2021 11 Service Manual For R32 Multi
2021 11 Service Manual For R32 Multi
MULTI TYPE
Service Manual
CONTENTS
1. Precaution ....................................................................................................................................................... 1
2 Information servicing...................................................................................................................................... 3
4. Features .......................................................................................................................................................... 8
5. Dimensions....................................................................................................................................................19
13. Dimensions..................................................................................................................................................61
※The specifications, designs, and information in this book are subject to change without notice for
product improvement.
1. Precaution fall with it, causing property damage, product
failure, and personal injury.
1.1 Safety Precaution Do not let the air conditioner run for a
To prevent injury to the user or other long time when the humidity is very high and
people and property damage, the following a door or a window is left open.
instructions must be followed. Take care to ensure that power cable
Incorrect operation due to ignoring could not be pulled out or damaged during
instruction will cause harm or damage. operation.
Before service the unit, be sure to read There is risk of fire or electric shock.
this service manual at first. Do not place anything on the power
1.2 Warning cable.
Appliance shall be stored in a room without There is risk of fire or electric shock.
continuously operating open flames (for Do not plug or unplug the power supply
example an operating gas appliance) and plug during operation.
ignition sources (for example an operating There is risk of fire or electric shock.
electric heater). Do not touch (operation) the product
Installation with wet hands.
Do not install the unit at place where Do not place a heater or other
leakage of flammable gas may occur. In case appliance near the power cable.
gas leaks and accumulates at surrounding of There is risk of fire and electric shock.
the unit, it may cause fire. Do not allow water to run into electrical
Do not use a defective or underrated parts.
circuit breaker. Use this appliance on a It may cause fire, failure of the product, or
dedicated circuit. electric shock.
There is risk of fire or electric shock. Do not store or use flammable gas or
For electrical work, contact the dealer, combustible near the product.
seller, a qualified electrician, or an authorized There is risk of fire or failure of product.
service center. Do not use the product in a tightly
Do not disassemble or repair the product, there closed space for a long time.
is risk of fire or electric shock. Oxygen deficiency could occur.
Always ground the product. When flammable gas leaks, all naked
There is risk of fire or electric shock. flames shall be removed or extinguished.
Install the panel and the cover of If strange sounds or smoke comes
control box securely. from product, turn the breaker off or
There is risk of fire of electric shock. disconnect the power supply cable.
Always install a dedicated circuit and There is risk of electric shock or fire.
breaker. Stop operation and close the window in
Improper wiring or installation may cause fore storm or hurricane. If possible, remove the
or electric shock. product from the window before the hurricane
Use the correctly rated breaker of fuse. arrives.
There is risk of fire or electric shock. There is risk of property damage, failure of
Do not modify or extend the power product, or electric shock.
cable. Do not open the inlet grill of the
There is risk of fire or electric shock. product during operation. (Do not touch the
Do not install, remove, or reinstall the electrostatic filter, if the unit is so equipped.)
unit by yourself (customer). There is risk of physical injury, electric shock, or
There is risk of fire, electric shock, explosion, or product failure.
injury. When the product is soaked, contact an
Be caution when unpacking and authorized service center.
installing the product. There is risk of fire or electric shock.
Sharp edges could cause injury, be especially Be caution that water could not enter
careful of the case edges and the fins on the the product.
condenser and evaporator. There is risk of fire, electric shock, or product
For installation, always contact the damage.
dealer or an authorized service center. Ventilate the product from time to time
Do not install the product on a when operating it together with a stove etc.
defective installation stand. There is risk of fire or electric shock.
Be sure the installation area does not Turn the main power off when cleaning
deteriorate with age. or maintaining the product.
If the base collapses, the air conditioner could There is risk of electric shock.
1
When the product is not be used for a through air inlet or outlet while the product is
long time, disconnect the power supply plug operated.
or turn off the breaker. Do not drink the water drained from the
There is risk of product damage or failure, or product.
unintended operation. Use a firm stool or ladder when
Take care to ensure that nobody could cleaning or maintaining the product.
step on or fall onto the outdoor unit. Be careful and avoid personal injury.
This could result in personal injury and product Replace the all batteries in the remote
damage. control with new ones of the same type. Do
not mix old and new batteries or different
CAUTION types of batteries.
Always check for gas (refrigerant) There is risk of fire or explosion.
leakage after installation or repair of product. Do not recharge or disassemble the
Low refrigerant levels may cause failure of batteries. Do not dispose of batteries in a fire.
product. They may burn of explode.
Install the drain hose to ensure that If the liquid from the batteries gets onto
water is drained away properly. your skin or clothes, wash it well with clean
A bad connection may cause water leakage. water. Do not use the remote of the batteries
Keep level even when installing the have leaked.
product.
It can avoid vibration of water leakage.
Do not install the product where the
noise or hot air from the outdoor unit could
damage the neighborhoods.
It may cause a problem for your neighbors.
Use two or more people to lift and
transport the product.
Do not install the product where it will
be exposed to sea wind (salt spray) directly.
It may cause corrosion on the product.
Corrosion, particularly on the condenser and
evaporator fins, could cause product
malfunction or inefficient operation.
Operational
Do not expose the skin directly to cool
air for long time. (Do not sit in the draft).
Do not use the product for special
purposes, such as preserving foods, works of
art etc. It is a consumer air conditioner, not a
precision refrigerant system.
There is risk of damage or loss of property.
Do not block the inlet or outlet of air
flow.
Use a soft cloth to clean. Do not use
harsh detergents, solvents, etc.
There is risk of fire, electric shock, or damage
to the plastic parts of the product.
Do not touch the metal parts of the
product when removing the air filter. They are
very sharp.
Do not step on or put anything on the
product. (outdoor units)
Always insert the filter securely. Clean
the filter every two weeks or more often if
necessary.
A dirty filter reduces the efficiency of the air
conditioner and could cause product
malfunction or damage.
Do not insert hands or other objects
2
7. Ventilated area
2 Information servicing
Ensure that the area is in the open or that it is
1.Checks to the area adequately ventilated before breaking into the
Prior to beginning work on systems containing system or conducting any hot work. A degree of
flammable refrigerants, safety checks are ventilation shall continue during the period
necessary to ensure that the risk of ignition is that the work is carried out. The ventilation should
minimised. For repair to the refrigerating safely disperse any released refrigerant
system, the following precautions shall be complied and preferably expel it externally into the
with prior to conducting work on the atmosphere.
system. 8. Checks to the refrigeration equipment
2. Work procedure Where electrical components are being changed,
Work shall be undertaken under a controlled they shall be fit for the purpose and to the correct
procedure so as to minimise the risk of a specification. At all times the manufacturer's
flammable gas or vapour being present while the maintenance and service guidelines shall be
work is being performed. followed. If in doubt consult the manufacturer's
3. General work area technical department for assistance. The following
checks shall be applied to installations using
All maintenance staff and others working in the flammable refrigerants:
local area shall be instructed on the nature
the charge size is in accordance with the room
of work being carried out. Work in confined spaces size within which the refrigerant containing parts
shall be avoided. The area around the are installed;
work space shall be sectioned off. Ensure that the the ventilation machinery and outlets are
conditions within the area have been operating adequately and are not obstructed;
made safe by control of flammable material. if an indirect refrigerating circuit is being used,
4. Checking for presence of refrigerant the secondary circuit shall be checked
The area shall be checked with an appropriate for the presence of refrigerant; marking to the
refrigerant detector prior to and during work, equipment continues to be visible and legible.
to ensure the technician is aware of potentially markings and signs that are illegible shall be
flammable atmospheres. Ensure that the corrected;
leak detection equipment being used is suitable for refrigeration pipe or components are installed
use with flammable refrigerants, i.e. no in a position where they are unlikely to be exposed
sparking, adequately sealed or intrinsically safe. to any substance which may corrode refrigerant
5. Presence of fire extinguisher containing components, unless the components are
constructed of materials which are inherently
If any hot work is to be conducted on the resistant to being
refrigeration equipment or any associated parts,
appropriate fire extinguishing equipment shall be corroded or are suitably protected against being so
available to hand. Have a dry powder or corroded.
