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This page intentionally left blank
Progressive Technologies
of Coal, Coalbed Methane,
and Ores Mining

Editors
Volodymyr Bondarenko
Department of Underground Mining, National Mining University, Ukraine

Iryna Kovalevs’ka
Department of Underground Mining, National Mining University, Ukraine

Kostiantyn Ganushevych
Department of Underground Mining, National Mining University, Ukraine

III
CRC Press/Balkema is an imprint of the Taylor & Francis Group, an informa business

© 2014 Taylor & Francis Group, London, UK

Typeset by Olga Malova, Kostiantyn Ganushevych & Denys Astafiev, Department of Underground Mining,
National Mining University, Dnipropetrovs’k, Ukraine
Printed and bound by LizunovPress Ltd, Dnipropetrovs’k, Ukraine

All rights reserved. No part of this publication or the information contained here in may be reproduced,
stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, by
photocopying, recording or otherwise, without written prior permission from the publisher.

Although all care is taken to ensure integrity and the quality of this publication and the information herein,
no responsibility is assumed by the publishers nor the author for any damage to the property or persons as a
result of operation or use of this publication and/or the information contained herein.

Published by: CRC Press/Balkema

P.O. Box 11320, 2301 EH Leiden, The Netherlands
e-mail: [email protected]
www.crcpress.com – www.taylorandfrancis.co.uk – www.balkema.nl

ISBN: 978-1-138-02699-5 (Hbk)

ISBN: 978-1-315-74031-7 (eBook)

IV
 Progressive Technologies of Coal, Coalbed Methane, and Ores Mining – Bondarenko, Kovalevs’ka & Ganushevych (eds)
© 2014 Taylor & Francis Group, London, ISBN: 978-1-138-02699-5

Table of contents

Preface XI

Main directions in roof bolting technology development at DTEK mines 1

O. Smirnov & V. Pilyugin

Influence of the structure and properties of coal-bearing massif on

bottom heaving 5
V. Bondarenko, G. Symanovych, V. Chervatyuk & V. Snigur

Loading mechanism of extraction mine working in front of a stoping face 13

I. Kovalevs’ka, D. Astafiev, О. Vivcharenko & O. Malykhin

Parameters optimization of heat pump units in mining enterprises 19

G. Pivnyak, V. Samusia, Y. Oksen & M. Radiuk

Physical modeling of waste inclusions stability during mining of

complex structured deposits 25
M. Stupnik, V. Kolosov, V. Kalinichenko & S. Pismennyi

Utilization of the waste products for stowing 31

V. Buzylo, T. Savelieva, V. Saveliev & T. Morozova

Ways to achieve the optimal schedule of the mining mode of double

subbench mining 35
S. Moldabayev, Zh. Sultanbekova, Ye. Aben & B. Rysbaiuly

Patterns of landslide processes development in conditions of

man-made water exchange of mining complex 41
Ye. Sherstuk, Yu. Demchenko & Yu. Cherednichenko

Hydrogeomechanical processes of occurrence in disturbed rock mass

by mine workings 47
I. Sadovenko & V. Tymoshchuk

Соmputer-aided multy-object distributtion system for prompt project

management 53
V. Nazimko, M. Illiashov & E. Youshkov

Review of seismograms typical for an in-seam seismic technique

in conditions of different coal basins 61
A. Antsiferov & O. Glukhov

Link of specific electric resistance with qualitative and

strength characteristics of ores 65
V. Portnov, R. Kamarov, A. Mausymbaeva & V. Yurov

Efficiency determination of using magnetic separation while processing

of basalt raw material 71
Ye. Malanchuk

V
Influence of stoping and coal extraction on gas release level from
the underworked massif 75
Y. Kryzhanovskiy, M. Antoshchenko, R. Gasyuk & D. Shepelevich

Substantiation of cablebolts installation parameters in conditions

of soft hoist rocks 79
Yu. Khalymendyk, A. Baryshnikov & V. Khalymendyk

Plasma processing of steam coal and mine methane in controlled

atmosphere for metallurgical production 87
L. Kholyavchenko, S. Davydov, S. Oparin & A. Maksakova

The study of ecological state of waste disposal areas of

coal mining enterprises 93
A. Gorova, A. Pavlychenko, S. Kulyna & O. Shkremetko

Experimental investigation of digging the organic-mineral

sediments of the Black Sea 99
C. Drebenstedt & V. Franchuk & T. Shepel

Some aspects of technological processes control of an in-situ

gasifier during coal seam gasification 109
V. Falshtynskyi, R. Dychkovskyi, P. Saik & V. Lozynskyi

