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Kg98 2 Ont Me Gen Ps 00025 Rev 3 - Approved

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0% found this document useful (0 votes)
15 views31 pages

Kg98 2 Ont Me Gen Ps 00025 Rev 3 - Approved

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT

PROJECT

APPROVED
Digitally signed by Venu Gopal
Venu Gopal Gunda Gunda Digitally signed by
Date: 2020.09.04 10:52:57 +05'30' CHANDRA SEKHAR
DAVULURI
Date: 2020.09.08

Jayanth R
Digitally signed by Jayanth R 18:19:59 +05'30'
Date: 2020.09.04 12:12:00
+05'30'
Signature Signature
ONGC CONSULTANT
ONGC (EOA KAKINADA)
(CONSUB-NAUVATA)

Ramesh Babu M MDate: 2020.08.17 17:48:42 +05'30' Sandeep


Digitally signed by Ramesh Babu Digitally signed by Sandeep
Raverkar

Signature
Raverkar Date: 2020.08.21 13:28:29
+05'30'
Signature

KAVIN TPL
Note: Approval/Review by PMC/OWNER/Engineering Consultant shall not absolve the CONTRACTOR of his CONTRACTUAL
Obligations. CONTRACTOR is fully responsible for complying with the requirement of the CONTRACT and other relevant documents &
codes/standards. Acceptance of any document shall not be interpreted as permitting any deviation and shall in no way
relieve/absolve the CONTRACTOR of its contractual obligations under the terms of the CONTRACT for correct design and execution
of works.

KAVIN DOC.NO : DOC.TITLE :


19001-M-PS-3024
CLIENT DOC.NO : PURCHASE SPECIFICATION FOR
DIESEL FILTER COALESCER
KG982-ONT-ME-GEN-PS-00025
Digitally signed Digitally signed by
S.Nave by S.Naveen P.Vijayab Digitally signed by M.Sethura
P.Vijayabaskaran M.Sethuramalingam

en Date: 2020.08.17
17:47:45 +05'30' askaran Date: 2020.08.17
17:48:02 +05'30'
malingam Date: 2020.08.17
17:48:19 +05'30'

3 17-Aug-2020 RE - ISSUED FOR APPROVAL DHANSH MRB /PVB MSR / SS

2 16-July-2020 RE - ISSUED FOR APPROVAL DHANSH MRB /PVB MSR / SS

1 30-May-2020 RE - ISSUED FOR APPROVAL DHANSH MRB /PVB MSR / SS

0 12-Mar-2020 ISSUED FOR APPROVAL DHANSH ASA /PVB MSR / SS

REV. DATE DESCRIPTION BY CHECKED APPROVED


CLIENT: ONGC CLIENT REF No:

EOA/MM/KG-DWN-98-2/ONSHORE
TERMINAL/ K07DC16051/2018

EPC Contractor : Design Engineering Consultant: KAVIN REF NO.:


Tata Projects Limited Kavin Engineering and Services
Private Limited
KIP-19001

Vendor: LOI No.:


PETROMAR ENGINEERED SOLUTIONS Pvt. Ltd
204-206 Dheeraj Heritage, SBU - O&G(OIL, GAS & HYDROCARBONS)
S. V. Road, Santacruz (W), KG-DWN 98/2 PROJECT/500049/7862.
Mumbai 400 054. India.
Phone: 91 (22) 2660 1933

CONFIDENTIAL AGREEMENT:
This document and the information it contains are property of KAVIN ENGINEERING AND SERVICES PRIVATE
LIMITED. It shall not be used for any purpose other than for which it was supplied. Not to disclose without
Authorization
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
Doc. Purchase Specification for Diesel Filter
KAVIN Doc. No.: 19001--M-PS-3024
Title.: Coalescer

Client Document No.: KG98/2-ONT-ME-GEN-


KG98/2 Rev.: 3
PS-000
00025

REVISION RECORD SHEET

LIST OF PAGES UPDATED / MODIFIED


REV.NO DESCRIPTION SECTIONS IF ANY.

0 ISSUED FOR APPROVAL -

1 RE – ISSUED FOR APPROVAL Revised as per client comments.

2 RE – ISSUED FOR APPROVAL Revised as per client comments.

3 RE – ISSUED FOR APPROVAL Revised as per client comments.

This document is property of Kavin Engineering And Services Private Limited


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
Doc. Purchase Specification for Diesel Filter
KAVIN Doc. No.: 19001--M-PS-3024
Title.: Coalescer

