REVISION 0

FEB. 1999 FY8-23AY-000

COPYRIGHT © 1999 CANON INC. CANON 660/2100 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
 IMPORTANT
THIS DOCUMENTATION IS PUBLISHED BY CANON INC., JAPAN, TO SERVE AS A SOURCE OF
REFERENCE FOR WORK IN THE FIELD.

SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREIN MAY VARY SLIGHTLY FROM
ACTUAL MACHINE VALUES OR THOSE FOUND IN ADVERTISING AND OTHER PRINTED MAT-
TER.

ANY QUESTIONS REGARDING INFORMATION CONTAINED HEREIN SHOULD BE DIRECTED TO

THE COPIER SERVICE DEPARTMENT OF THE SALES COMPANY.

THIS DOCUMENTATION IS INTENDED FOR ALL SALES AREAS, AND MAY CONTAIN
INFORMATION NOT APPLICABLE TO CERTAIN AREAS.

COPYRIGHT © 1999 CANON INC.

Printed in Japan
Imprimé au Japon

Use of this manual should be strictly

supervised to avoid disclosure of confi-
dential information.

Prepared by

OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DEPARTMENT 3

OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION

CANON INC.

5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302-8501 Japan

COPYRIGHT © 1999 CANON INC. CANON 660/2100 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
 CONTENTS 1

CHAPTER 1 MAINTENANCE AND SERVICING

2
A. SERVICING CHART ....................1-1 C. CONSUMABLES AND
1. READER .................................1-1 DURABLES ..................................1-6
2. PRINTER ................................1-2 1. READER .................................1-6
B. PERIODICALLY REPLACED 2. PRINTER ................................1-7
PARTS ..........................................1-6
3
CHAPTER 2 STANDARDS AND ADJUSTMENTS
A. MECHANICAL..............................2-1
1. Non-Image Width ....................2-1
2. Image Margin ..........................2-1
4. When Replacing the
CCD Unit ...............................2-10
5. When Replacing the
4
3. Adjusting the Non-Image Scanning Lamp .....................2-11
Width and Margin ....................2-2 6. When Removing/Mounting
4. Adjusting the Reader Unit the Scanning Lamp or
Horizontal Registration............2-2 When Replacing the
5. Routing the Scanner
Drive Cable..............................2-3
Intensity Detection PCB ........2-12
7. When Replacing the
5
B. ELECTRICAL ...............................2-4 Standard White Plate ............2-13
1. When Replacing the Reader 8. When Replacing the
Controller PCB ........................2-4 AP-IP PCB ............................2-13
2. Upgrading the Reader Unit .....2-5 9. Checking the
3. When Replacing the DC Photointerrupters...................2-14
Controller PCB ........................2-9

CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS

A. SENSORS....................................3-2 1. Reader Controller PCB .........3-14
B. THEMISTORS, LAMP, AND 2. AP-IP PCB ............................3-16
HEATERS.....................................3-4 3. Scanner Motor Driver PCB ...3-16
C. CLUTCHES AND SOLENOIDS ...3-6 4. Video Interface PCB..............3-17
D. FANS, MOTORS, AND 5. DC Controller PCB ................3-18
HEATERS.....................................3-8 6. Main Relay PCB....................3-19
E. PCBs ..........................................3-10 7. Sub Relay PCB .....................3-19
F. DUPLEXING UNIT .....................3-13 8. Cassette Size Detection
G. VARIABLE RESISTORS (VR), PCB .......................................3-20
LIGHT-EMITTING DIODES
(LED), AND CHECK PINS BY
PCB ............................................3-14

i
 CHAPTER 4 SERVICE MODE
A. OUTLINE......................................4-1 10.FEED-ADJ
1. Starting Servise Mode and (feeding system)....................4-44
Making Selections ...................4-2 11.MISC (others)........................4-46
2. Ending Service Mode..............4-2 E RUN/CHECK MODE
3. Backing Up the RAM...............4-2 (FUNCTION) ..............................4-47
4. Basic Operation.......................4-4 1. CCD (CCD-/shading-related
B. DISPLAY MODE (DISPLAY) ........4-7 items; automatic) ...................4-49
1. VERSION (ROM versions 2. PANEL (control panel)...........4-50
of the PCBs of the machine 3. PART-CHK (checks on
and accessories) ...................4-11 various electrical parts) .........4-51
2. USER (User-screen and 4. CLEAR (RAM and jam/error
user-related items) ................4-12 code initialization)..................4-51
3. ACC-STS (state of 5. MISC-R (reader unit).............4-52
connection of accessories) ...4-13 6. MISC-P (printer unit) .............4-53
4. CTS-STS (state of use of F. MACHINE SETTINGS
cassettes and multifeeder) ....4-13 (OPTION) ...................................4-54
5. JAM (jam date)......................4-14 1. BODY
6. ERR (error codes) .................4-16 (copier-related machines) .....4-56
7. CCD (CCD-related 2. USER (machine settings
measured readings) ..............4-17 related to user mode under
8. SENSOR (state of sensors BODY) ...................................4-59
needed for servicing work)....4-19 3. INT-FACE (conditions for
9. MISC (others)........................4-19 settings when a connection
10.ALARM-1 is mode to an external
(latest feeder alarm) ..............4-20 controller) ..............................4-64
C. I/O MODE (I/O) ..........................4-22 G. TEST PRINT MODE (TEST)......4-65
1. DC-CON (input/output state 1. PG (test print type selection
of the DC controller PCB) .....4-23 and generation) .....................4-66
2. R-CON (input/output state of H. COUNTER MODE
the reader controller PCB) ....4-25 (COUNTER) ...............................4-68
3. FEEDER (input/output state 1. TOTAL (total counter) ............4-69
of the feeder controller 2. SCANNER
PCB)......................................4-27 (scanner-related counter)......4-70
D. ADJUST MODE (ADJUST) ........4-30 3. PICK-UP
1. AE (AE mode) .......................4-35 (pick-up-related counter) .......4-70
2. ADJ-XY 4. FEEDER
(image read start position) ....4-35 (feeder-related counter).........4-71
3. CCD (CCD-/shading-related 5. JAM (jam-related connter).....4-71
items) ....................................4-36 I. FEEDER.....................................4-72
4. IMG-REG (color image color J. ENTERING THE SERVICE
displacement) ........................4-37 MODE.........................................4-75
5. DENS (developing density) ...4-38 K. MENU STRUCTURE AND KEY
6. BLANK (image leading ASSIGNMENT............................4-75
edge/trailing edge margin) ....4-39 L. MAIN MENU...............................4-77
7. PASCAL (auto gradation 1. DISPLAY ...............................4-77
correction control) .................4-39 2. SENSOR MONITOR .............4-78
8. COLOR (color balance) ........4-40 3. TEST .....................................4-79
9. HV-TR (transfer charging 4. PAPER FEED........................4-80
bias output by condition) .......4-41 5. READ MEMORY ...................4-80
6. PARAMETER ........................4-81

ii
 7. BIAS ......................................4-84 8. WRITE MEMORY..................4-84

CHAPTER 5 SELF DIAGNOSIS

A. SELF DIAGNOSIS .......................5-1

APPENDIX
A. GENERAL TIMING CHART .........A-1 C. GENERAL CIRCUIT DIAGRAM A-11
B. SIGNALS AND D. SPECIFICATIONS .....................A-15
ABBREVIATIONS ........................A-3 1. Reader Unit...........................A-15
1. Input/Output Signals 2. Printer Unit............................A-19
(reader controller PCB)...........A-3
2. Input to and Outputs of the
Duplexing Driver PCB...........A-10

iii
 CHAPTER 1 MAINTENANCE AND SERVICING

1
CHAPTER 1 MAINTENANCE AND SERVICING

A. SERVICING CHART
The machine does not have parts requiring maintenance on a periodical basis.
However, to prolong the service lives of the parts and the product, it is recommended that
the following be performed at time of a visit (as for replacing durable parts).

1. READER

Item Parts Remarks

Externals Copyboard glass Use lint-free paper or alcohol.
Copyboard cover
No. 1 through No. 3 mirrors Use a blower brush.*
Reflecting shade (scanning lamp)
Scanner rail Clean with alcohol, and apply lubricant.
Lens CCD Use a blower brush.*
Standard white plate Use lint-free paper or alcohol.

*Do not touch the mirrors and lenses; moreover, do not subject the CCD to dust.

1-1
 CHAPTER 1 MAINTENANCE AND SERVICING

2. PRINTER
Unit Part Remarks
Pick-up feeding Multifeeder roller Use lint-free paper or alcohol.
Cassette pick-up roller
Feeding roller 1
Feeding roller 2
Separation roller
Separation pad Use lint-free paper.
Registration roller assembly Use lint-free paper. If the dirt cannot
be removed, use alcohol on the
rubber area and solvent on other
areas.
Do not remove the spring when
cleaning; a displaced spring will
cause skew movement of paper or
jams. Correct the spring if displaced.
Separation guide Use lint-free paper.
Transparency sensor 1/2 Use a blower brush.
Development Sub cover sheet Use lint-free paper or alcohol.
Toner catch tray Remove any cake of toner.
Fixing assem- Fixing assembly inlet guide Use solvent.
bly Upper/lower fixing separation Use solvent to remove cakes of
guide toner. (Do not force.)
Intermediate Density sensor Use the special brush.
transfer drum Pre-exposure LED assembly
Charging Secondary pre-transfer charging Use a cleaning lever.
assembly assembly
Separation static assembly

Note:
1. As a rule, do not clean the following:
• ITD cleaning roller
• Photosensitive drum cartridge
• Secondary transfer belt assembly
2. The surface of the intermediate transfer drum may develop condensation during
installation work. If such happens, dry wipe the surface with lint-free paper. If the
output images are soiled, suspect dirt on the surface of the intermediate transfer
drum. To correct, wipe it with a flannel cloth moistened with water, and then dry wipe
it with lint-free paper.

1-2
 CHAPTER 1 MAINTENANCE AND SERVICING

Work as follows:
Item Description
Density sensor Use the density sensor cleaning brush attached to the printer unit to
Pre-exposure LED clean the detecting window of the sensor. For the pre-exposure LED
assembly assembly, move the same brush in the direction of the arrow to clean
each LED.

Cleaning brush

Detecting
window

Registration roller When replacing each drum cartridge, clean the registration roller
assembly assembly.

1-3
 CHAPTER 1 MAINTENANCE AND SERVICING

Item Description
Separation static Remove the separation static eliminator from the printer unit. Then,
eliminating move the cleaning lever in the direction of the arrow several times to
clean it.

Cleaning lever

Note:
After cleaning, be sure to fit the cleaning lever in the static
eliminator before mounting it back to the printer unit.

Secondary pre- Move the cleaning handle of the secondary pre-transfer charging
transfer charging assembly in the direction of the arrow several times to clean the sec-
assembly ondary pre-transfer charging assembly

Marking

Cleaning handle of the

secondary pre-transfer
charging assembly

Cleaning handle of the

secondary pre-transfer
charging assembly

Intermediate
transfer drum

Note:
After cleaning, be sure to move the cleaning handle of the
secondary pre-transfer charging assembly to the right end
where a marking is found.

1-4
 CHAPTER 1 MAINTENANCE AND SERVICING

Item Description
Toner catch tray Disengage the two claws of the toner catch tray cover, and slid out
the toner catch tray.

Toner catch
cover

Claws

Toner catch tray

Remove any cake of toner.

However, if the cake of toner cannot be removed, replace the
toner catch tray.

1-5
 CHAPTER 1 MAINTENANCE AND SERVICING

B. PERIODICALLY REPLACED PARTS

The machine does not have parts that require replacement on a periodical basis.

C. CONSUMABLES AND DURABLES

1. READER
As of December 31, 1998
Life
No. Parts name Parts No. Q'ty Remarks
(copies)
1 Scanning lamp FH7-3336-000 1 500 hr About 75,000 copies
(fluorescent lamp) (period of activation).
See Note 1 for replacement;
see Note 2 for warning indication.
2 Power supply FH-1462-0000 1 30,000 hr Based on the period of operation.
cooling fan (FM4)
3 Control panel FG6-0365-000 1 10,000 hr Based on the period of operation.
(back-light)
The values in the table are estimates only, and are subject to change based on future data.

Note:
1. Be sure to perform the following when replacing the scanning lamp. (For details,
see p. 2-11.)
• Clean the No. 1/2/3 mirror, re5flecting shade, and standard white plate.
• Clean/lubricate the scanner rail.
• Execute scanning lamp intensity adjustment in service mode
(FUNCTION>MISC-R>LAMP>ADJ).
• Execute CCD adjustment in service mood (FUNCTION>CCD>CCD-ADJ).
2. Make checks in service mode (DISPLAY>MISC>FL-LIFE).

1-6
 CHAPTER 1 MAINTENANCE AND SERVICING

2. PRINTER As of December 31, 1998

No. Parts ame Parts Nol. Q’ty Life (copies) Remarks
1 Intermediate transfer drum RG5-3039-000 1 37,500
unit
2 Fixing assembly RG5-3995-000 1 50,000 100/120V
RG5-3996-000 1 50,000 220/240V
3 Secondary transfer belt RG5-3047-000 1 37,500
assembly
4 Intermediate transfer drum RG5-3975-000 1 75,000
(ITD) cleaning roller
5 Separation static eliminating RG5-3973-000 1 150,000
assembly
6 Multifeeder pick-up roller RB1-9526-000 1 200,000 Must be replaced
7 Multifeeder separation pad RF5-1989-000 1 200,000 simultaneously.
8 Cassette feeding roller RF5-1834-000 2 150,000 Cassettes 1 and 2
are interchangeable.
Feeding roller and
9 Cassette separation roller RF5-1834-000 2 150,000 separation roller
must be replaced
simultaneously.
10 Air filter (FM1) RB1-9807-000 1 5,800 Must be replaced
11 Air filter (FM2) RB1-9808-000 1 5,800 simultaneously with
drum cartridge.
12 Ozone filter (FM3) RB1-9836-000 1 75,000
13 Heat discharge fan 1 (FM1) RH7-1330-000 1 30,000 hr Reference only; in
14 Heat discharge fan 2 (FM2) RH7-1373-000 1 30,000 hr terms of hours used.
15 Heat discharge fan 3 (FM3) RH7-1393-000 1 30,000 hr
16 Toner catch tray RB1-9804-000 1 See Note.

Note:
The toner catch tray must be cleaned to prevent caking of toner by the heat from fix-
ing. Replace the tray only when the cake of toner cannot be removed.

1-7
 CHAPTER 2 STANDARDS AND ADJUSTMENT

CHAPTER 2 STANDARDS AND ADJUSTMENTS

A. MECHANICAL
2
1. Non-Image Width 2. Image Margin

The non-image width is correct if it is The image margin is correct if it is as

as follows (on copies made in Direct). follows (on copies made in Direct):

Leading edge:5.0 ±2.0 mm Leading edge: 5.0 ±2.0 mm

Left/right: 5.0 ±2.0 mm Left/right: 5.0 ±2.0 mm
Trailing edge: 5.0 ±2.0 mm Trailing edge: 5.0 ±2.0 mm

5.0±2.0mm 5.0±2.0mm

0 2 4 5 6 8 10 12 14 16 18 20
0 2 4 5 6 8 10 12 14 16 18 20

Figure 2-1 Non-Image Width Figure 2-3 Image Margin

on the Leading Edge on the Leading Edge

5.0±2.0mm 5.0±2.0mm

0 0
2 2
4 4
5 5
6 6
8 8
10 10

Figure 2-2 Non-Image Width Figure 2-4 Margin on the Left/Right

on the Left/Right

2-1
 CHAPTER 2 STANDARDS AND ADJUSTMENT

3. Adjusting the Non-Image Width and Margin

Make adjustments in the following order:

• Adjusting the registration for leading edge margin adjustment
(COPIER>ADJUST>FEED-ADJ>REGIST, REGIST2)

Caution:
Keep in mind that the new settings will become effective when the machine has been
turned off and on.

• Adjusting the image left/right margin (COPIER>ADJUST>BLANK>BLANK-L/R)

• Adjusting the leading/trailing edge non-image width
(COPIER>ADJUST>BLANK>BLANK-T, B)
• Adjusting the image read start (COPIER>ADJUST>ADJ-XY>ADJ-X, Y)
• Checking the image margin

4. Adjusting the Reader Unit Horizontal Registration

If the lines of a grid pattern do not cross at a right angle or are distorted, adjust the
horizontal registration as follows for the reader unit. (Normally, such a problem is not like-
ly, as adjustments are made at the factory.)
1) Enter '6' under COPIER>TEST>PG>TYPE in service mode, and make a test print
(grid).
2) Make a copy of the test print (grid).
3) If the lines are distorted, adjust the horizontal registration for the reader unit as shown
in the figure. (Use the adjustment wrench FY9-1027-000).

Higher

Loosen

Lower

Figure 2-5

4) Make a test print once again to end the work.

2-2
 CHAPTER 2 STANDARDS AND ADJUSTMENT

5. Routing the Scanner Drive Cable

For routing the scanner drive cable, see the Reader Unit Service Manual.

e
Secure
u temporarily.

Wind seven
times.
r
Put the steel ball
t into the hole of the pulley.
Try not to create a gap
when winding the cable.

Figure 2-6

Caution:
1. Check to make sure that the scanner drive cable is not twisted and it has not rid-
den over the pulley.
2. Move the No. 1 mirror mount and the No. 2 mirror mount by hand to make sure that
it moves smoothly. At this time, take care not to touch the reflecting plate.
3. Take care not to damage the cable with the edge of the metal plate.

2-3
 CHAPTER 2 STANDARDS AND ADJUSTMENT

B. ELECTRICAL

1. When Replacing the Reader Controller PCB

Caution:
Do not mount a reader controller PCB equipped with an EEPROM to a different
machine.

1) Remove the two screws, and remove the two face plates; then, detach the reader unit
lower front cover.
2) If you can make a check in service mode,
• Record the settings of the items (15 in total) shown in service mode on the reader
unit service label, and go to step 3). (You will have to remove the reader unit lower
front cover.)
If you cannot make a check in service mode,
• Go to step 3).
3) Remove the reader controller PCB as shown in V.B.1. "Removing the Reader
Controller PCB" in Chapter 4. Then, detach the EEPROM from the old reader con-
troller PCB.
4) Mount the EEPROM removed in step 3) to the new reader controller PCB.

Caution:
Be sure to use the EEPROM removed in step 3).

5) Mount back the parts except the cover removed in step 1).
6) Connect the reader unit power plug to the power outlet, and turn on the rear power
switch and the control panel power soft switch in the order indicated.
At this time, the control panel will indicate 'E353' (mismatch of serial Nos. between
the rear controller PCB and the EEPROM).
7) Under OPTION>USER>SERIAL in service mode, enter the five-digit serial No. of the
reader unit using the keypad, and press the OK key.
8) See that the copier will automatically turn off and then on.
• If you entered the wrong EEPROM serial No., the control panel will indicate 'E353'
(mismatch of serial Nos. between the rear controller PCB and the EEPROM). If so,
enter the correct reader unit serial No. once again in service mode
(OPTION>USER>SERIAL).
9) Initialize the RAM on the reader controller PCB in service mode
(FUNCTION>CLEAR>R-CON).
10) Enter the settings you recorded on the reader unit service label in service mode
(COPIER>ADJUST>ADJ-XY, CCD; the same settings entered in step 2); thereafter,
be sure to press the OK key).
If you did not make a check in service mode in step 2), enter the settings indicated
on the service mode.
11) Select COPIER>FUNCTION>MISC-R>USE-LAMP in service mode.
12) Turn the scanning lamp adjusting VR clockwise/counterclockwise until a beep is
heard; then, press the OK key on the control panel.
(See II.B.7. "When Replacing the Intensity Detection PCB" in Chapter 12.)
13) Select COPIER>FUNCTION<CCD-ADJ in service mode.

2-4
 CHAPTER 2 STANDARDS AND ADJUSTMENT

14) See that CCD-ADJ is highlighted. Press the OK key on the control panel to start CCD
auto adjustment.
15) See that END is indicated to indicate that CCD auto adjustment has ended. (The
notation at the top of the screen will change as follows: READY>SERVICE>READY.)
16) Mount the lower front cover (with the service label) removed in step 1).
17) Turn off and then on the reader unit rear power switch, and turn on the control panel
power soft switch.
18) Execute auto gradation correction in user mode.
19) End.

2. Upgrading the Reader Unit

The reader unit may be upgraded by replacing the ROM DIMM on the reader con-
troller PCB or replacing the contents of the ROM DIMM by downloading.

a. Replacing the ROM DIMM on the Reader Controller PCB

1. Removing the ROM DIMM

Remove the ROM DIMM as shown in the Reader Unit Service Manual.

2. Mounting the ROM DIMM

1) Mount the ROM DIMM as shown in the Reader Unit Service Manual.
2) Mount back the parts.
3) Go to step 8) of the previous section 1. "When Replacing the Reader Controller
PCB."

b. Replacing the Contents of the DIMM by Downloading

Note:
You will need the following for downloading operation:
• Utility program for upgrading and a PC to which the contents for the DIMM have
been stored
• Bi-Centronics cable (IEEE 1284 Std-compliant).

2-5
 CHAPTER 2 STANDARDS AND ADJUSTMENT

■ Making Connections

1) Turn off the copier's control panel power soft switch and the reader unit rear power
switch.
2) Remove the reader unit lower front cover, and the anti-noise plate on the switch.
3) Connect the copier (downloading connector) and the PC with a bi-Centronics cable.
• Be sure that the PC is off.
• Be sure to connect the 25-pin connector of the bi-Centronics cable to the PC, and the
36-pin connector to the copier.
4) Slide the switch shown in the figure to LOAD position.

Connector for downloading

COPY
LOAD

DIP SW1 for

downloading

Figure 2-7

5) Turn on the PC, and start the copier service support tool.
6) Connect the copier's power plug to the power outlet, and turn on the reader unit rear
power switch and the control panel power switch.

2-6
 CHAPTER 2 STANDARDS AND ADJUSTMENT

■ Downloading

1) Select 'To Main Menu' on the start-up menu (copier service support tool).
2) Select 'To Next' under 'Downloading/Upload'.

Controlling Data Downloading/Upload

To Next To Next

Ending the Copier Service Support Tool

3) Select the model and the PCB for downloading, and select 'Connect'.

Serv Tool

R-CON

Selected Model and PCB

Model PCB
R-CON
Connect

4) Follow the instructions on the PC screen to download the contents to the flash ROM.
5) When downloading has ended, turn off the PC as follows:
OK>To PCB Select Menu>To Main Menu>End Copier Service Support Tool>End

2-7
 CHAPTER 2 STANDARDS AND ADJUSTMENT

■ After Downloading

1) Turn off the machine’s control panel power soft switch and the reader rear power
switch, and disconnect the power plug.
2) Disconnect the bi-Centronics cable from the PC and the machine.
3) Slide the downloading switch (DIP SW1) to COPY position.

Connector for downloading

COPY
LOAD

DIP SW1 for

downloading

Figure 2-8

4) Connect the machine’s power plug to the power outlet, and turn on the reader unit
rear power switch and the control panel power soft switch.
5) Start service mode, and check the ROM version.
COPIER>DISPLAY>VERSION
6) After a check, mount the anti-noise plate and the lower front cover.

2-8
 CHAPTER 2 STANDARDS AND ADJUSTMENT

3. When Replacing the DC Controller PCB

a. Without the Reader Unit Installed (with the printer board installed)
1) Connect the power plug to the power outlet; and while holding on the “Menu key,
Enter/Online key, and Cancel key” on the control panel at the same time until ”Start
SELF-TEST” displays. The panel displays will show “Display” to indicate that service
mode has started after the printer unit checks itself.
2) Using the Menu key on the control panel, select “READ MEMORY”.
3) Press the ENTER key to select “READ FROM DCON”.
4) Using the or key, select ‘YES’.
5) Press the ENTER key to execute.
6) See that “READ FROM DCON EXECUTING>” is indicated.
7) Turn off the printer unit power switch and disconnect the power plug.
8) Perform the steps under VIII.C.4 “Removing the DC Controller PCB” in Chapter 4 to
remove the DC controller PCB and mount the new DC controller PCB.
9) Put back the parts that have been removed. (However, it is better not to mount the
rear cover of the printer unit until after checking to see that copier operates normal-
ly.)
10)Connect the power plug to the power outlet; and enter the service mode once agein.
11)Using the Menu key on the control panel, select “WRITE MEMORY”.
12)Press the ENTER key to select “WRITE TO DCON”.
13)Using the or key, select ‘YES’.
14)Press the ENTER key to execute.
15)See that “WRITE TO DCON EXECUTING>” is indicated.
16)End.

2-9
 CHAPTER 2 STANDARDS AND ADJUSTMENT

b. With the Reader Unit Installed

1) Remove the DC controller PCB.
2) Mount the new DC controller PCB.
3) Mount back the parts. (However, do not mount the printer unit rear cover until you
have made sure that the machine operates normally.)
4) Connect the power plug to the power outlet, and turn on the reader rear power switch
and the control panel power soft switch in the order indicated.
5) Select COPIER>FUNCTION>MISC-P>DC-LOAD in service mode to highlight, and
press the OK key.
6) End service mode, and turn off and then on the control panel power soft switch to
load the data (all items of ADJUST>IMG-REG, FEED-ADJ, HV-TR) backed up on the
reader controller PCB to the DC controller PCB.
7) Check to make sure that settings have been entered under ADJUST>IMG-REG,
FEED-ADJ, HV-TR in service mode. If settings are missing, go back to step 5); if set-
tings are still missing, enter the values indicated on the printer unit service label for
ADJUST>IMG-REG, FEED-ADJ, and enter the standard value for ADJUST>HV-TR.
8) Execute auto gradation correction in user mode.
9) End.

4. When Replacing the CCD Unit

1) Record the values (AL-RG, AL-GB) shown on the CCD unit to the service label
attached to the reader unit lower front cover.
2) Turn off the copier, and mount the new CCD unit to the copier.
3) Turn on the copier.
4) Enter the new settings in ADJUST>CCD>AL-RG, AL-GB in service mode.
5) Execute CCD auto adjustment in FUNCTION>CCD>CCD-ADJ in service mode.
6) Mount the reader unit lower front cover.
7) Execute auto gradation correction in user mode.
8) End.

2-10
 CHAPTER 2 STANDARDS AND ADJUSTMENT

5. When Replacing the Scanning Lamp

1) Replace the scanning lamp as shown in the Reader Unit Service Manual; then, mount
back the parts.
2) Turn on the rear power switch/control panel power soft switch.
3) Remove the two face covers and two screws; then, detach the reader unit lower front
cover.
4) Turn on the control panel power soft switch, and wait about 5 min (so that the scan-
ning lamp warms).
5) Select COPIER>FUNCTION>MISC-R>LAMP-ADJ in service mode, and press the
OK key. (The notation at the top will be 'SERVICE'.)
6) When the scanning lamp has turned on, turn the scanning lamp adjusting VR clock-
wise/counterclockwise until a beep is heard.

Connector for downloading

COPY
LOAD

Scanning lamp DIP SW1 for

adjusting VR downloading

Figure 2-9

7) Press the OK key on the control panel screen. (The notation at the top will be
'READY'.)
8) Select COPIER>FUNCTION>CCD>CCD-ADJ in service mode.
9) When 'CCD-ADJ' is highlighted, press the OK key on the control panel screen to start
CCD auto adjustment.
10) See that 'END' has appeared on the screen to indicate that CCD auto adjustment has
ended. (The notation at the top will be 'READY', 'SERVICE', and then 'READY'.)
11) Mount the lower front cover removed in step 3).
12) Execute auto gradation correction in user mode.
13) End.

2-11
 CHAPTER 2 STANDARDS AND ADJUSTMENT

6. When Removing/Mounting the Scanning Lamp or When Replacing the

Intensity Detection PCB

1) Mount back the removed scanning lamp. Or, replace the intensity detection PCB as
shown in the Reader Unit Service Manual, and mount back the parts.
2) Turn on the rear power switch/control panel power soft switch.
3) Remove the two face covers and the two screws; then, detach the reader unit lower
front cover.
4) Turn on the control panel power soft switch, and wait about 5 min (so that the scan-
ning lamp warms up).
5) Select COPIER>FUNCTION>MIS-R>USE-LAMP, and press the OK key. (The nota-
tion at the top will be 'SERVICE'.)
6) When the scanning lamp has turned on, turn the scanning lamp adjusting VR clock-
wise/counterclockwise until a beep is heard.