Methane receiving from coal and technogenic deposits 113

R. Agaiev, V. Vlasenko & E. Kliuev

Application aspects of adsorption opening effect of solids pore

space surface 121
V. Biletskyi

Rotary drilling system efficiency reserve 123

M. Dudlya, V. Sirik, V. Rastsvetaev & T. Morozova

Impurity concentration test while moving highly dispersive systems 131

V. Golinko, D. Saveliev, Ya. Lebedev & T. Morozova

Assessment of goaf degassing wells shear due to their longwall

undermining 137
I. Diedich & V. Nazimko

Parameters determination of the sudden coal and gas outbursts

preventing method 141
V. Demin, N. Nemova & T. Demina

Investigations and technical decisions of the mining and

ecological problems while closing coal mines 147
P. Dolzhikov & S. Semiriagin

Development of truck-conveyor transport in open pit mining of Russia 153

A. Glebov, G. Karmaev & V. Bersenev

Service of self-propelled mining equipment in underground conditions 159

M. Stupnik, V. Kalinichenko, I. Bah, V. Pozdnyakov & D. Keita

VI
The use of information and communication technologies in the
mathematical preparation of engineers-ecologists: problems and prospects 163
O. Grebonkina

Evaluation of changes in rock mass permeability due to long-time

repeated mining 167
V. Driban & N. Dubrova

Impulse technologies of borehole dilling – technologies of the

XXI century 175
А. Kozhevnykov

Research of vibrational activation effect on cement-loess mixture

in jet grouting technology 183
S. Vlasov, N. Maksymova-Gulyaeva & E. Tymchenko

Mathematical modeling of hydraulic treatment of anisotropic coal seam 187

V. Pavlysh, O. Grebonkina & S. Grebyonkin

Economic efficiency of heat pump technology for geothermal heat

recovery from mine water 191
Y. Oksen & O. Samusia

Methodological basics of gas-drainage pipeline engineering for

transporting wet firedamp in winter time 195
V. Alabiev, S. Alekseenko & I. Shaykhlislamova

Formation dynamics of coal seams morphostructure of the deep-seated

horizons of the L’viv-Volyn’ basin 201
K. Bezruchko & М. Matrofailo

Enhancement of coal seams and mined-out areas degassing productivity 209

V. Demin, Y. Steflyuk & T. Demina

Research of deformations of the “base-fundament” system on

underworked and hydroactivated territories by finite element method 217
P. Dolzhikov, K. Kiriyak & E. Ivlieva

Submersible electromechanical transformers for energy efficient

technologies of oil extraction 223
N. Zablodskij, V. Pliugin & V. Gritsyuk

Evaluation of surface subsidence during mining thin and

very thin coal seams 229
O. Koshka, A. Yavors’kyy & D. Malashkevych

Research of influence of the unloading cavity on stress-strain state

of the preparatory working bottom 235
N. Klishin, K. Sklepovich & P. Pron

Investigation of stress-strain state of rock massif around

the secondary chambers 241
O. Khomenko, M. Kononenko & M. Petlyovanyy

Dilatancy at rock fracture 247

T. Isabek, A. Bahtybaeva, A. Imashev, N. Nemova & A. Sudarikov

VII
Ecological safety of emulsion explosives use at mining enterprises 255
T. Kholodenko, Ye. Ustimenko, L. Pidkamenna & A. Pavlychenko

Ways of soils detoxication that are contaminated by heavy metals

using nature sorbents 261
O. Demenko & O. Borysovs’ka

Prognosis for free methane traps of structural and tectonic type

in Donbas 267
K. Bezruchko, O. Prykhodchenko & L. Tokar

Improvement of methods of environmental hazard control

of industrial waste 273
O. Borysovs’ka & A. Pavlychenko

Improvement of operational properties of two-layer filtering elements

of dust respirators for mining operations 281
S. Cheberyachko, О. Yavorska & V. Tykhonenko

Analysis of longwall equipment for thin seams mining in conditions

of Polish and Ukrainian mines 287
D. Astafiev, Y. Shapovalov, P. Kaminski & L. Herezy

