0% found this document useful (0 votes)
42 views100 pages

GTWY9.5、11、12.5、14-1300 备件手册 英文 (SM061920111 - Rev1.1)

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
42 views100 pages

GTWY9.5、11、12.5、14-1300 备件手册 英文 (SM061920111 - Rev1.1)

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 100

Parts Manual

GTWY9.5-1300
GTWY11-1300
GTWY12.5-1300
GTWY14-1300

Form SN
MLGTD22J00056-

Part Number: SM061920111


Version Number: Rev1.1
July 2023 Printing
Parts Manual Version of the Record

Version of the Record

Version Number Create Date

SM061920111_Rev1.0 …………………………………………………………………… 2022-12

SM061920111_Rev1.1 …………………………………………………………………… 2023-07

i
Parts Manual Foreword

Foreword

We are very appreciated for your interesting with Dingli machine and choosing it for
your application. Our priority above all is you can use the machine safely for your
application and you can benefit from the Dingli machine mostly. For these reason we hope
you can:

1. Comply with employer, job site and local governmental rules.

2. Safeguard your commitment to quality by always using genuine Dingli spare parts.
Remember, Dingli cannot accept responsibility for the failure of a separator equipped
with non-original spare parts. We guarantee the quality and reliability of our products.

3. All sketch maps of parts shown in this manual are for reference only, it is the practical
that counts. This manual includes all the latest information up to the date when it was
printed. All responsibilities for the revision and explanation of the manual rest with the
Dingli. We also preserve the right to edit the technology characteristic and content of
the manual.

4. Anyone who read the manual or used the machine, is encouraged to notify Dingli
Machinery Co, Ltd of any errors or send in suggestions for improvement. All
communications will be carefully considered for future printings of this and other
manuals, certainly if you have any question about the machine, please contact with our
team by dialing technical support phone, sending email, or any methods you want, etc.
Our contact information as bellow:

If you are in China Mainland, Please contact with:


Zhejiang Dingli Machinery Co.,Ltd. Domestic Office:
Phone: +86 572 8681766
Fax: +86 572 8681700
Email: [email protected]

If you are out of the China Mainland, Please contact with:


Zhejiang Dingli Machinery Co.,Ltd. International Office:
Phone: +86 572 8681688
Fax: +86 572 8681690
Email: [email protected]

i
Parts Manual Table of Contents

Table of Contents

Section 1 Chassis
101.1 Chassis Assembly (GTWY9.5/11-1300)............................................................2
101.2 Chassis Assembly (GTWY12.5/14-1300) .........................................................5
102.1 Mast Holder Assembly .....................................................................................8
103.1 Outrigger Assembly..........................................................................................9
104.1 Tilt-back Frame and Chassis Installation (GTWY12.5/14-1300) ........................ 11
105.1 Tilt-back Frame Assembly (GTWY12.5/14-1300)............................................ 12
106.1 Pivot Stop Assembly (GTWY12.5/14-1300) .................................................... 14
107.1 Loading Pivot Assembly (GTWY12.5/14-1300)............................................... 15
108.1 Tilt-back Shock Absorber Assembly (GTWY12.5/14-1300) ............................. 16
109.1 Socket ........................................................................................................... 17
Section 2 Mast
201.1 Mast and Chassis Installation (GTWY9.5/11-1300) ........................................ 19
201.2 Mast and Chassis Installation (GTWY12.5/14-1300) ...................................... 20
202.1 Mast and Accessory Assembly (GTWY9.5/11-1300)....................................... 22
202.2 Mast and Accessory Assembly (GTWY12.5/14-1300) .................................... 24
203.1 Ground Control Assembly .............................................................................. 26
204.1 Ground Control Box ....................................................................................... 27
205.1 Hydraulic Power Unit Assembly (AC model) ................................................... 30
206.1 Hydraulic Power Unit (AC model) ................................................................... 31
207.1 Hydraulic Power Unit Assembly (DC model) ................................................... 32
208.1 Hydraulic Power Unit (DC model)................................................................... 34
209.1 Battery Box Assembly (DC model) ................................................................. 35
210.1 Loading Pivot Assembly (GTWY9.5/11-1300)................................................. 37
211.1 Pivot Stop Assembly (GTWY9.5/11-1300) ...................................................... 38
212.1 Mast Assembly 1-3......................................................................................... 39
213.1 Mast Assembly 4-6 (GTWY9.5-1300) ............................................................. 42
214.1 Mast Assembly 4-7 (GTWY11-1300) .............................................................. 45
214.2 Mast Assembly 4-7 (GTWY12.5/14-1300) ...................................................... 48
215.1 Platform Control Assembly ............................................................................. 51
216.1 Lifting Chain Assembly (GTWY9.5-1300) ....................................................... 52
216.2 Lifting Chain Assembly (GTWY11/12.5/14-1300)............................................ 54
217.1 Pulley Assembly, 2-4 Mast ............................................................................. 57
218.1 Pulley Assembly, 1-3 Mast ............................................................................. 58

i
Table of Contents Parts Manual

219.1 Pulley Assembly, 5-7 Mast (GTWY11/12.5/14-1300) ...................................... 59


220.1 Pulley Assembly, 3-5 Mast ............................................................................. 60
221.1 Pulley Assembly, 4-6 Mast ............................................................................. 61
222.1 Sequencing Cable Assembly ......................................................................... 62
Section 3 Platform
301.1 Platform and Mast Installation........................................................................ 65
302.1 Platform Assembly ......................................................................................... 66
Section 4 Hydraulic System
401.1 Lift Cylinder Assembly ................................................................................... 69
402.1 Hydraulic Hoses and Fittings ......................................................................... 71
Section 5 Electrical System
501.1 Electrical Harness (AC Model) ....................................................................... 73
501.2 Electrical Harness (DC Model)....................................................................... 75
502.1 Power to Platform.......................................................................................... 77
Section 6 Decal
601.1 Decals with Words (AC model) ...................................................................... 80
601.2 Decals with Words (DC model) ...................................................................... 83
602.1 Decals with Symbols (AC model) ................................................................... 86
602.2 Decals with Symbols (DC model)................................................................... 89

ii
Parts Manual Section 1 Chassis

Section 1
Chassis

1
2
41 42 43 44 1 2 3 4 5 6 7 8 9 4 3 10 11 12 4 3

101.1
40

13
39
Section 1 Chassis

A
14
38
15

16

37

4
Chassis Assembly (GTWY9.5/11-1300)

17
36

35 18

19

20

21
Parts Manual

34 33 32 15 22 31 30 29 28 27 26 25 24 23 22 15 20
Parts Manual Section 1 Chassis

101.1 Chassis Assembly (GTWY9.5/11-1300)


Item Part No. Description Qty.

1 10008406 Frame weldment 1

2 10008498 Pin 2

3 00000605 Washer GB/T 97.1 5 19

4 00000606 Washer GB/T 93 5 19

5 00001030 Screw GB/T 70.1 M5×10 4

6 Mast holder assembly (refer to 102.1) 1

7 Outrigger assembly, right, rear (refer to 103.1) 1

8 00000642 Tilt sensor 1

9 00001246 Screw GB/T 70.1 M5×16 3

10 00001052 Bolt GB/T 5783 M10×50 4

11 10008403 Guide block 2

12 00002406 Bolt GB/T 5783 M5×10 4

13 10008402 Rear cover 1

14 00000623 Nut GB/T 6182 M10 4

15 00000615 Washer GB/T 97.1 10 14

16 Outrigger assembly, left, rear (refer to 103.1) 1

17 10008467 Wheel 2

18 00005419 Nut GB/T 889.2 M14×1.5 2

19 00001043 Washer GB/T 97.1 14 2

20 00001295 Bearing GB/T 276-1994 - 6204 4

21 10008466 Wheel 2

22 00000679 Washer GB/T 93 10 11

23 00001059 Screw GB/T 70.1 M10×30 2

24 10003009 Bumper 2

25 00001061 Screw GB/T 70.1 M8×20 2

26 00000609 Washer GB/T 93 8 2

27 10008405 Block 1

28 Outrigger assembly, left, front (refer to 103.1) 1

29 00005431 Bearing GEG25ET-2RS 4

3
Section 1 Chassis Parts Manual

101.1 Chassis Assembly (GTWY9.5/11-1300)


Item Part No. Description Qty.

