unit alarms only. Does not display indoor
unit alarms.
•C
heck the indoor unit alarm histories separately using the
indoor unit remote controllers or other control device.
<Operating procedure>
À Press and hold the (CHECK) button and button
simultaneously for 4 seconds or longer to change to
outdoor unit alarm history mode.
During temperature monitoring, displays.
The display and operations are the same as the
monitoring of the alarm device history that is performed 3
using the unit remote controller. However, the outdoor
unit address appears instead of the unit No.
Á Press the button and select the outdoor unit for 5 1 4 2
alarm history monitoring.
 Use the temperature setting and buttons
to select the item code for the alarm history.
The display shows the address of the selected outdoor
unit, the item code, and the alarm history (alarm data).
3
The outdoor unit address is displayed as R.C. XX-YY.
System XX = Outdoor unit system address
R.C. XX = Outdoor unit system address
YY = Outdoor unit sub-bus address (always “1” for
3WAY ECO-i units)
Unit code is displayed as 01 – 08. 01 indicates the most
recent alarm.
The alarm history is indicated by the alarm code. (If there
have been no alarm codes, “-- --” is displayed.)
à To clear the alarm history, press the button. (The
outdoor unit alarm history will be cleared.)
Ä To exit, press the (CHECK) button. The display
returns to the normal remote controller display.
3 - 11
1 3
A AandB B are displayed alternately.
(Example shows display of 0000 0001.)
DN Parameter Description
0 = Sensor input not present. Control is performed.
1 = Sensor input present. Control is performed.
Snowfall sensor usage
2 = Sensor input not present. Control is not performed.
3 = Sensor input present. Control is not performed.
0 = Disabled 1 = Quiet mode 1
Outdoor unit fan Quiet
2 = Quiet mode 2 3 = Quiet mode 3
mode
4 = Quiet mode 4
0 = None
1 = Discharge temp. control only (Mode 3)
Energy saving mode
2 = Demand only (Mode 2)
3 = Discharge temp. control + Demand (Mode 1)
Energy saving operation 0 = Independent
plug 1 = All indoor units linked
0000 = 0% 0040 = 40% ... 0070 = 70% ... 0100 = 100% ...
Demand 1 current
0130 = 130% ... 0140 = 140% -001 = no limit
0000 = 0% 0040 = 40% ... 0070 = 70% ... 0100 = 100% ...
Demand 2 current
0130 = 130% ... 0140 = 140% -001 = no limit
0 = Disabled 1 = High static pressure mode
High static pressure mode
* Charge when the external static pressure is increased to over 30 Pa.
3 - 12
n Setting mode 2
<Operating procedure>
À Press and hold the (CHECK) button, button, and button
simultaneously for 4 seconds or longer.
Á Use the temperature setting and buttons to change the item
code. The item codes and setting data are shown in the table below.
 Use the timer time and buttons to change the setting data.
To confirm the changed setting data, press the button. 5
à During this mode, “ ” is displayed, blinking. The display shows the set
3
1
outdoor unit address “System XX-YY” (System XX = System address, YY =
Address at outdoor unit sub-bus), item code number (DN value in the table Fig. 6
below), and the setting data (8 digits).
(The setting data is displayed in 8 digits. The display changes between the first 4 digits (Fig. A ) and
B the last 4
digits A(Fig. B ). When the first 4 digits are displayed, the bottom dot of the colon is lit.)
Ä To end the setting mode, press the (CHECK) button. The display returns to the normal display mode.
1 3
3 - 13
3 - 14
4-1
• This allows the filter lifetime, operating mode [Remote Controller Functions Section]
priority change, central control address, and other
settings to be made for an individual or group- 2
control indoor unit to which the remote controller
used for simple settings is connected.
When simple settings mode is engaged, operation
stops at the individual or group-control indoor unit
to which the remote controller for simple settings is
connected.
<Procedure of CZ-RTC2>
Fig. 7-1 3
À Press and hold the and buttons
simultaneously for 4 seconds or longer.
4-2
<Procedure of CZ-RTC3>
CZ-RTC3
Fig. 2 3 Select the “Code no.” by pressing the or
button.
1 Keep pressing the , and Change the “Code no.” by pressing the or
buttons simultaneously for 4 or more seconds. button.
The “Maintenance func” screen appears on the
Simple settings 20:30 (THU)
LCD display.
Unit no. Code no. Set data
Maintenance func 20:30 (THU)
1. Outdoor unit error data
3-1 01 0001 4
2. Service contact Sel. Next
3. RC setting mode
4.Test run
Sel. Page [ ] Confirm 4 Select the “Set data” by pressing the or
button.
2 Press the or button to see each Select one of the “Set data” by pressing the
menu. or button.
If you wish to see the next screen instantly, press Then press the button.
the or button.
Simple settings 20:30 (THU)
Select “7. Simple settings” on the LCD display and
Unit no. Code no. Set data
press the button.
ALL 01 0002
Maintenance func 20:30 (THU)
Sel. Next
5. Sensor info.
6. Servicing check
7. Simple settings
8. Detailed settings
Sel. Page [ ] Confirm 5 Select the “Unit no.” by pressing the or
button and press the button.
The “Simple settings” screen appears on the LCD The “Exit simple settings and restart?” (Simple
display. setting-end) screen appears on the LCD display.
Select the “Unit no.” by pressing the or Select “YES” and press the button.
button for changes.
4-3
NOTE
• In order to avoid water leakage and damage to the fan, do not set for humidifying when the thermostat is OFF unless a
vaporizing humidifier is used.
• Consider the device purpose and type when changing the settings. Incorrect settings may result in malfunction.
• Do not change any setting data that does not appear in this list.
4-4
Standard Long-life
Model
Model
data
Standard High fouling Standard High fouling
NOTE
• × indicates that there is no corresponding filter.
• 150 indicates the filter sign ON time that is set at shipment.
• High fouling: Set when is selected for the degree of filter fouling (item code ).
4-5
NOTE
- When there are multiple remote controllers in the same refrigerant system, it is possible to set one remote
controller as the priority remote controller (the remote controller which is given priority for selecting the
operating mode). (If 2 or more remote controllers are set as priority remote controllers, an alarm will occur at
the remote controllers, and operation will not be possible.)
- When the priority remote controller is set to the operating mode for control, then all other remote controllers can
select only the permitted operating mode, regardless of whether the priority remote controller is operating or
stopped.
4
- When a controlled remote controller is operated, “Operation change control in progress” is displayed.
Set mode at priority remote controller Modes that can be selected at other remote controllers
Cooling or dry Cooling, dry, fan
Heating Heating, fan
Fan Whichever mode (heating/cooling) is selected first
NOTE
There are other methods to avoid control in which the mode selected first takes priority.
4-6
When the operating mode at the priority remote controller is changed, the operating modes of other remote
controllers change as shown below.
