GTWY9.5、11、12.5、14-1300 备件手册 英文 (SM061920111 - Rev1.1)
GTWY9.5、11、12.5、14-1300 备件手册 英文 (SM061920111 - Rev1.1)
GTWY9.5-1300
GTWY11-1300
GTWY12.5-1300
GTWY14-1300
Form SN
MLGTD22J00056-
i
Parts Manual Foreword
Foreword
We are very appreciated for your interesting with Dingli machine and choosing it for
your application. Our priority above all is you can use the machine safely for your
application and you can benefit from the Dingli machine mostly. For these reason we hope
you can:
2. Safeguard your commitment to quality by always using genuine Dingli spare parts.
Remember, Dingli cannot accept responsibility for the failure of a separator equipped
with non-original spare parts. We guarantee the quality and reliability of our products.
3. All sketch maps of parts shown in this manual are for reference only, it is the practical
that counts. This manual includes all the latest information up to the date when it was
printed. All responsibilities for the revision and explanation of the manual rest with the
Dingli. We also preserve the right to edit the technology characteristic and content of
the manual.
4. Anyone who read the manual or used the machine, is encouraged to notify Dingli
Machinery Co, Ltd of any errors or send in suggestions for improvement. All
communications will be carefully considered for future printings of this and other
manuals, certainly if you have any question about the machine, please contact with our
team by dialing technical support phone, sending email, or any methods you want, etc.
Our contact information as bellow:
i
Parts Manual Table of Contents
Table of Contents
Section 1 Chassis
101.1 Chassis Assembly (GTWY9.5/11-1300)............................................................2
101.2 Chassis Assembly (GTWY12.5/14-1300) .........................................................5
102.1 Mast Holder Assembly .....................................................................................8
103.1 Outrigger Assembly..........................................................................................9
104.1 Tilt-back Frame and Chassis Installation (GTWY12.5/14-1300) ........................ 11
105.1 Tilt-back Frame Assembly (GTWY12.5/14-1300)............................................ 12
106.1 Pivot Stop Assembly (GTWY12.5/14-1300) .................................................... 14
107.1 Loading Pivot Assembly (GTWY12.5/14-1300)............................................... 15
108.1 Tilt-back Shock Absorber Assembly (GTWY12.5/14-1300) ............................. 16
109.1 Socket ........................................................................................................... 17
Section 2 Mast
201.1 Mast and Chassis Installation (GTWY9.5/11-1300) ........................................ 19
201.2 Mast and Chassis Installation (GTWY12.5/14-1300) ...................................... 20
202.1 Mast and Accessory Assembly (GTWY9.5/11-1300)....................................... 22
202.2 Mast and Accessory Assembly (GTWY12.5/14-1300) .................................... 24
203.1 Ground Control Assembly .............................................................................. 26
204.1 Ground Control Box ....................................................................................... 27
205.1 Hydraulic Power Unit Assembly (AC model) ................................................... 30
206.1 Hydraulic Power Unit (AC model) ................................................................... 31
