Eaton® 93PM Sidecar Integrated Accessory Cabinet-Bypass

150 kW SIAC-B Three-Wire

150 kW SIAC-B Four-Wire
200 kW SIAC-B Three-Wire
200 kW SIAC-B Four-Wire
Installation and Operation Manual

p/n: P-164000387
Revision 09
 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and maintenance
of the UPS and batteries. Please read all instructions before operating the equipment and save this
manual for future reference.

CONSIGNES DE SÉCURITÉ IMPORTANTES — CONSERVER CES INSTRUCTIONS

Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute
procédure d'installation et de maintenance des batteries et de l'onduleur. Veuillez consulter
entièrement ces instructions avant de faire fonctionner l'équipement et conserver ce manuel afin de
pouvoir vous y reporter ultérieurement.

! IMPORTANT
To ensure you have the most up-to-date content and information for this product, please review the
latest manual revision on our website, www.eaton.com/93PM.

Eaton reserves the right to change specifications without prior notice. Modbus is a registered trademark of Schneider Automation, Inc.
MOXA is a registered trademark and MGate is a trademark of MOXA, Inc. Spiralock is a registered trademark of Spiralock Corporation.
KIRK is a registered trademark of Kirk Key Interlock company, LLC, a subsidiary of Halma plc. National Electrical Code and NEC are
registered trademarks of National Fire Protection Association, Inc. ERIFLEX and FLEXIBAR are registered trademark of Erico International
Corporation. All other trademarks are property of their respective companies.

©Copyright 2013-2020 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the
express written approval of Eaton.
Table of Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Features ................................................................................................................................................... 1
1.2 Installation Features .................................................................................................................................... 1
1.3 Model Configurations .................................................................................................................................. 1
1.4 Using This Manual ...................................................................................................................................... 4
1.5 Conventions Used in This Manual .................................................................................................................. 4
1.6 Symbols, Controls, and Indicators .................................................................................................................. 5
1.7 For More Information .................................................................................................................................. 5
1.8 Getting Help .............................................................................................................................................. 6
1.9 Equipment Registration ............................................................................................................................... 6

2 Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Installation Plan and Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.1 Use the following basic sequence of steps to install the SIAC-B:........................................................................... 9
3.2 Creating an Installation Plan .......................................................................................................................... 9
3.3 Preparing the Site ....................................................................................................................................... 9
3.3.1 Environmental and Installation Considerations ............................................................................................ 9
3.3.2 Floor Mounting Brackets ...................................................................................................................... 21
3.3.3 SIAC-B Power Wiring Preparation........................................................................................................... 24
3.3.4 SIAC-B Interface Wiring Preparation ....................................................................................................... 31
3.4 Inspecting and Unpacking the SIAC-B .......................................................................................................... 32

4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.1 Preliminary Installation Information............................................................................................................... 35
4.2 Unloading the Field Installed SIAC-B from the Pallet......................................................................................... 35
4.3 Mechanically Joining the UPS Cabinet and SIAC-B........................................................................................... 38
4.4 Electrically Connecting the UPS Cabinet and SIAC-B ........................................................................................ 39
4.4.1 Installing SIAC-B Internal Power Wiring ................................................................................................... 39
4.4.2 Installing SIAC-B Interface Connections................................................................................................... 44
4.5 Removing and Reinstalling the Factory Installed SIAC-B.................................................................................... 51
4.5.1 Electrically Disconnecting the UPS Cabinet and SIAC-B............................................................................... 51
4.5.2 Mechanically Disconnecting the UPS Cabinet and SIAC-B ........................................................................... 51
4.5.3 Mechanically Rejoining the UPS Cabinet and SIAC-B .................................................................................. 52
4.5.4 Electrically Reconnecting the UPS Cabinet and SIAC-B ............................................................................... 52
4.6 Unloading the Factory Installed SIAC-B from the Pallet and Mechanical Installation................................................. 53
4.7 Two-Hole Barrel Lug Terminations to Bus Bar Installation.................................................................................. 53
4.8 Installing SIAC-B External Power Wiring ........................................................................................................ 54
4.9 Initial Startup ........................................................................................................................................... 62
4.10 Completing the Installation Checklist........................................................................................................... 62
4.11 Installation Checklist................................................................................................................................ 62

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 iii
Table of Contents

5 Onelines and Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

5.1 Onelines ................................................................................................................................................. 65
5.2 System Onelines ...................................................................................................................................... 67
5.3 Three Wire Schematics.............................................................................................................................. 74
5.4 Four Wire Schematics ............................................................................................................................... 77

6 SIAC-B Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

6.1 Sidecar Integrated Accessory Cabinet-Bypass ................................................................................................ 81
6.1.1 Circuit Breakers.................................................................................................................................. 81
6.1.2 Using the UPS when an SIAC-B is Installed .............................................................................................. 81
6.1.3 Transferring the UPS to Maintenance Bypass using an SIAC-B ..................................................................... 84
6.1.4 Transferring the UPS from Maintenance Bypass using an SIAC-B.................................................................. 84

7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
7.1 Important Safety Instructions ...................................................................................................................... 87
7.2 Performing Preventive Maintenance ............................................................................................................. 87
7.2.1 DAILY Maintenance ............................................................................................................................ 87
7.2.2 PERIODIC Maintenance ....................................................................................................................... 87
7.2.3 ANNUAL Maintenance......................................................................................................................... 87
7.3 Maintenance Training ................................................................................................................................ 88

8 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
8.1 Model Numbers ....................................................................................................................................... 89
8.2 Specifications .......................................................................................................................................... 89
8.2.1 Input ................................................................................................................................................ 89
8.2.2 Output.............................................................................................................................................. 89
8.2.3 Environmental and Safety Specifications.................................................................................................. 90

9 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

iv Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
List of Figures

Figure 1. Eaton 93PM SIAC-B (Three or Four Wire) ............................................................................................ 2

Figure 2. Eaton 93PM 150 UPS with SIAC-B (Three or Four Wire) ......................................................................... 3
Figure 3. Eaton 93PM 200 kW UPS with SIAC-B (Three or Four Wire) .................................................................... 4
Figure 4. Eaton 93PM 150 kW UPS with SIAC-B (Three or Four Wire) Dimensions (Front View)................................. 12
Figure 5. Eaton 93PM 150 kW UPS with SIAC-B (Three or Four Wire) Dimensions (Top and Bottom Views) ................. 13
Figure 6. Eaton 93PM 150 kW UPS with Left-Mounted SIAC-B (Three or Four Wire) – Center of Gravity...................... 14
Figure 7. Eaton 93PM 200 kW UPS with SIAC-B (Three or Four Wire) Dimensions (Front View)................................. 16
Figure 8. Eaton 93PM 200 kW UPS with SIAC-B (Three or Four Wire) Dimensions (Top and Bottom Views) ................. 17
Figure 9. Eaton 93PM 200 kW UPS with Left-Mounted SIAC-B (Three or Four Wire) – Center of Gravity...................... 18
Figure 10. Eaton 93PM 200 kW UPS with Right-Mounted SIAC-B (Three or Four Wire) – Center of Gravity .................... 19
Figure 11. Eaton 93PM 150 kW UPS Cabinet with SIAC-B Floor Mounting Bracket Dimensions — Rear View ................ 21
Figure 12. Eaton 93PM 150 kW UPS Cabinet with SIAC-B Floor Mounting Bracket Dimensions — Top View ................. 22
Figure 13. Eaton 93PM 200 kW UPS Cabinet with SIAC-B Floor Mounting Bracket Dimensions — Rear View ................ 23
Figure 14. Eaton 93PM 200 kW Capacity UPS Cabinet with SIAC-B Floor Mounting Bracket Dimensions — Top
View.......................................................................................................................................... 24
Figure 15. Eaton 93PM 150 kW UPS with SIAC-B (Three or Four Wire) as Shipped on Pallet....................................... 32
Figure 16. Eaton 93PM 200 kW UPS with SIAC-B (Three or Four Wire) as Shipped on Pallet....................................... 33
Figure 17. Eaton 93PM Field Installed SIAC-B as Shipped on Pallet ....................................................................... 34
Figure 18. Removing the Pallet Skids and Supports – Eaton 93PM Field Installed SIAC-B........................................... 36
Figure 19. Cabinet Attaching Brackets ............................................................................................................ 39
Figure 20. Left-Mounted SIAC-B – RIB, BIB, and MIS Breaker Terminal Locations .................................................... 41
Figure 21. Right-Mounted SIAC-B – RIB, BIB, and MIS Breaker Terminal Locations .................................................. 42
Figure 22. 93PM SIAC-B MIS Input Terminal Detail............................................................................................ 43
Figure 23. 93PM SIAC-B BIB Output Terminal Detail.......................................................................................... 43
Figure 24. 93PM SIAC-B RIB Output Terminal Detail.......................................................................................... 44
Figure 25. 93PM 150 kW Three-Wire and Four-Wire SIAC-B Interface Terminal Location ........................................... 45
Figure 26. 93PM 200 kW Three-Wire and Four-Wire SIAC-B Interface Terminal Location ........................................... 46
Figure 27. SIAC-B Interface Terminal Detail...................................................................................................... 47
Figure 28. 93PM 150 kW Three-Wire and Four-Wire SIAC-B UPS MBP Interface Terminal Location ............................. 49
Figure 29. 93PM 200 kW Three-Wire and Four-Wire SIAC-B UPS MBP Interface Terminal Location ............................. 50
Figure 30. UPS MBP Interface Terminal Detail.................................................................................................. 51
Figure 31. Typical Bus Bar Barrel Lug Mounting – Hardware Assembly Sequence .................................................... 54
Figure 32. 93PM 150 kW Three-Wire and Four-Wire SIAC-B Conduit Landing Wire Entry Locations ............................. 56
Figure 33. 93PM 200 kW Three-Wire and Four-Wire SIAC-B Conduit Landing Wire Entry Locations ............................. 57
Figure 34. 93PM 150 kW Three-Wire and Four-Wire SIAC-B Left-Mounted Bypass — Terminal Locations ..................... 58
Figure 35. 93PM 150 kW Three-Wire and Four-Wire SIAC-B Right-Mounted Bypass — Terminal Locations ................... 59
Figure 36. 93PM 200 kW Three-Wire and Four-Wire SIAC-B Left-Mounted Bypass — Terminal Locations ..................... 60
Figure 37. 93PM 200 kW Three-Wire and Four-Wire SIAC-B Right-Mounted Bypass — Terminal Locations ................... 61
Figure 38. 93PM SIAC-B RIB Terminal Detail.................................................................................................... 62