Mode change at priority remote controller Operating modes at other remote controllers
Current mode New mode Current mode New mode
Cooling or dry Heating
Cooling or dry Heating
Fan Fan (not changed)
Heating Cooling
Heating Cooling
Fan Fan (not changed)
Cooling Cooling (not changed)
Cooling Dry
Dry Dry (not changed)
Heating Cooling
Heating Dry
Fan Fan (not changed)
Cooling Cooling (not changed)
Cooling or dry Fan Dry Dry (not changed)
Fan Fan (not changed)
Heating Heating (not changed)
Heating Fan
Fan Fan (not changed)
4-7
At this time, the indoor unit fan (or all indoor unit
fans in the case of group control) begins operating. 1 6 1 5 CZ-RTC2
4-8
Setting the Flap Separately (When setting the CZ-RTC2) 5 Press the timer time / buttons to select
1) The 4-air outlet flap can be adjusted separately during the desired setting data.
operation. When not adjusted separately, all flaps operate
in the same manner. Flap position 1
2
Air discharge
port 3
4
5 Fig. 4
1 Press and hold the and buttons Move to position 1 and stay
,
simultaneously for 4 seconds or longer. Move to position 2 and stay
2 If group control is in effect, press the Move to position 3 and stay
button and select the address (unit No.) of the
Move to position 4 and stay
indoor unit to set. At this time, the fan at the indoor
unit begins operating. Move to position 5 and stay
3
Flap 3
=92
2
7
1 6 5
4-9
<Procedure of CZ-RTC3>
CZ-RTC3
4 - 10
*Can be set 0123 Stops automatically 615 minutes after operation starts.
in 5-minute 0124 Stops automatically 620 minutes after operation starts.
units.
0125 Stops automatically 625 minutes after operation starts.
4 - 11
Setting data
Item code Item
No. Description
0000 5 minutes
(1B) Forced thermostat ON time
0001 4 minutes
–010 Shifts discharge temperature setting 10°C down
–009 Shifts discharge temperature setting 9°C down
Cooling discharge –008 Shifts discharge temperature setting 8°C down
temperature shift
(Upper limit)
0029 29°C
(Lower limit) 0030 30°C (Upper limit at shipment)
0016 16°C (Lower limit at shipment)
0017 17°C
Heating
(Upper limit)
4 0029 29°C
(Lower limit) Change to remote 0030 30°C (Upper limit at shipment)
control temperature
0018 18°C (Lower limit at shipment)
setting range
0019 19°C
(Upper limit)
Drying
0029 29°C
(Lower limit) 0030 30°C (Upper limit at shipment)
0017 17°C (Lower limit at shipment)
Auto heat/cool
0018 18°C
(Upper limit)
0026 26°C
(Lower limit) 0027 27°C (Upper limit at shipment)
0000 Normal
Humidifier operation
0001 Ignore heat exchanger temperature conditions.
0000 Filter input (differential pressure switch input)
Filter (CN70) input 0001 Alarm input (for trouble input about air cleaner or similar device)
switching Humidifier input (Operates linked with drain pump when humidifier is
0002
ON.)
Indoor unit electronic 0000 Present (Setting at shipment)
control valve 0002 None
0000 Normal (Used as optional relay PCB or JEMA standard HA terminal.)
T10 terminal switching 0001 Used for OFF reminder
0002 Fire prevention input
4 - 12
Setting data
Item code Item
No. Description
0000 No forced operation
Automatic drain pump 0001 Forced operation for 1 minute
operation
0060 Continuous operation
0000 None
Ventilation fan operation
0001 Ventilation fan operated by remote controller.
Wired remote controller 0000 Not used. (Body sensor is used.)
sensor 0001 Remote control sensor is used.
“Operation change 0000 Normal (displayed)
control in progress”
display 0001 Not displayed
OFF reminder function 0000 None
for when weekly timer is
used 0001 Only stop time setting is enabled.
4 - 13
Setting data
Item code Item
No. Description
DC fan tap operating
Purpose
mode
0000 Standard Standard (setting at shipment)
High ceiling use High ceiling setting 1 (with standard panel)
0001 For low Ultra long-life filter, oil guard panel, ammonia deodorizing
Fan tap setting static-pressure filter filter, optical regenerative deodorizing filter
(Fan tap change in order High ceiling use High ceiling setting 2 (with standard panel)
to prevent drop in air (Antibacterial) high-performance filter (90%)
discharge caused by For low (Antibacterial) high-performance filter (65%)
filter installation) 0003 static-pressure filter Air-cleaning unit, air-cleaning unit + optical regenerative
deodorizing filter, deodorant (activated charcoal) filter
For air-blocking
For 3-way discharge, when discharge duct is connected
material
For air-blocking
0006 For 2-way discharge
material
0000 No humidifier output
0001 1 second
0002 2 seconds
Humidifier ON time
(ON time per 60
seconds)
0058 58 seconds
0059 59 seconds
0060 Continuously ON
0000 Function disabled
Repeat timer switching
0001 Function enabled
Timer function change 0000 Function disabled
prohibit 0001 Function enabled
Smudging control 0000 No smudging control
4 0000 Flap 1 =90 Flap position
Air discharge
Setting the Flap (Motor No. 4) Electrical
0001 port
Separately component 1
box
*Only for 4-way 0002 2
Cassette type Flap 2 Flap 4
Flap (Motor No. 2) (Motor No. 3) 3
0003 4
(adjustment for =93 5
=91
0004 up-down
Setting the Flap airflow direction)
0005 Flap 3 =92
Separately (Motor No. 1)
*Only for 4-way 0006
Cassette type Setting data Flap position during operation When the flap position is set to
4 or 5 and the unit is in the
Without separate setting
cooling or dry mode, the flap
Setting the Flap Swing position is moved to 3 and the
Separately
*Only for 4-way Move to position 1 and stay operation is started.
Cassette type NOTE
Move to position 2 and stay
The flap swings during the
Move to position 3 and stay operation under "Setting the
Setting the Flap
Separately Move to position 4 and stay Flap Separately".
*Only for 4-way At this time, the unselected flaps
Cassette type Move to position 5 and stay
are moved to the position 1 .
4 - 14
Automatic stop time after The time at which an indoor unit is automatically stopped after operation starts
18
operation start can be set in increments of 5 minutes.
Cooling discharge
1C Shifts the set value for models which perform discharge temperature control.
temperature shift
(Discharge temperature control models: Floor discharge, wall built-in, direct
Heating discharge expansion coil outdoor air treatment, high-fresh)
1d
temperature shift
4 - 15
1F (Upper limit)
Cooling
20 (Lower limit)
21 (Upper limit) This setting changes the temperature range (upper limit and lower limit)
Heating
22 (Lower limit) Change to the remote which is set from the remote controller or central control device.
control temperature The set upper limit must be greater than or equal to the lower limit. If the
23 (Upper limit) setting range temperature setting is to be a single point, set the upper limit and lower
Drying
24 (Lower limit) limit to the same temperature.
2A Filter input switching This setting switches the filter input according to the purpose of use.
(Continued)
4 - 16
Heat exchanger temperature for The heat exchanger temperature control point for prevention of cold air
3C
cold air discharge discharge during heating operation can be changed.
The indoor unit PCB optional output for the fan can be switched
3d Fan output switching
according to the purpose of use.
The drain pump starts after the set time delay after cooling operation
3E Drain pump delayed start time
stops.
40 Humidifier drain pump setting This specifies the humidifier and drain pump setting.
46 DC flap swing mode Selects the swing operation mode for the flap.
Sets the humidifier output ON time for when the humidifier is operating.
5E Humidifier ON time ON/OFF control is performed during humidifier operation.
This setting therefore sets the ON time per 60-second interval.
This setting enables a function that stops operation when the amount
Stop at time set for OFF timer after
5F of time set for the OFF timer has passed after remote controller
operation starts
operation was started.
4 - 17
Selecting the DC fan motor tap (when setting from the PCB)
4-Way Cassette type
<Procedure> Stop the system before performing these steps.