Perspective ways of mine locomotives autonomy increase 293

S. Bartashevskii, O. Koptovets, O. Novitskii & D. Afonin

The geomechanical substantiation of efficiency of ground dikes

grouting of mine hydroheaders 297
P. Dolzhikov, N. Paleychuk & O. Ryzhikova

Investigation of regularities of trapped gas recovery from watered

macro heterogeneous gas fields 303
O. Kondrat & R. Kondrat

Perspectives of mine methane extraction in conditions of

Donets’k gas-coal basin 311
Ye. Korovyaka, V. Astakhov & E. Manykian

Mining and geological conditions of methane redistribution within

the undermined coal-rock massif 317
V. Lukinov, V. Prykhodchenko, L. Tokar & O. Prykhodchenko

Equalization of traffic flows of benches in the working area with

excavator-truck complexes 327
S. Moldabayev, Zh. Sultanbekova, Ye. Aben & I. Gumenik

Defining the parameters of the atmospheric air for iron ore mines 333
I. Mironova & O. Borysovs’ka

Government control of mines adaptation to infrastructure of coal regions 341

І. Lozynskyi, О. Ashcheulova & G. Bondarenko

Modern technologies of bolting in weakly metamorphosed rocks:

experience and perspectives 347
V. Lapko, V. Fomychov & L. Fomychova

VIII
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Creating the effective implementation of double subbench mining technology 351
S. Moldabayev, Zh. Sultanbekova Ye. Aben & B. Rysbaiuly

Legal regime of energy resources of European Union: ecological aspect 357

S. Gryschak & R. Kirin

Substantiation of ventilation parameters and ways of degassing under

bleeding of methane 361
O. Mukha & I. Pugach

Impact of face advance rate unevenness on methane release dynamics 367

V. Okalelov, L. Podlipenskaya & Yu. Bubunets

Substantiation of parameters of filtration flows in mining collapsed areas 373

I. Oshmyansky & L. Yevstratenko

Statistical analysis and numerical modelling of dust pollution.

Case study the city Dniprodzerzhyns’k 379
D. Rudakov & A. Lyakhovko

New approaches to the problem of sudden outburst of gas and coal dust 387
V. Portnov, R. Kamarov, I. Shmidt & V. Yurov

Influence of the dynamic loading on stress-strain state of subsiding soils

under buildings and structures 395
O. Solodyankin & N. Ruban

Features of using numerical experiment to analyze the stability of

development workings 401
V. Sotskov & O. Gusev

Preparation of filler-stabilizer for composite materials 405

O. Svetkina

Control of stability of mine workings equipped with roof bolting 411

R. Tereschuk, O. Grigoriev, L. Tokar & V. Tikhonenko

Petrographic characteristic of middle carboniferous coal of Bashkirian

formation in Lozovskoi coal area 417
V. Savchuk, V. Prykhodchenko, D. Prykhodchenko & V. Tikhonenko

Substantiation of the rational longwall length methodology 423

S. Vlasov

Modeling slope stability of internal overburden dumps and quarry

faces on equivalent materials 427
K. Seituly, B. Rakishev & O. Kovrov

Сhanges of water inflow to underground gasifier depending on

hydroheomechanical state of coal seam 433
V. Tishkov, V. Tymoshchuk & Ye. Sherstuk

Development of recovery technology for broken shotcrete lining with

use of fiber reinforced concrete 439
V. Kovalenko

IX
Geotechnical schemes to the multi-purpose use of geothermal energy and
resources of abandoned mines 443
I. Sadovenko, D. Rudakov & O. Inkin

Concerning CAE systems development of hydraulic hoists within

ship mining complexes 451
V. Kyrychenko, E. Kyrychenko, V. Samusya & A. Antonenko

Corporate governance of vertically integrated coal and methane

mining holdings 457
А. Bardas & O. Horpynych

Application of fine-grained binding materials in technology of

hardening backfill construction 465
O. Kuzmenko, M. Petlyovanyy & A. Heylo

Mechanism of additional noxious fumes formation when conducting

blasting operations in rock mass 471
V. Soboliev, N. Bilan & O. Kirichenko

Theoretical aspects of the potential technological schemes evaluation

and their susceptibility to innovations 479
S. Salli, V. Pochepov & O. Mamaykin

Evaluation of the prospects of comprehensive development of mineral

resources in Belozersky iron-ore region 485
M. Ruzina, N. Bilan, O. Tereshkova & N. Vavrysh

