Specification For Low Alloy Steel Electrodes and Rods For Gas Shielded Arc Welding 3rd Edition Edition Aws A5 Committee On Filler Metals and Allied Materials Sample
Specification For Low Alloy Steel Electrodes and Rods For Gas Shielded Arc Welding 3rd Edition Edition Aws A5 Committee On Filler Metals and Allied Materials Sample
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                                                                                       Specification for
                                          Low-Alloy Steel Electrodes and Rods
                                                            for Gas Shielded Arc Welding
3rd Edition
                                                                                                 Prepared by the
                                American Welding Society (AWS) A5 Committee on Filler Metals and Allied Materials
                                                                                                      Approved by the
                                                                                                 AWS Board of Directors
                                                     Abstract
    This specification prescribes the requirements for classification of solid low-alloy steel electrodes and rods, compos-
ite stranded low-alloy steel electrodes, and composite metal cored low-alloy steel electrodes for gas shielded arc weld-
ing. Classification is based on chemical composition of the electrode for solid electrodes and rods, chemical composition
of weld metal for composite stranded and composite metal cored electrodes and the as-welded or postweld heat treated
mechanical properties of the weld metal for each. Additional requirements are included for manufacture, sizes, lengths,
and packaging. A guide is appended to the specification as a source of information concerning the classification system
employed and the intended use of the electrodes and rods.
    This specification makes use of both U.S. Customary Units and the International System of Units (SI). Since these
units are not equivalent, each system must be used independently of the other.
Photocopy Rights. No portion of this standard may be reproduced, stored in a retrieval system, or transmitted in any
form, including mechanical, photocopying, recording, or otherwise, without the prior written permission of the copyright
owner.
Authorization to photocopy items for internal, personal, or educational classroom use only or the internal, personal, or
educational classroom use only of specific clients is granted by the American Welding Society provided that the appropriate
fee is paid to the Copyright Clearance Center, 222 Rosewood Drive, Danvers, MA 01923, tel: (978) 750-8400; Internet:
<www.copyright.com>.
                                                            ii
                                                                                                AWS A5.28/A5.28M:2005
                                                 Foreword
         This foreword is not part of AWS A5.28/A5.28M:2005, Specification for Low-Alloy Steel Electrodes
               and Rods for Gas Shielded Arc Welding, but is included for informational purposes only.
    This document is the first of the A5.28 specifications which makes use of both U.S. Customary Units and the Inter-
national System of Units (SI). The measurements are not exact equivalents; therefore each system must be used inde-
pendently of the other, without combining values in any way. In selecting rational metric units, AWS A1.1 Metric
Practice Guide for the Welding Industry and ISO 544, Welding consumables—Technical delivery conditions for welding
filler materials—Type of product, dimensions, tolerances, and markings, are used where suitable. Tables and figures
make use of both U.S. Customary and SI Units, which, with the application of the specified tolerances, provide for
interchangeability of products in both U.S. Customary and SI Units.
    The current document is the second revision of the initial AWS document issued in 1979.
    The history of A5.28 may be summarized as follows:
AWS A5.28-79       Specification for Low Alloy Steel Filler Metals for Gas Shielded Metal Arc Welding
AWS A5.28-96       Specification for Low-Alloy Steel Electrodes and Rods for Gas Shielded Arc Welding
  Comments and suggestions for the improvement of this standard are welcome. They should be sent to the Secretary,
AWS A5 Committee on Filler Metals and Allied Materials, American Welding Society, 550 N.W. LeJeune Road,
Miami, FL 33126.
                                                     Errata
         The following Errata have been identified and incorporated into the current reprint of this document.
Page 26—Figure A2, Optional GTAW Groove Weld Test Assembly for Mechanical Properties and Soundness
                                                     DIMENSIONS
                                                                      in         mm
                             C   Specimen Center                    3/8 1/4     9.5 6.5
                             L   Length, min.                         100         250
                             P   Point of Temperature Measurement      1           25
                             R   Root Opening                       1/2 1/4    13    6.5
                             S   Backup Strip Overlap, min.         1/4 3/8     6    9.0
                             T   Thickness                          3/4 1/2    19 13.0
                             V   Backup Strip Thickness, min.       3/8 1/4     9    6.5
                             W   Width, min.                           5          125
                             X   Backup Strip Width, min.              1           25
                             Z   Discard, min.                         1           25
                                                          vii
                                                                                                                                                     AWS A5.28/A5.28M:2005
                                                               Table of Contents
                                                                                                                                                                       Page No.