Client Document No.: KG98/2-ONT-ME-GEN- Rev.: 3


PS-00025

TABLE OF CONTENT

1 INTRODUCTION .......................................................................................................... 4
2 PURPOSE OF DOCUMENT ............................................................................................ 4
PART: A ................................................................................................................................ 5
ANNEXURE 1 : SUMMARY OF DESCRIPTION OF SUPPLY ............................................. 6
ANNEXURE 2 : ITP – INSPECTION AND TEST PLAN .................................................... 8
ANNEXURE 3 : LOI / PO............................................................................................ 12
PART: B .............................................................................................................................. 23
ANNEXURE 4 : FORM-B DEVIATION LIST .................................................................. 24
PART: C .............................................................................................................................. 25
NOT APPLICABLE ................................................................
..................................................................................................... 25
PART: D .............................................................................................................................. 26
NOT APPLICABLE ................................................................
..................................................................................................... 26
PART: E .............................................................................................................................. 27
ANNEXURE 5 : VENDOR HIGHLIGHTED IN APPROVED VENDOR LIST ........................ 28
PART: F .............................................................................................................................. 29
NOT APPLICABLE ................................................................
..................................................................................................... 29
PART: G .............................................................................................................................. 30
ANNEXURE 6 : COMMENT RESOLUTION SHEET (CRS) ...............................................
................................ 31

This document is property of Kavin Engineering And Services Private Limited


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
Doc. Purchase Specification for Diesel Filter
KAVIN Doc. No.: 19001--M-PS-3024
Title.: Coalescer

Client Document No.: KG98/2-ONT-ME-GEN- Rev.: 3


PS-00025

1 INTRODUCTION
ONGC intends to develop the NELP block KG-DWN-98/2, in deep waters off the east
coast of India. The KG-DWN-98/2 block is located within 25-40 km of the nearest land-
fall, and is adjacent to RIL’s KG-D6 field and GSPC’s Deendayal field.
As part of the integrated development of the NELP block KG-DWN-98/2, ONGC also
intends to install two new facilities at Odalarevu and Mallavaram.

• Gas from the U field will be processed via subsea tieback to the S1 & Vashishta
Onshore Terminal at Odalarevu. Rich MEG processing and lean MEG injection for
the U-field will be handled by the S1 & Vashishta
Vashishta Onshore Terminal until 2022.
• New Onshore MEG Facility (OMF) will be installed adjacent to Vashishta facility at
Odalarevu; the terminal will have a plant for treating rich mono-ethylene glycol
(MEG) and the associated utilities. It will also have facilities
facilities for incremental
offsite/Utility requirements for existing Vashishta Onshore Terminal.
• New Gas export facility to export the processed gas from CPP is relocated to
Mallavaram OGT from the initially proposed location of Odalarevu OMF. Design
capacity of this facility is to export gas design flow rate of 11.5 MMSCMD from
CPP.
2 PURPOSE OF DOCUMENT
The purpose of this document is to define the minimum requirements for the supply,
design, engineering, fabrication, inspection & testing, transportation and commissioning
of a Diesel Filter Coalescer Package, which is suitable for continuous operation in
outdoor environment facilities in accordance with prevailing industry Codes and
Standards. Where conflict exists on the requirements of the applicable Codes,
Standards and Regulatory requirements, the more stringent requirement shall apply.
Any omission in this requirement shall not relieve the M/s. PETROMAR ENGINEERED
SOLUTIONS Pvt. Ltd of his responsibility to deliver the equipment along with other
associated items, which are complete, of proven design, and conforms to the
Performance Requirements.

This document is property of Kavin Engineering And Services Private Limited


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
Doc. Purchase Specification for Diesel Filter
KAVIN Doc. No.: 19001--M-PS-3024
Title.: Coalescer

Client Document No.: KG98/2-ONT-ME-GEN- Rev.: 3


PS-00025

PART: A

ANNEXURE 1 : SUMMARY OF DESCRIPTION OF SUPPLY


ANNEXURE 2 : ITP – INSPECTION AND TEST PLAN
ANNEXURE 3 : LOI / PO

This document is property of Kavin Engineering And Services Private Limited


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
Doc. Purchase Specification for Diesel Filter
KAVIN Doc. No.: 19001-M-PS-3024
Title.: Coalescer

Client Document No.: KG982-ONT-ME-GEN- Rev.: 3


PS-00025

SUMMARY OF DESCRIPTION OF SUPPLY


Bidder shall be responsible for the mechanical design, engineering, manufacture, procurement of
materials and bought out components, fabrication, assembly at shop, inspection & testing at shop,
painting at shop, preservation, packaging, preparation for shipment and supply of complete filter,
supervision of erection and commissioning, mechanical and performance guarantee, start-up, erection
and commissioning spares, special tools and tackles, supply of consumables, submission of
documentation, Training of Company Personnel (if required) for Diesel Filter Coalescer, including full
compliance with all applicable design codes & standard and project specifications listed in the
Engineering Document List (EDL).

ITEM
TAG NO. DESCRIPTION REMARKS
NO.