Connector for downloading

COPY
LOAD

Scanning lamp DIP SW1 for

adjusting VR downloading

Figure 2-10

7) Press the OK key on the control panel screen. (The notation at the top will be
'READY'.)
8) Select COPIER>FUNCTION>CCD>CCD-ADJ.
9) When 'CCD-ADJ' is highlighted, press the OK key on the control panel screen to start
CCD auto adjustment.
10) See that 'END' has appeared on the screen to indicate that CCD auto adjustment has
ended. (The notation at the top will be 'READY', 'SERVICE', and then 'READY'.)
11) Mount the lower front cover removed in step 3).
12) Execute auto gradation correction in user mode.
13) End.

2-12
 CHAPTER 2 STANDARDS AND ADJUSTMENT

7. When Replacing the Standard White Plate

1) Select COPIER>ADJUST>CCD in service mode to bring up the input screen.

2) Enter the settings shown on the new standard white plate in
COPIER>ADJUST>CCD>W-PLT-X, W-PLT-Y, W-PLT-Z in service mode, and press
the OK key.

* XXXX YYYY ZZZZ*

W-PLT-Z setting
W-PLT-Y setting
W-PLT-X setting

Figure 2-11

3) Turn off the control panel power soft switch and the rear power switch, and mount the
new standard white plate to the copier.
4) Turn on the rear power switch, and then turn on the control panel power soft switch.
5) Select COPIER>FUNCTION>CCD>CCD-ADJ in service mode.
6) When 'CCD-ADJ' is highlighted, press the OK key on the control panel screen to start
CCD auto adjustment.
7) See that 'END' has appeared on the screen to indicate that CCD auto adjustment has
ended. (The notation at the top will be 'READY', 'SERVICE', and then 'READY'.)
8) Execute auto gradation correction in user mode.
9) End.

8. When Replacing the AP-IP PCB

1) Select COPIER>FUNCTION>CCD>CCD-ADJ in service mode.

2) When 'CCD-ADJ' is highlighted, press the OK key on the control panel screen to start
CCD auto adjustment.
3) See that 'END' has appeared on the screen to indicate that CCD auto adjustment has
ended. (The notation at the top will be 'READY', 'SERVICE', and then 'READY'.
4) Execute auto gradation correction in user mode.
5) End.

2-13
 CHAPTER 2 STANDARDS AND ADJUSTMENT

9. Checking the Photointerrupters

The machine’s photointerrupers may be checked either using a conventional meter or

in service mode (by operating on the control panel of the printer unit). (If the reader unit
is installed, you may use the control panel of the reader unit.)

a. Using a Meter
1) SET the meter range to 30 VDC.
2) Connect the - probe of the meter to GND on the DC controller PCB.
3) Connect the + probe of the meter to the terminals (on the DC controller PCB) indi-
cated on the pages that follow.
4) Make checks as indicated. (See the tables on pp. 2-16 ff.)

b. Using Service Mode

• Without the Reader Unit Installed (with the printer board installed)
1) Connect the power plug to the power outlet; and while holding on the “Menu key,
Enter/Online key, and Cancel key”on the control panel at the same time until “Start
SELF-TEST” displays. The panel displays will show “Display” to indicate that service
mode has started after the printer unit checks itself.
2) Using the Menu key on the control panel, select “SENSOR MONITOR”.
3) Press the ENTER key to select “SENSOR MONITORING”.
4) Check to make sure that “SENSOR MONITORING” has appeared on the first row of
the display, indicating that at the mode in question has been selected.
5) Turn on the sensor in question manually so that the result of monitoring will appear
on the second row of the display.
• The result of monitoring is indicated by means of a hexadecimal code (2 digits; either
xx or yy group).

S E N S O R M O N I T O R I N G

x x y y z z

Figure 2-12 Control Panel of the Printer Unit

2-14
 CHAPTER 2 STANDARDS AND ADJUSTMENT

Note:
1.The notation “zz” shown on the display (2nd row) is for use at the factory for
checks and is not relevant to servicing work.
2.Each sensor has its own response time, some requiring as much as about 5 sec.
Be sure to allow an adequate period of time before making a decision on each
sensor.
3.If multiple sensors are turned on at the same time, the result will be the sum of
the codes obtained for all sensors (in hexadecimal notation).
4.To execute sensor monitor mode, be sure to remove the intermediate transfer
drum, all cartridges, and secondary transfer belt assembly before starting service
mode. (Otherwise, you could inadvertently touch operating parts.)
Further, you need to remove the following parts for respective sensors in view of
the type of work to perform:
• For PS1903 and PS5, the fixing assembly.
• For PS11, the upper cover assembly.
• For PS1207, the cassette 1.
• For PS1208, the cassette 2.

• With the Reader Unit Installed

1) Start service mode.
2) Select COPIER>I/O>DC-CON or R-CON in sequence to bring up the screen shown
in Figure 2-13.
3) Make checks as shown. (See pp. 2-16 ff.)

Display I/O Adjust Function Option Test Counter

<DC-CON> < 1/10 > < READY >

7 . . . . . .0
P001 xxxxxxxx
P002 xxxxxxxx
P003 xxxxxxxx
P004 xxxxxxxx
P005 xxxxxxxx
P006 xxxxxxxx
P007 xxxxxxxx
P008 xxxxxxxx

P008 xxxxxxxx
Address
bit 0
bit 1
:
bit 7

Figure 2-13

2-15
 CHAPTER 2 STANDARDS AND ADJUSTMENT

No. PS1 PS3 *1 PS5

Name Registration paper Developing rotary Separation sensor
sensor position sensor
Meter probe (+) J212-10 J207-5 J212-7
Service Printer unit 01 (display reading), C4 (display reading),
mode panel xx (display position) xx (display position)
Reader DC-CON, P001 bit 0 DC-CON, P001 bit 2
unit panel
Checks (normal as While in standby, While in standby, While in standby,
described) when the detecting press the turret but- when the detecting
lever is ton to turn the color lever is
• pushed down, ‘0’. cartridge. When the • pushed down, ‘0’.
color cartridge is
• not pushed down, • not pushed down,
‘1’. • at rest (Y), ‘1’. ‘1’.
• otherwise, ‘0’.

No. PS10 PS11 PS17

Name Face-down tray full Face-down try deliv- Pick-up assembly
sensor ery sensor paper sensor
Meter probe (+) J220-A3 J207-5 J210-8
Service Printer unit 10 (display reading), 02 (display reading),
mode panel xx (display position) xx (display position)
Reader DC-CON, P001 bit 4 DC-CON, P001 bit 1
unit panel
Checks (normal as While in standby, While in standby, the While in standby,
described) when the light-block- light-blocking plate is paper is
ing plate is • moved to PS11, ‘1’. • put over PS17, ‘0’.
• moved to PS10, ‘1’.

2-16
 CHAPTER 2 STANDARDS AND ADJUSTMENT

No. PS18 PS19 *2 PS23

Name Pick-up unit cover Multifeeder tray last Duplexing feeding
sensor sheet sensor roller 1 home posi-
tion sensor
Meter probe (+) J210-16 J208-3 J2007-6 *2
Service Printer unit
mode panel
Reader DC-CON, P002 bit 0
unit panel
Checks (normal as While in standby, the While in standby, While in standby,
described) pick-up unit cover is when the roll under remove the duplexing
• opened, ‘0’. PS19 is rotated, unit, and move the
alternately ‘0’ and ‘1’. light-blocking plate to
• closed, ‘1’.
the sensor, and put
the duplexing unit
back in. When the
light-blocking plate is
• moved over the
sensor, ‘1’.
• not moved over the
sensor, ‘0’.

No. PS24 PS25 PS26

Name Duplexing unit paper Horizontal registra- Reversal paper sen-
sensor tion guide home sor
position sensor
Meter probe (+) J2008-3 *3 J2006-3 *3 J2007-3 *3
Service Printer unit
mode panel
Reader DC-CON, P002 bit 4 DC-CON, P002 bit 5
unit panel
Checks (normal as While in standby, While in standby, While in standby,
described) when paper is remove the duplexing when paper
• put over PS24, ‘0’. unit, and move the • is put over PS26,
light-blocking plate to ‘0’.
the sensor, and put
the duplexing unit
back in. When the
light-blocking plate is
• moved over the
sensor, ‘1’.
• not moved over the
sensor, ‘0’.

2-17
 CHAPTER 2 STANDARDS AND ADJUSTMENT

No. PS30 PS101 *4 PS102 *4

Name Upper left cover sen- Original scanner Copyboard cover
sor home position sensor open/closed sensor
Meter probe (+) J220-A4 J1609-A2 J1609-A5
Service Printer unit
mode panel
Reader Display > SENSOR > R-CON, P004 bit 0
unit panel SC-HP
Checks (normal as While in standby, While in standby, While in standby, the
described) when the upper move the No,1 mirror copyboard cover.
cover is mount. • is opende, ‘0’.
• opened, ‘0’. When the light-blocking • is closed, ‘1’.
• closed, ‘1’. plate.
• is moved over
PS101, ‘1’

No. PS1201 PS1202

Name Cassette 2 sensor Cassette 1 sensor

Meter probe (+) J210-10 J210-6

Service Printer unit
mode panel
Reader
unit panel
Checks (normal as While in standby, While in standby,
described) when the cassette 2 when the cassette 1
is is
• slid out, ‘0’. • slid out, ‘0’.
• slid in, 1’ • slid in, ‘1’.

2-18
 CHAPTER 2 STANDARDS AND ADJUSTMENT

No. PS1203 PS1204

Name Cassette 2 paper Cassette 2 paper lev-
level sensor 2 els sensor 1
Meter probe (+) J210-12 J210-13
Service Printer unit
mode panel
Reader
unit panel
Checks (normal as While in standby, put one sheet of paper in
described) the cassette 2. When the cassette is slid in,
• J210-12 is ‘0’, and J210-13 is ‘1’.
Put about 100 sheets of paper. When the
cassette is slid in,
• J210-12 is ‘1’, and J210-13 is ‘1’.
Put about 500 sheets of paper. When the
cassette is slid in,
• J210-12 is ‘0’, and J21013 is ‘0’.

No. PS1205 PS1206 PS1207

Name Cassette 1 paper Cassette 1 paper Cassette 2 paper
level sensor 2 level sensor 1 absent sensor
Meter probe (+) J210-14 J210-15 J210-11
Service Printer unit 08 (display reading),
mode panel yy (display position)
Reader DC-CON, P002 bit 3
unit panel
Checks (normal as While in standby, put one sheet of print While in standby,
described) paper in the cassette. When the cassette is when the cassette 2
slid in, • contains paper, ‘0’.
• J210-14 is ‘0’, and J210-15 is ‘1’. • does not contain
Put about 100 sheets of paper. When the paper, ‘1’.
cassette is slid in,
• J210-14 is ‘1’, and J210-15 is ‘1.
Put about 500 sheets of paper. When the
cassette is slid in,
• J210-14 is ‘0’, and J210-15 is ‘0’.

2-19
 CHAPTER 2 STANDARDS AND ADJUSTMENT

No. PS1208 PS1301 PS1302 *1

Name Cassette 1 paper Multifeeder tray Holding plate posi-
absent sensor paper sensor tion sensor
Meter probe (+) J210-5 J213-7 J213-6
Service Printer unit 02 (display reading), 01 (display reading),
mode panel yy (display position) yy (display position)
Reader DC-CON, P002 bit 1
unit panel
Checks (normal as While in standby, While in standby, While in standby,
described) when the cassette 1 when the multifeeder when the light-block-
• contains paper, ‘0’. • contains paper, ‘0’. ing plate is moved
over PS1302, ‘0’.
• does not contain • does not contain
(The cam gear is
paper, ‘1’. paper, ‘1’.
turned on to lower
the holding plate.)

No. PS1903
Name Fixing delivery sen-
sor
Meter probe (+) J207-12
Service Printer unit
mode panel
Reader DC-CON, P001 bit 3
unit panel
Checks (normal as While in standby,
described) the white lever over
the fixing delivery
sensor is
• pushed, ‘1’.
• not pushed, ‘0’.
Note that this sensor
is a photosensor.

*1 Normally, remove the video interface cable and the video interface PCB before con-
necting the tester probe to the DC controller PCB of the printer unit. However, when
checking the developing rotary position sensor (PS3), do not remove either of them.
(For removal, see the Printer Unit Service Manual.)
*2 Open the right cover, and use the door switch actuator. (For details, see the Printer
Unit Service Manual.)
*3 Found on the duplexing unit driver PCB. (For removal, see the Printer Unit Service
Manual.)
*4 For the original scanner home position sensor (PS101) and the copyboard cover
open/closed sensor (PS102), connect the probe to the reader controller PCB, requir-
ing removal of the reader unit lower front cover and checking the operation from the
copier's front.

2-20
 CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS

CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF

THE ELECTRICAL PARTS

3-1
 CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS

A. SENSORS

PS106
PS101 PS105 PS102
PS104

PS103

PS11 PS10
PS30

PS3
PS1903

PS1901C
PS1902
PS5 PS1302
PS1802 PS1301
PS17 PS18
PS1
PS1801 PS1208 PS1206
PS1202
PS1205
PS19
PS29
PS1207
PS1201
PS1204
PS1203

Figure 3-1

3-2
 CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS

Symbol Name Notation Description

Photo- PS101 Scanner home position sensor
interrupter PS102 Copyboard cover open/closed sensor
Photosensor
PS103 Original size sensor 1
PS104 Original size sensor 2
PS105 Original size sensor 3
PS106 Original size sensor 4

Symbol Name Notation Description

Photo- PS1 Registration paper sensor
interrupter PS3 Developing rotary position sensor
PS5 Separation sensor
PS10 Face-down tray full paper sensor
PS11 Face-down tray delivery paper sensor
PS17 Pick-up assembly paper sensor
PS18 Pick-up unit cover sensor
PS19 Multifeeder tray last sheet sensor
PS30 Upper left cover sensor
PS1201 Cassette 2 sensor
PS1202 Cassette 1 sensor
PS1203 Cassette 2 paper level sensor 2
PS1204 Cassette 2 paper level sensor 1
PS1205 Cassette 1 paper level sensor 2
PS1206 Cassette 1 paper lever sensor 1
PS1207 Cassette 2 paper absent sensor
PS1208 Cassette 1 paper absent sensor
PS1301 Multifeeder tray paper sensor
PS1302 Holding plate position sensor

Photosensor PS29 Cassette 1 last paper sensor

PS1801 Transparency sensor 1
PS1802 Transparency sensor 2
PS1903 Fixing delivery sensor
PS1902 Color toner cartridge releasing lever sensor
PS1901C Color toner cartridge sensor

Table 3-1

3-3
 CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS

B. THERMISTORS, LAMP, AND HEATERS

LA1 ELCB1

THM
H1 RL1

MSW1

SOFTSW KEYSW

PILOT

SW644

SW642 SW641

SW672 HU LED1
TPU HL
THU SW201
SW1601
SW671 SW1602
TPL THL SW1603 SW202
SW673
SW1604

SW1601
SW1602
SW1 SW1603
SW1604

Figure 3-2

3-4
 CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS

Symbol Name Notation Description

Thermistor THM Scanning lamp thermistor

Lamp LA1 Scanning lamp

Heater H1 Scanning lamp heater

Relay RL1 Power cut relay

Leakage ELCB1 Leakage breaker
breaker MSW1 Reader unit rear power switch
KEYSW Key switch

Symbol Name Notation Description

Thermistor THU Upper fixing thermistor
THL Lower fixing thermistor

Thermal TPU Upper fixing thermal switch

switch TPL Lower fixing thermal switch

Lamp LED1 Pre-exposure LED assembly

Heater HU Upper fixing heater

HL Lower fixing heater

Switch SW1 Printer unit power switch

SW201 Test print switch
SW202 Reset switch
SW641 Right cover switch
SW642 Drum cartridge switch
SW644 Black toner cartridge switch
SW671 Delivery cover/front cover switch
SW672 Toner cartridge cover switch
SW673 Turret button switch
SW1601 Cassette 2 size detecting switch 1
SW1602 Cassette 2 size detecting switch 2
SW1603 Cassette 2 size detecting switch 3
SW1604 Cassette 2 size detecting switch 4
SW1601 Cassette 1 size detecting switch 1
SW1602 Cassette 1 size detecting switch 2
SW1603 Cassette 1 size detecting switch 3
SW1604 Cassette 1 size detecting switch 4

Table 3-2

3-5
 CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS

C. CLUTCHES AND SOLENOIDS

SL5

SL2

SL4

CL3
CL1
CL4

SL1
CL2

SL3

Figure 3-3

3-6
 CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS

Symbol Name Notation Description

Clutch CL1 Registration clutch
CL
CL2 Feeding clutch
CL3 Multifeeder pick-up clutch
CL4 Secondary transfer belt clutch

SL Solenoid SL1 ITD cleaning roller solenoid

SL2 Face-up solenoid
SL3 Cassette pick-up solenoid
SL4 Holding plate solenoid
SL5 Developing rotary stopper solenoid

Table 3-3

3-7
 CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS

D. FANS, MOTORS, AND HEATERS

Figure 3-4

FM4

PM1

FM2

M6

M1

FM1 M3
M2

FM3
M4

M5

3-8
 CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS

Symbol Name Notation Description

Fan FM4 Power supply cooling fan

M Motor PM1 Scanner motor

Symbol Name Notation Description

Fan FM1 Heat discharge fan 1
FM2 Heat discharge fan 2
FM3 Heat discharge fan 3

M Motor M1 Developing rotary motor

M2 Drum motor
M3 Cartridge motor
M4 Main motor
M5 Pick-up motor
M6 Laser scanner motor

Table 3-4

3-9
 CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS

E. PCBs

@2
@1
@8 @7
#3
#7 @6 @5
#1
@4
#0 @3 #6
@9 #2 #8
#4

w y
@0
e
r i
q t
u
!7 !9
!6 !0

!3 #5
!5
!2 #9
!4
!1
!8

Figure 3-5

3-10
 CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS

Ref. Name Description

@1 Reader unit main power supply PCB Supplies power to the reader unit.
@2 Accessories power supply PCB Supplies power to the accessories.
@3 Reader controller PCB Controls the reader unit operation sequence.
@4 Scanner motor driver PCB Controls the scanner motor drive.
@5 Inverter PCB Dives the scanning lamp.
@6 AP-IP PCB Controls analog/digital image processing.
@7 Intensity detection PCB Checks the intensity of the scanning lamp.
@8 Control panel inverter PCB Controls display indications.
@9 Control panel CPU PCB Controls the control panel operation sequence.
#0 Keypad PCB Controls the keypad.
#1 LCD contrast adjustment PCB Controls the screen contrast.
#2 Control panel soft switch PCB Controls the control panel soft switch.
#3 Functions key PCB Controls the functions key.
#4 Control panel pilot lamp PCB Controls the pilot lamp.
#6 CCD/CCD driver PCB Drives the CCD.
#7 ECO PCB Controls digital image processing.
#8 Noise filter PCB Removes noise from the power line.

Table 3-5 (a)

3-11
 CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS

Ref. Name Description

q Fixing delivery detection PCB Detects paper passing through the fixing
assembly.
w Developing rotary motor PCB Controls the rotation of the developing rotary.
e Color toner level detection PCB Detects the level of color toner.
r Waste toner full detection PCB (light- Detects the waste toner cartridge (when full;
receiving) light-receiving section).
t Waste toner full detection PCB (light- Detects the waste toner cartridge (when full;
emitting) light-emitting section).
y High-voltage PCB 1 Controls the primary charging bias, black
developing bias, and color developing bias.
u High-voltage PCB 2 Controls the primary transfer bias, secondary
transfer bias, secondary pre-transfer charging
bias, fixing separation bias, and ITD cleaning
roller bias.
i Main relay PCB Relays data among PCBs.
o Multifeeder tray PCB Controls the load on the multifeeder pick-up
mechanism.
!0 DC controller PCB Controls the laser scanner, controls the video
interface, and controls the temperature of the
fixing assembly.
!1 Pick-up PCB Controls the load on the cassette pick-up
mechanism.
!2 Multifeeder tray paper width detection Detects the width of paper when the multi-
PCB feeder tray is selected.
!3 Density detection PCB Detects the density of toner (each color).
!4 Cassette 2 paper size detection PCB Detects the size of paper in the cassette 2.
!5 Cassette 1 paper size detection PCB Detects the size of paper in the cassette 1.
!6 Sub relay PCB Relays data among loads.
!7 Color cartridge detection PCB Detects the presence/against of each color
toner cartridge.
!8 Temperature/humidity detection PCB Checks the environment inside the machine.
!9 Pre-exposure LED relay PCB Relays data among loads.
@0 Separation static eliminating bias Controls the separation static eliminating
PCB bias.
#5 Video interface PCB Relays data between reader unit and DC
controller PCB.
#9 ECO2 PCB Assists the DC controller PCB.

Table 3-5 (b)

3-12
 CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS

F. DUPLEXING UNIT

M8

SL7

SL6
PS26
M7 PS23

PS25
CL5
PS24 q

Figure 3-6

Symbol Name Notation Description

Clutch CL5 Duplexing feeding clutch
CL
Photointer- PS23 Duplexing feeding roller 1 home positioner
rupter PS24 Duplexing unit paper sensor
PS25 Horizontal registration guide home position
sensor
PS26 Reversal paper sensor
SL Solenoid SL6 Duplexing flapper solenoid
SL7 Reversing roller releasing solenoid
M Motor M7 Horizontal registration motor
M8 Duplexing motor

Ref. Name Description

q Duplexing driver PCB Controls various loads in the duplexing unit
and checks various items.
Table 3-6

3-13
 CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS

G. VARIABLE RESISTORS (VR), LIGHT-EMITTING DIODES

(LED), AND CHECK PINS BY PCB
Of the variable resistors (VR), light-emitting diodes (LED), and check pins used in the
copier, those that are used in the field are discussed.

Caution: Note:
Do not touch VRs and check pins that 1. Some LEDs emit dim light even
are not discussed herein. They are for when off. This is a normal condi-
factory use and require special tools tion, and must be kept in mind.
and highly accurate adjustment. 2. VRs that may be used
in the field…
VRs that must not be
used in the field …

1. Reader Controller PCB

61 119
62 120
1 4 1 J1614 59
2 60
J1613
13
B50 A50

J1602
1

J1612

IC1601S
6

SW1601 J1601
8 1
2 1 EEPROM
B1 A1 6
1 J1615 J1604
1
J1611 1
SW1602
7
VR1601B12 B1 J1607B15 B1 B11 B1 FLASH ROM B8 B1
J1610 J1609 J1608 J1606 ✕ 8 ✕ 2 4MB J1605
1 7 A1 A12 1 2 A1 A15 A1 A11 A1 A8

Figure 3-7

Notation Name Description

VR1601 VR for scanning lamp adjustment Use it when replacing the scanning
lamp, intensity detection PCB, or stan-
dard white plate.
SW1601 DIP SW for settings See next page.

SW1602 DIP SW for downloading Shift the left DIP SW up (COPY) for nor-
mal copying mode.
Shift the left DIP SW down (LOAD) for
downloading mode.
Do not touch the right DIP SW. It is for
factory use only.

Table 3-7

3-14
 CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS

Details of SW1601

SW1601

SW7 Spare
SW6 AB/Inch original size sensor arrangement
SW5
SW4 Counter settings
SW3
SW2 AB/Inch settings
SW1
1 0

• AB/Inch Settings
Configuration SW1 SW2
AB 0 0
Inch 1 0
A 0 1
AB/Inch 1 1

• Counter Settings
Country SW3 SW4
Japan 0 0
USA 1 0
TWN, Others 0 1
UK, CA, FRN, GER, 1 1
AM, ITA

• AB/Inch Original Size Sensor Arrangement

Configuration SW5 SW6
AB 0 0
Inch 1 0
A 0 1
None 1 1

• Spare (default)
SW7
0

3-15
 CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS

2. AP-IP PCB

B1 B59
B2
A1 J501 B60
A59
J502
A2 A60 8 1
15

J503
A2 B2
A1 B1
1
1 2

J504

J505

A50 B50 1
A49 B49

J507
49 50
A2 A60 12
A1 A59
B2 J506 B60
B1 B59

Figure 3-8

3. Scanner Motor Driver PCB

B8 B1
J303
1 A1 A8

5
J301
J302
9 1

Figure 3-9

3-16
 CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS

4. Video Interface PCB

A1 A32
B1 J2104 B32
C1 C32

B20 B1

J2111

A1 A20

A50 A1

J2101

B50 B1

Figure 3-10

3-17
 CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS

5. DC Controller PCB

3 J215 1 6 J214 1 9 J213 1 13 J212 1 7 J211 1

1
10 J205 1 A1 J227 A11
20 J210 2 J207 J206
J209 J208
J216
B11 B1
19 1 8 1 7 1 12 1 10 1 A1 J226 A12
12
1
J232 B12 B1
J217

6 8 1
1 8

J218 J204

10 4
1 1
1 J231 J228
J219 6 8
SW201 1
1
6 JP201 7 J201 1
J225
A1 J229
B9 1
C259 C1 C32 6
J220 6 B1 B32
SW202 J230 J224
A1 A32
B1 B1
A9 1 J221 7 1 J222 6 1 J223 8 B32 J202 1
A32 A1

Figure 3-11

SW No. Name Remarks

SW201 Test print switch
SW202 Reset switch For factory.

Table 3-8

Caution:
If E001 or E003 occurs, the error data may have been stored in the error memory
capacitor (C259) on the DC controller PCB. Be sure to discharge the capacitor after
removing the cause of the problem. (Short J201 on the DC controller PCB to dis-
charge the capacitor.)

3-18
 CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS

6. Main Relay PCB

J644 J642 J648

4 1 J643
1 3
2 1 6 1 5 1 J645
1
J641 4
6 J646
1

A11 B1

J647

A1 B11

SW641 SW642

Figure 3-12

SW No. Name
SW641 Right cover switch
SW642 Drum cartridge detecting switch

Table 3-9

7. Sub Relay PCB

2 6
J675
J671
1
1 SW671
2
1 J674
SW673 1
J673
6
1
J676
4

Figure 3-13

SW No. Name
SW671 Delivery cover/front cover switch
SW672 Turret button switch

Table 3-10

3-19
 CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS

8. Cassette Size Detection PCB

J1601 SW1604 SW1603 SW1602 SW1601

1 5

Figure 10-511
SW No. Name
SW1601
SW1602
Cassette detecting switch
SW1603
SW1604

Table 3-11

3-20
 CHAPTER 4 SERVICE MODE

CHAPTER 4 SERVICE MODE

• With the Reader Unit Installed
Caution:
You cannot start service mode when the User screen indicates the "Wait" message
after turning on the power. Start service mode when the "Wait (Select Auto Start)" or
"Enter Group ID and ID No." message has appeared.

A. OUTLINE
The copier's service mode is divided into the following two major items, each with its
own Initial screen:

No. Initial item Mode

1
2
COPIER
FEEDER
Copier
Feeder
4
Table 4-1

Each of these major items, further, consists of the following seven sub-items indicat-
ed on the Initial screens.

No. Level 1 item Mode

1 DISPLAY Control Display mode
2 I/O I/O mode
3 ADJUST Adjust mode
4 FUNCTION Run/Check mode
5 OPTION Settings mode
6 TEST Test Print mode
7 COUNTER Counter mode

Table 4-2

4-1
 CHAPTER 4 SERVICE MODE

1. Starting Service Mode and Making Selections

1) Press the User Mode key on the control panel.

2) Press the '2' and '8' on the keypad at the same time.
3) Press the User Mode key on the control panel.
• The display changes to the screen shown in Figure 8-601.
4) Select an item on the touch panel.
• The screen for the selected item will appear.

COPIER

FEEDER

Figure 4-1

2. Ending Service Mode

A press on the Reset key will bring up the Service Mode Initial screen (Figure 4-1).
Another press will end service mode, and the User screen will return.

3. Backing Up the RAM

Figure 4-2 shows the label attached behind the lower front cover (reader unit) and at
the top of the inside cover (printer unit).
Each machine is adjusted at the factory, and the adjustment settings are recorded on
these labels.
You must perform the following whenever you have replaced the reader controller
PCB, replaced the DIMM, initialized the RAM, or replaced the DC controller PCB:

4-2
 CHAPTER 4 SERVICE MODE

COPIER/ADJUST Factory 1 2 3 4 5 COPIER/ADJUST Factory 1 2 3 4 5

ADJ-XY ADJ-X CCD B-GB

ADJ-Y AL-RG

AL-GB

CCD W-PLT-X

W-PLT-Y
W-PLT-Z

A-RG

B-RG
A-GB Body No. Date. FB4-0866

Service Label (inside the lower front cover of the reader unit)

COPIER/ADJUST Fact. 1 2 3 4
IMG-REG REG-V-Y

REG-V-C

REG-V-K
REG2-V-Y

REG2-V-C

REG2-V-K
FEED-ADJ REGIST

ADJ-C1

ADJ-C2
ADJ-MF

REGIST2

Body No. Date.