Personnel.................................................................................................................................................................... iii
Foreword ......................................................................................................................................................................v
List of Tables ............................................................................................................................................................ viii
List of Figures........................................................................................................................................................... viii
 1. Scope ....................................................................................................................................................................1
Part A—General Requirements....................................................................................................................................1
 2. Normative References ...........................................................................................................................................1
 3. Classification.........................................................................................................................................................2
 4. Acceptance ............................................................................................................................................................2
 5. Certification...........................................................................................................................................................2
 6. Rounding-Off Procedure .......................................................................................................................................6
Part B—Tests, Procedures, and Requirements ............................................................................................................6
 7. Summary of Tests..................................................................................................................................................6
 8. Retest.....................................................................................................................................................................6
 9. Weld Test Assemblies...........................................................................................................................................9
10. Chemical Analysis...............................................................................................................................................11
11. Radiographic Test ...............................................................................................................................................14
12. Tension Test ........................................................................................................................................................14
13. Impact Test..........................................................................................................................................................14
14. Diffusible Hydrogen Test....................................................................................................................................16
Part C—Manufacture, Identification, and Packaging ...............................................................................................16
15. Method of Manufacture.......................................................................................................................................16
16. Standard Sizes .....................................................................................................................................................16
17. Finish and Uniformity .........................................................................................................................................16
18. Standard Package Forms .....................................................................................................................................18
19. Winding Requirements........................................................................................................................................18
20. Filler Metal Identification ...................................................................................................................................20
21. Packaging ............................................................................................................................................................21
22. Marking of Packages...........................................................................................................................................21
Annex A (Informative)—Guide to AWS Specification for Low-Alloy Steel Electrodes and Rods
Annex A (Informative)—for Gas Shielded Arc Welding ..........................................................................................23
Annex B (Informative)—Guidelines for the Preparation of Technical Inquiries.......................................................33
AWS Filler Metal Specifications Listed by Material and Welding Process ..............................................................35
                                                                                          ix
                                                                                                   AWS A5.28/A5.28M:2005
                                                             1
AWS A5.28/A5.28M:2005
2.2 AWS Standards2                                                   3.1M The solid electrodes (and rods) covered by this
   (1) AWS A5.01, Filler Metal Procurement Guidelines                A5.28M specification utilize a classification system
   (2) AWS A5.32/A5.32M, Specification for Welding                   based upon the International System of Units (SI) and are
Shielding Gases                                                      classified according to the chemical composition of the
   (3) AWS A4.3, Standard Methods for Determination                  electrode, as specified in Table 1, and the mechanical
of the Diffusible Hydrogen Content of Martensitic,                   properties of the weld metal, as specified in Tables 3 and
Bainitic, and Ferritic Steel Weld Metal Produced by Arc              4. The composite stranded electrodes and composite
Welding                                                              metal cored electrodes covered by this specification also
   (4) AWS B4.0, Standard Methods for Mechanical                     utilize a classification system based upon the Inter-
Testing of Welds                                                     national System of Units (SI) and are classified according
   (5) AWS B4.0M, Standard Methods for Mechanical                    to the chemical composition and mechanical properties
Testing of Welds                                                     of the weld metal as specified in Tables 2, 3, and 4, and
                                                                     the shielding gas employed.
2.3 ANSI Standards3
   (1) ANSI Z49.1, Safety in Welding, Cutting, and
                                                                     3.2 Electrodes and rods classified under one classifica-
Allied Processes
                                                                     tion shall not be classified under any other classification
                                                                     in this specification, except that ER80S-D2 [ER55S-D2]
2.4 ISO Specifications4
                                                                     may also be classified as ER90S-D2 [ER62S-D2] pro-
   (1) ISO 544, Welding consumables—Technical deliv-
ery conditions for welding filler materials—Type of                  vided the product meets the requirements of both classi-
product, dimensions, tolerances and markings                         fications. However, material may be classified under
                                                                     both A5.28 AND A5.28M specifications.
2.5 Department of Defense Specifications5
   (1) MIL-S-16216, Military Specification, Steel Plate,             3.3 The welding electrodes and rods classified under this
Alloy, Structural, High Yield Strength (HY-80 and HY-100)            specification are intended for gas shielded arc welding,
                                                                     but that is not to prohibit their use with any other process
                                                                     (or any other shielding gas, or combination of shielding
                                                                     gases) for which they are found suitable.
3. Classification
3.1 The solid electrodes (and rods) covered by this A5.28
specification utilize a classification system based upon
U.S. Customary Units and are classified according to the             4. Acceptance
chemical composition of the electrode, as specified in
Table 1, and the mechanical properties of the weld metal,               Acceptance6 of the electrodes and rods shall be in
as specified in Tables 3 and 4. The composite stranded               accordance with the provisions of AWS A5.01.
electrodes and composite metal cored electrodes covered
by this specification also utilize a classification system
based upon U.S. Customary Units and are classified
according to the chemical composition and mechanical
properties of the weld metal as specified in Tables 2, 3,            5. Certification
and 4, and the shielding gas employed.
                                                                        By affixing the AWS specification and classification
2. AWS standards are published by the American Welding               designations to the packaging, or the classification to the
Society, 550 N.W. LeJeune Road, Miami, FL 33126.                     product, the manufacturer certifies that the product meets
3. ANSI standards are published by the American National
                                                                     the requirements of this specification.7
Standards Institute, 25 West 43rd Street, 4th Floor, New York,
NY 10036.
4. ISO standards are published by the International Organiza-        6. See Section A3, Acceptance (in Annex A) for further infor-
tion for Standardization, 1, rue de Varembé, Case postale 56,        mation concerning acceptance, testing of the material shipped,
CH-1211 Geneva 20, Switzerland.                                      and AWS A5.01.
5. Department of Defense standards are published by                  7. See Section A4, Certification (in Annex A) for further infor-
DODSSP, Standardization Documents Order Desk, 700                    mation concerning certification and the testing called for to
Robbins Avenue, Bldg. 4D, Philadelphia, PA 19111-5094.               meet this requirement.