MECHANICAL
Equipment Scope of supply shall include but not limited to the
following major items.
1. Diesel Filter Coalescer
Diesel Filter Coalescer
Vessel description
(S-N16553 A/B)
Type Coalescer Type
Design Code ASME
ASMESecSecVIII Div
VIII 1, latest
Div.1
edition +
ED.2019 + ‘U’ stamp
'U' Stamp.
Orientation Horizontal
Configuration Two units (2x100%)
Dimension (mm) 2550 (H)
T/T x 250 OD
Material of construction SA 516 GR.70N + 3mm CA
S-N 16553 Filter element Fibreglass – Disposable.
1.
A/B Design Temperature 65o C
Operating Temperature 13.9 TO 47.2oC
Design Pressure 10 Kg/cm2g
Operating Pressure 5 Kg/cm2g
Flowrate 3.5 m3/hr
Pressure drop across Clean Filter – 0.2
package: (Kg/cm2g)
Dirty Filter – 0.5
max(Kg/cm2g)
Filtration Requirements 98% removal of 5 micron
size particle
Water Content Reduce water content in
diesel filter from 1%(by
weight) to less than 50ppm
by weight

This document is property of Kavin Engineering And Services Private Limited


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
Doc. Purchase Specification for Diesel Filter
KAVIN Doc. No.: 19001-M-PS-3024
Title.: Coalescer

Client Document No.: KG982-ONT-ME-GEN- Rev.: 3


PS-00025

ITEM
TAG NO. DESCRIPTION REMARKS
NO.

a) Filter shall be designed as per ASME BPVC VIII- Div 1


(latest edition) and applicable functional specification
as listed in annexes.
b) Model & design Filter in PV Elite as per the latest code
c) Unit rates for addition/deletion of nozzles (with and
without blind flanges)
d) Unit rates for addition/deletion of external cleats (pipe
support etc.)
e) Materials used for pressure parts shall be in
normalized condition.
f) Equipment support with baseplate details.
g) Design and supply of anchor bolts for the equipment.
h) Support & Packing arrangement for transportation
i) Earthing bosses (2 no’s)
j) Nameplate (SS316) with dedicated bracket
k) Lifting lugs/ Trunnions
l) Surface preparation & painting as per functional
specification
m) Davit Arm arrangement for Body Flange
n) Necessary Internals with supporting arrangements.

SPARES

 Mandatory spares shall be supplied by the bidder


 Start-up, Erection & Commissioning Spares

2. -  List of recommended spares for two year of normal


operation over and above mandatory spares
 Maintenance tools and tackles including special tools

30.06.20

This document is property of Kavin Engineering And Services Private Limited


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent
....

It ••

Onshore Terminal for KG OWN 98/2 Development ;'P/. セ


セta Project u la o::J>l
Tl\TA PI1 0 J! CT5 lJ."\IE D

DOC NO :

Petromar Document Title: INSPECTION & TEST PLAN KG98-2 -0NT-OMF-QA-


7862-DO-OO1
REV 1

CLIENT : OIL AND NATURAL GAS CORPORATION

CONTRACTOR : TATA PROJECTS LTD

VENDOR NAME : PETRO MAR ENGINEERED SOLUTIONS PVT LTD.

ITEM/PACKAGE NAME : DIESEL FILTER COALESCER

TAG NO : F-N16553 A/B

M.R. NO

P.S. NO : KG98/2-0NT-ME-GEN-SPE-00001
KG98/2-ONT-ME-GEN-PS-00025

P.O. NO : SBU.O&G (OIL GAS & HYDROCARBONS) KGIDWN


98/2 PROJECT /500049/7862 DATED 3-12-2019
DOCUMENT TITLE : INSPECTION & TEST PPLAN


TI\.TA
11,1'.'. " イ N G N オ カ

I
|[Z セ N u
TPL APPRO VAL STATUS

App : Approved (No Comment)


JI I, 1
ONGC APPROVAL STATUS

App: Approved (No Comment)


--
27.01.2020
2 RWC - Reviewed with Comments 2 RWC - Revi ewed with Comments

3 Rej .. Rejected 3 Rej .. Rejected

4 For Information Only 4 For Information Onl y

] カNセ]
I

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. ._
24-JA N-2020
. ••.. .•
- ····- ······T··········· - _ ··..- ..-.._ - ·..····· ······ _

⦅ セ ⦅セN セN ⦅ セ ⦅N セ
_ _-

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ISSUED FOR APPROVAL
セL

PS
セ エセ[
- -.-.- .

