30 GX
30 GX
30HXC 080-375
Screw Compressor Water-
Cooled Liquid Chillers and
Air-Cooled Liquid Chillers
Nominal cooling capacity 30HXC: 286-1300 kW
Nominal cooling capacity 30GX: 282-1203 kW
50 Hz
GLOBAL CHILLER
1 - INTRODUCTION...................................................................................................................................................................... 4
1.1 - Installation safety considerations............................................................................................................................................ 4
1.2 - Equipment and components under pressure......................................................................................................................... 4
1.3 - Maintenance safety considerations......................................................................................................................................... 4
1.4 - Repair safety considerations.................................................................................................................................................... 5
2 - Preliminary checks....................................................................................................................................................... 6
2.1 - Check equipment received....................................................................................................................................................... 6
2.2 - Moving and siting the unit........................................................................................................................................................ 7
3 - dimensions, clearances, weight distribution.......................................................................................... 8
3.1 - 30HXC 080-190.......................................................................................................................................................................... 8
3.2 - 30HXC 200-375.......................................................................................................................................................................... 9
3.3 - 30GX 082-182.......................................................................................................................................................................... 10
3.4 - 30GX 207-358.......................................................................................................................................................................... 11
3.5 - Multiple chiller installation.................................................................................................................................................... 12
4 - Physical and electrical data for 30HXC units....................................................................................... 13
4.1 - Physical data 30HXC.............................................................................................................................................................. 13
4.2 - Electrical data 30HXC............................................................................................................................................................ 13
4.3 - Electrical data, 30HXC compressors.................................................................................................................................... 14
4.4 - Electrical data for 30HXC units with high condensing temperatures (option 150/150A)............................................. 14
4.5 - Unit characteristics for 30HXC units with very low temperature option (option 6)...................................................... 15
5 - Physical and electrical data for units 30GX......................................................................................... 18
5.1 - Physical data 30GX................................................................................................................................................................. 18
5.2 - Electrical data 30GX............................................................................................................................................................... 18
5.3 - Electrical data, 30GX and 30HXC compressors, option 150 + 150A................................................................................ 19
6 - Application data............................................................................................................................................................ 20
6.1 - Unit operating range............................................................................................................................................................... 20
6.2 - Minimum chilled water flow.................................................................................................................................................. 20
6.3 - Maximum chilled water flow.................................................................................................................................................. 21
6.4 - Variable flow evaporator........................................................................................................................................................ 21
6.5 - System minimum water volume............................................................................................................................................ 21
6.6 - Cooler flow rate (l/s)............................................................................................................................................................... 21
6.7 - Condenser flow rate (l/s)........................................................................................................................................................ 21
6.8 - Evaporator pressure drop curve............................................................................................................................................ 22
6.9 - Condenser pressure drop curve............................................................................................................................................. 22
7 - ELECTRICAL CONNECTION............................................................................................................................................. 23
7.1 - Electrical connections 30HXC units..................................................................................................................................... 23
7.2 - Electrical connections 30GX units........................................................................................................................................ 24
7.3 - Power supply............................................................................................................................................................................ 25
7.4 - Voltage phase imbalance (%)................................................................................................................................................ 25
7.5 - Recommended wire sections................................................................................................................................................. 27
8 - WATER CONNECTIONS....................................................................................................................................................... 29
8.1 - Operating precautions............................................................................................................................................................ 29
8.2 - Water connections................................................................................................................................................................... 30
8.3 - Flow control............................................................................................................................................................................. 30
8.4 - Evaporator (and condenser for the 30HXC) water box bolt tightening.......................................................................... 31
8.5 - Frost protection....................................................................................................................................................................... 31
8.6 - Operation of two units in master/slave mode...................................................................................................................... 31
2
9 - Major system components and operation data.................................................................................... 32
9.1 - Geared twin screw compressor.............................................................................................................................................. 32
9.2 - Pressure vessels....................................................................................................................................................................... 32
9.3 - Electronic expansion device (EXV)..................................................................................................................................... 33
9.4 - Economizer.............................................................................................................................................................................. 33
9.5 - Oil pumps................................................................................................................................................................................. 33
9.6 - Motor cooling valves............................................................................................................................................................... 34
9.7 - Sensors...................................................................................................................................................................................... 34
10 - MAIN OPTIONS AND ACCESSORIES............................................................................................................................ 35
10.1 - Compressor suction valves (option 92).............................................................................................................................. 35
10.2 - Compressor and evaporator noise insulation (30GX - option 14A)............................................................................... 35
10.3 - Low-noise 30GX units equipped with acoustic panels (option 15)................................................................................. 35
10.4 - Evaporator frost protection (30GX - option 41A)............................................................................................................ 35
10.5 - Year-round operation of 30GX units (option 28).............................................................................................................. 35
10.6 - Soft Start for 3- and 4-compressor 30HXC and 30GX units (option 25)....................................................................... 35
10.7 - Electric protection level of the 30HXC control boxes to IP44C (option 20)................................................................ 36
10.8 - Tropicalised control box for 30HXC and 30GX units (option 22).................................................................................. 36
10.9 - Brine units for low-temperature evaporator leaving applications (option 5)................................................................ 36
10.10 - Disassembled 30HXC units (option 51)........................................................................................................................... 36
10.11 - Available fan pressure of 150 Pa for 30GX units (option 12)........................................................................................ 36
11 - Maintenance.................................................................................................................................................................... 36
11.1 - Maintenance instructions..................................................................................................................................................... 36
11.2 - Soldering and welding.......................................................................................................................................................... 36
11.3 - Refrigerant charging - adding charge................................................................................................................................. 36
11.4 - Indication of low charge on a 30HXC system................................................................................................................... 37
11.5 - Electrical maintenance......................................................................................................................................................... 37
11.6 - Pressure transducers............................................................................................................................................................. 38
11.7 - Oil charging - low oil recharging......................................................................................................................................... 38
11.8 - Integral oil filter change....................................................................................................................................................... 38
11.9 - Filter change-out schedule................................................................................................................................................... 38
11.10 - Filter change-out procedure............................................................................................................................................... 38
11.11 - Compressor replacement................................................................................................................................................... 38
11.12 - Corrosion control................................................................................................................................................................ 39
11.13 - Condenser coil..................................................................................................................................................................... 39
12 - start-up ckecklist for 30HXC/GX Liquid chillers (use for job file)..................................... 40
The cover illustrations are for illustrative purposes only and are not part of any offer for sale or contract.