CO2 fire extinguisher adjacent to the charging area. 9. Checks to electrical devices
6. No ignition sources Repair and maintenance to electrical components
shall include initial safety checks and component
No person carrying out work in relation to a inspection procedures. If a fault exists that could
refrigeration system which involves exposing compromise safety, then no
any pipe work that contains or has contained electrical supply shall be connected to the circuit
flammable refrigerant shall use any sources of until it is satisfactorily dealt with. If the fault cannot
ignition in such a manner that it may lead to the risk be corrected immediately but it is necessary to
of fire or explosion. All possible ignition continue operation, an adequate
sources, including cigarette smoking, should be temporary solution shall be used. This shall be
kept sufficiently far away from the site of reported to the owner of the equipment so all
installation, repairing, removing and disposal, parties are advised. Initial safety checks shall
during which flammable refrigerant can include:
possibly be released to the surrounding space. that capacitors are discharged: this shall be
Prior to work taking place, the area around done in a safe manner to avoid possibility of
the equipment is to be surveyed to make sure that sparking;
there are no flammable hazards or ignition
risks.NO SMOKING signs shall be displayed.
3
that there no live electrical components and refrigerant leaks. A halide torch (or any other
wiring are exposed while charging, recovering or detector using a naked flame)
purging the system; shall not be used.
that there is continuity of earth bonding. 14. Leak detection methods
10. Repairs to sealed components The following leak detection methods are deemed
10.1 During repairs to sealed components, all acceptable for systems containing
electrical supplies shall be disconnected from the flammable refrigerants. Electronic leak detectors
equipment being worked upon prior to any removal shall be used to detect flammable
of sealed covers, etc. If it is absolutely necessary to
refrigerants, but the sensitivity may not be adequate,
have an electrical supply to equipment during
or may need re-calibration. (Detection equipment
servicing, then a permanently operating form of
shall be calibrated in a refrigerant-free area.)
leak detection shall be located at the most critical
Ensure that the detector is not a potential source of
point to warn of a potentially hazardous situation.
ignition and is suitable for the refrigerant used. Leak
10.2 Particular attention shall be paid to the detection equipment shall be set at a percentage of
following to ensure that by working on electrical the LFL of the refrigerant and shall be calibrated to
components, the casing is not altered in such a way the refrigerant employed and the appropriate
that the level of protection is affected. This shall percentage of gas (25 % maximum) is confirmed.
include damage to cables, excessive number of Leak detection fluids are suitable for use with most
connections, terminals not made to original refrigerants but the use of detergents containing
specification, damage to seals, incorrect fitting of chlorine shall be avoided as the chlorine may react
glands, etc. with the refrigerant and corrode the copper
Ensure that apparatus is mounted securely. pipe-work.
Ensure that seals or sealing materials have not If a leak is suspected, all naked flames shall be
degraded such that they no longer serve the removed or extinguished.
purpose of preventing the ingress of flammable If a leakage of refrigerant is found which requires
atmospheres. Replacement parts shall be in brazing, all of the refrigerant shall be
accordance with the manufacturer's specifications. recovered from the system, or isolated (by means
NOTE: The use of silicon sealant may inhibit the of shut off valves) in a part of the system
effectiveness of some types of leak detection remote from the leak. Oxygen free nitrogen (OFN)
equipment. Intrinsically safe components do not shall then be purged through the system both
have to be isolated prior to before and during the brazing process.
working on them. 15. Removal and evacuation
11. Repair to intrinsically safe components When breaking into the refrigerant circuit to make
Do not apply any permanent inductive or repairs or for any other purpose
capacitance loads to the circuit without ensuring conventional procedures shall be used. However, it
that this will not exceed the permissible voltage and is important that best practice is
current permitted for the equipment in use.
followed since flammability is a consideration. The
Intrinsically safe components are the only types that
following procedure shall be adhered to:
can be worked on while live in the presence of a
flammable atmosphere. The test apparatus shall be remove refrigerant;
at the correct rating. purge the circuit with inert gas;
Replace components only with parts specified by evacuate;
the manufacturer. Other parts may result purge again with inert gas;
in the ignition of refrigerant in the atmosphere from open the circuit by cutting or brazing.
a leak.
The refrigerant charge shall be recovered into the
12. Cabling correct recovery cylinders. The system
Check that cabling will not be subject to wear, shall be flushed with OFN to render the unit
corrosion, excessive pressure, vibration, sharp safe. This process may need to be repeated several
edges or any other adverse environmental effects. times. Compressed air or oxygen shall not be used
The check shall also take into account the effects of for this task. Flushing shall be achieved by breaking
aging or continual vibration from sources such as the vacuum in the system with OFN and continuing
compressors or fans. to fill until the working pressure is achieved, then
13. Detection of flammable refrigerants venting to atmosphere, and finally pulling down to a
Under no circumstances shall potential sources of vacuum. This process shall be repeated until no
ignition be used in the searching for or detection of refrigerant is within the system. When the final OFN
charge is used, the system shall be vented down to
4
atmospheric pressure to enable work to take place. f) Make sure that cylinder is situated on the scales
This operation is absolutely vital if brazing before recovery takes place.
operations on the pipe-work are to take place. g) Start the recovery machine and operate in
Ensure that the outlet for the vacuum pump is not accordance with manufacturer's instructions.
close to any ignition sources and there is h) Do not overfill cylinders. (No more than 80 %
ventilation available. volume liquid charge).
16. Charging procedures i) Do not exceed the maximum working pressure of
In addition to conventional charging procedures, the cylinder, even temporarily.
the following requirements shall be followed: j) When the cylinders have been filled correctly and
Ensure that contamination of different the process completed, make sure that the
refrigerants does not occur when using charging cylinders and the equipment are removed from site
equipment. Hoses or lines shall be as short as promptly and all isolation valves on the equipment
possible to minimize the amount of refrigerant are closed off.
contained in them. k) Recovered refrigerant shall not be charged into
Cylinders shall be kept upright. another refrigeration system unless it has
Ensure that the refrigeration system is earthed been cleaned and checked.
prior to charging the system with refrigerant. 18. Labelling
Label the system when charging is complete (if Equipment shall be labelled stating that it has been
not already). de-commissioned and emptied of
Extreme care shall be taken not to overfill the refrigerant. The label shall be dated and signed.
refrigeration system. Ensure that there are labels on the equipment
Prior to recharging the system it shall be stating the equipment contains flammable
pressure tested with OFN. The system shall be refrigerant.
leak tested on completion of charging but prior to 19. Recovery
commissioning. A follow up leak test shall be When removing refrigerant from a system,
carried out prior to leaving the site. either for servicing or decommissioning, it is
17. Decommissioning recommended good practice that all refrigerants
Before carrying out this procedure, it is essential are removed safely.
that the technician is completely familiar with the When transferring refrigerant into cylinders,
equipment and all its detail. It is recommended ensure that only appropriate refrigerant
good practice that all refrigerants are recovered recovery cylinders are employed. Ensure that the
safely. Prior to the task being carried out, an oil and correct numbers of cylinders for holding the total
refrigerant sample shall be taken. system charge are available. All cylinders to be
In case analysis is required prior to re-use of used are designated for the recovered refrigerant
reclaimed refrigerant. It is essential that and labelled for that refrigerant (i.e. special
electrical power is available before the task is cylinders for the recovery of refrigerant). Cylinders
commenced. shall be complete with pressure relief valve and
associated shut-off valves in good working order.
a) Become familiar with the equipment and its
operation. Empty recovery cylinders are evacuated and, if
possible, cooled before recovery occurs.
b) Isolate system electrically.
The recovery equipment shall be in good
c) Before attempting the procedure ensure that:
working order with a set of instructions concerning
mechanical handling equipment is available, if the equipment that is at hand and shall be suitable
required, for handling refrigerant cylinders; for the recovery of flammable refrigerants. In
all personal protective equipment is available addition, a set of calibrated weighing scales shall
and being used correctly; be available and in good working order.
the recovery process is supervised at all times Hoses shall be complete with leak-free
by a competent person; disconnect couplings and in good condition. Before
recovery equipment and cylinders conform to using the recovery machine, check that it is in
the appropriate standards. satisfactory working order, has been properly
maintained and that any associated electrical
d) Pump down refrigerant system, if possible.
components are sealed to prevent
e) If a vacuum is not possible, make a manifold so
ignition in the event of a refrigerant release. Consult
that refrigerant can be removed from various parts
manufacturer if in doubt.
of the system.