M セ Zセ
PR
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o 13-JAN -2020 ISSUED FOR APPROVAL PR
,- - _- _ __ _.-.._---,,_ , - ,.., _ _,.,., _ . ___ .1 セ⦅L
I
a Petromar
QUALIY CONTROL MANUAL
ITP ( INSPECTION TEST PLAN)
ITP NO.
REV NO.
DATE
SHEET NO.
PESPL/A4/19/ITP/2171U
1
24.01.2020
02 OF 04

CLIENT :-TATA Projects Limited, Mumbai PO No.:- SBU O&G (OIL GAS & HYDROCARBONS) KG/DWN 98/2
TITLE :- DIESEL cCOALESCERS
PROJECT/500049/862 DT:-03.12.2019

DRG.NO, :- PESPL/Al/19/2171U/GA/01 Reva PROJECT:- ONSHORE TERMINAL FOR KG/DWN-98/2 DEVELOPMENT PROJECT,
INSPETION BY :- TPI
ONGC KAKINADA

Job. NO :- 2171U TAG NO.:- F-N16553A/B

INSPECTION
SR.NO. DESCRIPTION YPES OF CHECKS REFERENCE DOCUMENT RECORD FORMAT Remarks
PESPL TPI ONGC/TPIA .
VVCLU11JU 'Arv·,1· - .l.J1
WPS , PQR, WPQ, QUALIFIED
1 QUALIFICATION ASME SECTION IX 2017 EDITION WPS/PQR/WPQ, H R A
WELDER LIST
o:n, ITD''•=MT:
QUALIY CONTROL
2 QUALIY CONTROL PROCEDURES REVIEW QUALIY CONTROL MANUAL PROCEDURES H R A
(OCP-1 to OCP-81
3 MATERIAL IDENTIFICATION
VISUAL, DIMENSIONAL
A PRESSURE PARTS -P A TE, PIPES
& REVIEW OF MTC
H w ?
MTC (As per EN
PRESSURE PARTS - FORGINGS, ASME SECTION II PART A EDITION 1 0204, Type 3.1),
VISUAL, DIMENSIONAL 2017 & APPROVED DRAWING / AS MATERIAL
B FITIINGS , GASKETS , H R ?
& REVIEW OF MTC PER ONGC SPECIFIATION INSPECTION REPORT
FASTNERS
(PESPLJ17)
I
I
VISUAL, DIMENSIONAL
c NON - PRESSURE PARTS H R
& REVIEW OF MTC
4 FABRICATION
a) VISUAL INSPECTION OF WELD APPROVED QC PROCEDURES &
VISUAL H
EDGES & TACK WELDS DRAWING
b) SET UP OF LONG SEAM & CIR APPROVED QC PROCEDURES &
R I,
VISUAL, DIMENSIONAL. H
SEAM DRAWING:: INSPECTION REPORT
-==-=-=::=,- -,"=---
-c�) �No z zLE PIPE T o F A NG E sET - - ------ -,A:P-
- - : : - :-;
- . == =c"p=R:O"cEDU (PESPL/21). -- -+-------+-------l
PROVED Q RES & -
UP.
VISUAL, DIMENSIONAL.
DRAWING
H R I
d) NOZZLE SET UP ON MAIN APPROVED QC PROCEDURES &
VISUAL, DIMENSIONAL. H R
SHELL DRAWING
PREPARED BY: REVIWED BY: APPROVED BY:
\ •�
�. "
ENGINEER� hD MANAGER QAC�9 CLIENT
Exhibit No:- PESPL/13 Rev. No. 0, Dated: 13 106. 2011
0.
ITP PESPL/A4/19/ITP/2171U
Petromar ITP ( INSPECTION TEST PLAN) REV
DATE
1
24.01.2020
QUALIY CONTROL MANUAL SHEE 03 OF 04
SR.NO. DESCRIPTION YPES OF CHECKS REFERENCE DOCUMENT INSPECTION
RECORD FORMAT Remarks
PESPL TPI ONGC/TPIA
5 FORMED PARTS
a) VISUAL & DIMENSION IDENTIFICATION OF
INSPECION REPORT
BEFORE HEAT TREATMENT (IF MARKINGS, PROFILE, VISUAL H -- ..
(PESPL/20 Rev. 0)
APPLICABLE) & DIMENSION, OVALIY,
UJr I vi. •••J<UC , vu I >HJC
PT REPORT - --
SURFACE OF DISHED END PT H ..
.::no: -l=AT TD"�TM=�IT
(PESPL/36 Rev. 0)
M:\1 IK:\lr1ci.l
C) RELEASE OF DISHED END CODE / SPECIFICATION , APPROVED REQUISITION
REVIEW OF HT REQUISITION H -- -
FOR HEAT TREATMENT DRAWING , APPROVED HT & PT SHEET, (PESPL/19
PROCEDURE'S R>v 0\
IL\L!OK\ I lUIJ LM:L. ur
d)HEAT TREATMENT OF DISHED RECORDER / THERMOCOUPLES HEAT TREATMENT
H R -
END , LOADING /TIME- TEMP. CHART
lr�ADT Q=\/T=W
e) VISUAL,DIMENSION & P.T OF
INSPECION REPORT
DISHED END AFTER HEAT SHAPE,OVALIY,THICKNESS
(PESPL/20 Rev. 0)
H w R
TREATMENT
6 INSIDE VISUAL INSPECTION BEFORE CLOSING
VISUAL INSPECTION OF INSIDE
APPROVED QC PROCEDURES & INSPECTION REPORT -
SURFACE BEFORE SET UP OF VISUAL H R
DRAWING (PESP/21)
CLOSING SEAM
7 ATTACHMENT OF NON PRESSURE PARTS
aJSET UP Of
INSPECTION REPORT -
EXTERNAL/INTERNAL VISUAL & DIMENSIONAL AS PER APPROVED DRAWINGS H R
(PESPL/21)
ATTACHEMENT
8 NDE
aJ V !>UAL ll\J>r:- I lUIJ Ur ALL
INSPECTION REPORT
PRESSURE RETAINING WELD VISUAL APPROVED DRAWING H R ..
(PESPL/21)
JOINTS BEFORE NOE
APPROVED QC PROCEDURES & PT REPORT - -
b) BACKCHIP PT (If applicable) VISUAL AND PT H R
DRAWING PESPL/36
c)ALL BUTT WELD WELDS ,
APPROVED QC PROCEDURES & PT REPORT - -
NOZZLE TO SHELL /DISH -ROOT VISUAL AND PT H R
DRAWING PESPL/36
& FINAL WELD
REVIEW OF RT FILMS APPROVED QC PROCEDURES & RT REPORT-
d) RT OF BUTT JOINTS H R R
--:·-
AND RT REPORT
..
DRAWING PESP/38
PREPARED BY: .;'eerecf&� sev,wm "' � APPROVED BY:
,� 0'