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 v
List of Figures

Figure 39. Two-Breaker SIAC-B Internal Oneline ............................................................................................... 65

Figure 40. Three-Breaker SIAC-B Internal Oneline ............................................................................................. 66
Figure 41. Four-Breaker SIAC-B Internal Oneline ............................................................................................... 67
Figure 42. Eaton 93PM 150 kW or 200 kW UPS with Two-Breaker SIAC-B (Three-Wire) — System Online .................... 69
Figure 43. Eaton 93PM 150 kW or 200 kW UPS with Three-Breaker SIAC-B (Three-Wire) — System Online ................. 70
Figure 44. Eaton 93PM 150 kW or 200 kW UPS with Four-Breaker SIAC–B (Three-Wire) — System Online ................... 71
Figure 45. Eaton 93PM 150 kW or 200 kW UPS with Two-Breaker SIAC-B (Four-Wire) — System Online...................... 72
Figure 46. Eaton 93PM 150 kW or 200 kW UPS with Three-Breaker SIAC-B (Four-Wire) — System Online ................... 73
Figure 47. Eaton 93PM 150 kW or 200 kW UPS with Four-Breaker SIAC-B (Four-Wire) — System Online ..................... 74
Figure 48. Eaton 93PM 150 kW or 200 kW Three-Wire SIAC-B — Two-Breaker Schematic ........................................ 75
Figure 49. Eaton 93PM 150 kW or 200 kW Three-Wire SIAC-B — Three-Breaker Schematic....................................... 76
Figure 50. Eaton 93PM 150 kW or 200 kW Three-Wire SIAC-B — Four-Breaker Schematic ........................................ 77
Figure 51. Eaton 93PM 150 kW or 200 kW Four-Wire SIAC-B — Two-Breaker Schematic .......................................... 78
Figure 52. Eaton 93PM 150 kW or 200 kW Four-Wire SIAC-B — Three-Breaker Schematic ........................................ 79
Figure 53. Eaton 93PM 150 kW or 200 kW Four-Wire SIAC-B — Four-Breaker Schematic .......................................... 80
Figure 54. Eaton 93PM 150 kW or 200 kW SIAC-B (Three or Four Wire) Breakers – Left-Mounted SIAC-B..................... 82
Figure 55. Eaton 93PM 150 kW or 200 kW SIAC-B (Three or Four Wire) Breakers – Right-Mounted SIAC-B ................... 83

vi Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
List of Tables

Table 1. SIAC-B Cabinet Weights ................................................................................................................. 10

Table 2. External Power Wiring Recommendations: Eaton 93PM 150 kW and 200 kW Three-Wire SIAC-B – Two and
Three Breaker Maintenance Bypass .................................................................................................. 25
Table 3. External Power Wiring Recommendations: Eaton 93PM 150 kW and 200 kW Three-Wire SIAC-B –
Four Breaker Maintenance Bypass .................................................................................................... 26
Table 4. External Power Wiring Recommendations: Eaton 93PM 150 kW and 200 kW Four-Wire SIAC-B – Two and
Three Breaker Maintenance Bypass .................................................................................................. 27
Table 5. External Power Wiring Recommendations: Eaton 93PM 150 kW and 200 kW Four-Wire SIAC-B –
Four Breaker Maintenance Bypass ................................................................................................... 28
Table 6. External Input Power Cable Terminations for the Eaton 93PM 150 kW Three-Wire SIAC-B ............................ 29
Table 7. External Input Power Cable Terminations for the Eaton 93PM 150 kW Four-Wire SIAC-B.............................. 29
Table 8. External Input Power Cable Terminations for the Eaton 93PM 200 kW Three-Wire SIAC-B ............................ 30
Table 9. External Input Power Cable Terminations for the Eaton 93PM 200 kW Four-Wire SIAC-B.............................. 31
Table 10. SIAC-B Interface Wiring Terminal Block Terminations............................................................................ 47
Table 11. SIAC-B MBP Interface Terminals ...................................................................................................... 48

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 vii
List of Tables

viii Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
Chapter 1 Introduction

The Eaton® 93PM 150 kW and 200 kW Three-Wire Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) is
designed for use with the 93PM 150 kW and 200 kW Three-Wire UPS systems. The 93PM 150 kW and 200
kW Four-Wire SIAC-B is designed for used with the 93PM 150 kW and 200 kW Four-Wire UPS systems. The
SIAC-B provides maintenance bypass functions with configurable features, enabling adaptation and expansion
without costly electrical rework.

NOTE Startup and operational checks must be performed by an authorized Eaton Customer
Service Engineer, or the warranty terms specified on the product's resources page
become void. See Chapter 9 Warranty for details. This service is offered as part of the
sales contract for the UPS. Contact an Eaton service representative in advance (a
minimum two-week notice is required) to reserve a preferred startup date.

1.1 Features
The following descriptions provide a brief overview of the SIAC-B functions:
• Two breaker configuration: The bypass sidecar contains only a Maintenance Bypass (MBP) and
Maintenance Isolation (MIS) breaker. This allows Maintenance bypass for system repair or maintenance.
The critical load is NOT protected in the Maintenance bypass mode.
• Three breaker configuration (used with single-feed systems): Maintenance Bypass (MBP) and
Maintenance Isolation (MIS) breakers, and a Bypass Input Breaker (BIB) enable power to completely
bypass the UPS. The UPS can then be safely serviced or replaced without interrupting power to critical
systems.
• Four breaker configuration (used with dual-feed systems): Maintenance Bypass (MBP) and Maintenance
Isolation (MIS) breakers, and a Bypass Input Breaker (BIB) enable power to completely bypass the UPS. A
Rectifier Input Breaker (RIB) provides a convenient method for removing power from the UPS when using
the maintenance bypass to supply the load. The UPS can then be safely serviced or replaced without
interrupting power to critical systems.
Figure 1 shows the SIAC-B. Figure 2 and Figure 3 show the SIAC-B mounted to the UPS cabinet.

1.2 Installation Features

The SIAC-B is housed in a single cabinet factory or field attached to and directly integrated with the UPS
cabinet and can be ordered mounted on either the left or right side of the UPS, or shipped separately. The
SIAC-B matches the UPS cabinet in style and color. It has safety shields behind the removable front panel for
hazardous voltage protection and 2-hole bus bar lug input and output terminals reduce installation time. Power
wiring between the UPS and SIAC-B are factory installed. Output power wiring to the critical load is routed
using external conduit.

1.3 Model Configurations

The following model configurations are available:
• Eaton 93PM 150 kW Three-Wire SIAC-B, Eaton 93PM 150 kW Four-Wire SIAC-B, Eaton 93PM 200 kW
Three-Wire SIAC-B, and Eaton 93PM 200 kW Four-Wire SIAC-B

– Right-mounted two breaker configuration containing a MBP with auxiliary contacts and MIS
– Right-mounted three breaker configuration containing a MBP with auxiliary contacts, a MIS, and a BIB
– Right-mounted four breaker configuration containing a MBP with auxiliary contacts, a MIS, a BIB,
and a RIB
– Left-mounted two breaker configuration containing a MBP with auxiliary contacts and MIS

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 1
Introduction

– Left-mounted three breaker configuration containing a MBP with auxiliary contacts, a MIS, and a BIB
– Left-mounted four breaker configuration containing a MBP with auxiliary contacts, a MIS, a BIB,
and a RIB

Figure 1. Eaton 93PM SIAC-B (Three or Four Wire)

2 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Introduction

Figure 2. Eaton 93PM 150 UPS with SIAC-B (Three or Four Wire)

UPS with Left-Mounted Sidecar UPS with Right-Mounted Sidecar

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 3
Introduction

Figure 3. Eaton 93PM 200 kW UPS with SIAC-B (Three or Four Wire)

200 kW UPS with 200 kW UPS with

Left-Mounted Sidecar Right-Mounted Sidecar

1.4 Using This Manual

This manual describes how to install the SIAC-B and is divided into chapters. Read and understand the
procedures described to ensure trouble-free installation and operation.
Read through each procedure before beginning the procedure. Perform only those procedures that apply to the
UPS system being installed or operated.

1.5 Conventions Used in This Manual

This manual uses these type conventions:

• Bold type highlights important concepts in discussions, key terms in procedures, and menu options, or
represents a command or option that you type or enter at a prompt.
• Italic type highlights notes and new terms where they are defined.
• Screen type represents information that appears on the screen or LCD.

Icon Description

Note Information notes call attention to important features or instructions.

[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].

4 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Introduction

In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS
system refers to the entire power protection system – the UPS cabinet, an external battery system, and
options or accessories installed.
The term line-up-and-match refers to accessory cabinets that are physically located adjacent to the UPS.
The term standalone refers to accessory cabinets that are located separate from the UPS.
SpecialSymbols
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information:
information:
information:
The following are examples of symbols used on the UPS or accessories to alert you to important information:
information:

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This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This
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and
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recycling/reuse or hazardous waste center.
recycling/reuse or or hazardous
hazardous waste waste center.
center.