Open the electrical component box cover, then check the indoor unit control PCB.
Connect the jumper connector (2P: yellow) which was supplied with the accessory to the correct connector pin
on the indoor unit control PCB according to the setting number which was confirmed in Table for DC Fan Motor
Tap Settings.
Setting No. (3) :
Then connect the jumper connector to the connector pin TP3 (2P: yellow) on the indoor unit control PCB.
Setting No. (6) :
Then connect the jumper connector to the connector pin TP6 (2P: white) on the indoor unit control PCB.
Ceiling type
<Procedure> Stop the system before performing these steps.
Open the electrical component box cover, then check the indoor unit control PCB. (Fig. 6)
Connect the jumper connector (2P: yellow) which was supplied with the accessory to the correct connector pin on
the indoor unit control PCB according to the setting number which was confirmed in Table 2 (Table of DC Fan
Motor Tap Settings).
If the setting No. is (1), then connect the jumper connector to the connector pin TP1 (2P: red) on the indoor unit con-
trol PCB.
If the setting No. is (3), then connect the jumper connector to the connector pin TP3 (2P: yellow) on the indoor unit
control PCB.
FAN-TAP
TP6
TP3
TP1
(WHT)
RED
YEL
4
Fig. 6
Fig. 7
4 - 18
• The remote controller includes a number of servicing functions. Use these as needed for test runs and
inspections.
CZ-RTC2
Fig.8
4 - 19
<Function of CZ-RTC3>
Display of "maintenance function" screen
Fig. 9
4 Servicing check
display
Alarm history display 6. Service check
45-20
- 20
<Procedure of CZ-RTC2>
1 Press and hold the button for 4 seconds or 2
longer.
3 Start operation.
1 4 CZ-RTC2
Fig. 10
<Procedure of CZ-RTC3>
1 Keep pressing the , and
buttons simultaneously for 4 or more seconds.
The “Maintenance func” screen appears on the
LCD display.
Change the display from OFF to ON by pressing 4 Press the button. Test run will be started.
the or button. Then press the Test run setting mode screen appears on the LCD
button. display.
4 - 21
<Procedure of CZ-RTC2>
Á The unit No. “X-X” (main unit No.), item code “XX”
(sensor address), and servicing monitor “ ”
(sensor temperature) are displayed on the remote
controller LCD display. (See Fig. 12 at right.) 3
4 - 22
<Procedure of CZ-RTC3>
1 Keep pressing the , and
buttons simultaneously for 4 or more seconds.
The “Maintenance func” screen appears on the
LCD display.
4 - 23
4
*Room temp. controlled: = Controlled room temperature
•When body thermostat controlled:
Controlled room temperature = Indoor unit intake temp. (TA) – Intake temperature shift (*1)
•Remote control thermostat controlled:
Controlled room temperature = Remote controller temp.
*1 Intake temperature shift: This is the shift value considered the temperature difference between the upper area
and lower area of the room in heating mode.
It is the value of the code “06” in the indoor unit’s EEPROM setting.
Cooling mode: = 0
4 - 24
5. TROUBLE DIAGNOSIS
1. Contents of Remote Controller Switch Alarm Display . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
2. Outdoor Unit Control Panel LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
3. Remote Controller Servicing Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
4. 3WAY Alarm Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5. Blinking Inspection Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
6. Inspection and Characteristics of Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
7. Test Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
8. Symptom: Thermostat in OFF continues or cycles OFF & ON too frequently. . . . . . 5-31
5-1
Wired Wireless
remote
control remote controller
display receiver display
Possible cause of malfunction
for heating
Operation
Standby
Timer
Serial Remote controller is detecting Error in receiving serial communication signal.
Operating lamp
communication error signal from indoor unit. (Signal from main indoor unit in case of group control) <E01> blinking
errors Ex: Auto address is not completed.
Mis-setting
Error in transmitting serial communication signal. <E02>
Indoor unit is detecting error signal from remote controller (and system controller). <<E03>>
Indoor unit is detecting error Error in receiving serial communication signal.
Heating ready lamp
signal from main outdoor unit. When turning on the power supply, the number of connected blinking
E04
indoor units does not correspond to the number set.
(Except R.C. address is “0.”)
Outdoor unit is detecting error Error of the main outdoor unit in receiving serial
<E06>
signal from indoor unit. communication signal from the indoor unit.
Improper setting of indoor unit Indoor unit address setting is duplicated. E08
or remote controller. Remote controller address connector (RCU. ADR) is
<<E09>>
duplicated. (Duplication of main remote controller) Operating lamp
blinking
During auto address setting, Starting auto address setting is prohibited.
number of connected units This alarm message shows that the auto address connector
E12
does not correspond to CN30 is shorted while other RC line is executing auto
number set. address operation.
Error of main indoor unit in receiving serial communication
E18
When turning on the power signal from sub indoor units.
supply, number of connected Error in auto address setting. (Number of connected indoor
E15
units does not correspond to units is less than the number set.)
number set. Error in auto address setting. (Number of connected indoor
(Except R.C. address is “0.”) E16
units is more than the number set.)
No indoor unit is connected during auto address setting. E20
Main outdoor unit is detecting error signal from sub outdoor Heating ready lamp
E24
unit. blinking
Continued
5-2
Wired Wireless
remote
remote controller
control
display receiver display
for heating
Operation
Standby
Timer
Thermistor fault Indoor thermistor is either Indoor coil temp. sensor (E1) <<F01>> Operating and
open or damaged. timer lamps blinking
Indoor coil temp. sensor (E2) <<F02>> alternately
Indoor coil temp. sensor (E3) <<F03>>
Indoor suction air (room) temp. sensor (TA) <<F10>>
Indoor discharge air temp. sensor (BL) <<F11>>
Outdoor thermistor is either Comp. No. 1 discharge gas temp. sensor (DISCH1) F04
open or damaged. Comp. No. 2 discharge gas temp. sensor (DISCH2) F05
Outdoor No. 1 coil gas temp. sensor (EXG1) F06
Operating and timer
Outdoor No. 1 coil liquid temp. sensor (EXL1) F07 lamps blinking
Outdoor air temp. sensor (TO) F08 alternately
Compressor intake temperature sensor (SCT) F12
Temp. sensor at refrigerant gas outlet of dual-tube (SCG) F14
High pressure sensor failure. High pressure trouble. F16
Low-pressure sensor failure F17
Outdoor No. 2 coil gas temp. sensor (EXG2) F23
Outdoor No. 2 coil liquid temp. sensor (EXL2) F24
Activation of Protective device in indoor Thermal protector in indoor unit fan motor is activated. <<P01>> Timer and heat
protective unit is activated. ready lamp blinking
Improper wiring connections of ceiling panel. <<P09>>
device alternately
Float switch is activated. <<P10>>
Operation of protective function of fan inverter. <<P12>>
O2 sensor (detects low oxygen level) activated P14
Protective device in outdoor Compressor thermal protector is activated. Power supply
unit is activated. voltage is unusual. (The voltage is more than 260 V or less P02
than 160 V between L and N phase.) Operating and heat
Incorrect discharge temperature. (Comp. No. 1) P03 ready lamp blinking
alternately
High pressure switch is activated. P04
Negative (defective) phase. P05
DCCT overcurrent P16
Incorrect discharge temperature. (Comp. No. 2) P17
Outdoor unit fan motor is unusual. P22 5
Inverter for compressor is unusual.
