METAL STRUCTURE PROJECT Ultimo
METAL STRUCTURE PROJECT Ultimo
GRADE OF MECHANICAL
ENGINEERING
Roof scheme:
We have structure number 1 and a bay spacing of 7.5 meters, but we must design the
distance between the purlins, that it has be in a range from 2 to 5 meters. With a roof
span of 15 meters, I have selected 2.5 metres, because I must leave the same spacing
between the purlin of the middle of the structure to the purlins of the corners. So,
following these two steps I must choose 6 parlings with 2.5 meters.
1. ESTIMATION OF ENVIROMENTAL LOADS
PERMANENT LOADS
G1 = 0,32 kN/m2
o For the installation loads we have to look the use in Eurocode 1991-1-
1:2002: H, only accessible for maintenance. Recommended values qk=
0,4 Kn/m2.
G2 = 0,4 kN/m2
o Now to know the total permanent loads we have to add both permanent
loads:
VARIABLE LOADS
Roof shape coefficient: 𝜇1 = 0′8 for buildings with trash structure is (Table 5.2 for trash
roof between 0º and 30º)
Exposure coefficient: 𝐶𝑒 = 1
Thermal coefficient: 𝐶𝑡 = 1
WIND LOADS
Przasnysz is in the 1st wind zone in Poland. Terrain: 3rd category (Table 4.1)
- We can study the effects of the wind from 2 cases. Depends on the direction of
the wind, for θ = 0 degrees or θ = 90 degrees.
For 𝜃 = 0°
e = MIN [2z;b]; 2z = 2*11.5 = 23 m; b = Structure Length (L) = 45m
Cpi value (EN 1991-1-4) “Where it is not possible, or not considered justified, to
estimate f.L for a particular case then Cpi should be taken as the more onerous of +0,2
and -0,3.”.
0.59 F G H I J
Cpe,10 (1) -1.7 -1.2 -0.6 -0.6 0.2
Cpe,10 (2) 0 0 0 -0,6 -0.6
We,10 (1) -1.003 -0.708 -0.354 -0.359 0.118
We,10 (2) 0 0 0 -0.359 -0.359
Wi (1) 0,118 0,118 0.118 0,118 0,118
Wi (2) -0,177 -0,177 -0.177 -0,177 -0.177
Wtot 1 -0.826 -0,885 -0.472 -0,536 0
2 0.177 0.177 0.177 -0.182 -0.182
Applying the formulas:
For 𝜃 = 90°
Cpi value (EN 1991-1-4) “Where it is not possible, or not considered justified, to
estimate f.L for a particular case then Cpi should be taken as the more onerous of +0,2
and -0,3.”.
0.59 F G H I
Cpe,10 -1.6 -1.3 -0.7 -0.6
We,10 -0.944 -0.767 -0.413 -0.354
Wi (0.2) 0.118 0.118 0.118 0.118
Wi (-0.3) -0.177 -0.177 -0.177 -0.177
Wtot (0.2) -1.062 -0.885 -0.531 -0.472
Wtot (-0.3) -0.767 -0.59 -0.236 -0.177
The cladding panel chosen supports this pressure and suction values.
2.2 PURLINGS
b = 2.5m; d = 2,509m; sin (5) = 0,0871; cos (5) = 0,9961;
G = 0,72 kN/m2; S1 = 0.96 kN/m2; W1p = 0.177 kN/m2; W2s = 1.062 kN/m2;
1 ∙ G + 1.5 ∙ Ws
Y 0,157 0.157
Z 0.18 + 1,5 ∙ (-2.665) -3.817
SLS
1 ∙ G +1∙S1 +1∙Wp
Y 0.157+0.2508 0.408
Z 0.18 + 2.39 + 0.444 3.014
1 ∙ G +1∙Ws
Y 0,157 0.157
Z 0.18 – 2.665 -2.485
Following the diagram and knowing that our steel is S235 with an elastic module E =
210 000 MPa and a deformation fyq = 235 N/mm2. I assumed a purlin length of 7.5 m.
Now we can apply both formulas, for SLS and ULS, to know the section of the beams
needed.