                                                                 2
                                                                              Table 1
                                                   Chemical Composition Requirements for Solid Electrodes and Rods
    AWS Classificationc                                                                                                  Weight Percent a, b
                                                                                                                                                                                                          Other
                                      UNS                                                                                                                                                               Elements,
    A5.28           A5.28M           Number d         C           Mn            Si           P         S           Ni             Cr              Mo         V         Ti       Zr       Al      Cue      Total
                                                                             Carbon–Molybdenum Steel Electrodes and Rods
    ER70S-A1        ER49S-A1         K11235         0.12          1.30      0.30–0.70      0.025     0.025        0.20            —            0.40–0.65     —         —        —        —      0.35       0.50
                                                                           Chromium – Molybdenum Steel Electrodes and Rods
    ER80S-B2        ER55S-B2         K20900      0.07–0.12     0.40–0.70    0.40–0.70      0.025     0.025        0.20        1.20–1.50        0.40–0.65     —         —        —        —      0.35       0.50
    ER70S-B2L       ER49S-B2L        K20500         0.05       0.40–0.70    0.40–0.70      0.025     0.025        0.20        1.20–1.50        0.40–0.65     —         —        —        —      0.35       0.50
    ER90S-B3        ER62S-B3         K30960      0.07–0.12     0.40–0.70    0.40–0.70      0.025     0.025        0.20        2.30–2.70        0.90–1.20     —         —        —        —      0.35       0.50
    ER80S-B3L       ER55S-B3L        K30560         0.05       0.40–0.70    0.40–0.70      0.025     0.025        0.20        2.30–2.70        0.90–1.20     —         —        —        —      0.35       0.50
    ER80S-B6f       ER55S-B6f        S50280         0.10       0.40–0.70       0.50        0.025     0.025        0.60        4.50–6.00        0.45–0.65     —         —        —        —      0.35       0.50
    ER80S-B8g       ER55S-B8g        S50480         0.10       0.40–0.70       0.50        0.025     0.025        0.50        8.00–10.50       0.80–1.20     —         —        —        —      0.35       0.50
    ER90S-B9h,i,j   ER62S-B9h,i,j    S50482      0.07–0.13        1.20      0.15–0.50      0.010     0.010        0.80        8.00–10.50       0.85–1.20 0.15–0.30     —        —       0.04    0.20       0.50
                                                                                        Nickel Steel Electrodes and Rods
    ER80S-Ni1       ER55S-NI1        K11260         0.12          1.25      0.40–0.80      0.025     0.025     0.80–1.10         0.15            0.35       0.05       —        —        —      0.35       0.50
    ER80S-Ni2       ER55S-NI2        K21240         0.12          1.25      0.40–0.80      0.025     0.025     2.00–2.75          —               —          —         —        —        —      0.35       0.50
3
    ER80S-Ni3       ER55S-NI3        K31240         0.12          1.25      0.40–0.80      0.025     0.025     3.00–3.75          —               —          —         —        —        —      0.35       0.50
                                                                           Manganese–Molybdenum Steel Electrodes and Rods
    ER80S-D2        ER55S-D2
                                     K10945      0.07–0.12     1.60–2.10    0.50–0.80      0.025      0.025       0.15            —            0.40–0.60     —         —        —        —      0.50       0.50
    ER90S-D2        ER62S-D2
                                                                                 Other Low-Alloy Steel Electrodes and Rods
    ER100S-1        ER69S-1          K10882         0.08       1.25–1.80    0.20–0.55      0.010     0.010     1.40–2.10         0.30          0.25–0.55    0.05      0.10     0.10     0.10    0.25       0.50
    ER110S-1        ER76S-1          K21015         0.09       1.40–1.80    0.20–0.55      0.010     0.010     1.90–2.60         0.50          0.25–0.55    0.04      0.10     0.10     0.10    0.25       0.50
    ER120S-1        ER83S-1          K21030         0.10       1.40–1.80    0.25–0.60      0.010     0.010     2.00–2.80         0.60          0.30–0.65    0.03      0.10     0.10     0.10    0.25       0.50
    ERXXS-G         ERXXS-G            —                                                                                   Not Specified k
    a The filler metal shall be analyzed for the elements for which values are shown in this table. If the presence of other elements is indicated in the course of this work, the amount of those elements shall be
      determined to ensure that their total (excluding iron) does not exceed the limits specified for “Other Elements, Total.”
    b Single values are maximum.
    c The suffixes B2, Nil, etc., designate the chemical composition of the electrode and rod classification.
                                                                                                                                                                                                                       AWS A5.28/A5.28M:2005
    d SAE HS-1086/ASTM DS-56H, Metals & Alloys in the Unified Numbering System.
    e Copper due to any coating on the electrode or rod plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max.
    f Similar to former class ER502 in AWS Specification A5.9-93.
    g Similar to former class ER505 in AWS Specification A5.9-93.
    h Niobium (Columbium) 0.02–0.10%.
    i Nitrogen 0.03–0.07%.
    j The sum of Mn and Ni shall be less than or equal to 1.50% max.
    k In order to meet the requirement of the “G” classification, the electrode must have a minimum of one or more of the following: 0.50% Nickel, 0.30% Chromium, or 0.20% Molybdenum. The composition
      shall be reported, the requirements are those agreed to by the purchaser and supplier.