5
The recovered refrigerant shall be returned to
the refrigerant supplier in the correct
recovery cylinder, and the relevant Waste Transfer
Note arranged. Do not mix refrigerants
in recovery units and especially not in cylinders.
If compressors or compressor oils are to be
removed, ensure that they have been
evacuated to an acceptable level to make certain
that flammable refrigerant does not
remain within the lubricant. The evacuation process
shall be carried out prior to returning
the compressor to the suppliers. Only electric
heating to the compressor body shall be
employed to accelerate this process. When oil is
drained from a system, it shall be carried out safely.
6
3. General information of Indoor Units
Four-way cassette (compact) Four-way cassette (Super Slim )
A6 Ducted
Cool Easy
Under Ceiling
18 C
ODU
14/18/21/27K 28/36/42K
7
Capacity
Power supply Carrier Model
(Btu/h)
7-1
4. Features
4.1 Four-way cassette type(compact)
4.1.1 New panel
360°surrounding air outlet design, affords comfortable feeling
8
Fresh
Air
Dimension:Φ75mm
9
4.2 Four-way cassette type(super slim)
4.2.1 360° Air Flow
360°directional wind can deliver air evenly throughout every corner in any space, reducing hot and cold
spots in the room.
4.2.4 Reserved remote on-off and alarm ports(Optional for fixed-speed units, standard for inverter
units)
Remote on-off: With the reserved ports. a remote switch can be easily connected to realize remote
control.
Alarm: The built-in PCB can output alarm signal, which achieve setting up an external alarm light or
vibration gauge possible.
10
4.2.5 Fresh Air
Fresh air intake function brings you fresh and comfortable air feeling.
11
4.3 Ducted
4.3.1 Higher Static Pressure
As a ducted air conditioner with medium static pressure, it has the widest static pressure range.
The maximum static pressure reaches 160 Pa
12
Filter
Air intake from rear (Standard) Air intake from bottom (Optional)
13
4.3.7 Easy Clean
Clean the filter (Optional, standard product without filter)
It is easy to draw out the filter from the indoor unit for cleaning, even the filter is installed in rear side or
bottom side.
With a larger window design, once the motor and the blower wheels have been detached, heat
exchanger and water receiver tray in behind can be seen very clearly. Dusted can be easily removed
from the inside by vacuum
14
A6 ducted has big space for maintenance at the side
15
4.4 Console (NO Model)
4.4.1 Consumes up to 30% less energy than non-inverter units
——DC inverter compressor
——indoor fan motor adopts DC motor
16
4.4.6 Comfort
——flexible air blow: vertical auto swing and wide angle louvers ensure that warm air reaches the furthest
corners of the room and increase the air flow coverage
——Low noise operation, lowest to 23Db
——Low starting power and precise room temperature adjustment
4.4.9 Indoor unit adopts DC motor, it has five level fan speed meet different requirements.
4.5.3 Two direction auto swing (vertical & horizontal) and wide angle air flow,
--Air flow directional control minimizes the air resistance and produces wilder air flow to vertical
direction.
--The range of horizontal air discharge is widened which secures wider air flow distribution to provide
more comfortable air circulation no matter where the unit is set up
4.5.4 Three level fan speed, more humanism design, meets different air-supply requirement.
17
4.5.6 Easy operation.
18
5. Dimensions
5.1 Four-way cassette type (compact):
Drain hole
Gas side ( for Service )
Liquid side Body
4-install hanger
2- 170
523
570
E-parts box
4-Screw hole
(for install panel)
545
570 260
32 Drain pipe
65 Fresh air intake
75
156
125
44
Panel
647
647 50
19
5.2 Four-way cassette type (super slim):
Model(KBtu/h) Unit A B C D
mm 165 80 204 50
24
inch 6.5 3.15 8.03 1.97
20
5.3 A6 Ducted
Model
unit A B C D E F G H I J K L M H1 H2 W1 W2
(KBtu/h)
mm 700 200 506 450 137 537 30 152 599 186 50 741 360 84 140 84 84
7/9/12
inch 27.56 7.87 19.92 17.72 5.39 21.14 1.18 5.98 23.58 7.32 1.97 29.17 14.17 3.31 5.51 3.31 3.31
mm 880 210 674 600 140 706 50 136 782 190 40 920 508 78 148 88 112
18
inch 34.65 8.27 26.54 23.62 5.51 27.8 1.97 5.35 30.79 7.48 1.57 36.22 20 3.07 5.83 3.46 4.41
mm 1100 249 774 700 140 926 50 175 1001 228 5 1140 598 80 150 130 155
24
inch 43.31 9.80 30.47 27.56 5.51 36.46 1.97 6.89 39.41 8.98 0.2 44.88 23.54 3.15 5.91 5.12 6.10
21
5.4 Console (N/A)
600
700 210
Hanging arm
195
16 Drain pipe
22
5.5 Under Ceiling
2- 33 Wiring connection port
204
140
94
120 Fresh air intake
Refrigerant pipe hole
120
B
C
D
Hanging arm
220
222
Capacity (KBtu/h) A B C D
18 1068 675 235 983
24 1068 675 235 983
23
5.6 Hi-wall
Model (KBtu/h) W D H
7K/9K 726 210 291
12K 835 208 295
18K 969 241 320
24K 1083 244 336
24
5.6 Hi-wall
Capacity
Capacity Body
Body Code
Code W(mm/inch)
W(mm/inch) D(mm/inch)
D(mm/inch) H(mm/inch)
H(mm/inch)
9k~12k B 795/31.3 225/8.86 295/11.61
18k C 965/38 239/9.41 319/12.56
24k D 1140/44.88 275/10.83 370/14.57
24
6. Service Space (unit: mm)
6.1 Four-way cassette (compact)
25
6.3 Ducted
Ensure enough space required for installation and maintenance.