P29
(DC compressor does not operate.)
Indoor unit communication When alarm message in other indoor units occurs in case of
<P31>
error of group control wiring. group control, unalarmed state of indoor units are inoperative.
Operating and timer
lamp blinking
EEPROM on indoor unit PCB failure F29 simultaneously
Protective Protective device for Compressor No. 1 current trouble (overcurrent) H01
device compressor No. 1 is activated. Current is not detected when comp. No. 1 is ON. H03
for compressor Compressor No. 1 discharge temp. sensor disconnected H05
is activated
Protective device for Compressor No. 2 current trouble (overcurrent) H11
compressor No. 2 is activated. Compressor No. 2 current trouble (locked) H12 Timer lamp blinking
Compressor No. 2 CT sensor disconnected or short circuit H13
Compressor No. 2 discharge temp. sensor disconnected H15
Low pressure switch is activated. H06
Oil sensor fault. Comp. No. 1 oil sensor H08
(Disconnection, etc.) Comp. No. 2 oil sensor H27
Abnormal device function IPM trip (IPM current or temperature) H31
<< >> alarm indication: Does not affect the operation of other indoor units.
< > alarm indication: In some cases may affect the operation of other indoor units.
5-3
( : ON : Blinking : OFF)
LED (RED)
Display meaning
1 2
After the power is turned ON (and automatic address setting is not in progress), no communication
with the indoor units in that system is possible.
(Both ON)
After power is turned ON (and automatic address setting is not in progress), 1 or more indoor units
are confirmed in that system; however, the number of indoor units does not match the number that
(OFF) (ON) was set.
Automatic address setting was completed successfully. (After the power is turned ON, and
automatic address setting is not in progress, the number of detected indoor units connected to that
(Both OFF) system matches the number that was set, and regular communications are occurring.)
At time of automatic address setting, the number of indoor units did not match the number that was
set.
(Both blinking)
Alarm display
LED 1 blinks M times, then LED 2 blinks N times. The cycle then repeats.
(Blinking alternately) M = 2: P alarm 3: H alarm 4: E alarm 5: F alarm 6: L alarm
N = Alarm No.
Example: LED 1 blinks 2 times, then LED 2 blinks 17 times. The cycle then repeats.
Alarm is “P17.”
5-4
<Check procedure>
À Press and hold the (CHECK) button and
button simultaneously for 4 seconds or
longer.
Á The following appears on the remote controller
LCD display: unit No. X – X (main unit No.), item
code XX (sensor address), and service monitor
00XX (sensor temperature).
CZ-RTC2
(See figure at right. Á)
 Press the temperature setting and
buttons to change the item code to the Example
: Unit No.
sensor address of the sensor you wish to monitor. : Item code (sensor address)
(For the relationship between the sensor address : Discharge temp. (TD)
and sensor type, refer to the sensor temperature
relationship table on next page.)
à If group control is in effect, press the
button to change to the unit you wish to monitor.
Ä Press the (CHECK) button to return to normal
remote controller operation.
<Note> The temperature display for units that are not
connected appears as “- - - -.”
• If monitor mode is engaged during ordinary
operation, the only parts of the LCD display that
change are those shown in Á in the figure. 5
The other parts remain unchanged during normal
operation.
5-5
CT2
5-6
P02 Compressor thermal protector is activated. (trip only and no alarm) 5-21
P03 Compressor 1 discharge temperature trouble 5-22
P04 High-pressure switch activated 5-23
P05 Reverse phase (or missing phase) detected 5-23
P14 O2 sensor (detects low oxygen level) activated 5-24
P16 Compressor 1 (INV) overcurrent 5-24
P17 Compressor 2 discharge temperature trouble 5-22
P22 Fan motor trouble 5-25
P29 Inverter compressor missing phase or lock alarm 5-25
5-7
E06 Alarm
Alarm code E06
Alarm meaning Outdoor unit failed to receive serial communication signals from indoor unit.
Alarm conditions Outdoor unit failed to receive serial communication signals from indoor unit.
Probable cause (1) The indoor unit power was cut OFF after initial communications were completed.
(2) An open circuit or short circuit occurred in the inter-unit control wiring after initial
communications were completed.
Check Check the power at the indoor and outdoor units, and check the inter-unit control wiring.
Correction —
Example —
Notes This alarm is detected after initial communications are completed. Therefore, it does not occur in
cases of “disconnected serial connector,” “no terminal unit set,” or other trouble that occurs
before initial communications are completed. If initial communications have not been completed,
alarm E04 occurs.
E12 Alarm
Alarm code E12
Alarm meaning Automatic address setting start is prohibited.
Alarm conditions Automatic address setting was started when automatic address setting was in progress at
another outdoor unit in the same link.
Probable cause Automatic address setting is in progress at another outdoor unit.
Check This alarm is not displayed on the remote controller. Therefore check the blinking on the outdoor
unit PCB.
Correction Wait for automatic address setting to be completed at the outdoor unit where it is currently in
progress. Then start automatic address setting again.
Example —
Notes —
E15 Alarm
Alarm code E15
Alarm meaning Automatic address setting alarm (too few units)
Alarm conditions The number of indoor units was too few when automatic address setting was performed.
5 Probable cause (1) The number of indoor units set at the indoor unit quantity setting SW (SW3, SW4) on the
outdoor unit PCB is too many.
5
(2) The inter-unit control wiring between indoor units has been cut.
Check (1) Refer to the test run servicing materials and check the indoor unit quantity setting SW (SW3,
SW4).
(2) Check the inter-unit control wiring at the indoor and outdoor units.
Correction After correcting the indoor unit quantity setting or the inter-unit control wiring, perform automatic
address setting again.
Example —
Notes 3WAY switch position
SW3
SW4
55 -- 88
E16 Alarm
Alarm code E16
Alarm meaning Automatic address setting alarm (too many units)
Alarm conditions • The number of indoor units was too many when automatic address setting was performed.
• After initial communications were completed, an unrecognized unit was detected.
Probable cause (1) The number of indoor units set at the indoor unit quantity setting SW (SW3, SW4) on the
outdoor unit PCB is less than the number set.
(2) The inter-unit control wiring is wired incorrectly.
Check (1) Refer to the test run servicing materials and check the number of indoor units that is set.
(2) Check the inter-unit control wiring at the indoor and outdoor units.
Correction After correcting the indoor unit quantity setting or the inter-unit control wiring, perform automatic
address setting again.
Example —
Notes —
E20 Alarm
Alarm code E20
Alarm meaning No indoor units at automatic address setting.
Alarm conditions When automatic address setting was performed, no indoor units were recognized.
Probable cause (1) The inter-unit control wiring from the outdoor unit to the indoor units has been cut.
(2) Serial connector 1 (CN76) is disconnected at the outdoor unit.
(3) The power is OFF at all indoor units in the system.
Check (1) Check whether the inter-unit control wiring from the outdoor unit to the indoor units is cut.
(2) Check whether serial connector 1 (CN76) is disconnected at the outdoor unit.
(3) Check the power at the indoor units.
Correction (1) Reconnect the inter-unit control wire from the outdoor unit to the indoor unit.
Example —
Notes Position of serial connector CN76 on 3WAY
OC
5 CN76
5
E24 Alarm
Alarm code E24
Alarm meaning Outdoor unit failed to receive communication from other outdoor unit.
Alarm conditions After initial communications were completed, communications from an outdoor unit stopped.