ULS
1 ∙ Q + 1.5 ∙ Ws
Y (0,157+0,059) 0.219
Z (0.18+0,557) + 1,5 ∙ (- -4.411
3,432)
SLS
1 ∙ Q +1∙S1 +1∙Wp
Y (0,157+0,059) + 0 + 0,213 0.429
Z (0.18+0,557) + 0,572 + 2,026 3.335
1 ∙ Q +1∙Ws
Y (0,157+0,059) 0.216
Z (0.18+0,428) - 3,432 -2.824
I proceed with the selection of the class of the beam, applying these formulas:
WEB:
𝑐 ℎ−2·𝑡𝑓−2·𝑟 360−2·12,7−2·18
𝑡
= 𝑡𝑤
= 8
= 37,33
𝑓𝑦 𝑐
𝜀 = √235 = 1; 𝑡
≤ 72 · 𝜀; Condition for a first-class web.
SHELF:
𝑐 𝑏𝑓−𝑡𝑤 −2·𝑟 170−8−2·18
𝑡
= 2𝑡𝑓
= 2·12,7
= 4,96;
𝑓𝑦 𝑐
𝜀 = √235 = 1; 𝑡
≤ 9 · ε; Condition for a first-class shelf.
SHEAR RESISTANCE:
A − 2 · 𝑏𝑓 · 𝑡𝑓 + (𝑡𝑤 + 2 · 𝑟) · 𝑡𝑓
𝐴𝑉,𝑧 = max { ;
ղ · ℎ𝑤 · 𝑡𝑤
7270 𝑚𝑚 2 − 2 · 170 · 12,7 + (8 + 2 · 18 ) · 12,7 = 3510,8 mm^2
𝐴𝑉,𝑧 = max { ;
1,2 · (360 − 2 · 12,7) · 8 = 3212,2 𝑚𝑚^2
𝐴𝑉,𝑧·fy 35,11·23,5
𝑉𝑐,𝑅𝑑,𝑧 = 𝑉𝑝𝑙,𝑅𝑑,𝑧 = = = 476,36 𝑘𝑁;
√3·𝛾𝑀0 √3·1
kN 7.5
𝑉𝐸𝑑,𝑦 = 0.6111 m
∗ 2
; 𝑉𝐸𝑑,𝑦 = 2.29 𝑘𝑁;
kN 7.5
𝑉𝐸𝑑,𝑧 = 4.548 ∗ ; 𝑉𝐸𝑑,𝑧 = 17.055𝑘𝑁;
m 2
𝑉𝐸𝑑,𝑦 2.29
𝑉𝑐,𝑅𝑑,𝑦
= 623,17 = 0.003≤ 1; Okey
𝑉𝐸𝑑,𝑧 17.055
= = 0.0358 ≤ 1; Okey
𝑉𝑐,𝑅𝑑,𝑧 476,36
𝑁 𝑁
𝜋2 ·2,1·105 ·10,43·106 𝑚𝑚 4 1 2 3,14· 1011 𝑚𝑚 6 (1·7500)2 ·8,1·104 ·3,73·105 𝑚𝑚 4
𝑚𝑚2 𝑚𝑚2
𝑀𝑐𝑟 = 1 (1·7500)2 𝑚𝑚 2
·[√(1) · 10,43·106𝑚𝑚4 + 2 5 𝑁 + (0 + 0)2 −
𝜋 ·2,1·10 ·10,43·106 𝑚𝑚 4
𝑚𝑚2
0 · 0] =;
Buckling coefficient:
ℎ 360 mm
= = 2; 𝑡𝑜𝑟𝑠𝑖𝑜𝑛𝑎𝑙 𝑐𝑢𝑟𝑣𝑒 𝑏; 𝛼𝐿𝑇 = 0,34; β = 0,75; ̅̅̅̅̅̅
𝜆𝐿𝑇,0 = 0,4;
𝑏 170 mm
𝑊𝑦,𝑝𝑙·𝑓𝑦 10,19·10 𝑚𝑚 ·235 5 3
̅̅̅̅
𝜆𝐿𝑇 = √ 𝑀 = √ 126718266.7 = 1.375;
𝐶𝑟
1 1
̅̅̅̅̅̅ = = 0.529;
