Control Head for Process Valves

with Multipole or Fieldbus

• Convenient control of pneumatically

1066
actuated process valves
• Compact unit comprising pilot valves,
Control head, position feedback sensors and

Control Head for Process Valves

pneumatic
connections communication electronics
• Low response times owing to short
hose connections
Control head, 5-pole
DeviceNet connector
and PG9 screwed
• Low installation effort and simple
cable gland
commissioning

Control head Type 1066 is designed for the • Position feedback with up to 3 vertically adjustable
convenient control of pneumatically actuated inductive initiators or end position microswitches
piston-controlled process valves. Integrated in the • Electrical control of the control head optionally via
control head are electrical and pneumatic control multipole (parallel) or via bus connection (ASI and
components, position feedback sensors and optional DeviceNet)
intelligent communication electronics. • Burst protection with pressure relief valve

This allows the following functions to be realized: For protection against unauthorized interference, the
• Piloting of process valves cover may be lead-sealed and provided with a self-
-single / double-acting tapping screw.
-2 and 3-position actuator
-additional synchronization for multi-function actuation The control heads were developed for use in the food
-external pneumatic piloting and pharmaceutical industries.

Technical Data
Body material PPE/PA Solenoid valves in control head
Cover material PSU (transparent, bluish gray) Type 6510 09 V DC
Sealing material NBR Type 6510 24 V DC
Media unlubricated compressed air; Type 6106 24/110/230 V UC
neutral gases Current consumption
Medium temperature -10 to +50°C Valve Type 6510 ca. 50 mA (1 W each)
Ambient temperature -10 to +50°C Valve Type 6106 ca. 125/27/13 mA (3 W each)
Fluid port connections Inductive initiator max. 100 mA (external load)
Pressure/exhaust ports G 1/4 short-circuit proof
Service ports plug-on hose connector 6/4 or 1/4” Electrical power loss max. 5 W
QNn value for air 110 l/min Type 6510 Electrical connections
40 l/min Type 6106 Multipole • 8-pole circular plug DIN 45326
Pressure range 2.5 to 7 bar • 8-pole terminal strip
Response times Type 6510/Type 6106 • 2x6-pole terminal strips
Opening 15/23 ms ASI-Bus • insulation displacement
Closing 10/21 ms connection for ASI flat cable,
Stroke range 1 m long
Min. 2 mm • M12 plug and cable bushing,
Max. 73 mm 2 m round cable
Mounting position any, but preferably with cover • M12 flanged plug, 4-pole
above; flanged to process DeviceNet • 5-pole plug connector M12
valve acc. DeviceNet specification
Mass 0.5 to 0.65 kg Duty cycle continuous rating (ED 100%)
Operating voltage 24 V DC Type 6510 Type of protection IP67
24/110/230 V UC Type 6106 Initiators 8 to 30 V / max. 100 mA
acc. field bus specifications End position switches max. 230 V UC / max. 1A

Flow rate:
QNn value for air [l/min] measured at +20°C, 6 bar pressure at valve inlet and 1 bar pressure difference
Pressure data [bar] measured as overpressure to atmospheric
Response times [ms] measured at valve outlet at 6 bar and +20°C
Opening pressure build-up 0 to 90%
Closing pressure decay 100 to 10%

www.burkert.com Page 1/4

 Possible configurations
Electrical control -Double-acting actuator (2 valves)
1066

• Multipole -Double-seat valve with common flow for both valve seats
• ASI (Actuator Sensor Interface) acc. ASI specification (CIP cleaning, 3 valves)
(energy supply via ASI line)
• DeviceNet Position feedback
-Group 2 Only Slave Device • Initiators (0 to 3 pcs.), third initiator may be connected
Control Head for Process Valves

-MAC-ID and transfer rate can be set with DIP switches internally or externally via terminal as per connection
-Energy supply via DeviceNet line labelling “IN”
• End position microswitches (0 to 2 pcs.) for low-cost
Configuration of control head version; may be used internally only
• Valves (0 to 3 pcs.)
-Single-acting actuator (1 valve)

Control heads with multipole connectors (without communication)

Multipole connector with 8-pole terminal strip for 24 V DC (without communication)

Features
V1 V2 V3
• Electrical connection with 8-pole terminal strip
1 8 • PG9 screwed cable gland
• 0 to 3 valves type 6510
GND • Valves for 24 V DC
IN
24 V • 3 LEDs for valve status indication
LED status indicator with 24 V DC multipole connector • Up to 3 inductive initiators for position feedback