3
1 - INTRODUCTION In certain cases the relief valves are installed on isolating
valves. These valves are factory-supplied lead-sealed in the
Prior to the initial start-up of the 30HXC/GX units, the open position. This system permits isolation and removal
people involved in the on-site installation, start-up, operation of the relief valves for checking and replacing. The relief
and maintenance of this unit should be thoroughly familiar valves are designed and installed to ensure protection
with these instructions and the specific project data for the against overpressure caused by fire.
installation site.
All factory-installed relief valves are lead-sealed to prevent
The 30HXC/GX liquid chillers are designed to provide a any calibration change. If the relief valves are installed on
very high level of safety during installation, start-up, opera- a change-over manifold, this is equipped with a relief valve
tion and maintenance. They will provide safe and reliable on each of the two outlets. Only one of the two relief valves
service when operated within their application range. is in operation, the other one is isolated. Never leave the
change-over valve in the intermediate position, i.e. with both
This manual provides the necessary information to fami- ways open (locate the control element in the stop position).
liarize yourself with the control system before performing If a relief valve is removed for checking or replacement
start-up procedures. The procedures in this manual are please ensure that there is always an active relief valve on
arranged in the sequence required for machine installation, each of the change-over valves installed in the unit.
start-up, operation and maintenance.
The safety valves must be connected to discharge pipes.
Be sure you understand and follow the procedures and These pipes must be installed in a way that ensures that
safety precautions contained in the instructions supplied people and property are not exposed to refrigerant leaks.
with the machine, as well as those listed in this guide. These fluids may be diffused in the air, but far away from
any building air intake, or they must be discharged in a
To find out, if these products comply with European quantity that is appropriate for a suitably absorbing
directives (machine safety, low voltage, electromagnetic environment.
compatibility, equipment under pressure etc.) check the
declarations of conformity for these products. Periodic check of the relief valves: See paragraph ‘Mainte-
nance safety considerations’.
1.1 - Installation safety considerations
Provide a drain in the discharge circuit, close to each
After the unit has been received, when it is ready to be relief valve, to avoid an accumulation of condensate or
installed or reinstalled, and before it is started up, it must be rain water.
inspected for damage. Check that the refrigerant circuit(s)
is (are) intact, especially that no components or pipes have Ensure good ventilation, as accumulation of refrigerant in
shifted (e.g. following a shock). If in doubt, carry out a leak an enclosed space can displace oxygen and cause asphyxia-
tightness check and verify with the manufacturer that the tion or explosions.
circuit integrity has not been impaired. If damage is detected
upon receipt, immediately file a claim with the shipping Inhalation of high concentrations of vapour is harmful and
company. may cause heart irregularities, unconsciousness, or death.
Vapour is heavier than air and reduces the amount of oxy-
Do not remove the skid or the packaging until the unit is gen available for breathing. These products cause eye and
in its final position. These units can be moved with a fork skin irritation. Decomposition products are hazardous.
lift truck, as long as the forks are positioned in the right
place and direction on the unit. 1.2 - Equipment and components under pressure
The units can also be lifted with slings, using only the These products incorporate equipment or components under
designated lifting points marked on the unit. pressure, manufactured by Carrier or other manufacturers.
We recommend that you consult your appropriate national
These units are not designed to be lifted from above. Use trade association or the owner of the equipment or compo-
slings with the correct capacity, and always follow the nents under pressure (declaration, re-qualification, retesting,
lifting instructions on the certified drawings supplied with etc.). The characteristics of this equipment/these components
the unit. are given on the nameplate or in the required documenta-
tion, supplied with the products.
Safety is only guaranteed, if these instructions are carefully
followed. If this is not the case, there is a risk of material 1.3 - Maintenance safety considerations
deterioration and injuries to personnel.
Engineers working on the electric or refrigeration compo-
Never cover any safety devices. nents must be authorized, trained and fully qualified to do so.
This applies to the relief valve in the water circuit and the All refrigerant circuit repairs must be carried out by a trained
relief valve(s) in the refrigerant circuit(s). person, fully qualified to work on these units. He must have
been trained and be familiar with the equipment and the
Ensure that the valves are correctly installed, before installation. All welding operations must be carried out by
operating the unit. qualified specialists.