All the indoor units reserve the hole to joint the fresh air pipe. The hole size as following:
6.4 Console
26
6.5 Under Ceiling
6.6 Hi-wall
18C/AG
Cool Easy
27
7. Electrical Wiring Diagrams
Specifications
Page 67
12K
Specifications
Page 68
18K
Specifications
Page 69
24K
Specifications
Page 69
Wall mounted type
18C 7K/9K/12K/18K
Specifications
Page 70
18C 24K
Specifications
Page 71
Cool easy 7K/9K/12K/18/24K
2
3 5(3 or 2) 5(10) 5(10) 5
2 2 PLASMA OR ION(12V)
Transformer or CN11 CN13 CN12 CN27 CN19 CN21 CN22 CN26 OR UVC
Power board 2 CN10
CN15
Pipe Temperature Sensor
MAIN BOARD CN29 2 CN701 Switch board
Y/G P_1 L-OUT
CN14
WHITE Room Temperature Sensor
ON
RED S1
Y/G N-IN L-IN 4
BLUE(BLACK) 12 Wi-Fi Controller
CN31 CN32 CN18
YELLOW
5 Wire Controller
W 1(L) 2(N) S JX1
Indoor unit MULTI-FUNCTION CONTROL BOARD 2 4(8) CN3
CN43 5(3 or 4)
CN42 CN41 CN40 CN1 Infrared Sensor
Outdoor unit CN44 CN45 CN2
X Y E 12V/5V HA HB CN46 3
CN5 5 Humidity Sensor
CN21
To outdoor unit To CCM Comm.Bus To Randomly To Remote To Remote CN4
or Connected Alarm Switch Room Temperature Sensor
485 Wire-controller Wire-controller
16022300002793
Specifications
Y/G
Y/G
Y/G
Y/G
CRANKCASE
4 -WAY
HE ATER
HEATER
PAN
AC-FAN
N
L
S
CA PACI T OR
BROWN
Y/G
OPTIONAL:
BLUE
DC-FAN
V
RED
U
Page 80
21K/27K
16022000035910
Specifications
Page 81
28K
RJ45 Notes:
4 DR BOARD This symbol indicates the element is optional,
CN2
16022300000803
Specifications
YELLOW
BLUE(BLACK)
RED
4
OUTDOOR AMBIENT
T4 TEMPERATURE SENSOR
CN7 CN17
CN29 CN12 CN14 CN15 CONDENSER
BLUE
CN32 LOW/HIGH
CN33 DISCHARGE SENSOR
L-OUT
CN4 CN5 4
CN26
IPM BOARD ON(4) CN37 ELECTRONIC
~ ~
COM(3) 6
CN24
VALVE-D EXPANSIVE
RY2 VALVE
ELECTRONIC
CN22
6
5 VALVE-C EXPANSIVE
CN21
CN1 VALVE
CN2 CN3 ELECTRONIC
CN19
6
VALVE-B EXPANSIVE
U V W
MAIN BOARD VALVE
ELECTRONIC
CN18
6
BLUE BLUE P-1 VALVE-A EXPANSIVE
CN14 P1
RED VALVE
BLACK S-B S-C S-D P2
BLUE RED L-IN N-IN S-A OPTIONAL1
WHITE
CN23
3
4-WAY HEAT1 HEAT2
OPTIONAL CN1 CN2 CN6 CN5 CN9 CN8 Y/G
3
W(C)
REACTOR V(S) DC FAN
BROWN
BROWN
BROWN
BROWN
BLACK
BLACK
BLACK
BLACK
BLACK
BLUE
Y/G
BLUE
BLUE
BLUE
RED
U(R)
L
COMPRESSOR N L(A) N(A) S(A) L(B) N(B) S(B) L(C) N(C) S(C) L(D) N(D) S(D)
HEATER2
HEATER1
4-WAY
Page 81
36k
Specifications
Page 78
42k
Specifications
Page 79
8. Indoor units combination
8.1 Indoor unit combination for 14K ODU
One unit Two unit
7 7+7 9+9
9 7+9 9+12
12 7+12
18
8.2 Indoor unit combination for 18K ODU
One unit Two unit
7 7+7 9+9
9 7+9 9+12
12 7+12 12+12
18
14
8.6 Indoor unit combination for 36K ODU
15
8.7 Indoor unit combination for 42K ODU
One Unit Two Unit Three Unit
7 7+7 9+18 7+7+7 7+9+18 9+9+12 12+12+12
9 7+9 9+24 7+7+9 7+9+24 9+9+18 12+12+18
12 7+12 12+12 7+7+12 7+12+12 9+9+24 12+12+24
18 7+18 12+18 7+7+18 7+12+18 9+12+12 12+18+18
24 7+24 12+24 7+7+24 7+12+24 9+12+18
9+9 18+18 7+9+9 7+18+18 9+12+24
9+12 7+9+12 9+9+9 9+18+18
Four Unit
7+7+7+7 7+7+9+18 7+9+9+12 7+12+12+12 9+9+12+18
7+7+7+9 7+7+9+24 7+9+9+18 7+12+12+18 9+9+12+24
7+7+7+12 7+7+12+12 7+9+9+24 9+9+9+9 9+12+12+12
7+7+7+18 7+7+12+18 7+9+12+12 9+9+9+12 9+12+12+18
7+7+7+24 7+7+12+24 7+9+12+18 9+9+9+18 12+12+12+12
7+7+9+9 7+7+18+18 7+9+12+24 9+9+9+24 12+12+12+18
7+7+9+12 7+9+9+9 7+9+18+18 9+9+12+12
Five Unit
7+7+7+7+7 7+7+7+9+18 7+7+9+12+12 7+9+9+9+18 9+9+9+12+12
7+7+7+7+9 7+7+7+12+12 7+7+9+12+18 7+9+9+12+12 9+9+12+12+12
7+7+7+7+12 7+7+7+12+18 7+7+12+12+12 7+9+12+12+12
7+7+7+7+18 7+7+9+9+9 7+7+12+12+18 9+9+9+9+9
7+7+7+9+9 7+7+9+9+12 7+9+9+9+9 9+9+9+9+12
7+7+7+9+12 7+7+9+9+18 7+9+9+9+12 9+9+9+9+18
16
9. Operation temperature range
Temperature
Cooling operation Heating operation Drying operation
Mode
CAUTION:
1. If the air conditioner is used beyond the above conditions, certain safety protection features may
come into operation and cause the unit to operate abnormally.
2. The room relative humidity should be less than 80%. If the air conditioner operates beyond this figure,
the surface of the air conditioner may attract condensation. Please set the vertical air flow louver to its
maximum angle (vertically to the floor), and set HIGH fan mode.
3. The optimum performance will be achieved during this operating temperature zone.
42
10 Electronic function
Note: Below function only for light commercial, for Hi-wall units, please refer to 1 drive 1 service manuals.
10.1 Abbreviation
For AG/ Cool easy :
T1: Indoor room temperature
T2B : Coil temperature of indoor heat exchanger outlet (This sensor is located in outdoor unit)
43
10.2.3 A6 Ducted
PRE-DEF indicator(cooling and heating type)
or fan only indicator(cooling only type)
Timer indicator Alarm indicator
Operation lamp Infrared signal receiver
Temporary button Display digital tube
10.2.4 Console
44
10.3 Mode co nfl ict
The indoor units can not work cooling mode and heating at same time.
Heating m ode has a priority.
1. Definition
2. Unit action
In case of one Indoor unit working in cooling mode or fan mode, and another indoor unit is set to heating
mode, the indoor unit working in cooling mode or fan mode will change to off. The outdoor unit will
change to heating mode after compressor stop 3 minutes. .
In case of one Indoor unit working in heating mode, and another indoor unit is set to cooling mode or fan
mode, the indoor unit setting to cooling mode or fan mode will change to stand by. The outdoor unit will
continue working in heating mode.
If heating mode stops (not including the indoor unit in heating mode reaching the set temperature), 3
minutes after the outdoor uni t resta rts and works in cooling mode or fan-only mode.
58
11 General information of Outdoor Units
Model name Dimension (mm) Compressor
14K 805x330x554 KSN140D21UFZ
18K 805x330x554 KSN140D21UFZ
21K 890x342x673 KSN140D21UFZ
27K 890x342x673 KTM240D57UMT
28K 946x410x810 KTM240D57UMT
36K 946x410x810 KTF310D43UMT
42K 946x410x810 KTF310D43UMT
59
12 Features
Outdoor unit
The hydrophilic fin can improve the heating efficiency at operation mode.
Anti-rust cabinet
60
13 Dimensions
14K/18K
Specifications
21K/27K
Specifications
28K/36K/42K
Specifications
14. Refrigerant Cycle Diagrams
Specifications
Pipe Size Piping length (m)
Elevation (m)
(Diameter:ø) Max Additional
Model
Rated IDU and Between Refrigerant
Gas Liquid Single Total
ODU IDUs
14K
2x9.52 2x6.35 15 25 40 15 10 12g/m
18K
Specifications
21K
27K
Specifications
Piping length (m)
Pipe Size (Diameter:ø) Elevation (m)
Max Additional
Model
Rated IDU and Between Refrigerant
Gas Liquid Single Total
ODU IDUs
Microphone
1.0m
Note: H= 0.5 × height of outdoor unit
18K 63 54
21K 66 58
27K 67 60
28K 70 63
36K 72 64
42K 72 63
64
16Installation Details
16.1 Wrench torque sheet for installation
Outside diameter Torque Additional tightening torque
mm N.cm N.cm
Ф6.35 1500(153kgf.cm) 1600(163kgf.cm)
Ф9.52 2500(255kgf.cm) 2600(265kgf.cm)
Ф12.7 3500(357kgf.cm) 3600(367kgf.cm)
Chargeless pipe
15 22.5 30 37.5
length (m)
Additional
12 x (length for all 12 x (length for all 12 x (length for all 12 x (length for all
refrigerant charge
rooms - 15) rooms – 22.5) rooms - 30) rooms – 37.5)
(g)
65
Caution:
● Refrigerant pipe diameter is different according to indoor unit to be connected. When using the
extension pipe, refer to the tables below.
● When refrigerant pipe diameter is different from that of outdoor unit union (for 18K&24K indoor unit),
additional transfer connector needs to be used on outdoor unit union.