                                                                                                                                                                                                                     AWS A5.28/A5.28M:2005
                                                                        Table 2
                                       Chemical Composition Requirements for Weld Metal from Composite Electrodesa
    AWS Classificationd                                                                                                Weight Percent b, c
                                                                                                                                                                                                         Other
                                    UNS                                                                                                                                                                Elements,
    A5.28          A5.28M          Number e         C            Mn            Si          P         S           Ni            Cr             Mo          V         Ti      Zr      Al        Cu         Total
    E80C-Ni3       E55C-Ni3         W23030         0.12         1.50          0.90       0.025     0.030     2.75–3.75         —              —          0.03       —       —       —        0.35        0.50
                                                                          Manganese–Molybdenum Steel Electrodes and Rods
    E90C-D2        E62C-D2          W19230         0.12      1.00–1.90        0.90       0.025     0.030         —             —           0.40–0.60     0.03       —       —       —        0.35        0.50
                                                                                Other Low-Alloy Steel Electrodes and Rods
    E90C-K3        E62C-K3                         0.15      0.75–2.25        0.80       0.025     0.025     0.50–2.50        0.15         0.25–0.65     0.03       —       —       —        0.35        0.50
    E100C-K3       E69C-K3                         0.15      0.75–2.25        0.80       0.025     0.025     0.50–2.50        0.15         0.25–0.65     0.03       —       —       —        0.35        0.50
    E110C-K3       E76C-K3                         0.15      0.75–2.25        0.80       0.025     0.025     0.50–2.50        0.15         0.25–0.65     0.03       —       —       —        0.35        0.50
    E110C-K4       E76C-K4                         0.15      0.75–2.25        0.80       0.025     0.025     0.50–2.50     0.15–0.65       0.25–0.65     0.03       —       —       —        0.35        0.50
    E120C-K4       E83C-K4                         0.15      0.75–2.25        0.80       0.025     0.025     0.50–2.50     0.15–0.65       0.25–0.65     0.03       —       —       —        0.35        0.50
    E80C-W2        E55C-W2                         0.12      0.50–1.30     0.35–0.80     0.025     0.030     0.40–0.80     0.45–0.70          —          0.03       —       —       —     0.30–0.75      0.50
    EXXC-G         EXXC-G              —                                                                                 Not Specified h
    a Chemical requirements for composite electrodes are based on analysis of their weld metal in the as-welded condition using the shielding gas specified in Table 3.
    b The weld metal shall be analyzed for the specific elements for which values are shown in this table. If the presence of other elements is indicated in the course of this work, the amount of those elements
      shall be determined to ensure that their total (excluding iron) does not exceed the limits specified for “Other Elements, Total.”
    c Single values are maximum.
    d Solid electrodes are generally recommended for gas tungsten arc welding (GTAW) or plasma arc welding (PAW).
    e SAE HS-1086/ASTM DS-56H, Metal & Alloys in the Unified Numbering System.
    f Niobium (Columbium) 0.02–0.10%, Nitrogen 0.03–0.07%.
    g The sum of Mn and Ni shall be 1.50% max.
    h In order to meet the requirements of the “G” classification, the electrode must have a minimum of one or more of the following: 0.50% Nickel, 0.30% Chromium, or 0.20% Molybdenum. The composition
      shall be reported; the requirements are those agreed to by the purchaser and supplier.
                                                                                          AWS A5.28/A5.28M:2005
                                                 Table 3
                                        Tension Test Requirements
                                              Tensile Strength        Yield Strengthb
   AWS Classification                           (minimum)              (minimum)        Elongationb
                                                                                          Percent      Testing
   A5.28      A5.28M      Shielding Gas a     psi             MPa     psi        MPa    (minimum)     Condition
ER70S-B2L    ER49S-B2L
E70C-B2L     E49C-B2L                       75 000            515   58 000        400       19
ER70S-A1     ER49S-A1
ER80S-B2     ER55S-B2
                                            80 000            550   68 000        470       19
E80C-B2      E55C-B2
ER80S-B3L    ER55S-B3L
                          Argon/1–5% O2     80 000            550   68 000        470       17
E80C-B3L     E55C-B3L
                         (Classes SG-AO-1
ER90S-B3     ER62S-B3      thru SG-AO-5)    90 000            620   78 000        540       17
E90C-B3      E62C-B3
ER80S-B6     ER55S-B6                       80 000            550   68 000        470       17         PWHT c
                                                          5
AWS A5.28/A5.28M:2005
                                                         Table 3 (Continued)
                                                      Tension Test Requirements
                                                                Tensile Strength               Yield Strengthb
     AWS Classification                                           (minimum)                     (minimum)                 Elongationb
                                                                                                                            Percent           Testing
     A5.28           A5.28M          Shielding Gas a            psi             MPa            psi           MPa          (minimum)          Condition
ER70S-G            ER49S-G
                                            (d)              70 000             490            (e)            (e)               (e)              (e)
E70C-G             E49C-G
ER80S-G            ER55S-G
                                            (d)              80 000             550            (e)            (e)               (e)              (e)
E80C-G             E55C-G
ER90S-G            ER62S-G
                                            (d)              90 000             620            (e)            (e)               (e)              (e)
E90C-G             E62C-G
ER100S-G           ER69S-G
                                            (d)              100 000            690            (e)            (e)               (e)              (e)
E100C-G            E69C-G
ER110S-G           ER76S-G
                                            (d)              110 000            760            (e)            (e)               (e)              (e)
E110C-G            E76C-G
ER120S-G           ER83S-G
                                            (d)              120 000            830            (e)            (e)               (e)              (e)
E120C-G            E83C-G
a The use of a particular shielding gas for classification purposes shall not be construed to restrict the use of other gas mixtures. A filler metal tested
  with other gas blends, such as Argon/O2 or Argon/CO2 may result in weld metal having different strength and elongation. Classification with other
  gas blends shall be as agreed upon between the purchaser and supplier.
b Yield strength at 0.2% offset and elongation in 2 in (51 mm] gage length.
c Postweld heat-treated condition in accordance with Table 7.
d Shielding gas shall be as agreed to between purchaser and supplier.
e Not specified (as agreed to between purchaser and supplier).