Service Label (top of the inside cover 1 of the printer unit)

Figure 4-2

4-3
 CHAPTER 4 SERVICE MODE

4. Basic Operation
The screens are arranged in layers: Level 1/Level 2 screen and Level 3 screen.

a. Initial Screen

COPIER Initial item

FEEDER

Figure 4-3

• To select an initial item, press the item (white text on a black background).

b. Level 1/Level 2 Item Screen

Display I/O Adjust Function Option Test Counter

VERSION CCD

USER Level 1 items

ACC-STS

CST-STS SENSOR

JAM MISC Level 2 items

ERR
HV-STS

Figure 4-4

• To select a Level 1 item, press an item shown across the top of the screen.
• To select a Level 2 item, select an item shown as white text on a black background.

4-4
 CHAPTER 4 SERVICE MODE

c. Level 3 Item Screen

If the Level 3 item screen consists

of multiple pages, indicates the fact
as N/M, N being the present screen
Indicates the selected Level 2 item. while M, the total number of pages.

Display I/O Adjust Function Option Test Counter

<VERSION> < 1/2 > < READY >

DC-CON Q--- xx.yy Q--- xx.yy
R-CON Q--- xx.yy Q--- xx.yy
PANEL xx.yy
ECO xx.yy
Copier State
SERVICE: The copier is in service operation mode.
Level 3 item JAM: The copier has a paper jam.
DOOR: A door is open.
ERROR: The copier has a service error.
COPYING: The copier is making copies.
WAITING: The copier is executing initial rotating or the like.
READY: The copier is ready for service/copying operation.

Figure 4-5

Display I/O Adjust Function Option Test Counter

< LAMP > < 1/1 > < READY >

/
FL-OFST xxxxx (yyyyy) {aaaaa~bbbbb}

A press highlights
the item. xxxxx: before change.
yyyyy: input setting.
FL-OFST aaaaa–bbbbb: settings range.

Not indicated under Level 1 items 'DISPLAY' or 'I/O'

+/- OK
Figure 4-6

• To select a Level 3 item, press an item to highlight.

4-5
 CHAPTER 4 SERVICE MODE

d. Selecting a Screen

User screen

( )(2,8)( )
Reset key

Initial screen
Reset key

Select an item.

Level 1/Level 2
item screen From Level 1/
Level 2 item screen
Select a Level 1 item at the top of the screen.

Select a Level 1 item at the top of the

screen; then, select a Level 2 item.

Level 3 item Level 3 item Level 3 item Level 3 item

screen screen screen screen

Previous/ Previous/ Previous/

next page next page next page

Figure 4-7

e. Keys
1. Keypad : Use it to enter a setting (0 through 9).
2. User Mode key : Use it to start service mode.
3. Reset key : Use it to end service mode.
4. Stop key : Use it to stop the ongoing operation.
5. Clear key : Use it to enter a setting or soft counter reading in ser-
vice mode.
6. Copy Start key : Use it to make copies without leaving service mode
after making adjustments.
7. Previous Page key : Use it to move back to the previous page.
8. Next Page key : Use it to move to the next page.
9. +/- +/- key : Use it to switch between + and -.
10. OK OK key : Use it to store a new setting.

4-6
 CHAPTER 4 SERVICE MODE

B. DISPLAY MODE (DISPLAY)

Display I/O Adjust Function Option Test Counter

VERSION CCD

USER

ACC-STS

CST-STS SENSOR

JAM MISC

ERR ALARM-1

Figure 4-8

1 VERSION Indicates the ROM versions of the PCBs used in the machine and
accessories.
2 USER Indicates items related to the User screen and the user.
3 ACC-STS Indicates the state of connection of accessories (only if installed).
4 CST-STS Indicates the state of use of cassettes and multifeeder.
5 JAM Indicates jam data.
6 ERR Error code/alarm code
7 CCD Indicates measured readings of the CCD.
8 SENSOR Indicates the state of sensors (important to servicing work).
9 MISC Others
10 ALARM-1 Indicates the latest alarm for the feeder.

4-7
 CHAPTER 4 SERVICE MODE

Level 2 Level 3 Outline

item item
VERSION DC-CON Indicates the ROM version of the DC controller PCB.
R-CON Indicates the DIMM version of the reader controller PCB.
PANEL Indicates the ROM version of the control panel controller PCB.
ECO Indicates the ROM version of the ECO PCB.
FEEDER Indicates the ROM version of the feeder PCB.
SORTER Indicates the ROM version of the sorter driver PCB.
DECK Indicates the ROM version of the deck driver PCB (if installed).
OP-CON Indicates the ROM version of the accessories controller PCB.
USER LANGUAGE Indicates the selected language.
ACC-STS FEEDER Indicates the state of connection of the feeder.
SORTER Indicates the state of connection of the sorter.
DECK Indicates the state of connection of the paper deck.
EDITOR Indicates the state of connection of the editor.
CARD Indicates the state of connection of the control card.
DATA-CON Indicates the state of connection of the copy data controller.
PCB Indicates the state of connection of various boards.
CST-STS WIDTH-C1 Indicates the width of paper in the cassette 1 in terms of paper size.
WIDTH-C2 Indicates the width of paper in the cassette 2 in terms of paper size.
WIDTH-C3 Indicates the width of paper in the cassette 3 in terms of paper size.
WIDTH-C4 Indicates the width of paper in the cassette 4 in terms of paper size.
WIDTH-MF Indicates the width of paper in the multifeeder in terms of paper size.
WIDTH-DK Indicates the width of paper in the deck in terms of paper size.
JAM Indicates the jam history.
ERR Indicates the error history.
CCD TARGET-B Indicates the shading target value for blue.
TARGET-G Indicates the shading target value for green.
TARGET-R Indicates the shading target value for red.
BOF-B Indicates the blue CCD output (for when the scanning lamp is off).
BOF-G Indicates the output value of the green CCD (for when the scanning lamp is off).
BOF-R Indicate the output value of the red CCD (for when the scanning lamp is off).

4-8
 CHAPTER 4 SERVICE MODE

Level 2 Level 3 Outline

item item
CCD OFST-OB Indicates the offset level (SH-SW=0) of blue for CCD odd-numbered bits.
OFST-OG Indicates the offset level (SH-SW=0) of green for CCD odd-numbered bits.
OFST-OR Indicates the offset level (SH-SW=0) of red for CCD odd-numbered bits.
OFST-EB Indicates the offset level (SH-SW=0) of blue for CCD odd-numbered bits.
OFST-EG Indicates the offset level (SH-SW=0) of green for CCD odd-numbered bits.
OFST-ER Indicates the offset level (SH-SW=0) of red for CCD odd-numbered bits.
GAIN-OB Indicates the offset level (SH-SW=0) of blue for CCD odd-numbered bits.
GAIN-OG Indicates the offset level (SH-SW=0) of green for CCD odd-numbered bits.
PGAIN-OR Indicates the offset level (SH-SW=0) of red for CCD odd-numbered bits.
GAIN-EB Indicates the offset level (SH-SW=0) of blue for CCD even-numbered bits.
GAIN-EG Indicates the offset level (SH-SW=0) of green for CCD even-numbered bits.
GAIN-ER Indicates the offset level (SH-SW=0) of red for CCD even-numbered bits.
POFST-OB Indicates the offset level (SH-SW=1) of blue for CCD odd-numbered bits.
POFST-OG Indicates the offset level (SH-SW=1) of green for CCD odd-numbered bits.
POFST-OR Indicates the offset level (SH-SW=1) of red for CCD odd-numbered bits.
POFST-EB Indicates the offset level (SH-SW=1) of blue for CCD even-numbered bits.
POFST-EG Indicates the offset level (SH-SW=1) of green for CCD even-numbered bits.
POFST-ER Indicates the offset level (SH-SW=1) of red for CCD even-numbered bits.
PGAIN-OB Indicates the offset level (SH-SW=1) of blue for CCD odd-numbered bits.
PGAIN-OG Indicates the offset level (SH-SW=1) of green for CCD odd-numbered bits.
PGAIN-OR Indicates the offset level (SH-SW=1) of red for CCD odd-numbered bits.
PGAIN-EB Indicates the offset level (SH-SW=1) of blue for CCD even-numbered bits.
PGAIN-EG Indicates the offset level (SH-SW=1) of green for CCD even-numbered bits.
PGAIN-ER Indicates the offset level (SH-SW=1) of red for CCD even-numbered bits.
CCD-TYPE Indicates CCD or analog processor. (0: CCD, 1: analog processor)
TAR2-B Indicates the shading target value for blue.
TAR2-G Indicates the shading target value for green.
TAR2-R Indicates the shading target value for red.

4-9
 CHAPTER 4 SERVICE MODE

Level 2 Level 3 Outline

item item
SENSOR SC-HP Indicates the output of the scanner home position sensor. (0: HP, 1: non-HP)
W-TONER Indicates that the waste toner case is about to become full (0: normal, 1: full warning)

DOC-SZ Indicates the original size detected by the original size sensor.
DRUMLIFE Indicates the life of the drum cartridge. (0: normal, 1: warning 1 (70%), 2: warning 2
(100%), 4: memory error)
MISC DSNS-ALM Indicates that the value is outside the stable image guarantee range for the printer
unit. (0: normal, 1: error)
Y-OUTRNG Indicates that the value is outside the stable Y image guarantee range for the
printer unit. (0: normal, 1: error)
M-OUTRNG Indicates that the value is outside the stable M image guarantee range for the
printer unit. (0: normal, 1: error)
C-OUTRNG Indicates that the value is outside the stable C image guarantee range for the
printer unit. (0: normal, 1: error)
K-OUTRNG Indicates that the value is outside the stable K image guarantee range for the
printer unit. (0: normal, 1: error)
ENV-DENS Indicates the site environment (for density control). (0: N/N, 1: H/H, 2: N/L, 3: L/L)
ENV-TR Indicates the site environment ( for transfer control). (0: H/H, 2: N/L, 3: L/L)
FL-LIFE Indicates the life of the scanning lamp. (0: normal, 1: end of life)

ALARM-1 DF Indicates the latest alarm of the feeder.

4-10
 CHAPTER 4 SERVICE MODE

1. VERSION (ROM versions of the PCBs of the machine and accessories)

Items Description Remarks

DC-CON Indicates the ROM version of the DC controller xx: version number
PCB. yy: R&D number
'DC-CON xx.yy/XX.YY'
'xx.yy' XX: version number
Indicates the version of the ROM which con- YY: R&D number
trols the communication between the video
controller (LIPS, PS/PCL) PCB on the DC con-
troller PCB, controls high voltage, and controls
some loads.
'XX.YY'
Indicates the version of the ROM which con-
trols loads on the DC controller PCB (mechani-
cal workings).
R-CON Indicates the version of the ROM on the reader xx: version number
controller PCB. 'R-CON: xx.yy' yy: R&D number
PANEL Indicates the version of the ROM on the control
panel controller PCB. 'PANEL xx.yy'
ECO Indicates the version of the ROM on the ECO
PCB. 'ECO xx.yy'
FEEDER Indicates the version of the ROM on the feeder
controller PCB. 'FEEDER xx.yy'
SORTER Indicates the version of the ROM on the sorter
driver PCB. 'SORTER xx.yy'
DECK* Indicates the version of the ROM on the deck
driver PCB. 'DECK xx.yy'
OP-CON Indicates the version of the ROM on the ACC
controller PCB. 'OP-CON xx.yy'
* DECK may be the 2×500 Sheet Paper Deck-C1, 2000 Sheet Paper Deck-N1, or 1000
Sheet Paper Deck-D1, and the indication represents the version of the driver PCB of the
installed deck.

4-11
 CHAPTER 4 SERVICE MODE

2. USER (User-screen and user-related items)

Items Description Remarks

LANGUAGE Indicates the selected language: For the country code,
'LANGUAGE xx.yy,zz,aa' see Table 4-3.
xx (first 2 digits): country code For the language code,
yy (last 2 digits): language code see Table 4-4.
zz: destination code For the destination
aa: series code code, see Table 4-5.
For the series code,
see Table 4-6.

Country Code Language Code Destination Code Configuration Code

Code Country Code Language Code Destination Code Configuration
JP Japan JA Japanese 00 CANON 00 AB
TW Taiwan EN English 01 Others 01 Inch
KR Korea FR French 02 A
IT Italy DE German Table 4-5 03 All configurations
US North America IT Italian
SG General Table 4-6
GB United Kingdom Table 4-4
(by ISO639)
AU Australia
FR France
DE Germany
NL Europe

Table 4-3 (by JIS)

4-12
 CHAPTER 4 SERVICE MODE

3. ACC-STS (state of connection of accessories)

Items Description Remarks

FEEDER Indicates the state of connection of the feeder. 0: Not connected,
1: connected.
SORTER Indicates the state of connection of the sorter.

DECK Indicates the state of connection of the deck.

PRJ Indicates the state of connection of the projector.

EDITOR Indicates the state of connection of the editor.

CARD Indicates the state of connection of the control

card.
DATA-CON Indicates the state of connection of the copy
data controller.
PCB Indicate the state of connection of various 4: PS/PCL Board.
boards. 9: Accessories control
PCB.

4. CST-STS (state of use of cassettes and multifeeder)

Items Description Remarks

WIDTH-C1 Indicates the width of paper in the cassette 1 in
terms of a converted value or paper size.
WIDTH-C2 Indicates the width of paper in the cassette 2 in
terms of a converted value or paper size.
WIDTH-C3 Indicates the width of paper in the cassette 3 Supports only the fol-
(top of a 2-cassette feeding unit) in terms of a lowing: 2x500-Sheet
converted value or paper size. Paper Deck and 200-
Sheet Paper Deck.
WIDTH-C4 Indicates the width of paper in the cassette 4 Support only the follow-
(bottom of a 2-cassette feeding unit) in terms of ing: 2000-Sheet Paper
a converted value or paper size. Deck.
WIDTH-MF Indicates the width of paper in the multifeeder in
terms of a converted value or paper size.
WIDTH-DK Indicates the width of paper in the deck (if Support only the follow-
installed) in terms of a converted value or paper ing: 1000-Sheet Paper
size. Deck.

4-13
 CHAPTER 4 SERVICE MODE

5. JAM (jam data)

Display I/O Adjust Function Option Test Counter

< JAM > < 1/7 > < READY >

AA - - - - ---- ---- E FFFF G HHHHHH IIIII
AA - - - - ---- ---- E FFFF G HHHHHH IIIII
AA - - - - ---- ---- E FFFF G HHHHHH IIIII
AA - - - - ---- ---- E FFFF G HHHHHH IIIII
AA - - - - ---- ---- E FFFF G HHHHHH IIIII
AA - - - - ---- ---- E FFFF G HHHHHH IIIII
AA - - - - ---- ---- E FFFF G HHHHHH IIIII
AA - - - - ---- ---- E FFFF G HHHHHH IIIII

Figure 4-9

Items Description
AA 1 through 50 (A higher number indicates an older jam.)
E Location
0: copier, 1: feeder, 2: sorter
FFFF Jam code
first 2 digits: indicates the type of jam. (Table 4-7)
last 2 digits: indicates the sensor that detected the jam. (Table 4-8)
G Indicates the location of pick-up. (Table 4-9)
HHHHHH Indicates the soft counter reading of the source of paper.
IIIII Indicates the paper size.

4-14
 CHAPTER 4 SERVICE MODE

First 2 Digits of FFFF (type of jam) The machine distinguishes 14 types

of jams (including jams in the duplexing
Code Description unit). See Table 4-10 for combination of
01 Delay jam codes.
02 Stationary jam First 2 Last 2
10 Residual jam at power-on Jam type
digits digits
11 Door open/close during copying 01 01 Pick-up delay jam 2
02 Intermediate transfer drum jam
Table 4-7
03 Face-down delivery outlet delay jam
Last 2 Digits of FFFF (jam sensor) 04 Pick-up delay jam 1
06 Fixing delivery delay jam
Code Description Notation
07 Duplexing feeding assembly delay jam
01 Registration paper sensor PS1
08 Reversing assembly delay jam
02 Separation sensor PS5
01 01 Delivery long-length paper jam
03 Face-down tray delivery sensor PS11
03 Face-down delivery outlet stationary jam
04 Pick-up assembly paper sensor PS17
05 Non-default size paper feeding jam
05 Transparency sensor 1/2 PS1801,
06 Fixing delivery stationary jam
PS1802
08 Reversing assembly stationary jam
06 Fixing delivery sensor PS1903
10 10 Internal residual jam
07 Duplexing unit paper sensor PS24
11 11 Door open jam
08 Reversal paper sensor PS26
10 Separation sensor, face-down PS5, Table 4-10
tray delivery sensor, pick-up PS11,
assembly paper sensor, or PS17,
fixing delivery sensor. or
PS1903
11 Registration paper sensor, PS1,
separation sensor, face-down PS,
tray delivery sensor, pick-up PS11,
assembly paper sensor, PS17,
transparency sensor 1/2, or PS1801,
fixing delivery sensor. PS1802,
or
PS1903

Table 4-8

G (pick-up position)

Code Description
1 Cassette 1
2 Cassette 2
3 Cassette 3 *1
4 Cassette 4 *2
*1:Supports the 2x500-Sheet Paper Deck and
8 Multifeeder 2000-Sheet Paper Deck.
9 Duplexing unit (accessory) *2:Supports the 2x500-Sheet Paper Deck.
Table 4-9
4-15
 CHAPTER 4 SERVICE MODE

6. ERR (error codes)

Display I/O Adjust Function Option Test Counter

< ERR > < 1/3 > < READY >

AA ---- ---- ---- EEEE FFFF G 00
AA ---- ---- ---- EEEE FFFF G 00
AA ---- ---- ---- EEEE FFFF G 00
AA ---- ---- ---- EEEE FFFF G 00
AA ---- ---- ---- EEEE FFFF G 00
AA ---- ---- ---- EEEE FFFF G 00
AA ---- ---- ---- EEEE FFFF G 00
AA ---- ---- ---- EEEE FFFF G 00

Figure 4-10

Items Description
AA 1 through 20 (A higher number indicates an older error/alarm.)
EEEE Indicates an error code. 'Exxx'
FFFF Indicates a detail code. (If not available, '0000'.)
G Indicates the location. (0: copier, 1: feeder, 2: sorter)

EEEE: For codes, Chapter 5. "Self Diagnosis."

4-16
 CHAPTER 4 SERVICE MODE

7. CCD (CCD-related measured readings)

Items Description Remarks

TARGET-B Indicates the shading target value for blue.
TARGET-G Indicates the shading target value for green.
TARGET-R Indicates the shading target value for red.
BOF-B Indicates the output value of the blue CCD for xx: odd-numbered bit.
when the scanning lamp if off. 'BOF-B xx/yy' yy: even-numbered bit.
BOF-G Indicates the output value of the green CCD for
when the scanning lamp is off. 'BOF-G xx/yy'
BOF-R Indicates the output value of the red CCD for
when the scanning lamp is off. 'BOF-R xx/yy'
OFST-OB Indicates the offset level adjustment value of When '0' is set to
blue for CCD odd-numbered bits. COPIER>OPTION>
OFST-OG Indicates the offset level adjustment value of BODY>SH-SW.
green for CCD odd-numbered bits.
OFST-OR Indicates the offset level adjustment value of red
for CCD odd-numbered bits.
OFST-EB Indicates the offset level adjustment value of
blue for CCD even-numbered bits.
OFST-EG Indicates the offset level adjustment value of
green for CCD even-numbered bits.
OFST-ER Indicates the offset level adjustment value of red
for CCD even-numbered bits.
GAIN-OB Indicates the gain level adjustment value of blue
for CCD odd-numbered bits.
GAIN-OG Indicates the gain level adjustment value of
green for CCD odd-numbered bits.
GAIN-OR Indicates the gain level adjustment value of red
for CCD odd-numbered bits.
GAIN-EB Indicates the gain level adjustment value of blue
for CCD even-numbered bits.
GAIN-EG Indicates the gain level adjustment value of
green for CCD even-numbered bits.
GAIN-ER Indicates the gain level adjustment value of red
for CCD even-numbered bits.

4-17
 CHAPTER 4 SERVICE MODE

Items Description Remarks

POFST-OB Indicates the offset level adjustment value of When '1' is set to
blue for CCD odd-numbered bits. COPIER>OPTION>BO
POFST-OG Indicates the offset level adjustment value of DY>SH-SW.
green for CCD odd-numbered bits.
POFST-OR Indicates the offset level adjustment value of red
for CCD odd-numbered bits.
POFST-EB Indicates the offset level adjustment value of
blue for CCD even-numbered bits.
POFST-EG Indicates the offset level adjustment value of
green for CCD even-numbered bits.
POFST-ER Indicates the offset level adjustment value of red
for CCD even-numbered bits.
PGAIN-OB Indicates the gain level adjustment value of blue
for CCD odd-numbered bits.
PGAIN-OG Indicates the gain level adjustment value of
green for CCD odd-numbered bits.
PGAIN-OR Indicates the gain level adjustment value of red
for CCD odd-numbered bits.
PGAIN-EB Indicates the gain level adjustment value of blue
for CCD even-numbered bits.
PGAIN-EG Indicates the gain level adjustment value of
green for CCD even-numbered bits.
PGAIN-ER Indicates the gain level adjustment value of red
for CCD even-numbered bits.
CCD-TYPE Distinguishes between CCD and analog proces- 0: old version
sor. 1: new version
Standard: 1
Needed when '1' is set
TAR2-B Indicates the shading target value for blue.
to COPIER>OPTION>
BODY>SH-SW, i.e.,
TAR2-G Indicates the shading target value for green. when the lamp intensity
is decreased.
TAR2-R Indicates the shading target value for red.

4-18
 CHAPTER 4 SERVICE MODE

8. SENSOR (state of sensors needed for servicing work)

Items Description Remarks

SC-HP Indicates the output of the scanner home posi- 0: home position
tion sensor. 1: non-home position
W-TONER Indicates that the waste toner case inside the 0: normal
drum cartridge is about to become full (when full, 1: full warning
'E013').
DOC-SZ Indicates the size of the original detected by the xxxx: A4, A3, B4, B5,
original size sensor. etc.
DRUMLIFE Indicates the life of the photosensitive drum 0: normal
inside the drum cartridge (at 126%, 'E814'). 1: warning 1 (70%)
Note that '2: warning 2 (100%)' indicates that 2: warning 2 (100%)
the copier may not be able to ensure a normal 4: drum cartridge
level of quality. memory error

9. MISC (others)

Items Description Remarks

DSNS-ALM Indicates the lamp density sensor is faulty on the 0: normal
printer side. 1: error
Y-OUTRNG Indicates that the value is outside the stable Y In response, check the
image guarantee range on the printer side. sensors and the condi-
tion of the intermediate
M-OUTRNG Indicates that the value is outside the stable M
transfer drum. (If the
image guarantee range on the printer side.
warning remains, den-
C-OUTRNG Indicates that the value is outside the stable C sity control will fail,
image guarantee range on the printer side. bringing about gradual
K-OUTRNG Indicates that the value is outside the stable K deterioration of image
image guarantee range on the printer side. quality.)
ENV-DENS Checks the environment (temperature, humidity) 0: normal tempera-
inside the printer, and indicates the environment ture/normal humidity
range for transfer control. 1: high temperature/
high humidity
ENV-TR Checks the environment (temperature/humidity) 2: normal temperature/
inside the printer unit, and indicates the environ- low humidity
mental range for density control. 3: low temperature/
low humidity
FL-LIFE Indicates that the scanning lamp is approaching 0: normal
the end of its life. (When the end is reached, 1: warning
'E219' will be indicated.)

4-19
 CHAPTER 4 SERVICE MODE

10. ALARM-1 (latest feeder alarm)

Use it to indicate the latest feeder alarm.

Items Description Remarks
DF Indicates the feeder latest alarm.
If none, indicates '00'.
For DADF alarms, see the following diagram.

■ Detecting Jams in the DADF

S14

S4 M4

S6

S1
S7
S3 MS1 MS2

S12
S8

S1 ....Original tray paper S4 ....Upper cover sensor S12 ..Delivery sensor 2

sensor S6 ....Delivery sensor 1 S14 ..Re-circulation sensor
S3 ....Registration paper S7 ....Pick-up sensor MS1..RF switch
sensor S8 ....Reversal sensor MS2..Upper cover switch

Figure 4-11

Type of original jam1 Sensor Description Code

Original extraction S1, S7 The sensor S7 does not detect the leading 0001
edge of an original 1500 msec after pick-
up motor M1 has turned on and, in addi-
tion, the sensor S1 does not detect an
original.
Pick- Pick-up delay S7 The sensor S7 does not detect the leading 0002
up edge of an original 1500 msec after the
pick-up motor M1 has turned on.
Registration delay S3, S7 The sensor S3 does not detect the leading 0003
edge of an original 350 msec after the sen-
sor S7 has detected the leading edge of an
original.

4-20
 CHAPTER 4 SERVICE MODE

Original placement Sensor Description RF operation Code

Re-circulation S1 The re-circulation lever rotates idly Stops operating 01
lever idle rotation without coming into contact with upon detection.
an original immediately after the
re-circulation motor (M4) turns on.
Pick-up failure S7 The sensor S7 does not detect the The separation 03
leading edge of an original in belt, feeding roller,
1500 msec during pick-up. and pick-up roller
stop immediately.
The DADF stops
after discharging
the preceding
originals.
Paper overriding S7 The original has overridden when Stops operating 05
the stopper plate placed. upon detection.
Different number S3 The number of originals placed on Stops operating 11
of originals after the original tray has changed as upon detection.
jam removal follows*:
Number at Number set on
end of copying
> original tray

Unidentified S3 The re-circulating bar does not fall Stops operating 12

number of origi- below the original tray, not after counting up
nals enabling the detection of the last to 100 sheets.
original.

Reference:
Normally, the original tray is capa-
ble of holding 50 sheets of A5,
STMT, A4, B5, or LTRR; 25 sheets
of A3, B4, 279x432mm (11”x17”),
or LGL.

Original extrac- S14 The re-circuiting drops on the orig- Stops operating 13
tion inal tray while an original is being upon detection.
processed.
Wrong original S3 The size of the original which is Stops operating 14
size picked up is not of a default size. upon detection.
Wrong original S3 1. The original which has been Stops operating 15
size or mixed picked up is not of a size sup- upon detection.
original sizes in ported by reduced image com-
reduced page position mode.
composition 2. The size of the original which
(Note 1) has been picked up is of a size
different from the first original.

Note1: To reset, remove the originals from the original tray, and open the DADF.

4-21
 CHAPTER 4 SERVICE MODE

C. I/O MODE (I/O)

Display I/O Adjust Function Option Test Counter

DC-CON

R-CON

FEEDER

Figure 4-12

1 DC-CON Indicates the input/output state of the CPU on the DC controller PCB.
2 R-CON Indicates the input/output state of the CPU on the reader controller PCB.
3 FEEDER Indicates the state of the CPU on the feeder controller PCB.

4-22
 CHAPTER 4 SERVICE MODE

1. DC-CON (input/output state of the DC controller PCB)

Display I/O Adjust Function Option Test Counter

<DC-CON> < 1/10 > < READY >

7• • • • • • 0
P001 xxxxxxxx
P002 xxxxxxxx
P003 xxxxxxxx

Figure 4-13

Items Description Remarks

P001 to P003 Indicates the input ports of the DC controller
PCB.

Guide to the Screens

P001 x x x x x x x x

bit 0
bit 7
address

4-23
 CHAPTER 4 SERVICE MODE

Of all the addresses, those needed in the field are shown in Table 4-11.

Address Item Description Remarks

P001 4 FDOUT* Face-down tray delivery paper sensor (PS11) When paper is
detected, '1'.
3 FXOUTS Fixing delivery sensor (PS1903) When paper is
detected, '1'.
2 SEPS* Separation sensor (PS5) When paper is
detected, '1'.
1 FEEDS* Pick-up paper sensor (PS17) When paper is
detected, '1'.
0 REGS* Registration paper sensor (PS1) When paper is
detected, '1'.
P002 5 SWBKS* Duplexing unit reversal paper sensor (PS26) When paper is
(See Note.) detected, '1'.
4 DUPPS* Duplexing unit paper sensor (PS24) When paper is
(See Note.) detected, '1'.
3 LDECKS* Cassette 2 paper sensor (PS1207) When paper is
(See Note.) detected, '1'.
1 UPDECKS* Cassette 1 paper absent sensor(PS1208) When paper is
(See Note.) detected, '1'.
0 MPDFS* Multifeeder tray last paper sensor (PS19) When no more
than one sheet is
set, '1'.
P003 1 TMPSNS Temperature humidity sensor
XX
0 HUMSNS bit 0
bit 1
00: normal temperature/normal humidity, 01: high temperature/
high humidity, 10: normal temperature/low humidity,
11: low temperature/low humidity

Table 4-11

Note: For bits 4 and 5 of P002, the door must not be "open." Use the door switch actuator to
simulate the closed state of the door.