Attractive technological and economic aspects of Ukrainian coal

production development 491
O. Vagonova, V. Prokopenko & A. Kyrychenko

Analytical determination of stress-strain state of rope caused by the

transmission of the drive drum traction 499
D. Kolosov, O. Dolgov  A. Kolosov

Creation of gas hydrates from mine methane 505

K. Ganushevych, K. Sai & A. Korotkova

Optimization of room-and-pillar method parameters under conditions

of limestone rocks 511
N. Ulanova, O. Sdvyzhkova & V. Prikhodko

The frictional work in pair wheel-rail in case of different structural scheme

of mining rolling stock 517
K. Ziborov & S. Fedoriachenko

X
 Progressive Technologies of Coal, Coalbed Methane, and Ores Mining – Bondarenko, Kovalevs’ka & Ganushevych (eds)
© 2014 Taylor & Francis Group, London, ISBN: 978-1-138-02699-5

Preface

The present collection of scientific papers is addressed to mining engineers, scientific and research
personnel, students, postgraduates and all professionals connected with the coal and ore industry.
The authors of this book have contributed their articles that cover economic aspects of mining companies’
development strategies, peculiarities of various mineral deposits development techniques, imitational
modeling of mine workings with rock massif, methane extraction technologies during coal mining,
geomechanical processes during plow mining, mining transport importance for mineral extraction, massif
strain-stress state management using non-explosive destructing materials, surface mining negative influence
on the environment.
Taking into account worsening of the mining-geological conditions for conventional extraction of coal,
there is much of attention dedicated to borehole underground coal gasification technology at Ukraine’s coal
deposits. Very intriguing topic is connected with one of the most perspective and abundant sources of energy
on the planet – gas hydrates. The question of their prospecting, properties and ways of extraction is also
covered in this book.
Examination is given to financial conditions of work and financial strategy of mining industry in Ukraine,
Germany, Kazakhstan, Poland, Russia, Guinea and other countries.

Volodymyr Bondarenko
Iryna Kovalevs’ka
Kostiantyn Ganushevych

XI
This page intentionally left blank
 Progressive Technologies of Coal, Coalbed Methane, and Ores Mining – Bondarenko, Kovalevs’ka & Ganushevych (eds)
© 2014 Taylor & Francis Group, London, ISBN: 978-1-138-02699-5

Main directions in roof bolting technology development

at DTEK mines

O. Smirnov & V. Pilyugin

“Donbass Fuel-energy company” Donets’k, Ukraine

ABSTRACT: The article shows the achievements of DTEK in extending technology of anchor and frame-
anchor support at coal mines. Main directions of improving normative base were disclosed. Technical and
financial results of the anchor program were evaluated.

1 INTRODUCTION – they ensure the personnel’s safety even after de-

struction of the marginal rocks and substantial con-
DTEK’s coal mines are characterized by the diver- traction loss.
sity and complexity of geological conditions and The combined frame-and-bolt supports are the
significant length of the operating development most universal type of supports. They are used in a
workings. Nevertheless, until recently they univer- wide range of mining geological conditions and
sally applied the technologically outdated 3-link have virtually no limitations as for the types and
yieldable arch support made of special SVP sections purpose of the mine workings, service life period,
with M-24 locks. The roadway support parameters shape of cross-section and types of location inside
were determined in line with the instruction (Stan- the rock massif. Taking this into consideration,
dart of Ukrainian Companies... 2007). DTEK made a huge technological leap in 2013 in-
Practical experience proves that chock supports troducing the frame-and-bolt supports at its coal
often fail to ensure proper operational condition of mines.
the underground roadways, and sometimes may
cause emergency situations. Intensive support de-
formations and contraction losses are observed in 2 PROGRAM FOR DEVELOPMENT OF
the mine workings, resulting in the need for repair. FRAME-AND-BOLT SUPPORTS AND
Finding a solution to the issue of roadway stabil- ROOF BOLTING AT DTEK’S MINES
ity is particularly important in the current situation
where many enterprises face the need to increase Before 2013, the roof bolting and frame-and-bolt
their mining output significantly due to economic supports at DTEK’s mines were mostly used in
reasons, improving the labour productivity and Western Donbass due to a number of favourable
speeding up mining operations while reducing the factors:
prime cost of the mined coal. To achieve this, high – high level of technological development of
throughput capacity and, respectively, good opera- DTEK Pavlogradugol enterprises as regards the
tional condition of the development workings are roadway construction;
crucial. – the mined coal seams are deposited in the soft
As global experience shows, the most promising surrounding rocks, which enables fast drilling of the
and efficient method to improve stability of devel- boreholes for roof bolting;
opment workings in the complicated conditions of – universal use of the roadheader-based develop-
deep coal mines is the broad and flexible application ment of the roadways and high share of their re-
of combined frame-and-bolt supports. These sup- peated use.
ports, in comparison with regular (passive) arch Against this background, starting in 2010, the
supports, have a number of substantial technological frame-and-bolt support technology was successfully
advantages: mastered and became the new standard. By the end
– they start operating actively immediately after of 2012, the scope of its implementation at 10 mines
they are installed in the mine working; of DTEK Pavlogradugol made up 67.5 km, which
– they contribute to maintaining the natural was 58% of the total length of the constructed de-
strength and integrity of the surrounding bed; velopment roadways.