:E��P fJ�,i!_ 421 dn-• � i MANAG�� /_ CLIENT ..

���/
Exhibit No :- PESPL/13 Rev. No. 0, D(ited : 13. 06. 2011 \\ �.\ ). ,_�- /I // l .'' " - "

..�& ' \.7 -��\Z


l
ITP PESPL/ A4/19/ITP/2171U
Petromar ITP ( INSPECTION TEST PLAN ) REV
DATE
1
24.01.2020
QUALITY CONTROL MANUAL SHEE 04 OF 04
SR.NO. DESCRIPTION YPES OF CHECKS REFERENCE DOCUMENT INSPECTION
RECORD FORMAT Remarks
PESPL TPI ONGC/TPIA
FINAL INSPECTION BEFORE HYDRO TEST
a) REVIEW OF MATERIAL AS PER APPROVED DRAWING, CODE
DOC REVIEW FINAL DOCUMENTS H R -
HISTORY CHART & ITP.
REMOVAL OF ALL CLEATS,
b) EXTERNAL INSPECTION OF
VESSEL
SPETTERES, WELD JOINTS NO,
APPROVED QC PROCEDURES &
DRAWING
INSPECTION REPOR-
(PESPL/21)
H R -
WELDER NO. ETC.
VESSEL DIMENSIONS, NOZZLE
c) DIMENSIONAL CHECK OF INSPECTION REPOR-
VESSEL
SIZE, ORIENTATION, AS PER APPROVED DRAWING.
(PESPL/21)
H H w
ELEVATION & PROJECTION.
PESPL /40 & -
d) CLOSURE OF NCR ( IF ANY ) VERIFICATION APPROVED DRAWING & CODE. H R
PESPL/41
eJ 'I UI� OUI I VV:LU
JOINTS,LIFTING LUG & ALL APPROVED PT PROCEDURE & PT REPORT - --
VISUAL & PT H R
OTHER EXTERNAL ATIACHMENTS APPROVED DRAWING. PESPL/36
'ITD =-1 V w:1 ,=, n�I
VlSUAL LtAKAGtS &
f)PNEUMATIC TESTING OF RF INSPECTION REPORT --
CALIBRATION OF PRESSURE AS PER APPROVED DRAWING, CODE H R
PAD (PESP/26)
GAUGE
VISUAL LEAKAGES &
INSPECTION REPORT
10 HYDRO TEST OF VESSEL CALIBRATION OF PRESSURE AS PER APPROVED DRAWING, CODE H H w
(PESPL/26)
GAUGE
SURFACE INSPECTION AFTER VISUAL, PAINT DFT & INSPECTION REPORT --
11 AS PER APPROVED DRAWING H R
PAINTING CALIBRATION OF DFT METER (PESPL/21)

12 ISSUE OF IRN REVIEW OF DOCUMENTS CODE & APPROVED DRAWING. IRN H H H

REVIEW OF FINAL DOCUMENT -


13 As per ITP MRB H R
AND AS BUII T DRAWING
LEGEND:- A -- APPROVAL, R -- REVIEW, W -- WITNESS, H -- HOLD. PESPL - PETROMAR ENGINEERED SOLUTIONS PVT. LTD.
NOTE:- All materials shall be procured rom ONGC suggested vendor list
APPLICABLE CODE - ASME SECTION VIII DIVISION 1 EDITION 2017
PREPARED BY: REVIWED APPROVED