6. Rounding-Off Procedure                                                        weld test assemblies, the welding and testing procedures
                                                                                 to be employed, and the results required are given in
   For the purpose of determining conformance with this                          Sections 9 through 13. See Section A4.2 in the Annex for
specification, an observed or calculated value shall be                          requirements for classification based on gas tungsten arc
rounded to the nearest 1000 psi [10 MPa] for tensile and                         welding (GTAW) only.
yield strength, and to the “nearest unit” in the last right-
hand place of figures used in expressing the limiting                            7.2 The optional test for diffusible hydrogen in Section
value for other quantities in accordance with the rounding-                      14, Diffusible Hydrogen Test, is not required for classifi-
off method given in ASTM E 29.                                                   cation. See Note (a) of Table 5.
                                                                                 8. Retest
                   Part B                                                           If the results of any test fail to meet the requirement,
    Tests, Procedures, and Requirements                                          that test shall be repeated twice. The results of both
                                                                                 retests shall meet the requirement. Specimens for retest
                                                                                 may be taken from the original test assembly or from one
7. Summary of Tests                                                              or two new test assemblies. For chemical analysis, retest
                                                                                 need be only for those specific elements that failed to
7.1 The tests required for each classification are speci-                        meet their requirement. If the results of one or both
fied in Table 5. The purpose of these tests is to determine                      retests fail to meet the requirement, the material under
the chemical composition, the mechanical properties,                             test shall be considered as not meeting the requirements
and soundness of the weld metal. The base metal for the                          of this specification for that classification.
                                                                            6
                                                                                                                                  AWS A5.28/A5.28M:2005
                                                                  Table 4
                                                         Impact Test Requirements
                    AWS Classification                             Average Impact Energy Absorbeda, b (Minimum)
         ER70S-Al                        ER49S-A1
         ER70S-B2L                       ER49S-B2L
         E70C-B2L                        E49C-B2L
         ER80S-B2                        ER55S-B2
         E80C-B2                         E55C-B2
         ER80S-B3L                       ER55S-B3L
         E80C-B3L                        E55C-B3L
         ER90S-B3                        ER62S-B3                       Not Required                    Not Required                           —
         E90C-B3                         E62C-B3
         ER80S-B6                        ER55S-B6
         E80C-B6                         E55C-B6
         ER80S-B8                        ER55S-B8
         E80C-B8                         E55C-B8
         ER90S-B9                        ER62S-B9
         E90C-B9                         E62C-B9
         ER80S-Nil                       ER55S-Nil
                                                                      20 ft lbf at –50°F                27 J at –45°C                     As-Welded
         E80C-Nil                        E55C-Nil
         E70C-Ni2                        E49C-Ni2
         ER80S-Ni2                       ER55S-Ni2                    20 ft lbf at –80°F                27 J at –60°C                       PWHTb
         E80C-Ni2                        E55C-Ni2
         ER80S-Ni3                       ER55S-Ni3
                                                                      20 ft lbf at –100°F               27 J at –75°C                       PWHTb
         E80C-Ni3                        E55C-Ni3
         ER80S-D2                        ER55S-D2
         ER90S-D2                        ER62S-D2                     20 ft lbf at –20°F                27 J at –30°C                     As-Welded
         E90C-D2                         E62C-D2
         ER100S-1                        ER69S-1
         ER110S-1                        ER76S-1                      50 ft lbf at –60°F                68 J at –50°C                     As-Welded
         ER120S-1                        ER83S-1
         E90C-K3                         E62C-K3
         E100C-K3                        E69C-K3
         E110C-K3                        E76C-K3                      20 ft lbf at –60°F                27 J at –50°C                     As-Welded
         E110C-K4                        E76C-K4
         E120C-K4                        E83C-K4
                                                                               7
AWS A5.28/A5.28M:2005
                                                                 Table 5
                                                              Required Tests
     AWS Classification                      Chemical Analysis                                                                       Diffusible
                                                                             Radiographic        Tension             Impact          Hydrogen
A5.28             A5.28M                 Electrode        Weld Metal             Test             Test                Test              Test
Solid Electrodes
ER70S-A1          ER49S-A1
ER80S-B2          ER55S-B2
ER70S-B2L         ER49S-B2L
ER90S-B3          ER62S-B3
                                         Required        Not Required         Required           Required        Not Required             (a)
ER80S-B3L         ER55S-B3L
ER80S-B6          ER55S-B6
ER80S-B8          ER55S-B8
ER90S-B9          ER62S-B9
ER80S-Ni1         ER55S-Ni1
ER80S-Ni2         ER55S-Ni2              Required        Not Required         Required           Required          Required               (a)
ER80S-Ni3         ER55S-Ni3
ER80S-D2          ER55S-D2
                                         Required        Not Required         Required           Required          Required               (a)
ER90S-D2          ER62S-D2
ER100S-1          ER69S-1
ER110S-1          ER76S-1                Required        Not Required         Required           Required          Required               (a)
ER120S-1          ER83S-1
ERXXS-G ERXXS-G bRequired b Not Required Required Required Not Required (a)
E80C-B2           E55C-B2
E70C-B2L          E49C-B2L
E90C-B3           E62C-B3
E80C-B3L          E55C-B3L            Not Required          Required          Required           Required        Not Required             (a)
E80C-B6           E55C-B6
E80C-B8           E55C-B8
E90C-B9           E62C-B9
E80C-Ni1          E55C-Ni1
E70C-Ni2          E49C-Ni2
                                      Not Required          Required          Required           Required          Required               (a)
E80C-Ni2          E55C-Ni2
E80C-Ni3          E55C-Ni3
E90C-K3           E62C-K3
E100C-K3          E69C-K3
E110C-K3          E76C-K3             Not Required          Required          Required           Required          Required               (a)
E110C-K4          E76C-K4
E120C-K4          E83C-K4
EXXC-G            EXXC-G              Not Required         bRequired b        Required           Required        Not Required             (a)
a Optional diffusible hydrogen test is required only when specified by the purchaser or when the manufacturer puts the diffusible hydrogen designator
  on the label. (Also see A2.2 and A8.2 in Annex A.)