1
 In preparing the program for further development – frequency: at least 3 times per month at the sec-
of roof bolt supports for 2013, the main focus was tion advanced as of the testing time;
on the new companies and more technologically – number of tested bolts: at least 3 bolts;
problematic mines of Dobropillya and Roven’ky – type of bolts: roof bolts;
coal districts. – maximum load per a bolt during the testing: 70%
The main objective of the program is the process of yield limit or 100% of the bolt’s elastic limit;
preparation for a full transition to the roof bolting – location of measurement sections: in areas of
and frame-and-bolt support technology at all maximum deformation of the working’s contour.
DTEK’s mines based on the personnel training, de- Where cases of violation in technology of roof
signing of technological passports for the roadway bolting installation were found at the tested sections,
construction, roadheading and control over the qual- work defect report was compiled and reasons for
ity of the supports installation and operational con- violation were determined. The technical service of
dition of the roadways. the mine then developed measures to bring the
Teaching the personnel the basic principles of roadway to proper operating condition.
roof bolting support was performed in several Monitoring of the roadways’ condition in the
stages. First, the technical managers of the mines course of their subsequent operation was exercised
and mine groups, including the section foremen and in line with the general requirements to the devel-
computer-based training coaches, were trained by opment workings of the coal mines.
the experts of the Anchor Support Centre of M.S.
Polyakov Institute of Geotechnical Mechanics of the
National Academy of Sciences of Ukraine. The 3 APPLICATION OF TWO-LEVEL ROOF
trainees passed the test and received special certifi- BOLTING SYSTEMS INCLUDING ROPE
cates entitling them to perform mining operations, BOLT ANCHORS FOR DEEP SETTING
to exercise operational control over the quality of
support installation and commission the constructed In recent years, the technology of roof bolting re-
roadway, as well as teach the roof bolting support ceived an additional impulse in its development due
basics to the workers. The second stage was dedi- to the spread in the mines of rope bolt anchors for
cated to the training of tunnellers and miners en- deep setting (Standart of Ukrainian Companies...
gaged in the technological processes. 2008 & Ilyashov 2011). Rope bolt anchors represent
Development of technological passports for the pieces of metal rope with the length of 4 to 8 m that
roof bolted roadway construction in line with stan- are set into the boreholes. The bolt anchor is fixed in
dard (Standart of Ukrainian Companies...2007) by the rock massif by means of the polymeric capsule
the specialists of M.S. Polyakov Institute of Geo- and is tightened from the side of the roadway. Thus,
technical Mechanics of the National Academy of a second level of rock consolidation is made around
Sciences of Ukraine. the bolt-supported area.
DTEK implemented a large-scale program for The main function of the rope bolt support in the
roadheading at the pilot sections of the mine work- main (permanent) roadways supported outside the
ings with roof bolting and frame-and-bolt supports. coal-face work impact area is preservation of integ-
The main program parameters are as follows: rity for rock above the pre-contour massif bolted
– total number of the pilot development faces: 16, with conventional steel and polymer bolt anchors.
including 2 with roof bolting supports only; Two-level roof bolting is especially efficient when
– total number of pilot mines for the technology coal sheds are found in the roof in close vicinity (up
implementation: 12; to 4–5 m) to the roadways.
– total length of experimental sections: 13.5 km, Main functions of rope bolting in coal extraction
including 800 m with roof bolting supports only; workings:
– investments in equipment: approximately UAH – reduced lamination of rock massif in the roof
4.5 million. above the bolt supported area;
Control over the quality of roof bolting support in- – no need to install prop supports and hydraulic
stallation was exercised by the experts of M.S. face-end supports in the area of longwall junction
Polyakov Institute of Geotechnical Mechanics of the with the roadway (face-end area);
National Academy of Sciences of Ukraine. The con- – improved performance efficiency of combined
trol was performed by anchor testing for extraction frame-and-bolt support of the first level;
from the rock mass with a special tool – hydraulic – ensuring safe removal and installation of arch
bolt puller. support props when moving the longwall conveyor.
Requirements to the testing of the installed roof The pilot project for two-level roof bolting trial
bolts: was made in hauling roadway of the 4th longwall,

2
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