1.7 For More Information

Refer to the Eaton 93PM UPS (20–150 kW, 480V – 150 kW Frame) Installation and Operation Manual, the
Eaton 93PM UPS (20–150 kW, 480V Four Wire – 150 kW Frame) Installation and Operation Manual, the
Eaton 93PM Emergency Lighting UPS (20–40 kW, 480V Four Wire UL 924) Installation and Operation
Manual, the Eaton 93PM UPS (20–200 kW, 480V – 200 kW Frame) Installation and Operation Manual, or
the Eaton 93PM UPS (20–200 kW, 480V Four Wire –200 kW Frame) Installation and Operation Manual for
the following additional information:
• UPS, optional components, and accessory installation instructions, including site preparation, planning for
installation, and wiring and safety information. Detailed illustrations of cabinets and optional accessories
with dimensional and connection point drawings are provided.
• UPS operation, including UPS controls, functions of the UPS, standard features and optional accessories,
Eaton,procedures for
Powerware,and starting
and BladeUPSandare
stopping thetrademarks
registered UPS, and ofinformation about maintenance
EatonCorporation
Corporation andand
responding
affiliates. to
Eaton,
Eaton, Powerware,
Powerware, and BladeUPS
BladeUPS are registered
are registered trademarks of
trademarks of Eaton
Eaton Corporation ororits
or itssubsidiaries
its subsidiaries
subsidiaries and affiliates.
and affiliates.
Eaton, system
Phillips and events.
Powerware, and
Pozidriv areBladeUPS
registeredare registered
trademarks of trademarks
Phillips of
Screw Eaton Corporation
Company.
Phillips and Pozidriv are registered trademarks of Phillips Screw Company. or its subsidiaries and affiliates.
Phillips
Phillips and
and Pozidriv
Pozidriv are
are registered
registered trademarks
trademarks of
of Phillips
Phillips Screw
Screw Company.
Company.
ECopyright
• Communication
ECopyright
ECopyright 2008–2010
2008–2010
2008–2010 capabilities
Eaton
Eaton
Eaton of the
Corporation,
Corporation,
Corporation, UPS
Raleigh,
Raleigh,system.
Raleigh, NC,
NC,
NC, USA.All
USA.
USA. Allrights
All rightsreserved.
rights reserved.No
reserved. Nopart
partofofthis
thisdocument
this documentmay
maybe
be
ECopyright
reproduced
reproduced 2008–2010
in
in any
any way
way Eaton
without
without Corporation,
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the Raleigh,
express
express written
written NC, USA.ofof
approval
approval AllEaton
Eaton reserved. No
rightsCorporation.No part
Corporation. part of
of this document
document may
may be
be
reproduced
Refer to the
reproduced in
in any way
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any without
way 93PM the
the express
withoutIntegrated written
written approval
expressAccessory of
of Eaton
Eaton Corporation.
Cabinet-Distribution
approval Corporation.(50 kW, 100 kW, 150 kW, and 200 kW
IAC-D) Installation and Operation Manual for the following additional information:

• Installation instructions, including site preparation, planning for installation, wiring and safety information,
and detailed illustrations of cabinets with dimensional and connection point drawings

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 5
Introduction

• Operation, including breakers, standard features and optional accessories, procedures for using the tie and
bypass functions, and information about maintenance
Visit www.eaton.com/powerquality or contact an Eaton service representative for information on how to obtain
copies of these manuals.

1.8 Getting Help

If help is needed with any of the following:
Scheduling initial startup
Regional locations and telephone numbers

A technical question about any of the information in this manual

A question this manual does not answer
Please call the Customer Reliability Center at:

United States: 1-800-843-9433

Canada: 1-800-461-9166 ext 260
All other countries: Call your local service representative

Please use the following e-mail address for manual comments, suggestions, or to report an error in this
manual:

[email protected]

1.9 Equipment Registration

Please visit www.eaton.com/pq/register to register your new Eaton UPS / Eaton UPS Accessory.

Model Number:

Serial Number:

6 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
Chapter 2 Safety Warnings

IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS

This manual contains important instructions that should be followed during installation and maintenance of the
UPS system and batteries. Read all instructions before operating the equipment and save this manual for future
reference.
The UPS system is designed for industrial or computer room applications, and contains safety shields behind
the door and front panels. However, the UPS system is a sophisticated power system and should be handled
with appropriate care.

DANGER
This UPS system contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED
SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.

WARNING

• The UPS system is powered by its own energy source (batteries). The output terminals may carry live
voltage even when the UPS is disconnected from an AC source.
• To reduce the risk of fire or electric shock, install this UPS system in a temperature and humidity
controlled, indoor environment, free of conductive contaminants. Ambient temperature must not exceed
40°C (104°F). Do not operate near water or excessive humidity (95% maximum). The system is not
intended for outdoor use.
• As a result of the connected loads high leakage current is possible. Connection to earth ground is required
for safety and proper product operation. Do not check UPS system operation by any action that includes
removal of the earth (ground) connection with loads attached.
• Ensure all power is disconnected before performing installation or service.
• ELECTRIC ENERGY HAZARD. Do not attempt to alter any UPS system or battery wiring or connectors.
Attempting to alter wiring can cause injury.

CAUTION

• Installation or servicing should be performed by qualified service personnel knowledgeable of UPS and
battery systems, and required precautions. Keep unauthorized personnel away from equipment. Consider
all warnings, cautions, and notes before installing or servicing equipment.
• Keep the Accessory cabinet doors closed and front panels installed to ensure proper cooling airflow and to
protect personnel from dangerous voltages inside the unit.
• Do not install or operate the UPS system close to gas or electric heat sources.
• The operating environment should be maintained within the parameters stated in this manual.
• Keep surroundings uncluttered, clean, and free from excess moisture.
• Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the
equipment.

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 7
Safety Warnings

8 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
Chapter 3 Installation Plan and Unpacking

This chapter includes planning for the Eaton 93PM 150 kW and 200 kW Sidecar Integrated Accessory Cabinet-
Bypass (SIAC-B).

NOTE The SIAC-B is typically attached to and directly integrated with the UPS cabinet at the
factory but it can be ordered and shipped separately from the UPS and installed onsite.
This section must be used along with the applicable Eaton 93PM UPS Installation and
Operation manual, listed in paragraph 1.7 For More Information, during installation
planning and unpacking.

3.1 Use the following basic sequence of steps to install the SIAC-B:
1. Create an installation plan for the SIAC-B.
2. Prepare your site for the SIAC-B.
3. Inspect and unpack the SIAC-B.
4. Unload and install the SIAC-B.
5. Externally wire the SIAC-B.
6. Complete the Installation Checklist.
7. Have authorized service personnel perform preliminary operational checks and start up the system.

NOTE Startup and operational checks must be performed by an authorized Eaton Customer
Service Engineer, or the warranty terms specified on the product's resources page
become void. See Chapter 9 Warranty for details. This service is offered as part of the
sales contract for the UPS. Contact an Eaton service representative in advance (a
minimum two-week notice is required) to reserve a preferred startup date.

3.2 Creating an Installation Plan

Before installing the SIAC-B, read and understand how this manual applies to the system being installed. Use
the procedures and illustrations in this section to create a logical plan for installing the SIAC-B.

3.3 Preparing the Site

For the UPS system to operate at peak efficiency, the installation site should meet the environmental
parameters outlined in this manual. The operating environment must meet the weight, clearance, and
environmental requirements specified for the applicable accessory cabinet. Specifications subject to change.

3.3.1 Environmental and Installation Considerations

The UPS system installation, including the SIAC-B, must meet the following guidelines:
• The system must be installed on a level floor suitable for computer or electronic equipment.
• The system must be operated at an altitude no higher than 1500m (5000 ft) without derating. For additional
assistance with high altitude operation, contact an Eaton service representative (see paragraph
1.8 Getting Help).
• The system must be installed in a temperature and humidity controlled indoor area free of conductive
contaminants.
Failure to follow guidelines may void your warranty.
The basic environmental requirements for operation of the SIAC-B are:

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 9
Installation Plan and Unpacking

• Ambient Temperature Range: 5–40°C (41–104°F)

• Recommended Operating Range: 5–40°C (41–104°F)
• Maximum Relative Humidity: 5–95%, noncondensing

The SIAC-B operating environment must meet the weight requirements shown in Table 1. The SIAC-B size
requirements are shown in Figure 4 through Figure 6 or Figure 7 through Figure 9. Dimensions are in
millimeters (inches).

Table 1. SIAC-B Cabinet Weights

Power Weight kg (lb)
Rating –
UPM Left or Right-Mounted
UPS Model Quantity SIAC-B Model Shipping Installed Point Loading

150-1 Three-Wire SIAC-B (2-Breaker) 572 (1259) 541 (1192) 8 at 68 (149)

150-2 Three-Wire SIAC-B (2-Breaker) 635 (1399) 604 (1332) 8 at 76 (167)

Eaton 93PM 150-3 Three-Wire SIAC-B (2-Breaker) 699 (1540) 668 (1473) 8 at 84 (184)
Capacity
Three-Wire UPS 150-1 Three-Wire SIAC-B (4-Breaker) 585 (1289) 554 (1222) 8 at 69 (153)

150-2 Three-Wire SIAC-B (4-Breaker) 649 (1430) 618 (1363) 8 at 77 (170)

150-3 Three-Wire SIAC-B (4-Breaker) 713 (1570) 682 (1503) 8 at 85 (188)

150-1 Four-Wire SIAC-B (2-Breaker) 600 (1322) 569 (1255) 8 at 71(157)

150-2 Four-Wire SIAC-B (2-Breaker) 664 (1462) 633 (1395) 8 at 79 (174)

Eaton 93PM 150-3 Four-Wire SIAC-B (2-Breaker) 727 (1603) 696 (1536) 8 at 87 (192)
Capacity
Four-Wire UPS 150-1 Four-Wire SIAC-B (4-Breaker) 614 (1352) 583 (1285) 8 at 73 (161)

150-2 Four-Wire SIAC-B (4-Breaker) 677 (1492) 646 (1425) 8 at 81 (178)

150-3 Four-Wire SIAC-B (4-Breaker) 741 (1633) 710 (1566) 8 at 89 (196)

200-1 Three-Wire SIAC-B (2-Breaker) 624 (1374) 593 (1307) 8 at 74 (163)

200-2 Three-Wire SIAC-B (2-Breaker) 687 (1514) 656 (1447) 8 at 82 (181)

200-3 Three-Wire SIAC-B (2-Breaker) 751 (1655) 720 (1588) 8 at 90 (199)

Eaton 93PM 200-4 Three-Wire SIAC-B (2-Breaker) 815 (1795) 784 (1728) 8 at 98 (216)
Three-Wire UPS 200-1 Three-Wire SIAC-B (4-Breaker) 637 (1404) 606 (1337) 8 at 76 (167)

200-2 Three-Wire SIAC-B (4-Breaker) 701 (1544) 670 (1477) 8 at 84 (185)

200-3 Three-Wire SIAC-B (4-Breaker) 765 (1685) 734 (1618) 8 at 92 (202)

200-4 Three-Wire SIAC-B (4-Breaker) 828 (1825) 797 (1758) 8 at 100 (220)

10 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation Plan and Unpacking

Table 1. SIAC-B Cabinet Weights (Continued)

Power Weight kg (lb)
Rating –
UPM Left or Right-Mounted
UPS Model Quantity SIAC-B Model Shipping Installed Point Loading

200-1 Four-Wire SIAC-B (2-Breaker) 658 (1449) 627 (1382) 8 at 78 (173)

200-2 Four-Wire SIAC-B (2-Breaker) 721 (1589) 690 (1522) 8 at 86 (190)

200-3 Four-Wire SIAC-B (2-Breaker) 785 (1730) 754 (1663) 8 at 94 (208)

Eaton 93PM 200-4 Four-Wire SIAC-B (2-Breaker) 849 (1875) 818 (1808) 8 at 102 (288)
Four-Wire UPS 200-1 Four-Wire SIAC-B (4-Breaker) 871 (1479) 640 (1412) 8 at 80 (226)

200-2 Four-Wire SIAC-B (4-Breaker) 735 (1619) 704 (1552) 8 at 88 (194)

200-3 Four-Wire SIAC-B (4-Breaker) 799 (1760) 768 (1693) 8 at 96 (212)

200-4 Four-Wire SIAC-B (4-Breaker) 862 (1900) 831 (1833) 8 at 104 (229)

The clearances required around the SIAC-B are the same as the attached UPS.