30 10008464 Caster 2

31 00000678 Bolt GB/T 5783 M10×25 8

32 10008448 Lock pin 1

33 10008449 Handle weldment 1

34 10004798 Handle grip 2

35 10008404 Cover 2

36 00002319 Screw GB/T 818 M5×10 - H 8

37 Outrigger assembly, right, front (refer to 103.1) 1

38 10008497 Pin 2

39 00002228 Screw GB/T 70.1 M4×25 8

40 00006194 Limit switch 4

41 00000778 Washer GB/T 97.1 4 8

42 00000779 Washer GB/T 93 4 8

43 00002002 Screw GB/T 70.1 M4×10 8

10008429 Switch bracket, right, front 1

10008428 Switch bracket, left, front 1


44
10008427 Switch bracket, right, rear 1

10008426 Switch bracket, left, rear 1

4
45 46 47 48 1 2 3 4 5 6 7 8 9 4 3 10 11 4 3
101.2

44
Parts Manual

43

42
12

41
13

14

15

3 16

4 16
Chassis Assembly (GTWY12.5/14-1300)

40 17

39 18
28
19
31 16
19
30 27
20
Section 1 Chassis

38 37 36 16 27 35 34 33 32 29 26 24 25 24 23 22 21

5
Section 1 Chassis Parts Manual

101.2 Chassis Assembly (GTWY12.5/14-1300)


Item Part No. Description Qty.

1 10008753 Frame weldment 1

2 10008498 Pin 2

3 00000605 Washer GB/T 97.1 5 19

4 00000606 Washer GB/T 93 5 19

5 00001030 Screw GB/T 70.1 M5×10 4

6 Mast holder assembly (refer to 102.1) 1

7 Outrigger assembly, right, rear (refer to 103.1) 1

8 00000642 Tilt sensor 1

9 00001246 Screw GB/T 70.1 M5×16 3

10 10008402 Rear cover 1

11 00002406 Bolt GB/T 5783 M5×10 4

12 Outrigger assembly, left, rear (refer to 103.1) 1

13 10008752 Bracker 2

14 10008751 Bracker 2

15 00000683 Bolt GB/T 5783 M10×30 4

16 00000615 Washer GB/T 97.1 10 18

17 00000623 Nut GB/T 6182 M10 4

18 00002059 Bolt GB/T 5783 M12×30 4

19 00000814 Washer GB/T 97.1 12 8

20 00001249 Nut GB/T 6182 M12 4

21 10008467 Wheel 2

22 00005419 Nut GB/T 889.2 M14×1.5 2

23 00001043 Washer GB/T 97.1 14 2

24 00001295 Bearing GB/T 276-1994 - 6204 4

25 10008466 Wheel 2

26 00001059 Screw GB/T 70.1 M10×30 2

27 00000679 Washer GB/T 93 10 11

28 10003009 Bumper 2

29 00000609 Washer GB/T 93 8 2

6
Parts Manual Section 1 Chassis

101.2 Chassis Assembly (GTWY12.5/14-1300)


Item Part No. Description Qty.

30 00001061 Screw GB/T 70.1 M8×20 2

31 10008405 Block 1

32 Outrigger assembly, left, front (refer to 103.1) 1

33 00005431 Bearing GEG25ET-2RS 4

34 10008464 Caster 2

35 00000678 Bolt GB/T 5783 M10×25 8

36 10008448 Lock pin 1

37 10008766 Handle weldment 1

38 10004798 Handle grip 2

39 10008404 Cover 2

40 00002319 Screw GB/T 818 M5×10 - H 8

41 Outrigger assembly, right, front (refer to 103.1) 1

42 10008497 Pin 2

43 00002228 Screw GB/T 70.1 M4×25 8

44 00006194 Limit switch 4

45 00000778 Washer GB/T 97.1 4 8

46 00000779 Washer GB/T 93 4 8

47 00002002 Screw GB/T 70.1 M4×10 8

10008429 Switch bracket, right, front 1

10008428 Switch bracket, left, front 1


48
10008597 Switch bracket, right, rear 1

10008596 Switch bracket, left, rear 1

7
Section 1 Chassis Parts Manual

102.1 Mast Holder Assembly

4
3
2
1

102.1 Mast Holder Assembly


Item Part No. Description Qty.

1 00000674 Bolt GB/T 5783 M10×20 1

2 00000679 Washer GB/T 93 10 1

3 10008568 Bushing 1

4 10008686 Hook 1

5 10008683 Holder 1

8
Parts Manual Section 1 Chassis

103.1 Outrigger Assembly

1 2

13

12

6
11
7

10

9
Section 1 Chassis Parts Manual

103.1 Outrigger Assembly


Item Part No. Description Qty.
1 10008480 Handle rod 1

2 00005282 Screw GB/T 819 M6×25 - H 1

3 10008482 Pin 1

4 10008481 Handle 1

5 10008479 Rod 1

6 00005168 Screw GB/T 818 M6×10 - H 2

7 00000621 Washer GB/T 93 6 2

8 00000620 Washer GB/T 97.1 6 2

9 10008483 Footpad retainer plate 2

10 10008485 Footpad 1

10008470 Outrigger weldment, left rear (GTWY9.5/11-1300) 1

10008471 Outrigger weldment, right rear (GTWY9.5/11-1300) 1

10008492 Outrigger weldment, left front (GTWY9.5/11-1300) 1

10008491 Outrigger weldment, right front (GTWY9.5/11-1300) 1


11
10008772 Outrigger weldment, left rear (GTWY12.5/14-1300) 1

10008776 Outrigger weldment, right rear (GTWY12.5/14-1300) 1

10008777 Outrigger weldment, left front (GTWY12.5/14-1300) 1

10008778 Outrigger weldment, right front (GTWY12.5/14-1300) 1

12 00005421 Screw GB/T 79 M8×12 1

13 10008486 Handle, lock pin 1

10
Parts Manual Section 1 Chassis

104.1 Tilt-back Frame and Chassis Installation


(GTWY12.5/14-1300)

4 2 6 5 4 3 2 1

104.1 Tilt-back Frame and Chassis Installation


(GTWY12.5/14-1300)

Item Part No. Description Qty.


1 00001249 Nut GB/T 6182 M12 2

2 00000814 Washer GB/T 97.1 12 4

3 10008704 Bushing 2

4 00002589 Washer GB/T 97.1 18 6

5 Tilt-back frame assembly (refer to 105.1) 1

6 00003622 Bolt GB/T 5782 M12×65 2

11
Section 1 Chassis Parts Manual

105.1 Tilt-back Frame Assembly (GTWY12.5/14-1300)

1 2 3 4 5 3 6

23

22
9

21

10
20
11

11

12

19 13

18
14
3

6 3 3 17 16 15

12
Parts Manual Section 1 Chassis

105.1 Tilt-back Frame Assembly (GTWY12.5/14-1300)


Item Part No. Description Qty.

1 00001041 Bolt GB/T 5783 M10×40 4

2 00002411 Bolt GB/T 5783 M10×45 4

3 00000615 Washer GB/T 97.1 10 32

4 10008464 Caster 2

5 10008724 Brake 2

6 00000623 Nut GB/T 6182 M10 16

7 00005236 Screw GB/T 819 M6×20 - H 2

8 10008705 Locating plate 1

9 10008706 Tilt-back frame weldment 1

10 00001300 Bolt GB/T 5782 M12×90 1

11 00000814 Washer GB/T 97.1 12 2

12 00001249 Nut GB/T 6182 M12 1

13 Pivot stop assembly (refer to 106.1) 1

14 Loading pivot assembly (refer to 107.1) 1

15 10008403 Guide block 2

16 10008703 Tilt-back hinge plate 2

17 00000603 Bolt GB/T 5782 M10×55 4

18 00001984 Bolt GB/T 5782 M10×60 4

19 10008730 Washer 2

20 Tilt-back shock absorber assembly (refer to 108.1) 1

21 00002089 Bolt GB/T 5782 M8×50 2

22 10008702 Glide block 2

23 00001163 Nut GB/T 6182 M8 2

13
Section 1 Chassis Parts Manual

106.1 Pivot Stop Assembly (GTWY12.5/14-1300)

10
6
9
8
6
7

6
5
4
3

106.1 Pivot Stop Assembly (GTWY12.5/14-1300)


Item Part No. Description Qty.

1 10008738 Pivot stop bracket 1

2 10008448 Lock pin 2

3 10008725 Bolt 4

4 10008533 Roller 4
5 00000814 Washer GB/T 97.1 12 4

6 00000615 Washer GB/T 97.1 10 8

7 00000679 Washer GB/T 93 10 1

8 10008531 Pivot retainer hook 1

9 10008568 Bushing 1

10 00000684 Bolt GB/T 5783 M10×35 1

14
Parts Manual Section 1 Chassis

107.1 Loading Pivot Assembly (GTWY12.5/14-1300)

1
2
3

4
5
6
5
7
8

9
3

4
5
6
5
7

107.1 Loading Pivot Assembly (GTWY12.5/14-1300)


Item Part No. Description Qty.
1 10008719 Pivot weldment 1

2 10008543 Coupler nut 1

3 00000615 Washer GB/T 97.1 10 4

4 00005116 Washer GB/T 848 10 8

5 00005456 Bearing GB/T 276-1994 - 61901 8

6 10008545 Roller 4

7 10008534 Bolt 4

8 10008524 Rubber grip 2

9 00000623 Nut GB/T 6182 M10 3

15
Section 1 Chassis Parts Manual

108.1 Tilt-back Shock Absorber Assembly (GTWY12.5/14-1300)

1 2 3 2 4 5 6 7

10

108.1 Tilt-back Shock Absorber Assembly (GTWY12.5/14-1300)


Item Part No. Description Qty.