4-24
 CHAPTER 4 SERVICE MODE

2. R-CON (input/output state of the reader controller PCB)

Display I/O Adjust Function Option Test Counter

<R-CON> < 1/4 > < READY >

7 . . . . . . 0
P001 xxxxxxxx
P002 xxxxxxxx
P003 xxxxxxxx
P004 xxxxxxxx
P005 xxxxxxxx
P006 xxxxxxxx
P007 xxxxxxxx
P008 xxxxxxxx

Figure 4-14

Items Description Remarks

P001 to P030 Indicates the input ports of the reader controller
PCB.

Guide to the Screens

P001 x x x x x x x x

bit 0
bit 7
address

4-25
 CHAPTER 4 SERVICE MODE

Of all the addresses, those needed in the field are shown in Table 4-12.
Address Item Description Remarks
P001 6 – SW7 of SW1601 See p. 3-15.
5 – SW6 of SW1601
4 – SW5 of SW1601
3 – SW4 of SW1601
2 – SW3 of SW1601
1 – SW2 of SW1601
0 – SW1 of SW1601
P002 7 DSZ4 Original size sensor 4 (PS106) See the Reader
6 DSZ3 Original size sensor 3 (PS105) Unit Service
5 DSZ2 Original size sensor 2 (PS104) Manual
4 DSZ1 Original size sensor 1 (PS103)
P003 5 FLPWN Scanning lamp activation
P004 7 FLERR Scanning lamp error signal If error, '1'.
3 CCIVCONE* Control card connected signal When connected, '1'.
1 FM4DEC Power supply fan locked signal When locked, '1'.
0 CBCC Copyboard cover open/close sensor (PS102) When closed, '1'
P005 2 KEYSW Control key switch signal When ON, '1'.
P006 7 ACCON Accessories power supply connected signal When connected, '1'.
6 YON Scanning lamp pre-heat ON signal –
5 FLONOUT Scanning lamp ON signal –
1 MMIRST LCD control panel rest signal –
P008 4 LPHTON Scanning lamp heater ON signal –
1 FM4ON Power supply fan (FM4) drive signal When rotating, '1'.
0 BLON* LCD control panel back-light ON signal When ON, '0'.
P009 2 ASTCNT Copy data control counter signal –
1 CCIVCNT Control card counter signal –
P013 0 FL_TH Scanning lamp thermistor signal –
P022 2 SOFSWON Power soft switch ON signal When ON, '1'.

Table 4-12

4-26
 CHAPTER 4 SERVICE MODE

3. FEEDER (input/output state of the feeder controller PCB)

Display I/O Adjust Function Option Test Counter

<FEEDER> < 1/2 > < READY >

7• • • • • • 0
P001 xxxxxxxx
P002 xxxxxxxx
P003 xxxxxxxx
P004 xxxxxxxx
P005 xxxxxxxx
P006 xxxxxxxx
P007 xxxxxxxx
P008 xxxxxxxx

Figure 4-15

Items Description Remarks

P001 to P010 Indicates the input ports of the feeder controller
PCB.

Guide to the Screens

P001 x x x x x x x x

bit 0
bit 7
address

4-27
 CHAPTER 4 SERVICE MODE

Of all the addresses, those needed in the field are shown in Table 4-13.

Address Item Description Remarks

P001 3 BDIR Belt motor (M3) rotation direction signal When in right
delivery mode, '1'.
2 SMPSL Stamp solenoid (SL4) drive When '1', ON.
1 FLPSL1 Paper deflecting plate solenoid (SL3) drive When '1', ON.
0 STPSL Stopper plate solenoid (SL1) drive When '1', ON.
P002 2 SPRS Pick-up sensor (S7) When paper is
present, '1'.
1 EJTS1 Delivery sensor 1 (S6) When paper is
present, '1'.
0 TLIRNS Reversal sensor (S8) When paper is
present, '1'.
P003 5 RSS Re-circulation sensor (S14) When paper is
present, '1'.
P004 4 DCTS Pick-up roller sensor (S13) When at the home
position, '1'.
3 ECLK Delivery motor clock sensor (S13) While rotating, alter-
nates '0' and '1'.
2 RCLK Registration roller clock sensor (S11) While rotating, alter-
nates '0' and '1'.
1 BCLK Belt motor clock sensor (S10) While rotating, alter-
nates '0' and '1'.
0 FCLK Feeder motor clock sensor (S9) While rotating, alter-
nates '0' and '1'.
P006 7 SMON Pick-up motor (M1) drive signal When '1', ON.
6 SMPWM Pick-up motor (M1) speed signal '0' or '1' according
to speed.
4 FMPWM Feeding motor (M2) speed signal '0' or '1' according
to speed.
3 BMON Belt motor (M3) drive signal When '1', ON.
2 BMPWM Belt motor (M3) speed signal '0' or '1' according
to speed.
P007 7 WGTSL Paper holding plate solenoid (SL2) When '1', ON.
6 CL Clutch (CL) drive When '1', ON.
5 BK Brake (BK) dive When '1', ON.
3 ORGLED Original indicator LED (LED101, LED102) When '0', ON.
2 RSDRV Re-circulation motor (M5) drive signal When '1', ON.
1 SDIR Pick-up motor (M1) direction signal When in top sepa-
ration mode, '1'.
0 EMPWM Delivery motor (M5) speed signall '0' or '1' according
to speed.
P008 7 – SW1 on feeder controller PCB When pushed, '1'.
6 – SW2 on feeder controller PCb When pushed, '1'.
5 – SW3 on feeder controller PCB When pushed, '1'.
4 EJTS2 Delivery sensor 2 (S12) When paper is
present, '1'.
3 UPCC1, Upper cover switch (MS2) When the upper
CVRSW Upper cover sensor (S4) cover is opened, '0'.
2 RFC Feeder switch (MS1) When the feeder is
opened, '0'.
Table 4-13(a)

4-28
 CHAPTER 4 SERVICE MODE

Address Item Description Remarks

P009 7 – LED2 on feeder controller PCB When '0', ON.
6 – LED1 on feeder controller PCB When '0', ON.
P010 7 – DSW1-1 on feeder controller PCB When '1', ON.
6 – DSW1-2 on feeder controller PCB When '1', ON.
5 – DSW1-3 on feeder controller PCB When '1', ON.
4 – DSW1-4 on feeder controller PCB When '1', ON.
3 – DSW1-5 on feeder controller PCB When '1', ON.
2 – DSW1-6 on feeder controller PCB When '1', ON.
1 – DSW1-7 on feeder controller PCB When '1', ON.
0 – DSW1-8 on feeder controller PCB When '1', ON.

Figure 4-13(b)

4-29
 CHAPTER 4 SERVICE MODE

D. ADJUST MODE (ADJUST)

Display I/O Adjust Function Option Test Counter

BLANK

AE

ADJ-XY PASCAL

CCD COLOR FEED-ADJ

IMG-REG HV-TR

MISC

DENS

Figure 4-16

1 AE Use it to adjust AE mode.

2 ADJ-XY Use it to adjust the image read start position.
3 CCD Use it to adjust CCD-/shading-related items.
4 IMG-REG Use it to correct color displacement.
5 DENS Use it to adjust developing density-related items.
6 BLANK Use it to adjust the image leading edge/trailing edge margin.
7 PASCAL Use it to execute auto gradation correction control.
8 COLOR Use it to adjust color balance.
9 HV-TR Use it to adjust transfer charging bias output by condition.
10 FEED-ADJ Use it to adjust feeder-related items.
11 MISC Others

4-30
 CHAPTER 4 SERVICE MODE

Level 2 Level 3 Range Outline

item item
AE AE-TBL +1~+9 Use it if the text is too light with priority on speed in AE mode (black-
and-white text mode only).
BE-TBL +1~+9 Use it if the text is too light with priority on image in AE mode (black-
and-white text mode only).
ADJ-XY ADJ-X 0~+32 Use it to adjust the image area start position (X direction).
ADJ-Y 0~+255 Use it to adjust the image read start position (Y direction).
CCD W-PLT-X +2000 Standard white plate X signal data
W-PLT-Y to Standard white plate Y signal data
W-PLT-Z +11997 Standard white plate Z signal data
A-RG -9~+9 Use it to correct color displacement in sub scanning direction dependent
on R-G ratio.
B-RG -9~+9 Use it to correct color displacement in sub scanning direction not depen-
dent on R-G ratio.
A-GB -9~+9 Use it to correct color displacement in sub scanning direction dependent
on G-B ratio.
B-GB -9~+9 Use it to correct color displacement in sub scanning direction not depen-
dent on G-B ratio.
AL-RG -9~+9 Use it to correct color displacement in sub scanning direction dependent
on R-G ratio for the lens unit.
AL-GB -9~+9 Use it to correct color displacement in sub scanning direction dependent
on G-B ratio for the lens unit.
IMG-REG REG-V-Y -7~+8 Use it to adjust the Y pattern start position (1st page, sub scanning
direction) when M is the color of reference.
REG-V-C -7~+8 Use it to adjust the C pattern start position (1st page, sub scanning
direction) when M is the color of reference.
REG-V-K -7~+8 Use it to adjust the K pattern start position (1st page, sub scanning
direction) when M is the color of reference.
REG2-V-Y -7~+8 Use it to adjust the Y pattern start position (2nd page, sub scanning
direction) when M is the color of reference.
REG2-V-C -7~+8 Use it to adjust the C pattern start position (2nd page, sub scanning
direction) when M is the color of reference.
REG2-V-K -7~+8 Use it to adjust the K pattern start position (2nd page, sub scanning
direction) when M is the color of reference.
DENS DM-FIX-Y -7~+8 Use it to adjust Y density (toner deposit) for the printer unit to correct
fixing faults.
DM-FIX-M -7~+8 Use it to adjust M density (toner deposit) for the printer unit to correct fix-
ing faults.
DM-FIX-C -7~+8 Use it to adjust C density (toner deposit) for the printer unit to correct
fixing faults.
DM-FIX-K -7~+8 Use it to adjust K density (toner deposit) for the printer unit to correct
fixing faults.
DM-TR-Y -7~0 Use it to adjust Y density (toner deposit) for the printer unit to correct
transfer faults.
DM-TR-M -7~0 Use it to adjust M density (toner deposit) for the printer unit to correct
transfer faults.
DM-TR-C -7~0 Use it to adjust C density (toner deposit) for the printer unit to correct
transfer faults.
DM-TR-K -7~0 Use it to adjust K density (toner deposit) for the printer unit to correct
transfer faults.

4-31
 CHAPTER 4 SERVICE MODE

Level 2 Level 3 Range Outline

item item
BLANK BLANK-T 0~+65535 Use it to adjust the leading edge non-image width.
BLANK-L 0~+65535 Use it to adjust the left margin.
BLANK-R 0~+65535 Use it to adjust the right margin.
BLANK-B +118~+65535 Use it to adjust the trailing edge non-image width.
PASCAL LUT-P-Y -4~+3 Use it to fine-adjust the gradation control level (correction table) for Y.
LUT-P-M -4~+3 Use it to fine-adjust the gradation control level (correction table) for M.
LUT-P-C -4~+3 Use it to fine-adjust the gradation control level (correction table) for C.
LUT-P-K -4~+3 Use it to fine-adjust the gradation control level (correction table) for K.
LUT-P-1 -4~+3 Use it to fine-adjust the gradation control level (correction table, image
processing pattern A).
LUT-P-2 -4~+3 Use it to fine-adjust the gradation control level (correction table, image
processing pattern B).
LUT-P-3 -4~+3 Use it to fine-adjust the gradation control level (correction table, image
processing pattern C).
COLOR ADJ-Y -8~+8 Use it to adjust the color balance for Y for the user.
ADJ-M -8~+8 Use it to adjust the color balance for M for the user.
ADJ-C -8~+8 Use it to adjust the color balance for C for the user.
ADJ-K -8~+8 Use it to adjust the color balance for K for the user.
OFST-Y -8~+8 Use it to adjust the color balance and the density of light areas of Y.
OFST-M -8~+8 Use it to adjust the color balance and the density of light areas of M.
OFST-C -8~+8 Use it to adjust the color balance and the density of light areas of C.
OFST-K -8~+8 Use it to adjust the color balance and the density of light areas of K.

4-32
 CHAPTER 4 SERVICE MODE

Level 2 Level 3 Range Outline

item item
HV-TR TR-N1M 0~+15 For a N/N environment, use it to adjust the secondary transfer bias for
single-sided printing or first side printing of double-sided printing on plain
paper.
TR-N1H 0~+15 For a H/H environment, use it to adjust the secondary transfer bias for
single-sided printing or first side printing of double-sided printing on plain
paper.
TR-N1L 0~+15 For a L/L environment, use it to adjust the secondary transfer bias for
single-sided printing or first side printing of double-sided printing on plain
paper.
TR-N2M 0~+15 For a N/N environment, use it to adjust the secondary transfer bias for
second side printing of double-sided printing on plain paper.
TR-N2H 0~+15 For a H/H environment, use it to adjust the secondary transfer bias for
second side printing of double-sided printing on plain paper.
TR-N2L 0~+15 For a L/L environment, use it to adjust the secondary transfer bias for
second side printing of double-sided printing on plain paper.
TR-N1N/L 0~+15 For a N/L environment, use it to adjust the secondary transfer bias for
single-sided printing or first side printing of double-sided printing on plain
paper.
TR-N2N/L 0~+15 For a N/L environment, use it to adjust the secondary transfer bias for
second side printing of double-sided printing on plain paper.
TR-TSM 0~+15 For a N/N environment, use it to adjust the secondary transfer bias for
thick, small-size paper.
TR-TSH 0~+15 For a H/H environment, use it to adjust the secondary transfer bias for
thick, small-size paper.
TR-TSL 0~+15 For a L/L environment, use it to adjust the secondary transfer bias for
thick, small-size paper.
TR-TSN/L 0~+15 For a N/L environment, use it to adjust the secondary transfer bias for
thick, small-size paper.
TR-TLM 0~+15 For a N/N environment, use it to adjust the secondary transfer bias for
thick, large-size paper.
TR-TLH 0~+15 For a H/H environment, use it to adjust the secondary transfer bias for
thick, large-size paper.
TR-TLL 0~+15 For a L/L environment, use it to adjust the secondary transfer bias for
thick, large-size paper.
TR-TLN/L 0~+15 For a N/L environment, use it to adjust the secondary transfer bias for
thick, large-size paper.
TR-OSM 0~+15 For a N/N environment, use it to adjust the secondary transfer bias for a
small-size transparency.
TR-OSH 0~+15 For a H/H environment, use it to adjust the secondary transfer bias for a
small-size transparency.
TR-OSL 0~+15 For a L/L environment, use it to adjust the secondary transfer bias for a
small-size transparency.
TR-OSN/L 0~+15 For a N/L environment, use it to adjust the secondary transfer bias for a
small-size transparency.
TR-OLM 0~+15 For a N/N environment, use it to adjust the secondary transfer bias for a
large-size transparency.
TR-OLH 0~+15 For a H/H environment, use it to adjust the secondary transfer bias for a
large-size transparency.
TR-OLL 0~+15 For a L/L environment, use it to adjust the secondary transfer bias for a
large-size transparency.
TR-OLN/L 0~+15 For a N/L environment, use it to adjust the secondary transfer bias for a
large-size transparency.

4-33
 CHAPTER 4 SERVICE MODE

Level 2 Level 3 Range Outline

item item
FEED-ADJ REGIST 0~+52 Use it to adjust the timing at which the registration clutch turns on (1st
sheet).
ADJ-C1 1~+62 Use it to adjust the image write start position in main scanning direction
for the cassette 1.
ADJ-C2 1~+62 Use it to adjust the image write start position in main scanning direction
for the cassette 2.
ADJ-MF 1~+62 Use it to adjust the image write start position in main scanning direction
for the multifeeder.
REGIST2 0~+52 Use it to adjust the timing at which the registration clutch turns on (2nd
and subsequent sheets).
MISC SEG-ADJ -4~+4 Use it to adjust the degree of distinction between text and photo in
text/photo/map mode.
K-ADJ -3~+3 Use it to adjust the degree of black for black text identification.
ACS-ADJ -3~+3 Use it to adjust the area of color recognition for ACS.
ACS-EN -2~+2 Use it to make adjustments for ACS identification for ACS.
ACS-CNT -2~+2 Use it to adjust the area in which pixels are counted for identification of
chromatic components for ACS.

4-34
 CHAPTER 4 SERVICE MODE

1. AE (AE mode)

Items Description Remarks

AE-TBL Use it if the density of text is too low (light) when A higher setting makes
AE mode is used with priority on speed (black- prints darker.
and-white text mode only). Settings: +1 to +9
BE-TBL Use it if the density of text is too high (dark) Standard: +5
when AE mode is used with priority on image
quality (black-and-white text mode only).

2. ADJ-XY (image read start position)

Items Description Remarks

ADJ-X Use it to adjust the image read start position (X Unit: mm (See
direction). Caution.)
Settings: 0 to +32
ADJ-Y Use it to adjust the image read start position (Y Unit: mm (See
direction). Caution.)
Settings: 0 to +255

Caution:
These items will return to the standard settings when the reader controller PCB is
replaced, the RAM on the reader controller PCB is initialized, or the DIMM is replaced,
requiring you to enter the settings newly. Be sure to record any new settings on the
service label on the reader unit if you have changed the settings.

4-35
 CHAPTER 4 SERVICE MODE

3. CCD (CCD-/shading-related items)

Items Description Remarks

W-PLT-X Use it to set standard white plate X signal data. Settings: +2000 to
W-PLT-Y Use it to set standard white plate Y signal data. +11997 (See Caution.)
W-PLT-Z Use it to set standard Z signal data.

Caution:
These items will require you to enter the values indicated on the bar code of the new
standard white plate if you have replaced the plate. Enter the value in service mode,
and record the value on the service label on the reader unit.

Items Description Remarks

A-RG Use it to Use it to correct color displace- Settings: -9 to +9
correct dis- ment in sub scanning direction
placement dependent on R-G ratio.
B-RG of color in Use it to correct color displace-
sub scan- ment in sub scanning direction not
ning direc- dependent on R-G ratio.
tion caused
A-GB Use it to correct color displace-
by the
ment in sub scanning direction
scanner by
dependent on G-B ratio.
compensat-
B-GB ing R-G Use it to correct color displace-
and G-B of ment in sub scanning direction not
the 3-line dependent on G-B ratio.
AL-RG CCD sen- Use it to correct color displace-
sor. ment in sub scanning direction
dependent on R-G ratio for the
lens unit.
AL-GB Use it to correct color displace-
ment in sub scanning direction
dependent on G-B ratio for lens
unit.

4-36
 CHAPTER 4 SERVICE MODE

4. IMG-REG (color image color displacement)

Items Description Remarks

REG-V-Y Use it to fine-adjust the write start position in sub Unit: 1 pixel
scanning direction on the intermediate transfer A higher setting will
drum for a Y pattern with M as reference. (1st move the pattern
sheet of 1-/2-sheet retention). toward the rear.
REG-V-C Use it to fine-adjust the write start position in sub Setting: -7 to +8
scanning direction on the intermediate transfer Reference: 0
drum for a C pattern with M as reference (1st 1. Enter a setting, and
sheet of 1-/2-sheet retention). press the OK key.
REG-V-K Use it to fine-adjust the write start position in sub 2. Select FUNC-
scanning direction on the intermediate transfer TION>MISC-P>DC-
drum for a K pattern with M as reference (1st LOAD; then, press
sheet of 1-/2-sheet retention). the OK key.
REG2-V-Y Use it to fine-adjust the write start position in sub 3. Turn off and then on
scanning direction on the intermediate transfer the control panel
drum for a Y pattern with M as reference (2nd power soft switch to
and subsequent sheets of 1-/2-sheet retention). execute.
REG2-V-C Use it to fine-adjust the write start position in sub
scanning direction on the intermediate transfer
drum for a Y pattern with M as reference (2nd
and subsequent sheets of 1-/2-sheet retention).
REG2-V-K Use it to fine-adjust the write start position in sub
scanning direction on the intermediate transfer
drum for a Y pattern with M as reference (2nd
and subsequent sheets of 1-/2-sheet retention).

Caution:
If you are replacing the DC controller PCB, all settings must be saved on the reader
controller PCB and downloaded to the new DC controller as follows:
1) Start service mode.
2) Select FUNCTION>MISC-P>DC-SAVE.
3) Press the OK key to save all settings to the reader controller PCB.
4) End service mode, and turn off the power.
5) Mount the new DC controller PCB.
6) Turn on the power, and start service mode.
7) Select FUNCTION>MISC-P>DC-LOAD.
8) Press the OK key so that all settings will be downloaded to reader controller PCB.
9) End.
However, you must enter a setting once again if the DC controller PCB is faulty. If you
changed the setting, be sure to record the new setting on the service label of the print-
er unit.

4-37
 CHAPTER 4 SERVICE MODE

5. DENS (developing density)

Items Description Remarks

DM-FIX-Y Use it to fine-adjust the Y color density (toner Settings: -7 to +8
deposit) for the printer unit (effective for fixing Reference: 0
faults). A higher setting
DM-FIX-M Use it to fine-adjust the M color density (toner increases the toner
deposit) for the printer unit (effective for fixing deposit, and vice
faults). versa.
Effective only during
DM-FIX-C Use it to fine-adjust the C color density (toner
copying operation.
deposit) for the printer unit (effective for fixing
faults).
DM-FIX-K Use it to fine-adjust the K color density (toner
deposit) for the printer unit (effective for fixing
faults).
DM-TR-Y Use it to fine-adjust the Y color density (toner Settings: -7 to +8
deposit) for the printer unit (effective for fixing Reference: 0
faults). A higher setting
DM-TR-M Use it to fine-adjust the M color density (toner increases the toner
deposit) for the printer unit (effective for transfer deposit, and vice
faults). versa.
Effective only during
DM-TR-C Use it to fine-adjust the C color density (toner
copying operation.
deposit) for the printer unit (effective for transfer
faults).
DM-TR-K Use it to fine-adjust the K color density (toner
deposit) for the printer unit (effective for transfer
faults)

Reference:
These items are adjusted by varying the amount of toner deposit, i.e., the developing
contrast potential is varied in reference to the result of adding a specific value to the
developing bias and the primary bias determined by "image density correction control,"
performed in the printer unit.

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 CHAPTER 4 SERVICE MODE

6. BLANK (image leading edge/trailing edge margin)

Items Description Remarks

BLANK-T Use it to adjust the leading edge non-image Settings: 0 to +65535
width. A higher setting will increase the non- Unit: 4.2 mm = 100
image width.
BLANK-L Use it to adjust the left margin. A higher setting
will increase the margin.
BLANK-R Use it to adjust the right margin. A higher setting
will increase the margin.
BLANK-B Use it to adjust the trailing edge non-image Settings:
width. A higher setting will increase the non- +118 to +65535
image width. Unit: 4.2 mm = 100

7. PASCAL (auto gradation correction control)

Items Description Remarks

LUT-P-Y The density of Dhalf after auto gradation correc- Settings: -4 to +3
LUT-P-M tion control and the density of Dhalf during Standard: 0
image gradation correction control are compared
LUT-P-C
to adjust the LUT gain for correction of each
LUT-P-K color.
LUT-P-1 The density of Dhalf after auto gradation correc-
LUT-P-2 tion control and the density of Dhalf during
LUT-P-3 image gradation correction control are compared
to adjust the LUT gain for image processing pat-
terns A, B, and C.
(The image processing patterns A, B, and C cor-
respond to Test Prints 1, 2, and 3 used in auto
gradation correction control.)

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 CHAPTER 4 SERVICE MODE

8. COLOR (color balance)

Items Description Remarks

ADJ-Y Use it to adjust the color balance for Y for the A higher setting will
user. make the images dark-
ADJ-M Use it to adjust the color balance for M for the er and vice versa.
user. Settings: -8 to +8
Standard: 0
ADJ-C Use it to adjust the color balance for C for the
user.
ADJ-K Use it to adjust the color balance for K for the
user.
OFST-Y Use it to adjust the color balance and the density A lower setting will
of light areas of Y. decrease fogging.
OFST-M Use it to adjust the color balance and the density Settings: -8 to +8
of light areas of M. Reference: 0
OFST-C Use it to adjust the color balance and the density
of light areas of C.
OFST-K Use it to adjust the color balance and the density
of light areas of K.

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 CHAPTER 4 SERVICE MODE

9. HV-TR (transfer charging bias output by condition)

Items Description Remarks

TR-N1M For a N/N environment (normal humidity), use it Settings: 0 to +15
to adjust the secondary transfer bias for single- Standard: 8
sided printing or first side printing of double- 1. Enter a setting,
sided printing on plain paper. and press the OK
TR-N1H For a H/H environment (high humidity), use it to key.
adjust the secondary transfer bias for single- 2. Select FUNC-
sided printing or first side printing of double- TION>MISC-P>DC-
sided printing on plain paper. LOAD; then, press
TR-N1L For a L/L environment (low humidity), use it to the OK key.
adjust the secondary transfer bias for single- 3. Turn off and then on
sided printing or first side printing of double- the control panel
sided printing on plain paper. power soft switch to
TR-N2M For a N/N environment (normal humidity), use it execute.
to adjust the secondary transfer bias for second Adjustment in the field
side printing of double-sided printing on plain is not usually needed.
paper.
TR-N2H For a H/H environment (high humidity), use it to
adjust the secondary transfer bias for second
side printing of double-sided printing on plain
paper.
TR-N2L For a L/L environment, (low humidity), use it to
adjust the secondary transfer bias for second
side printing of double-sided printing on plain
paper.
TR-N1N/L For a N/L environment, use it to adjust the sec-
ondary transfer bias for single-sided printing and
first side printing of double-sided printing on
plain paper.
TR-N2N/L For a N/L environment, use it to adjust the sec-
ondary transfer bias for second side printing of
double-sided printing on plain paper.
TR-TSM For a N/N environment (normal humidity), use it
to adjust the secondary transfer bias for thick,
small-size paper.
TR-TSH For a H/H environment (high humidity), use it to
adjust the secondary transfer bias for thick,
small-size paper.
TR-TSL For a L/L environment (low humidity), use it to
adjust the secondary transfer bias for thick,
small-size paper.
TR-TSN/L For a N/L environment, use it to adjust the sec-
ondary transfer bias for thick, small-size paper.

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 CHAPTER 4 SERVICE MODE

Items Description Remarks

TR-TLM For a N/N environment (normal humidity), use it Settings: 0 to +15
to adjust the secondary transfer bias for thick, Standard: 8
large-size paper. 1. Enter a setting,
TR-TLH For a H/H environment (high humidity), use it to and press the OK
adjust the secondary transfer bias for thick, key.
large-size paper. 2. Select FUNC-
TR-TLL For a L/L environment (low humidity), use it to TION>MISC-P>DC-
adjust the secondary transfer bias for thick, LOAD; then, press
large-size paper. the OK key.
TR-TLN/L For a N/L environment, use it to adjust the sec- 3. Turn off and then on
ondary transfer bias for thick, large-size paper. the control panel
TR-OSM For a N/N environment (normal humidity), use it power soft switch to
to adjust the secondary transfer bias for a small- execute.
size transparency. Adjustment in the field
TR-OSH For a H/H environment (high humidity), use it to is not usually needed.
adjust the secondary transfer bias for a small-
size transparency.
TR-OSL For a L/L environment (low humidity), use it to
adjust the secondary transfer bias for a small-
size transparency.
TR-OSN/L For a N/L environment, use it to adjust the sec-
ondary transfer bias for a small-size transparen-
cy.
TR-OLM For a N/N environment (normal humidity), use it
to adjust the secondary transfer bias for a large-
size transparency.
TR-OLH For a H/H environment (high humidity), use it to
adjust the secondary transfer bias for a large-
size transparency.
TR-OLL For a L/L environment (low humidity), use it to
adjust the secondary transfer bias for a large-
size transparency.
TR-OLN/L For a N/L environment, use it to adjust the sec-
ondary transfer bias for a large-size
transparency.

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 CHAPTER 4 SERVICE MODE

Caution:
If you are replacing the DC controller PCB, all settings must be saved on the reader
controller PCB and downloaded to the new DC controller as follows:
1) Start service mode.
2) Select FUNCTION>MISC-P>DC-SAVE.
3) Press the OK key to save all settings to the reader controller PCB.
4) End service mode, and turn off the power.
5) Mount the new DC controller PCB.
6) Turn on the power, and start service mode.
7) Select FUNCTION>MISC-P>DC-LOAD.
8) Press the OK key so that all settings will be downloaded to reader controller PCB.
9) End.
However, you must enter a setting once again if the DC controller PCB is faulty. If you
changed the setting, be sure to record the new setting on the service label of the print-
er unit.