4
Any manipulation (opening or closing) of a shut-off If the machine operates in a corrosive environment, inspect
valve must be carried out by a qualified and authorised the protection devices more frequently.
engineer. These procedures must be carried out with the
unit shut-down. Regularly carry out leak tests and immediately repair
any leaks.
NOTE: The unit must never be left shut down with the
liquid line valve closed, as liquid refrigerant can be trapped 1.4 - Repair safety considerations
between this valve and the expansion device. (This valve
is situated on the liquid line before the filter drier box.) All installation parts must be maintained by the personnel in
charge, in order to avoid material deterioration and injuries
During any handling, maintenance and service operations to people. Faults and leaks must be repaired immediately.
the engineers working on the unit must be equipped with The authorized technician must have the responsibility to
safety gloves, glasses, shoes and protective clothing. repair the fault immediately. Each time repairs have been
carried out to the unit, the operation of the safety devices
Never work on a unit that is still energized. must be re-checked.
Never work on any of the electrical components, until the If a leak occurs or if the refrigerant becomes contaminated
general power supply to the unit has been cut using the (e.g. by a short circuit in a motor) remove the complete
disconnect switch(es) in the control box(es). charge using a recovery unit and store the refrigerant in
mobile containers.
If any maintenance operations are carried out on the unit,
lock the power supply circuit in the open position ahead Repair the leak detected and recharge the circuit with the
of the machine. total R-134a charge, as indicated on the unit name plate.
Certain parts of the circuit can be isolated. If leaks occur in
If the work is interrupted, always ensure that all circuits these sections it is possible to top up the refrigerant charge.
are still deenergized before resuming the work. Refer to chapter 11.2 ‘Refrigerant charging - adding charge’.
Only charge liquid refrigerant R-134a at the liquid line.
ATTENTION: Even if the compressor motors have been
switched off, the power circuit remains energized, unless Ensure that you are using the correct refrigerant type
the unit or circuit disconnect switch is open. Refer to the before recharging the unit.
wiring diagram for further details. Attach appropriate
safety labels. Charging any refrigerant other than the original charge
type (R-134a) will impair machine operation and can even
Operating checks: lead to a destruction of the compressors. The compressors
Important information regarding the operating with this refrigerant type are lubricated with a
refrigerant used: synthetic polyolester oil.
• This product contains fluorinated greenhouse gas
covered by the Kyoto protocol. Do not use oxygen to purge lines or to pressurize a machine
Refrigerant type: R-134a for any purpose. Oxygen gas reacts violently with oil,
Global Warming Potential (GWP): 1300 grease, and other common substances.
Periodic inspections for refrigerant leaks may be Never exceed the specified maximum operating pressures.
required depending on European or local legislation. Verify the allowable maximum high- and low-side test
Please contact your local dealer for more information. pressures by checking the instructions in this manual and
• During the life-time of the system, inspection and tests the pressures given on the unit name plate.
must be carried out in accordance with national
regulations. Do not use air for leak testing. Use only refrigerant or dry
nitrogen.
The information on operating inspections given in annex
C of standard EN278-2 can be used if no similar criteria Do not unweld or flamecut the refrigerant lines or any
exist in the national regulations. refrigerant circuit component until all refrigerant (liquid
and vapour) has been removed from chiller. Traces of
Safety device checks (annex C6 – EN 378-2): vapour should be displaced with dry air nitrogen. Refrige-
• The safety devices must be checked on site once a year rant in contact with an open flame produces toxic gases.
for safety devices (high-pressure switches), and every
five years for external overpressure devices (safety The necessary protection equipment must be available,
valves). and appropriate fire extinguishers for the system and the
• Check manual “30GX/30HXC Pro-Dialog Plus refrigerant type used must be within easy reach.
control” for a detailed explanation of the high-
pressure switch test method. Do not siphon refrigerant.
5
Avoid spilling liquid refrigerant on skin or splashing it Do not drain water circuits containing industrial brines,
into the eyes. Use safety goggles. Wash any spills from the without informing the technical service department at the
skin with soap and water. If liquid refrigerant enters the installation site or a competent body first.
eyes, immediately and abundantly flush the eyes with
water and consult a doctor. Close the entering and leaving water shutoff valves and
purge the unit water circuit, before working on the compo-
Never apply an open flame or live steam to a refrigerant nents installed on the circuit (screen filter, pump, water
container. Dangerous overpressure can result. If it is flow switch, etc.).
necessary to heat refrigerant, use only warm water.
Do not loosen the water box bolts until the water boxes
During refrigerant removal and storage operations follow have been completely drained.
applicable regulations. These regulations, permitting condi-
tioning and recovery of halogenated hydrocarbons under Periodically inspect all valves, fittings and pipes of the
optimum quality conditions for the products and optimum refrigerant and hydronic circuits to ensure that they do
safety conditions for people, property and the environment not show any corrosion or any signs of leaks.
are described in standard NFE 29795.
2 - Preliminary checks
Any refrigerant transfer and recovery operations must be
carried out using a transfer unit. A 3/8” SAE connector on 2.1 - Check equipment received
the manual liquid line valve is supplied with all units for
connection to the transfer station. The units must never be • Inspect the unit for damage or missing parts. If damage
modified to add refrigerant and oil charging, removal and is detected, or if shipment is incomplete, immediately
purging devices. All these devices are provided with the file a claim with the shipping company.
units. Please refer to the certified dimensional drawings for • Confirm that the unit received is the one ordered.
the units. Compare the name plate data with the order.