207.1 Hydraulic Power Unit Assembly (DC model) ................................................... 32
208.1 Hydraulic Power Unit (DC model)................................................................... 34
209.1 Battery Box Assembly (DC model) ................................................................. 35
210.1 Loading Pivot Assembly (GTWY9.5/11-1300)................................................. 37
211.1 Pivot Stop Assembly (GTWY9.5/11-1300) ...................................................... 38
212.1 Mast Assembly 1-3......................................................................................... 39
213.1 Mast Assembly 4-6 (GTWY9.5-1300) ............................................................. 42
214.1 Mast Assembly 4-7 (GTWY11-1300) .............................................................. 45
214.2 Mast Assembly 4-7 (GTWY12.5/14-1300) ...................................................... 48
215.1 Platform Control Assembly ............................................................................. 51
216.1 Lifting Chain Assembly (GTWY9.5-1300) ....................................................... 52
216.2 Lifting Chain Assembly (GTWY11/12.5/14-1300)............................................ 54
217.1 Pulley Assembly, 2-4 Mast ............................................................................. 57
218.1 Pulley Assembly, 1-3 Mast ............................................................................. 58
i
Table of Contents Parts Manual
ii
Parts Manual Section 1 Chassis
Section 1
Chassis
1
2
41 42 43 44 1 2 3 4 5 6 7 8 9 4 3 10 11 12 4 3
101.1
40
13
39
Section 1 Chassis
A
14
38
15
16
37
4
Chassis Assembly (GTWY9.5/11-1300)
17
36
35 18
19
20
21
Parts Manual
34 33 32 15 22 31 30 29 28 27 26 25 24 23 22 15 20
Parts Manual Section 1 Chassis
2 10008498 Pin 2
17 10008467 Wheel 2
21 10008466 Wheel 2
24 10003009 Bumper 2
27 10008405 Block 1
3
Section 1 Chassis Parts Manual
30 10008464 Caster 2
35 10008404 Cover 2
38 10008497 Pin 2
4
45 46 47 48 1 2 3 4 5 6 7 8 9 4 3 10 11 4 3
101.2
44
Parts Manual
43
42
12
41
13
14
15
3 16
4 16
Chassis Assembly (GTWY12.5/14-1300)
40 17
39 18
28
19
31 16
19
30 27
20
Section 1 Chassis
38 37 36 16 27 35 34 33 32 29 26 24 25 24 23 22 21
5
Section 1 Chassis Parts Manual
2 10008498 Pin 2
13 10008752 Bracker 2
14 10008751 Bracker 2
21 10008467 Wheel 2
25 10008466 Wheel 2
28 10003009 Bumper 2
6
Parts Manual Section 1 Chassis
31 10008405 Block 1
34 10008464 Caster 2
39 10008404 Cover 2
42 10008497 Pin 2
7
Section 1 Chassis Parts Manual
4
3
2
1
3 10008568 Bushing 1
4 10008686 Hook 1
5 10008683 Holder 1
8
Parts Manual Section 1 Chassis
1 2
13
12
6
11
7
10
9
Section 1 Chassis Parts Manual
3 10008482 Pin 1
4 10008481 Handle 1
5 10008479 Rod 1
10 10008485 Footpad 1
10
Parts Manual Section 1 Chassis
4 2 6 5 4 3 2 1
3 10008704 Bushing 2
11
Section 1 Chassis Parts Manual
1 2 3 4 5 3 6
23
22
9
21
10
20
11
11
12
19 13
18
14
3
6 3 3 17 16 15
12
Parts Manual Section 1 Chassis
4 10008464 Caster 2
5 10008724 Brake 2
19 10008730 Washer 2
13
Section 1 Chassis Parts Manual
10
6
9
8
6
7
6
5
4
3
3 10008725 Bolt 4
4 10008533 Roller 4
5 00000814 Washer GB/T 97.1 12 4
9 10008568 Bushing 1
14
Parts Manual Section 1 Chassis
1
2
3
4
5
6
5
7
8
9
3
4
5
6
5
7
6 10008545 Roller 4
7 10008534 Bolt 4
15
Section 1 Chassis Parts Manual
1 2 3 2 4 5 6 7
10
16
Parts Manual Section 1 Chassis
109.1 Socket
1 2 3 4 5 6 7 8
1
2
AC
3
DC
9
10
11
109.1 Socket
Item Part No. Description Qty.