Probable cause (1) After initial communications were completed, the control wiring between main and sub
outdoor units was cut.
(2) After initial communications were completed, the outdoor unit power was turned OFF.
Check —
Correction —
Example —
Notes —
55--99
E25 Alarm
Alarm code E25
Alarm meaning Outdoor unit address setting failure (duplication)
Alarm conditions Communication by inter-outdoor unit control wiring was received that contained the same
address as that unit 5 times or more within 3 minutes.
Probable cause The unit number is set incorrectly.
Check Check the unit number again.
Correction Correct the incorrect unit number setting.
Example —
Notes Recovery from this alarm occurs automatically (when communication that contains the same
address is not received for 3 minutes).
E26 Alarm
Alarm code E26
Alarm meaning Mismatch in outdoor unit quantity
Alarm conditions After power initialization, the set outdoor unit quantity did not match the number of outdoor units
detected on the inter-outdoor unit control wiring for 3 minutes or longer.
Probable cause (1) The outdoor unit quantity is set incorrectly.
(2) The inter-outdoor unit control wiring is cut.
Check (1) Check the outdoor unit quantity setting again.
(2) Check the inter-outdoor unit control wiring.
Correction (1) Correct the incorrect outdoor unit quantity setting.
(2) Repair the inter-outdoor unit control wiring.
Example —
Notes Recovery from this alarm occurs automatically (when the set outdoor unit quantity matches the
number of outdoor units detected on the inter-outdoor unit control wiring).
E29 Alarm
Alarm code E29
Alarm meaning Outdoor unit failed to receive communication from outdoor unit (main).
Alarm conditions Outdoor unit communications from outdoor unit (main) were interrupted for 3 minutes or longer.
Probable cause (1) After initial communications were completed, the inter-outdoor unit control wiring was
cut.
(2) After initial communications were completed, the RC connector became disconnected.
(3) The power at the outdoor unit (main unit) is turned OFF.
E31 Alarm
Alarm code E31
Alarm meaning Communication error between two microcomputers on the Control P.C. Board
Alarm conditions —
Probable cause When does it occur?
(1) When failed in rewriting microcomputer.
(2) When the unit power shut down during rewriting microcomputer.
(3) When wiring between PCB and ROM writer disconnected.
Check (1) Rewrite microcomputer again.
(2) Switch on the unit power again.
Correction Replace Control PCB.
Example —
Notes —
5 - 10
5 - 11
5 - 12
F08 Alarm
Alarm code F08
Alarm meaning Outdoor air temperature sensor trouble
Alarm conditions (1) A/D step is 10 steps or less (short circuit).
(2) A/D step is 1014 steps or more (open circuit)
Probable cause (1) Sensor malfunction (including connector)
(2) PCB malfunction
Check (1) Measure the sensor resistance. Check that the sensor is operating normally.
(2) Use a remote controller monitor or PC monitor to check the temperature that is recognized by
the microcomputer.
Correction —
Example —
Notes —
F12 Alarm
Alarm code F12
Alarm meaning Compressor intake temperature sensor trouble (SCT)
Alarm conditions (1) A/D step is 10 steps or less (short circuit).
(2) A/D step is 1014 steps or more (open circuit)
Probable cause (1) Sensor malfunction (including connector)
(2) PCB malfunction
Check (1) Measure the sensor resistance. Check that the sensor is operating normally.
(2) Use a remote controller monitor or PC monitor to check the temperature that is recognized by
the microcomputer.
Correction —
Example —
Notes —
F14 Alarm
Alarm code F14
Alarm meaning SCG temperature sensor trouble
Alarm conditions (1) A/D step is 10 steps or less (short circuit).
5 Probable cause
(2) A/D step is 1014 steps or more (open circuit)
(1) Sensor malfunction (including connector)
5
(2) PCB malfunction
Check (1) Measure the sensor resistance. Check that the sensor is operating normally.
(2) Use a remote controller monitor or PC monitor to check the temperature that is recognized by
the microcomputer.
Correction —
Example —
Notes —
5 - 13
F16 Alarm
Alarm code F16
Alarm meaning High-pressure sensor malfunction
Alarm conditions • High-pressure sensor disconnected or open circuit
• High-pressure sensor detected over 3.6MPa continuously for 30 minutes while outdoor units stopped.
• High-pressure sensor detected over 3.6MPa while outdoor units were operating.
(In some cases, start and stop may sometimes repeat due to pre-trip mode.)
Probable cause (1) High-pressure sensor failure
(2) Failure to connect the connector to the outdoor unit PCB
(3) Failure to open the service valve of the outdoor unit
(4) Clogged refrigerant circuit
(5) Refrigerant over-charging
(6) Outdoor unit PCB failure
Check (1) High-pressure sensor failure
• Check the sensor resistance value. (Use a tester and measure the resistance between sensor No. 1
and No. 3)
Resistance of less than 95k indicates a short circuit or other trouble.
Resistance of 95k - 105k (high pressure sensor pin 1-3) is normal.
Resistance of more than 105k indicates an open circuit or other trouble.
• Connect a gauge to the high-pressure outlet and check for changes in the value dispalyed by the
monitoring software, and for large deviation of the gauge pressure.
• During heating, check whether the temperature is lower than the highest indoor-unit E1 temperature.
*The pressure detected by the high-pressure sensor is the highest pressure in the system.
Therefore during heating the converted saturation temperature will never be lower than any
indoor-unit E1 temperature. During cooling this temperature will never be lower than the outdoor
unit liquid temperature.
(2) Failure to connect the connector to the outdoor unit PCB
Check the connector connected to the outdoor unit PCB
(3) Failure to open the service valve
Check the open/closed status of the service valve.
(4) Check for clogging of the refrigerant circuit. (5) Check for refrigerant over-charging.
When clogging or over-charging occurs, refrigerant is likely to accumulate in the outdoor unit (cooling)
and indoor unit (heating). Sudden rise in pressure at start may sometimes occur.
(6) Outdoor unit PCB failure
• The check items are the same as for a high-pressure sensor malfunction.
A normal PCB is needed to determine whether the problem is a PCB failure or a pressure sensor
malfunction. If an abnormality was found at the check items for a high-pressure sensor malfunction,
5 first try replacing the PCB and check again.
Trouble is corrected: Outdoor unit PCB failure
Trouble is not corrected: High-pressure sensor malfunction
5 - 14
F17 Alarm
Alarm code F17
Alarm meaning Low-pressure sensor trouble
Alarm conditions (1) Sensor short circuit
(2) Sensor open circuit
Probable cause (1) Sensor malfunction (including connector)
(2) PCB malfunction
Check (1) Measure the sensor resistance. Check that the sensor is operating normally.
(2) Use a remote monitor or a PC monitor to check the temperature that is recognized
by the microcomputer.
Correction —
Example —
Notes —
F31 Alarm
Alarm code F31
Alarm meaning Outdoor unit non-volatile memory (EEPROM) trouble
Alarm conditions (1) Non-volatile memory is not present when power initialization occurs.
(2) Read values do not match after writing to non-volatile memory is complete.
Probable cause (1) Memory was not inserted after the PCB was replaced.
(2) The lifetime of the non-volatile memory has been reached.
(3) Non-volatile memory is installed incorrectly (wrong direction, bent pins, etc.).
Check (1) Check the non-volatile memory on the PCB.
