Specification sheet
Diesel
generator set
QSG12 series
engine
400 kVA - 450 kVA 50 Hz
320 kW-400 kW 60 Hz
Description
This Cummins® Power Generation commercial Cooling system - Standard integral set-mounted
generator set is a fully integrated power radiator system, designed and tested for rated ambient
generation system, providing optimum temperatures, simplifies facility design requirements for
performance, reliability, and versatility for rejected heat.
stationary standby and prime power. Control system – The PowerCommand® electronic
control is standard equipment and provides total genset
Features system integration, including auto remote start/stop,
Cummins® heavy-duty engine - Rugged 4-cycle precise frequency and voltage regulation, alarm and
industrial diesel delivers reliable power, low status message display, AmpSentry protection and
emissions and fast response to load changes. output metering.
Optional permanent magnet generator (PMG) Enclosures - Optional weather-protective and sound-
- Offers enhanced motor starting and fault attenuated enclosures.
clearing short circuit capability.
Warranty and service - Backed by a comprehensive
Alternator - Low reactance 2/3 pitch windings; warranty and worldwide distributor network.
low waveform distortion with non-linear loads,
fault clearing short-circuits capability, and class
H insulation.
50HZ
Standby rating Prime rating
Genset Engine Alternators Genset
Model 50 Hz/kVA 50 Hz/kWe 50 Hz/kVA 50 Hz/kWe Model Model Controller
C400D5 400 320 360 288 QSG12-G1 S4L1D-F41 PC2.2
C450D5 450 360 410 328 QSG12-G2 S4L1D-G41 PC2.2
60HZ
Genset Standby rating Prime rating Engine Alternators Genset
Model 60 Hz/kVA 60 Hz/kWe 60 Hz/kVA 60 Hz/kWe Model Model Controller
C350D6 438 350 400 320 QSG12-G3 S4L1D-F41 PC2.2
C400D6 500 400 456 365 QSG12-G4 S4L1D-G41 PC2.2
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Generator set specifications
Governor regulation class ISO 8528
Voltage regulation, no load to full load ± 1%
Random voltage variation ± 1%
Frequency regulation Isochronous
Random frequency variation ± 0.25%
Radio frequency emissions compliance BS EN 61000-6-2:2005 / BS EN 61000-6-3:2007 +A1:2001
Engine specifications
Design 4 cycle, in-line, turbo-charged and charge air cooled
Bore 132 mm (5.2 in)
Stroke 144 mm (5.67 in)
Displacement 11.8 liter (721 in3)
Cylinder block Cast iron, 6 cylinder
Battery capacity 100AH
Battery charging alternator Output: 28V 110 Amps
Starting voltage 24 volt, negative ground
Fuel system XPI
Fuel filter Spin on fuel filters with water separator
Air cleaner type Dry replaceable element with restriction indicator
Lube oil filter type(s) Spin on full flow filter
Standard cooling system 122 ºF (50 ºC) ambient radiator
Alternator specifications
Design Brushless, single bearing, revolving field
Stator 2/3 pitch
Rotor Single bearing, flexible disc
Insulation system Class H
Standard temperature rise Standby 150 ºC
Exciter type Self excited (PMG optional)
Phase rotation A (U), B (V), C (W)
Alternator cooling Direct drive centrifugal blower fan
AC waveform total harmonic distortion (THDV) No load <1.5%. Non distorting balanced linear load <5%
Telephone influence factor (TIF) < 50 per NEMA MG1
Telephone harmonic factor (THF) <2%
Available voltages
50 Hz line – neutral / line - line
• 127/220 • 230/400
• 220/380 • 240/416
Generator set options
Engine Circuit breaker Control panel Silencer
Heavy duty air cleaner 3 or 4 pole main circuit breaker PowerCommand 3.3 9 dB attenuation critical silencer
Water jacket heater 240 v Motorised 3 or 4 pole circuit PowerCommand 3.3 MLD 25 dB attenuation residential
breaker AC output bargraph silencer
Enclosure Aux contacts and trip alarm Shutdown audible alarm
Sound attenuated canopy Shunt trip – 24 VDC Earth fault shutdown Battery charger
Control cabinet heater Set mounted
Alternator Fuel Tank Standalone
Alternator heater Low fuel level warning or Warranty 5A
Exciter voltage regulator (PMG) shutdown 2 years for prime application
High alternator temp shutdown High fuel level warning 5 years for standby application
Electric fuel transfer pump 10 years for major components
*Note: Some options may not be available on all models - consult factory for availability.