10 00003953 Connector 1
11 00000619 Bolt GB/T 5783 M6×25 2
17
Section 2 Mast Parts Manual
Section 2
Mast
18
Parts Manual Section 2 Mast
1 2 3 2
6 2
1
1
2
2
19
Section 2 Mast Parts Manual
1 2 3 4 5 2 6 7
10
11
12
2
1 2
2 5
5
5 2 2 1 11 2 2 5
20
Parts Manual Section 2 Mast
21
Section 2 Mast Parts Manual
12
13
14
14
15
16
17
18
2
1
11
10
8
9
19
8
5
2
13
14
7
14
15
6
20
2
21
5
4
22
3
2
1
23
22
Parts Manual Section 2 Mast
23
Section 2 Mast Parts Manual
7
15
8
10
8
9
14
2
13
16
12
17
18
11
10
2
7
19
2
6
5
20
2
4
1
21
24
Parts Manual Section 2 Mast
14 10008798 Handle 1
15 10008799 Cotter pin 2
18 10013304 Lockpin 1
19 Battery box assembly (DC model) (refer to 209.1) 1
25
Section 2 Mast Parts Manual
10 9 8 7 6
4 00005190 Beacon 1
5 00003700 Nut GB/T 889.1 M3 3
26
1 2 3 4 5 6 7 8 9 10 11 12 13 14 3 15 16 204.1
Parts Manual
42
41 17
40
Ground Control Box
39
18
38
37 19
3
36 3
5
35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20
Section 2 Mast
27
Section 2 Mast Parts Manual
2 85000212 Controller 1
3 00000778 Washer GB/T 97.1 4 16
14 00002326 Alarm 1
15 00001236 Nut GB/T 889.1 M4 4
18 10009652 Plate 1
19 00000604 Screw GB/T 70.1 M4×16 4
28
Parts Manual Section 2 Mast
40 00000734 Indicator 4
41 09130001 Decal, Ground control panel 1
29
Section 2 Mast Parts Manual
1 2 3 4 5
9 8 7 6
30
Parts Manual Section 2 Mast
10
2
9
3
8
7 6 5
1 00005507 Motor 1
4 00005508 Pump 1
5 00003137 Plug M12×1.25 1
31
Section 2 Mast Parts Manual
1 2 3 4 5 6
16 15 14 13 12 11 10
32
Parts Manual Section 2 Mast
16 00002205 DC Contactor 1
33
Section 2 Mast Parts Manual
11
1
10
9 2
8
3
7
4
6 5
2 00005210 Breather 1
3 00006209 Pump 1
4 00005447 Tank 1
5 00005007 Filter web 1
8 00006073 Coil 1
9 00004724 Check valve 1
34
Parts Manual Section 2 Mast
1 2 3 4
23
22 5
21
20
9
19
10
18
17
16 15 14 13 12 11
35
Section 2 Mast Parts Manual
16 00003953 Connector 2
17 00004418 Screw GB/T 70.1 M6×40 1
18 00003952 Handle 2
19 00000619 Bolt GB/T 5783 M6×25 2
22 00006067 Charger 1
23 00001231 Screw GB/T 818 M6×14 - H 4
36
Parts Manual Section 2 Mast
1 2 3 4 3 5
12
10
11 10 9 8 3 4 3 7 6
8 10008541 Plate 1
9 00005116 Washer GB/T 848 10 4
12 10008534 Bolt 4
37
Section 2 Mast Parts Manual
1 2 3 4 5 6 7
9
15
10
14
13 3 12 3 11
5 10008568 Bushing 1
6 10008526 Pivot stop weldment 1
15 10008725 Bolt 4
38
Parts Manual Section 2 Mast
1 2 3 4 5 6 7 10 7 11 12 13 14 15 16 17
8 8
18
9 9
19
43
20
42 8
21
41
21
27
22
26
17
40 16
23
39
24
25
7
8 15
38 16
17
37
36 27 26
28 26
34 31
33 30
35 35 8 20 27 26 1 2 3 4 5 32 29
39
Section 2 Mast Parts Manual
1 10008586 Spacer 10
4 10008584 Roller 10
5 10008585 Bolt 10
18 10007186 Pulley 2
19 00000833 Screw GB/T 70.3 M6×30 2
40
Parts Manual Section 2 Mast
29 10007355 Pulley 1
30 00005195 Bearing GB/T 276-1994 - 6200 1
31 10006709 Bolt 1
