HYUNDAI
INSTRUCTION BOOK
VOLUME
Engine type
H25/33
Hyundai Heavy Industries Co., Ltd.
Engine & Machinery Division
1, Cheonha-Dong, Dong-Gu, Ulsan, Korea
http://www.hhi.co.kr
http://as.hyundai-engine.com
Engine After-sales Service Dept.
Warranty Service Parts Sales
TEL : (82) 52-202-7412~20 TEL : (82) 52-202-7311~20
FAX : (82) 52-202-7581 FAX : (82) 52-202-7582
(82) 52-250-9841
E-mail :
[email protected] E-mail :
[email protected] Page
H25/33 1/1
Section No. Rev.
Intake Air System Assy Assembly Drawing & Part List
C81000 2B
Part List (for 8H25/33, 9H25/33)
Weight
Item No. Description Qty / Eng. Remarks / See Note
(kg)
000 Intake air duct assy 1
115 Packing 1
116 Gasket 1
140 Air inlet duct with protection cover 1
143 Gasket for air inlet box 1
147 Plug PF 1/2 1
148 Gasket d21x d26 1
149 Plug PF 1/4 1
150 Gasket d14 x d21 1
310 Compensator 1
902 Bolt M16x55 6
903 Bolt M16x60 6
904 Bolt M12x35 30
905 Bolt M12x25 4
907 Nut M16 6
908 Nut M16 6
HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 07.01/YGS
Page
H25/33 1/2
Section No. Rev.
Exhaust Gas System Assy Assembly Drawing & Part List
C82000 3A
280 281 425 902 906 291 330 292 425 911 906 294 295
340 901 902 906
419 902 906
414 902 906 907
421
418 902 906 293 420 903 282 904 905 422
908
901 906 286 289 904 287 901 284 906
289 909 910
Part List (for 8H25/33)
Weight
Item No. Description Qty / Eng. Remarks / See Note
(kg)
280 Exhaust pipe 1
281 Exhaust pipe 4
282 Exhaust pipe 2
284 Gasket 3
286 Gasket 8
287 Gasket for connection flange 8
289 Connection pipe 8
290 Exhaust pipe 1
291 Exhaust pipe 1
292 Exhaust pipe 1
HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 05.09/YGS
Page
H25/33 2/2
Section No. Rev.
Exhaust Gas System Assy Assembly Drawing & Part List
C82000 3A
Weight
Item No. Description Qty / Eng. Remarks / See Note
(kg)
293 Exhaust pipe 2
294 Exhaust pipe 1
295 Exhaust pipe 1
330 Compensator 9
340 Compensator 2
414 Support 1
418 Connection piece 1
419 Connection piece 1
420 Exhaust Duct support 8
421 Blind Flange 8
422 Packing 8
425 Support(100A) 7
901 Bolt M16x60 92
902 Bolt M16x65 40
903 Bolt M16x35 48
904 Bolt M12x35 62
905 Nut M12 14
906 Nut M16 138
907 Bolt (M16x40) 2
908 Bolt (M10x25 16
909 Plug (PF3/4) 8
910 Gasket (d27 x d35) 8
914 Bolt (M16x30) 6
For 8H25/33
HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 05.09/YGS
Page
H25/33 1/2
Section No. Rev.
T/C Mounting for Pulse System Assembly Drawing & Part List
C83000 1B
HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 07.01/JSC
Page
H25/33 2/2
Section No. Rev.
T/C Mounting for Pulse System Assembly Drawing & Part List
C83000 1B
Part List
Weight
Item No. Description Qty / Cyl. Remarks / See Note
(kg)
110 Support for TC gas outlet 1 15
111 Bolt 20
121 Support for turbocharger 1 54
124 Plug 1
125 Gasket 1
128 O-ring 1
129 O-ring 1
130 O-ring 1
132 Expansion joint 1 65
133 Bolt 12
134 Nut 12
135 Parallel Pin 1
136 Gasket 1
137 Bolt 12
138 Nut 12
139 Packing 1
Bolt (M20) 2 0.7
901*)
Bolt (M24) 2 1.21
*) Depending on turbocharger type
HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 07.01/JSC
Page
H25/33 1/1
Section No. Rev.