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 CHAPTER 4 SERVICE MODE

10. FEED-ADJ (feeding system)

Items Description Remarks

REGIST Use it to adjust the timing at which the registra- Settings: 0 to +52
tion clutch turns on (1st page of 1-page mode Standard: +18
and 1st page of 2-page mode only). A higher 1. Enter a setting, and
setting will decrease the leading edge margin. press the OK key.
2. Select FUNC-
TION>MISC-P>DC-
LOAD; then, press
the OK key.
3. Turn off and then on
the control panel
power soft switch to
execute.
ADJ-C1 Use it to adjust the image start position in main Settings: 1 to +62
scanning direction when the cassette 1 is used. Standard: +32
Unit: 0.17mm
1. Enter a setting, and
ADJ-C2 Use it to adjust the image start position in main press the OK key.
scanning direction when the cassette 2 is used.
2. Select FUNC-
TION>MISC-P>DC-
LOAD; then, press
ADJ-MF Use it to adjust the image start position in main the OK key.
scanning direction when the multifeeder is used. 3. Turn off and then on
the control panel
power soft switch to
execute.
REGIST2 Use it to adjust the timing at which the registra- 1. Enter a setting, and
tion clutch turns on (2nd and subsequent pages press the OK key.
in 1-page mode or 2nd and subsequent pages in 2. Select FUNC-
2-page mode). A higher setting will decrease the TION>MISC-P>DC-
leading edge margin. LOAD; then, press
the OK key.
3. Turn off and then on
the control panel
power soft switch to
execute.

4-44
 CHAPTER 4 SERVICE MODE

Caution:
If you are replacing the DC controller PCB, all settings must be saved on the reader
controller PCB and downloaded to the new DC controller as follows:
1) Start service mode.
2) Select FUNCTION>MISC-P>DC-SAVE.
3) Press the OK key to save all settings to the reader controller PCB.
4) End service mode, and turn off the power.
5) Mount the new DC controller PCB.
6) Turn on the power, and start service mode.
7) Select FUNCTION>MISC-P>DC-LOAD.
8) Press the OK key so that all settings will be downloaded to reader controller PCB.
9) End.
However, you must enter a setting once again if the DC controller PCB is faulty. If you
changed the setting, be sure to record the new setting on the service label of the print-
er unit.

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 CHAPTER 4 SERVICE MODE

11. MISC (others)

Items Description Remarks

SEG-ADJ Use it to adjust the degree of distinction between Settings: -4 to +4
text and photo in text/photo/map mode Standard: 0
+: tends to identify as a photo
-: tends to identify as text.
K-ADJ Use it to adjust the degree of black identification Settings: -3 to +3
for black text processing. A higher setting tends Standard: 0
to identify text as black.
ACS-ADJ Use it to adjust the degree of color identification Settings: -3 to +3
for ACS. Standard: 0
+: tends to identify as a black original.
-: tends to identify as a color original.
ACS-EN When an image is being read for ACS, a large Settings: -2 to +2
area of displaced color in a leading edge/trailing Standard: 0
edge/side width (main scanning direction) can
cause wrong identification. Use it to limit the area
of ACS:
+: increases the area (affected more by color
displacement).
-: decreases the area (affected less by color
displacement).
ACS-CNT Use it to adjust the area in which pixels are Settings: -2 to +2
counted for ACS (for identification of chromatic Standard: +1
pixels):
+: increases the area. (Fine colored lines may
be identified as part of a color original, but
identification is affected more by color
displacement.)
-: decreases the area. (The absence of
chromatic pixels in a wide area of an
original will prevent identification of the
original as being colored, but identification is
affected less by color displacement.)

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 CHAPTER 4 SERVICE MODE

E. RUN/CHECK MODE (FUNCTION)

Display I/O Adjust Function Option Test Counter

CCD PANEL

PART-CHK

CLEAR

MISC-R

MISC-P

Figure 4-17

1 CCD Use it to execute automatic adjustment of CCD-/shading related items.

2 PANEL Use it to check the control panel.
3 PART-CHK Use it to check the various electrical parts.
4 CLEAR Use it to initialize RAM and jam/error code histories.
5 MISC-R Use it to check the reader unit.
6 MISC-P Use it to check the printer unit.

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 CHAPTER 4 SERVICE MODE

Level 2 Level 3 Outline

item item
CCD CCD-ADJ Use it to execute shading adjustment.
FILT-B Use it to make sure that the B signal is generated by the CCD correctly.
FILT-G Use it to make sure that the G signal is generated by the CCD correctly.
FILT-R Use it to make sure that the R signal is generated by the CCD correctly.
PANEL LCD-CHK Use it to check the control panel LCD for missing dots.
LED-CHK Use it to check the LEDs on the control panel.
LED-OFF Use it to turn off the LEDs on the control panel.
KEY-CHK Use it to check the keys on the control panel.
TOUCHCHK Use it to adjust the position of coordinates on the analog touch panel.
PART-CHK FAN-ON Use it to start the fan (power supply cooling fan FM4 only).
CLEAR ERR Use it to initialize error codes.
R-CON Use it to initialize the RAM on the reader control PCB.
JAM-HIST Use it to initialize the jam history.
ER-HIST Use it to initialize the error codes.
CNT-ERR –
CNT-CLR –
E354-CLR –
MISC-R SCANLAMP Use it to check the activation of the scanning lamp.
SC-MOVE Use it to check the scanner.
LAMP-ADJ Use it to adjust the intensity of light of the new scanning lamp.
USE-LAMP Use it to adjust the intensity of light when replacing the rear controller PCB/light
intensity detection PCB.
MISC-P IP-CHK Use it to run self diagnosis on the AP-IP PCB.
POWEROFF Use it to check operation of the auto power-off mechanism.
DEV-DRV Use it to drive the developing rotary and the sleeve motor for a specific time.
PPR-FEED Use it to run paper feeding test.
MAIN-DRV Use it to drive the intermediate transfer drum and the photosensitive drum for a
specific time.
DC-SAVE Use it to save settings (high-voltage) to the reader controller when replacing the
DC controller PCB.
DC-LOAD Use it to load the settings (high-voltage) from the reader controller PCB when
replacing the DC controller.

The state of the machine will be indicated in the upper right corner of the screen. Take note of the indications.
While this mode is being executed, the indications will be as follows:
<READY> The machine is ready for servicing/printing operations.
<SERVICE> The machine is executing servicing operations (as when a check is made on operation run ins ser-
vice mode).

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 CHAPTER 4 SERVICE MODE

1. CCD (CCD-/shading-related items; automatic)

Items Description Remarks

CCD-ADJ Use it to start auto adjustment. Press the item to high-
light; then, press the
OK key to start execu-
tion. At the end of auto-
matic adjustment, the
notation 'END' will
appear on the screen.
FILT-B Use it to start the Use it to generate images Press the items to
CCD output for expressed by blue signals highlight; then, place a
R, G, and B. using cyan only (of all the color original on the
CCD output signals). copyboard, and press
FILT-G Use it to generate images the OK key to make
expressed by green signals CCD outputs (R, G,
using cyan only (of all the and B) using cyan only.
CCD output signals).
FILT-R Use it to generate images
expressed by red signals
using cyan only (of all CCD
output signals).

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 CHAPTER 4 SERVICE MODE

2. PANEL (control panel)

Items Description Remarks

LCD-CHK Use it to check the LCD for missing dots. (The Press the item to high-
entire face of the LCD will turn white for several light; then, press the
seconds, and blue for several seconds. This OK key to execute the
sequence is repeated to enable a check.) operation. To stop the
operation, press the
Stop key.
LED-CHK Use it to start a check on the LEDs on the con- Press the item to high-
trol panel. light; then, press the
OK key to execute the
operation so that the
LEDs will turn on in
sequence.
LED-OFF Use it to end a check on the control panel LEDs.
KEY-CHK Use it to start key inputs. (To select a different The number/name of
item, press the highlighted notation KEY-CHK the input key will be
once again.) indicated. For details,
see Table 4-14.
TOUCHCHK Use it to adjust coordinates on the control panel Press the + marking on
touch panel, i.e., to match the points pressed the LCD so that the
and the coordinates indicated on the LCD. (To next + marking will
select a different item, press the highlighted appear. This sequence
notation TOUCHCHK once again.) will be repeated nine
times.

Notation Notation Notation

Key key Key
on the screen on the screen on the screen
Copy COPY Interrupt INTERRUPT Full Color F-COLOR
Extend ETC 0~9, #, * 0~9, #, * Black BLACK
Reset RESET Clear CLEAR Start START
Guide ? ID ID Stop STOP
Use Mode M ACS ACS Save Power STAND BY
Table 4-14

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 CHAPTER 4 SERVICE MODE

3. PART-CHK (checks on various electrical parts)

Items Description Remarks

FAN-ON Use it to start the power supply cooling fan Press the item to high-
(FM4). light; then, press the
OK key so that the fan
will switch from half-
speed to high-speed
rotation. Press the OK
key once again to
return it to half-speed
rotation.

4. CLEAR (RAM and jam/error code initialization)

Items Description Remarks

ERR Use it to initialize error codes (E000, E001, Press the item to high-
E003, E004, E009, E211, E215, E217, E717, light; then, press the
E808). OK key, and turn off
and then on the main
power switch manually.
R-CON Use it to initialize the RAM on the reader con- Press the item to high-
troller PCB (except some) or the control panel light; then, press the
CPU PCB (user mode). Ok key to initialize.
JAM-HIST Use it to initialize the jam history.
ERR-HIST Use it to initialize the error code history.
CNT-ERR –
CNT-CLR –
E354-CLR –

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 CHAPTER 4 SERVICE MODE

5. MISC-R (reader unit)

Items Description Remarks

SCANLAMP Use it to start a check on the scanning lamp. Press the item to high-
light; then, press the
OK key so that the
lamp will turn on for 1
sec.
SC-MOVE Use it to check the scanner. Press the item to high-
Indication Operation light; then, press the
1: HP → A OK key to execute '1.
2: HP → B HP->A'. Press the OK
3: HP → C key once again to exe-
4: HP cute '2. HP->B'. This
sequence will be
repeated for 3. and 4.
LAMP-ADJ Use it to adjust the intensity of light of the new Press the item to high-
scanning lamp. light; then, press the
OK key to turn on the
scanning lamp.
When the scanning
lamp replacement VR
USE-LAMP Use it to adjust the intensity of the scanning is turned slowly, a beep
lamp after removing and then mounting the lamp will be heard when the
back or when replacing the reader controller optimum intensity is
PCB or the light intensity detection PCB. approached. Press the
OK key in response to
the beep to end the
work.

Caution:
Be sure to wait until the intensity of the lamp has stabilized (about 5 min) before
adjusting it (LAMP-ADJ, USE-LAMP).

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 CHAPTER 4 SERVICE MODE

6. MISC-P (printer unit)

Items Description Remarks

IP-CHK Use it to run self diagnosis on the AP-IP PCB. Press the item to high-
light; then, press the
OK key to start opera-
tion. At the end of self
diagnosis, 'OK' or 'NG'
will appear to the right
of 'IP-CHK'.
POWEROFF Use it to check the auto power-off mechanisms. Press the item to high-
light; then, press the
OK, and turn off and
then on the power to
start the mechanism.
DEV-DRV Use it to drive the developing rotary and the Press the item to
sleeve motor or about 25 sec. select; then, press the
OK key, and turn off
and then on the power
to start the mechanism.
PPR-FEED Use it to run a paper feeding test. Select the Press the item to high-
source of paper (cassette 1/2, multifeeder) and light, and select face-
mode of delivery (face-up, face-down) in user up or face-down deliv-
mode. ery. Press the OK key,
and turn off and then
on the power to start
the mechanisms.
MAIN-DRV Use it to drive the intermediate transfer drum Press the item to high-
and the photosensitive drum for about 10 sec. light; then, press the
OK key, and turn on
and then off the power
to start the mechanism.
DC-SAVE Use it to save the registration settings and high- For instructions on how
voltage settings* of the old DC controller PCB to to replace the DC con-
the reader controller PCB when replacing the DC troller PCB, see p. 8-9.
DC-LOAD controller PCB. Thereafter, load the settings from
the reader controller PCB to the new DC con-
troller PCB. *See Note.
Steps
1) Press 'DC-SAVE' to highlight; then, press the
OK key.
2) Turn off the power, and mount the new DC
controller PCB.
3) Turn on the power, and start service mode
once attain.
4) Press 'DC-LOAD' to highlight; then, press the
OK key.
5) Check to make sure that the settings have
been stored on the DC controller PCB.
Note:
Registration Settings High-Voltage Settings
• All items under ADJUST>IMG-REG • All items under ADJUST>HV-TR
• All items under ADJUST>FEED>ADJ

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 CHAPTER 4 SERVICE MODE

F. MACHINE SETTINGS (OPTION)

Display I/O Adjust Function Option Test Counter

BODY

USER

INT-FACE

Figure 4-18

1 BODY Use it to make settings related to the copier.

2 USER Use it to make settings related to user mode under 'BODY'.
3 INT-FACE Use it to set conditions for connection of an external controller.

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 CHAPTER 4 SERVICE MODE

Level 2 Level 3 Outline

item item
BODY MODEL-SZ Use it to switch between AB and Inch. (0: AB, 1: Inch, 2: A, 3: AB/Inch)
FIX-TEMP Use it to enable/disable the fixing improvement mechanism for black halftone. (0:
off, 1: on)
PASCAL Use it to enable/disable contrast potential/gradation correction data. (0: disable, 1:
enable)
PLT-TYPE Use it to switch between the standard white plate and white paper. (0: standard
white plate, 1: white paper)
SH-SW Use it to select the method of shading. (0: standard white plate, 1: white paper)
DH-SW Use it to switch modes for image gradation correction control. (0: OFF, 1: as need-
ed, 2: execute, 3: reserved)
DM-MODE Use it to enable/disable Dmax control for auto gradation correction. (0: disable, 1:
enable)
ITD-CLN Use it to enable/disable ITD cleaning rotation insertion mode. (0: disable for all
modes, 1: enable for enlarge page separation/page separation, 2; enable for all
modes)
SP-1-SW Use it to enable/disable separation static elimination for 1st side printing (0: dis-
able, 1: enable)
SP-2-SW Use it to enable/disable separation static elimination for 2nd side printing (0: dis-
able, 1: enable)
TR-ON-SW Use it to adjust the timing at which secondary transfer bias is turned on, thereby
preventing separation faults as when paper wraps around the intermediate transfer
drum.
RE-TR-SW Use it to select a re-transfer fault correction mode for a high-humidity environment.
(0: disable remedy, 1: enable remedy in H/H; 2: enable remedy in H/H and N/N
EC-GLASS Use it to specify the use of EC-coat glass. (0: not used, 1: used)
USER COPY-LIM Use it to change the print count upper limit. (1 to 100)
SERIAL Use it to enter the serial No. indicated on the Soft Counter screen.
TX-PT-ON Use it to enable indication of text/photo items when text/photo/map is selected on
the User screen. (0: do not indicate 'text/photo', 1: indicate 'text/photo')
COUNTER1 Use it to set the soft counter 1 indication.
COUNTER2 Use it to set the soft counter 2 indication.
COUNTER3 Use it to set the soft counter 3 indication.
COUNTER4 Use it to set the soft counter 4 indication.
COUNTER5 Use it to set the soft counter 5 indication.
COUNTER6 Use it to set the soft counter 6 indication.
CONTROL Use it to enable copying, printing, or scanning without the control key, control card,
or ID No.
S/U-SW Use it to switch between user maintenance or service maintenance. (0: service, 1:
user)
INT-FACE B-CLR Use it to indicate connection/disconnection of a copy data controller. (0: not con-
nected, 1: connected)

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 CHAPTER 4 SERVICE MODE

1. BODY (copier-related machines)

Items Description Remarks

MODEL-SZ Use it to select paper configuration. 0: B
1: Inch
2: A
3: AB/Inch
FIX-TEMP Use it to enable/disable copy down sequence for 0: disable
the fixing assembly. (Set it to '1' to improve fixing 1: enable
of black halftone. However, note that doing so Standard: 0
will increase the first copy time by about 45 sec.)
PASCAL Use it to enable/disable the use of gradation cor- 0: disable
rection data obtained by auto gradation correc- 1: enable
tion control. Standard: 1
PLT-TYPE Use it to switch between the standard white plate 0: standard white plate
and the aluminum while plate. (The setting need 1: aluminum plate
not be changed in the field.) Standard: 0
SH-SW Use it to select the method of shading when the 0: standard white plate
standard white plate is used. (The setting need 1: standard while plate
not be changed in the field.) with a different hue
Standard: 0
DH-SW Use it to switch modes for image gradeation cor- 0: OFF
rection control to suit the needs of the user for 1: execute after image
image quality. gradation correction
Executing image gradation correction control control as needed
ensures good gradation of images. When mak- 2: execute after image
ing a decision, keep in mind that both “image gradation correction
density correction control” and “image gradation control always
correction control” require about one minute 3: reserved
each. Standard: 0
DM-MODE Use it to execute image density correction for auto 0: disable
gradation correction. 1: enable
Image density correction control is executed dur- Standard: 0
ing PG output of auto gradation correction; auto
gradation correction is executed with the adjusted
image density correction value servicing as the
copier's density control standard, thereby improv-
ing the accuracy of gradation control.
The images are likely to improve, but the auto
gradation correction time will increase appreciably.
ITD-CLN Use it to execute ITD cleaning rotation insertion 0: disable
mode as when correcting ITD cleaning faults. 1: enable in enlarge-
Normally, Y1 → M1→, C1 → K1 → Y2 → M2 → ment page separa-
C2 → K2 → cleaning rotating tion/page separation
When enabled, Y1 → M1 → C1 → K1 cleaning 2: enable for all modes
rotation → Y2 → M2 → C2 → K2 → cleaning Standard: 1
rotation
(Use it if the image of a 1st page is found con-
spicuously on a 2nd page as when printing in
enlargement page separation/page separation.)

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 CHAPTER 4 SERVICE MODE

Items Description Remarks

SP-1-SW Enable separation static elimination if claw-like 0: disable.
lines* or tread-like lines** occur because of low 1: enable.
humidity when generating (copying/printing) a 1st Standard: 0
page in a normal temperature/normal humidity
environment.
H/H N/N N/L L/L
1st page OFF Enable/ ON ON
disable
using this
mode.

SP-2-SW Enable/disable separation static elimination if 0: disable (if brush-like

brush-like lines*** occur on some types of paper occur)
when copying/printing a 2nd side in double-sided 1: enable (if claw-like
mode using auto/multifeeder mode in a high- lines occur)
temperature/high-humidity environment or when Standard: 1
copying/printing a 2nd side in double-sided mode
using auto/multifeeder mode in a high-tempera-
ture/high-humidity environment.
H/H N/N N/L L/L
Auto For these ON ON ON
double- three items
sided enable/
disable the
Manual mechanism using ON ON
double- this mode.
sided

TR-ON-SW Use it to set the secondary transfer bias applica- Settings: 0 to +3

tion timing if paper wraps around the intermedi- Standard: 1
ate transfer drum or separation faults occur.

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 CHAPTER 4 SERVICE MODE

Items Description Remarks

RE-TR-SW Use it to enable/disable the use of a remedy 0: disable remedy.
against re-transfer occurring in a high humidity 1: enable remedy in
environment. H/H.
The Dmax control parameter will change, conse- 2: enable remedy in
quently changing the primary charging bias and H/H and N/N.
the primary transfer bias to the appropriate set- Standards: 0
tings.
Steps
1) Enter the setting in service mode.
2) End service mode, and turn off and then on
the control panel power soft switch.
3) Execute auto graduation correction in user
mode.
4) End.
EC-GLASS Use it to specify the use of EC coated glass. 0: not used.
1: used.
Standard: 1

*Claw-like lines **Tread-like lines. ***Brush-like lines.

Halftone
Halftone or solid

Feeding direction Feeding direction Feeding direction

Numerous claw-like lines Tread-like lines occur in Distorted black lines and
occur in a halftone image. a halftone or solid image text occur across the paper.
at intervals equal to the
ribs on the feeding guide
(in the secondary transfer
belt assembly).

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2. USER (machine settings related to user mode under BODY)

Items Description Remarks

COPY-LIM Use it to change the copy count upper limit. Settings: 1 to 100 (unit:
pages)
Standards: 100
SERIAL Use it to enter the 5-digit serial No. of the reader
unit when replacing the reader controller PCB.
TX-PT-ON Use it to disable indication of 'text/photo'. 0: enable indication.
1: disable indication.
Standard: 0
COUNTER1 Use it to set the soft counter 1 for the User Mode Settings: 0 to +95
screen. (Table 4-15) Standard: depends on
COUNTER2 Use it to set the soft counter 2 for the User Mode country. (Table 4-16)
screen. (Table 4-15)
COUNTER3 Use it to set the soft counter 3 for the User Mode
screen. (Table 4-15)
COUNTER4 Use it to set the soft counter 4 for the User Mode
screen. (Table 4-15)
COUNTER5 Use it to set the soft counter 5 for the User Mode
screen. (Table 4-15)
COUNTER6 Use it to set the soft counter 6 for the User Mode
screen. (Table 4-15)

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 CHAPTER 4 SERVICE MODE

Items Description Remarks

CONTROL Use it to enable copying, or printing with condi- Settings: 0 to 4
tions by changing the last 3 digits of the appro- (for each)
priate input in the absence of the control key, Standard: 0 (for each)
control card, or ID No. Guide to Indication
• In Place of the Control Key CONTORL XXX
1st digit of Black-and- Black-and- Color
CONTROL white copy white print print 1st digit
0 X X X 2nd digit
1 X X X 3rd digit
2 X O O
3 O X X
4 O O O

• In Place of a Control Card

2nd digit of Black-and- Black-and- Color
CONTROL white copy white print print
0 X X X
1 X X X
2 X O O
3 O X X
4 O O O

• In Place of an ID No.
3rd digit of Black-and- Black-and- Color
CONTROL white copy white print print
0 X X X
1 X X X
2 X O O
3 O X X
4 O O O

O: enable. X: disable
• If '2' is set to CONTROL, black-and-white/color
printing will be possible without the control key;
without a control card and a control card, none
is allowed.
• If '421' is set to CONTROL, all will be prohibit-
ed without the control key; black-and-white/
color printing will be allowed without a control
card; and black-and-white copying/black-and-
white/color printing will be possible without an
ID No.
S/U-SW Use it to switch between user maintenance or Settings: 0, 1
service maintenance at time of installation. (The Standards: 1 (US)
User screen will differ depending on the method 0 (non US)
of maintenance).
0: service maintenance.
1: user maintenance.

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• Soft Counter Specifications

Function Color Paper size Count for Count for

No. Counter
double-sided large-size
0 None
1 Total counter 1 C+P All M – 1
2 Total counter 2 C+P All M – 2
3 Total counter (full color 1) C+P 4C M – 1
4 Total counter (full color 2) C+P 4C M – 2
5 Total counter (mono color) C+P Mono M – 1
6 Total counter (black-and-white 1) C+P Bk M – 1
7 Total counter (black-and-white 2) C+P Bk M – 2
8 Total counter (large-size) C+P All L – 1
9 Total counter (small size) C+P All S – –
10 Copy counter 1 C All M – 1
11 Copy counter 2 C All M – 2
12 Copy counter (full color 1) C 4C M – 1
13 Copy counter (full color 2) C 4C M – 2
14 Copy counter (mono color 1) C Mono M – 1
15 Copy counter (mono color 2) C Mono M – 2
16 Copy counter (black-and-white 1) C Bk M – 1
17 Copy counter (black-and-white 2) C Bk M – 2
18 Copy counter (full color, large-size) C 4C L – 1
19 Copy counter (full color, small-size) C 4C S – –
20 Copy counter (mono color, large-size) C Mono L – 1
21 Copy counter (mono color, small-size) C Mono S – –
22 Copy counter (black-and-white, large-size) C Bk L – 1
23 Copy counter (black-and-white, small size) C Bk S – –
24 Copy counter (full color, large-size, double-sided) C 4C L O 1
25 Copy counter (full color, small-size, double-sided) C 4C S O –
26 Copy counter (mono color, large-size, double-sided) C Mono L O 1
27 Copy counter (mono color, small-size, double-sided) C Mono S O –
28 Copy counter (black-and-white, large-size, double-sided) C Bk L O 1
29 Copy counter (black-and-white, small-size, double-sided) C Bk S O –
30 Print counter 1 P All M – 1
31 Print counter 2 P All M – 2
32 Print counter (full color 1) P 4C M – 1
33 Print counter (full color 2) P 4C M – 2
34 Print counter (mono color 1) P Mono M – 1
35 Printer counter (mono color 2) P Mono M – 2
36 Print counter (black-and-white 1) P Bk M – 1
37 Print counter (black-and-white 2) P Bk M – 2
Table 4-15(a)

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Count for Count for

No. Counter Function Color Paper size
double-sided large-size
38 Print counter (full color, large-size) P 4C L – 1
39 Print counter (full color, small-size) P 4C S – –
40 Print counter (mono color, large-size) P Mono L – 1
41 Print counter (mono color, small-size) P Mono S – –
42 Print counter (black-and-white, large-size) P Bk L – 1
43 Print counter (black-and-while, small-size) P Bk S – –
44 Print counter (full color, large-size, double-sided) P 4C L O 1
45 Print counter (full color, small-size, double-sided) P 4C S O –
46 Print counter (mono color, large-size, double-sided) P Mono L O 1
47 Print counter (mono color, small-size, double-sided) P Mono S O –
48 Print counter (black-and-white, large-size, double-sided) P Bk L O 1
49 Print counter (black-and-white, small-size, double-sided) P Bk S O –
54 Copy scan counter (full color, large-size) S 4C L – 1
55 Copy scan counter (full color, small-size) S 4C S – –
56 Copy scan counter (black-and-white, large-size) S Bk L – 1
57 Copy scan counter (black-and-white, small-size) S Bk S – –
58 Copy + print (full color, large-size) C+P 4C L – 1
59 copy + print counter (full color, small-size) C+P 4C S – –
60 Copy + print counter (black-and-white, large-size) C+P Bk L – 1
61 Copy + print counter (black-and-white, small-size) C+P Bk S – –
62 Copy + print counter (black-and-white 2) C+P Bk M – 2
63 Copy + print counter (black-and-white 1) C+P Bk M – 1
64 Copy + print counter (full color + mono color, large-size) C+P 4C+Mono L – 1
65 Copy + print counter (full color + mono color, small-size) C+P 4C+Mono S – –
66 Copy + print counter (full color + mono color 2) C+P 4C+Mono M – 2
67 Copy + print counter (full color + mono color 1) C+P 4C+Mono M – 1
68 Copy counter (full color + mono color, large-size) C 4C+Mono L – 1
69 Copy counter (full color + mono color, small-size) C 4C+Mono S – –
70 Copy counter (full color + mono color 2) C 4C+Mono M – 2
71 Copy counter (full color + mono color 1) C 4C+Mono M – 1
72 Print counter (full color + mono color, large-size) P 4C+Mono L – 1
73 Print counter (full color + mono color, small-size) P 4C+Mono S – –
74 Print counter (full color + mono color 2) P 4C+Mono M – 2
75 Print counter (full color + mono color 1) P 4C+Mono M – 1
76 Copy + print counter (large-size) C+P All L – 1
77 Copy + print counter (small-size) C+P All S – –
78 Copy + print counter 2 C+P All M – 2
79 Copy + print counter 1 C+P All M – 1
Table 4-15(b)

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Count for Count for

No. Counter Function Color Paper size
double-sided large-size
80 Copy counter (large-size) C All L – 1
81 Copy counter (small-size) C All S – –
82 Print counter (large-size) P All L – 1
83 Print counter (small-size) P All S – –
84 Total counter (mono color, large-size) C+P Mono L – 1
85 Total counter (mono color, small-size) C+P Mono S – –
86 Total counter (black-and-white, large-size) C+P Bk L – 1
87 Total counter (black-and-white, small-size) C+P Bk S – –
88 Copy scan counter (full color) S 4C M – –
89 Copy scan counter (black-and-white) S Bk M – –
90 Copy scan counter (large-size) S All L – –
91 Copy scan counter (small-size) S All S – –
92 Copy scan counter (total) S All M – –
93 Copy scan counter (large-size 4) S All L – –
94 Copy scan counter (small-size 4) S All S – –
95 Copy scan counter (total 4) S All M – –
Table 4-15(c)

Model Model No. Counter 1 Counter 2 Counter 3 Counter 4 Counter 5 Counter 6

120V(USA) F13-5731 1 6 68 69 72 73
120V(TWN) F13-5701 1 6 58 59 5 0
230V(Others) F13-5741 1 6 58 59 5 0
230V(UK) F13-5751 1 64 65 77 60 61
230V(CA) F13-5761 1 6 68 69 72 73
230V(FRN) F13-5771 1 64 65 77 60 61
230V(GER) F13-5781 1 64 65 60 61 95
230V(AMS) F13-5791 1 6 68 69 72 73
230V(ITA) F13-5721 1 6 68 69 72 73

Table 4-16

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Guide to Terms
• Functions
C stands for copying; P, for printing; and S, for scanning.