\_/�
BY: BY:
<;eere�_,
�w-
ENGINEER QA� r)y) l/ "� A1°rcad � MANAGER QA -\\ CLIENT
Exhibit No:- PESPL/13 Rev. No. 0, re' :1". 06. 2011 ,_\ _. I ?{-1 /51! \ \l\\J
?�. _-»
'\)\�;/ \
P

'"�'@"
� . t.�---·"

Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
Doc. Purchase Specification for Diesel Filter
KAVIN Doc. No.: 19001--M-PS-3024
Title.: Coalescer

Client Document No.: KG98/2-ONT-ME-GEN- Rev.: 3


PS-00025

PART: B

ANNEXURE 4 : FORM-B DEVIATION LIST

This document is property of Kavin Engineering And Services Private Limited


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
KG-DWN 98/2 ONSHORE FACILITIES

PS FOR : DIESEL FILTER COALESCER (S-N 16553 A/B) PS


P S NO. KG98/2-ONT-ME-GEN-PS2-00025

Document No. : FORM-B Rev. 3 Sheet : 1 of 1


Document Title : DEVIATION LIST

The Bidder should fill in this form for the deviations of his bid from the requirements as stated in the
Material Requisition. If no deviation is required, Bidder should fill in 'NIL' in the 'Deviation' column. Bidder
shall sign/date and affix his company seal.

SL. DOCUMENT No. REQUIREMENT DEVIATION WITH REASON


No. CLAUSE No.
1 NOT APPLIBABLE NO DEVIATION NO DEVIATION

BIDDER'S COMPANY SEAL BIDDER'S SIGNATURE & DATE

29.06.20

Digitally signed by
P.Vijayabaskaran P.Vijayabaskaran
Date: 2020.08.17 17:22:09 +05'30'

A - ACCEPTED N - NOT ACCEPTED C - CONDITIONAL ACCEPTANCE (SEE ATTACHED SHEET)


Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
Doc. Purchase Specification for Diesel Filter
KAVIN Doc. No.: 19001--M-PS-3024
Title.: Coalescer

Client Document No.: KG98/2-ONT-ME-GEN- Rev.: 3


PS-00025

PART: C

NOT APPLICABLE

This document is property of Kavin Engineering And Services Private Limited


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
Doc. Purchase Specification for Diesel Filter
KAVIN Doc. No.: 19001--M-PS-3024
Title.: Coalescer

Client Document No.: KG98/2-ONT-ME-GEN- Rev.: 3


PS-00025

PART: D

NOT APPLICABLE

This document is property of Kavin Engineering And Services Private Limited


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
Doc. Purchase Specification for Diesel Filter
KAVIN Doc. No.: 19001--M-PS-3024
Title.: Coalescer

Client Document No.: KG98/2-ONT-ME-GEN- Rev.: 3


PS-00025

PART: E

ANNEXURE 5 : VENDOR HIGHLIGHTED IN APPROVED VENDOR LIST

This document is property of Kavin Engineering And Services Private Limited


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Volume II
ONSHORE SUGGESTED VENDOR LIST
ENGINEERING Rev No. 7.6
SERVICES Discipline MECH/PROCESS
DELHI Doc no: OES/TD/INT/001 Page : 6 of 134

MUMBAI
GEO MILLER & COMPANY PVT.
M/s
LIMITED, INDIA
M/s HINDUSTAN DORR OLIVER, INDIA
PARAMOUNT POLLUTION
M/s
CONTROL LIMITED, INDIA
M/s THERMAX, INDIA
M/s IAEC, INDIA
M/s DRIPLEX, INDIA
8 CARTRIDGE TYPE FILTER
MULTITEX FILTRATION, NEW
M/s
DELHI
M/s OTOKLIN FILTERS, MUMBAI
FITTECH PHARMALAB PVT.
M/s
LIMITED, NEW DELHI
M/s SUPER FLO FILTERS, MUMBAI
GRAND PRIX PVT. LIMITED, NEW
M/s
DELHI
CS/SS
FILTERATION ENGINEERING (I) FABRICAT
M/s INDIGENOUS
PVT LTD ED UPTO
6”
MOC:
M/s GUJARAT OTOFILT INDIGENOUS
CS/SS
M/s PALL INDIA PVT LTD INDIGENOUS
UPTO
PETROMAR ENGEERED SOLN.P
M/s INDIGENOUS 20MM
LTD-FORM.R166
THICK
M/s ULTRAFILTER (INDIA) PVT LTD INDIGENOUS
M/s FAUDI GMBH FOREIGN
M/s FILTREX S.R.L. FOREIGN
M/s FORAIN S.R.L. FOREIGN
M/s JFC CORPORATION FOREIGN
M/s PECO FACET FOREIGN
M/s PLENTY FILTERS FOREIGN
Indcon Projects & Equipment Ltd,
M/s INDIGENOUS
New Delhi
9 FILTER SEPARATOR
GRAND PRIX ENGINEERING PVT
M/s INDIGENOUS
LTD
MULTITEX FILTRATION
M/s INDIGENOUS
ENGINEERS LTD
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
Doc. Purchase Specification for Diesel Filter
KAVIN Doc. No.: 19001--M-PS-3024
Title.: Coalescer