1 00005257 Bolt GB/T 5782 M10×65 1

2 00000615 Washer GB/T 97.1 10 2

3 10008732 Upper tube 1


4 00000623 Nut GB/T 6182 M10 1

10014154 Gas shock (GTWY12.5-1300) 1


5
10008736 Gas shock (GTWY4-1300) 1

6 10008728 Lower tube 1

7 10008729 Gas shock mount block, lower 1

8 10008727 Gas shock mount block, upper 1

9 10008731 Rubber pad 1

10 00005459 Screw GB/T 819 M5×8 - H 4

16
Parts Manual Section 1 Chassis

109.1 Socket

1 2 3 4 5 6 7 8
1

2
AC
3
DC
9

10

11

109.1 Socket
Item Part No. Description Qty.

1 00000620 Washer GB/T 97.1 6 2

2 00000621 Washer GB/T 93 6 2


3 00000876 Screw GB/T 70.1 M6×16 2

4 10008463 Circuit breaker bracket 1


5 00002634 Circuit breaker 1

6 00001054 Screw GB/T 70.1 M4×12 4


7 00000779 Washer GB/T 93 4 4

8 00000778 Washer GB/T 97.1 4 4


9 10008493 Connector bracket 1

10 00003953 Connector 1
11 00000619 Bolt GB/T 5783 M6×25 2

17
Section 2 Mast Parts Manual

Section 2
Mast

18
Parts Manual Section 2 Mast

201.1 Mast and Chassis Installation (GTWY9.5/11-1300)

1 2 3 2

6 2

1
1
2
2

201.1 Mast and Chassis Installation (GTWY9.5/11-1300)


Item Part No. Description Qty.
1 00000684 Bolt GB/T 5783 M10×35 8

2 00000615 Washer GB/T 97.1 10 16


3 00000623 Nut GB/T 6182 M10 8

4 10008681 Mast brace 2 1


5 10008680 Mast brace 1

6 Mast and accessory assembly (refer to 202.1) 1

19
Section 2 Mast Parts Manual

201.2 Mast and Chassis Installation (GTWY12.5/14-1300)

1 2 3 4 5 2 6 7

10

11
12
2

1 2

2 5

5
5 2 2 1 11 2 2 5

20
Parts Manual Section 2 Mast

201.2 Mast and Chassis Installation (GTWY12.5/14-1300)


Item Part No. Description Qty.

1 00000684 Bolt GB/T 5783 M10×35 8

2 00000615 Washer GB/T 97.1 10 32


3 10008746 Mast brace 3 1

4 10008680 Mast brace 1


5 00000623 Nut GB/T 6182 M10 14

6 10008681 Mast brace 2 1


7 10008748 Mast brace 5 1

8 10008749 Mast brace 6 1


9 00001027 Bolt GB/T 5782 M10×80 2

10 10008747 Mast brace 4 1


11 00000683 Bolt GB/T 5783 M10×30 4

12 Mast and accessory assembly (refer to 202.2) 1

21
Section 2 Mast Parts Manual

202.1 Mast and Accessory Assembly (GTWY9.5/11-1300)

12

13

14

14

15

16

17

18
2

1
11
10
8
9

19
8
5
2

13
14
7

14
15
6

20
2

21
5
4

22
3
2
1

23

22
Parts Manual Section 2 Mast

202.1 Mast and Accessory Assembly (GTWY9.5/11-1300)


Item Part No. Description Qty.

1 00000623 Nut GB/T 6182 M10 10

2 00000615 Washer GB/T 97.1 10 20


3 10008513 Mast backplate 1

4 10008514 Lifting eye plate 1


5 00001041 Bolt GB/T 5783 M10×40 8

6 Ground control assembly (refer to 203.1) 1


7 10008516 Mast mount weldment 1

8 00004825 Bearing GB/T 276-1994 - 6203 4


9 10006755 Wheel 2

10 00000997 Washer GB/T 97.1 16 2


11 00000990 Circlips GB/T 894.1-17 2

Hydraulic power unit assembly (AC model) (refer to 205.1) 1


12
Hydraulic power unit assembly (DC model) (refer to 207.1) 1

13 00001249 Nut GB/T 6182 M12 6


14 00000814 Washer GB/T 97.1 12 12

15 00001055 Bolt GB/T 5783 M12×40 6


16 00000684 Bolt GB/T 5783 M10×35 2

17 10008521 Battery box hanger weldment 1


18 10004798 Handle grip 2

19 Battery box assembly (DC model) (refer to 209.1) 1


20 Loading pivot assembly (refer to 210.1) 1

21 Pivot stop assembly (refer to 211.1) 1


22 00000828 Screw GB/T 70.3 M6×10 8

Mast assembly (GTWY9.5-1300) (refer to 212.1, 213.1) 1


23
Mast assembly (GTWY11-1300) (refer to 212.1, 214.1) 1

23
Section 2 Mast Parts Manual

202.2 Mast and Accessory Assembly (GTWY12.5/14-1300)

7
15

8
10

8
9
14

2
13

16
12

17
18
11
10

2
7

19
2

6
5

20
2

4
1

21

24
Parts Manual Section 2 Mast

202.2 Mast and Accessory Assembly (GTWY12.5/14-1300)


Item Part No. Description Qty.

10012720 Mast backplate (GTWY12.5-1300) 1


1
10008829 Mast backplate (GTWY14-1300) 1
00000623 Nut GB/T 6182 M10 (GTWY12.5-1300) 12
2
00000623 Nut GB/T 6182 M10 (GTWY14-1300) 14
00000615 Washer GB/T 97.1 10 (GTWY12.5-1300) 24
3
00000615 Washer GB/T 97.1 10 (GTWY14-1300) 28
4 00000683 Bolt GB/T 5783 M10×30 (GTWY14-1300) 2

5 10008514 Lifting eye plate 1


6 00001041 Bolt GB/T 5783 M10×40 12

7 00001249 Nut GB/T 6182 M12 8


8 00000814 Washer GB/T 97.1 12 14

9 00001055 Bolt GB/T 5783 M12×40 6


10 10004798 Handle grip 2

11 Ground control assembly (refer to 203.1) 1


12 00002550 Washer GB/T 97.1 22 2

Hydraulic power unit assembly (AC model) (refer to 205.1) 1


13
Hydraulic power unit assembly (DC model) (refer to 207.1) 1

14 10008798 Handle 1
15 10008799 Cotter pin 2

16 10008797 Mast mount weldment 1


17 00005552 Rivet GB/T 12618.4 4.8×8 1

18 10013304 Lockpin 1
19 Battery box assembly (DC model) (refer to 209.1) 1

20 10008830 Battery box hanger weldment 1


21 Mast assembly (refer to 212.1, 214.2) 1

25
Section 2 Mast Parts Manual

203.1 Ground Control Assembly

10 9 8 7 6

203.1 Ground Control Assembly


Item Part No. Description Qty.
1 00002029 Screw GB/T 70.1 M6×12 3

2 00000621 Washer GB/T 93 6 3


3 10033306 Beacon cover 1

4 00005190 Beacon 1
5 00003700 Nut GB/T 889.1 M3 3

6 10008547 Mounting plate 1


7 Ground control box (refer to 204.1) 1

8 00000608 Washer GB/T 97.1 8 4


9 00000609 Washer GB/T 93 8 4

10 00005161 Screw GB/T 70.1 M8×12 4

26
1 2 3 4 5 6 7 8 9 10 11 12 13 14 3 15 16 204.1
Parts Manual

42

41 17

40
Ground Control Box

39

18
38

37 19

3
36 3

5
35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20
Section 2 Mast

27
Section 2 Mast Parts Manual

204.1 Ground Control Box


Item Part No. Description Qty.