Liquid 6.35(1/4) *2
1 drive 2 Gas 9.52(3/8) *2
Liquid 6.35(1/4) *3
1 drive 3 Gas 9.52(3/8) *3
Liquid 6.35(1/4) *4
9.52(3/8) *3
1 drive 4 Gas
12.7(1/2) *1
Liquid 6.35(1/4) *5
1 drive 5 9.52(3/8) *4
Gas
12.7(1/2) *1
66
Apply soap water or a liquid neutral detergent on the indoor unit connections or outdoor unit
connections by a soft brush to check for leakage of the connecting points of the piping. If bubbles come out,
the pipes have leakage.
1. Air purging with vacuum pump
Two-way valve
Close
(Gas side)
Three-way valve
Handle Lo Handle Hi
Charge hose Charge hose
Vacuum
pump
Vacuum
pump
1) Completely tighten the flare nuts of the indoor and outdoor units, confirm that both the 2-way and 3-way
valves are set to the closed position.
2) Connect the charge hose with the push pin of handle lo to the 3-way valves gas service port..
3) Connect the charge hose of handle hi connection to the vacuum pump.
4) Fully open the handle Lo of the manifold valve.
5) Operate the vacuum pump to evacuate.
6) Make evacuation for 30 minutes and check whether the compound meter indicates -0.1Mpa. If
the meter does not indicate -0.1Mpa after pumping 30 minutes, it should be pumped 20 minutes more. If the
pressure can’t achieve -0.1Mpa after pumping 50 minutes, please check if there are some leakage points.
Fully close the handle Lo valve of the manifold valve and stop the operation of the vacuum pump. Confirm
that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump).
7) Turn the flare nut of the 3-way valves about 45° counterclockwise for 6 or 7seconds after the gas
coming out, then tighten the flare nut again. Make sure the pressure display in the pressure indicator is a
little higher than the atmosphere pressure. Then remove the charge hose from the 3 way valve.
8) Fully open the 2 way valve and 3 way valve and securely tighten the cap of the 3 way valve.
67
2. Adding the refrigerant if the pipe length >5m
Electronic scale
Procedure:
1). Connect the charge hose to the charging cylinder, open the 2-way valve and the 3-way valve.
Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the
cylinder. If the refrigerant is R410A, make the cylinder bottom up to ensure the liquid charge.
Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air (be
careful of the liquid refrigerant).
3) Put the charging cylinder onto the electronic scale and record the weight.
5) Open the valves (Low side) on the charge set and charge the system with liquid refrigerant.
6).When the electronic scale displays the proper weight (refer to the table), disconnect the charge hose from
the 3-way valve’s service port immediately and turn off the air conditioner before disconnecting the hose.
7). Mount the valve stem caps and the service port
Use torque wrench to tighten the service port cap to a torque of 18N.m.
68
16.5 Adding the refrigerant after running the system for many years
Electronic scale
Procedure:
1). Connect the charge hose to the 3-way service port, open the 2-way valve and the 3-way valve.
Connect the charge hose to the valve at the bottom of the cylinder. If the refrigerant is R410A, make the
cylinder bottom up to ensure liquid charge.
Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air (be
careful of the liquid refrigerant).
3) Put the charging cylinder onto the electronic scale and record the weight.
5) Open the valves (Low side) on the charge set and charge the system with liquid refrigerant.
6).When the electronic scale displays the proper weight (refer to the gauge and the pressure of the low side),
disconnect the charge hose from the 3-way valve’s service port immediately and turn off the air conditioner
before disconnecting the hose.
7). Mount the valve stem caps and the service port
Use torque wrench to tighten the service port cap to a torque of 18N.m.
69
16.6 Re-installation while the indoor unit need to be repaired
1. Collecting the refrigerant into the outdoor unit
Procedure
1). Confirm that both the 2-way and 3-way valves are set to the opened position
Remove the valve stem caps and confirm that the valve stems are in the opened position.
Be sure to use a hexagonal wrench to operate the valve stems.
2). Connect the charge hose with the push pin of handle lo to the 3-way valves gas service port.
3). Air purging of the charge hose.
Open the handle Lo valve of the manifold valve slightly to purge air from the charge hose for 5 seconds and
then close it quickly.
4). Set the 2-way valve to the close position.
5). Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 0.1MPa.
6). Set the 3-way valve to the closed position immediately
Do this quickly so that the gauge ends up indicating 0.3 to 0.5Mpa.
Disconnect the charge set, and tighten the 2-way and 3-way valve’s stem nuts.
Use a torque wrench to tighten the 3-way valves service port cap to a torque of 1.8 kgf.m.
Be sure to check for gas leakage.
70
16.7 Re-installation while the outdoor unit need to be repaired
1. Evacuation for the whole system
Procedure:
1). Confirm that both the 2-way and 3-way valves are set to the opened position.
71
2. Refrigerant charging
Procedure:
1). Connect the charge hose to the charging cylinder, open the 2-way valve and the 3-way valve
Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the
cylinder. If the refrigerant is R410A, make the cylinder bottom up to ensure liquid charge.
Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air (be
careful of the liquid refrigerant).
3) Put the charging cylinder onto the electronic scale and record the weight.
4). Open the valves (Low side) on the charge set and charge the system with liquid refrigerant
If the system cannot be charge with the specified amount of refrigerant, or can be charged with a little at a
time (approximately 150g each time) , operating the air conditioner in the cooling cycle; however, one time is
not sufficient, wait approximately 1 minute and then repeat the procedure.
5).When the electronic scale displays the proper weight, disconnect the charge hose from the 3-way valve’s
service port immediately
If the system has been charged with liquid refrigerant while operating the air conditioner, turn off the air
conditioner before disconnecting the hose.
6). Mounted the valve stem caps and the service port
Use torque wrench to tighten the service port cap to a torque of 18N.m.
72
17 Electronic control function
17.1 Abbreviation
For AG:
T1: Indoor room temperature
T2B: Coil temperature of indoor heat exchanger outlet(This sensor is located in outdoor unit)
73
frequency and “LC”(each displays 0.5s)
In forced cooling mode, the LED displays “FC” or alternative displays between running frequency and
Push SW1 to check the unit's status while running. The digital display shows the following codes each time
the SW1 is pushed.
Display Remark
Number
of
Presses
0 Normal display Displays running frequency, running state, or malfunction code
1 Quantity of indoor units with working connection Actual data
Display Number of indoor unit
1 1
2 2
3 3
4 4
2 Outdoor unit running mode code Off: 0,Fan only: 1, Cooling: 2, Heating: 3, Forced cooling: 4. Forced
defrosting :A
3 Indoor unit A capacity
4 Indoor unit B capacity
The capacity unit is horse power. If the indoor unit is not connected, the
5 Indoor unit C capacity digital display shows the following: “――”
(9K:1HP,12K:1.2HP,18K:1.5HP)
6 Indoor unit D capacity
7 Indoor unit E capacity
8 Indoor unit A capacity demand code
9 Indoor unit B capacity demand code
10 Indoor unit C capacity demand code Norm code*HP
(9K: 1HP,12K: 1.2HP,18K: 1.5HP)
11 Indoor unit D capacity demand code
12 Indoor unit E capacity demand code
13 Outdoor unit amendatory capacity demand code
14 The frequency corresponding to the total indoor
units' amendatory capacity demand
15 The frequency after the frequency limit
16 The frequency sending to compressor control
chip
17 Indoor unit A evaporator outlet temperature (T2BA)
18 Indoor unit B evaporator outlet temperature (T2BB)
19 Indoor unit C evaporator outlet temperature If the temperature is lower than -9 ℃, the digital display shows “-9.” If the
(T2BC) temperature is higher than 70 ℃, the digital display shows “70.” If the
20 Indoor unit D evaporator outlet temperature indoor unit is not connected, the digital display shows: “――”
(T2BD)
21 Indoor unit E evaporator outlet temperature (T2BE)
22 Indoor unit A room temperature (T1A) If the temperature is lower than 0 ℃, the digital display shows “0.” If the
74
23 Indoor unit B room temperature (T1B) temperature is higher than 50 ℃, the digital display shows “50.” If the
indoor unit is not connected, the digital display shows: “――”
24 Indoor unit C room temperature (T1C)
25 Indoor unit D room temperature (T1D)
26 Indoor unit E room temperature (T1E)
27 Indoor unit A evaporator temperature (T2A)
28 Indoor unit B evaporator temperature (T2B)
29 Indoor unit C evaporator temperature (T2C)
If the temperature is lower than -9 ℃, the digital display shows “-9.” If the
30 Indoor unit D evaporator temperature (T2D) temperature is higher than 70 ℃, the digital display shows “70.” If the
indoor unit is not connected, the digital display shows: “――”
31 Indoor unit E evaporator temperature (T2E)
32 Condenser pipe temperature (T3)
33 Outdoor ambient temperature (T4)
34 Compressor discharge temperature (TP) The display value is between 30–129 ℃. If the temperature is lower than
30 ℃, the digital display shows “30.” If the temperature is higher than
99 ℃, the digital display shows single and double digits. For example, if
the digital display shows “0.5", the compressor discharge temperature is
105 ℃.