Client Document No.: KG98/2-ONT-ME-GEN- Rev.: 3


PS-00025

PART: F

NOT APPLICABLE

This document is property of Kavin Engineering And Services Private Limited


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
Doc. Purchase Specification for Diesel Filter
KAVIN Doc. No.: 19001--M-PS-3024
Title.: Coalescer

Client Document No.: KG98/2-ONT-ME-GEN- Rev.: 3


PS-00025

PART: G

ANNEXURE 6 : COMMENT RESOLUTION SHEET (CRS)

This document is property of Kavin Engineering And Services Private Limited


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Document Title Diesel Filter Coalescer (PS )
ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
Document No. KG98-2-ONT-ME-GEN-PS-00025

Rev. No. 2
COMMENT RESOLUTION SHEET
Date 16-Jul-20

Status
S.No. ONGC/PMC COMMENTS (Rev-0) KAVIN/TPL RESPONSE (Rev-0) ONGC/PMC COMMENTS (Rev-1) KAVIN/TPL RESPONSE (Rev-1) ONGC/PMC COMMENTS (Rev-2) KAVIN/TPL RESPONSE (Rev-2) Remarks
Closed / Open
TPL / Kavin / Vendor shall update the FORM-B (Ex: PS title, PS No & Rev) in the
1 Noted, We will revise and resubmit the same in next revision PS1. Noted Noted Closed
next revision of PS-1.

PMC to note that the operating pressure is 5 kg/cm2g only, thus the collapse
pressure differential cannot be 5.1 kg/cm2 “differential” for this tag.
Furthermore, the clean pressure drop is 0.2 kg/cm2 & max dirty DP is 0.5 TPL / Kavin response is noted.
kg/cm2 differential as per client data sheet hence there is no need for 5.1
TPL / kavin / Vendor to note that Collapse/burst pressure shall be in accordance with kg/cm2 differential as elements need to be changed much before this limit. The However Vendor shall meet the bid requirement of collapse / burst pressure.
TPL / Kavin / Vendor to note that, Coalescer shall meet bid requirements as per As per PMC's email dated 10-Aug-20, collapse / burst pressure shall not be met
2 Noted & Confirmed. requirements of ISO 2941. This differential shall be >5 bar (5.1 kg/cm²). Same maximum differential pressure is 1.7 bar for these in-to-out coalescer elements Closed
clause 3.2.1 of BOD. with the Bid requirement.
confirmation shall made in next revision of PS-1. which is sufficiently adequate over the recommended change-out dirty DP of 0.5 TPL / Kavin to note that regarding pressure drop vendor shall meet bid
kg/cm2 differential. Furthermore, coalescer element is in-to-out flow & hence requirement i.e. A
collapse pressure is not applicable. The coalescer element are mainly for pressure drop of approximately 0.07/ 0.14 kg/cm2 is considered normal.
liquid/liquid phase separation/coalescing application in which such high
differential pressure instances are not seen.

TPL / Kavin to note that ITP shall be provided with proper cover sheet. TPCA CRS response & updated PS-1 are not matching. However TPL / Kavin shall submit
3 Noted, We will revise and resubmit the same in next revision PS1. Noted, We will revise and resubmit the same in next revision PS2. Open
approved ITP shall made in next revision of PS-2. approved ITP in next revision of PS-2.

PMC to note that a detailed Summary Of Description Of Supply has been made as a
TPL / Kavin shall attach copy of LOI which is including complete details of scope of
4 part of the PS/PS1 document and it was duly stamped and signed by vendor. Hence we Noted Noted Closed
supply in next revision of PS-1.
request PMC to consider it as a supporting document for LOI/PO for the said point.

TPL / Kavin to note that, the approved PDS have holds & VTA. Same shall be
CRS response & updated PS-1 are not matching. Updated & ONGC approved PDS &
5 update based on Vendor information available in next revision of PS-2 & shall be Noted, We will revise and resubmit the same in next revision PS1. Noted, We will revise and resubmit the same in next revision PS2. Open
PID shall submit in next revision of PS-2.
in line with SL no 2.
TPL / Kavin shall maintain consistency between PDS & P&ID (capacity, type of CRS response & updated PS-1 are not matching. Updated & ONGC approved PDS &
6 Noted, We will revise and resubmit the same in next revision PS1. Noted, We will revise and resubmit the same in next revision PS2. Open
coalescer & tag no etc.) in next revision of PS-2. PID shall submit in next revision of PS-2.
ONGC / PMC approved P&ID shall be made next revision of PS-2, Even Kavin / TPL
CRS response & updated PS-1 are not matching. Updated & ONGC approved PDS &
7 signatures are missing & all holds shall be update based on Vendor information Noted, We will revise and resubmit the same in next revision PS1. Noted, We will revise and resubmit the same in next revision PS2. Open
PID shall submit in next revision of PS-2.
available.