• Color
4C standards for 4 full colors; MONO, for yellow, magenta, cyan, blue, green, red,
and brown; BK, for black; ALL, for 4C, MONO, BK.

• Paper Size
L stands for large-size (larger than B4); S, for small-size (smaller than B4); M, for
large- and small-sizes.

• Count for Double-Sided

O: by a signal count (by 1).
–: as in normal copying.

• Count for large-Size

1: by a single count (by 1).
2: by a double count (by 2).

3. INT-FACE (conditions for settings when a connection is mode to an external

controller)

Items Description Remarks

B-CLR Clearing E717 0: not connected.
1) Install the copy data control. 1: connected.
2) Turn on the power, and execute error clear in
service mode.
3) Set B-CLR to ‘0’.
You can ”disconnect” the copy data controller
temporarily by performing these steps.

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 CHAPTER 4 SERVICE MODE

G. TEST PRINT MODE (TEST)

Display I/O Adjust Function Option Test Counter

PG

Figure 4-19

1 PG Use it to select a type of test print, and generate it.

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 CHAPTER 4 SERVICE MODE

1. PG (test print type selection and generation)

Items Description Remarks

TYPE Use it to enter a number. Then, press the Copy For the test print No.,
Start key to generate a test print. see table 4-17.
TXPH Use it to switch between text mode and photo 3: text/photo/map.
mode. 4: film photo.
5: printed photo.
6: text/photo.
7: black-and-white text.
Note that these set-
tings are effective in
test print mode only.
THRU Use it to enable/disable the use of the gate array 0: disable gate array.
of the laser controller PCB. 1: enable gate array.
These settings are
effective in test print
mode only.
DENS-Y Use it to adjust the density of Y at TYPE=5. Settings: 0 to +255
DENS-M Use it to adjust the density of M at TYPE=5.
These settings are
DENS-C Use it to adjust the density of C at TYPE=5. effective in test print
DENS-K Use it to adjust the density of K at TYPE=5. only.
COLOR-Y Use it to enable/disable generation of Y for each 0: disable.
TYPE. 1: enable.
COLOR-M Use it to enable/disable generation of M for each These settings are
TYPE. effective in test print
COLOR-C Use it to enable/disable generation of C for each only.
TYPE.
COLOR-K Use it to enable/disable generation of K for each
TYPE.
F/M-SW Use it to switch between full color and mono 0: full color
color for PG generation. Fo mono color, set '1', 1: mono color
and select the output color under 'COLOR-
Y/M/C/K'.

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 CHAPTER 4 SERVICE MODE

No. Test print

00 Image from the CCD (normal coping)
01 For R&D
02 256 colors
03 256 gradations
04 16 gradations
05 Entire face in halftone
06 Grid
07 For R&D
08 Fro R&D
09 For R&D
10 YMCK horizontal stripe (laser FF activation)
11 Fro R&D
12 YMCK 64 gradations
13 BGR 64 gradations
14 Full-color 16 gradations
15 Full-color light area 16 gradations
16 YMCK horizontal stripes (laser A0 activation)

Table 4-17

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 CHAPTER 4 SERVICE MODE

H. COUNTER MODE (COUNTER)

1 TOTAL Total counter

2 SCANNER Scan counter
3 PICK-UP Pick-up counter
4 FEEDER Feeder counter
5 JAM Jam counter

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 CHAPTER 4 SERVICE MODE

1. TOTAL (total counter)

Items Description Remarks

SERVICE1 Total counter 1 for servicing After '99999999',
SERVICE2 Total counter 2 for servicing returns to '00000000'.
*Only when the printer
TTL Total counter (copy + print* + combination)
board (PS/PCL) is
L-TTL Large-size total counter (copy + print* + combi- installed.
nation)
S-TTL Small-size total counter (copy + print* + combi-
nation)
C-L-TTL Color large-size total counter (copy + print* +
combination)
C-S-TTL Color small-size total counter (copy + print* +
combination)
K-L-TTL Black large-size total counter (copy + print* +
combination)
K-S-TTL Black small-size total counter (copy + print* +
combination)
COPY Total copy counter
L-COPY Large-size total copy counter
S-COPY Small-size total copy counter
C-L-COPY Color large-size total copy counter
C-S-COPY Color small-size total copy counter
K-L-COPY Black large-size total coy counter
K-S-COPY Black small-size total copy counter
PRNT Total print counter*
L-PRNT Large-size total print counter*
S-PRNT Small-size total print counter*
C-L-PRNT Color large-size total print counter*
C-S-PRNT Color small-size total print counter*
K-L-PRNT Black large-size total print counter*
K-S-PRNT Black small-size total printer counter*
4C-TTL 4-color total copy counter
Y-COPY Y mono copy counter
M-COPY M mono copy counter
C-COPY C mono copy counter
K-COPY K mono copy counter

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 CHAPTER 4 SERVICE MODE

2. SCANNER (scanner-related counter)

Items Description Remarks

SC-TTL Scanner total scan counter After '99999999',
SC-COPY Scan counter for copying returns to '00000000'.

3. PICK-UP (pick-up-related counter)

Items Description Remarks
C1 Cassette 1 pick-up total counter After '99999999',
L-C1 Large-size cassette 1 pick-up total counter returns to '00000000'.
S-C1 Small-size cassette 1 pick-up total counter
C2 Cassette 2 pick-up total counter
L-C2 Large-size cassette 2 pick-up total counter
S-C2 Small-size cassette 2 pick-up total counter
C3*1 Cassette 3 pick-up total counter
L-C3*1 Large-size cassette 3 pick-up total counter
S-C3*1 Small-size cassette 3 pick-up total counter
C4*2 Cassette 4 pick-up total counter
L-C4*2 Large-size cassette 4 pick-up total counter
S-C4*2 Small-size cassette 4 pick-up total counter
MF Multifeeder pick-up total counter
L-MF Large-size multifeeder pick-up total counter
S-MF Small-size multifeeder pick-up total counter
DK*3 External paper deck pick-up total counter
L-DK*3 Large-size external paper deck pick-up total
counter
S-DK*3 Small-size external paper deck pick-up total
counter
2-SIDE 2nd side in double-sided mode total counter
L-2-SIDE Large-size 2nd side in double-sided mode total
counter
S-2-SIDE Small-size 2nd size in double-sided mode total
counter

*1: For the 2×500 Sheet Paper Deck, 2000 Sheet Paper Deck.
*2: For the 2×500 Sheet Paper Deck.
*3: For the 1000 Sheet Paper Deck.

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 CHAPTER 4 SERVICE MODE

4. FEEDER (feeder-related counter)

Items Description Remarks

FEED Feeder pick-up total counter After '99999999',
L-FEED Large-size original feeder pick-up total counter returns to '00000000'.
S-FEED Small-size original feeder pick-up total counter
PICKUP-L Left pick-up total counter

5. JAM (jam-related counter)

Items Description Remarks

TOTAL Indicates the total number of jams in the copier. After '99999999',
PRINT* Indicates the total number of print jams in the returns to '00000000'.
copier. *Only when the printer
board (PS/PCL) is
FEEDER Indicates the total number of jams in the feeder.
installed.
SORTER Indicates the total number of jams in the sorter.

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 CHAPTER 4 SERVICE MODE

I. FEEDER

Display I/O Adjust Function Option Test Counter

< 1/1 > < READY >

FEEDSIZE A4

Figure 4-20

Level 1 Level 3 Outline

item item
DISPLAY FEEDSIZE Use it to indicate the size of the original detected by the feeder.
ADJUST DOCST Use it to adjust the original stop position for top pick-up mode.
DOCST-RP —
P-INTL-U Use it to adjust the sheet-to-sheet distance for top pick-up mode.
P-INTL-D —
FUNCTION SENS-INT Use it to adjust the ADF sensor auto sensitivity (initialization).
UBLT-CLN Use it to execute separation belt cleaning mode for top pick-up for the DADF.
DBLT-CLN —
OPTION SIZE-SW Use it to enable/disable the size mix mechanism (AB-/Inch-size originals).
DOC-DELI —

Note:
For FEEDER items, I/O, Test, or Counter modes are not used.

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 CHAPTER 4 SERVICE MODE

<DISPLAY>

Items Description Remarks

FEEDSIZE Use it to indicate the size of the original detected
by the feeder in terms of paper sizes; e.g., A,
LTR.

<ADJUST>

Items Description Remarks

DOCST Use it to adjust the original stop position for top Unit: 0.5 mm
pick-up mode. After selecting this mode, place
an original on the DADF original tray, and press
the OK key.
When the original has been fed, open the feeder,
and check the position of the original stopped on
the copyboard glass.
If it is to the left of the V marking, increase the
setting.
If it is to the right of the V marking, decreases
the setting.
DOCST-RP —
P-INTL-U Use it to adjust the sheet-to-sheet distance for Unit: 0.5 mm
top pick-up.
1) Select the mode, and place two originals on
the original tray.
2) Press the OK key so that the original will be
picked up and stopped on the copyboard
glass.
3) Adjust the sheet-to-sheet distance.
If it is small, increase the setting.
If it is large, decrease the setting.
P-INTL-D —

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 CHAPTER 4 SERVICE MODE

<FUNCTION>

Items Description Remarks

SENS-INT Use it to adjust the feeder sensor auto sensitivity See "Standards and
(initialization). Adjustments" in the
Execute this mode if you have replaced the Feeder Service
feeder controller PCB, original tray paper Manual.
sensor (S1), or registration sensor (S3).
However, keep in mind that you must perform
additional steps if you have replaced the
DADF controller PCB.
The contents of this adjustment are the same as
making adjustments using the DIP switch on the
feeder controller PCB.
1) Remove the feeder controller cover, and
check the position of LED1/2.
2) Select this mode, and press the OK key.
3) See that the copier executes the mode and
stops automatically.
UBLT-CLN Use it to execute separation belt cleaning mode
for feeder top pick-up mode.
■ Steps
1) Select 'UBLT-CLN' to highlight.
2) Moisten the center of paper with solvent, and
set it on the original tray of the feeder.
3) Press the OK key so that the paper will be
picked up and then stopped in the middle,
and the top pick-up separation belt rotates
idly.
4) Press the OK key to stop the operation.
5) Open the upper cover of the feeder, remove
the paper, and close the upper cover.
DBLT-CLN —

<OPTION>

Items Description Remarks

SIZE-SW Use it to enable detection of a mix of AB- and Standard: 0
Inch-size originals.
0: disable detection.
1: enable detection.
DOC-DELI —

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 CHAPTER 4 SERVICE MODE

• Without the Reader Unit Installed

The modes discussed herein are effective when the printer board (PS/PCL) is
installed, and may be started by operating on the control panel of the printer unit.
If the reader unit is installed, service mode may be started by operating on the con-
trol panel of the reader unit.

J. ENTERING THE SERVICE MODE

To start service mode, turn on the printer unit while holding on the “Menu key,
Enter/Online key, and Cancel key” on the control panel at the same time until “Start
SELF-TEST” displays. The panel display will show “DISPLAY” to indicate that service
mode has started after the printer unit checks itself.

K. MENU STRUCTURE AND KEY ASSIGNMENT

There are following keys on the printer control panel. Basic function of each key is
also described.
Name of the key Function in main menu Function in sub menu
UP - change the item to previous value
DOWN - change the item to next value
LEFT - -
RIGHT - -
CANCEL exit service mode and reboot switch to main menu
MENU switch to next item of main menu switch to main menu
ENTER/ONLINE enter sub menu display next item of sub menu

Table 4-18

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 CHAPTER 4 SERVICE MODE

Caution:
1. Do not disconnect the power cord while the printer is in service mode. (Be sure to
turn off the power first to end service mode; however, do not turn off the power
while test mode, read memory mode, or write memory mode is under way.)
2. When the power is turned on normally, various adjustment data in the EEPROM on
the DC controller PCB is mounted to the printer unit and the paper is turned on nor-
mally, the data stored on the printer board will be lost. If you are replacing the DC
controller PCB, be sure to write the various adjustment data in read memory mode
to the RAM on the printer board, and then write it to the EEPROM on the new DC
controller PCB in write memory mode.

Printer board DC controller PCB

RAM Writing

EEPROM

EEPROM

For back-up

Figure 4-21

Printer board DC controller PCB

RAM Writing

EEPROM

EEPROM

For back-up (stored)

Figure 4-22

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 CHAPTER 4 SERVICE MODE

L. MAIN MENU
No. Main Menu
1 DISPLAY
2 SENSOR MONITOR
3 TEST
4 PAPER FEED
5 READ MEMORY
6 PARAMETER
7 BIAS
8 WRITE MEMORY
Table 4-19

• After entering the service mode, the following message is displayed on LCD “DISPLAY”.
• If the “MENU” key is pressed, the next item of main menu is displayed on LCD.
• If the “MENU” key is pressed while “MESSAGE/NAME” is displayed, “DISPLAY” is dis-
played again.
• If the “MENU” key is pressed, go to the sub menu of each main menu items. For details,
see the detail information of each main menu item.
• If the “CANCEL” key is pressed, exit service mode and reboot.

1. DISPLAY

Display mode is for displaying the status/configuration of the printer.

Sub Menu Description Remarks

DCON Indicates the ROM version of the DC controller xx: version number
VERSION PCB. yy: R&D number
‘DCON VERSION MC:xx.yy DC:XX.YY’
Indicates the version of the ROM which controls XX: version number
loads on the DC controller PCB (mechanical
YY: R&D number
workings).
‘XX.YY’
Indicates the version of the ROM which control
the communication between the video controller
(PS/PCL) PCB on the DC controller PCB, con-
trols high voltage, and controls some loads.
DRUM LIFE Indicates the life of the photosensitive drum 0: normal
inside the drum cartridge (at 126%, ‘E814’). 1: warning 1 (70%)
Note that ‘2: warning 2 (100%)’ indicates that 2: warning 2 (100%)
the copier may not be able to ensure a normal
4: drum cartridge mem
level of quality.
ory error

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 CHAPTER 4 SERVICE MODE

2. SENSOR MONITOR

Sensor monitor mode is for displaying the state of the sensors in the paper path of
the printer unit.
Sub Menu Description Remarks
SENSOR Use it to monitor the state of the sensors used
MONITORING in the printer unit. Turn on the sensor manually;
the results of execution will be indicated on the
control panel.
For ‘xx yy zz’, see Table 4-20.

Table 4-20 shows the display position and the display reading of each sensor.
Sensor Display reading Display position
(hexadecimal)
Face-down tray delivery sensor (PS11) 10 xx
Fixing delivery sensor (PS1903) 08
Separation sensor (PS5) 04
Pick-up assembly sensor (PS17) 02
Registration paper sensor (PS1) 01
Lower cassette paper absent sensor 08 yy
(PS1207)
Upper cassette paper absent sensor 02
(PS1208)
Multifeeder tray paper sensor (PS1301) 01

Table 4-20

Caution:
1. The notation “zz” in the display panel (2nd row) is for checks at the factory, and is
not relevant for servicing work.
2. Each sensor has its own response time, some requiring as much as 5 sec. Be sure
to allow adequate time before making a decision.
3. If multiple sensors are turned on at once, the reading will be the sum of the results
in hexadecimal notation.
4. Execution sensor monitor mode can drive some major parts. To avoid contact and,
therefore, injuries, be sure to remove the intermediate transfer drum, various car-
tridges, and secondary transfer belt assembly before starting service mode.
In view of the work, remove the following for each respective sensor:
• For PS1903 and PS5, remove the fixing assembly.
• For PS11, remove the upper cover assembly.
• For PS1207, remove the cassette 1.
• For PS1208, remove the cassette 2.

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3. TEST

Test mode is for checking while operating the printer unit.

Sub Menu Description Remarks

DEV-DRV IUse it to rotate the developing rotary cartridge 1. Select ‘DEV-DRV’.
and the cylinder for a specific period of time. 2. Using the or
key, select ‘YES’.
3. Press the ENTER
key to execute.
MAIN-DRV Use it to rotate the intermediate transfer drum 1. Select ‘MAIN-DRV’.
and the photosensitive drum for a specific peri- 2. Using the or
od of time. key, select ‘YES’.
3. Press the ENTER
key to execute.

Caution:
1. If you want to execute test mode while keeping the door covers open, use the door
switch actuators to keep the door switches on.
2. Do not put your hand or face inside when checking the operation of the engine
while the door cover is open.
3. Do not execute operation/inspection mode until the engine stops operation.

4-79
 CHAPTER 4 SERVICE MODE

4. PAPER FEED

Use it to pick up one sheet of paper from the selected pick-up slot and deliver to the
selected delivery slot.

Sub Menu Description Remarks

PAPER FEED Before executing PAPER FEED mode, selectthe 1. Select ‘PAPER FEED’.
source of paper (cassette 1, cassette 2, multi- 2. Using the or
feeder). key, select the source
of paper.
3. Press the ENTER
OUTPUT FACE Before executing PAPER FEED mode, select key to execute.
the destination (face-down delivery, face-up 4. Using the or
delivery). key, select the
destination.
5. Press the ENTER
key to execute.

Caution:
1. If you want to execute test mode while keeping the door covers open, use the door
switch actuators to keep the door switches on.
2. Do not put your hand or face inside when checking the operation of the engine
while the door cover is open.
3. Do not execute operation/inspection mode until the engine stops operation.
5. READ MEMORY
This mode is stored in the EEPROM on the printer board, and is used to read various
backup data items (e.g., PARAMETER, BIAS) to the work area.

Printer board

RAM

Reading

EEPROM

Figure 4-23

• Using READ MEMORY

1) Select <READ MEMORY>.
2) Press the ENTER key to select <READ FROM DCON>.
3) Using the or key, select ‘YES’.
4) Press the ENTER key to execute.
5) See that ‘READ FROM DCON EXECUTING>’ is indicated
6) Turn off and then on the power to end.

4-80
 CHAPTER 4 SERVICE MODE

6. PARAMETER

Parameter mode is for checking the adjustment data specific to each printer unit and
stored in the EEPROM on the DC controller PCB at time of shipment. Normally, it is the
data stored in the RAM on the printer board.
Changing each data item and executing memory write mode thereafter will update the
data in the EEPROM on the DC controller PCB.
Sub Menu Description Remarks
REG-V-Y Use it to fine-adjust the write start position (sub Unit: 1 pixel
scanning) on the intermediate transfer drum for A higher setting will shift
the Y pattern using M as reference. (1st page of the pastern toward the
1-page mode, and 1st and 2nd pages of 2-page rear.
mode).
Settings: -7 to +8
REG-V-C Use it to fine-adjust the write start position (sub
Standard: 0
scanning) on the intermediate transfer drum for
the C pattern using M as reference. (1st page of Enter setting, and exe-
1-page mode, and 1st and 2nd pages of 2-page cute ‘WRITE MEMORY’.
mode).
REG-V-K Use it to fine-adjust the write start position (sub
scanning) on the intermediate transfer drum for
the K pattern using M as reference. (1st page of
1-page mode, and 1st and 2nd pages of 2-page
mode).
REG2-V-Y Use it to fine-adjust the write start position (sub
scanning) on the intermediate transfer drum for
the Y pattern using M as reference. (2nd and
subsequent pages of 1-page mode, and 3rd
and subsequent pages of 2-page mode).
REG2-V-C Use it to fine-adjust the write start position (sub
scanning) on the intermediate transfer drum for
the Y pattern using C as reference. (2nd and
subsequent pages of 1-page mode, and 3rd
and subsequent pages of 2-page mode).
REG2-V-K Use it to fine-adjust the write start position (sub
scanning) on the intermediate transfer drum for
the Y pattern using K as reference. (2nd and
subsequent pages of 1-page mode, and 3rd
and subsequent pages of 2-page mode).
REG-V-M Use it to set the leading edge registration for M
to serve as a reference.Åi1st page of 1-page
mode, and 1st and 2nd pages of 2-page mode).
REG2-V-M Use it to set the leading edge registration for M
to serve as a reference.Åi2nd and subsequent
pages of 1-page mode, and 3rd and subse-
quent pages of 2-page mode).

4-81
 CHAPTER 4 SERVICE MODE

Sub Menu Description Remarks

ADJ-C1 Use it t adjust the image write start position in Settings: 0 to +63
main scanning direction when using the cas- Standard: +32
sette 1.
Enter setting, and exe-
ADJ-C2 Use it t adjust the image write start position in cute ‘WRITE MEMORY’.
main scanning direction when using the cas-
sette 2.
ADJ-MF Use it t adjust the image write start position in
main scanning direction when using the multi-
feeder.
RE-TR-SW Use it to enable/disable the use of a remedy 0: disable remedy.
against re-transfer occurring in a high humidity 1: enable remedy in
environment. H/H.
The Dmax control parameter will change, con- 2: enable remedy in H/H
sequently changing the primary charging bias and N/N.
and the primary transfer bias to the appropriate
Standard: 0
settings.
Enter setting, and exe-
cute ‘WRITE MEMORY’.
TR-ON-SW Use it to set the secondary transfer bias appli- Settings: 0 to +3
cation timing if paper wraps around the interme- Standard: +1
diate transfer drum or separation faults occur.
Enter setting, and exe-
cute ‘WRITE MEMORY’.
SP-1-SW Enable separation static elimination if claw-like 0: disable
lines* or tread-like lines** occur because of low 1: enable
humidity when generating (printing) a 1st page
Standard: 0
in a normal temperature/normal humidity envi-
ronment. Enter setting, and exe-
cute ‘WRITE MEMORY’.
SP-2-SW Enable/disable separation static elimination if 0: disable (if brush-like
brush-like lines*** occur on some types of occur)
paper when printing a 2nd side in double-sided 1: enable (if claw-like
mode using auto/multifeeder mode in a high- lines occur)
temperature/humidity environment or when Standard: 1
printing a 2nd side in double-sided mode using Enter setting, and exe-
auto/multifeeder mode in a high- cute ‘WRITE MEMORY’.
temperature/high-humidity environment.
FIX-TEMP Use it to enable/disable the fixing improvement 0: disable
mechanism for black halftone. (Set it to ‘1’ to 1: enable
improve fixing of black halftone. However, note Standard: 0
that doing so will increase the first print time by Enter setting, and exe-
about 45 sec.) cute ‘WRITE MEMORY’.

4-82
 CHAPTER 4 SERVICE MODE

Note:
1. The term “1st page” means the first image formed on the intermediate transfer
drum. In 2nd page mode, a 2nd page image is formed at the same time; as such,
the term “1st page” is used to mean the first and second images formed on the
drum.
2. The term “2nd page” means the second image formed on the intermediate transfer
drum. In 2nd page mode, however, two pages of images are formed at the same
time; as such, the term is used to mean the third and subsequent images formed
on the drum.

Reference:

*Claw-like lines **Tread-like lines. ***Brush-like lines.

Halftone
Halftone or solid

Feeding direction Feeding direction Feeding direction

Numerous claw-like lines Tread-like lines occur in Distorted black lines and
occur in a halftone image. a halftone or solid image text occur across the paper.
at intervals equal to the
ribs on the feeding guide
(in the secondary transfer
belt assembly).

4-83
 CHAPTER 4 SERVICE MODE

7. BIAS

Use this item when adjusting the level of the secondary transfer bias to suit various
environmental and printing conditions.

Sub Menu Description Remarks

TR-N1H For a H/H environment, use it to adjust the sec- Settings: 0 to +15
ondary transfer bias for single-sided printing or Standard: +8
first side printing of double-sided printing on
Enter setting, and exe-
plain paper.
cute ‘WRITE MEMORY’.
TR-N2M For a N/N environment, use it to adjust the sec-
Adjustment in the field is
ondary transfer bias for second side printing of
not usually needed.
double-sided printing on plain paper.
TR-N2H For a H/H environment, use it to adjust the sec-
ondary transfer bias for second side printing of
double-sided printing on plain paper.
TR-N2L For a L/L environment, use it to adjust the sec-
ondary transfer bias for second side printing of
double-sided printing on plain paper
TR-N2N/L For a N/L environment, use it to adjust the sec-
ondary transfer bias for second side printing of
double-sided printing on plain paper.

8. WRITE MEMORY
This memory is used to write the various adjustment data items (e.g., PARAMETER,
BIAS) read into the RAM on the printer board to the EEPROM on the printer board and
the EEPROM on the DC controller PCB.

Printer board DC controller PCB

RAM Writing

Writing EEPROM

EEPROM

• Using WRITE MEMORY

1) Select <WRITE MEMORY>.
2) Press the ENTER key to select <WRITE TO DCON>.
3) Using the or key, select ‘YES’.
4) Press the ENTER key to execute.
5) See that ‘WRITE TO DCON EXECUTING>’ is indicated.
6) Turn off and then on the power to end.

4-84
 CHAPTER 5 SELF DIAGNOSIS

CHAPTER 5 SELF DIAGNOSIS

The AP-IP PCB and the microprocessor on the DC controller PCB of the printer unit
are quipped with a self diagnostic mechanism which checks the condition of the copier
(in particular, condition of the sensors). The mechanism runs a check as needed and,
upon detection of an error, will indicate an error code on the machine’s control panel.

A. SELF DIAGNOSIS
Code Cause Description
The fixing assembly warm-up is When the time taken to reach the
E000 faulty. standby temperature from 20°C after
the fixing heater has been turned on
is longer than the reference time.

E001 The fixing assembly has overheated. The fixing temperature during stand-
by or copying exceeds about 230°C.
The fixing temperature is abnormally The fixing assembly temperature
E003 low. drops below 120°C after it has
reached the target value.
The upper/lower fixing heater has an A check is made for an open circuit at

E004 open circuit. the start of temperature control. The

AC current expected in the fixing

E009
The fixing assembly type is wrong.
heater is absent.
The rated voltage of the copier's
power supply and that of the fixing
5
assembly do not match.

E010 The main motor start-up is faulty. The revolution of the main motor fails
to reach a specific value.

E011 The main motor rotation is faulty. The revolution of the main motor
deviates from a specific value.
The waste toner case is full. A specific number of copies have
E013 been made after the waste toner
case full warning has been issued
(DISPLAY>SENSOR>W-TONER).
The waste toner detection assembly At time of power-on or while the drum
operation is faulty. motor is rotating during printing oper-
E019 ation, the light-receiving cell of the
waste toner sensor does not detect
light for a specific time even when the
waste toner case is not full.
The density sensor is faulty. During image stabilization correction
control, the LED intensity signal
E020 (LEDCNT) is not generated or, if gen-
erated, is not received by the diode
1/2 normally.

5-1
 CHAPTER 5 SELF DIAGNOSIS

Code Cause Description

The developing rotary assembly is • The developing rotation position
faulty. sensor (PS3) does not detect the
rotation position flag even when the
developing rotary motor has rotated
E021 for a specific time.
• The developing rotary position sen-
sor (PS3) detects a faulty or wrong
rotation position flag width.
The counter for the copy data con- The illegal prevention bit of the con-
E032 troller fails to operate. trol device goes '0' when the open cir-
cuit detection mechanism is not dis-
*1 abled.
The holding plate lifter (multifeeder) is During multifeeder pick-up, the hold-
faulty. ing plate position sensor (PS1302)
E040 does not detect the holding plate
even when the DC controller PCB
has generated the holding plate sole-
noid (SL4) ON signal.
The duplexing roller of the duplexing The duplexing feeding roller 1 home
unit drive mechanism is faulty. (The position sensor (PS23) does not
E054 duplexing unit is an accessory.) detect the home position of the
duplexing feeding roller 1 when copy
paper is being fed to the duplexing
unit.
The horizontal registration guide The duplexing driver PCB has detect-
mechanism of the duplexing unit is ed that the horizontal registration
E055 faulty. (The duplexing unit is an
accessory.)
guide has moved in excess of the
maximum distance from when the
home position has been detected.
The temperature/humidity sensor is During image stabilization control, the
faulty. DC controller PCB cannot detect the
E066 temperature sensor signal (TMPSNS)
or the humidity sensor signal (HUM-
SNS).
The laser of the scanner unit is faulty. The DC controller PCB detects
E100 BDERR for 2.5 sec or more after the
scanner motor has rotated at a spe-
cific speed.
The laser scanner motor is faulty. • The scanner motor fails to reach a
specific revolution within 10 sec
after it has started to rotate.
E110 • The BD PCB detects an error within
2.5 sec after the scanner motor has
rotated at a specific revolution.

