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Thermal
Food
Processing
DK3951_series.qxd 11/3/05 10:33 AM Page 1
Thermal
Food
Processing
Edited by
Da-Wen Sun
A CRC title, part of the Taylor & Francis imprint, a member of the
Taylor & Francis Group, the academic division of T&F Informa plc.
DK3951_Discl.fm Page 1 Thursday, November 3, 2005 11:31 AM
Published in 2006 by
CRC Press
Taylor & Francis Group
6000 Broken Sound Parkway NW, Suite 300
Boca Raton, FL 33487-2742
Thermal food processing : new technologies and quality issues / edited by Da-Wen Sun.
p. cm. (Food science and technology ; 149)
Includes bibliographical references and index.
ISBN 1-57444-628-2
1. Food--Storage. 2. Food--Preservation. I. Sun Da-Wen. II. Series.
TX601.T43 2005
664'.028--dc22 2005048598
Preface
Thermal processing is one of the most important processes in the food industry.
The concept of thermal processing is based on heating foods for a certain length
of time at a certain temperature. The challenge of developing advanced thermal
processing for the food industry is continuing in line with the demand for
enhanced food safety and quality, because associated with thermal processing is
always some undesirable degradation of heat-sensitive quality attributes. There-
fore, this book covers a comprehensive review of the latest developments in
thermal food processing technologies, stresses topics vital to the food industry
today, and pinpoints the trends in future research and development. This book is
written for food engineers and technologists in the food industry. It will also
serve as an essential and complete reference source to undergraduate and post-
graduate students and researchers in universities and research institutions.
The contents of the book are divided into three parts: modeling of thermal
food processes, quality and safety of thermally processed foods, and innovations
in thermal food processes.
Part I deals with topics relating to modeling, which is needed for the design
and optimization of thermal processing of foods. This part begins with Chapter
1 on thermal physical properties of foods, which contains fundamental data and
equations used in modeling. The recent developments in heat and mass transfer
during thermal processing are reviewed in Chapter 2. The remaining three chap-
ters discuss innovative modeling techniques, including simulation using deter-
ministic models (Chapter 3), modeling using an artificial neural network (Chapter
4), and computational fluid dynamics (Chapter 5), which have been increasingly
applied in the food industry.
Maintenance of high quality and safety of thermally processed foods has been
a major challenge in food processing. Part II presents recent R&D in this area.
This part consists of nine chapters, each of which describes one type of food
product. The first three chapters address respectively the quality and safety of
thermally processed meat (Chapter 6), poultry (Chapter 7), and fishery products
(Chapter 8). Dairy products are dealt with in Chapter 9, with ultra-high-temperature
(UHT) milk being a separate chapter, as UHT is the most common thermal treat-
ment technique for milk (Chapter 10). Chapter 11 gives the recent and potential
future development in thermal processing of canned foods, which remains the most
universal and economic method for preserving foods with a long shelf life. In recent
years, ready meals have shown high rates of growth, indicating the importance of
innovation in thermal processing technology to cater for development of new food
products, which is discussed in Chapter 12. Finally, this part is concluded with a
chapter on quality and safety of thermally processed vegetables (Chapter 13).
DK3951_C000.fm Page vi Monday, October 24, 2005 11:00 AM
The Editor
Born in Southern China, Professor
Da-Wen Sun is an internationally recog-
nized figure for his leadership in food
engineering research and education. His
main research activities include cooling,
drying, and refrigeration processes and
systems, quality and safety of food prod-
ucts, bioprocess simulation and optimiza-
tion, and computer vision technology.
Especially, his innovative work on vacuum
cooling of cooked meats, pizza quality
inspection by computer vision, and edible
films for shelf-life extension of fruit and
vegetables has been widely reported in national and international media. Results
of his work have been published in over 150 peer reviewed journal papers and
more than 200 conference papers.