35 AD value of current The display value is a hex number.
For example, the digital display tube shows “Cd”, it means AD value is
36 AD value of voltage 205.
37 EXV open angle for A indoor unit
38 EXV open angle for B indoor unit Actual data/4.
If the value is higher than 99, the digital display shows single and double
39 EXV open angle for C indoor unit digits.
For example, if the digital display shows “2.0", the EXV open angle is
40 EXV open angle for D indoor unit 120×4=480p.
41 EXV open angle for E indoor unit
Frequency limit caused by IGBT The display
Bit7
radiator value is a
Bit6 hexidecimal
Frequency limit caused by PFC number. For
Bit5 Frequency limit caused by T4. example, the
digital display
Bit4 Frequency limit caused by T2. show 2A, then
42 Frequency limit symbol
Bit5=1, Bit3=1,
Bit3 Frequency limit caused by T3. and Bit1=1.
Bit2 Frequency limit caused by T5. This means that
a frequency limit
Bit1 Frequency limit caused by current may be caused
by T4, T3, or the
Bit0 Frequency limit caused by voltage current.
43 Average value of T2 (Sum T2 value of all indoor units)/(number of indoor units in good
connection)
44 Outdoor unit fan motor state Off: 0, High speed:1, Med speed: 2, Low speed: 3, Breeze:4, Super
breeze: 5
45 The last error or protection code 00 means no malfunction and protection
46 F indoor unit capacity
47 F indoor unit capacity demand code
48 F indoor unit evaporator outlet temperature (T2BF) If the temperature is lower than -9 ℃, the digital display shows “-9.” If the
temperature is higher than 70 ℃, the digital display shows “70.” If the
49 F indoor unit room temperature (T1F)
indoor unit is not connected, the digital display shows: “――”
50 F indoor unit evaporator temperature (T2F)
51 EXV open angle for F indoor unit
75
17.5 Protection
17.5.1 Three minutes delay at restart for compressor.
17.5.2 Temperature protection of compressor discharge.
When the compressor discharge temp. is getting higher, the running frequency will be limited as below rules:
T5
C o m p re s s o r o ff
F re q u e n c y lim it
F re q u e n c y h o ld in g
N o rm a l
N o lim it
V O L T _ LT M _ F R E Q 1_ A D D
V O L T _ LT M _ F R E Q 2_ A D D
Note: if the low voltage protection occurs and not resumes within 3min, it will keep the protection always
after restart the machine.
17.5.4 Compressor current limit protection
Temperature interval.of current limit is same as range of T4 limited frequency.
Cooling mode:
T4
CoolZone5
CoolZone4
CoolZone3
CoolZone2
CoolZone1
Heating mode:
76
T4
HeatZone4
HeatZone3
HeatZone2
HeatZone1
17.5.5 Indoor / outdoor units communication protection
If the indoor units cannot receive the feedback signal from the outdoor units for 2 minutes, the AC will stop
and display the failure.
Off
Decrease
Hold
Resume
77
18. Troubleshooting
18.1 Indoor unit error code explanation:
For Four-way cassette type (compact), A6 Duct(7K/9K)
:
Operation Lamp
Malfunction Error Code Timer Lamp (flashes)
78
For Mission2 type and Ultimate Comfort type:
79
Evaporator coil middle temperature sensor T2 is in
6 times OFF EH 61
open circuit or has short circuited
The outdoor fan speed is operating outside of the
12 times OFF EC 07
normal range
9 times OFF EH 0b Indoor PCB/Display board communication error
8 times OFF EL 0C Refrigerant leakage detection
80
18.2 Outdoor unit error code explanation:
For other models,
E5 Voltage protection
E8 Outdoor fan speed has been out of control or compressor speed has been out of control
Note: Once these error codes display, they will disappear in at least 30 seconds if the unit come back to
normal.(Except E2&E3)
81
For 21/27/42K Model
PC 12 Outdoor unit main control board DC bus high voltage protection /341 MCE error
EC 56 Evaporator coil outlet temperature sensor T2B is in open circuit or has short circuited
82
EC 50 Open or short circuit of outdoor unit temperature sensor(T3,T4.T5)
83
18.3 Trouble shooting
18.3.1 For the indoor unit
18.3.1.1 Indoor EEPROM malfunction (IDU E0/EA/EH 00/EH 0A)
Yes
EEPROM: An electrically erasable programmable read-only memory whose contents can be erased and
reprogrammed using a pulsed voltage.
84
18.3.1.2 Indoor / outdoor units communication error(E1(IDU)/ E2(ODU)/ EL 01(IDU/ODU))
Indoor / outdoor units communication error
Yes
Yes
Yes Yes
Yes
Yes
Replace the Indoor PCB
Turn off the all indoor units. Is IPM Replace IPM board or
power LED or operating LED lamp No the outdoor main PCB
On? Refer PIC2
Power on by remote
controller, IIs it still
Yes displaying the error code
after 3 minutes?
No
Yes Yes
85
Pic 1: check the voltage of N to S
(Vs), is it moving alternately
between positive value and negative
value?
Operating
Self-Check
Power,
Self-Check
Operating
86
PIC3 :Main board LED when power on and unit
standby.
87
18.3.1.3 Indoor fan speed has been out of control (IDU E3/ EH 03)
Power
Power off,
off, then
then restart
restart the the
unit minutes later.
unit 22 minutes later. IsIs itit still
still No The
The unit
unit operates
operates normally.
normally.
displaying
displaying the
the error
error code?
code?
Yes
Find
Find out
out the
the cause
cause and
and
Shut
Shut offoff the
the power
power supply,
supply, have
have it solved. For
it solved. For
rotate
rotate the fan by
the fan by hand.
hand. Does
Does No example,
example, whether
whether the
the fan
fan
itit rotate isis blocked
blocked oror the
the screws
screws
rotate properly?
properly?
which
which fix
fix the
the fan
fan are
are
tighten.
tighten.
Yes
Check
Check the
the wiring
wiring ofof fan
fan
motor. Are all the
motor. Are all the No Correct
Correct the
the connections.
connections.
connections
connections good?
good?
Yes
Check
Check whether
whether the
the main
main PCB
PCB No Replace
Replace the
the main
main PCB
PCB
isis normal
normal through
through index
index 1?
1?
Yes
Replace
Replace the
the fan
fan motor
motor No
Index 1:
1: Indoor AC fan motor
Power on and set the unit running in fan mode at high fan speed. After running for 15 seconds, measure
the voltage of pin1 and pin2. If the value of the voltage is less than 100V(208~240V power supply)or
50V(115V power supply), the PCB must have problems and need to be replaced.
88
DC motor voltage input and output
For split type:
NO. Color Signal Voltage
1 Red Vs/Vm 280V~380V
2 --- --- ---
3 Black GND 0V
4 White Vcc 14-17.5V
5 Yellow Vsp 0~5.6V
6 Blue FG 14-17.5V
89
18.3.1.4 Open or short circuit of temperature sensor(IDU E4/E5/EH 60/EH 61)
Check
Check the
the connections
connections
between
between temperature
temperature No Correct
Correct the
the connections.
connections.
sensor
sensor and
and PCB.
PCB. Are
Are the
the
connections
connections good?
good?
Yes
Measure
Measure the
the resistance
resistance value
value
of
of the
the sensor
sensor via
via Appendix
Appendix 11
Yes
Replace
Replace the
the indoor
indoor PCB
PCB
Yes
IfIf the
the water-level
water-level switch
switch No Insert
Insert the
the water-level
water-level switch
switch well
well
is
is inserted
inserted well?
well?