• The unit name plate must include the following
Do not re-use disposable (non-returnable) cylinders or information:
attempt to refill them. It is dangerous and illegal. When - Version number
cylinders are empty, evacuate the remaining gas pressure, - Model number
and move the cylinders to a place designated for their - CE marking
recovery. Do not incinerate. - Serial number
- Year of manufacture and test date
Do not attempt to remove refrigerant circuit components - Refrigerant used and refrigerant class
or fittings, while the machine is under pressure or while it - Refrigerant charge per circuit
is running. Be sure pressure is at 0 kPa before removing - Containment fluid to be used
components or opening a circuit. - PS: Min./max. allowable pressure (high and low
pressure side)
Do not attempt to repair or recondition any safety devices - TS: Min./max. allowable temperature (high and
when corrosion or build-up of foreign material (rust, dirt, low pressure side)
scale, etc.) is found within the valve body or mechanism. - Relief valve set pressure
If necessary, replace the device. Do not install safety valves - Pressure switch cut-out pressure
in series or backwards. - Unit leak test pressure
- Voltage, frequency, number of phases
ATTENTION: No part of the unit must be used as a walk- - Maximum current drawn
way, rack or support. Periodically check and repair or if - Maximum power input
necessary replace any component or piping that shows - Unit net weight
signs of damage. • Confirm that all accessories ordered for on-site
installation have been delivered, and are complete
The refrigerant lines can break under the weight and release and undamaged.
refrigerant, causing personal injury. • Do not keep the 30HXC units outside where they are
exposed to the weather, as the sensitive control
Do not climb on a machine. Use a platform, or staging to mechanism and the electronic modules may be damaged.
work at higher levels.
The unit must be checked periodically during its whole
Use mechanical lifting equipment (crane, hoist, winch, etc.) operating life to ensure that no shocks (handling accessories,
to lift or move heavy components. For lighter components, tools etc.) have damaged it. If necessary, the damaged parts
use lifting equipment when there is a risk of slipping or must be repaired or replaced. See also chapter “Mainte-
losing your balance. nance”.
6
2.2 - Moving and siting the unit Checks before system start-up
Before the start-up of the refrigeration system, the complete
2.2.1 - Moving installation, including the refrigeration system must be
verified against the installation drawings, dimensional
See chapter 1.1 “Installation safety considerations”. drawings, system piping and instrumentation diagrams and
the wiring diagrams.
2.2.2 - Siting the unit
During the installation test national regulations must be
Always refer to the chapter “Dimensions and clearances” followed. If no national regulation exists, paragraph 9-5 of
to confirm that there is adequate space for all connections standard EN 378-2 can be used as a guide.
and service operations. For the centre of gravity coordinates,
the position of the unit mounting holes, and the weight dis- External visual installation checks:
tribution points, refer to the certified dimensional drawing • Compare the complete installation with the refrigera-
supplied with the unit. tion system and power circuit diagrams.
• Check that all components comply with the design
Typical applications of these units are in refrigeration specifications.
systems, and they do not require earthquake resistance. • Check that all safety documents and equipments that
Earthquake resistance has not been verified. are required by current European standards are
present.
CAUTION: Only use slings at the designated lifting • Verify that all safety and environmental protection
points which are marked on the unit. devices and arrangements are in place and comply
with the current European standard.
Before siting the unit check that: • Verify that all relevant documents for pressure vessels
• the permitted loading at the site is adequate or that (certificates, name plates, files, instruction manuals etc.)
appropriate strenghtening measures have been taken. required by the current European standards are present.
• the unit is installed level on an even surface (maximum • Verify the free passage of access and safety routes.
tolerance is 5 mm in both axes). • Check that ventilation in the plant room is adequate.
• there is adequate space above the unit for air flow and • Check that refrigerant detectors are present.
to ensure access to the components. • Verify the instructions and directives to prevent the
• the number of support points is adequate and that deliberate removal of refrigerant gases that are harmful
they are in the right places. to the environment.
• the location is not subject to flooding. • Verify the installation of connections.
• for outdoor installations, where heavy snowfall is likely • Verify the supports and fixing elements (materials,
and long periods of sub-zero temperatures are normal, routing and connection).
provision has to be made to prevent snow accumulating • Verify the quality of welds and other joints.
by raising the unit above the height of drifts normally • Check the protection against mechanical damage.
experienced. Baffles may be necessary to deflect strong • Check the protection against heat.
winds. They must not restrict air flow into the unit. • Check the protection of moving parts.
• Verify the accessibility for maintenance or repair and
CAUTION: Before lifting the unit, check that all casing to check the piping.
panels are securely fixed in place. Lift and set down the • Verify the status of the valves.
unit with great care. Tilting and jarring can damage the • Verify the quality of the thermal insulation and of the
unit and impair unit operation. vapour barriers.
7
3 - dimensions, clearances, weight distribution
600
1
C
30HXC-080
30HXC-090
30HXC-100
30HXC-110
D A E
500
4 4
3
700
Legend 30HXC A B C D E F
All dimensions are in mm.
080-090-100 2558 980 1800 2200 1000 385
1 Evaporator 110 2565 980 1850 2200 1000 385
120-130-140-155 3275 980 1816 2990 1000 689
2 Condenser
175-190 3275 980 1940 2990 1000 689
3 Clearances required for operation and maintenance
4 Clearances required for heat exchanger tube removal. Clearances D NOTE: Refer to the certified dimensional drawings
and E can be either on the left or on the right hand side. supplied with the unit, when designing an installation.