1 10008614 Ground control box cover 1

2 85000212 Controller 1
3 00000778 Washer GB/T 97.1 4 16

4 00000779 Washer GB/T 93 4 8


5 00002712 Nut GB/T 6170 M4 8

6 00001296 Latch, Column 2


7 00002206 Relay 1

8 00001030 Screw GB/T 70.1 M5×10 1


9 00000606 Washer GB/T 93 5 1

10 00000605 Washer GB/T 97.1 5 1


11 50000217 Hinge 2

12 00005259 Screw GB/T 819 M4×14 - H 4


13 00006138 Green button switch 1

14 00002326 Alarm 1
15 00001236 Nut GB/T 889.1 M4 4

16 10008612 Ground control box weldment 1


17 00001828 Water-proof joint M20 2

18 10009652 Plate 1
19 00000604 Screw GB/T 70.1 M4×16 4

20 00005437 Thermal relay (AC model) 1


21 00005436 Contactor (AC model) 1

22 00001054 Screw GB/T 70.1 M4×12 2


23 10008616 Mounting plate 1

24 00000620 Washer GB/T 97.1 6 8


25 00000621 Washer GB/T 93 6 4

26 00002247 Nut GB/T 6170 M6 4


27 10004977 Terminal rail 1

28 00002347 Screw GB/T 818 M4×5 - H 2


29 00000660 End, Fixation 2

28
Parts Manual Section 2 Mast

204.1 Ground Control Box


Item Part No. Description Qty.

30 00000659 End, Straight 4

31 00000661 End, Fuse 1


32 00000647 Relay (AC model) 1

33 00005423 Power supply (AC model) 1


34 00003548 Screw GB/T 818 M3×6 - H 2

35 00000738 Toggle switch 1


36 00000698 Hour meter 1

37 00000921 Emergency stop switch 1


-- 00000754 Red mushroom head 1

-- 00000752 Base with 1 NC contact 1


38 00002341 Pushbutton switch 1

-- 00002342 Pushbutton switch head 1


-- 00002346 Base with 1 NO contact 1

39 00001243 Key switch 1


-- 00003050 Key 1

40 00000734 Indicator 4
41 09130001 Decal, Ground control panel 1

42 00000742 Nut GB/T 889.1 M6 2

29
Section 2 Mast Parts Manual

205.1 Hydraulic Power Unit Assembly (AC model)

1 2 3 4 5

9 8 7 6

205.1 Hydraulic Power Unit Assembly (AC model)


Item Part No. Description Qty.

1 10008549 Mounting plate 1


2 00000848 Screw GB/T 70.3 M10×35 2

3 10008550 Power unit seat 1


4 10008551 Rubber pad 1

5 Hydraulic power unit (refer to 206.1) 1


6 00001316 Straight fitting 2

7 00000678 Bolt GB/T 5783 M10×25 2


8 00000679 Washer GB/T 93 10 2

9 00000615 Washer GB/T 97.1 10 2

30
Parts Manual Section 2 Mast

206.1 Hydraulic Power Unit (AC model)

10
2
9

3
8

7 6 5

206.1 Hydraulic Power Unit (AC model)


Item Part No. Description Qty.

1 00005507 Motor 1

2 00005137 Relief valve 1


3 00003081 Tank cover 1

4 00005508 Pump 1
5 00003137 Plug M12×1.25 1

6 00003079 Filter web 1


7 00005506 Tank 1

8 00002395 Solenoid valve spool 1


9 00003132 Coil 1

10 00006274 Pressure compensation valve 1

31
Section 2 Mast Parts Manual

207.1 Hydraulic Power Unit Assembly (DC model)

1 2 3 4 5 6

16 15 14 13 12 11 10

32
Parts Manual Section 2 Mast

207.1 Hydraulic Power Unit Assembly (DC model)


Item Part No. Description Qty.

1 00000848 Screw GB/T 70.3 M10×35 2

2 10008554 Mounting plate 1


3 00000846 Screw GB/T 70.3 M10×25 2

4 10008555 Power unit seat 1


5 10008556 Rubber pad 1

6 Hydraulic power unit (refer to 208.1) 1


7 10021248 Cover 1

8 00002406 Bolt GB/T 5783 M5×10 4


9 00003545 Washer GB/T 96.1 5 4

10 00001315 Straight fitting 2


11 00000623 Nut GB/T 6182 M10 2

12 00000615 Washer GB/T 97.1 10 2


13 00001252 Screw GB/T 70.1 M5×12 2

14 00000606 Washer GB/T 93 5 2


15 00000605 Washer GB/T 97.1 5 2

16 00002205 DC Contactor 1

33
Section 2 Mast Parts Manual

208.1 Hydraulic Power Unit (DC model)

11
1

10

9 2

8
3

7
4

6 5

208.1 Hydraulic Power Unit (DC model)


Item Part No. Description Qty.
1 00005455 Motor 1

2 00005210 Breather 1
3 00006209 Pump 1

4 00005447 Tank 1
5 00005007 Filter web 1

6 00004727 Relief valve 1


7 00006072 Solenoid valve spool 1

8 00006073 Coil 1
9 00004724 Check valve 1

10 00006273 Pressure compensation valve 1


11 00004730 DC Contactor 1

34
Parts Manual Section 2 Mast

209.1 Battery Box Assembly (DC model)

1 2 3 4

23

22 5

21

20
9
19

10
18

17

16 15 14 13 12 11

35
Section 2 Mast Parts Manual

209.1 Battery Box Assembly (DC model)


Item Part No. Description Qty.

1 00000613 Nut GB/T 6182 M5 8

2 00000605 Washer GB/T 97.1 5 8


3 10000537 Half-round batten 2

4 10008627 Battery box cover weldment 1


5 00000817 Screw GB/T 70.1 M5×20 4

6 00000620 Washer GB/T 97.1 6 4


7 00001033 Nut GB/T 6182 M6 4

8 10008626 Battery keeper bar 1


9 10008630 Battery box weldment 1

10 00003878 Nut GB/T 62.2 M6 1


11 00001232 Screw GB/T 818 M4×16 - H 2

12 00000779 Washer GB/T 93 4 2


13 00000778 Washer GB/T 97.1 4 2

14 00002353 100A Fuse assembly 1


15 00000742 Nut GB/T 889.1 M6 1

16 00003953 Connector 2
17 00004418 Screw GB/T 70.1 M6×40 1

18 00003952 Handle 2
19 00000619 Bolt GB/T 5783 M6×25 2

20 00000822 Screw GB/T 70.3 M5×16 4


21 00002350 Battery 1

22 00006067 Charger 1
23 00001231 Screw GB/T 818 M6×14 - H 4

36
Parts Manual Section 2 Mast

210.1 Loading Pivot Assembly (GTWY9.5/11-1300)

1 2 3 4 3 5

12

10

11 10 9 8 3 4 3 7 6

210.1 Loading Pivot Assembly (GTWY9.5/11-1300)


Item Part No. Description Qty.

1 10008543 Coupler nut 1

2 00000679 Washer GB/T 93 10 1


3 00000615 Washer GB/T 97.1 10 8

4 00000623 Nut GB/T 6182 M10 5


5 10008536 Pivot weldment 1

6 10008524 Rubber grip 2


7 00001041 Bolt GB/T 5783 M10×40 2

8 10008541 Plate 1
9 00005116 Washer GB/T 848 10 4

10 00005456 Bearing GB/T 276-1994 - 61901 8


11 10008545 Roller 4

12 10008534 Bolt 4

37
Section 2 Mast Parts Manual

211.1 Pivot Stop Assembly (GTWY9.5/11-1300)

1 2 3 4 5 6 7

9
15
10
14

13 3 12 3 11

211.1 Pivot Stop Assembly (GTWY9.5/11-1300)


Item Part No. Description Qty.

1 00000678 Bolt GB/T 5783 M10×25 1


2 00000679 Washer GB/T 93 10 1

3 00000615 Washer GB/T 97.1 10 9


4 10008531 Pivot retainer hook 1

5 10008568 Bushing 1
6 10008526 Pivot stop weldment 1

7 10008448 Lock pin 1


8 00000620 Washer GB/T 97.1 6 2

9 00000621 Washer GB/T 93 6 2


10 00000876 Screw GB/T 70.1 M6×16 2

11 00000623 Nut GB/T 6182 M10 4


12 10008530 Plate 1

13 00000814 Washer GB/T 97.1 12 4


14 10008533 Roller 4

15 10008725 Bolt 4

38
Parts Manual Section 2 Mast

212.1 Mast Assembly 1-3

1 2 3 4 5 6 7 10 7 11 12 13 14 15 16 17

8 8
18
9 9
19

43
20

42 8

21
41
21

27
22
26

17
40 16

23
39
24

25
7

8 15
38 16

17
37

36 27 26

28 26

34 31

33 30

35 35 8 20 27 26 1 2 3 4 5 32 29

39
Section 2 Mast Parts Manual

212.1 Mast Assembly 1-3


Item Part No. Description Qty.