Yes
IfIf the
the water-level
water-level switch
switch Yes Replace
Replace the
the water-level
water-level switch
switch
is
is broken?
broken?
No
Replace
Replace the
the water
water pump,
pump, IfIf
malfunction
malfunction is still not
is still not
solved
solved
Yes
Replace
Replace the
the indoor
indoor main
main PCB
PCB
90
18.3.1.7 Communication error between the indoor PCB and display board(IDU Eb/EH 0b)
Yes
Yes
Yes
Is it still displaying
NO The unit is operating normally.
the error code?
YES
91
Power off, then restart the unit 2 minutes later.
YES
Is there cool
air blowing out from YES Check the T2 sensor.
indoor air outlet?
NO
NO
92
18.3.3 For the outdoor unit
18.3.3.1 Outdoor EEPROM malfunction(ODU E0/EC 51)
Power
Power off,
off, then
then restart
restart the
the
unit
unit 22 minutes
minutes later
later
Yes
Replace
Replace the
the outdoor
outdoor main
main PCB
PCB
EEPROM: An electrically erasable programmable read-only memory whose contents can be erased and
reprogrammed using a pulsed voltage.
10.3.3.2 Condenser coil temperature sensor T3 is in open circuit or has short circuited(EC 52)
Outdoor room temperature sensor T4 is in open circuit or has short circuited(EC 53)
Compressor discharge temperature sensor T5 is in open circuit or has short circuited(EC 54)
Evaporator coil outlet temperature sensor T2B is in open circuit or has short circuited(EC 56)
Yes
Yes
93
18.3.3.3 Communication malfunction between IPM board and outdoor main board(ODU E3/PC 40)
E3 display
No
No
Yes
Reconnect and retry. Is
error still display?
No
No
Replace IPM board, and
then check whether the Yes
system can run normally
No
No
94
18.3.3.4 Voltage protection(ODU E5)
Outdoor unit main control board DC bus high voltage protection /341 MCE error(PC12)
Voltage protection
Yes
No
No
No
95
18.3.3.5 PFC module protection (ODU E6/PC 0F)
Yes
No
No
Yes
96
18.3.3.6 Outdoor fan speed has been out of control or compressor speed has been out of control
(ODU E8/EC 07)
Over current failure of outdoor DC fan motor (ODU EC71)
Power off, then restart the unit after 2
minutes.
YES
Does it turn easily? NO Find the cause of the problem and resolve it
YES
YES
YES
Replace the DC fan IPM board (if
has)
YES
Does a problem remain?
YES
YES
97
Index 1:
1. Outdoor DC fan motor(control chip is inside fan motor)
Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor
connector. If the value of the voltage is not in the range showing in below table, the PCB must have
problems and need to be replaced.
98
18.3.3.7 High pressure protection (ODU P1/PC 30)(For M4OB-36HFN8-Q, M5OD-42HFN8-Q)
High
High pressure
pressure protection
protection
Whether
Whether the the wiring
wiring
between
between thethe high
high pressure
pressure
switch
switch and
and main
main control
control No Connect
Connect itit well
well
board
board is
is connected
connected well
well or
or
correctly
correctly
Yes
Whether
Whether the
the high
high
pressure
pressure protector
protector
is
is broken
broken
Method:
Method: Disconnect
Disconnect the
the plug.
plug.
Measure
Measure the
the resistance of the
resistance of the
high
high pressure
pressure protector,
protector, ifif No Replace
Replace high
high pressure
pressure protector
protector
the
the protector
protector is
is normal
normal thethe
value
value is
is o,
o,
Yes
Check
Check whether
whether the
the outdoor
outdoor
ambient
ambient temperature
temperature isis Yes Stop
Stop the
the unit
unit
higher
higher than
than 50℃
50℃
No
Check
Check ifif the
the outdoor
outdoor unit
unit
ventilation
NO Make
Make the
the outdoor
outdoor unit
unit ventilate
ventilate well
well
ventilation isis good
good
Yes
please
please refer
refer to
to the
the solution
solution of
of fan
fan
Check
Check ifif the
the outdoor
outdoor fan
fan runs
runs speed
speed has
has been
been outout of
of control
control
No malfunction
malfunction .. Find
Find out
out the
the cause
cause and
and
properly
properly
have
have itit solved.
solved.
Yes
Check
Check whether
whether the
the heat
heat
exchanger
Yes Clean
Clean the
the heat
heat exchanger
exchanger
exchanger is
is dirty
dirty
No
Replace
Replace outdoor
outdoor main
main
board
board
No
Check
Check whether
whether the
the refrigerant
refrigerant
system
system isis ok
ok
99
18.3.3.8 Low pressure protection (ODU P2/PC 31) (For M4OB-36HFN8-Q, M5OD-42HFN8-Q)
Low
Low pressure
pressure protection
protection
Whether
Whether the the wiring
wiring
between
between thethe low
low pressure
pressure
protector
protector and
and main
main control
control No Connect
Connect itit well
well
board
board is
is connected
connected well
well or
or
correctly
correctly
Yes
Whether
Whether thethe low
low
pressure
pressure protector
protector
is
is broken
broken
Method:
Method: Disconnect
Disconnect the
the plug.
plug.
Measure
Measure the
the resistance
resistance of
of the
the
low
low pressure
pressure protector.
protector. If
If the
the No Replace
Replace low
low pressure
pressure protector
protector
protector
protector is
is normal
normal the
the value
value isis
oo
Yes
Check
Check whether
whether the
the outdoor
outdoor
ambient
ambient temperature
temperature is
is too
too Yes Stop
Stop the
the unit
unit
low
low
No
Check
Check whether
whether valve
valve core
core
Open
Open fully
fully valve
valve core
core of
of
of
of high
high pressure
pressure valve
valve is
is No
high pressure valve
high pressure valve
opened
opened
Yes
please
please refer
refer to
to the
the solution
solution of
of fan
fan
Check
Check ifif the
the indoor
indoor fan
fan runs
runs speed
speed has
has been
been out
out of
of control
control
No malfunction.
malfunction. Find
Find out
out the
the cause
cause and
and
properly
properly in in cooling
cooling mode
mode
have
have itit solved.
solved.
Yes
Replace
Replace outdoor
outdoor main
main board
board
No
Refrigerant
Refrigerant isis not
not enough
enough add
add the
the
refrigerant
refrigerant
No
Check
Check whether
whether the
the refrigerant
refrigerant
system is ok
system is ok
100
18.3.3.9 Current protection of compressor (ODU P3/PC 08)
Outdoor unit zero speed protection(ODU PC44)
Compressor speed has been out of control(ODU PC46)
Compressor overcurrent failure(ODU PC49)
Yes
Check whether
the refrigerant
system is ok
No
No
No
No
No
101
18.3.3.10 Temperature protection of compressor discharge (ODU P4/ PC 06)
Temperature
Temperature protection
protection of
of
compressor
compressor discharge
discharge
Check
Check whether
whether the
the
compressor Check
Check whether
whether the the
compressor discharge
discharge temp.
temp. isis Yes Yes Stop
Stop leaking
leaking and
and add
add refrigerant
refrigerant
refrigerant
refrigerant isis leak
leak
more
more than
than 115°C
115°C ??
No
No
Check
Check whether
whether the
the
connection
connection isis right
right between
between
compressor
compressor discharge
discharge temp.
temp. No Correct
Correct the
the wiring
wiring connection
connection
sensor
sensor and
and PCB
PCB according
according
to
to wiring
wiring diagrams?
diagrams?
Yes
Measure
Measure thethe resistance
resistance value
value
of compressor
of compressor discharge
discharge
temp.
temp. sensor.
sensor. IfIf the
the value
value is
is No Replace
Replace the
the compressor
compressor discharge
discharge temp.
temp. sensor
sensor
not normal is
not normal is normal
normal refer
refer to
to
the
the Appendix
Appendix 2?
2?
Yes
Replace
Replace outdoor
outdoor main
main PCB
PCB
No
Replace
Replace high
high pressure
pressure valve
valve assy
assy
102
18.3.3.11 High temperature protection of condenser (ODU P5/ PC 0A)
When outdoor pipe temperature is more than 65°C, the unit will stop, and unit runs again when outdoor pipe
temperature less than 52°C.