Water inlet
Water outlet
Power supply
8
3.2 - 30HXC 200-375
500
1
C
2
D A E
500
4 4
B
3
700
Legend 30HXC A B C D E F
All dimensions are in mm. 200 3903 1015 1980 3600 1000 489
230-260-285 3924 1015 2060 3600 1000 489
1 Evaporator
310-345-375 4533 1015 2112 4200 1000 503
2 Condenser
3 Clearances required for operation and maintenance NOTE: Refer to the certified dimensional drawings
Clearances required for heat exchanger tube removal. Clearances D supplied with the unit, when designing an installation.
4 and E can be either on the left or on the right hand side.
Water inlet
Water outlet
Power supply
9
3.3 - 30GX 082-182
Standard units
C1
2297
1351
30GX-082
30GX-092
30GX-152
30GX-102
30GX-162
30GX-112
30GX-182
30GX-122
30GX-132
A
500 500
1830
1
2254
2 2
1830
4
1830
230
1
2254
2 2
230
1830
Legend 30GX A B C1
All dimensions are in mm.
082-092-102 2967 1900 414
1 Clearances required for operation and maintenance 112-122-132 3425 1700 617
152-162 4340 2400 1151
2 Clearances required for tube removal
182 5994 1850 2226
3 Thickness of sound absorption kit NOTE: Refer to the certified dimensional drawings
Clearances required for maintenance and air flow supplied with the unit, when designing an installation.
4
Water inlet
Water outlet
Power supply
10
3.4 - 30GX 207-358
Standard units
C1
C2
2297
1351
A
500
500
1830
2254
1 1
2 2
1830
500 500
1830
4
230
3
2254
1 1
2 2
230
1830
Legend 30GX A B C1 C2
All dimensions are in mm.
207-227 5994 2850 621 2662
1 Clearances required for operation and maintenance 247-267 6909 2850 621 2662
298 7824 2050 1036 3578
2 Clearances required for tube removal
328-358 8739 1150 1951 4493
Thickness of sound absorption kit
3 NOTE: Refer to the certified dimensional drawings
4 Clearances required for maintenance and air flow supplied with the unit, when designing an installation.
Water inlet
Water outlet
Power supply
11
3.5 - Multiple chiller installation
A A
1830
1830
B B B
2000
2000
B B B
2000
1525
B
2000
1525
Legend
A Wall
B Units
Notes
Unit must have clearances for air flow as follows:
Top: do not restrict in any way
In case of multiple chillers (up to four units), the respective clearance between them
should be increased from 1830 to 2000 mm for the side space requirement.
12
4 - Physical and electrical data for 30HXC units
30HXC 080 090 100 110 120 130 140 155 175 190 200 230 260 285 310 345 375
Cooling capacity* kW 286 312 348 374 412 449 509 541 598 651 699 812 897 985 1106 1204 1300
Operating weight kg 2274 2279 2302 2343 2615 2617 2702 2712 3083 3179 3873 4602 4656 4776 5477 5553 5721
Refrigerant charge** kg HFC-134a
Circuit A** 33 33 32 31 49 51 48 51 54 56 92 115 117 117 109 104 119
Circuit B** 34 34 30 35 52 47 48 50 50 59 54 63 75 75 106 102 137
Oil*** Polyolester oil CARRIER SPEC. PP 47-32
Circuit A/B l 17/17 17/17 17/17 17/17 17/17 17/17 17/17 17/17 17/17 17/17 30/17 30/17 30/17 30/17 34/34 34/34 34/34
Compressors† Semi-hermetic, twin-screw
Size - Circuit A† 39 46 46 56 56 66 80 80 80 80+ 66/56 80/56 80/80 80+/80+ 80/66 80/80 80+/80+
Size - Circuit B† 39 39 46 46 56 56 56 66 80 80+ 66 80 80 80+ 80/66 80/80 80+/80+
Capacity control PRO-DIALOG Plus control
No. of control steps 6 6 6 6 6 6 6 6 6 6 8 8 8 8 10 10 10
Minimum step capacity % 19 19 21 19 21 19 17 19 21 21 14 14 14 14 10 10 10
Evaporator Shell and tube with internally finned copper tubes
Net water volume l 50 50 58 69 65 65 75 75 88 88 126 155 170 170 191 208 208
Water connections Victaulic connections
Inlet/outlet in 4 4 4 5 5 5 5 5 5 5 6 6 6 6 8 8 8
Drain and vent (NPT) in 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
Max. water-side operating pressure kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Condenser Shell and tube with internally finned copper tubes
Net water volume l 48 48 48 48 78 78 90 90 108 108 141 190 190 190 255 255 255
Water connections Victaulic connections
Inlet/outlet in 5 5 5 5 5 5 5 5 6 6 6 8 8 8 8 8 8
Drain and vent (NPT) in 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
Max. water-side operating pressure kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
* Standard Eurovent conditions: Evaporator entering/leaving water temperature 12°C and 7°C. Condenser entering/leaving water temperature 30°C/35°C. Evaporator
and condenser fouling factor = 0.000044 m2 K/W.
** The weights shown are guidelines only. For the unit refrigerant charge please refer to the unit nameplate.
*** For options 150 and 150A the units are supplied with an additional charge of 3 litres per compressor.
† Nominal size per compressor. The compressor size is the same as its nominal cooling capacity in tons of refrigeration (1 ton = 3.517 kW).