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 11
Installation Plan and Unpacking

Figure 4. Eaton 93PM 150 kW UPS with SIAC-B (Three or Four Wire) Dimensions (Front View)

UPS with Left-Mounted SIAC-B UPS with Right-Mounted SIAC-B

Dimensions are in millimeters [inches]

12 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation Plan and Unpacking

Figure 5. Eaton 93PM 150 kW UPS with SIAC-B (Three or Four Wire) Dimensions (Top and Bottom
Views)

Front Top Top Front

View View

Front Front

Bottom Bottom
View View

UPS with Left-Mounted SIAC-B UPS with Right-Mounted SIAC-B

Dimensions are in millimeters [inches]

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 13
Installation Plan and Unpacking

Figure 6. Eaton 93PM 150 kW UPS with Left-Mounted SIAC-B (Three or Four Wire) – Center of Gravity

B
C

Dimensions are in millimeters [inches]

NOTE The 93PM 150 kW UPS is shown with a left-mounted SIAC-B. A UPS with a right-
mounted SIAC-B is the mirror image.

Weight and Center of Gravity with Left-Mounted 150 kW Three-Wire SIAC-B (letters A, B, and C map to Figure 6)

A B C Installed Weight
mm (in) mm (in) mm (in) kg (lb)

Eaton 93PM-150-1 Capacity UPS with 2-Breaker SIAC-B 862 (33.9) 508 (20.0) 501 (19.7) 541 (1192)

Eaton 93PM-150-2 Capacity UPS with 2-Breaker SIAC-B 913 (35.9) 510 (20.1) 518 (20.4) 604 (1332)

Eaton 93PM-150-3 Capacity UPS with 2-Breaker SIAC-B 985 (38.8) 512 (20.2) 531 (20.9) 668 (1473)

Eaton 93PM-150-1 Capacity UPS with 4-Breaker SIAC-B 870 (34.3) 507 (20.0) 494 (19.4) 554 (1222)

Eaton 93PM-150-2 Capacity UPS with 4-Breaker SIAC-B 819 (36.2) 509 (20.0) 510 (20.1) 618 (1363)

Eaton 93PM-150-3 Capacity UPS with 4-Breaker SIAC-B 989 (38.9) 511 (20.1) 524 (20.6) 682 (1503)

14 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation Plan and Unpacking

Weight and Center of Gravity with Right-Mounted 150 kW Three-Wire SIAC-B (letters A, B, and C map to Figure 6)

A B C Installed Weight
mm (in) mm (in) mm (in) kg (lb)

Eaton 93PM-150-1 Capacity UPS with 2-Breaker SIAC-B 862 (33.9) 508 (20.0) 437 (17.2) 541 (1192)

Eaton 93PM-150-2 Capacity UPS with 2-Breaker SIAC-B 913 (35.9) 510 (20.1) 420 (16.5) 604 (1332)

Eaton 93PM-150-3 Capacity UPS with 2-Breaker SIAC-B 985 (38.8) 512 (20.2) 407 (16.0) 668 (1473)

Eaton 93PM-150-1 Capacity UPS with 4-Breaker SIAC-B 870 (34.3) 507 (20.0) 445 (17.5) 554 (1222)

Eaton 93PM-150-2 Capacity UPS with 4-Breaker SIAC-B 819 (36.2) 509 (20.0) 428 (16.9) 618 (1363)

Eaton 93PM-150-3 Capacity UPS with 4-Breaker SIAC-B 989 (38.9) 511 (20.1) 414 (16.3) 682 (1503)

Weight and Center of Gravity with Left-Mounted 150 kW Four-Wire SIAC-B (letters A, B, and C map to Figure 6)

A B C Installed Weight
mm (in) mm (in) mm (in) kg (lb)

Eaton 93PM-200-1 UPS with 2-Breaker SIAC-B 853 (33.6) 552 (21.7) 501 (19.7) 569 (1255)

Eaton 93PM-200-2 UPS with 2-Breaker SIAC-B 903 (35.5) 550 (21.7) 517 (20.3) 633 (1395)
Eaton 93PM-200-3 UPS with 2-Breaker SIAC-B 973 (38.3) 548 (21.6) 529 (20.8) 696 (1536)

Eaton 93PM-200-1 UPS with 4-breaker SIAC-B 861 (33.9) 553 (21.8) 494 (19.4) 583 (1285)
Eaton 93PM-200-2 UPS with 4-breaker SIAC-B 909 (35.8) 551 (21.7) 510 (20.1) 646 (1425)
Eaton 93PM-200-3 UPS with 4-breaker SIAC-B 977 (38.5) 549 (21.6) 523 (20.6) 710 (1566)

Weight and Center of Gravity with Right-Mounted 150 kW Four-Wire SIAC-B (letters A, B, and C map to Figure 6)

A B C Installed Weight
mm (in) mm (in) mm (in) kg (lb)

Eaton 93PM-200-1 UPS with 2-Breaker SIAC-B 853 (33.6) 552 (21.7) 421 (16.6) 569 (1255)

Eaton 93PM-200-2 UPS with 2-Breaker SIAC-B 903 (35.5) 550 (21.7) 407 (16.0) 633 (1395)
Eaton 93PM-200-3 UPS with 2-Breaker SIAC-B 973 (38.3) 548 (21.6) 395 (15.5) 696 (1536)

Eaton 93PM-200-1 UPS with 4-breaker SIAC-B 861 (33.9) 553 (21.8) 429 (16.9) 583 (1285)
Eaton 93PM-200-2 UPS with 4-breaker SIAC-B 909 (35.8) 551 (21.7) 414 (16.3) 646 (1425)
Eaton 93PM-200-3 UPS with 4-breaker SIAC-B 977 (38.5) 549 (21.6) 402 (15.8) 710 (1566)

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 15
Installation Plan and Unpacking

Figure 7. Eaton 93PM 200 kW UPS with SIAC-B (Three or Four Wire) Dimensions (Front View)

UPS with Left-Mounted SIAC-B UPS with Right-Mounted SIAC-B

Dimensions are in millimeters [inches]

16 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation Plan and Unpacking

Figure 8. Eaton 93PM 200 kW UPS with SIAC-B (Three or Four Wire) Dimensions (Top and Bottom
Views)

Front Top Top Front

View View

Front Front

Bottom Bottom
View View

UPS with Left-Mounted SIAC-B UPS with Right-Mounted SIAC-B

Dimensions are in millimeters [inches]

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 17
Installation Plan and Unpacking

Figure 9. Eaton 93PM 200 kW UPS with Left-Mounted SIAC-B (Three or Four Wire) – Center of Gravity

B
C
Dimensions are in millimeters [inches]

18 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation Plan and Unpacking

Figure 10. Eaton 93PM 200 kW UPS with Right-Mounted SIAC-B (Three or Four Wire) – Center of Gravity

B
C

Dimensions are in millimeters [inches]

Weight and Center of Gravity with Left-Mounted 200 kW Three-Wire SIAC-B (letters A, B, and C map to Figure 9)

A B C Installed Weight
mm (in) mm (in) mm (in) kg (lb)

Eaton 93PM-200-1 UPS with 2-Breaker SIAC-B 855 (33.7) 564 (22.2) 580 (22.8) 593 (1307)
Eaton 93PM-200-2 UPS with 2-Breaker SIAC-B 866 (34.1) 561 (22.1) 587 (23.1) 656 (1447)

Eaton 93PM-200-3 UPS with 2-Breaker SIAC-B 908 (35.7) 559 (22.0) 593 (23.3) 720 (1588)
Eaton 93PM-200-4 UPS with 2-Breaker SIAC-B 968 (38.1) 557 (21.9) 598 (23.5) 784 (1728)
Eaton 93PM-200-1 UPS with 4-Breaker SIAC-B 864 (34.0) 575 (22.6) 574 (22.6) 606 (1337)

Eaton 93PM-200-2 UPS with 4-Breaker SIAC-B 873 (34.4) 571 (22.5) 582 (22.9) 670 (1477)
Eaton 93PM-200-3 UPS with 4-Breaker SIAC-B 914 (36.0) 568 (22.4) 588 (23.1) 734 (1618)
Eaton 93PM-200-4 UPS with 4-Breaker SIAC-B 973 (38.3) 566 (22.3) 594 (23.4) 797 (1758)

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 19
Installation Plan and Unpacking

Weight and Center of Gravity with Right-Mounted 200 kW Three-Wire SIAC-B (letters A, B, and C map to Figure 10)

A B C Installed Weight
mm (in) mm (in) mm (in) kg (lb)

Eaton 93PM-200-1 UPS with 2-Breaker SIAC-B 857 (33.7) 566 (22.3) 593 (23.3) 593 (1307)
Eaton 93PM-200-2 UPS with 2-Breaker SIAC-B 868 (34.2) 563 (22.2) 563 (22.2) 656 (1447)

Eaton 93PM-200-3 UPS with 2-Breaker SIAC-B 909 (35.8) 561 (22.1) 538 (21.2) 720 (1588)
Eaton 93PM-200-4 UPS with 2-Breaker SIAC-B 970 (38.2) 559 (22.0) 517 (20.4) 784 (1728)
Eaton 93PM-200-1 UPS with 4-Breaker SIAC-B 864 (34.0) 575 (22.6) 599 (23.6) 606 (1337)