Dr. Sun received first-class honors B.Sc. and M.Sc. degrees in mechanical
engineering and a Ph.D. degree in chemical engineering in China before working
in various universities in Europe. Dr. Sun became the first Chinese to be perma-
nently employed in an Irish University when he was appointed college lecturer
at National University of Ireland, Dublin (University College Dublin) in 1995,
and was then promoted to senior lecturer. Dr. Sun is now a professor and director
of the Food Refrigeration and Computerised Food Technology Research Group
at the Department of Biosystems Engineering, University College Dublin.
As a leading educator in food engineering, Professor Sun has significantly
contributed to the field of food engineering. He has trained many Ph.D. students,
who have made their own contributions to the industry and academia. Professor
Sun has also given lectures on advances in food engineering on a regular basis
to academic institutions internationally and delivered keynote speeches at inter-
national conferences. As a recognized authority in food engineering, he has been
conferred adjunct/visiting/consulting professorships from ten top universities in
China, including Zhejiang University, Shanghai Jiao Tong University, Harbin
Institute of Technology, China Agricultural University, South China University
of Technology, and Southern Yangtze University. In recognition of his significant
contribution to food engineering worldwide, the International Commission of
Agricultural Engineering (CIGR) awarded him the CIGR Merit Award in 2000,
and the Institution of Mechanical Engineers (IMechE) based in the U.K. awarded
him Food Engineer of the Year 2004.
DK3951_C000.fm Page viii Monday, October 24, 2005 11:00 AM
Contributors
José Manuel Gallardo Abuín H.C. Deeth
Instituto de Investigaciones Marinas School of Land and Food Sciences
(CSIC) University of Queensland
Vigo, Spain Queensland, Australia
Contents
Chapter 1
Thermal Physical Properties of Foods..................................................................3
A.E. Delgado, Da-Wen Sun, and A.C. Rubiolo
Chapter 2
Heat and Mass Transfer in Thermal Food Processing .......................................35
Lijun Wang and Da-Wen Sun
Chapter 3
Simulating Thermal Food Processes Using Deterministic Models ...................73
Arthur A. Teixeira
Chapter 4
Modeling Food Thermal Processes Using Artificial
Neural Networks ...............................................................................................107
C.R. Chen and H.S. Ramaswamy
Chapter 5
Modeling Thermal Processing Using Computational
Fluid Dynamics (CFD) .....................................................................................133
Xiao Dong Chen
Chapter 6
Thermal Processing of Meat Products .............................................................155
Harshavardhan Thippareddi
and Marcos Sanchez
DK3951_C000.fm Page xiv Monday, October 24, 2005 11:00 AM
Chapter 7
Thermal Processing of Poultry Products ..........................................................197
Paul L. Dawson, Sunil Mangalassary,
and Brian W. Sheldon
Chapter 8
Thermal Processing of Fishery Products..........................................................235
Isabel Medina Méndez and José Manuel
Gallardo Abuín
Chapter 9
Thermal Processing of Dairy Products.............................................................265
A.L. Kelly, N. Datta, and H.C. Deeth
Chapter 10
UHT Thermal Processing of Milk....................................................................299
Pamela Manzi and Laura Pizzoferrato
Chapter 11
Thermal Processing of Canned Foods..............................................................335
Z. Jun Weng
Chapter 12
Thermal Processing of Ready Meals................................................................363
Gary Tucker
Chapter 13
Thermal Processing of Vegetables....................................................................387
Jasim Ahmed and U.S. Shivhare
Chapter 15
Radio Frequency Dielectric Heating ................................................................469
Yanyun Zhao
Chapter 16
Infrared Heating ................................................................................................493
Noboru Sakai and Weijie Mao
DK3951_C000.fm Page xv Monday, October 24, 2005 11:00 AM
Chapter 17
Pressure-Assisted Thermal Processing .............................................................527
Takashi Okazaki and Kanichi Suzuki
Chapter 18
pH-Assisted Thermal Processing......................................................................567
Alfredo Palop and Antonio Martínez
Chapter 19
Time–Temperature Integrators for Thermal Process Evaluation .....................597
Antonio Martínez, D. Rodrigo, P.S. Fernández, and M. J. Ocio
Index .................................................................................................................621
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