Correction —
Example —
Notes —
H01 Alarm
Alarm code H01
Alarm meaning Compressor 1 Current trouble
Alarm conditions Compressor 1 (INV) primary current detected overcurrent higher than the values (overcurrent) listed
in the table below.
Horsepower of unit 8HP 10HP 12HP 14HP
Current (A) 15.1 19.8 21.0 21.0
5 - 15
5 - 16
5 - 17
H06 Alarm
Alarm code H06
Alarm meaning Abnormal decrease of low-pressure
Alarm conditions • Low-pressure sensor detects lower than 0.06MPa continuously for 2 minutes or lower than 0.02MPa
for just a moment.
Probable cause (1) Low-pressure sensor failure
(2) Failure to open the service valve of the outdoor unit
(3) Clogged refrigerant circuit
(4) Insufficiency of refrigerant gas amount
(5) Refrigerant is accumulated into the stopped outdoor units.
Check (1) Low-pressure sensor failure
• Check the sensor resistance value.
(Use a tester and measure the resistance between sensor No. 1 and No. 3)
Resistance of less than 95k indicates a short circuit or other trouble.
Resistance of 95k - 105k (low-pressure sensor pin 1-3) is normal.
Resistance of more than 105k indicates an open circuit or other trouble.
• Connect a gauge to the low-pressure outlet and check for changes in the value displayed by the
monitoring software, and for large deviation of the gauge pressure.
(2) Failure to open the service valve of the outdoor unit
Check the open/closed status of the service valve.
(3) Check for clogging of the refrigerant circuit.
When clogging in the refrigerant circuit occurs, refrigerant does not return to the compressor.
As a result, low-pressure may occasionally decrease abnormally.
Then check the following points:
Solenoid valve, expansion valve, fleezing caused by contaminated water inside the circuit, etc.
(4) Insufficiency of refrigerant gas
When insufficiency of refrigerant charge amount or of refrigerant amount in the system caused by
gas leakage occurs, low-pressure may occasionally decrease abnormally.
(5) Refrigerant is accumulated in a state of stop mode of the outdoor units.
Leakage of expansion valve and solenoid valve in the outdoor unit in stop mode, etc.
Correction (1) Replacement of low-pressure sensor
When replacing a low-pressure sensor, carry out after refrigerant recovering of outdoor unit.
(2) Correct malfunction of refrigerant cycle.
• Open valve of outdoor unit.
• Correct clogging.
• Dissolve insufficiency of refrigerant gas
(Correction of gas leakage area, additional refrigerant, etc.)
5 When charging additionally because of refrigerant insufficiency, add each 500g of refrigerant
little by little.
Example • The alarm had occurred because of refrigerant insufficiency due to gas leak.
• The alarm had occurred when the liquid, suction and discharge tubes were clogged together.
5 - 18
Alarm meaning Trouble (open circuit) with the oil sensor (connection) at compressor 1 and compressor 2
Alarm conditions This alarm occurs when a connector connection (pins 1 and 2 for compressor 1, pins 4
and 5 for compressor 2) is open.
Probable cause Disconnected connector
Check Check that the connector is securely connected.
Correction (1) Connect the connector.
(2) Correct the connection at connector pins 4 and 5.
Example —
Notes
H31 Alarm
Alarm code H31
Alarm meaning HIC trouble alarm
Alarm conditions This alarm occurs when the microcomputer identifies a trouble signal (indicating abnormal HIC
temperature or other trouble) from the HIC.
The HIC judges the current and temperature, and outputs the trouble signal. In general this
indicates trouble with the HIC itself.
Probable cause Overcurrent in HIC circuit, and the resultant abnormal heating, caused by HIC failure
Check Check the power wiring and connector wiring. If the wiring and connectors are normal, use a
tester to measure the resistance between the compressor HIC power (HIC+) and ground (HIC–).
If there is a short-circuit, there is an HIC malfunction.
5 HIC +
5
(P)
L04 Alarm
5 - 19
L10 Alarm
Alarm code L10
Alarm meaning Outdoor unit capacity not set
Alarm conditions The outdoor unit capacity has not been set, or the setting is not allowed by the system.
Probable cause This alarm occurs because the capacity has not been set.
Check Connect the outdoor unit maintenance remote controller. On the outdoor unit EEPROM detailed
setting mode screen, check the value for the outdoor unit capacity (item code 81). Check that it is
not set to “0” or to a capacity that is not allowed.
Correction If item code 81 is incorrect, use the outdoor unit maintenance remote controller and set it correctly.
* After changing the setting, be sure to reset both the indoor and outdoor power.
Example —
Notes The outdoor unit maintenance remote controller is required in order to set the capacity in the outdoor
unit EEPROM.
L11 Alarm
Alarm code L11
Alarm meaning Installation or connection failure in a common use solenoid valve kit, miswiring of indoor unit's remote
control group
Alarm conditions (1) The connection system with the multiple indoor units at only one solenoid valve kit and installation
failure of "common use solenoid valve kit"
* "L11" alarm occurs in the same series of all remote controllers.
(2) The connection system with the multiple indoor units at only one solenoid valve kit and wire
connection that is not allowed
* "L11" alarm occurs at the only target indoor unit.
(3) Remote control group wiring with a different refrigerant circuit's indoor unit
* "L11" alarm occurs at the only target indoor unit.
Probable cause (1) Installation failure of "common use solenoid valve kit" (setting from PC at test run operation)
and address setting is not made in the same series of all indoor units.
(2) Wiring shown below that are not allowed
"Remote control group wiring with a different solenoid valve kit connected to the indoor unit
Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit
Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote
5
controller controller controller controller controller controller controller controller controller controller controller controller controller
Remote control group wiring more than one (1) indoor unit with type E1 within only one
solenoid valve kit
Indoor unit Indoor unit Indoor unit Indoor unit Except Indoor unit Indoor unit Except
Except Except
Type E1 Type E1 Type E1 Type E1
Type E1 Type E1
Remote Remote Remote Remote Remote Remote
controller controller controller controller controller controller
Remote control group wiring with a different refrigerant circuit in the indoor unit
Check (1) When setting "installation of common use solenoid valve kit" is made by PC, check whether the
installation change was made in the same series of all indoor units or not.
(Check the software of address setting of PC.)
* In this case, "L11" alarm occurs at all indoor units' remote controllers.
(2) Check the condition of remote control group wiring where "L11" alarm occurs.
Check whether the group wiring is made with the indoor unit of a different solenoid valve kit or not.
Check whether the group wiring is made with the indoor unit of a different refrigerant circuit or not.
(3) Check the model of indoor unit connected to a remote control group where "L11" alarm occurs.
Check whether type E1 indoor units are connected in the group wiring or not.
* Check the model of indoor unit with the item code 10 for the detailed setting of the remote control.
Correction (1) Perform "installation of common use solenoid valve kit" from PC in the same series of all indoor units.
(2) With a common use solenoid valve kit, change into the wiring that is allowed.
Example —
Notes This alarm may occasionally occur when connecting the common use solenoid valve kit.
5 - 20
L17 Alarm
Alarm code L17
Alarm meaning Outdoor unit model mismatch
Alarm conditions This alarm occurs when a unit other than R410A refrigerant model is connected.
Probable cause (1) A unit that uses R407C refrigerant, or a R22 model unit, was connected by mistake.
(2) The connected unit is correct, however the refrigerant type setting in the outdoor unit
EEPROM (item code 80) is incorrect.