Eaton 93PM-200-2 UPS with 4-Breaker SIAC-B 874 (34.4) 571 (22.5) 568 (22.4) 670 (1477)
Eaton 93PM-200-3 UPS with 4-Breaker SIAC-B 914 (36.0) 568 (22.4) 543 (21.4) 734 (1618)
Eaton 93PM-200-4 UPS with 4-Breaker SIAC-B 974 (38.3) 566 (22.3) 522 (20.6) 797 (1758)

Weight and Center of Gravity with Left-Mounted 200 kW Four-Wire SIAC-B (letters A, B, and C map to Figure 9)

A B C Installed Weight
mm (in) mm (in) mm (in) kg (lb)

Eaton 93PM-200-1 UPS with 2-Breaker SIAC-B 844 (33.2) 562 (22.2) 590 (23.2) 627 (1382)
Eaton 93PM-200-2 UPS with 2-Breaker SIAC-B 855 (33.7) 560 (22.0) 595 (23.4) 690 (1522)

Eaton 93PM-200-3 UPS with 2-Breaker SIAC-B 896 (35.3) 558 (22.0) 600 (23.6) 754 (1663)
Eaton 93PM-200-4 UPS with 2-Breaker SIAC-B 955 (37.6) 556 (21.9) 604 (19.8) 818 (1808)
Eaton 93PM-200-1 UPS with 4-Breaker SIAC-B 852 (33.6) 573 (22.6) 582 (22.9) 640 (1412)

Eaton 93PM-200-2 UPS with 4-Breaker SIAC-B 863 (34.0) 570 (22.4) 588 (23.1) 704 (1552)
Eaton 93PM-200-3 UPS with 4-Breaker SIAC-B 902 (35.5) 567 (22.3) 593 (23.4) 768 (1693)
Eaton 93PM-200-4 UPS with 4-Breaker SIAC-B 960 (37.8) 565 (22.2) 598 (23.5) 831 (1833)

Weight and Center of Gravity with Right-Mounted 200 kW Four-Wire SIAC-B (letters A, B, and C map to Figure 10)

A B C Installed Weight
mm (in) mm (in) mm (in) kg (lb)

Eaton 93PM-200-1 UPS with 2-Breaker SIAC-B 846 (33.3) 564 (22.2) 575 (22.6) 627 (1382)
Eaton 93PM-200-2 UPS with 2-Breaker SIAC-B 857 (33.7) 562 (22.1) 548 (21.6) 690 (1522)

Eaton 93PM-200-3 UPS with 2-Breaker SIAC-B 897 (35.3) 560 (22.0) 525 (20.7) 754 (1663)
Eaton 93PM-200-4 UPS with 2-Breaker SIAC-B 957 (37.7) 558 (22.0) 506 (19.9) 818 (1808)
Eaton 93PM-200-1 UPS with 4-Breaker SIAC-B 853 (33.6) 573 (22.6) 584 (23.0) 640 (1412)

Eaton 93PM-200-2 UPS with 4-Breaker SIAC-B 863 (34.0) 570 (22.4) 556 (21.9) 704 (1552)
Eaton 93PM-200-3 UPS with 4-Breaker SIAC-B 902 (35.5) 567 (22.3) 533 (21.0) 768 (1693)
Eaton 93PM-200-4 UPS with 4-Breaker SIAC-B 960 (37.8) 565 (22.2) 514 (20.2) 831 (1833)

20 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation Plan and Unpacking

3.3.2 Floor Mounting Brackets

Floor mounting brackets are optionally available to secure the UPS and SIAC-B to the facility floor. Figure 11
through Figure 14 show the mounting hole locations for the brackets.

Figure 11. Eaton 93PM 150 kW UPS Cabinet with SIAC-B Floor Mounting Bracket Dimensions — Rear
View

Dimensions are in millimeters [inches]

NOTE The 93PM 150 kW UPS is shown with a left-mounted SIAC-B. A UPS with a right-
mounted SIAC-B is the mirror image.

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 21
Installation Plan and Unpacking

Figure 12. Eaton 93PM 150 kW UPS Cabinet with SIAC-B Floor Mounting Bracket Dimensions — Top
View

Rear

Front

Dimensions are in millimeters [inches]

NOTE The 93PM 150 kW UPS is shown with a left-mounted SIAC-B. A UPS with a right-
mounted SIAC-B is the mirror image.

22 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation Plan and Unpacking

Figure 13. Eaton 93PM 200 kW UPS Cabinet with SIAC-B Floor Mounting Bracket Dimensions — Rear
View

Dimensions are in millimeters [inches]

NOTE The 93PM 200 kW UPS is shown with a left-mounted SIAC-B. A UPS with a right-
mounted SIAC-B is the mirror image.

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 23
Installation Plan and Unpacking

Figure 14. Eaton 93PM 200 kW Capacity UPS Cabinet with SIAC-B Floor Mounting Bracket Dimensions
— Top View

Rear

Front

Dimensions are in millimeters [inches]

NOTE The 93PM 200 kW UPS is shown with a left-mounted SIAC-B. A UPS with a right-
mounted SIAC-B is the mirror image.

3.3.3 SIAC-B Power Wiring P reparation

Read and understand the following notes while planning and performing the installation:

WARNING
As a result of the connected loads high leakage current is possible. Connection to earth ground is required for
safety and proper product operation. Do not check SIAC-B operation by any action that includes removal of the
earth (ground) connection with loads attached.

• Refer to national and local electrical codes for acceptable external wiring practices.

24 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation Plan and Unpacking

• For external wiring, use 75°C copper wire only. Wire sizes listed in Table 2 and Table 3 are for copper
wiring only. If wire is run in an ambient temperature greater than 40°C, higher temperature wire and/or
larger size wire may be necessary. Wire sizes are based on using the specified breakers.
• Recommended wire sizes are based on NFPA National Electrical Code® (NEC®)70 Table 310.15(B)(16) 75°
C ampacity with 40°C ambient correction factors.
• Three-wire SIAC-B models do not use a neutral. Four-wire SIAC-B models use a neutral for bypass input
and load output, but not for rectifier input.
• The neutral conductor is sized the same as the phase conductor for balanced and resistive loads. Non-
linear loads, up to the maximum of 1.5x the load current, require a larger neutral conductor and should be
sized in accordance with NFPA NEC 70 Article 310.15(B)(5).
• Refer to NEC Article 250 and local codes for proper grounding practices.
• Phase rotation must be clockwise starting with phase A (rotation A, B, C).
• Per NEC Article 300-20(a), all three-phase conductors must be run in the same conduit. A ground wire
must be run in the same conduit as the phase conductors.
• Conduit is to be sized to accommodate three phase conductors, one neutral conductor (four-wire models
only), and one ground conductor. If an oversized neutral conductor (four-wire models only) is to be
installed, a larger conduit size is needed to accommodate the oversized neutral.
• Refer to the appropriate Eaton 93PM UPS Installation and Operation manual, listed in paragraph
1.7 For More Information, for UPS cabinet conduit and terminal specifications and locations.
• Material and labor for external wiring recommendations are to be provided by the customer.
• If installing an external maintenance bypass, all feeds to the UPS including the Rectifier Input Breaker (RIB)
(if installed) must have a service disconnect independent of the maintenance bypass power path. Most
maintenance bypass solutions provide UPS input feeds derived from but isolated from the maintenance
bypass power path. If the maintenance bypass solution being installed does not provide such functionality,
DO NOT use a single feeder breaker to supply both the UPS and the maintenance bypass.
• The term line-up-and-match refers to accessory cabinets that are physically located adjacent to the UPS.
The term standalone refers to accessory cabinets that are located separate from the UPS.
For three-wire SIAC-B external power wiring recommendations, including the minimum AWG size of external
wiring, see Table 2 or Table 3. Wire sizes listed are for copper wiring only.

Table 2. External Power Wiring Recommendations: Eaton 93PM 150 kW and 200 kW Three-Wire SIAC-B – Two and
Three Breaker Maintenance Bypass

Units Rating 60 Hz
Basic Unit Rating kW 150 200
Input/Output Voltage Volts 480/480 480/480

AC Input to Maintenance Bypass Maximum Amps 218 291

(3) Phases, (1) Ground
A
Minimum Conductor Size (Phase A, B, and C) AWG or kcmil 300 3/0
Number per Phase (each) (1) (2)

Minimum Conductor Size (Ground) AWG or kcmil 4 6

—
Number per Phase (each) (1) (2)

AC Output to Critical Load Maximum Amps 180 240

Full Load Current C
(3) Phases, (1) Ground

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 25
Installation Plan and Unpacking

Table 2. External Power Wiring Recommendations: Eaton 93PM 150 kW and 200 kW Three-Wire SIAC-B – Two and
Three Breaker Maintenance Bypass (Continued)

Minimum Conductor Size (Phase A, B, and C) AWG or kcmil 4/0 2/0

Number per Phase (each) (1) (2)

Minimum Conductor Size (Ground) AWG or kcmil 4 6

—
Number per Phase (each) (1) (2)

Building and Inter-Cabinet Ground AWG or kcmil 4 4

Minimum Conductor Size (Ground) — (each) (1) (1)
Number per Phase

NOTE Callout letters A and C map to Figure 39, Figure 40, Figure 42, and Figure 43.

Table 3. External Power Wiring Recommendations: Eaton 93PM 150 kW and 200 kW Three-Wire SIAC-B – Four Breaker
Maintenance Bypass

Units Rating 60 Hz
Basic Unit Rating kW 150 200
Input/Output Voltage Volts 480/480 480/480

AC Input to Maintenance Bypass Maximum Amps 218 291

(3) Phases, (1) Ground
A
Minimum Conductor Size (Phase A, B, and C) AWG or kcmil 300 3/0
Number per Phase (each) (1) (2)

Minimum Conductor Size (Ground) AWG or kcmil 4 6

—
Number per Phase (each) (1) (2)

AC Input to RIB Maximum Amps 218 291

(3) Phases, (1) Ground
B
Minimum Conductor Size (Phase A, B, and C) AWG or kcmil 300 3/0
Number per Phase (each) (1) (2)

Minimum Conductor Size (Ground) AWG or kcmil 4 6

—
Number per Phase (each) (1) (2)

AC Output to Critical Load Maximum Amps 180 240

Full Load Current
(3) Phases, (1) Ground C
Minimum Conductor Size (Phase A, B, and C) AWG or kcmil 4/0 2/0
Number per Phase (each) (1) (2)

Minimum Conductor Size (Ground) AWG or kcmil 4 6

—
Number per Phase (each) (1) (2)

Building and Inter-Cabinet Ground AWG or kcmil 4 4

Minimum Conductor Size (Ground) — (each) (1) (1)
Number per Phase

NOTE Callout letters A, B and C map to Figure 41 and Figure 44.