b To be reported (see A7.19 in Annex A).
                                                                         8
                                                                                                       AWS A5.28/A5.28M:2005
   In the event that, during preparation or after comple-              Welding shall be in the flat position, and the assembly
tion of any test, it is clearly determined that specified or       shall be restrained (or preset) during welding to prevent
proper procedures were not followed in preparing the               warpage in excess of 5 degrees. An assembly that is
weld test assembly or test specimens, or in conducting             warped more than 5 degrees out of plane shall be dis-
the test, the test shall be considered invalid, without            carded. Test assemblies shall not be straightened. The
regard to whether the test was actually completed, or              test assembly shall be tack welded at or above room tem-
whether the test results met, or failed to meet, the               perature and welding shall begin at the preheat tempera-
requirement. That test shall be repeated, following                ture specified in Table 7. Welding shall continue until
proper specified procedures. In this case, the requirement         the assembly has reached the interpass temperature spec-
for doubling the number of test specimens does not                 ified in Table 7, measured by temperature indicating
apply.                                                             crayons or surface thermometers at the location shown in
                                                                   Figure 1.
                                                                       For the remainder of the weld, the preheat tempera-
9. Weld Test Assemblies                                            ture and interpass temperature as specified in Table 7
                                                                   shall be maintained. Should it be necessary to interrupt
9.1 At least one weld test assembly is required, and two           welding, the assembly shall be allowed to cool in still air
may be required (depending on the electrode—solid as               at room temperature. The assembly shall be preheated to
opposed to composite—and the manner in which the                   the temperature specified in Table 7 before welding is
sample for chemical analysis is taken), as specified in            resumed. When welding has been completed and the
Table 5. They are as follows:                                      assembly has cooled, the assembly shall be prepared and
    (1) The groove weld in Figure 1 for mechanical prop-           tested as specified in Sections 11, Radiographic Test; 12,
erties and soundness of the weld metal for both compos-            Tension Test; and 13, Impact Test. Testing shall be
ite and solid electrodes (see Section A4.2 in the Annex            performed in the as-welded or postweld heat-treated
for requirements for classification based on gas tungsten          condition, as specified in Tables 3 and 4.
arc welding only).                                                    9.3.2 When required, the test assembly shall be
    (2) The weld pad in Figure 2 for chemical analysis of          postweld heat-treated before removal of mechanical test
the weld metal from composite stranded and composite               specimens. This postweld heat treatment may be done
metal cored electrodes.                                            either before or after the radiographic examination.
    The sample for chemical analysis of weld metal from
                                                                         9.3.2.1 The furnace shall be at a temperature not
composite electrodes may be taken from the reduced sec-
                                                                   higher than 600°F [320°C] when the test assembly is
tion of the fractured all weld metal tension test specimen
                                                                   placed in it. The heating rate, from that point to the hold-
or from the corresponding location (or any location
                                                                   ing temperature specified in Table 7, shall not exceed
above it) in the groove weld in Figure 1, thereby avoid-
                                                                   400°F per hour [220°C per hour].
ing the need to make a weld pad. In case of dispute, the
weld pad in Figure 2 shall be the referee method.                        9.3.2.2 The test assembly shall be maintained at
                                                                   the temperature specified in Table 7 for 1 hour (–0,
9.2 Preparation of each weld test assembly shall be as             +15 minutes).
specified in 9.3 and 9.4. The base metal for each assem-
bly shall be as required in Table 6 and shall meet the                    9.3.2.3 When the one hour holding time has been
requirements of the specification shown there, or an               completed, the assembly shall be allowed to cool in the
equivalent specification. Testing of the assembly shall be         furnace to a temperature below 600°F [320°C] at a rate
as specified in 10.2, 10.3, and Sections 11 through 13.            not exceeding 350°F per hour [190°C per hour]. The
                                                                   assembly may be removed from the furnace at any tem-
9.3 Groove Weld                                                    perature below 600°F [320°C] and allowed to cool in
                                                                   still air to room temperature. Testing of the assembly
   9.3.1 For all classifications a test assembly shall be
                                                                   shall be as specified in Sections 11 through 13.