1 10008586 Spacer 10

2 00000911 Circlips GB/T 893.1-24 10


3 00005456 Bearing GB/T 276-1994 - 61901 20

4 10008584 Roller 10
5 10008585 Bolt 10

6 10008509 Mast cover 1


7 00000778 Washer GB/T 97.1 4 7

8 00000779 Washer GB/T 93 4 13


9 00002026 Screw GB/T 818 M4×10 - H 4

10 10008508 Mast cover 1


11 Lift cylinder assembly (refer to 401.1) 1

12 00002354 Limit switch 1


13 10008457 Switch bracket 1

14 00002337 Screw GB/T 819 M5×12 - H 4


15 00001250 Screw GB/T 818 M5×16 - H 6

16 00000606 Washer GB/T 93 5 8


17 00000605 Washer GB/T 97.1 5 8

18 10007186 Pulley 2
19 00000833 Screw GB/T 70.3 M6×30 2

20 00002064 Screw GB/T 70.1 M4×20 6


21 10013158 Wire clip 4

10008451 Mast 1 (GTWY9.5/11-1300) 1


22 10012710 Mast 1 (GTWY12.5-1300) 1

10008787 Mast 1 (GTWY14-1300) 1


23 00001252 Screw GB/T 70.1 M5×12 2

24 10008576 Switch bracket 1


25 00000748 Limit switch 1

26 00000615 Washer GB/T 97.1 10 30


27 00000623 Nut GB/T 6182 M10 26

40
Parts Manual Section 2 Mast

212.1 Mast Assembly 1-3


Item Part No. Description Qty.

28 00001052 Bolt GB/T 5783 M10×50 4

29 10007355 Pulley 1
30 00005195 Bearing GB/T 276-1994 - 6200 1

31 10006709 Bolt 1
32 00005528 Screw GB/T 5282 ST6.3×25-C 4

33 00000620 Washer GB/T 97.1 6 4


34 10008398 Slide block 4

35 10013159 Wire clip 2


36 10008395 Bumper 1

37 10008394 Signal plate 1


38 00001054 Screw GB/T 70.1 M4×12 3

10008452 Mast 2 (GTWY9.5/11-1300) 1


39 10012711 Mast 2 (GTWY12.5-1300) 1

10008788 Mast 2 (GTWY14-1300) 1


10008453 Mast 3 (GTWY9.5/11-1300) 1

40 10012712 Mast 3 (GTWY12.5-1300) 1


10008789 Mast 3 (GTWY14-1300) 1

41 10008297 Slide block 12


42 10008494 Bolt 12

43 10008298 Slide block nut 12

41
Section 2 Mast Parts Manual

213.1 Mast Assembly 4-6 (GTWY9.5-1300)

1 2 3 4 5 6 7 8 9

10

35
7

34 8

9
33

25 11

12
24

13

14
32
14

31 15

16
30

17

29 18

19

24

28

13

23 8

22 20

24 27 26 25 24 1 2 3 4 5 21 20

42
Parts Manual Section 2 Mast

213.1 Mast Assembly 4-6 (GTWY9.5-1300)


Item Part No. Description Qty.

1 10008586 Spacer 10

2 00000911 Circlips GB/T 893.1-24 10


3 00005456 Bearing GB/T 276-1994 - 61901 20

4 10008584 Roller 10
5 10008585 Bolt 10

6 10008510 Mast cover 2


7 00002026 Screw GB/T 818 M4×10 - H 6

8 00000779 Washer GB/T 93 4 10


9 00000778 Washer GB/T 97.1 4 6

10 10008508 Mast cover 1


11 10007186 Pulley 1

12 00000833 Screw GB/T 70.3 M6×30 1


13 00002064 Screw GB/T 70.1 M4×20 4

14 10013158 Wire clip 2


15 10008454 Mast 4 1

16 10009608 Mast 5 1
17 10007355 Pulley 1

18 00005195 Bearing GB/T 276-1994 - 6200 1


19 10006709 Bolt 1

20 10013159 Wire clip 2


21 00005528 Screw GB/T 5282 ST6.3×25-C 6

22 00000620 Washer GB/T 97.1 6 6


23 10008398 Slide block 6

24 00000615 Washer GB/T 97.1 10 20


25 00000623 Nut GB/T 6182 M10 18

26 00000674 Bolt GB/T 5783 M10×20 1


27 00000679 Washer GB/T 93 10 1

28 10008543 Coupler nut 1


29 00001828 Water-proof joint M20 1

43
Section 2 Mast Parts Manual

213.1 Mast Assembly 4-6 (GTWY9.5-1300)


Item Part No. Description Qty.

30 10009609 Mast 6 1

31 00005168 Screw GB/T 818 M6×10 - H 4


32 Platform control assembly (refer to 215.1) 1

33 10008297 Slide block 8


34 10008494 Bolt 8

35 10008298 Slide block nut 8

44
Parts Manual Section 2 Mast

214.1 Mast Assembly 4-7 (GTWY11-1300)

1 2 3 4 5 6 7 10 7 11
7
8 8
8
9 9
9

37
12
36 13

35
14
26
8
25
15

15
34

16

17

33
18

32

31
19

20

30 21

22
25
23

24

25 29 28 27 27 8 14 26 25 1 2 3 4 5

45
Section 2 Mast Parts Manual

214.1 Mast Assembly 4-7 (GTWY11-1300)


Item Part No. Description Qty.

1 10008586 Spacer 14

2 00000911 Circlips GB/T 893.1-24 14


3 00005456 Bearing GB/T 276-1994 - 61901 28

4 10008584 Roller 14
5 10008585 Bolt 14

6 10008510 Mast cover 2


7 00000778 Washer GB/T 97.1 4 8

8 00000779 Washer GB/T 93 4 14


9 00002026 Screw GB/T 818 M4×10 - H 8

10 10008509 Mast cover 1


11 10008508 Mast cover 1

12 10007186 Pulley 1
13 00000833 Screw GB/T 70.3 M6×30 1

14 00002064 Screw GB/T 70.1 M4×20 6


15 10013158 Wire clip 2

16 10008454 Mast 4 1
17 10008453 Mast 3 1

18 10008455 Mast 5 1
19 10006709 Bolt 2

20 00005195 Bearing GB/T 276-1994 - 6200 2


21 10007355 Pulley 2

22 10008398 Slide block 8


23 00000620 Washer GB/T 97.1 6 8

24 00005528 Screw GB/T 5282 ST6.3×25-C 8


25 00000615 Washer GB/T 97.1 10 28

26 00000623 Nut GB/T 6182 M10 26


27 10013159 Wire clip 4

28 00000674 Bolt GB/T 5783 M10×20 1


29 00000679 Washer GB/T 93 10 1

46
Parts Manual Section 2 Mast

214.1 Mast Assembly 4-7 (GTWY11-1300)


Item Part No. Description Qty.

30 10008543 Coupler nut 1

31 10008456 Mast 6 1
32 00001828 Water-proof joint M20 1

33 00005168 Screw GB/T 818 M6×10 - H 4


34 Platform control assembly (refer to 215.1) 1

35 10008297 Slide block 12


36 10008494 Bolt 12

37 10008298 Slide block nut 12

47
Section 2 Mast Parts Manual

214.2 Mast Assembly 4-7 (GTWY12.5/14-1300)

1 2 3 4 5 6 7 8 9 10 11 12
13
27

28 10

11
10
12
11

12
14

15
39

16

11
38
17

17

37
18
36

35 19

34

20
33
21
32
22

27

31
16
27
26 11
30
25 23
29 28 27 4 5 6 7 8 24 23

48
Parts Manual Section 2 Mast

214.2 Mast Assembly 4-7 (GTWY12.5/14-1300)


Item Part No. Description Qty.

1 10008297 Slide block 8

2 10008494 Bolt 8
3 10008298 Slide block nut 8

4 10008586 Spacer 14
5 00000911 Circlips GB/T 893.1-24 14

6 00005456 Bearing GB/T 276-1994 - 61901 28


7 10008584 Roller 14

8 10008585 Bolt 14
9 10008509 Mast cover 1

10 00002026 Screw GB/T 818 M4×10 - H 6


11 00000779 Washer GB/T 93 4 10

12 00000778 Washer GB/T 97.1 4 6


13 10008508 Mast cover 1

14 10007186 Pulley 1
15 00000833 Screw GB/T 70.3 M6×30 1

16 00002064 Screw GB/T 70.1 M4×20 4


17 10013158 Wire clip 2

10012717 Mast 4 (GTWY12.5-1300) 1


18
10008790 Mast 4 (GTWY14-1300) 1

10012712 Mast 3 (GTWY12.5-1300) 1


19
10008789 Mast 3 (GTWY14-1300) 1

20 10007355 Pulley 2
21 00005195 Bearing GB/T 276-1994 - 6200 2

22 10006709 Bolt 2
23 10013159 Wire clip 2

24 00005528 Screw GB/T 5282 ST6.3×25-C 8


25 00000620 Washer GB/T 97.1 6 8

26 10008398 Slide block 8


27 00000615 Washer GB/T 97.1 10 24

49
Section 2 Mast Parts Manual

214.2 Mast Assembly 4-7 (GTWY12.5/14-1300)


Item Part No. Description Qty.