26 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation Plan and Unpacking

For four-wire SIAC-B external power wiring recommendations, including the minimum AWG size of external
wiring, see Table 4 or Table 5. Wire sizes listed are for copper wiring only.

NOTE The UL 924 Emergency Lighting UPS utilizes the SIAC-B for maintenance purposes only.
The SIAC-B is not used for protection of conductors and is utilized as a switching
component only. Use the tables provided in the applicable Eaton 93PM UPS Installation
and Operation manual, listed in paragraph 1.7 For More Information, for the appropriate
conductor and upstream breaker size.

Table 4. External Power Wiring Recommendations: Eaton 93PM 150 kW and 200 kW Four-Wire SIAC-B – Two and Three
Breaker Maintenance Bypass

Units Rating 60 Hz
Basic Unit Rating kW 150 200
Input/Output Voltage Volts 480/480 480/480

AC Input to Maintenance Bypass Maximum Amps 218 291

(3) Phases, (1) Neutral – see Note, (1) Ground

Minimum Conductor Size (Phase A, B, and C and A AWG or kcmil 2/0 4/0
Neutral) (each) (2) (2)
Number per Phase

Minimum Conductor Size (Ground) — AWG or kcmil 6 6

Number per Phase (each) (2) (2)

AC Output to Critical Load Maximum Amps 180 240

Full Load Current
(3) Phases, (1) Neutral – see Note, (1) Ground
C
Minimum Conductor Size (Phase A, B, and C and AWG or kcmil 2 2/0
Neutral) (each) (2) (2)
Number per Phase

Minimum Conductor Size (Ground) AWG or kcmil 6 6

—
Number per Phase (each) (2) (2)

Building and Inter-Cabinet Ground AWG or kcmil 4 4

Minimum Conductor Size (Ground) — (each) (1) (1)
Number per Phase

NOTE Callout letters A and C map to Figure 39, Figure 40, Figure 45, and Figure 46.
The neutral conductor is sized the same as the phase conductor for balanced and resistive loads. Non-linear loads, up to
the maximum of 1.5x the load current, require a larger neutral conductor and should be sized in accordance with NFPA
NEC 70 Article 310.15(B)(5).

NOTE The UL 924 Emergency Lighting UPS utilizes the SIAC-B for maintenance purposes only.
The SIAC-B is not used for protection of conductors and is utilized as a switching
component only. Use the tables provided in the applicable Eaton 93PM UPS Installation
and Operation manual, listed in paragraph 1.7 For More Information, for the appropriate
conductor and upstream breaker size.

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 27
Installation Plan and Unpacking

Table 5. External Power Wiring Recommendations: Eaton 93PM 150 kW and 200 kW Four-Wire SIAC-B – Four Breaker
Maintenance Bypass

Units Rating 60 Hz
Basic Unit Rating kW 150 200
Input/Output Voltage Volts 480/480 480/480

AC Input to Maintenance Bypass Maximum Amps 218 291

(3) Phases, (1) Neutral – see Note, (1) Ground

Minimum Conductor Size (Phase A, B, and C and A AWG or kcmil 2/0 4/0
Neutral) (each) (2) (2)
Number per Phase

Minimum Conductor Size (Ground) AWG or kcmil 6 6

—
Number per Phase (each) (2) (2)

AC Input to RIB Maximum Amps 218 291

(3) Phases, (1) Ground
B
Minimum Conductor Size (Phase A, B, and C) AWG or kcmil 2/0 4/0
Number per Phase (each) (2) (2)

Minimum Conductor Size (Ground) AWG or kcmil 6 6

—
Number per Phase (each) (2) (2)

AC Output to Critical Load Maximum Amps 180 240

Full Load Current
(3) Phases, (1) Neutral – see Note, (1) Ground
C
Minimum Conductor Size (Phase A, B, and C and AWG or kcmil 2 2/0
Neutral) (each) (2) (2)
Number per Phase

Minimum Conductor Size (Ground) AWG or kcmil 6 6

—
Number per Phase (each) (2) (2)

Building and Inter-Cabinet Ground AWG or kcmil 4 4

Minimum Conductor Size (Ground) — (each) (1) (1)
Number per Phase

NOTE Callout letters A, B and C map to Figure 41 and Figure 47.

The neutral conductor is sized the same as the phase conductor for balanced and resistive loads. Non-linear loads, up to
the maximum of 1.5x the load current, require a larger neutral conductor and should be sized in accordance with NFPA
NEC 70 Article 310.15(B)(5).

The power wiring terminals for the 93PM 150 kW Three-Wire SIAC-B are pressure terminations. The power
wiring connections for this equipment are UL and CSA rated. See Table 6 for external power cable
terminations.
Figure 34 or Figure 35 show the location of the SIAC-B power cable terminals.

28 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation Plan and Unpacking

Table 6. External Input Power Cable Terminations for the Eaton 93PM 150 kW Three-Wire SIAC-B

Number and Size

of Pressure Tightening
Termination Torque Size Screw
Terminal Function Terminal Function (AWG or kcmil) Nm (lb in) and Type

AC Input to RIB – Source 1 E1 (RIB–1) Phase A 2 – #2/0–250 31 (275) 5/16" Hex

(4-breaker version only)
E2 (RIB–3) Phase B 2 – #2/0–250 31 (275) 5/16" Hex

E3 (RIB–5) Phase C 2 – #2/0–250 31 (275) 5/16" Hex

AC Input to Maintenance E6 Phase A 2 – #6–300 31 (275) 5/16" Hex
Bypass – Source 2
E7 Phase B 2 – #6–300 31 (275) 5/16" Hex
E8 Phase C 2 – #6–300 31 (275) 5/16" Hex

AC Output to Critical Load E9 Phase A 2 – #6–300 31 (275) 5/16" Hex

E10 Phase B 2 – #6–300 31 (275) 5/16" Hex
E11 Phase C 2 – #6–300 31 (275) 5/16" Hex
Building, Inter-Cabinet, and TBG Ground 4 – #14–1/0 5.1 Nm (45) Slotted
Load Ground

The power wiring terminals for the 93PM 150 kW Four-Wire SIAC-B are pressure terminations. The power
wiring connections for this equipment are UL and CSA rated. See Table 7 for external power cable
terminations.
Figure 34 or Figure 35 show the location of the SIAC-B power cable terminals.

Table 7. External Input Power Cable Terminations for the Eaton 93PM 150 kW Four-Wire SIAC-B

Number and Size

of Pressure Tightening
Termination Torque Size Screw
Terminal Function Terminal Function (AWG or kcmil) Nm (lb in) and Type

AC Input to RIB – Source 1 E1 (RIB–1) Phase A 2 – 2/0–250 31 (275) 5/16" Hex

(4-breaker version only)
E2 (RIB–3) Phase B 2 – 2/0–250 31 (275) 5/16" Hex

E3 (RIB–5) Phase C 2 – 2/0–250 31 (275) 5/16" Hex

AC Input to Maintenance E6 Phase A 2 – #6–300 31 (275) 5/16" Hex

Bypass – Source 2
E7 Phase B 2 – #6–300 31 (275) 5/16" Hex
E8 Phase C 2 – #6–300 31 (275) 5/16" Hex
E12 Neutral 2 – #6–300 31 (275) 5/16" Hex

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 29
Installation Plan and Unpacking

Table 7. External Input Power Cable Terminations for the Eaton 93PM 150 kW Four-Wire SIAC-B (Continued)

Number and Size

of Pressure Tightening
Termination Torque Size Screw
Terminal Function Terminal Function (AWG or kcmil) Nm (lb in) and Type

AC Output to Critical Load E9 Phase A 2 – #6–300 31 (275) 5/16" Hex

E10 Phase B 2 – #6–300 31 (275) 5/16" Hex
E11 Phase C 2 – #6–300 31 (275) 5/16" Hex
E12 Neutral 2 – #6–300 31 (275) 5/16" Hex

Building, Inter-Cabinet, and TBG Ground 4 – #14–1/0 5.1 Nm (45) Slotted

Load Ground

The power wiring terminals E1 through E3 for the 93PM 200 kW Three-Wire SIAC-B are pressure terminations.
Power wiring terminals E6 through E11 for the 93PM 200 kW Three-Wire SIAC-B are 2-hole bus bar mountings
for standard NEMA 2-hole barrel lugs. The power wiring connections for this equipment are UL and CSA rated.
See Table 8 for external power cable terminations, for supplied external wiring terminal hardware, and for
recommended installation parts and tools not supplied by Eaton.
Figure 36 or Figure 37 show the location of the SIAC-B power cable terminals.

Table 8. External Input Power Cable Terminations for the Eaton 93PM 200 kW Three-Wire SIAC-B

Number and Size

of Pressure Tightening
Termination Torque Size Screw
Terminal Function Terminal Function (AWG or kcmil) Nm (lb in) and Type

AC Input to RIB – Source 1 E1 (RIB–1) Phase A 2 – 3/0–250 42 (31) 5/16" Hex

(4-breaker version only)
E2 (RIB–3) Phase B 2 – 3/0–250 42 (31) 5/16" Hex

E3 (RIB–5) Phase C 2 – 3/0–250 42 (31) 5/16" Hex

AC Input to Maintenance E6 Phase A 2 – 2 bolt mounting 35 (26) M12 Hex Bolt

Bypass – Source 2
E7 Phase B 2 – 2 bolt mounting 35 (26) M12 Hex Bolt

E8 Phase C 2 – 2 bolt mounting 35 (26) M12 Hex Bolt

AC Output to Critical Load E9 Phase A 2 – 2 bolt mounting 35 (26) M12 Hex Bolt

E10 Phase B 2 – 2 bolt mounting 35 (26) M12 Hex Bolt

E11 Phase C 2 – 2 bolt mounting 35 (26) M12 Hex Bolt

Building, Inter-Cabinet, and TBG Ground 4 – #14–1/0 5.1 Nm (45 lb in) Slotted
Load Ground

The power wiring terminals E1 through E3 for the 93PM 200 kW Four-Wire SIAC-B are pressure terminations.
Power wiring terminals E6 through E11 for the 93PM 200 kW Four-Wire SIAC-B are 2-hole bus bar mountings
for standard NEMA 2-hole barrel lugs. The power wiring connections for this equipment are UL and CSA rated.
See Table 9 for external power cable terminations, for supplied external wiring terminal hardware, and for
recommended installation parts and tools not supplied by Eaton.