prepared and welded as specified in Figure 1, using base
metal of the appropriate type specified in Table 6, and            9.4 Weld Pad. A weld pad shall be prepared using com-
the preheat and interpass temperature specified in Table           posite stranded and composite metal cored electrodes as
7. The electrode used shall be 0.045 in or 1/16 in                 shown in Figure 2, except when, as permitted in 9.1, the
[1.2 mm or 1.6 mm] size (or the size the manufacturer              sample for analysis is taken from the groove weld (Fig-
produces that is closest to one of these, if these sizes are       ure 1) or the fractured all weld metal tension test speci-
not produced). See Section A4.2 in the Annex for                   men. Base metal of any convenient size which will
requirements for classification based on gas tungsten arc          satisfy the minimum requirements of Figure 2, and is of a
welding (GTAW) only.                                               type specified in Table 6, shall be used as the base for the
                                                               9
AWS A5.28/A5.28M:2005
                                                                                                            DIMENSIONS
                                                                                                                                in    mm
                                                                                             C   Specimen Center                3/8    9.5
                                                                                             L   Length, min.                   100   2500
                                                                                             P   Point of Temperature            1     25
                                                                                                 Measurement
                                                                                             R   Root Opening                   1/2    13
                                                                                             S   Backup Strip Overlap, min.     1/4     6
                                                                                             T   Thickness                      3/4    19
                                                                                             V   Backup Strip Thickness, min.   3/8     9
                                                                                             W   Width, min.                     5    1250
                                                                                             X   Backup Strip Width, min.        1     25
                                                                                             Z   Discard, min.                   1     25
Notes:
 1. Base metal shall be as specified in Table 6. The surfaces to be welded shall be clean.
 2. Prior to welding, the assembly may be preset as shown so that the welded joint will be sufficiently flat to facilitate test specimen
    removal. As an alternative, restraint or a combination of restraint and preset may be used.
 3. When required, edges of the grooves and the contacting face of the backing shall be buttered as shown. Any size of the electrode
    being tested may be used for buttering. See Table 6, Note a.
 4. Test conditions for composite electrodes shall be as recommended by the manufacturer.
 5. Preheat and interpass temperatures for both solid and composite electrodes shall be as specified in Table 7.
 6. For ER80S-D2 [ER55S-D2] classification, the amperage range for 0.045 in [1.2 mm] shall be 260 to 320 A and for 1/16 in [1.6 mm],
    330 to 410 A.
 7. If sizes other than 0.045 in and 1/16 in [1.2 mm and 1.6 mm] are tested, wire feed speed (and resulting current), arc voltage, and
    contact-tip-to-work distance shall be changed as needed. This joint configuration is not recommended for electrode sizes smaller
    than 0.035 in [0.9 mm].
 8. If shielding gases or blends other than those shown in Table 3 are used, the wire feed speed (and resulting current), arc voltage, and
    travel speed are to be as agreed to between purchaser and supplier.
 9. The required combination of electrode feed rate, arc voltage, and contact-tip-to-work distance should produce welding currents in the
    ranges shown. Currents substantially outside these ranges suggest errors in feed rate, contact-tip-to-work distance, voltage settings,
    or in instrumentation.
10. Distance from the contact tip to the work, not from the shielding gas cup to the work.
Figure 1—Groove Weld Test Assembly for Mechanical Properties and Soundness
                                                                   10
                                                                                                               AWS A5.28/A5.28M:2005
Notes:
1. Base metal of any convenient size, of any type specified in Table 6, shall be used as the base for the weld pad.
2. The surface of the base metal on which the filler metal is to be deposited shall be clean.
3. The pad shall be welded in the flat position with successive layers to obtain weld metal of sufficient height.
4. The number and size of the beads will vary according to the size of the electrode and the width of the weave, as well as the amperage
   employed.
5. The preheat temperature shall not be less than 60°F [15°C] and the maximum interpass temperature shall not exceed that specified
   in Table 7.
6. Any slag shall be removed after each pass.
7. The test assembly may be quenched in water between passes to control interpass temperature.
8. The minimum completed pad size shall be at least four layers in height (H). The sample for analysis shall be taken at least 3/8 in
   [9.5 mm] above the original base metal surface.The length (L), after allowance for start and stop areas, and width (W) shall be suffi-
   cient to perform analysis.
Figure 2—Pad for Chemical Analysis of Weld Metal from Composite Electrodes
weld pad. The surface of the base metal on which the                    present in a coating (copper flashing, for example), shall
filler metal is deposited shall be clean. The pad shall be              be analyzed without removing the coating. When the
welded in the flat position with multiple layers to obtain              filler metal is analyzed for elements other than those in
undiluted weld metal (4 layers minimum thickness). The                  the coating, the coating shall be removed, if its presence
electrode size shall be 0.045 in or 1/16 in [1.2 mm or                  affects the results of the analysis for the other elements.
1.6 mm] or the size that the manufacturer produces that
                                                                        10.2 Composite stranded or metal cored electrodes shall
is closest to one of these, if these sizes are not produced.
                                                                        be analyzed in the form of weld metal, not filler metal.