28 00000623 Nut GB/T 6182 M10 22

29 00000674 Bolt GB/T 5783 M10×20 1


30 00000679 Washer GB/T 93 10 1

31 10008543 Coupler nut 1


10012719 Mast 6 (GTWY12.5-1300) 1
32
10008792 Mast 6 (GTWY14-1300) 1
33 00001828 Water-proof joint M20 1

34 10008794 Slide block 2


35 00000831 Screw GB/T 70.3 M6×20 4

36 00005168 Screw GB/T 818 M6×10 - H 4


37 Platform control assembly (refer to 215.1) 1

10012718 Mast 5 (GTWY12.5-1300) 1


38
10008791 Mast 5 (GTWY14-1300) 1

39 10008510 Mast cover 1

50
Parts Manual Section 2 Mast

215.1 Platform Control Assembly


1 2 3

7 4

6 5

215.1 Platform Control Assembly


Item Part No. Description Qty.

1 00000921 Emergency stop switch 1

-- 00000754 Red mushroom head 1


-- 00000752 Base with 1 NC contact 1

2 00002341 Pushbutton switch 1


-- 00002342 Pushbutton switch head 1

-- 00002346 Base with 1 NO contact 1


3 00002565 Select switch 1

-- 00002566 Select switch head 1


-- 0002346 Base with 1 NO contact 1

10008506 Mounting plate (GTWY9.5/11-1300) 1


4
10008793 Mounting plate (GTWY12.5/14-1300) 1

5 00001828 Water-proof joint M20 1


6 00000734 Indicator 1

7 00005024 Alarm 1

51
Section 2 Mast Parts Manual

216.1 Lifting Chain Assembly (GTWY9.5-1300)

1 2 3 6 2 7 8 2 9

5
4

3
2
10
23

22
11
4

12

21

12

13

14

13

18

17 17 17 17

16 20 19 16 15 18 16 15 16 15

17 3 13 17 3 13 17 3 17 3

52
Parts Manual Section 2 Mast

216.1 Lifting Chain Assembly (GTWY9.5-1300)


Item Part No. Description Qty.

1 Pulley assembly, 3-5 mast (refer to 220.1) 1

2 00005433 Screw GB/T 819 M10×12 - H 16


3 10008652 Pin 14

4 00005432 Screw GB/T 819 M10×20 - H 16


5 10008669 Chain terminal 2

6 Pulley assembly, 2-4 mast (refer to 217.1) 1


7 Pulley assembly, 1-3 mast (refer to 218.1) 1

8 00000818 Bolt GB/T 5783 M6×16 1


9 10008663 Pin 1

10 10008653 Chain terminal 2


11 10008651 Chain LH0844-145 2

12 10008662 Chain LH0844-143 4


13 00005434 Screw GB/T 819 M6×8 - H 8

14 10008655 Chain seat 1


15 10008654 Chain terminal 6

16 00000609 Washer GB/T 93 8 8


17 00000610 Nut GB/T 6170 M8 16

18 10008664 Chain seat 2


19 10008670 Chain seat 1

20 10008676 Chain terminal 2


21 10008677 Chain LH0822-143 2

22 10008675 Chain terminal 2


23 Pulley assembly, 4-6 mast (refer to 221.1) 1

53
Section 2 Mast Parts Manual

216.2 Lifting Chain Assembly (GTWY11/12.5/14-1300)

1 2 3 2 3 2 9 10 2 11

4 6 4 8

5 7

12

4
2

24 13

5 14

4
14
3

23

23
15

16

20
17 3
15

19 18 19
21

15

19 19 19 19

18 22 18 22 21 18 17 20 18 17

19 3 19 3 15 19 3 15 19 3

54
Parts Manual Section 2 Mast

216.2 Lifting Chain Assembly (GTWY11/12.5/14-1300)


Item Part No. Description Qty.

1 Pulley assembly, 4-6 mast (refer to 221.1) 1

2 00005433 Screw GB/T 819 M10×12 - H 20


3 10008652 Pin 18

4 00005432 Screw GB/T 819 M10×20 - H 20


5 10008675 Chain terminal 4

6 Pulley assembly, 3-5 mast (refer to 220.1) 1


7 10008669 Chain terminal 2

8 Pulley assembly, 2-4 mast (refer to 217.1) 1


9 Pulley assembly, 1-3 mast (refer to 218.1) 1

10 00000818 Bolt GB/T 5783 M6×16 1


11 10008663 Pin 1

12 10008653 Chain terminal 2


10008651 Chain LH0844-145 (GTWY11-1300) 2

13 10012017 Chain LH0844-175 (GTWY12.5-1300) 2


10008857 Chain LH0844-207 (GTWY14-1300) 2

10008662 Chain LH0844-143 (GTWY11-1300) 4


14 10012018 Chain LH0844-173 (GTWY12.5-1300) 4

10008858 Chain LH0844-205 (GTWY14-1300) 4


15 00005434 Screw GB/T 819 M6×8 - H 10

16 10008655 Chain seat 1


17 10008654 Chain terminal 6

18 00000609 Washer GB/T 93 8 10


19 00000610 Nut GB/T 6170 M8 20

20 10008664 Chain seat 2


21 10008670 Chain seat 2

22 10008676 Chain terminal 4


10008677 Chain LH0822-143 (GTWY11-1300) 4

23 10012019 Chain LH0822-173 (GTWY12.5-1300) 4


10008859 Chain LH0822-205 (GTWY14-1300) 4

55
Section 2 Mast Parts Manual

216.2 Lifting Chain Assembly (GTWY11/12.5/14-1300)


Item Part No. Description Qty.

24 Pulley assembly, 5-7 mast (refer to 219.1) 1

56
Parts Manual Section 2 Mast

217.1 Pulley Assembly, 2-4 Mast


1
2
3
4

5
3
2
1

217.1 Pulley Assembly, 2-4 Mast


Item Part No. Description Qty.
1 10008650 Plate 2

2 10008661 Spacer 2
3 00001295 Bearing GB/T 276-1994 - 6204 2

4 10008599 Shaft 1
5 10008598 Pulley 1

57
Section 2 Mast Parts Manual

218.1 Pulley Assembly, 1-3 Mast

1
2
3
4
5
2
6

7
2
5
4
3
2
1

218.1 Pulley Assembly, 1-3 Mast


Item Part No. Description Qty.

1 10008650 Plate 2
2 10008648 Spacer 4

3 00000887 Circlips GB/T 893.1-47 2


4 00001295 Bearing GB/T 276-1994 - 6204 2

5 10008649 Pulley 2
6 10008599 Shaft 1

7 10008647 Chain terminal 1

58
Parts Manual Section 2 Mast

219.1 Pulley Assembly, 5-7 Mast (GTWY11/12.5/14-1300)

1
2
3
4
5
6

5
4
3
2
1

219.1 Pulley Assembly, 5-7 Mast (GTWY11/12.5/14-1300)


Item Part No. Description Qty.

1 10008650 Plate 2
2 10008648 Spacer 2

3 00001295 Bearing GB/T 276-1994 - 6204 2


4 00000887 Circlips GB/T 893.1-47 2

5 10008674 Pulley 2
6 10008599 Shaft 1

7 10008668 Spacer 1

59
Section 2 Mast Parts Manual

220.1 Pulley Assembly, 3-5 Mast

1
2
3
4
5

5
4
3
2
1

220.1 Pulley Assembly, 3-5 Mast


Item Part No. Description Qty.

1 10008650 Plate 2
2 10008648 Spacer 2

3 00001295 Bearing GB/T 276-1994 - 6204 2


4 00000887 Circlips GB/T 893.1-47 2

5 10008649 Pulley 2
6 10008599 Shaft 1

7 10008668 Spacer 1

60
Parts Manual Section 2 Mast

221.1 Pulley Assembly, 4-6 Mast

1
2
3
4
5
6
7
5
4
3
2
1

221.1 Pulley Assembly, 4-6 Mast


Item Part No. Description Qty.

1 10008650 Plate 2
2 10008661 Spacer 2

3 00000887 Circlips GB/T 893.1-47 2


4 00001295 Bearing GB/T 276-1994 - 6204 2

5 10008674 Pulley 2
6 10008599 Shaft 1

7 10008660 Spacer 1

61
Section 2 Mast Parts Manual

222.1 Sequencing Cable Assembly

1 2 3 4

14 13 12 11 10 5

62
Parts Manual Section 2 Mast

222.1 Sequencing Cable Assembly


Item Part No. Description Qty.