30 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation Plan and Unpacking

Figure 36 or Figure 37 show the location of the SIAC-B power cable terminals.

Table 9. External Input Power Cable Terminations for the Eaton 93PM 200 kW Four-Wire SIAC-B

Number and Size

of Pressure Tightening
Termination Torque Size Screw
Terminal Function Terminal Function (AWG or kcmil) Nm (lb in) and Type

AC Input to RIB – Source 1 E1 (RIB–1) Phase A 2 – 3/0–250 42 (31) 5/16" Hex

(4-breaker version only)
E2 (RIB–3) Phase B 2 – 3/0–250 42 (31) 5/16" Hex

E3 (RIB–5) Phase C 2 – 3/0–250 42 (31) 5/16" Hex

AC Input to Maintenance E6 Phase A 2 – 2 bolt mounting 35 (26) M12 Hex Bolt
Bypass – Source 2
E7 Phase B 2 – 2 bolt mounting 35 (26) M12 Hex Bolt

E8 Phase C 2 – 2 bolt mounting 35 (26) M12 Hex Bolt

E12 Neutral 4 – 2 bolt mounting 35 (26) M12 Hex Bolt

AC Output to Critical Load E9 Phase A 2 – 2 bolt mounting 35 (26) M12 Hex Bolt

E10 Phase B 2 – 2 bolt mounting 35 (26) M12 Hex Bolt

E11 Phase C 2 – 2 bolt mounting 35 (26) M12 Hex Bolt

E12 Neutral 4– 2 bolt mounting 35 (26) M12 Hex Bolt

Building, Inter-Cabinet, and TBG Ground 4 – #14–1/0 5.1 Nm (45 lb in) Slotted
Load Ground

3.3.4 SIAC-B Interface Wiring Preparation

Control wiring for features and options should be connected at the customer interface terminal block located
inside the SIAC-B.

WARNING
Do not directly connect relay contacts to the mains related circuits. Reinforced insulation to the mains is
required.

Read and understand the following notes while planning and performing the installation:
• Use Class 1 wiring methods (as defined by the NEC) for interface wiring from 30V to 600V. The wire
should be rated for 600V, 1A minimum. 12 AWG maximum wire size.
• Use Class 2 wiring methods (as defined by the NEC) for interface wiring up to 30V. The wire should be
rated for 24V, 1A minimum.
• Use twisted-pair wires for each input and return or common.
• All interface wiring and conduit is to be supplied by the customer.
• Interface wiring can be installed using the inter-cabinet wiring access pass-through or by routing wiring
through conduit between cabinets.
• Install the interface wiring in separate conduit from the power wiring.

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 31
Installation Plan and Unpacking

3.4 Inspecting and Unpacking the SIAC-B

The SIAC-B is typically attached to and directly integrated with the UPS cabinet at the factory but it can be
ordered and shipped separately from the UPS and installed onsite. The integrated cabinets are shipped bolted
to a metal and wood pallet (see Figure 15 or Figure 16) with outer protective packaging material covering the
cabinet. The field installed SIAC-B is shipped bolted to a separate metal and wood pallet (see Figure 17) with
outer protective packaging material covering the cabinet. Refer to the applicable Eaton 93PM UPS Installation
and Operation manual, listed in paragraph 1.7 For More Information, for inspection and unpacking instructions.

Figure 15. Eaton 93PM 150 kW UPS with SIAC-B (Three or Four Wire) as Shipped on Pallet

SIAC-B UPS UPS SIAC-B

Left-Mounted SIAC-B Right-Mounted SIAC-B

32 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation Plan and Unpacking

Figure 16. Eaton 93PM 200 kW UPS with SIAC-B (Three or Four Wire) as Shipped on Pallet

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 33
Installation Plan and Unpacking

Figure 17. Eaton 93PM Field Installed SIAC-B as Shipped on Pallet

34 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
Chapter 4 Installation

This chapter includes installation instructions for the Eaton 93PM 150 kW AND 200 kW Sidecar Integrated
Accessory Cabinet-Bypass (SIAC-B).

NOTE The SIAC-B is typically attached to and directly integrated with the UPS cabinet at the
factory but it can be ordered and shipped separately from the UPS and installed onsite.
This section must be used along with the applicable Eaton 93PM UPS Installation and
Operation manual, listed in paragraph 1.7 For More Information, during installation.

4.1 Preliminary Installation Information

WARNING
Installation should be performed only by qualified personnel.

Refer to the following while installing the SIAC-B:

• See Chapter 3 Installation Plan and Unpacking for cabinet dimensions, equipment weight, wiring and
terminal data, and installation notes.
• Do not tilt the cabinets more than ±10° during installation.
Use the applicable procedure from the following list for the type of installation being performed:
• For field installation of a separately shipped SIAC-B, proceed to paragraph
4.2 Unloading the Field Installed SIAC-B from the Pallet.
• For site removal and reinstallation of the SIAC-B, proceed to paragraph
4.5 Removing and Reinstalling the Factory Installed SIAC-B.
• For a factory installed SIAC-B, proceed to paragraph
4.6 Unloading the Factory Installed SIAC-B from the Pallet and Mechanical Installation.

4.2 Unloading the Field Installed SIAC-B from the Pallet

The SIAC-B is bolted to a pallet consisting of four metal angle supports secured to two wood supports and four
vertical braces.

WARNING
The SIAC-B is heavy (approximately 220 kgs/486 lbs). If unpacking and unloading instructions are not closely
followed, the cabinet may tip and cause serious injury.

CAUTION

• Do not tilt cabinet more than 10° from vertical.

• Lift the cabinet only with a forklift or damage may occur.

NOTE For the following steps, verify that the forklift or pallet jack is rated to handle the weight
of the cabinet (approximately 220 kgs/486 lbs).

To remove the pallet:

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 35
Installation

1. If not already accomplished, use a forklift or pallet jack to move the SIAC-B to the installation area, or as
close as possible, before unloading from the pallet. Insert the forklift or pallet jack forks between the
supports on the bottom of the pallet.
2. Remove the screw securing the bottom of the SIAC-B front panel. Lift the panel straight up to remove it
from the panel hanger bracket at the top of the cabinet. Retain screw for later use.
3. Locate the four 1/2" jacking bolts from the parts kit and install them in the threaded holes in the front and
rear supports as shown in Figure 18. Place a floor protector from the parts kit underneath each jacking bolt,
and screw the bolts down against them.
The floor protectors protect the floor from being marred by the jacking bolts.

Figure 18. Removing the Pallet Skids and Supports – Eaton 93PM Field Installed SIAC-B

Shipping Brace
Mounting Screws
(2 places front)
(2 places rear)

Shipping Brace
(2 places front)
Rear Cabinet (2 places rear)
Support
Right Side
Cabinet Cabinet Support
Support Bolts
(2 places at
Shipping Brace
each corner)
Mounting Bolts
(2 places front)
Cabinet Side Wheels (2 places rear)
(2 places left side)
(2 places right side) Cabinet
Mounting Bolts
(2 places front)
(2 places rear)
Front Cabinet
Support

Left Side Skid Mounting Bolts

Cabinet Support (4 places front)
(4 places rear)

Pallet Skid Jacking Bolts

(2 places front)
(2 places rear)

Floor Protectors
(2 places front)
(2 places rear)

WARNING
Do not remove or loosen the cabinet mounting or cabinet support bolts until instructed.

4. Loosen, but do not remove, the skid mounting bolts holding the pallet skids to the front and rear supports,
and to the left and right side supports (see Figure 18).

36 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation

WARNING
RISK OF INSTABILITY. Turning the jacking bolts unevenly may cause the cabinet to become unbalanced. To
prevent tipping the cabinet, raise and lower the jacking bolts evenly.

CAUTION
CABINET MAY TIP. Raise the SIAC-B no more than 3 mm (1/8") above the floor (just enough to allow the
removal of the pallet skids).

5. Turn each jacking bolt consecutively, two full turns, until the pallet skids clear the floor by approximately
3 mm (1/8").
6. Remove the hardware loosened in Step 4.
7. Pull the pallet skids out from under the metal angle supports without disturbing the jacking bolts. Recycle
the pallet skids and hardware in a responsible manner.

CAUTION
CABINET MAY FALL. Do not loosen the hardware attaching the front supports to the cabinet base. The cabinet
must be lowered by the jacking bolts before the supports can be removed.

8. Carefully and evenly lower the cabinet by turning each jacking bolt consecutively two full turns
(maximum) until the cabinet side wheels contact the floor and the cabinet is no longer supported by the
jacking bolts.
9. After the SIAC-B is resting on the floor, remove the jacking bolts and floor protectors. Recycle them in a
responsible manner.
10. Remove the shipping brace screws securing the front left and right shipping braces to the cabinet (see
Figure 18). Do not reinstall screws. Recycle the screws in a responsible manner.
11. Remove the bolts securing the front left and right shipping braces to the front cabinet support (see
Figure 18). Remove the braces.
12. Remove the screws securing the back left and right shipping braces to the cabinet (see Figure 18).
Reinstall the screws (without the nylon washers) to secure the rear panel to the frame.
13. Remove the bolts securing the back left and right shipping braces to the rear cabinet support (see
Figure 18). Remove the braces.
14. Remove the cabinet support bolts fastening the front, rear, and side cabinet supports together and remove
the side supports (see Figure 18).
15. Remove the cabinet mounting bolts holding the front and rear supports to the cabinet base (see Figure 18).
16. Recycle the bolts along with the shipping braces and support brackets in a responsible manner.
17. Reinstall the SIAC-B front panel and secure with retained screw.
18. If the leveling feet are not retracted, turn all four leveling feet until they are retracted as far into the cabinet
as possible.

NOTE In line-up-and-match installations, the SIAC-B and UPS cabinets should be located as
shown in Figure 2 or Figure 3.