Check
Check the
the connection
connection
between
between temperature
temperature No Correct
Correct the
the connection
connection
High
High temperature
temperature protection
protection of
of No sensor
sensor and
and PCB.
PCB.
condenser
condenser
Yes
Check
Check whether
whether the
the
condenser
condenser temperature
temperature is
is Check
Check whether
whether the
the
Higher
Higher than
than 65°
65°C
C resistance
resistance of of condenser
condenser
temp.
temp. sensor
sensor is
is normal
normal
No Replace
Replace the
the temperature
temperature sensor
sensor
refer
refer to
to the
the Appendix
Appendix 11
Yes
Check
Check whether
whether the
the outdoor
outdoor
ambient
ambient temperature
temperature isis Yes Stop
Stop the
the unit
unit
higher
higher than
than 50℃
50℃
No
Check
Check ifif the
the outdoor
outdoor unit
unit
ventilation
No Make
Make the
the outdoor
outdoor unit
unit ventilate
ventilate well
well
ventilation isis good
good
Yes
please
please refer
refer to
to the
the solution
solution of
of fan
fan
Check
Check ifif the
the outdoor
outdoor fan
fan runs
runs speed
speed has
has been
been outout of
of control
control
No malfunction
malfunction .. Find
Find out
out the
the cause
cause and
and
properly
properly
have
have itit solved.
solved.
Yes
Check
Check whether
whether the
the heat
heat
exchanger
Yes Clean
Clean the
the heat
heat exchanger
exchanger Yes
exchanger is
is dirty
dirty
No
Replace
Replace outdoor
outdoor main
main
board
board
No
Refrigerant
Refrigerant isis not
not enough
enough add
add the
the
refrigerant
refrigerant
No
Check
Check whether
whether the
the refrigerant
refrigerant
system
system isis ok
ok
103
18.3.3.12 IPM module protection (ODU P6/PC 00)
IPM module protection
Yes
Yes No
Yes
No
Yes No
Yes
No
Yes No
Replace the IPM module,
check whether the system can
work normally? Check whether the bridge rectifiers are
normal? Use the multimeter to measure
the resistance between each two
terminals, check whether there is the
No condition that value of resistance is 0
No
Check whether the resistance of
the fan motor is normal. If not, Yes
Check if the outdoor fan replace the fan motor. For other Yes
runs properly or the outdoor Yes models, refer to the solution of Replace the bridge rectifiers
unit ventilation is good. fan speed has been out of
control malfunction . F i n d o u t
Check whether the connecting line of
the cause and have it solved. every reactor is normal? If the line is
broken, the resistance of the two ports is
No ∞(models except for M4OA-36HFN1-
Q,M4OD-28HFN1-Q, M5OC-36HFN1-
Q);Check whether the PFC module
broken (for M4OA-36HFN1-Q,M4OD-
No
Replace the main board; check 28HFN1-Q, M5OC-36HFN1-Q,M50D-
whether the system can work Yes 42HFN1-Q)
normally?
Replace the connecting line or
reactor or replace the PFC
module(for M4OC-36HRFN1-
No M,M50D-42HFN1-Q)
Trouble is solved
104
18.3.3.13 Top temperature protection of compressor (ODU P0/ PC 02 )
No
Yes
Yes
Yes
Measure the resistance
Check if the refrigerant between the two ports of No Replace the OLP.
system the OLP. Is it zero?
is normal?
No
Yes Yes Replace the outdoor control PCB.
105
18.3.3.14 Lack phase failure of outdoor DC fan motor(EC72)
Yes
Yes
Yes
Yes
Trobule is solved
106
18.3.3.15 Outdoor compressor lack phase protection(PC43)
Yes
Yes
Yes
Trobule is solved
Yes
107
18.3.3.19 Automatic correction of wiring/piping error:
Press the "check switch" on the outdoor unit PCB board 5 seconds until LED display "CE", which
mean this function is working, Approximately 5-10 minutes after the switch is pressed, the "CE"
disappear the wiring/piping error will be corrected, and wiring/piping is properly connected.
Check switch
LED display
108
18.4 Main parts check
1. Temperature sensor checking
Disconnect the temperature sensor from PCB, measure the resistance value with a tester.
Temperature Sensors.
Room temperature(T1) sensor,
Indoor coil temperature(T2) sensor,
Outdoor coil temperature(T3) sensor,
Outdoor ambient temperature(T4) sensor,
Compressor discharge temperature(T5) sensor.
Measure the resistance value of each winding by using the multi-meter.
109
Appendix 1 Temperature Sensor Resistance Value Table for T1,T2,T3,T4,T2B (℃--K)
℃ K Ohm ℃ K Ohm ℃ K Ohm ℃ K Ohm
-20 115.266 20 12.6431 60 2.35774 100 0.62973
-19 108.146 21 12.0561 61 2.27249 101 0.61148
-18 101.517 22 11.5000 62 2.19073 102 0.59386
-17 96.3423 23 10.9731 63 2.11241 103 0.57683
-16 89.5865 24 10.4736 64 2.03732 104 0.56038
-15 84.2190 25 10.000 65 1.96532 105 0.54448
-14 79.3110 26 9.55074 66 1.89627 106 0.52912
-13 74.5360 27 9.12445 67 1.83003 107 0.51426
-12 70.1698 28 8.71983 68 1.76647 108 0.49989
-11 66.0898 29 8.33566 69 1.70547 109 0.48600
-10 62.2756 30 7.97078 70 1.64691 110 0.47256
-9 58.7079 31 7.62411 71 1.59068 111 0.45957
-8 56.3694 32 7.29464 72 1.53668 112 0.44699
-7 52.2438 33 6.98142 73 1.48481 113 0.43482
-6 49.3161 34 6.68355 74 1.43498 114 0.42304
-5 46.5725 35 6.40021 75 1.38703 115 0.41164
-4 44.0000 36 6.13059 76 1.34105 116 0.40060
-3 41.5878 37 5.87359 77 1.29078 117 0.38991
-2 39.8239 38 5.62961 78 1.25423 118 0.37956
-1 37.1988 39 5.39689 79 1.21330 119 0.36954
0 35.2024 40 5.17519 80 1.17393 120 0.35982
1 33.3269 41 4.96392 81 1.13604 121 0.35042
2 31.5635 42 4.76253 82 1.09958 122 0.3413
3 29.9058 43 4.57050 83 1.06448 123 0.33246
4 28.3459 44 4.38736 84 1.03069 124 0.32390
5 26.8778 45 4.21263 85 0.99815 125 0.31559
6 25.4954 46 4.04589 86 0.96681 126 0.30754
7 24.1932 47 3.88673 87 0.93662 127 0.29974
8 22.5662 48 3.73476 88 0.90753 128 0.29216
9 21.8094 49 3.58962 89 0.87950 129 0.28482
10 20.7184 50 3.45097 90 0.85248 130 0.27770
11 19.6891 51 3.31847 91 0.82643 131 0.27078
12 18.7177 52 3.19183 92 0.80132 132 0.26408
13 17.8005 53 3.07075 93 0.77709 133 0.25757
14 16.9341 54 2.95896 94 0.75373 134 0.25125
15 16.1156 55 2.84421 95 0.73119 135 0.24512
16 15.3418 56 2.73823 96 0.70944 136 0.23916
17 14.6181 57 2.63682 97 0.68844 137 0.23338
18 13.9180 58 2.53973 98 0.66818 138 0.22776
19 13.2631 59 2.44677 99 0.64862 139 0.22231
110
Appendix 2 Temperature Sensor Resistance Value Table for T5 (℃--K) (TP for AG)
℃ K Ohm ℃ K Ohm ℃ K Ohm ℃ K Ohm
111
2.Compressor checking
1. Measure the resistance value of each winding by using a multi-meter.
2. Check the resistance value of each winding in the following table.
112
3. IPM continuity check
Electricity remains in capacitors even when the power supply is off. Ensure the capacitors are fully discharged before
troubleshooting.
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the IPM. Use a digital
tester to measure the resistance between P and UVWN; UVW and N.
Digital tester Normal resistance value Digital tester Normal resistance value
N U
∞ ∞
U V
P (Several MΩ) N (Several MΩ)
V W
W (+)Red
113