10008566 Cable bracket (GTWY11/12.5/14-1300) 5


1
10008566 Cable bracket (GTWY9.5-1300) 4
00000610 Nut GB/T 6170.1 M8 (GTWY11/12.5/14-1300) 5
2
00000610 Nut GB/T 6170.1 M8 (GTWY9.5-1300) 4
00000608 Washer GB/T 97.1 8 (GTWY11/12.5/14-1300) 5
3
00000608 Washer GB/T 97.1 8 (GTWY9.5-1300) 4
10005801 Spring (GTWY11/12.5/14-1300) 5
4
10005801 Spring (GTWY9.5-1300) 4
00009364 Screw GB/T 5789 M6×10(GTWY11/12.5/14-1300) 22
5
00009364 Screw GB/T 5789 M6×10(GTWY9.5-1300) 18
10008862 Cable (GTWY14-1300) 5

10012010 Cable (GTWY12.5-1300) 5


6
10008567 Cable (GTWY11-1300) 5

10008567 Cable (GTWY9.5-1300) 4


7 10008562 Cable bracket 1

10008564 Cable bracket (GTWY11/12.5/14-1300) 4


8
10008564 Cable bracket (GTWY9.5-1300) 3

9 10008559 Cable bracket 1


00002560 Screw GB/T 70.1 M8×30 (GTWY11/12.5/14-1300) 5
10
00002560 Screw GB/T 70.1 M8×30 (GTWY9.5-1300) 4
00000609 Washer GB/T 93 8 (GTWY11/12.5/14-1300) 5
11
00000609 Washer GB/T 93 8 (GTWY9.5-1300) 4
10008560 Washer (GTWY11/12.5/14-1300) 5
12
10008560 Washer (GTWY9.5-1300) 4
10008558 Pulley (GTWY11/12.5/14-1300) 5
13
10008558 Pulley (GTWY9.5-1300) 4
10008561 Spacer (GTWY11/12.5/14-1300) 5
14
10008561 Spacer (GTWY9.5-1300) 4

63
Section 3 Platform Parts Manual

Section 3
Platform

64
Parts Manual Section 3 Platform

301.1 Platform and Mast Installation

1 2 3 4

1 2 2 6

301.1 Platform and Mast Installation


Item Part No. Description Qty.

1 00002403 Nut GB/T 923 M10 6


2 00000615 Washer GB/T 97.1 10 12

3 10008604 Clamp 2
4 Platform assembly (refer to 302.1) 1

5 00000683 Bolt GB/T 5783 M10×30 4


6 00000678 Bolt GB/T 5783 M10×25 2

65
Section 3 Platform Parts Manual

302.1 Platform Assembly


1 2 3 4

15 7
17
8

10

16
8

11

12

14

13

66
Parts Manual Section 3 Platform

302.1 Platform Assembly


Item Part No. Description Qty.

1 10008606 Rail weldment 1

2 00002573 Nut GB/T 6183.1 M5 4


3 50000555 Manual box 1

4 00001992 Rivet GB/T 12618.4 4.8×20 6


5 00001250 Screw GB/T 818 M5×16 - H 4

6 10008603 Cover 1
7 00001163 Nut GB/T 6182 M8 2

8 00000608 Washer GB/T 97.1 8 4


9 10008623 Sheath 2

10 10008621 Mid-rail guide 2


11 00000993 Bolt GB/T 5783 M8×25 2

12 10008622 Mid-rail tube 1


13 10008602 Toeboard 1

14 00002509 Bolt GB/T 5783 M6×50 8


15 00000620 Washer GB/T 97.1 6 16

16 10008605 Non-skid tape 2


17 00001033 Nut GB/T 6182 M6 8

67
Section 4 Hydraulic System Parts Manual

Section 4
Hydraulic System

68
Parts Manual Section 4 Hydraulic System

401.1 Lift Cylinder Assembly

1 2 3 4 5 6 7 8

10

17

16

15

14

13 12 4 11 2 1

69
Section 4 Hydraulic System Parts Manual

401.1 Lift Cylinder Assembly


Item Part No. Description Qty.

1 00001249 Nut GB/T 6182 M12 2

2 00000814 Washer GB/T 97.1 12 2


3 10008569 Cylinder mount plate 1

4 10008588 Cylinder mount plate 2


10010874 Lift cylinder (GTWY9.5/11-1300) 1

5 10010808 Lift cylinder (GTWY12.5-1300) 1


10008823 Lift cylinder (GTWY14-1300) 1

6 00001832 Elbow 2
7 00001282 Straight fitting 2

8 00007393 Pressure sensor 1


9 10001458 Lowering knob 1

10 00005510 Solenoid valve 1


-- 00004572 Solenoid valve spool 1

-- 00004688 Coil 1
11 10008570 Cylinder mount plate 1

12 10008571 Pin 1
13 00006307 Seal kit 1

14 00003592 Orifice M8×1_Φ1.0 1


15 00003361 Plug SAE6 1

16 00002999 Plug SAE2 6


17 00005214 Check valve 1

70
Parts Manual Section 4 Hydraulic System

402.1 Hydraulic Hoses and Fittings

Lift cylinder
5 5
4 4

1 2

3 3 Hose Assembly
P T
Adapter
Hydraulic power unit
Union

402.1 Hydraulic Hoses and Fittings


Item Part No. Description Qty.

00006331 Hose assembly (AC model) 1


1
00006197 Hose assembly (DC model) 1

00005511 Hose assembly (AC model) 1


2
00003641 Hose assembly (DC model) 1

00001316 Straight fitting (AC model) 2


3
00001315 Straight fitting (DC model) 2

4 00001832 Elbow 2
5 00001282 Straight fitting 2

71
Section 5 Electrical System Parts Manual

Section 5
Electrical System

72
Parts Manual Section 5 Electrical System

501.1 Electrical Harness (AC Model)


Limit Switch Limit Switch
(Lift Down) 4 (Front
Outrigger)

Limit Switch
Tilt 4 (Front
Sensor Outrigger)

Limit Switch
5 (Rear
Coil Outrigger)

Limit Switch
5 (Rear
Pressure Outrigger)
Sensor

Platform Ground
Control Control
Assembly Box

Beacon
3

Limit Switch
(Lift Up)

1
2

Hydraulic
Power Unit
Circuit Breaker

73
Section 5 Electrical System Parts Manual

501.1 Electrical Harness (AC Model)


Item Part No. Description Qty.

1 00006283 CT1 harness 1

2 00006284 CT2 harness 1


3 00006285 Ground control box harness 1

4 00008258 Front outrigger harness 2


5 00008259 Rear outrigger harness 2

74
Parts Manual Section 5 Electrical System

501.2 Electrical Harness (DC Model)


Limit Switch Limit Switch
(Lift Down) 9 (Front
Outrigger)

Limit Switch
Tilt 9 (Front
Sensor Outrigger)
Limit Switch
10 (Rear
Coil Outrigger)

Limit Switch
10 (Rear
Pressure Outrigger)
Sensor

Platform
Ground
Control
Control
Assembly
Box

Beacon
3

Limit Switch
(Lift Up)

1
Charger
2

Fuse
Assembly
7 4
DC Contactor
Battery Hydraulic
Power Unit

6 5

75
Section 5 Electrical System Parts Manual

501.2 Electrical Harness (DC Model)

Item Part No. Description Qty.

1 00006283 CT1 harness 1

2 00006284 CT2 harness 1


3 00006286 Ground control box harness 1

4 00008257 Power harness 1


5 00008256 Power harness 1

6 00008255 Power harness 1


7 00008254 Power harness 1

8 00008260 Charge protection extension harness 1


9 00008258 Front outrigger harness 2

10 00008259 Rear outrigger harness 2

76
Parts Manual Section 5 Electrical System

502.1 Power to Platform

1 3

1 4

Australia
EURO
China/UK/USA
13

12

11 11 11 11 2

8 9 10

7
C
h
i
n
a

220V

USA 110V
E
U
R
O

220V
U
K

220V
U
K

6 5
110V

77
Section 5 Electrical System Parts Manual

502.1 Power to Platform


Item Part No. Description Qty.