32 00005528 Screw GB/T 5282 ST6.3×25-C 4
41
Section 2 Mast Parts Manual
1 2 3 4 5 6 7 8 9
10
35
7
34 8
9
33
25 11
12
24
13
14
32
14
31 15
16
30
17
29 18
19
24
28
13
23 8
22 20
24 27 26 25 24 1 2 3 4 5 21 20
42
Parts Manual Section 2 Mast
1 10008586 Spacer 10
4 10008584 Roller 10
5 10008585 Bolt 10
16 10009608 Mast 5 1
17 10007355 Pulley 1
43
Section 2 Mast Parts Manual
30 10009609 Mast 6 1
44
Parts Manual Section 2 Mast
1 2 3 4 5 6 7 10 7 11
7
8 8
8
9 9
9
37
12
36 13
35
14
26
8
25
15
15
34
16
17
33
18
32
31
19
20
30 21
22
25
23
24
25 29 28 27 27 8 14 26 25 1 2 3 4 5
45
Section 2 Mast Parts Manual
1 10008586 Spacer 14
4 10008584 Roller 14
5 10008585 Bolt 14
12 10007186 Pulley 1
13 00000833 Screw GB/T 70.3 M6×30 1
16 10008454 Mast 4 1
17 10008453 Mast 3 1
18 10008455 Mast 5 1
19 10006709 Bolt 2
46
Parts Manual Section 2 Mast
31 10008456 Mast 6 1
32 00001828 Water-proof joint M20 1
47
Section 2 Mast Parts Manual
1 2 3 4 5 6 7 8 9 10 11 12
13
27
28 10
11
10
12
11
12
14
15
39
16
11
38
17
17
37
18
36
35 19
34
20
33
21
32
22
27
31
16
27
26 11
30
25 23
29 28 27 4 5 6 7 8 24 23
48
Parts Manual Section 2 Mast
2 10008494 Bolt 8
3 10008298 Slide block nut 8
4 10008586 Spacer 14
5 00000911 Circlips GB/T 893.1-24 14
8 10008585 Bolt 14
9 10008509 Mast cover 1
14 10007186 Pulley 1
15 00000833 Screw GB/T 70.3 M6×30 1
20 10007355 Pulley 2
21 00005195 Bearing GB/T 276-1994 - 6200 2
22 10006709 Bolt 2
23 10013159 Wire clip 2
49
Section 2 Mast Parts Manual
50
Parts Manual Section 2 Mast
7 4
6 5
7 00005024 Alarm 1
51
Section 2 Mast Parts Manual
1 2 3 6 2 7 8 2 9
5
4
3
2
10
23
22
11
4
12
21
12
13
14
13
18
17 17 17 17
16 20 19 16 15 18 16 15 16 15
17 3 13 17 3 13 17 3 17 3
52
Parts Manual Section 2 Mast
53
Section 2 Mast Parts Manual
1 2 3 2 3 2 9 10 2 11
4 6 4 8
5 7
12
4
2
24 13
5 14
4
14
3
23
23
15
16
20
17 3
15
19 18 19
21
15
19 19 19 19
18 22 18 22 21 18 17 20 18 17
19 3 19 3 15 19 3 15 19 3
54
Parts Manual Section 2 Mast
55
Section 2 Mast Parts Manual
56
Parts Manual Section 2 Mast
5
3
2
1
2 10008661 Spacer 2
3 00001295 Bearing GB/T 276-1994 - 6204 2
4 10008599 Shaft 1
5 10008598 Pulley 1
57
Section 2 Mast Parts Manual
1
2
3
4
5
2
6
7
2
5
4
3
2
1
1 10008650 Plate 2
2 10008648 Spacer 4
5 10008649 Pulley 2
6 10008599 Shaft 1
58
Parts Manual Section 2 Mast
1
2
3
4
5
6
5
4
3
2
1
1 10008650 Plate 2
2 10008648 Spacer 2
5 10008674 Pulley 2
6 10008599 Shaft 1
7 10008668 Spacer 1
59
Section 2 Mast Parts Manual
1
2
3
4
5
5
4
3
2
1
1 10008650 Plate 2
2 10008648 Spacer 2
5 10008649 Pulley 2
6 10008599 Shaft 1
7 10008668 Spacer 1
60
Parts Manual Section 2 Mast
1
2
3
4
5
6
7
5
4
3
2
1
1 10008650 Plate 2
2 10008661 Spacer 2
5 10008674 Pulley 2
6 10008599 Shaft 1
7 10008660 Spacer 1
61
Section 2 Mast Parts Manual
1 2 3 4
14 13 12 11 10 5
62