30HXC 080 090 100 110 120 130 140 155 175 190 200 230 260 285 310 345 375
Power circuit
Nominal power supply (Un)* V-ph-Hz 400-3-50
Voltage range V 360-440
Control circuit supply The control circuit is supplied via the factory-installed transformer
Nominal power input* kW 53 62 67 76 80 89 102 112 121 129 140 164 192 195 221 250 263
Nominal current drawn* A 101 115 127 143 149 168 190 207 226 234 255 294 337 354 399 448 477
Max. power input** kW 87 97 108 119 131 144 161 175 192 212 223 257 288 318 350 384 424
Circuit A kW - - - - - - - - - - 144 161 192 212 175 192 212
Circuit B kW - - - - - - - - - - 79 96 96 106 175 192 212
Cosine phi, unit at full load 0.88 0.88 0.88 0.88 0.89 0.88 0.88 0.89 0.89 0.89 0.88 0.89 0.89 0.89 0.89 0.89 0.89
Max. current drawn (Un - 10%)*** A 158 176 195 215 235 259 289 314 344 379 401 461 517 568 628 688 758
Circuit A A - - - - - - - - - - 259 289 344 379 314 344 379
Circuit B A - - - - - - - - - - 142 172 172 189 314 344 379
Max. current drawn (Un)*** A 143 160 177 195 213 236 263 285 312 344 365 419 468 516 570 624 688
Circuit A*** A - - - - - - - - - - 236 263 312 344 285 312 344
Circuit B*** A - - - - - - - - - - 129 156 156 172 285 312 344
Max. starting current, std. unit (Un)**** A 181 206 223 249 267 298 333 355 382 442 841 978 1027 1200 1129 1184 1373
Circuit A**** A - - - - - - - - - - 712 822 871 1028 844 871 1028
Circuit B**** A - - - - - - - - - - 605 715 715 856 844 871 1028
Max. starting current/max. current 1.26 1.28 1.26 1.27 1.25 1.26 1.27 1.24 1.22 1.28 2.31 2.33 2.19 2.32 1.98 1.89 1.99
draw ratio, unit
Max. starting current/max. current - - - - - - - - - - 3.02 3.13 2.79 2.99 2.96 2.79 2.99
draw ratio, circuit A
Max. starting current/max. current - - - - - - - - - 4.70 4.58 4.58 4.97 2.96 2.79 2.99
draw ratio, circuit B
Max. starting current - reduced A std. std. std. std. std. std. std. std. std. std. 636 683 732 824 834 889 997
current start (Un)****
Circuit A A std. std. std. std. std. std. std. std. std. std. 507 527 576 652 549 576 652
Circuit B A std. std. std. std. std. std. std. std. std. std. 330 370 370 385 549 576 652
Max. starting current - red. current std. std. std. std. std. std. std. std. std. std. 1.74 1.63 1.56 1.60 1.46 1.42 1.45
start/max. current draw ratio, unit
Circuit A std. std. std. std. std. std. std. std. std. std. 2.15 2.00 1.84 1.89 1.93 1.84 1.98
Circuit B std. std. std. std. std. std. std. std. std. std. 2.56 2.37 2.37 2.24 1.93 1.84 1.89
Three-phase short circuit kA 25 25 25 25 25 25 25 25 25 25 N/A N/A N/A N/A N/A N/A N/A
holding current
Circuit A kA - - - - - - - - - - 25 25 25 25 25 25 25
Circuit B kA - - - - - - - - - - 15 15 15 15 25 25 25
Customer standby capacity, kW 8 8 8 11 11 11 15 15 15 15 15 18 18 30 30 30 30
unit or circuit B, for evaporator
water pump connections†
* Standard Eurovent conditions: Evaporator entering/leaving water temperature 12°C and 7°C. Condenser entering/leaving water temperature 30°C/35°C.
** Power input, compressor, at unit operating limits (evaporator water entering/leaving temperature = 15°C/10°C, condenser entering/leaving water temperature =
45°C/50°C) and a nominal voltage of 400 V (data given on the unit name plate).
*** Maximum unit operating current at maximum unit power input.
**** Maximum instantaneous starting current (maximum operating current of the smallest compressor(s) + locked rotor current or reduced starting current of the largest
compressor)
† Current and power inputs not included in the values above.
N/A Not applicable.