Check (1) Check the refrigerant type at the connected unit.
(2) Use the outdoor unit maintenance remote controller and check the item code 80 refrigerant type.
If the setting is incorrect, change it to R410A.
Correction —
Example —
Notes The outdoor unit's maintenance remote controller is required in order to set the refrigerant type in
the outdoor unit EEPROM.
P02 Alarm
Alarm code P02
Alarm meaning Compressor thermal protector is activated. (trip only and no alarm)
Alarm conditions When the current is not detected over 4 seconds long after the compressor ON.
Probable cause Activating condition of the compressor thermal protector (The voltage is more than 260V or less than
160V between L and N phase.)
Check (1) Check the constant speed compressor.
(2) Check the current transformer.
Correction Put the constant speed compressor OFF over 60 minutes and cool the thermostat.
Replace defective parts with new ones.
Example —
Notes —
3-19
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5 - 22
P04 Alarm
Alarm code P04
Alarm meaning High-pressure switch activated.
Alarm conditions The operation of the electronic circuit in the high-pressure switch may short-circuit the terminal
depending on the pressure. A pressure of 3.8 MPa or above will short-circuit the terminal. Once
the terminal is short-circuited, it will remain in that state until the pressure goes below 3.15 MPa.
Probable cause (1) High-pressure switch failure or wiring connection failure
(2) Failure to open the service valve of the outdoor unit
(3) Difference of characteristics of high-pressure sensor
(4) Clogging of the outdoor heat exchanger during cooling
(5) Air short circuit occurs during cooling.
(6) Failure of the outdoor fan during cooling
(7) Clogging of the air filter in the indoor unit during heating
(8) Air short circuit occurs during heating.
(9) Failure of the indoor fan during heating
(10) Clogging of the refrigerant circuit
(11) Failure of the expansion valve
(12) Failure of the solenoid valve kit
(13) Too much refrigerant has been charged.
(14) The wiring from the solenoid valve kit is actually connected to the different indoor unit.
(15) The system is that the multiple indoor units are connected at only one solenoid valve kit and also
multiple remote controllers are connected. "Installation of the common use solenoid valve kit"
from a PC has not been made.
Check (1) High-pressure switch failure or wiring connection failure
•Check under the section 6. "Inspection of Parts (1) High-pressure switch".
•Check whether the socket of the high-pressure switch is surely inserted into the outdoor unit PCB.
(2) Failure to open the service valve of the outdoor unit.
•Check open/closed status of the outdoor unit service valve.
(3) Difference of characteristics of high-pressure sensor
• Connect a gauge to the high-pressure outlet and check for changes in the value displayed by the
monitoring software, and for large deviation of the gauge pressure.
(4) During cooling, check whether the outdoor unit heat exchanger is clogged. Remove any foreign
material that prevents ventilation.
(5) During cooling, check whether an air short blockage has occurred in the outdoor unit. The system is
operating normally unless the temperature around the outdoor unit is excessively high.
(6) During cooling, check for outdoor fan failure. Check whether the screws securing the fan are loose
and whether the fan connector in the outdoor unit PCB is properly connected.
(7) During heating, check whether the air filters in the indoor unit are clogged. If clogged, clean the
filters.
(8) During heating, check whether an air short blockage has occurred in the indoor unit. The system
operates normally unless the temperature around the indoor unit is excessively high.
(9) During heating, check for indoor fan failure.
5
(10) Check whether the refrigerant circuit is clogged. Check that all service valves are closed.
Check whether welded locations are clogged.
(11) Check for expansion valve failure. Check whether the expansion valves make a clattering sound
when the power is reset. Since the expansion valve in the indoor unit is in a location that makes
aural inspection difficult, use an electric means to check. Check that the connector pin of the
expansion valve on the PCB outputs 4 V. In addition, check that the coil resistance of the
expansion valve is several tens of Ohm ( ).
(12) Check for solenoid valve kit failure. Removing a coil that is on will result in a clicking sound.
Also, removing a coil that is off will not produce such a sound.
(13) Check whether too much refrigerant has been charged. Too much refrigerant has been
charged if the sub-cool temperature of the condenser is 15°C or more.
(14) Check whether the wiring from the solenoid valve kit is actually connected to the different indoor
unit .
(15) The system is that the multiple indoor units are connected at only one solenoid valve kit and also
multiple remote controllers are connected. Check whether "installation of the common use solenoid
valve kit" from a PC has been made. (Confirmation from the address setting software of a PC)
Correction Replace damaged components and correct the amount of charged refrigerant.
P05 Alarm
Alarm code P05
Alarm meaning Reverse phase (or missing phase) detected
Alarm conditions This alarm occurs when a reverse phase or missing phase is detected in the L1-L2-L3-N phases.
Probable cause Reverse phase or missing phase in the L1-L2-L3-N phases
Check Check the wiring at the power terminal board.
Correction Switch the phases and reinsert. Check if the result is OK.
5 - 23
P14 Alarm
Alarm code P14
Alarm meaning O2 sensor operation
Alarm conditions (1) It is judged an error whenever the outdoor unit receives the signal “O2 Alarm Generated”
from the indoor unit.
(2) With the indoor unit's EEPROM setting (item code 0B) set to 0001, the EXCT input was
shorted.
Probable cause —
Check and (1) System configuration
Correction 1-1 Is an O2 sensor being used? If “Yes”, see “3-1”.
If “No”, see “2-1”.
(2) Indoor EEPROM setting
2-1 Is the EEPROM setting, item code 0B, on the indoor control board set to 0001?
If “Yes”, change the setting of item code 0B to
“0000” from “0001”.
If “No”, see “3-1”.
(3) Indoor control board
3-1 Is the alarm triggered if the EXCT socket (wire) is disconnected, and the power is reset?
If “Yes”, see “3-3”.
If “No”, see “3-2”.
3-2 Since there is no error, see what happens.
3-3 Indoor control board defective replace board
Example —
Notes —
P16 Alarm
Alarm code P16
Alarm meaning Compressor 1 (INV) overcurrent alarm
Alarm conditions This alarm occurs when current trouble or current detection
trouble occur (when trouble judgement current is detected r y
da
in the secondary current). c on nt U
Se rre V
* Changed to output error by current regardless of the inverter cu
W
frequency.
When more than the current values shown in the table are
instantly detected in the secondary current. HIC PCB
Secondary current
Horsepower of unit 8HP 10HP 12HP 14HP
Inverter compressor
5 - 24
P22 Alarm
Alarm code P22
Alarm meaning Fan motor trouble
Alarm conditions Fan motor start failure, fan motor Hall IC input failure
Probable cause Possible causes are a Hall IC input circuit failure and a fan HIC failure.
Check Check the fan motor wiring, the Hall IC wiring, and the connector connections.
If the wiring and connectors are normal, then check that the capacitor of the Hall IC input circuit
is securely soldered on the outdoor unit control PCB. Also use a tester and measure the
resistance between fan HIC power (HIC+) and ground (HIC–).
If there is a short-circuit, there is an HIC malfunction.
HIC PCB for 8HP to 14HP
(A747038)
HIC -
(NV)
HIC +
(P)
Correction If the fan does not start, the below corrections may be effective.
(1) If there is a fan HIC failure or circuit failure, replace the PCB.
(2) If the fan motor is locked, replace the fan motor.
Example —
Notes Turn OFF the power, and check the continuity of “+” and “–” on the fan circuit PCB.