Parts Manual Section 2 Mast
63
Section 3 Platform Parts Manual
Section 3
Platform
64
Parts Manual Section 3 Platform
1 2 3 4
1 2 2 6
3 10008604 Clamp 2
4 Platform assembly (refer to 302.1) 1
65
Section 3 Platform Parts Manual
15 7
17
8
10
16
8
11
12
14
13
66
Parts Manual Section 3 Platform
6 10008603 Cover 1
7 00001163 Nut GB/T 6182 M8 2
67
Section 4 Hydraulic System Parts Manual
Section 4
Hydraulic System
68
Parts Manual Section 4 Hydraulic System
1 2 3 4 5 6 7 8
10
17
16
15
14
13 12 4 11 2 1
69
Section 4 Hydraulic System Parts Manual
6 00001832 Elbow 2
7 00001282 Straight fitting 2
-- 00004688 Coil 1
11 10008570 Cylinder mount plate 1
12 10008571 Pin 1
13 00006307 Seal kit 1
70
Parts Manual Section 4 Hydraulic System
Lift cylinder
5 5
4 4
1 2
3 3 Hose Assembly
P T
Adapter
Hydraulic power unit
Union
4 00001832 Elbow 2
5 00001282 Straight fitting 2
71
Section 5 Electrical System Parts Manual
Section 5
Electrical System
72
Parts Manual Section 5 Electrical System
Limit Switch
Tilt 4 (Front
Sensor Outrigger)
Limit Switch
5 (Rear
Coil Outrigger)
Limit Switch
5 (Rear
Pressure Outrigger)
Sensor
Platform Ground
Control Control
Assembly Box
Beacon
3
Limit Switch
(Lift Up)
1
2
Hydraulic
Power Unit
Circuit Breaker
73
Section 5 Electrical System Parts Manual
74
Parts Manual Section 5 Electrical System
Limit Switch
Tilt 9 (Front
Sensor Outrigger)
Limit Switch
10 (Rear
Coil Outrigger)
Limit Switch
10 (Rear
Pressure Outrigger)
Sensor
Platform
Ground
Control
Control
Assembly
Box
Beacon
3
Limit Switch
(Lift Up)
1
Charger
2
Fuse
Assembly
7 4
DC Contactor
Battery Hydraulic
Power Unit
6 5
75
Section 5 Electrical System Parts Manual
76
Parts Manual Section 5 Electrical System
1 3
1 4
Australia
EURO
China/UK/USA
13
12
11 11 11 11 2
8 9 10
7
C
h
i
n
a
220V
USA 110V
E
U
R
O
220V
U
K
220V
U
K
6 5
110V
77
Section 5 Electrical System Parts Manual
78
Parts Manual Section 6 Decal
Section 6
Decal
79
Section 6 Decal Parts Manual
3
10
4
9
8
5
4 6
7
11
16
12
23
22 13
14
15
17
18
4
8 6
20 5
6 19
21
20
7
80
Parts Manual Section 6 Decal
81
Section 6 Decal Parts Manual
82
Parts Manual Section 6 Decal
9 3
8
7 4
3 5
6
10
15
23
11
22
12
14
13
16
21
17
3
5
7 2
19 4
5 18
20
19
6
83
Section 6 Decal Parts Manual
84
Parts Manual Section 6 Decal
85
Section 6 Decal Parts Manual
11 2
3
10
4
9
8 5
6
4
7
8 12
2
20
13
19
15
14
14
4 15
7
8
6
17
5
7
16
18
17
8
86
Parts Manual Section 6 Decal
87
Section 6 Decal Parts Manual
88
Parts Manual Section 6 Decal
1
10
9
3
8
7 4
5
3 6
7
11
1
20 12
19
14
13
18
13
14
3
7 6
16 2
6 5
17 4
16 15
7
89
Section 6 Decal Parts Manual
90
Parts Manual Section 6 Decal
91
Zhejiang Dingli Machinery Co., Ltd.
No.188 Qihang Road. Deqing Zhejiang P.R.
China 313219
Tel: +86-572-8681688
Fax: +86-572-8681690
Web: www.cndingli.com
E-mail:[email protected]