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PowerCommand 2.2 control system Digital voltage regulation
• Integrated digital electronic voltage regulator.
The PowerCommand control • 3-phase, 4-wire line-to-line sensing.
system is an integrated • Configurable torque matching.
microprocessor based generator AmpSentry AC protection
set control system providing • AmpSentry protective relay.
voltage regulation, engine • Over current and short circuit shutdown.
protection, alternator protection, • Over current warning.
operator interface and • Single and three phase fault regulation.
isochronous governing. Refer to • Over and under voltage shutdown.
document S-1568 for more • Over and under frequency shutdown.
detailed information on the control. • Overload warning with alarm contact.
• Reverse power and reverse var shutdown.
Major Features • Field overload.
• AmpSentry – Includes integral AmpSentry protection which
provides a full range of alternator protection functions that are Engine protection
matched to the alternator provided. • Battery voltage monitoring, protection and testing.
• Overspeed shutdown.
• Power management – Control function provides battery
• Low oil pressure warning and shutdown.
monitoring and testing features and smart starting control system.
• High/low coolant temperature warning or shutdown.
• Advanced control methodology – Three phase sensing, full wave • Low coolant level warning or shutdown.
rectified voltage regulation, with a PWM output for stable • Fail to start (over crank) shutdown.
operation with all load types. • Fail to crank shutdown.
• Communications interface – Control comes standard with PCC • Cranking lockout.
Net and Modbus interface. • Sensor failure indication.
• Regulation compliant – Prototype tested: CE, UL and CSA • Low fuel level warning or shutdown (optional).
compliant. • Fuel-in-rupture-basin warning or shutdown (optional).
• Service – InPowerTM PC-based service tool available for detailed • Full authority electronic engine protection.
diagnostics, setup, data logging and fault simulation. Control functions
• Easily upgradeable – PowerCommand controls are designed with • Time delay start and cool down.
common control interfaces. • Real time clock for fault and event time stamping.
• Reliable design – The control system is designed for reliable • Exerciser clock and time of day start/stop.
operation in harsh environment. • Data logging.
• Multi-language support. • Cycle cranking.
• Load shed.
Operator panel features • Configurable inputs and outputs (4).
• 128 x 128 pixels graphic LED backlight LCD. • Remote emergency stop.
• Auto, manual, start, stop, fault reset and lamp test/panel lamp
switches. PowerCommand 3.3 control system (MLD)
• Alpha-numeric display with pushbuttons. The PowerCommand 3.3 has the
• LED lamps indicating genset running, remote start, not in auto, following additional features and
common shutdown, common warning, manual run mode, auto
benefits over the PowerCommand
mode and stop mode.
2.2. Refer to document S-1570
Alternator data for more detailed information on
• Line-to-neutral and line-to-line AC volts.
the control.
• 3-phase AC current.
• Frequency. Operator panel features
• kW, kvar, power factor kVA (three phase and total). • 320 x 240 pixels graphic LED
backlight LCD.
Engine data • In addition to the 2.2 functions, the operator panel displays
• DC voltage. paralleling breaker status and provides for direct control of the
• Engine speed. paralleling breaker.
• Lube oil pressure and temperature.
• Coolant temperature. Paralleling control functions
• Comprehensive FAE data (where applicable). • First Start Sensor System selects first genset to close to bus.