The preheat temperature shall not be less than 60°F
                                                                        The sample for analysis shall be taken from weld metal
[15°C] and the interpass temperature shall not exceed
                                                                        obtained with the electrode and the shielding gas as spec-
that specified in Table 7. Any slag shall be removed after
                                                                        ified in Table 3. The sample may be taken from the weld
each pass. The pad may be quenched in water between
                                                                        pad prepared in accordance with 9.4, from an area of the
passes (temperature of the water not specified). The
                                                                        groove weld as specified in 9.1, or from the reduced sec-
dimensions of the completed pad shall be as shown in
                                                                        tion of the fractured tension test specimen. In case of dis-
Figure 2. Testing of this assembly shall be as specified in
                                                                        pute, the weld pad is the referee method.
10.2 and 10.3. The results shall meet the requirements of
Table 2.                                                                    The top surface of the pad described in 9.4 and shown
                                                                        in Figure 2 shall be removed and discarded. A sample for
                                                                        analysis shall be obtained from the underlying metal, no
                                                                        closer than 3/8 in [9.5 mm] to the surface of the base
10. Chemical Analysis                                                   metal in Figure 2, by any appropriate mechanical means.
                                                                        The sample shall be free of slag. When the sample is
10.1 A sample of the solid electrode or rod stock from                  taken from the groove weld or the reduced section of the
which it is made shall be prepared for chemical analysis.               fractured tension test specimen, that material shall be
Solid filler metal, when analyzed for elements that are                 prepared for analysis by any suitable mechanical means.
                                                                   11
AWS A5.28/A5.28M:2005
                                                              Table 6
                                                  Base Metal for Test Assemblies
                   AWS Classification                                                               Base Metal
        ER70S-B2L                      ER49S-B2L
        E70C-B2L                       E49C-B2L
                                                                          A 387 Grade 11                                     K11789
        ER80S-B2                       ER55S-B2
        E80C-B2                        E55C-B2
        ER80S-B3L                      ER55S-B3L
        E80C-B3L                       E55C-B3L
                                                                          A 387 Grade 22                                     K21590
        ER90S-B3                       ER62S-B3
        E90C-B3                        E62C-B3
        ER80S-B6                       ER55S-B6
                                                                           A 387 Grade 5                                     S50200
        E80C-B6                        E55C-B6
        ER80S-B8                       ER55S-B8
                                                                           A 387 Grade 9                                     S50400
        E80C-B8                        E55C-B8
        ER90S-B9                       ER62S-B9
                                                                          A 387 Grade 91                                     S50460
        E90C-B9                        E62C-B9
                                                                     A 516 Grade 60, 65, or 70                   K02100, K02403, or K02700
        ER80S-Ni1                      ER55S-Ni1                         A 537 Class 1 or 2                      K12437, K21703, or K22103
        E80C-Ni1                       E55C-Ni1
                                                               A 203 Grade A or B, or HY-80 steel
                                                                                                                 K22103, K21702, or J42015
                                                                in accordance with MIL-S-16216
        E70C-Ni2                       E49C-Ni2
                                                               A 203 Grade A or B, or HY-80 steel
        ER80S-Ni2                      ER55S-Ni2                                                                 K22103, K21703, or J42015
                                                                in accordance with MIL-S-16216
        E80C-Ni2                       E55C-Ni2
        ER80S-Ni3                      ER55S-Ni3               A 203 Grade D or E, or HY-80 steel
                                                                                                                 K31718, K32018, or J42015
        E80C-Ni3                       E55C-Ni3                 in accordance with MIL-S-16216
        ER70S-Al                       ER49S-Al
        ER80S-D2                       ER55S-D2                   ASTM A 36, A 285 Grade C,
                                                                                                                K02600, K03101, or K02700,
        ER90S-D2                       ER62S-D2                A 515 Grade 70, or A 516 Grade 70
        E90C-D2                        E62C-D2
        ER100S-1                       ER69S-1
                                                                      HY-80 or HY-100 steel
        ER110S-1                       ER76S-1                                                                         J42015 or J42240
                                                                 in accordance with MIL-S-16216
        ER120S-1                       ER83S-1
        E90C-K3                        E62C-K3                                                               K11511, K11576, K11625, K11630,
        E100C-K3                       E69C-K3                      A 514 or A 517, any grade,               K11646, K11683, K11856, K21604,
        E110C-K3                       E76C-K3                       or HY-80 or HY-100 steel                           or K21650
        E110C-K4                       E76C-K4                   in accordance with MIL-S-16216                             or
        E120C-K4                       E83C-K4                                                                       J42015 or J42240
                                                                A 572 or A 588, any grade in these          K02303, K02304, K02305, K02306,
        E80C-W2                        E55C-W2
                                                                 specifications, or A 709 Gr 50W           K11430, K12040, K12043, or K11538
        ERXXS-G                        ERXXS-G
                                                                            See Note (a)                                        —
        EXXC-G                         EXXC-G
a For any weld metal classification in this specification, ASTM A 36, A 285 Grade C, A 515 Grade 70, or A 516 Grade 70, may be used. In that case,
  the groove faces and the contacting face of the backing shall be buttered as shown in Figure 1, using the electrode being classified or an electrode of
  the same weld metal composition as that specified for the electrode being tested, or using an electrode of the specified composition classified in
  another AWS low-alloy steel filler metal specification. Weld pads for chemical analysis meeting minimum height requirements of Figure 2 are not
  subject to additional buttering requirements. Alternately, for the indicated weld metal classification, the corresponding base metals may be used for
  weld test assemblies without buttering. In case of dispute, buttered A 36 steel shall be the referee material.
b SAE-HS-1086/ASTM DS-58H, Metals & Alloys in the Unified Numbering System.
                                                                          12
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