1 10013158 Wire clip A/R

2 00001235 Screw GB/T 70.1 M4×35 A/R


3 10008496 Pulley A/R

4 00000833 Screw GB/T 70.3 M6×30 A/R


5 00002634 Circuit breaker 1

00003148 AC plug (China 220V) 1


00003149 AC plug (USA 110V) 1

6 00003151 AC plug (European 220V) 1


00003150 AC plug (UK 220V) 1

00002615 AC plug (UK 110V) 1


7 00003147 AC plug (Australia 220V) 1

8 10008495 Pulley A/R


9 00005195 Bearing GB/T 276-1994 - 6200 A/R

10 10006709 Bolt A/R


11 10013159 Wire clip A/R

00006450 Wire cable, platform AC power (GTWY9.5-1300) 1


00006451 Wire cable, platform AC power (GTWY11-1300) 1
12
00006833 Wire cable, platform AC power (GTWY12.5-1300) 1
00006452 Wire cable, platform AC power (GTWY14-1300) 1

00002617 AC socket (Australia) 1


13 00002709 AC socket (European) 1

00000668 AC socket (China/UK/USA) 1

78
Parts Manual Section 6 Decal

Section 6
Decal

79
Section 6 Decal Parts Manual

601.1 Decals with Words (AC model)

3
10
4
9

8
5
4 6
7
11

16
12
23

22 13

14
15
17

18
4

8 6
20 5
6 19
21
20
7

80
Parts Manual Section 6 Decal

601.1 Decals with Words (AC model)


Item Part No. Description Qty.

1 09430022 Decal, Warning-High voltage power 1


Decal, Instructions-Refer the operator to the instructions
2 09340003 1
for use
3 09310270 Decal, Instructions- Electrical supply information 1

4 09310261 Decal, Instructions-Maximum outrigger load 280kg 4


5 09410126 Decal, Danger-Tip-over hazard, outrigger 2

6 09310003 Decal, Instructions-Tie down point 3


7 09310259 Decal, Instructions-Leveling and adjustment 2

8 09310257 Decal, Instructions-Leveling and adjustment 2


9 09420017 Decal, Danger-Do not stand 1

10 09430026 Decal, Warning-Crushing hazard 1


11 09440011 Decal, Label-Lanyard anchorage point 2

12 09340016 Decal, Instructions-Open/close 1


09440213 Decal, Label-Capacity 150kg (GTWY9.5/11/12.5-1300) 1
13
09440214 Decal, Label-Capacity 136kg (GTWY14-1300) 1
14 09440215 Decal, Warning-Use indoors only 1

15 09440066 Decal, Caution-Max. manual force 200N 1


16 09340001 Decal, Notice-Keep the manual with the machine 1

17 09540002 Decal, Label-IPAF 1


18 09540001 Decal, Label-CE 1

19 09410124 Decal, Danger-Tip-over hazard, bubble spirit level 1


20 09310001 Decal, Instructions-Forklift pockets 2

21 09310004 Decal, Instructions-Emergency lower 1


22 09430024 Decal, Danger-General safety rules 1

23 09310002 Decal, Instructions-Lift point 1

81
Section 6 Decal Parts Manual

601.1 Decals with Words (AC model)

82
Parts Manual Section 6 Decal

601.2 Decals with Words (DC model)

9 3
8

7 4
3 5
6

10
15

23
11

22
12
14
13
16
21
17
3

5
7 2
19 4
5 18
20
19
6

83
Section 6 Decal Parts Manual

601.2 Decals with Words (DC model)


Item Part No. Description Qty.
Decal, Instructions-Refer the operator to the instructions
1 09340003 1
for use
2 09330005 Decal, Instructions-Up 2
3 09310261 Decal, Instructions-Maximum outrigger load 280kg 4

4 09410126 Decal, Danger-Tip-over hazard, outrigger 2


5 09310003 Decal, Instructions-Tie down point 3

6 09310259 Decal, Instructions-Leveling and adjustment 2


7 09310257 Decal, Instructions-Leveling and adjustment 2

8 09420017 Decal, Danger-Do not stand 1


9 09430026 Decal, Warning-Crushing hazard 1

10 09440011 Decal, Label-Lanyard anchorage point 2


11 09340016 Decal, Instructions-Open/close 1

09440213 Decal, Label-Capacity 150kg (GTWY9.5/11/12.5-1300) 1


12
09440214 Decal, Label-Capacity 136kg (GTWY14-1300) 1

13 09440215 Decal, Warning-Use indoors only 1


14 09440066 Decal, Caution-Max. manual force 200N 1

15 09340001 Decal, Notice-Keep the manual with the machine 1


16 09540002 Decal, Label-IPAF 1

17 09540001 Decal, Label-CE 1


18 09410124 Decal, Danger-Tip-over hazard, bubble spirit level 1

19 09310001 Decal, Instructions-Forklift pockets 2


20 09310004 Decal, Instructions-Emergency lower 1

21 09410001 Decal, Danger-Explosion/burn hazard 1


22 09430024 Decal, Danger-General safety rules 1

23 09310002 Decal, Instructions-Lift point 1

84
Parts Manual Section 6 Decal

601.2 Decals with Words (DC model)

85
Section 6 Decal Parts Manual

602.1 Decals with Symbols (AC model)

11 2

3
10
4
9

8 5
6
4
7
8 12

2
20
13

19
15
14

14

4 15

7
8
6
17
5
7
16
18
17
8

86
Parts Manual Section 6 Decal

602.1 Decals with Symbols (AC model)


Item Part No. Description Qty.

1 09410121 Decal, Symbols-Electricity 1


Decal, Symbols-Refer the operator to the instructions for
2 09340026 2
use
3 09310270 Decal, Instructions- Electrical supply information 1

4 09310261 Decal, Instructions-Maximum outrigger load 280kg 4


5 09540001 Decal, Label-CE 2

6 09540002 Decal, Label-IPAF 2


7 09310003 Decal, Instructions-Tie down point 3

8 09310487 Decal, Symbols-Leveling and adjustment 4


9 09420015 Decal, Symbols-Do not stand 1

10 09430007 Decal, Symbols-Crushing hazard 1


Decal, Symbols-Refer the operator to the instructions for
11 09340066 1
use
12 09440089 Decal, Label-Lanyard anchorage point 2
13 09340029 Decal, Instructions-Open/close 1

09440213 Decal, Label-Capacity 150kg (GTWY9.5/11/12.5-1300) 2


14
09440214 Decal, Label-Capacity 136kg (GTWY14-1300) 2

15 09440420 Decal, Caution-Max. manual force 200N 2


16 09410173 Decal, Symbols-Tip-over hazard, bubble spirit level 1

17 09310001 Decal, Instructions-Forklift pockets 2


18 09310488 Decal, Symbols-Emergency lower 1

19 09430038 Decal, Danger-General safety rules 1


20 09310002 Decal, Instructions-Lift point 1

87
Section 6 Decal Parts Manual

602.1 Decals with Symbols (AC model)

88
Parts Manual Section 6 Decal

602.2 Decals with Symbols (DC model)

1
10

9
3
8

7 4
5
3 6
7
11

1
20 12

19

14
13
18
13

14
3

7 6
16 2
6 5
17 4
16 15
7

89
Section 6 Decal Parts Manual

602.2 Decals with Symbols (DC model)


Item Part No. Description Qty.
Decal, Symbols-Refer the operator to the instructions for
1 09340026 2
use
2 09330005 Decal, Instructions-Up 2
3 09310261 Decal, Instructions-Maximum outrigger load 280kg 4

4 09540001 Decal, Label-CE 2


5 09540002 Decal, Label-IPAF 2

6 09310003 Decal, Instructions-Tie down point 3


7 09310487 Decal, Symbols-Leveling and adjustment 4

8 09420015 Decal, Symbols-Do not stand 1


9 09430007 Decal, Symbols-Crushing hazard 1
Decal, Symbols-Refer the operator to the instructions for
10 09340066 1
use
11 09440089 Decal, Label-Lanyard anchorage point 2

12 09340029 Decal, Instructions-Open/close 1


09440213 Decal, Label-Capacity 150kg (GTWY9.5/11/12.5-1300) 2
13
09440214 Decal, Label-Capacity 136kg (GTWY14-1300) 2
14 09440420 Decal, Caution-Max. manual force 200N 2

15 09410173 Decal, Symbols-Tip-over hazard, bubble spirit level 1


16 09310001 Decal, Instructions-Forklift pockets 2

17 09310488 Decal, Symbols-Emergency lower 1


18 09410048 Decal, Symbols-Explosion/burn hazard 1

19 09430038 Decal, Danger-General safety rules 1


20 09310002 Decal, Instructions-Lift point 1

90
Parts Manual Section 6 Decal

602.2 Decals with Symbols (DC model)

91
Zhejiang Dingli Machinery Co., Ltd.
No.188 Qihang Road. Deqing Zhejiang P.R.
China 313219
Tel: +86-572-8681688
Fax: +86-572-8681690
Web: www.cndingli.com
E-mail:[email protected]

You might also like