13
4.3 - Electrical data, 30HXC compressors
Reference Size I nom. MHA LRA LRA (Y) LRA (S) 1 cp LRA (S) 2 cp
06NW2146S7N 39 50 79 344 109 NA NA
06NW2174S7N 46 60 97 423 134 NA NA
06NW2209S7N 56 71 117 506 160 260 350
06NW2250S7N 66 86 142 605 191 330 400
06NW2300S5N 80 105 172 715 226 370 420
06NW2300S5E 80+ 114 189 856 270 385 480
Legend
06NW - Compressor for water-cooled units
N - Non-economized compressor
E - Economized compressor
I nom. - Average current draw of the compressor at Eurovent conditions (A)
MHA - Must hold amperes (maximum operating current) at 360 V (A)
LRA - Locked rotor current with across-the-line start (A)
LRA (Y) - Locked rotor current at reduced current (star/delta start-up mode) (A)
LRA (S) 1 cp. - Start-up with reduced current (A) with electronic starter (start-up duration 3 seconds max.) for one compressor per circuit
LRA (S) 2 cp. - Start-up with reduced current (A) with electronic starter (start-up duration 3 seconds max.) for two compressors per circuit
4.4 - Electrical data for 30HXC units with high condensing temperatures (option 150/150A)
30HXC 080 090 100 110 120 130 140 155 175 190 200 230 260 285 310 345 375
Power circuit
Nominal power supply (Un)* V-ph-Hz 400-3-50
Voltage range V 360-440
Control circuit supply The control circuit is supplied via the factory-installed transformer
Max. power input* kW 108 122 136 149 163 180 196 213 229 287 278 310 343 431 426 458 574
Circuit A kW - - - - - - - - - - 180 196 229 287 213 229 287
Circuit B kW - - - - - - - - - - 98 114 114 144 213 229 287
Max. current drawn (Un - 10%)** A 198 223 247 271 295 325 355 385 415 516 502 562 622 774 770 830 1032
Circuit A A - - - - - - - - - - 325 355 415 516 385 415 516
Circuit B A - - - - - - - - - - 177 207 207 258 385 415 516
Maximum current drawn (Un)** A 180 203 225 246 268 295 323 350 377 469 456 512 566 704 700 754 938
Circuit A A - - - - - - - - - - 295 323 377 469 350 377 469
Circuit B A - - - - - - - - - - 161 189 189 235 350 377 469
Maximum starting current,
standard unit (Un)*** A 281 316 338 382 404 437 521 548 576 635 1255 1549 1603 1734 1737 1792 1969
Circuit A*** A - - - - - - - - - - 1094 1360 1415 1500 1387 1415 1500
Circuit B*** A - - - - - - - - - - 960 1226 1226 1265 1387 1415 1500
Max. starting current/max. current
draw ratio, unit 1.56 1.56 1.51 1.55 1.51 1.48 1.62 1.57 1.53 1.35 2.75 3.03 2.83 2.46 2.48 2.38 2.10
Max. starting current/max. current
draw ratio, circuit A - - - - - - - - - - 3.71 4.22 3.75 3.19 3.97 3.75 3.19
Max. starting current/max. current
draw ratio, circuit B - - - - - - - - - 5.96 6.50 6.50 5.39 3.97 3.75 3.19
Max. starting current - reduced
current start (Un)*** A std. std. std. std. std. std. std. std. std. std. 870 933 987 1129 1121 1176 1364
Circuit A A std. std. std. std. std. std. std. std. std. std. 709 744 799 895 771 799 895
Circuit B A std. std. std. std. std. std. std. std. std. std. 435 490 490 510 771 799 895
Max.starting current - red. current
start/max. current draw ratio, unit std. std. std. std. std. std. std. std. std. std. 1.91 1.82 1.75 1.60 1.60 1.56 1.45
Circuit A std. std. std. std. std. std. std. std. std. std. 2.40 2.31 2.12 1.91 2.21 2.12 1.91
Circuit B std. std. std. std. std. std. std. std. std. std. 2.70 2.60 2.60 2.17 2.21 2.12 1.91
Three-phase short circuit holding kA 25 25 25 25 25 25 25 25 25 25 N/A N/A N/A N/A N/A N/A N/A
current
Circuit A kA - - - - - - - - -. - 25 25 25 25 25 25 25
Circuit B kA - - - - - - - - - - 15 15 15 15 25 25 25
Customer standby capacity, unit
or circuit B, for evaporator
water pump connections† kW 8 8 8 11 11 11 15 15 15 15 15 18 18 30 30 30 30
* Power input, compressor, at unit operating limits (evaporator water entering/leaving temperature = 15°C/10°C, condensing temperature = 68°C) and a nominal voltage
of 400 V (data given on the unit name plate).
** Maximum unit operating current at maximum unit power input.
*** Maximum instantaneous starting current (maximum operating current of the smallest compressor(s) + locked rotor current or reduced starting current of the largest
compressor)
† Current and power inputs not included in the values above
N/A Not applicable
14
The 30HXC 080-375 units for high condensing temperatures ATTENTION: If units have two different operating modes
are directly derived from the standard models. Their appli- - one with high condensing temperature and the other with
cation range is the same as that of the standard units, but low condensing temperature - and the transition is made
permits operation at condenser leaving water temperatures with the unit in operation, the temperature must not vary
up to 63°C. The PRO-DIALOG control offers all the advan- by more than 3 K per minute. In cases where this is not
tages of the standard units, plus control of the condenser possible, it is recommended to go through a unit start/stop
leaving water temperature. switch (remote start/stop available for standard units).
The main modifications are: 4.5 - Unit characteristics for 30HXC units with very
• Use of 30GX compressors (example: 06NA2300S5N low temperature option (option 6)
instead of 06NW 2300S5N).
• Modification of electrical components to operate with The 30HXC units with the very low temperature option
compressors for high condensing temperatures. are directly derived from the 30HXC models equipped
• Modification of heat exchangers to meet pressure code with the high condensing temperature option (option 150).
requirements (if necessary). Unit sizes available with the very low temperature option
are the following: 30HXC 090, 110, 130, 155, 175, 200, 230,
Option 150 260, 310, 345.
These units are designed for traditional applications for
water-cooled units, but for higher condender leaving water Their application range allows the production of glycol/
temperatures than 50°C. water solution down to -10°C with ethylene glycol at 35%
(by weight) or down to -7°C with propylene glycol at 30%
Like the standard units they are equipped with condenser (by weight). The precision of these amounts is critical for
entering and leaving water sensors. correct unit operation.