Other data • Phase Lock Loop Synchronizer with voltage matching.
• Genset model data. • Sync check relay.
• Start attempts, starts, running hours, kW hours. • Isochronous kW and kVar load sharing.
• Load profile (operating hours at % load in 5% increments). • Load govern control for utility paralleling.
• Fault history. • Extended Paralleling (baseload/peak shave) Mode.
• Data logging and fault simulation (requires InPower). • Digital power transfer control, for use with a breaker pair to
Standard control functions provide open transition, closed transition, ramping closed
transition, peaking and base load functions.
Digital governing
• Integrated digital electronic isochronous governor. Master less Load Demand (MLD)
• Temperature dynamic governing. • Load dependant start/stop of multi-gen system
• Predictive load input
• Run hour equalization
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Ratings definitions
OPEN
Emergency standby power (ESP):
Applicable for supplying power to varying electrical load for
the duration of power interruption of a reliable utility source.
Emergency Standby Power (ESP) is in accordance with ISO
8528. Fuel Stop power in accordance with ISO 3046, AS
2789, DIN 6271 and BS 5514.
Limited-time running power (LTP):
Applicable for supplying power to a constant electrical load
for limited hours. Limited Time Running Power (LTP) is in ENCLOSED
accordance with ISO 8528.
Prime power (PRP):
Applicable for supplying power to varying electrical load for
unlimited hours. Prime Power (PRP) is in accordance with
ISO 8528. Ten percent overload capability is available in
accordance with ISO 3046, AS 2789, DIN 6271 and BS
5514.
Base load (continuous) power (COP): This outline drawing is to provide representative configuration details
Applicable for supplying power continuously to a constant for Model series only.
electrical load for unlimited hours. Continuous Power (COP) See respective model data sheet for specific model outline drawing
number.
in accordance with ISO 8528, ISO 3046, AS 2789, DIN 6271
and BS 5514.
Do not use for installation design
Open Enclosed
Model Length “A” Width “B” Height “C” Dry Wt.* Length “A” Width “B” Height “C” Dry Wt.
mm mm mm kg mm mm mm kg
5093* 1564* 2375* 4406*
C400D5 3686 1100 2180 3086
5093** 1564** 2252** 4317**
5093* 1564* 2375* 4436*
C450D5 3686 1100 2180 3116
5093** 1564** 2252** 4347**
5093* 1564* 2375* 4506*
C350D6 3686 1100 2180 3186
5093** 1564** 2252** 4317**
5093* 1564* 2375* 4536*
C400D6 3686 1100 2180 3216
5093** 1564** 2252** 4347**
* Note: Weights and dimensions represent a set with standard features. See outline drawings for weights of other configurations.
**Note: Weights and dimensions are for Chassis lifting arrangement option.
Codes and standards
This generator set is designed in facilities
Emissions
certified to ISO 9001 and manufactured in Non-Certified
facilities certified to ISO 9001 or ISO 9002. Compliance
This generator set has been designed to
This generator set is available with CE certification. ISO 8528 comply with ISO 8528 regulation.
Cummins Power Generation
Europe, CIS, Middle East and Africa Americas Asia Pacific
Manston Park Columbus Ave. 1400 73rd Avenue N.E. 10 Toh Guan Road #07-01
Manston, Ramsgate Minneapolis, MN 55432 USA TT International Trade park
Kent CT12 5BF United Kingdom Phone 763 574 5000 Singapore 608838
Phone 44 1843 255000 Fax 763 574 5298 Phone 65 6417 2388
Fax 44 1843 255902 Fax 65 6417 2399
©2014 Cummins Power Generation Inc. All rights reserved.
Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand, AmpSentry, InPower
and “Our energy working for you.” are trademarks of Cummins Power Generation. Other company, product, or service names
may be trademarks or service marks of others. Specifications are subject to change without notice.
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