CRS response & updated PS-1 are not matching. Updated & ONGC approved PDS &
8 PMC will review all Vendor documents in part of PS-2. Noted, We will revise and resubmit the same in next revision PS1. Noted, We will revise and resubmit the same in next revision PS2. Open
PID shall submit in next revision of PS-2.
Vendor name is indicated as Multitex Filtration Engineers on page 4 of PS instead
9 Noted, We will revise and resubmit the same in next revision PS1. Noted Noted Closed
of Petromar Engineered Soln. Pvt. Ltd. Same shall be corrected.
Summary description of supply indicates all process data required for design. It is
not clear why TPL / Kavin are having different forms of description in this section
10 of PS. For a simple filter, four pages of summary description of supply is Noted, We will revise and resubmit the same in next revision PS1. Noted Noted Closed
mentioned. As commented by PMC earlier for other PS, such a detailed description
is not required.
TPL / Kavin to clarify if insulation is included in TPL scope. If so, same shall be
11 PMC to note that the Insulation is not under vendor scope. Noted Noted Closed
mentioned in summary description of supply.
It is mentioned that insulation cleats (if applicable) shall be provided. There is no
12 insulation requirement as per mechanical data sheet. TPL / Kavin to maintain Noted, We will revise and resubmit the same in next revision PS1. Noted Noted Closed
consistency.

13 Is Finite element analysis required for diesel filters? TPL / Kavin to clarify. No, Finite element analysis is not required for diesel filters. Noted Noted Closed

Hand marked comments in summary description of supply are not accepted. TPL /
14 Noted, We will revise and resubmit the same in next revision PS1. Noted Noted Closed
Kavin to finalize the scope and clearly indicate.
Bottom section of FORM-B appears to be pasted in pdf. TPL / Kavin shall use the
standard format of Form B in the next revision of PS-1. Also note that the bottom Form B format is not correct. TPL / Kavin shall use the correct format in next
15 Noted, We will revise and resubmit the same in next revision PS1. Noted, We will revise and resubmit the same in next revision PS1. NOTED NOTED Closed
section indicates page number as page 3 of 13. TPL / Kavin to update Form B with submission of PS-1
the correct format.

PMC to note that the PDS is superseded by P&ID Rev-4, Hence we request PMC
PDS indicates that the filter is vertical. TPL / Kavin shall be update same as in line CRS response & updated PS-1 are not matching. Updated & ONGC approved PDS shall
16 Noted, PDS will be revised and resubmited in next revision PS1. to follow the P&ID for the said point and the PDS will be revised with the NOTED NOTED Closed
with bid requirements. made in next revision of PS-2.
required change in the As-Built Revision as it was already Approved.

given CRS response & updated PS-1 are not matching. TPL/Kavin shall made past PMC to note that, If the proposed vendor is not in the Approved Vendor List then
Petromar shall furnish past track record of ONGC and other projects wherein
17 Noted, We will revise and resubmit the same in next revision PS1. track record of ONGC and other projects wherein Horizontal filters in next revision of there is a necessity to provide the PTR. In our case PTR is not required, since the NOTED NOTED Closed
horizontal filters were supplied meeting the process guarantees.
PS-2. proposed vendor is in Approved Vendor List.

Page No 6 of 31, Dimensions and Filter Element Shall be updated in next revision of
18 Noted, We will revise and resubmit the same in next revision PS1. Noted. However Same will reviewed in PS-2. NOTED Closed
PS-1.

Page No 6 of 31, (Clean Filter - VTA)TPL / Kavin / Vendor shall meet bid requirement As per PMC's email dated 10-Aug-20, collapse / burst pressure shall not be met
19 Noted, We will revise and resubmit the same in next revision PS1. Refer above SL no2response. Closed
(BOD-0001) for coalescer. Same shall be updated in next revision of PS-1. with the Bid requirement.

20 Page No 8 of 31, PS No Shall be updated in next revision of PS-2 Noted, We will revise and resubmit the same in next revision PS2. Noted NOTED Closed

Page No 24 of 31, Form B format is not correct. TPL / Kavin shall use the correct
21 Noted, We will revise and resubmit the same in next revision PS1. Kavin LE sign shall beprovided. Noted, We will revise and resubmit the same in next revision PS1. Closed
format in next submission of PS-1

Sandeep Digitally signed by

Ramesh Babu M Digitally


Sandeep Raverkar
signed by Ramesh Babu M
Date: 2020.08.17 17:27:26 +05'30' Raverkar Date: 2020.08.21
13:29:06 +05'30'
KAVIN TPL ONGC

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