E196 The EEPROM on the DC controller

PCB is faulty.
The EEPROM (IC212) on the DC
controller PCB has an error.

5-2
 CHAPTER 5 SELF DIAGNOSIS

Code Cause Description

The internal communication has an A machine internal communication
error. error occurs more than once. Or, the
E197 reception interruption on the DC con-
troller side does not occur for a spe-
cific time for internal communication.
The IC on the DC controller PCB has The IC on the DC controller PCB has
E198 an error. an error.
The scanner home position cannot be The scanner does not return to the
E202 detected:
• The scanner home position sensor
home position when it has been start-
ed.
• No code is indi-
cated.
(PS101) is faulty.
• The control • The scanner motor (PM1)/scanner
panel keys lock.
motor driver PCB is faulty.
The scanner motor driver PCB or the • The scanner home position is
scanner motor is faulty. detected during back-scanning (not
requiring return to the scanner
E203 home position sensor).
• A deviation occurs during back-
scanning (returning to the scanner
home position sensor).
The thermistor of the scanning lamp • The temperature does not reach
(fluorescent lamp) has an open cir- 10°C after supplying the scanning
cuit. lamp heater with power for 2 min
E211 (starting at 0°C or less).
• The temperature drops to 0°C or
less during temperature control.
The scanning lamp (fluorescent lamp) The thermistor of the scanning lamp
E215 thermistor has a short circuit. detects 170°C or more when the flo-
rescent lamp ON signal (FLON) is off
(including power-on).
The scanning lamp (fluorescent lamp) The intensity sensor does not detect
E216 fails to turn on when the power has
been turned off and then on.
light from the scanning lamp in 15
sec.
The scanning lamp heater is out of The temperature does not exceed the
order. setting when the lamp heater is pow-
E217 ered for 3 min or more while the
scanning lamp heater is put through
constant temperature control.
• The scanning lamp (fluorescent • Activation is attempted when the
lamp) is absent. scanning lamp is not mounted.
E218 • The inverter PCB (reader unit) is • The filament of the lamp is broken.
faulty.
The scanning lamp (fluorescent lamp) The thermistor of the scanning lamp
E219 has reached the end of its life. detects 150°C or more while the
scanning lamp is on.

5-3
 CHAPTER 5 SELF DIAGNOSIS

Code Cause Description

• The communication between the DC • The DPPRDY signal is not sent for
controller PCB and the reader con- 0.25 sec or more from the reader
troller PCB is faulty. controller to the DC controller PCB
• The communication between the DC after the DC controller PCB is sup-
controller PCB and the PS/PCL plied with power.

E240 board or between the reader con-

troller PCB and the PS/PCL board is
• The signals between the PS/PCL
board and the DC controller PCB or
faulty between the PS/PCL board and the
reader controller PCB cannot be
exchanged for a specific time after
the PS/PCL board is supplied with
power.
The control panel CPU has a commu- The communication between the con-
E243 nication error. trol panel CPU PCB and the reader
controller PCB is not possible 20 sec
or more after power-on.

E351 • The ECO PCB is faulty.

• The power is shut off abnormally.
The power is shut off abnormally at
power-on.
The serial No. of the EEPROM on the A mismatch was detected at power-

E353 reader controller PCB and that of the

SRAM ON the reader controller PCB
on.

do not match.
The serial Nos. of the reader unit, When the serial No. of the reader unit
reader controller PCB (SRAM), and is entered in service mode and the
E355 EEPROM do not match. OK key is pressed, it is found that the
serial Nos. of the reader unit, reader
controller PCB (SRAM), and EEP-
ROM do not match.
• The pick-up motor (M1) fails to A flag is attached to the spindle of the
rotate. pick-up motor (M1), and the rotation
• The pick-up roller sensor (S5) is of the motor is checked in reference
E401*2 faulty. to the flag blocking the pick-up roller
sensor (S5). This error is identified
when the sensor does not turn on
and off twice or more within 1 sec.
• The belt motor (M3) fails to rotate. The number of belt motor clock puls-
E402*2 • The belt motor clock sensor (S10) is es within 200 msec is less than a
faulty. specific value.
• The feeder motor (M2) fails to rotate. The number of feeder motor clock
E403 • The feeder motor clock sensor (S9)
is faulty.
pulses within 200 msec is less than a
specific value.
*2
• The delivery motor (M5) fails to The number of feeder motor clock
rotate. pulses within 200 msec is less than a
E404 • The delivery motor clock sensor specific value.
*2 (S13) is faulty.
• The original tray paper sensor (S1) The sensor output is 2.3 V or more in
E411*2 is faulty.
• The registration sensor (S3) is faulty.
the absence of paper.

5-4
 CHAPTER 5 SELF DIAGNOSIS

Code Cause Description

The bin flapper 1 of the sorter-H1 is The bin flapper solenoid sensor
faulty. (PI12) does not detect solenoid oper-
ation even when the solenoid (SL3) is
E545*4 driven during initialization or face-
down delivery. Or, the bin flapper sen-
sor remains on even when the sole-
noid has stopped operation.
The bin flapper 2 of the Sorter-H1 is The bin flapper solenoid sensor
faulty. (PI12) does not detect solenoid oper-
ation even when the solenoid (SL4) is
E546 driven during initialization or face-
down delivery. Or, the bin flapper sen-
*4
sor remains on even when the sole-
noid has stopped operation.
The initial communication between • The ACC controller PCB and the
the ACC controller PCB and an accessory fail to become ready for
accessory has an error. communication in 4 sec (possibly, a
E677 problem in the power supply).
*3 • An initial communication error with
each accessory has occurred.
The communication between the ACC • The accessory is turned off in the
controller PCB and an accessory has middle of communication.
E678 been interrupted. • The cable of the accessory has
been disconnected in the meddle of
*3
communication.
The protocol used for communication The read/write/parity check of data is
E679*3 between the ACC controller PCB and
an accessory has an error.
faulty, and communication fails to end
within a specific time.
The IPC (initialization) error has The IPC sync register for the reader
occurred. unit and the reader unit-related
E710 accessories fail to go '1' within a spe-
cific time (3 sec).
The IPC (initialization) error has In the communication between the
occurred. reader unit and the reader unit-relat-
E711 ed accessories, data has been writ-
ten 10 times or more to the error reg-
ister within as specific time (1.5 sec).
The IC for communication on the The communication with the reader
E712*3 feeder side is faulty. unit has been interrupted for 5 sec or
more.
The IC for communication on the • The communication is not resumed
copy data controller side is faulty. in a specific time (3 sec).
E717 • The device is removed and the copi-
er is started without disabling open
*1
circuit detection.
The heat discharge fan 1 (FM); used The motor lock signal (FAN1LK) goes
E805 for the fixing assembly and area near
the feeding assembly) is faulty.
'1' for 1.5 sec or more while the fan is
rotating.

5-5
 CHAPTER 5 SELF DIAGNOSIS

Code Cause Description

The heat discharge fan (FM2; used The fan motor lock signal (FAN2LK)
E806 for the area around the intermediate
transfer drum) is faulty.
goes '1' for 1.5 sec or more while the
fan is rotating.
The heat discharge fan (FM3; used The fan motor lock signal (FAN3LK)
E807 for the area around the scanner) is
faulty.
goes '1' for 1.5 sec or more while the
fan is oration.
The fixing drive circuit/power unit is The fixing heater safety circuit has
E808 faulty. detected a fault in the upper/lower fix-
ing heater.
The power supply cooling fan (FM4; The fan error signal (FANERR) goes
E809 used for the area around the reader
unit main power supply) is faulty.
'0' for 1.5 sec or more while the fan is
rotating.
The drum cartridge is absent. The drum cartridge detecting switch
E810 does not turn on at power-on or when
the cover is opened/closed.
The intermediate transfer drum (ITD) The intermediate transfer drum (ITD)
E812 is absent. home position is not detected within a
specific time (about 10 sec).
The fixing assembly is absent. Both the upper fixing roller tempera-
ture detection signal (FXTHU) and
E813 the lower fixing roller temperature
detection signal (FXTHL) indicate
-10°C or less.
The photosensitive drum in the drum A specific number of copies have
E814 cartridge has reached the end of its
life.
been counted after issuing the photo-
sensitive drum end of life warning.
The paper deck lifter is faulty. • An error has been detected of the
paper deck lifter motor.
• The lifter upward movement takes
E903*5 longer than a specific time.
• The paper level change time is in
excess of a specific value while the
lifter is moving up.

*1: See the Copy Data Controller Service Manual.

*2: See the Feeder Service Manual.
*3: See the ACC Controller Service Manual.
*4: See the 7-Bin Sorter Service Manual.
*5: See the Paper Deck Service Manual.

5-6
 CHAPTER 5 SELF DIAGNOSIS

Caution:
1. When the self diagnosis mechanism has turned on, the copier may be reset by
turning it off and then on. However, perform the following if E000, E001, E003,
E004, E009, E211, E215, E217, E717, or E808 is indicated:

1) Select FUNCTION>CLEAR in service mode.

2) Press 'ERR' to highlight.
3) Press the OK key, and turn on and off the rear power switch manually; then, turn
on the control panel soft switch to clear the E code.
4) See that the message on the control panel has disappeared and the Copy Mode
screen has appeared.

2. For E000, E001, E003, E004, E009, and E808, the copier will turn off in 20 sec
after detection of the error.

3. If E001 or E003 has occurred, the error data may be retained in the error memory
capacitor (C259) the DC controller PCB of the printer unit. Be sure to discharge the
capacity after removing the cause. (To do so, short JP201 on the DC controller
PCB; for details, see the Printer Unit Service Manual.)

4. Select DISPLAY>ERR to check the error history.

5-7
 A. GENERAL TIMING CHART
Cassette 1
A4/LTR,
full-color, Control panel power
2 copies, soft switch ON M-CPU ON command Key input, original placement, etc. Copy Start key ON
pre-scan ON (unit: sec)
Sequence WMPU STBY INTR DSRDY COPY LSTR STBY
Reader unit CW CCW

Y1 Y2 M1 M2 C1 C2 K1 K2
Scanner motor (PM1)
70°C Alternates ON and OFF so that the scanning lamp is 70°C.
Scanning lamp heater (H1)
Pre-activation (30 sec, approx.)
Scanning lamp (LA1)

Scanner home position sensor (PS101)

0.5 10 (approx.) within 10.0
Laser scanner motor (M6)
Standby temp 160°C Copying temp
Printer unit Upper fixing heater (HU)
50°C 165°C Copying temp
Lower fixing heater (HL)
High-speed
Heat discharge fan (FM1)

Heat discharge fan (FM2)

Heat discharge fan (FM3)

Pre-exposure LED

Main motor (M4)

1.8 1.8
Registration clutch (CL1)
1.0 1.6 1.0 2.3
Pick-up motor (M5)
0.2 0.2
Cassette pick-up solenoid (SL3)
4.3
Feeding clutch (CL2)
Holding plate solenoid (SL4)

Multifeeder pick-up clutch (CL3)

2.5
Drum motor (M2)
0.5 3.5 15.8 4.5 0.5 0.5 1.1 0.3 0.54.7 4.7 4.7 3.5
Developing rotary motor (M1)
9.4 9.4 1.7 3.3 1.7 3.3
0.8 1.7 2.0 3.31.6 4.3 4.3 4.3 3.5 1.0
Cartridge motor (M3)
CCW CW CCW 1.1 CW 2.6 CCW 0.8
Primary charging bias (AC)
2.8 2.5
Primary charging bias (DC)
9.4 9.6 0.6 3.5 1.4
Black developing bias (AC)
2.0 0.6 3.5 1.4
Black developing bias (DC)
2.0 3.9 1.0 3.9 3.9
Color developing bias (AC)
13.7
Color developing bias (DC)
10.0 10.0 2.0 6.7 8.3 2.5
Primary transfer (DC) bias (positive)
2.7 7.3 10.0 1.7 2.0
Primary transfer (DC) bias (negative)
2.0 2.7
Post-charging bias (AC)
2.0 2.7
Post-charging bias (DC)
Secondary transfer belt 15.0 2.9 12.4 4.1 5.2
locking/unlocking clutch (CL4)
0.1 4.0 0.5 3.7
Secondary transfer (DC) bias (positive)
0.1 2.8 1.0
Secondary transfer (DC) bias (negative)
ITD cleaning roller locking/unlocking 10.2 6.1 1.5 2.3 9.9 7.2 1.0 13.4 5.0
solenoid (SL1)
0.9 5.0 2.0 6.8 5.3
ITD cleaning (DC) bias (positive)
ITD cleaning (DC) bias (negative)
1.2 4.7
ITD cleaning (AC) bias
3.7
Separation static eliminator (AC) bias
2.5
Fixing separation (DC) bias
1.7 2.2 2.2 2.2 2.2 2.2 2.2 2.2 1.0
Vertical sync signal (TOP*)
Y1 Y2 M1 M2 C1 C2 BK1 3.3BK2 3.3 0.1
Re-pick up signal (TOPR*)

A-1
 APPENDIX

B. SIGNALS AND ABBREVIATIONS

1. Input/Output Signals (reader controller PCB)

Connector Pin Abbreviation Signal name

J1602 1 FM4DEC Power supply cooling fan locked signal
2 FM4ON Power supply cooling fan drive signal
4 REMOON
5 FLCLK* Scanning lamp clock signal
6 FLERR* Scanning lamp error signal
7 YON Pre-heat ON signal
8 YPWM Pre-heat PWM signal
9 FLONOUT Scanning lamp ON signal
11 FLPWN Scanning lamp activation signal
12 ACCON Accessories power ON signal
J1604 3 ASTCNT Copy data controller counter signal
4 AST_TXD Copy data controller transmission data signal
5 AST_RXD Copy data controller reception data signal
J1607 2 BLON* CD control panel back light ON signal
J1608 A2 MMIRST CD controller panel reset signal
A4 SOFSWON* Power soft switch ON signal
A6 CP
A9 UD0
A10 UD1
A12 UD2
A14 UD3
B2 MMITXD* CD control panel transmission data signal
B4 MMIRXD* CD control panel reception data signal
B6 LCDENB
B8 M
B10 FLM
B12 LP
J1609 AS SCHP Scanner home position sensor signal
A5 CBCC Copyboard cover open/closed sensor signal
A8 DSZ1 Originals size detection signal 1
A11 DSZ2 Original size detection signal 2
B2 DSZ3 Original size detection signal 3
B5 DSZ4 Original size detection signal 4
B7 KEYSW Control key switch signal
J1610 2 FL_S Scanning lamp intensity signal
6 FL_TH Scanning lamp thermistor signal
J1613 1 CCIVCNT Control card counter signal
21 CCIVCONE* Control card connection signal
J1615 2 RL1ON* Power cut relay (RL1) ON signal

A-3
 APPENDIX

Connector Pin Abbreviation Name

J202 A20 LSYNC* horizontal sync signal
A21 RDY* ready signal
A22 CPRDY* controller power ready signal
A23 SBSY* status busy signal
A24 CBSY* command busy signal
A25 SDM* data mode setting signal
A26 SPCHG* reserved
A27 PRNT* print signal
A28 FP0* control panel signal 0
A31 FP5* control panel signal 5
B1 VCLK video clock signal
B3 VDOE* image enable signal
B4 VDO0* video signal
B5 VDO1* video signal
B6 VDO2* video signal
B7 VDO3* video signal
B8 VDO4* video signal
B9 VDO5* video signal
B10 VDO6* video signal
B11 VDO7* video signal
B19 CCLK* controller clock signal
B20 TOPR* registration drive signal
B21 PPRDY* printer power ready signal
B22 TOP* vertical sync signal
B23 CCRT* status change signal
B24 STS* status signal
B25 CMD* command signal
B26 PFED* paper feed signal
B27 PDLV* paper discharge signal
B28 FP1* control panel signal 1
B29 FP2* control panel signal 2
B30 FP3* control panel signal 3
B31 FP4* control panel signal 4
J203 A3 TR2DC secondary transfer DC (positive) bias drive signal
A4 RVTR2DC secondary transfer DC (negative) bias drive signal
A5 25KHz high-voltage drive frequency output signal 3
A6 50KHzB high-voltage drive frequency output signal 2

A-4
 APPENDIX

Connector Pin Abbreviation Name

J203 A7 TR2PWM secondary transfer bias control signal
A8 TR1PWM primary charging transfer bias control signal
A9 LSYNC* ITD cleaning bias control signal
B3 FIXDC fixing separation DC bias drive signal
B4 TR1DC primary transfer DC (positive) bias drive signal
B5 RVTR1DC primary transfer DC (negative) bias drive signal
B6 CLNDC ITD cleaning DC (positive) bias drive signal
B7 RVCLNDC ITD cleaning DC (negative) bias drive signal
B8 CLNAC ITD cleaning AC bias drive signal
B9 CORDC secondary pre-transfer charging DC bias drive signal
B10 CORAC secondary pre-transfer charging AC bias drive signal
J204 2 IOTR* IOT status signal
4 IOTT* IOT command signal
5 TSEL4* for factory adjustment
6 TSEL3* for factory adjustment
7 TSEL2* for factor adjustment
8 TSEL1* for factory adjustment
J205 1 PD laser emission main motor signal
3 LENB* image enable signal
5 BSAMPLE APC sampling timing signal 1
6 BSAMPLE* APC sampling timing signal 2
8 DBATA PWM video data signal 1
9 DBATA* PWm video data signal 2
J206 1 TMPSNS machine internal temperature detection signal
3 HUMSNS machine internal humidity detection signal
5 +24UH
7 DNS toner density detection signal
8 DENREF received light feedback signal
9 LEDCNT LED emission setting signal
J207 1 FUSLD* face-up solenoid drive signal
5 DEVHP developing rotary position detection signal
6 RLOCKS cartridge releasing lever detection signal
12 FXOUTS fixing delivery detection signal
J208 3 MPDFS* multifeeder tray last paper detection signal
5 MPTWID multifeeder ray paper width detection signal
J209 1 MDI1 cartridge memory data input signal
2 MDO1 cartridge memory date output signal
3 MSK1 cartridge memory serial clock signal
4 MSC1 cartridge memory selection signal
5 MPWR cartridge memory power supply signal
6 OPCSNS drum cartridge detection signal

A-5
 APPENDIX

Connector Pin Abbreviation Name

J210 1 FEDPHA* pick-up motor drive signal
2 FEDPHA pick-up motor drive signal
3 FEDPHB* pick- motor drive signal
4 FEDPHB pick-up motor drive signal
5 UDECKS* cassette paper absent detection signal
6 UDECKC* cassette 1 detection signal
7 FEDCLD* feeding clutch drive signal
8 FFEDS* pick-up assembly paper detection signal
9 PUPSLD* cassette pick-up solenoid drive signal
10 LDECKC* cassette 2 detection signal
11 LDECKS* cassette 2 paper absent detection signal
12 LPVS2* cassette 2 paper level detection signal 2
13 LPVS1* cassette 2 paper level detection signal 1
14 UPVS2* cassette 1 paper level detection signal 2
15 UPVS1* cassette 1 paper level detection signal 1
16 RDOORS* pick-up cassette cover detection signal
J211 2 BD* horizontal sync signal
5 SCMFG scanner motor speed signal
7 SCND scanner motor drive signal
J212 1 STRCLD* secondary transfer belt clutch drive signal
3 REGCLD* registration clutch drive signal
7 SEPS* separation detection signal
10 REGS* registration paper detection signal
J213 4 MPTCLD* multifeeder pick-up clutch drive signal
5 MPTSLD* holding plate solenoid drive signal
6 MPTLS* holding plate position detection signal
7 MPTPS* multifeeder tray paper detection signal
J214 3 OHPSNS1* transparency detection signal 1
6 OHPSNS2* transparency detection signal 2
J215 3 UCEDFS cassette 1 last paper detection signal
J216 2 FXSTS fixing heater status detection signals
3 FXSTS fixing heater status detection signal
4 FXLONS lower fixing heater anti-rush current PCB drive signal
5 FXLON lower fixing heater drive signal
6 FXUONS upper fixing heater anti-rush current PCB drive signal
7 FXUON upper fixing heater drive signal
8 FXENB temperature enable signal
9 FXRON relay drive signal
11 FXTHL lower fixing roller temperature detection signal
12 FXTHU upper fixing roll temperature detection signal

A-6
 APPENDIX

Connector Pin Abbreviation Name

J217 3 ACTYP power supply type detection signals
4 POFF power-off detection signal
5 PCONT power-off control signal
J218 2 LSIZE4 cassette 2 size detection signal
3 LSIZE3 cassette 2 size detection signal
4 LSIZE2 cassette 2 size detection signal
5 LSIZE1 cassette 2 size detection signal
7 USIZE4 cassette 1 size detection signal
8 USIZE3 cassette 1 size detection signal
9 USIZE2 cassette 1 size detection signal
10 USIZE1 cassette 1 size detection signal
J219 1 MSPED1 main motor speed switch signal 1
2 MSPED2 main motor speed switch signal 2
3 MRDY* main motor ready signal
4 MON* main motor drive signal
J220 A1 FAN1LK* fan motor 1 lock detection signal
A2 FAN2LK* fan motor 2 lock detection signal
A3 FDFULL face-down tray full detection signal
A4 FMCOPN* left cover detection signal
A6 RLSROT developing rotary stopper releasing signal
A7 DEVICH1 developing rotary motor current switch signal 1
A8 DEVPHB developing rotary motor drive signal
A9 DEVPHA developing rotary motor drive signal
B1 DEVPHA* developing rotary motor drive signal
B2 DEVPHB* developing rotary motor dive signal
B3 DEVICH2 developing rotary motor current switch signal 2
B4 STPROT developing rotary stopper signal
B6 FDOUT* face-down tray delivery detection signal
B8 FAN2ON* fan motor 2 drive signal
B9 FAN1ON* fan motor 1 drive signal
J221 1 CTNLED color toner detection LED drive signal
4 CTNSNS color toner level detection signal 1
5 WTNLED waste toner detection LED drive signal
7 WTNFUL waste toner detection signal
J222 1 FXTHU upper fixing roller temperature detection signal (to
DC power supply safety circuit 1)
3 FXTHL lower fixing roller temperature detection signal (to
DC power supply safety circuit 1)
5 FXTYP fixing assembly type setting signal

A-7
 APPENDIX

Connector Pin Abbreviation Name

J223 3 DUPIDS* duplexing unit detection signal
4 DUPSTS* duplexing unit status signal
5 DUPCMD* duplexing unit command signal
6 DUPCLK duplexing unit clock signal
J224 3 DRMPHA drum motor drive signal
4 DRMPHA* drum motor drive signal
5 DRMPHB drum motor drive signal
6 DRMPHB* drum motor drive signal
J225 2 FP5* front panel signal 5
3 FP4* front panel signal 4
4 FP3* front panel signal 3
5 FP2* front panel signal 2
6 FP1* front panel signal 1
7 FP0* front panel signal 0
J226 A1 BTNSNS black toner level detection signal
A2 BDEVAC black developing AC bias drive signal
A3 BDEVDC black developing DC bias drive signal
A4 CDEVAC color developing AC bias drive signal
A5 CEDVDC color developing DC bias drive signal
A8 SLVICH toner cartridge motor current switch signal
A9 SLVPHA* toner cartridge motor dive signal
A10 SLVPHA toner cartridge motor drive signal
A11 CHGAC primary charging AC bias drive signal
A12 CHGDC primary charging Dc bias drive signal
B1 FCHG high voltage drive frequency output signal 1
B2 CHGPWM primary charging bias control signal
B3 SLVPHB toner cartridge motor drive signal
B4 SLVPHB* toner cartridge motor dive signal
B5 50KHZB high-voltage drive frequency output signal 2
B6 BDEVPWM black developing bias control signal
B7 CDEVPWM color developing bias control signal
B8 25KHz high-voltage delivery output signal 3
B9 50KHzA high-voltage delivery output signal 4
B10 125KHz high-voltage delivery output signal 5
B11 FCOLOR high-voltage delivery output signal 6
B12 FBK high-voltage delivery output signal 7

A-8
 APPENDIX

Connector Pin Abbreviation Name

J227 A1 CCRGSNS color cartridge detection signal
A2 FAN3LK* fan motor 3 lock detection signal
A3 DSW1 delivery cover/front cover detection signal
A4 DSW2 right cover detection signal
A5 DSW3 black toner cartridge detection signal
A6 CLNRON ITD cleaning roller clutch drive signal
B6 PSAVE*
B7 EXSW* turret button switch signal
B8 DSW5 drum cartridge switch signal
B9 DSW4 toner cartridge cover switch signal
B10 FAN3ON* fan motor 3 drive signal
B11 CCRGLED color cartridge LED drive signal

A-9
 APPENDIX

2. Inputs to and Outputs of the Duplexing Driver PCB

Connector Pin Abbreviation Name

J2001 3 DUPIDS* duplexing unit detection signal
4 DUPSTS* duplexing unit status signal
5 DUPCMD duplexing unit command signal
6 DUPCLK* status clock signal
J2002 1 DUPSLD* duplexing flapper solenoid drive signal
J2003 1 DUPCLD* duplexing feeding clutch drive signal
J2004 1 SWBAD duplexing motor control signal
2 SWBAND duplexing motor control signal
3 SWBBD duplexing motor control signal
4 SWBBND duplexing motor control signal
J2005 1 HRGCOMA horizontal registration motor control signal
2 HRGCOMB horizontal registration motor control signal
3 HRGAD horizontal registration motor control signal
4 HRGAND horizontal registration motor control signal
5 HRGBD horizontal registration motor control signal
6 HRGBND horizontal registration motor control signal
J2006 3 HREGS horizontal registration guide home position detection
signal
J2007 3 SWBKS* reversal paper detection signal
6 DRPS duplexing feeding roller 1 home position detection sig-
nal
J2008 3 DUPPS* duplexing unit paper detection signal
J2009 1 PRRESLD reversing roller releasing solenoid drive signal

A-10
 C. GENERAL CIRCUIT DIAGRAM
READER UNIT (1/2)

Reader unit main power supply PCB

J1 J2 J6 J5 J4 J3

3 2 1 8 7 6 5 4 3 2 1 9
6 8
5 7
4 6
3 5
2 4
1 3 2 1 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1

DC(+)

GNDU
GNDU
GNDU
GNDU

GNDR

GNDR

GNDU

GNDR
GNDR
GNDR
GNDA
GNDA
DC(-)

+3.8V
+3.8V
+3.8V
+3.8V

+5.2V
+5.2V
+5.2V
+5VA
+5VA
+15V

+15V

+24V
-12V
N.C.

