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Li-Ion Recycling Plant Investment Business Case

The document outlines an investment opportunity for a Li-Ion battery recycling plant in India, proposing a facility with a capacity of 5,000 TPA utilizing hydrometallurgy technology. It highlights the market potential driven by government policies, projected demand, and the need for domestic recycling capabilities, while also detailing the competitive landscape and financial projections. The strategic roadmap includes partnerships, permitting processes, and a timeline for operational status aimed at achieving profitability and contributing to a circular economy.

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Ratnadeep Ghosh
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0% found this document useful (0 votes)
28 views16 pages

Li-Ion Recycling Plant Investment Business Case

The document outlines an investment opportunity for a Li-Ion battery recycling plant in India, proposing a facility with a capacity of 5,000 TPA utilizing hydrometallurgy technology. It highlights the market potential driven by government policies, projected demand, and the need for domestic recycling capabilities, while also detailing the competitive landscape and financial projections. The strategic roadmap includes partnerships, permitting processes, and a timeline for operational status aimed at achieving profitability and contributing to a circular economy.

Uploaded by

Ratnadeep Ghosh
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Li-Ion Battery Recycling Plant

Investment Opportunity
- Akshat K Agarwal

Market Opportunity " Technology " Financials " Strategic Roadmap


Executive Summary: Our Vision

Proposed Facility Process & Products Market & Sales


5,00037,000 TPA Li-ion battery recycling Mechanical pre-processing + Domestic cathode/cell makers and OEMs
facility in India hydrometallurgy for battery-grade fulfilling EPR obligations
materials
Why Now? Policy & Market Tailwinds

PLI Scheme Budget 2025-26


Battery Waste Management
Rules 2022 ¹18,100 Cr allocated Import duty relief
50 GWh capacity incentivized Sector-specific subsidies
90% recovery by 2026-27
Domestic production focus Circular economy incentives
70-80% collection targets
EPR & penalties for non-
compliance

Key mandate: 20% recycled material in new batteries by 2030-31


Market Opportunity

30-& 600& <5%


Li-Ion CAGR 2030 Demand Current Capacity
Explosive market India's projected need Massive supply gap
growth

India will generate 59 GWh from EV recycling alone by 2030


Competitive Landscape
Company Capacity Technology Edge

Attero 15,000 TPA Hydromet 98% extraction, global


expansion

LOHUM 5 GWh (5X expansion) Hydro+Direct Battery-grade refinery,


90%+ share

Gravita Lead-acid base Transitioning Strong export network

Reliance/Tata Scaling Integrated Strong OEM integration

Our Differentiation

EPR-first approach + battery-grade output quality


Technology Assessment
Pyrometallurgy
Pros: Simple process, shorter procedure

Cons: Lithium/manganese loss, high energy use, emissions

Hydrometallurgy
Pros: Higher efficiency, better quality, less emissions

Cons: Complex, pre-treatment needed, higher capital cost

India's recycling market is increasingly favoring hydrometallurgy due to


its success in leading Asian battery recycling countries
Unit Economics: Capex & Opex
Capital Expenditure (5,000 TPA) Operating Expenses
Reagents (acids/alkalis)

$5.0M $1.0M Energy & labor

Maintenance
Equipment Installation/Civil Effluent handling
Assay/sampling

$2.0M $0.5M Taxes & compliance

Global benchmark: $1,500-4,000/ton


Technology/License Lab/R&D processed

Total: ~$8.5M (¹70-75 crore)


Feedstock & Offtake
Strategy
Feedstock Supply

EPR-backed OEM contracts

CPCB portal integration

Authorized collection network

Products & Offtake

Li¢CO£/LiOH
Ni/Co/Mn sulfates
Graphite

Offtake: Domestic refiners & PLI cell projects


Permitting, ESG & Incentives

Approvals ESG Impact Incentives


CPCB registration, SPCB CTE/CTO, CO¢e savings, safety protocols, ATEX Green finance, ESG credits, capital
Hazardous Waste Authorization zoning, CSR initiatives subsidies, SGST refunds
Strategic Partnerships
Key alliances to de-risk investments and ensure feedstock supply

EV Manufacturers
Direct access to end-of-life battery feedstock

Battery Makers
Technology insights and production scrap access

E-waste Aggregators
Consistent high-volume collection network

Potential JV Opportunities
4
Japanese/Korean technology partners for advanced
Technology Licensors hydrometallurgy

Cutting-edge recycling processes Strategic investors with global market access


Partnerships for R&D and new material development

Additional Partners

Mining companies Chemical processors Logistics firms


Location Advantage
Global Hydromet Benchmarks NCR-Rajasthan Corridor Benefits

Market adjacency
Li-Cycle (USA)
Within 100-150km of NCR OEM clusters
35,000 t/y, $1B capex

Industrial readiness
Tozero (Germany)
RIICO estates with utilities
10,000 t/y, battery-grade

Connectivity

Primobius DMIC node with WDFC/NH-48 logistics

Modular commercial hydromet

India's cost base + local fabrication can compress capex


relative to OECD builds
Timeframe & ROI
Timeframe Return on Investment
Initial capacity: 50% utilization Profitability linked to Co/Ni
3-5 years to reach 70-90% content
utilization Recycled materials reduce
Market maturity: 7-10 years input costs

Major expansion: 2027-2030 Diversification beyond


automotive
Premium pricing for closed-
loop
Financial Projections

15-25% Year 1 $7.50


$10.00

$2.50
EBITDA Margins
$14.00
With optimized operations Year 2 $10.00

$4.00

4-6
$18.00

Year 3 $12.50

$5.50

Years Payback $22.00

Year 4 $15.00
Accelerated by incentives $7.00

$26.00

$10M+ Year 5

$8.50
$17.50

Annual Revenue $0.00


Revenue ($M)
$10.00
Expenses ($M)
$20.00
Net Profit ($M)
$30.00

For 5,000 tons/year plant


Implementation Roadmap
12-15 Month Timeline to Operational Status

Q1: Planning
Site selection, permits, partnerships

Q2: Design
Technology licensing, equipment ordering

Q3: Construction
Civil works, utility connections

Q4: Installation
Equipment setup, control systems

Q5: Commissioning
Testing, training, initial operations
Strategic Impact

Long-term Positioning
Import Substitution
Backbone for EV and renewable
$2.5B Annual national savings
energy storage

Social Impact Circular Economy


Formal green jobs creation and skill ESG credits and CO¢ emissions
development reduction
Next Steps

Finalize Site Selection Secure OEM Partnerships


Targeting Ghiloth, Rajasthan 3 RIICO corridor For EPR compliance and feedstock supply

Lock Financial & Tech Partners Apply for CPCB/SPCB Permits


Exploring domestic and Korean JV options Initiate regulatory approval process

Target implementation: 2026-2027

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