𝜆2 𝐿𝑇 1.375^2
̅̅̅̅
𝜙𝐿𝑇 = 0,5 · [1 + 𝛼𝐿𝑇 · (𝜆 ̅̅̅̅̅̅ ̅̅̅̅̅̅
2
𝐿𝑇 − 𝜆𝐿𝑇,0 ) + 𝛽 · 𝜆 𝐿𝑇 ];
1 1
𝑋𝐿𝑇 = = 1,375+ = 0.485
̅̅̅̅̅̅̅
2 2 √1.89−0,75 ·1.891
𝜙𝐿𝑇 +√𝜙𝐿𝑇 −𝛽·𝜆 𝐿𝑇
𝑾 𝟎, 𝟎𝟏
= = 𝟎. 𝟐𝟔 < 𝟏, 𝟎 → 𝑶𝑲𝑬𝒀
𝑊𝑚𝑎𝑥 𝟎, 𝟎𝟑𝟕𝟓
G1=0,5∙(𝑔∙𝑑+𝑔𝑝)∙𝑙𝑝=6′82𝑘𝑁
G2=(𝑔∙𝑑+𝑔𝑝)∙𝑙𝑝=13′64𝑘𝑁
2. Snow loads
S1=𝑠1∙𝑏1∙𝑙𝑝
S2=𝑠2∙𝑏2∙𝑙𝑝
S3=𝑠3∙𝑏3∙𝑙𝑝
S4=𝑠4∙𝑏4∙𝑙𝑝
S5=𝑠5∙𝑏5∙𝑙𝑝
S6=𝑠6∙𝑏6∙𝑙𝑝
S7=𝑠7∙𝑏7∙𝑙𝑝
S8=𝑠8∙𝑏8∙𝑙𝑝
3. Wind loads:
W1 =𝑤1∙ 𝑑/2 · 𝑙𝑝
W2 =𝑤1∙𝑑∙𝑙𝑝
W3 =(𝑤1+𝑤2)∙ 𝑑/2· 𝑙𝑝
W4 =𝑊5 =𝑊6 =(𝑤2)∙𝑑∙𝑙𝑝
W7 =(𝑤2+𝑤3)∙ 𝑑/2· 𝑙𝑝
𝑊8 =𝑤3∙𝑑∙𝑙𝑝
I’ve made all this calculations and all my combinations of loads with the Robot
Structural Analysis software from Autodesk.
𝑓𝑦 𝑐
𝜀 = √235 = 1; 𝑡
≤ 72 · 𝜀; Condition for a first-class web.
SHELF:
𝑐 𝑏𝑓−𝑡𝑤 −2·𝑟 170−8−2·18
𝑡
= 2𝑡𝑓
= 2·12,7
= 4,96;
𝑓𝑦 𝑐
𝜀 = √235 = 1; 𝑡
≤ 9 · ε; Condition for a first-class shelf.
zN 57
𝛼 𝑤=0,5+h−2∙(tf−r) =0,5+397−2∙(12−21) =0′637
𝑐 396∙ε
= 47′28≤ =54,39
𝑡 13∙α−1
𝑁 𝑁
𝜋2 ·2,1·105 ·10,43·106 𝑚𝑚 4 1 2 3,14· 1011 𝑚𝑚 6 (1·7500)2 ·8,1·104 ·3,73·105 𝑚𝑚 4
𝑚𝑚2 𝑚𝑚2
𝑀𝑐𝑟 = 1 (1·7500)2 𝑚𝑚 2
·[√(1) · 10,43·106𝑚𝑚4 + 2 5 𝑁 + (0 + 0)2 −
𝜋 ·2,1·10 ·10,43·106 𝑚𝑚 4
𝑚𝑚2
Buckling coefficient:
ℎ 360 mm
= 170 mm = 2; 𝑡𝑜𝑟𝑠𝑖𝑜𝑛𝑎𝑙 𝑐𝑢𝑟𝑣𝑒 𝑐; 𝛼𝐿𝑇 = 0,49; β = 0,75; ̅̅̅̅̅̅
𝜆𝐿𝑇,0 = 0,4;
𝑏
𝑊𝑦,𝑝𝑙·𝑓𝑦 10,19·10 𝑚𝑚 ·235 5 3
̅̅̅̅
𝜆𝐿𝑇 = √ 𝑀 = √ 126718266.7 = 1.375;
𝐶𝑟
1 1
̅̅̅̅̅̅ = = 0.529;
2
𝜆 𝐿𝑇 1.375^2
̅̅̅̅
𝜙𝐿𝑇 = 0,5 · [1 + 𝛼𝐿𝑇 · (𝜆 ̅̅̅̅̅̅ ̅̅̅̅̅̅
2
𝐿𝑇 − 𝜆𝐿𝑇,0 ) + 𝛽 · 𝜆 𝐿𝑇 ];
Buckling coefficient:
ℎ 360 mm
= 170 mm = 2; 𝑡𝑜𝑟𝑠𝑖𝑜𝑛𝑎𝑙 𝑐𝑢𝑟𝑣𝑒 𝑏; 𝛼𝐿𝑇 = 0,34; β = 0,75; ̅̅̅̅̅̅