It is possible to control the machine at the condenser water In addition to the ones already listed for the high condensing
outlet, requiring a factory configuration change and the temperature option (see chapter 4.4) the main modifications
use of a heating/cooling inlet reversing device. are:
• the evaporator is equipped with reinforced thermal
Option 150A 38 mm insulation,
These units are designed for water-to-water heat pumps. • the electronic expansion valves are changed,
• the use of a wide-band oil differential sensor.
They are factory configured as heat pumps (heating/cooling
control as a function of the remote reversing device). The All technical data is the same as for the 30HXC units with
condenser incorporates thermal insulation that is identical option 150 except for the following chapters:
to that of the evaporator.
4.5.1 - Options and accessories
Technical information The options available for the 30HXC units equipped with
All information is identical to that of the standard 30HXC the very low temperature option are as follows: 20, 22, 60,
units, except for the following paragraphs. 61, 84, 84D, 84R, 92, 104A, 107, 107A, 152, 193, 194, 197, 199.
15
Operating range 35% ethylene glycol Operating range 30% propylene glycol
50
48
44
20
15 C
13
-7 0 4 13 15
Evaporator leaving water temperature, °C Evaporator leaving water temperature, °C
Notes
1. Evaporator ∆T = 4 K max. - condenser ∆T = 5 K
2. Operating range applicable for full and reduced load
3. At full load with a condenser entering water temperature below 20°C, a three-way valve must be used to maintain the correct condensing temperature.
Legend
C Unit operating with a condensing pressure control with an analogue water control valve.
For transient operating modes (start-up and part load), the unit can operate down to a condenser water temperature of 13°C.
D Operation permitted, but performances is not optimized
4.5.3 - Evaporator water flow (l/s) for 35% ethylene glycol Evaporator water flow (l/s) for 30% propylene glycol
30HXC Min.* (closed loop) Max.** 30HXC Min.* (closed loop) Max.**
090 8.0 15.7 090 11.1 15.7
110 10.6 21.3 110 14.2 21.3
130 12.4 25.1 130 16.7 25.1
155 14.5 28.1 155 19.1 28.1
175 15.6 33.0 175 21.1 33.0
200 20.5 38.0 200 25.1 38.0
230 21.0 39.7 230 27.4 39.7
260 24.1 48.3 260 32.3 48.3
310 29.6 62.0 310 40.0 62.0
345 30.2 63.0 345 40.6 63.0
* Based on a Reynolds number of 4000
** Based on a water velocity of 3.6 m/s
16
4.5.4 - Evaporator pressure drop curve, units for very low temperature
1000
5
34
10&
C3
HX
0
C 26
100 HX
30
C2
HX
00
C2
HX
75
10 C1
Pressure drop, kPa
HX
55
C1
30 HX
10 C1
HX
0 C1
C 09 HX
1 HX
0,1
0,01
1 10 100
17
5 - Physical and electrical data for units 30GX
18
5.3 - Electrical data, 30GX and 30HXC compressors, option 150 + 150A
Reference Size I nom. MHA LRA LRA (Y) LRA (S) 1 cp. LRA (S) 2 cp.
06NA2146S7N 39 72 99 605 191 NA NA
06NA2174S7N 46 87 124 715 226 NA NA
06NA2209S7N 56 103 148 856 270 330 480
06NA2250S7N 66 124 177 960 303 435 575
06NA2300S5N 80 149 207 1226 387 490 610
06NA2300S5E 80+ 174 258 1265 400 510 660
Legend
06NA - Compressor for air-cooled units
N - Non-economized compressor
E - Economized compressor
I nom. - Average current draw of the compressor at Eurovent conditions (A)
MHA - Must hold amperes (maximum operating current) at 360 V (A)
LRA - Locked rotor current with across-the-line start (A)
LRA (Y) - Locked rotor current at reduced current (star/delta start-up mode) (A)
LRA (S) 1 cp. - Start-up with reduced current (A) with electronic starter (start-up duration 3 seconds max.) for one compressor per circuit
LRA (S) 2 cp. - Start-up with reduced current (A) with electronic starter (start-up duration 3 seconds max.) for two compressors per circuit
19
6 - Application data 6.1.2 - Operating range 30GX
°C
6.1 - Unit operating range
46
Evaporator 30HXC - 30GX Minimum Maximum D 45 B
Evaporator entering water temperature °C 6.8* 21 43
Evaporator leaving water temperature °C 4** 15 42
Legend
A Standard unit operating at full load.
Condenser water entering temperature, °C
4 5 10 13 15 °C
Notes
1. Evaporator and condenser ∆T = 5 K
2. For start-up at full load with a condenser water entering temperature below
20°C, a three-way valve must be used to maintain the correct condensing
temperature
3. Maximum condenser water leaving temperature 50°C (at full load)
4. For low evaporator leaving temperatures <+4°C and >-6°C order option 5
Legend
A Standard unit operating at full load.
B Standard unit operating at reduced load.
C Units operating with head pressure control with analogue water control
valve.
For transient operating modes (start-up and part load) the unit can operate Legend
down to a condenser water temperature of 13°C. 1 Evaporator
2 Recirculation
Additional operating range for high condensing temperature units and non-
reversible heat pumps.
20