Charge Air Cooler Mounting Assembly Drawing & Part List
C84000 1A
Part List
Weight
Item No. Description Qty / Eng. Remarks / See Note
(kg)
100 Air cooler with WMC complete 1
111 Gasket 1
120 Air cooler cover 1
121 Gasket 1
191 Stud bolt 20
192 Hex. Nut 26
193 Stud bolt 6
196 Plug 1
197 Gasket 1
198 Plug 2
199 Gasket 2
810 Intermediate piece 4
811 Intermediate piece 1
819 O-ring 8
903 Hex. socket head bolt 4
905 Plug 2
906 Gasket 2
HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 05.09/YJB
Page
H21/32 1/2
Section No. Rev.
Pressure Regulating Valve Assembly Drawing & Part List
(for MDO)
A98310 2A
Part List
Weight
Item No. Description Qty / Eng. Remarks / See Note
(kg)
006 Disc 1 -
007 O-ring 1 -
012 Piston 1 -
013 O-ring 1 -
014 O-ring 1 -
015 O-ring 1 -
017 Spring 1 -
019 O-ring 1 -
HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 05.04/DYJ
Page
H21/32 2/2
Section No. Rev.
Pressure Regulating Valve Assembly Drawing & Part List
(for HFO)
A98310 2A
Part List
Weight
Item No. Description Qty / Eng. Remarks / See Note
(kg)
006 Disc 1 -
007 O-ring 1 -
012 Piston 1 -
013 O-ring 1 -
014 O-ring 1 -
015 O-ring 1 -
017 Spring 1 -
019 O-ring 1 -
HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 05.04/DYJ
Page
H21/32 1/2
Section No. Rev.
C.W. Shut-off Valve Assembly Drawing & Part List
(80A)
A98330 2A
Part List
Weight
Item No. Description Qty / Eng. Remarks / See Note
(kg)
010 O-ring 1 -
012 O-ring 2 -
019 O-ring 1 -
020 O-ring 3 -
022 O-ring 1 -
024 O-ring 1 -
027 Spring 1 -
HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 05.04/DYJ
Page
H21/32 2/2
Section No. Rev.
C.W. Shut-off Valve Assembly Drawing & Part List
(25A)
A98330 2A
Part List
Weight
Item No. Description Qty / Eng. Remarks / See Note
(kg)
012 O-ring 1 -
017 O-ring 1 -
021 Diaphragm 1 -
026 Out spring 1 -
029 O-ring 1 -
HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 05.04/DYJ
Page
H21/32 1/1
Section No. Rev.
J.W. Pre-heating Unit Assembly Drawing & Part List
A98334 2A
Part List
Weight
Item No. Description Qty / Eng. Remarks / See Note
(kg)
001 Jacket water pre-heater unit assy 1 -
004 Heater 1 -
005 Circulating pump 2 -
008 Glove valve 3 -
009 Pan check valve 2 -
011 Thermometer 2 -
013 Pressure gauge 1 -
014 Compound gauge 1 -
HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 05.04/DYJ
Page
H21/32 1/1
Section No. Rev.
Flexible Hoses Assembly Drawing & Part List
A98370 2A
Part List
Weight
Item No. Description Qty / Eng. Remarks / See Note
(kg)
201 Loop expansion joint - DN 25 PN16 Type A
202 Rubber compensator - DN 50 PN05 Type B
203 Rubber compensator - DN 65 PN05 Type B
204 Rubber compensator - DN 80 PN05 Type B
205 Rubber compensator - DN100 PN05 Type B
206 Metallic flexible hose - DN 15 PN05 Type C
207 Metallic flexible hose - DN 25 PN05 Type C
208 Metallic flexible hose - DN 32 PN05 Type C
209 Metallic flexible hose - DN 40 PN05 Type C
210 Metallic flexible hose - DN 50 PN05 Type C
211 Metallic flexible hose - DN 65 PN05 Type C
212 Metallic flexible hose - DN 80 PN05 Type C
213 Metallic flexible hose - DN 40 PN30 Type C
214 Metallic flexible hose - Ø 20 PN05 Type D
215 Metallic flexible hose - DN 25 PN05 Type D
* Please see List of flexible hose on final plan for the application of flexible hoses.
HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 05.04/DYJ