+5V
J801
J2036M

J2036F

Accessories power
supply PCB Scanner motor
driver PCB
FT115 FT116

Reader unit rear

FT117

Noise filter PCB

J2019F J2019M

power switch
1 Reserved Reserved J301

FT113 FT114
1 9
J2005 J2000

1
2
3
4
J1101 J2002M J2002F

GNDU
+38V
1
2
3
4
5
6
7
8
9
Power cut relay(RL1)

CCIVCONE*
CCIVCNT
FT09 FT12 2 1

GND
+5V
FT10 FT11
FT07 FT08 J1001
J2025M J2025F

1 Inverter PCB

Printer unit
1 CCD/CCD driver PCB
FT03

FT04
FT05

FT06

AC power supply
9
8
7
6
5
4
3
2
1

3
2
1
0
J101 J102

15 14
Leakage J2021M 13 J2041F Reserved
breaker J2041T
9
(ELCB1)

15
14
13
12
11
10

14
13
12
11
10
9
8
7
6
5
4
3
2
1

9
8
7
6
5
4
3
N.C. 2
N.C. 1
13 J2041M
FT01

FT02

1
2
3
4
5
6
7
8
9

+5<A>
+5<A>
+12V
+12V
GND

GND

GND

GND
GND

GND

GND

GND

GND

GND

GND
NRS
NCP

NSH
NSP
NF1
NF2

GO

RO
BO

GE

RE
BE
1
2

J2035M

13 N.C.
J2035F
to NCU

1
2

DC controller

10
11
12
13
14
15

10
11
12
P1

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
Reserved
PCB

15 J2017M 13 J2016M
13
12
11
10
9
8
7
6
5

J2017T J2016T
RL1ON*

J230
1
2
3
4
+24V

15 J2017F 13 J2016F
J2104

15
14
13
12
11
10

13
12
11
10
9
8
7
6
5
4
3
2
1

9
8
7
6
5
4
3
2
1
CCIVCONE*

GNDU

GNDU

GNDR

GNDR

GNDR
GNDA
GNDA
+5.2V

+5.2V
+5VA
+5VA
+38V

+24V

+15V
+5V
CCIVCNT

N.C.
GND
+5V

Interface cable
J2101
100

+5<A>
+5<A>
+12V
+12V
GND

GND

GND

GND
GND

GND

GND

GND

GND

GND

GND
NRS
NCP

NSH
NSP
NF1
NF2

GO

RO
BO

GE

RE
BE
Video interface PCB
4
3
2
1

10
11
12
13
14
15

10
11
12
1
2

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
1 2 3 4 5 6 7 1 2 3 4 5 6 7 8

J1611 J502
2 4 100 15 12

J1615 J1613 J1612 J507 J503

J1614
J501

J506

J504
ECO PCB
Reader controller PCB AP-IP PCB

60 60
P P

A-11
READER UNIT (2/2)

Original Original Original Original

Control key size size size size
sensor 4 sensor 3 sensor 2 sensor 1 Copyboard Scanner
switch
cover home
J1651 Back light Control panel KSW1
open/closed position
PCB sensor sensor
J1653 J1652 Bi-Centronics J955 J901 PS106 PS105 PS104 PS103 PS102 PS101
10 11
connector for
2 A15 B15
downloading J2040T J2014T J2012T J2011T J2010T J2009T

J2007T

J2013T
J2040 J2014 J2012F J2011F J2010F J2009F
10

11
10

15
14
13
12
11
10

15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

9
8
7
6
5
4
3
2
1

9
8
7
6
5
4
3
2
1

9
8
7
6
5
4
3
2
1
2
1

1
2
3

1
2

1
2
3

1
2
3

1
2
3

1
2
3

1
2
3

1
2
3
RFANDEC
RFANON*

KEYSW
SOFSWON*

CBCC
DSZ4

DSZ3

DSZ2

DSZ1
MMIRXD*

+24V
MMITXD*

GND

GND

GND

GND

GND

GND

GND
LCDENB
MMIRST

+5V

+5V

+5V

+5V

+5V

+5V
SELECT

SC
AUTFD
FAULT

BLON*
SELIN

BUSY

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND
GND

GND

GND

GND

UD0

UD1

UD2

UD3

FLM
ACK
STB

+5V

+5V

+5V
INIT

+5V

CP
PE

LP
D7
D6
D5
D4

D3
D2
D1
D0

M
N.C.

N.C.

12
11
10
12 N.C.

9
8
7

6
5
4

3
2
1
10
11

10
11

11
10
1
2
3
4
5
6
7
8
9

10
11
12
13
14
15

10
11
12
13
14
15
1
2
3
4
5
6
7
8
9

1
2

8
7

6
5
4

3
2
1
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
B11 A11 2 A15 B15 A12 B12

J1606 J1607 J1608 J1609

J1603 Reader controller PCB

Socket for DIMM
J1605 J1617 J1602 J1604 J1601

A8 B8 J1610 9 13 6 5

6
5
4
3
2
1

11
10

13
12
9
8
7
6
5
4
3
2
1

9
8
7
6
5

4
3
2
1

6
5
4
3
2
1

1
2
3
4
5
8
7
6
5
4
3
2
1

8
7
6
5
4
3
2
1

GND

GND

GND
DSR

DTR
CTS
RTS

RD
TD

FLONOUT

REMOON

FM4DEC
FLERR*
FLPWN

FLCLK*

FM4ON
YPWM
GND

GND
YON
FL_TH

8 N.C.
FL_S
+38V

+24V
GND

GND
RS232C

1
2
3
4
5
6
7

1
2
3
4
J2018M
J2018F

AST_RXD
AST_TXD
ASTCNT

DF_RXD
DF_TXD
GND

GND

GND

GND
ACCON

N.C.
+5V
J8

GND
1 1 (+) 1 8 4
2 2 (-) 2

J1003
3 3 3 J1002 Reader unit main power supply PCB
STEP_ANGLE0*
STEP_ANGLE1*

STEP_ANGLE2*
STEP_ANGLE3*

4 4 (-) 4
CW/CCW*

I_CONT0*
I_CONT1*
I_CONT2*
I_CONT3*
24V/38V
MTCLK*

MOVE*

5 5 (+) 5
Inverter PCB
GND

GND

GND
RST

5
J7

1 2 3 4 5 6 7 8 9 101112

5
4
3

1 +24V 2
2 GNDU 1
J2037

+24/14V
GNDU
Flexible cable

ERR
1
2
J2030F
J2015
J2030T
2 J2030M
121110 9 8 7 6 5 4 3 2 1 1 2 3

2
1
J2031F
J1804
J2031T
Accessories power J2031M

7
8

1
2
3
4
5
6
3 2 1
supply PCB
J1802
8
6 5 4 3 2 1
FL_TH
1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

FM4
+38V
GND

+24V
FL_S
Power supply cooling fan Copy data controller
GND
A8 B8 J2042F J2042M
1 2 3 1 2 +24V
J2039F 2 1
J303 GND
J2039M +24V

7
6
5
4
3
2
1
J2042T
MT03

MT04

GND
Scanner motor driver PCB 3 2 1
1 2 3
Scanning lamp

J2038F 1 2 3 4
Scanning lamp
thermistor

J302 7 8 J2022B
J2038M
(THM)

J2022C
heater

Scanning 1 2 3 MT02
H1
1
2
3
4
5

lamp J2024F J2024M

1 1
2 2
ORG
GRN
RED
BLU

BLK

1 2 3
J2022A
MT05

MT06

J2001
Intensity
detection Feeder or Editor
PM1
PCB
Scanner motor

A-12
 PRINTER UNIT (1/2)

Heat discharge LED1

FAN3ON
fan 1 J672 J642 J683-1
FM1 J702 J704 Black toner -2 Pre-exposure
1

GND
P S 3 N.C
GND 1 1 24VAR cartridge detecting LED assembly
FAN1LK* 2 2 24VAR 3
3 CCRGLED Toner cartridge 2 PYMC 2
FAN1ON 3 3 RMPHA PS1901C 2 GND cover switch 1 PBK 3 switch J18M J18F J74M J74F
Developing 2 FM3
N.C 4 4 RMPHA* M1 1 CCRGSNS 4 1 PMP 3 1 GND 3 1 J681-4 J682-1
1 SW672
rotary motor 2 PBK 2 2 FAN3LK* 2 2 -3 -2
5 RMPHB Color J1901C Pre-exposure
Heat discharge 6 RMPHB* J675 3 N.C 1 3 FAN3ON 1 3 -2 -3
cartridge sensor J671 LED relay
fan 2 1 Delivery cover/front N.C -1
2 PMP Heat discharge

1
2

1
2
3
FM2 J703 Face-down tray Face-down tray Left cover 2 SW644 PCB
GND 1 cover switch 1 PFUFR J644 J645 fan 3
full sensor delivery sensor sensor 3
FAN2LK* 2 PS10 PS11 PS30 P5 SAVE 4 SW671
J641 J102
FAN2ON 3 RLOCKS 5 6 CCRGLED 1 Right cover Drum cartridge 6 GND 1 Power
GND 6 5 CCRGSNS 2 switch detecting switch
3 2 1 5 GND 2 switch
4 EXSW* 3 SW641 SW642
J1902 Turret button 3 GND 4 Main relay PCB 4 GND 3 SW1
J11 J10 J9 Cartridge 3 +24VB 4
J220 J706 switch 2 CLNRON 5

3
2 +24VB 5

2
1

2
1

2
1
P SS releasing SW673 1 +24UH 6
lever sensor 1 +24VB 6
A1 FAN1LK* A9

1
2
3
4
5
6

1
2
3
B9 FAN1ON* B1 PS1902 J674 J673 J643
A2 FAN2LK* A8 J12F J8F CLNRON 1

SL1
B8 FAN2ON* B2 +24UH 2
J647
A3 FDFULL A7 Sub relay PCB J103
B7 P5SAVE B3 J12M J8M ITD cleaning GND 1

3
2
1

1
2
3
4
5

A10

B10
A11
roller solenoid

B11
2

6
5
4
3
2
1
A4 FMCOPN* A6 GND

A9

A8

A7

A6

A5

A4

A3

A2

A1
B1

B2

B3

B4

B5

B6

B7

B8

B9
J676 3
B6 FDOUT* B4 GND
3 1
4

CCRGSNS
A5 GND A5 +5VS

CCRGLED

F AN3ON*
FMCOPN*
2 2

F AN3LK*
SL5

CLNRON
P5SAVE
B5 B5 5

STPROT
RLSROT
GND +5V

FDOUT*
P5SAVE

P5SAVE

P5SAVE
FDFULL

EXSW*
1 3

DSW1
DSW4
DSW2
DSW5
DSW3
24VAR
A6 RLSROT A4 +5V 6

24UH

24UH

24UH

24UH

24UH
GND

GND

GND

GND

GND
GND

GND

GND
B4 STPROT B6 +5V 7
A7 DEVICH1 A3 J23M J23F To J207 (p. 2/2) N.C 8

B10

A10
B11

A11
Developing rotary

10

12
11
B3 DEVICH2 B7

B9

B8

B7

B6

B5

B4

B3

B2

B1
A1

A2

A3

A4

A5

A6

A7

A8

A9
1
2
3
4
5
6
7
8
9
A8 DEVPHB A2 J705 stopper solenoid
B2 DEVPHB* B8 J648
Power supply

7
6
5
4
3
2
1
A9 DEVPHA A1 5 24VAR 1 J227 J201
1
B1 DEVPHA* B9 4 24VAR 2
2 J217 J106
3 GND 3
3
2 GND 4 6 GND 1
Developing rotary motor PCB 4
1 +24VB 5 5 PCONT 2
5
4 POFF 3
J701 J5002 J646 3 ACTYP 4
4 +24UH 1 2 N.C 5
J55M J55F J801 To secondary pre-transfer charging assembly 3 +24UH 2
1
1 N.C 6
2
4 1 4 2 GND 3
3 2 3 Temperature/ T5016 1 GND 4
3
J107
humidity 1 4 J222 J216
2 3 2 FXTHU 1
J206

1
2
3
4
5
6
7
8
9
10
11
12
6
5
4
3
2
1
TMPSNS
1 4 1 sensor 2 High- FXTHL 2
1 To fixing 6

GND
FXTYP
GND
FXTHL
GND
FXTHU
Cassette 1 GND 3
2 GND 5 voltage
assembly J5001 last paper sensor FXRON 4
3 HUMSNS 3 J226
4 +5V J46M J46F J75M J75F J1101 4
PCB 1 PS29 FXENB 5
A12 BTNSNS A1 FXUON 6
5 +24UH 6 1 6 1 6
B1 FBK B12 FXUONS 7
6 GND 5 2 5 2 5 Density To intermediate A11 BDEVAC A2 FXLON 8
7 DNS 4 3 4 3 4
detection B2 FCOLOR B11 FXLONS 9
HVFIXR

8 DENREF 3 4 3 4 3 transfer drum J54

HVFIX

A10 BDEVDC A3 FXSTS 10

LEDCNT 2 5 2 5 2 PCB

3
9

2
1
N.C
J63

J62 B3 125KHz B10 FXSTS 11

10 +5V 1 6 1 6 1
A9 CHGAC A4 +24VB 12

1
2
3
B4 50KHzA B9 J63F
1

A8 CDEVDC A5
To ITD J5006
B5 25KHz B8
cleaning roller A7 +21.5V A6 J63M
1 4 J5007
B6 CDEVPWM B7

N.C
N.C
3
2
1
1 J101
1 A6 GND A7 J215

1
2
3
4
5
6
2 5 6 7
5 2 B7 BDEVPWM B6 1 GND
3

N.C

N.C
3 A5 SLVICH A8 2 P5SAVE To high

1
2
3
4
1
2
3
4
3 J5008 B8 50KHzB B5 3 UCEDFS -voltage PCB 2

2 HVFIX
6

4 HTUC
3 HTUH
A4 SLVPHA* A9 J30
2 5 5 B9 SLVPHB* B4 To high-voltage PCB 2
J26FB J26FA N.C
A3 SLVPHA A10

B1
B2
B3
B4
A1
A2
A3
A4

B1
B2
B3
B4
A1
A2
A3
A4
1 3 4 2 J224

4
3
2
1
J225 J73M J73F J2101 B10 SLVPHB B3
T5011 1 +24UH J27F J26F
1 8 1 8 A2 CHGAC A11
GND 2 +24UH
2 7 2 7 B11 CHGPWM B2 J27M J26M
FP5* 3 DRMPHA*
3 6 3 6 A1 CHGDC A12 Drum To lower

B4
B3
B2
B1
A4
A3
A2
A1
4
3
2
1

B4
B3
B2
B1
A4
A3
A2
A1
4
3
2
1
FP4* T5009 4 DRMPHA* M2
4 5 4 5 Display J60 B12 FCHG B1 motor
FP3* 5 DRMPHB roller
5 4 5 4
High-voltage PCB 2 To upper roller
FP2*
6 3 6 3
panel 6 DRMPHB*
J122 J26MA J129
FP1* J5003 J130
7 2 7 2

1
2
2 3
1 4
FP0* 1 +24UH J208 THU
8 1 8 1
+5R J61 2 SLVPHA PS19 1 2
3 SLVPHA* Cartridge
1 P5SAVE 3 1 3
2 1 J121M Fixing
To M3 2 GND 2 2 2 Multifeeder
4 SLVPHB motor 3 MPDFS* 1 3 1
J121F assembly
J5005 secondary 5 SLVPHB* tray last paper J120F J120M

1
2
transfer 4 GND sensor
5 MPTWID J32M J32F J34 TPU THL TPL HL
20 belt 6 P5SAVE 1 3 J126 J124
4 3
7 N.C 3 2 2 PS1701 J127 J123
J203 2 HU
2 3 1 Multifeeder J128 J125
1
DC controller PCB 1 4
N.C tray paper
J1701 width sensor
J33M J33F

A-13
PRINTER UNIT (2/2)

P S Light-receiving P S Laser
J5604 Face-up Developing rotary unit scanner motor BD PCB
To separation 1 PS1901B PS621
static eliminator opened position sensor (M6)
6 2 Fixing Color toner
5 delivery sensor level sensor
PS3 J631

3
2
1

1
2
3
1
2
3
4

1
2
3
4
5
4
3
2
1
4 J621 J901 J2
3
SL2
J1901B J631 J621 J901 J2

5
4
3
2
1

1
2
3
4

1
2
3
4

1
2
3
3
2
1
J43

1 WTLED
Laser driver PCB

2 GND
5
4
3
2
1

3
2
1
J5602

7
6
5
4
3
2
1
4
3
2
1
3
2
1
1
2
3
1
2
3
1
2
J5601 J633
J41F J42F J45F J71F J70F J40F

10
To sub relay PCB

1
2
3
4
5
6
7
8
9
Separation J633 J1001

2
1
J676
1 static eliminating J41M J42M J45M Light-emitting J71M J70M J40M
high-voltage unit

10
1
2
3
4
5
6
7
1
2
3
4
1
2
3
3
2
1

3
2
1
2
1

1
2
3
4
5
6
7
8
9
4
3
2
1
PB

J5600 Waste toner

To duplexing driver PCB
1
2
3
4
5
6
detection block

BSAMPLE*
BSAMPLE
DUPCMD*

Reserved
WTNLED
WTNFUL

CTNSNS

CTNLED
DUPSTS*

RLOCKS
DUPIDS*

SCMFG
FXOUTS
DUPCLK

BDA TA*
TSEL4*
TSEL3*
TSEL2*
TSEL1*

P5SAVE

P5SAVE

P5SAVE
FUSLD*

DEVHP

SCND

BDATA
IOTR*

+24UH
IOTT*

LENB*
+24UH
+24UH
6 50kHzB
5 DISDC
4 DISAC
3 +21.5V
2 GND
1 +24UH

GND

GND

GND

GND
GND

GND

GND

GND
+5V

+5V
BD*
+5V

GND

GND

GND
GND
GND

+5V
N.C

PD
10

12
11

10
7
6
5
4
3
2
1

7
6
5
4
3
2
1
1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
J223

9
8
7
6
5
4
3
2
1
J204 J228 J229 J207 J221 J211 J205

DC controller PCB

J202

J210 J232 J213 J219 J212 J214 128 J209 J218

1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
11
12
13

1
2
3
4
5
6
7
8
1
2
3
4
5
6

1
2
3
4
5
6
1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

STRCLD*

REGCLD*

SEPS*

REGS*

OHPSNS1*

OHPSNS2*
MPTCLD*
MPTSLD*
MPTLS*
MPTPS*

MRDY*
MON*

+24UH

+24UH
P5SAVE
GND

P5SAVE
GND

N.C
N.C
N.C

P5SAVE
GND

P5SAVE
GND
GND
+24UH
+5V

N.C
N.C

MSPED1
MSPED2

GND
+24UH
8
7
6
5
4
3
2
1
FEDPHA*

FEDPHB*

UDECKS*
UDECKC*
FEDCLD*
FFEDS*
PUPSLD*
LDECKC*
LDECKS*
LPVS2*
LPVS1*
UPVS2*
UPVS1*
RDOORS*

J1
FEDPHA

FEDPHB

+24UH
P5SAVE
GND
GND

Printer board
(PS/PCL)
ECO2 PCB

6
5
4
3
2
1
J1

OPCSNS
20
19
18
17
16
15
14
13
12

10
11

USIZE4
USIZE3
USIZE2
USIZE1
9
8
7
6
5
4
3
2
1

LSIZE4
LSIZE3
LSIZE2
LSIZE1
MPWR
MDO1

MSC1
MSK1
MDI1

GND

GND

GND
N.C

N.C
J1201 M4

4
3
2
1

5
4
3
2
1

5
4
3
2
1

5
4
3
2
1
Pick-up PCB Main motor J1601A J1601B
J47M J48M

A4
A3
A2
A1

B5
B4
B3
B2
B1

5
4
3
2
1

5
4
3
2
1
1
2
3
4
5
6
7
8
9

J1301

6
5
4
3
2
1
2
1

2
1

3
2
1

3
2
1
PS1201 PS1203 PS1204 PS1207
J36M J37M J38M J15M J17M Cassette 2 Cassette 1
Cassette 2 Cassette 2 paper Cassette 2 paper Cassette 2 paper Multifeeder tray PCB

4
3
2
1
8
7
6
5
sensor level sensor 2 level sensor 1 sensor size detecting size detecting
J38F J15F J17F switch switch

1
2
3
4
5
6
1
2
3

1
2
3
1
2

1
2

4
3
2
1
8
7
6
5
Cassette Cassette
PS1202 PS1205 PS1206 PS1208 PS1302 PS1301 size detection size detection
Memory PCB
Cassette 1 Cassette 1 paper Cassette 1 paper Cassette 1 paper Holding pale Multifeeder PCB PCB
(photosensitive drum)

3
2
1

3
2
1

3
2
1

3
2
1
sensor level sensor 2 level sensor 1 sensor position sensor paper sensor J1801 J1802
J49 J16

CL4 CL1
1
2
3

J1202 J1205 J1206 J1204 J1203 J1302 J1303

1
2
3

PS5 PS1 P S P S
FEDCLD* 1
+24UH 2

PUPSLD* 1
+24UH 2

MPTSLD* 1
+24UH 2

MPTCLD* 1
+24UH 2
1
2
3
4

+5V
GND
1 RDOORS
FEDAD
FEDAND
FEDBD
FEDBND

+5V
GND
FEEDS

Secondary Registration Separation Registration

transfer clutch sensor paper PS1801 PS1802
belt clutch sensor
Transparency Transparency
sensor 1 sensor 2
3
2
1

3
2

J13 J14

M5 CL2 SL3 SL4 CL3

PS17 PS18
Pick-up motor Pick-up Pick-up Feeding Cassette Holding Multifeeder
assembly unit cover clutch pick-up plate paper
paper sensor sensor solenoid solenoid pick-up clutch

A-14
 APPENDIX

D. SPECIFICATIONS
1. Reader Unit

a. Type

Body Desk-top
Copyboard Fixed
Light source Fluorescent lamp
Lens Array of lenses
Image reader Photocells (RGB 3-line CCD)

b. Performance

Original type Sheet, book, 3-D object (2 kg max.)

Maximum original size A3/11 ✕ 17
Reproduction ratio Default:direct (±0.5%), enlarge/reduce (±1.0%; Table A-2)
Zoom: 25% to 400% (±1.0%)
Resolution Main scanning 600 dpi
direction
Sub scanning 600 lpi
direction
Continuous copying 100 copies max.
Auto clear Yes (2 min standard; may be varied in user mode, may be
disabled)
Auto color select Yes (identifies color original to select 4-color copy or black
mono-color)
AE Yes
Auto paper select Auto zoom
One-touch adjust Yes (nuance, highlight reproduction, aging-effect black-and-
white)
Color adjust Yes (color balance, density range YMCBk adjustment)
Sharp Yes
Auto power save Yes (30 min standard; may be varied in user mode, may be
disabled)
Low power Yes (1 hr standard; may be varied in user mode)
Original mode Yes (text/photo/map, print photo, photo, black-and-white text)
Frame erase Yes
Bind margin Yes
Auto gradation correction Yes

A-15
 APPENDIX

c. Others

Operating environment Temperature range: See Figure A-1.

Humidity range: See Figure A-1.
Atmospheric pressure: 810.6 to 1013.3 hPa
Power supply Rating Serial No.
(voltage ±10%) 120V(USA) NLP*****
120V(TWN) NLR*****
230V(KOR) PLB*****
230V(Others) PLD*****
230V(UK) QLB*****
230V(CA) RLB*****
230V(FRN) SLN*****
230V(GER) TLN*****
230V(AMS) ULN*****
230V(ITA) PLQ*****
Power consumption* 1.5 kW or less (max.)
(reader unit + printer unit)
Noise* 74 dB (copying) Sound power level by ISO method
(reader unit + printer unit) 62 dB (standby)
Ozone* 0.05 ppm or less (max.)
(reader unit + printer unit) 0.02 ppm or less (average)
Dimensions* Width:650 mm
(reader unit + printer unit) Depth:781 mm
Height:1074 mm (w/ rack)
Weight* 158.3 kg (reader unit: 36 kg; printer unit: 91.6 kg; rack: 30.7 kg)
(reader unit + printer unit)

*Includes the printer unit, as the reader unit is not likely to be used apart from the print-
er unit.

A-16
 APPENDIX

Humidity (%RH)

80

60

40

20

10

0 10 15 20 27.5 30 ˚C
(32) (50) (59) (68) (81.5)(86) (˚F)
Temperature

Figure A-1 Site Environment

A-17
 APPENDIX

Area Reduction Enlargement

Japan (6R5E) 0.250 B4➝A3
A3➝A4R 0.707 B5R➝A4R 1.153
B4➝B5R B5➝A4
B4➝A4R 0.815 A4R➝B4, A5➝B5 1.223
A3➝B4 0.865 A4R➝A3 1.414
A4R➝B5R B5R➝B4
A3➝A5 0.500 A5➝A3 2.000
A3➝B5 0.611 4.000
North America/Central- 0.250 LGL➝11✕17 1.214
South America (5R4E) 0.500
11✕17➝LTRR 0.647 LTRR➝11✕17 1.294
11✕17➝LGL 0.733 MINIT➝LTRR 2.000
LGL➝LTRR 0.786 MIRITR➝11✕17 4.000
Europe (3R3E) 0.250 A4R➝A3 1.414
A3➝A4R 0.707 A5➝A3 2.000
A3➝A5 0.500 4.000
Asia, Oceania, 0.250 B4➝A3
South America (6R5E) 0.500 B5R➝A4R
6R5E A3➝B5 0.611 B5➝A4/LTR
A3➝A4R/LTRR A4R/LTRR➝B4
B4➝B5R 0.707 A5➝B5 1.223
A4R/LTRR➝A3 1.414
B4➝A4R/LTRR 0.815 B5R➝B4
A3➝B4 0.865 2.000
A4R/LTRR➝B5R 4.000

Table A-1 Default Ratios

A-18
 APPENDIX

2. Printer Unit

a. Type

Body Desk-top page printer (console when installed to a paper

deck)
Photosensitive medium OPC drum (62-mm dia.)

b. System

Printing Laser beam indirect photostatic reproduction (using an inter-

mediate transfer drum)
Laser Semiconductor laser
Scanning system Scanning by 6-facet mirror
Charging Roller charging
Exposure Laser beam
Contrast adjustment Auto
Development Toner projection
Toner Non-magnetic, single-component dry toner (Y, M, C)
Magnetic, single-component dry toner (Bk)
Toner supply By replacement of Y, M, C, and Bk toner cartridges
Pick-up Special front cassette (2 holders), multifeeder
Transfer Primary transfer: rubber blade
Intermediate transfer drum: cleaning roller
Fixing Heat roller (top: 595 W; bottom: 595 W (100/120 V))
(top: 550 W; bottom: 550 W (220/240 V))

A-19
 APPENDIX

c. Functions

Wait time 5 min or less

First print time See Table A-2.
Printing speed See Table A-3.
Cassette Universal cassette: about 500 sheets of 80 g/m2
R cassette (accessory): about 500 sheets of 80 g/m2
Multifeeder tray about 10 mm in height (about 100 sheets of 80 g/m2)
Duplexing unit Through-path (accessory)
Delivery tray Face-down: about 300 sheets (80 g/m2 paper), w/ limit sensor
Face-up: about 100 sheets (80 g/m2 paper)
Print size Cassette 1 Universal cassette: LGL, B4, LTR, A4
Special cassette (accessory): LTRR, A4R, B5R, A5R
Cassette 2 Universal cassette: 11×17, A3, LGL, B4, LTR, A4
Multifeeder Envelope, A3 (11×17) to A5 (if B5 and A5, horizontal only);
12×18.5
Print paper Cassette Plain paper (60 to 105 g/m2), colored paper, recycled paper
Multifeeder Plain paper (60 to 105 g/m2), transparency (special), thick
paper (106 to 135 g/m2), label sheet (special), envelope, col-
ored paper, recycled paper
Double-sided Duplexing unit (if installed) :A3 to B5R plain paper (60 to
printing 105 g/m2)
Image margin Single-sided Double-sided
Leading edge: 5.0 ±2.0 mm Leading edge: 5.0 ±2.0 mm
Trailing edge: 5.0 ±2.0 mm Trailing edge: 5.0 ±2.0 mm
Left/right: 5.0 ±2.0 mm Left/right: 5.0 ±2.0 mm
Non-image width Single-sided Double-sided
Leading edge: 5.0 ±2.0 mm Leading edge: 5.0 ±2.0 mm
Trailing edge: 5.0 ±2.0 mm Trailing edge: 5.0 ±2.0 mm
Left/right: 5.0 ±2.0 mm Left/right: 5.0 ±2.0 mm
Resolution Main scanning 600 dpi (dots per inch)
direction
Sub scanning 600 lpi (lines per inch)
direction

A-20
 APPENDIX

d. Others

Power supply (rated voltage ±10%) Power supply Serial No.

120V (USA) NLQ xxxxx
120V (TWN) NLX xxxxx
230V (KOR) PLC xxxxx
230V (Others) PLF xxxxx
230V (CA)
230V (UK) ULL xxxxx
230V (FRN)
230V (GER)
230V (AMS)
230V (ITA)
Weight (printer unit only) 91.6 kg (including drum cartridge weighing about 2.3
kg; black toner cartridge, about 1.5 kg; each color
toner cartridge, about 1.2 kg)
The duplexing unit weighs about 3.5 kg.

A-21
 APPENDIX

(unit: sec or less)*

Mono-color
4-color
(YMCK)
Plain paper A4/LTR 34 18
Thick paper A4/LTR 50 35
Transparency A4/LTR 57 41

Table A-2 First Print Time

*A4, Direct, cassette 1, face-up delivery, no pre-scanning if face-down delivery, add

3 sec for plain paper, 6 sec for thick paper, and 7 sec for transparency.

(copies/min)
Mono-color
Source Size 4-color
(YMCK)
Plain paper Cassette A3/B4/A4R/B5/A5R/ 3 12
Multifeeder 11×17/LGL/LTRR
A4/LTR 6 24
Thick paper Multifeeder A3/11×17 1.2 1.7
A4/LTR 2.4 3.4
Transparency Multifeeder A4/LTR 2.1 2.8

Table A-3 Printing Speed

The above specifications are subject to change for product improvement.

A-22
 Prepared by
OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DEPARTMENT 3
OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION
CANON INC.
Printed in Japan

REVISION 0 (FEB. 1999) [33130]

5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302-8501 Japan

 The
This publication
publication isisprinted
printedonon
70% reprocessed paper.
70% reprocessed paper.

PRINTED IN JAPAN (IMPRIME AU JAPON) 0299AB1.51-1