1 2 3 4 5 6 7 8
Control head without
cover, PG9 screwed
cable gland, multipole, Note
8-pole terminal strip for The outputs from the initiators are pnp-plus switching
24 V DC V1 V2 V3 GND S1 S2 S3 24 V DC and short-circuit proof.
V=valve S= sensor for initiators

Connector configuration, internal terminal strip

Multipole connector with 8-pole circular connector for 24 V DC (without communication)

Features
V1 V2 V3
• Electrical connection with 8-pole circular connector
1 8 acc. DIN 45326
• 0 to 3 valves type 6510
GND
IN • Valves for 24 V DC
24 V • 3 LEDs for valve status indication
LED status indicator with 24 V DC multipole connector • Up to 3 inductive initiators for position feedback

3 PIN configuration
7 5 1 Valve 2
2 +24 V DC for initiators Note
Control head without
3 Initiator 2
cover, multipole, 8-pole 8 2 • The pins of the circular connector are connected in the
4 Valve 1
circular connector for
24 V DC
5 Initiator 1 factory to the internal terminal strip.
6 4 6 Valve 3 • The outputs from the initiators are pnp-plus switching
1 7 Initiator 3
8 GND (common ground) and short-circuit proof.
Front view of connector pins on control head; the
solder connections lie behind

Multipole connector with 2 x 6-pole terminal strips; for 24/110/230 V UC (without communication)

Features
• Electrical connection with 2 x 6-pole terminal strips
X1 X2 • PG9 screwed cable gland
Valve/Net

Switch 1

L NO
• For 24/110/230 V UC
N NC
• 0 or 1 valve type 6106
Control head without PE CO
cover, PG9 screwed gn/gb NO
• no status indication
Switch 2

cable gland, multipole, NC • Up to 2 end position microswitches for position feedback

bl
2 x 6-pole terminal
strips, for 24/110/230 sw CO
V UC

PCB with 2 x 6-pole terminal strips for 24/110/230 V UC

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Control heads with bus connection (with communication)
Control heads with ASI connection and different connections

1066
Features
S1 S3 S2 • 3 different electrical connections
V1 BUS • 1 to 3 valves type 6510
V3 V2 • Valves for 24 V DC

Control Head for Process Valves

+
• 3 LEDs for valve status indication
OUT 4
S3 • Up to 3 inductive initiators for position feedback
- • 3 LEDs for initiator status indication
• 2 LEDs for bus/power status indication
Visible part of ASI PCB
Inputs: 3 sensors S1-S3, pnp-plus switching, power
Control head without 2 1 PIN configuration ASI supply via AS interface (24 V +20%/-10%), short-circuit
cover, ASI standard 1 brown, ASI+ proof, current limited to 60 mA, switching level high
version, with insulation 2 not used
displacement 3 blue, ASI- ≥ 10 V, limited input current ≤ 6.5 mA, input current low
connector, PG9 3 4 4 not used signal ≤ 1.5 mA
4-pole M12 flanged connector for ASI special connection 1
und 2, front view of connector pins on cable or control head;
Outputs: 3 valves V1-V3, max. 3 x 1 W, power
the solder connections lie behind reduction after ca. 100 ms, with integrated watchdog
function
ASI format cable
cut-and-clamp
M12 plug connector Programming data
connector screwed cable • I/O code 7 hex (4 outputs and 4 inputs)
gland • ID code F hex (for bit allocation see operating
instructions)
round cable (1 m long, round cable (1 m long, • Profile 7.F
of which 0.2 m in the control head) of which 0.2 m in the control head)
ASI connections with cut-and- M12 plug connector, PG9 bus-
clamp connector, screwed hing, ASI special connection 1,
Note on data for the round cable
cable gland PG9, 4-pole M12 plug connector The round cable leading directly to the control head
Control head without standard version (on request) differs somewhat from the ASI standard in its electrical
cover, ASI special ASI format cable
connection 2, M12 M12 flanged connector data. For this reason, on calculation of the max.
cut-and-clamp
flanged connector, connector
permissible line length to ASI specification, a value 1.5
4-pole, PG9 for sensor times the actual length should be used.
4-pole M12 flanged
cable bushing from
connector, ASI special
outside ASI length = 1.5 x actual length
round cable M12 connection 2
(1 m long) socket (on request)