𝜆𝐿𝑇,0 = 0,2;
𝑏
1 1
̅̅̅̅̅̅ = = 0.529;
𝜆 2
𝐿𝑇 1.375^2
̅̅̅̅
𝜙𝐿𝑇 = 0,5 · [1 + 𝛼𝐿𝑇 · (𝜆 ̅̅̅̅̅̅ ̅̅̅̅̅̅
2
𝐿𝑇 − 𝜆𝐿𝑇,0 ) + 𝛽 · 𝜆 𝐿𝑇 ];
In plane:
𝑁 𝑁
𝜋2 ·2,1·105 ·10,43·106 𝑚𝑚 4 1 2 3,14· 1011 𝑚𝑚 6 (1·7500)2 ·8,1·104 ·3,73·105 𝑚𝑚 4
𝑚𝑚2 𝑚𝑚2
𝑀𝑐𝑟 = 1 (1·7500)2 𝑚𝑚 2
·[√(1) · 10,43·106𝑚𝑚4 + 𝑁 + (0 + 0)2 −
𝜋2 ·2,1·105 ·10,43·106 𝑚𝑚 4
𝑚𝑚2
0 · 0] =;
Buckling coefficient:
ℎ 360 mm
= 170 mm = 2; 𝑡𝑜𝑟𝑠𝑖𝑜𝑛𝑎𝑙 𝑐𝑢𝑟𝑣𝑒 𝑐; 𝛼𝐿𝑇 = 0,49; β = 0,75; ̅̅̅̅̅̅
𝜆𝐿𝑇,0 = 0,4;
𝑏
1 1
̅̅̅̅̅̅ = = 0.529;
2
𝜆 𝐿𝑇 1.375^2
̅̅̅̅
𝜙𝐿𝑇 = 0,5 · [1 + 𝛼𝐿𝑇 · (𝜆 ̅̅̅̅̅̅ ̅̅̅̅̅̅
2
𝐿𝑇 − 𝜆𝐿𝑇,0 ) + 𝛽 · 𝜆 𝐿𝑇 ];
Buckling coefficient:
ℎ 360 mm
= = 2; 𝑡𝑜𝑟𝑠𝑖𝑜𝑛𝑎𝑙 𝑐𝑢𝑟𝑣𝑒 𝑏; 𝛼𝐿𝑇 = 0,34; β = 0,75; ̅̅̅̅̅̅
𝜆𝐿𝑇,0 = 0,2;
𝑏 170 mm
1 1
= = 0.529;
̅̅̅̅̅̅
2
𝜆 𝐿𝑇 1.375^2
̅̅̅̅
𝜙𝐿𝑇 = 0,5 · [1 + 𝛼𝐿𝑇 · (𝜆 ̅̅̅̅̅̅ ̅̅̅̅̅̅
2
𝐿𝑇 − 𝜆𝐿𝑇,0 ) + 𝛽 · 𝜆 𝐿𝑇 ];
Checking the conditions calculated on top but with the combination with the maximum
𝑀𝐸𝑑:
𝑀𝐸𝑑,𝑦 𝑀𝐸𝑑,𝑧 45,21 172,214
+ = + = 0.875 =< 1
𝑋𝐿𝑇 · 𝑀𝑐,𝑅𝑑,𝑧 𝑀𝑐,𝑅𝑑,𝑦 0,287 · 239.5 0.463 · 7270 · 0.235
L =15m
q𝑤 =−1,194∙6+(−0,91)∙11 2 =−8,587𝑘𝑁/𝑚
1
𝑎𝑙𝑝ℎ𝑎 𝑚 = √0.5 · 1 + ( ) = 0.875
𝑚
𝑎𝑙𝑝ℎ𝑎 𝑚 · 𝐿
𝑒0 = = 0.0262
500
SECTION CLASS:
COMPRESSION:
The web and the self:
𝑐 ℎ − 2𝑡 − 2𝑟
= = 13,5
𝑡 𝑡
𝑓𝑦
𝜀=√ =1
235
𝑐
≤ 33 · ε
𝑡
So, we have a first-class web and shelf.
BUCKLING RESISTANCE:
Critical force for elastic flexural buckling:
𝜋^2 − 𝐸 − 𝐼
𝑁𝑐𝑟 = = 150,5𝑘𝑁
𝐿^2𝑐𝑟
Relative slenderness with elastic flexural buckling:
𝐴 · 𝑓𝑦
√ = 1.274
𝑁𝑐𝑟, 𝑦