P29 Alarm
Alarm code P29
Alarm meaning Inverter compressor missing phase or lock alarm
5 Alarm conditions This alarm may occur at start, and occurs when missing phase or lock is detected, and when a
DCCT failure occurs.
5
Probable cause Generally this alarm occurs when the refrigerant pressure balance is uneven at start, or when
inverter compressor lock occurs, there is a missing phase in the inverter compressor wiring, or a
DCCT failure occurs. This can be judged to be starting trouble which is not caused by HIC.
Check Check the power wiring and connector wiring.
Correction DCCT failure (replace PCB) or compressor failure
Example —
Notes Use a tester to measure the voltage between the DCCT output terminal on the rear of the PCB
and the ground. If the voltage is not within 2 – 3 V, then the DCCT has malfunctioned.
5 - 25
Currently the blinking inspection display can be displayed only on the wired remote controller
CAUTION
and system remote controller.
5 5
5 - 26
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(1) High-pressure switch (63PH1, 63PH2, 63PH3), Optional High-Pressure Switch for Renewal (63PH4, 63PH5)
63PH1 Disconnect the CN3 connector (3P, WHT) from the outdoor unit control panel.
Measure the resistance between socket pins 1 and 3.
The resistance is OK if the result is 0 Ω.
63PH2 Disconnect the CN4 connector (3P, RED) from the outdoor unit control panel.
Measure the resistance between socket pins 1 and 3.
The resistance is OK if the result is 0 Ω.
63PH3 Disconnect the CN5 connector (3P, YEL) from the outdoor unit control panel.
Measure the resistance between socket pins 1 and 3.
The resistance is OK if the result is 0 Ω.
63PH4 Disconnect the CN42 connector (4P, WHT) from the outdoor unit control panel.
/63PH5 Measure the resistance between socket pins 1 and 2. The resistance is OK if the result is 0 Ω.
Measure the resistance between socket pins 3 and 4. The resistance is OK if the result is 0 Ω.
MOV1 Measure the voltage between plug pin 5 and pins 1 through 4 at the CN64 connector (5P, WHT)
on the outdoor unit control PCB.
(Because of the pulse output, a simplified measurement method is used.
Set the tester to the 12 V range; if the value displayed is approximately 4 V, then the voltage
is normal.)
When the voltage is normal, measure the resistance between each pair of pins on the electronic
control valve connector.
The connector is normal if all results (pin 5 – pin 1, pin 5 – pin 3, pin 6 – pin 2, pin 6 – pin 4) are
approximately 46Ω. (If the results are 0Ω or , replace the coil.)
MOV2 Measure the voltage between plug pin 5 and pins 1 through 4 at the CN63 connector (5P, RED)
on the outdoor unit control PCB.
(Because of the pulse output, a simplified measurement method is used.
Set the tester to the 12 V range; if the value displayed is approximately 4 V, then the voltage
is normal.)
5
When the voltage is normal, measure the resistance between each pair of pins on the electronic
control valve connector.
The connector is normal if all results (pin 5 – pin 1, pin 5 – pin 3, pin 6 – pin 2, pin 6 – pin 4) are
approximately 46Ω. (If the results are 0Ω or , replace the coil.)
MOV4 Measure the voltage between plug pin 5 and pins 1 through 4 at the CN57 connector (5P, BLU)
on the outdoor unit control PCB.
(Because of the pulse output, a simplified measurement method is used.
Set the tester to the 12 V range; if the value displayed is approximately 4 V, then the voltage
is normal.)
When the voltage is normal, measure the resistance between each pair of pins on the electronic
control valve connector.
The connector is normal if all results (pin 5 – pin 1, pin 5 – pin 3, pin 6 – pin 2, pin 6 – pin 4) are
approximately 46Ω. (If the results are 0Ω or , replace the coil.)
5 - 28
35 8
30 7
Resistor (kΩ)
6
25
Resistor (kΩ)
5
20
4
15
3
10 2 5
5 1
0 0
-20 -15 -10 -5 0 5 10 15 20 20 30 40 50 60
Temperature(°C) Temperature(°C)
Discharge temperature (DISCH) thermistor
200
180
160
140
Resistor (kΩ)
120
100
80
60
40
20
0
0 10 20 30 40 50 60 70 80 90
Temperature(°C)
5 - 29
When the test pin on the outdoor unit control PCB is short-circuited, each part can be operated individually.
After turning OFF the main unit power, short circuit the test pin (CN022, WHT), then turn the power back ON.
Output is performed in the sequence shown in the table below, for 0.5 seconds each.
Output Operation
1 Relay RY12 Suction valve 1 (SCV1)
2 Relay RY13 Suction valve 2 (SCV2)
3 Relay RY15 Discharge valve 1 (DCV1)
4 Relay RY16 Discharge valve 2 (DCV2)
5 Relay RY4 Bypass valve (BPV)
6 Relay RY6 Oil recovery valve (ORVR)
7 Relay RY18 Pressure balance valve 1 (PBV1)
8 Relay RY19 Pressure balance valve 2 (PBV2)
9 Relay RY11 Refrigerant balance valve (RBV)
10 Relay RY10 Refrigerant control valve (RCV)
11 Relay RY8 Save valve (SAVE)
12 Relay RY1 Crankcase heater 1 (CH1)
13 Relay RY2 Crankcase heater 2 (CH2)
14 Relay RY17 Discharge valve 1A (DCV1A)
15 Relay RY20 Discharge valve 2A (DCV2A)
5 5
29
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2. Error Diagnosis
1 Indoor control Setting temperature reaches the level set ON thermostat. Adjust setting
Yes
PC board 1-1 Setting temperature is too low in heating mode and too high temperature
in cooling and dry mode. No 1-2
Check if the sensors are connected correctly. Yes Connect correctly
Are all connection made properly?
1-2
Room temp. (TA) in yellow, heat exchanger (E1) in red,
heat exchanger (E3) in brown, air outlet (BL) in green No 1-3
Discharge temperature is over 80°C in stop mode and does not Replace discharge
decrease. (Connect outdoor maintenance remote controller to Yes
2-2 temperature sensor
RC socket on outdoor unit main control PC board and check
alarm messages.) No 2-3
Demand value always stays low.
(Excluding -1 (unlimited))(Connect outdoor maintenance remote Yes Increase values
2-3
controller to RC socket on outdoor unit main control PC board
and check alarm messages.) No 2-4
5
5 2-4 DEMAND is applied.
Yes Turn OFF (OPEN)
No 3-1
3 Control Demand setting is made by control units (P-AIMS, Seri-Para I/O Yes Turn OFF
equipment 3-1
unit for outdoor unit, Seri-Para I/O each indoor unit.) No 4-1
4 System When operating in cooling (including auto cooling & heating) Yes Wait until more than
4-1 and dry mode, lowest temp. of indoor E1 and E3 sensor is 2°C reaches
less than 2°C (under anti-freeze control). No 4-2
Wait for a few minutes
Yes
4-2 During defrosting operation to 10 minutes or so
No 4-3
Yes Open service valve
4-3 Service valve of outdoor unit is closed.
No 4-4
4-4 Outdoor unit PC board failure → Replacement
According to the type of models, the indoor sensors will not be supplied in some cases.
According to the type of models, the outdoor DEMAND will not be supplied in some cases.
When LINE Checker is used, the temperature sensors can be observed (display, record) simultaneously.
According to some areas, some of the models are unreleased.
5 - 31
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