Control heads with DeviceNet connection and 5-pole circular plug connector
Inputs: 3 sensors S1-S3, pnp-plus switching, power Features
supply via DeviceNet line (11-25 V DC), switching level • Electrical connection with 5-pole circular plug connector
high signal ≥ 5 V, switching level low signal ≤ 1.5 V, • 1 to 3 valves type 6510
trunk line to be terminated with 120 Ω resistor • Valves for 9 V DC
• 3 LEDs for valve status indication
• Up to 3 inductive initiators for position feedback
S1 S3 S2
Power MNS
• 3 LEDs for initiator status indication
V1 V2 • 1 LED, single-colour, for power status indication
V3 • 1 LED, two-colour, for MNS, display of different device
Control head without +
cover, 5-pole DeviceNet ON DIP S3 statuses
connector, PG9 for
cable bushing from 1 2 3 4 5 6 7 8 - Voltage supply 11 to 25 V DC, max. power loss 5 W when all
outside valves are switched ( 3 x 1 W).
Visible part of DeviceNet PCB

CAN_H V-
4 3 black
white
Configuration with 8 DIP switches
Data lines • DIP switches 1-6: DeviceNet address
CAN_L 5
blue • DIP switches 7 and 8: data transfer rate
V+ • Read files BUE1066.EDS and BUE1066.ICO into
drain 1 2
red
(screen) not used configuration tool (from diskette supplied)
5-pole M12 micro-style circular connector, front view of con-
Connector configuration acc. DeviceNet specification
nector pins on control head; the solder connections lie behind

Dimensions [mm]

Version with
8-pole circular
plug connector
acc. DIN 45326
146

60 G 1/4
11 11
12,5

G 1/4
25,5

Hose connection
6/4 mm or 1/4"
Ø 55
Ø112

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 Ordering table for control heads (other versions on request)

Electrical
operating

feedback
1066

connec-
of valve

sensors
voltage
Version

control
tion on

Order-
valves
No. of

No. of
Valve
type;

head

No.
Multipole 0 no valve 2 initiators 8-pole circular plug connector acc. DIN 45326 193 354
Control Head for Process Valves

1 Type 6510; 24 V DC 193 355

2 193 356
3 193 357
Multipole 0 no valve 2 initiators 8-pole terminal strip with PG9 193 358
1 Type 6510; 24 V DC screwed cable gland 193 359
2 193 360
3 193 361
Multipole 0 no valve 2 micro- 2 x 6-pole terminal strips with PG9 195 002
1 Type 6106; 024 V UC switches screwed cable gland 197 880
1 Type 6106; 110 V UC 198 332
1 Type 6106; 230 V UC 197 773
ASI Bus 1 Type 6510; 24 V DC 2 initiators Cut-and-clamp connector, ASI round cable, 193 362
2 1 m long, PG9 bushing 193 363
3 193 364
DeviceNet 1 Type 6510; 9 V DC 2 initiators Circular plug connector M12, 5-pole acc. 194 826
2 DeviceNet specification 194 828
3 194 829

Assembly

To mount the control head on process valves from different be used for the control head, but it is preferable to have the cover
manufacturers, an adapter with a customer-specific flange is required above (see also Operating Instructions for Type 1066).
(flange adapter, see drawing). The cylindrical adapter part for the
control head is Bürkert-specific. The customer-specific flange part On assembly of the control head, be sure to take care that
must be adapted to the structural shape of the process valve. The two the bores and cavities are self-emptying in order to avoid
parts form a constructive unit. The drawing below illustrates an damage by residues from aggressive detergents.
application for a specific process valve. Any position of installation may

Flange adapter Note

cylindrical adapter part On fabrication of the flange adapter oneself, the following must
Ø 49
be kept to exactly:
•Number of sealing points
17

•Dimensions for O-ring seats

17
36,5

•Dimensional tolerances and

•Material specifications
Ø 5,5

Ø32 customer- For this purpose, be sure to request a detailed

specific
Ø85 flange part 30 30 dimensional drawing.
On assembly of the flange, centring on the middle axis is
required. The max. permissible axial deviation is ± 0.1 mm. If
this tolerance is exceeded, there is a risk that the initiators will
not function.
Upper piston of the process valve Suggestion: use a special assembly sleeve.
Ø36-0,2
Piston in upper Note
Switching knob
min. 8

end position
max. 130

The switching knob should preferably be made of ST37 (nickel

Piston in lower end
plated or zinced). On use of stainless steel A2, the range of the
min. 38

max. 22 position
initiators drops to 75% compared with ST37.

In the case of vigourous shocks, this can lead to faulty

switching of the initiator.

Ordering table for accessories (other versions on request)

Order-
No.

Version

Blanking-off plug in brass, G 1/4 780 142

Silencer in sintered bronze with hexagonal bolt, G 1/4 780 786

In case of special application conditions, We reserve the right to make technical changes 805-GB/ 4-0160
please consult for advice. without notice.

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