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 37
Installation

CAUTION
To prevent tipping when rolling the cabinet and damage to the front door, push the cabinet from the rear
whenever possible. Do not push the cabinet from the sides.

19. Roll the cabinet close to the final installation location.

20. Proceed to paragraph 4.3 Mechanically Joining the UPS Cabinet and SIAC-B

4.3 Mechanically Joining the UPS Cabinet and SIAC-B

To join the cabinets:

1. Lower all four leveling feet until nearly in contact with the floor.
2. Remove the two SIAC-B side wheels facing the UPS cabinet by removing the single bolt securing the
wheel to the cabinet.
3. Move the SIAC-B into position against the UPS cabinet and remove the remaining two SIAC-B side
wheels.
4. Use the leveling feet to align and level the SIAC-B vertically with the UPS cabinet.
5. Locate the top tie strap shipped attached to the SIAC-B (see Figure 19) and remove the screws securing
the strap to the SIAC-B. Retain the hardware for later use.
6. Remove the screws securing the adjacent cabinet top panel. Retain the hardware for later use.
7. Install the top tie strap between the cabinets and secure the tie strap with the retained hardware.

NOTE A rear tie strap is attached to the back of the cabinet and is used only for seismic
installations.

8. Remove the screws securing the internal safety shield panel and remove the panel to gain access to the
pass-through tie strap. Retain the hardware for later use.
9. Locate the pass-through tie strap at the bottom right or left side of the SIAC-B (see Figure 19) and remove
the screws securing the strap to the SIAC-B.
10. Remove the corresponding screws at the bottom of the UPS cabinet pass-through. Retain the hardware
for later use.
11. Install the pass-through tie strap between the cabinets and secure the tie strap with the retained
hardware.
12. If necessary after the installing the attaching straps, secure the SIAC-B in position by adjusting the leveling
feet until the cabinet is level and locked in place.
13. Proceed to paragraph 4.4 Electrically Connecting the UPS Cabinet and SIAC-B.

38 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation

Figure 19. Cabinet Attaching Brackets

Top Tie Strap

Pass-Through Tie Strap

4.4 Electrically Connecting the UPS Cabinet and SIAC-B

Use the following procedures to wire the SIAC-B to the UPS cabinet.

4.4.1 Installing SIAC-B Internal Power Wiring

To Install wiring:

NOTE 1 In the following steps, only two phase harnesses are shipped if an RIB is not installed.
NOTE 2 Neutral harnesses are only provided with four-wire models.

1. Locate and remove the three internal power wiring phase harnesses, two neutral harnesses, and MBP
interface harness packed inside the SIAC-B. Retain for later use.

NOTE 1 When routing cable harnesses, ensure the cables ends marked UPS are routed to the
UPS terminals.
NOTE 2 150 kW SIAC-B phase harnesses have ferrules attached to the each end of the cables.
200 kW phase harnesses have ferrules attached to the SIAC-B cable ends and two-hole
barrel lugs attached to the UPS cable ends.

2. Route the phase harness ends marked for the UPS Output, UPS Bypass, and UPS Input (if installed) from
the SIAC-B through the bottom of the SIAC-B and UPS inter-cabinet wiring access pass-through to the
UPS cabinet terminals. See Figure 20 or Figure 21 for SIAC-B terminal locations. Refer to the applicable
Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More Information, for the
UPS pass-through and terminal locations.
3. In the UPS cabinet, locate the harness cable ends marked UPS Output. Connect marked phase A, B, and C
cable ends to the corresponding output terminals of the UPS.

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 39
Installation

4. In the UPS cabinet, locate the harness cable ends marked UPS Bypass. Connect marked phase A, B, and C
cable ends to the corresponding bypass input terminals of the UPS.
5. In the UPS cabinet if an RIB is installed, locate the harness cable ends marked UPS Input. Connect marked
phase A, B, and C cable ends to the corresponding rectifier input terminals of the UPS.
6. In the SIAC-B, locate the harness cable ends marked MIS. Connect marked phase A, B, and C terminal
number cable ends to the corresponding terminal number of the MIS breaker.
For a detailed view of the MIS breaker terminals, see Figure 22. Tighten terminals to 31Nm (275 lb in)
torque.
7. In the SIAC-B, locate the harness cable ends marked MIS. Connect marked phase A, B, and C terminal
number cable ends to the corresponding terminal number of the MIS breaker.
For a detailed view of the BIB breaker terminals, see Figure 23. Tighten terminals to 31Nm (275 lb in)
torque.
8. In the SIAC-B if and RIB is installed, locate the harness cable ends marked RIB. Connect marked phase
A, B, and C terminal number cable ends to the corresponding terminal number of the RIB breaker.
For a detailed view of the RIB breaker terminals, see Figure 24. Tighten terminals to 31Nm (275 lb in)
torque.
9. If installing a four-wire SIAC-B, proceed to Step 10; otherwise, proceed to Step 15.

NOTE When routing neutral cable harnesses, ensure the cable ends with the Gray and Red
Anderson connectors are routed to the SIAC-B neutral connectors.

10. Route the output and bypass neutral harnesses from the SIAC-B through the bottom of the SIAC-B and
UPS inter-cabinet wiring access pass-through to the UPS cabinet terminals. See Figure 20 or Figure 21 for
SIAC-B terminal locations. Refer to the applicable Eaton 93PM UPS Installation and Operation manual,
listed in paragraph 1.7 For More Information, for the UPS pass-through and terminal locations.
11. In the UPS cabinet, locate the harness cable ends marked UPS E12 Output. Connect marked cable ends to
the corresponding neutral terminals of the UPS.
12. In the UPS cabinet, locate the harness cable ends marked UPS E12 Bypass. Connect marked cable ends to
the corresponding neutral terminals of the UPS.
13. In the SIAC-B, locate the cable with the Gray Anderson connector and connect to the Gray Anderson
connector mounted to the cabinet sidewall (see Figure 20 or Figure 21).
14. In the SIAC-B, locate the cable with the Red Anderson connector and connect to the Red Anderson
connector mounted to the cabinet sidewall (see Figure 20 or Figure 21).
15. Proceed to paragraph 4.4.2 Installing SIAC-B Interface Connections

40 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation

Figure 20. Left-Mounted SIAC-B – RIB, BIB, and MIS Breaker Terminal Locations

AC Output to AC Output to
UPS Rectifier UPS Bypass
A, B, C A, B, C

AC Input from UPS

Output
A, B, C
Output Neutral to UPS
(Gray Connector)
(Four-Wire Model Only)

Bypass Neutral to UPS

(Red Connector)
(Four-Wire Model Only)

Ground Terminals Ground Terminals

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 41
Installation

Figure 21. Right-Mounted SIAC-B – RIB, BIB, and MIS Breaker Terminal Locations

AC Output to
UPS Rectifier AC Output to
A, B, C UPS Bypass
A, B, C

AC Input from UPS Output

A, B, C

Output Neutral to UPS

(Gray Connector)
(Four-Wire Model Only)

Bypass Neutral to UPS

(Red Connector)
(Four-Wire Model Only)

Ground Terminals Ground Terminals

42 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation

Figure 22. 93PM SIAC-B MIS Input Terminal Detail

MIS

Phase A (MIS-2)
AC Input from
Phase B (MIS-4)
UPS Output
Phase C (MIS-6)

Figure 23. 93PM SIAC-B BIB Output Terminal Detail

BIB

Phase A (BIB-2)
AC Output to
Phase B (BIB-4)
UPS Bypass
Phase C (BIB-6)

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 43
Installation

Figure 24. 93PM SIAC-B RIB Output Terminal Detail

RIB

Phase A (RIB-2)
AC Output to
Phase B (RIB-4)
UPS Rectifier
Phase C (RIB-6)

4.4.2 Installing SIAC-B Interface Connections

To Install wiring:

NOTE 1 The SIAC-B is typically attached to and directly integrated with the UPS cabinet at the
factory but it can be ordered and shipped separately from the UPS and installed onsite.
This section must be used along with the applicable Eaton 93PM UPS Installation and
Operation manual, listed in paragraph 1.7 For More Information, during installation.
NOTE 2 The SIAC-B MBP auxiliary contact control interface wiring is prewired between the
attached factory installed SIAC-B and UPS. Table 10 and Table 11, and Figure 25 through
Figure 30 are for reference only for the factory installed SIAC-B.
NOTE 3 Keep interface wiring separate from power wiring.

1. Locate the MBP interface harness removed from inside the SIAC-B in paragraph
4.4.1 Installing SIAC-B Internal Power Wiring.

NOTE When routing the MBP interface cable harness, ensure the green ten position terminal
header end is routed to the SIAC-B terminal block.

2. Route the SIAC-B MBP auxiliary contact control interface wiring harnesses from the SIAC-B through the
bottom of the SIAC-B and UPS inter-cabinet wiring access pass-through to the UPS cabinet terminals. See
Figure 25 or Figure 26 for SIAC-B terminal locations, and Figure 28 or Figure 29 for UPS terminal locations.
Refer to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph
1.7 For More Information, for the UPS pass-through location.
3. Connect the MBP interface harness green ten position header to the SIAC-B green terminal block.

44 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation

4. Connect the MBP interface harness white two position connector to the UPS MBP interface terminal block
connector (see Figure 30).
5. Refer to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph
1.7 For More Information, to complete the mechanical installation of the UPS and SIAC-B. After completing
the mechanical installation return to paragraph
4.7 Two-Hole Barrel Lug Terminations to Bus Bar Installation.

Figure 25. 93PM 150 kW Three-Wire and Four-Wire SIAC-B Interface Terminal Location

Interface
Terminal
Block

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 45
Installation

Figure 26. 93PM 200 kW Three-Wire and Four-Wire SIAC-B Interface Terminal Location

Interface
Terminal
Block

46 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation

Figure 27. SIAC-B Interface Terminal Detail

Customer Interface Wiring Factory Interface

(Removable Terminal Wiring
Block Header) MBP Auxillary
SIAC-B Contacts
Not Used
MBP Aux1 NO
UPS MBP Common (TB-2)
MBP Aux1 COM
UPS MBP NC (TB-3)
MBP Aux1 NC
Not Used
MBP Aux2 NO
Not Used
MBP Aux2 COM
Not Used
MBP Aux2 NC
Not Used

Not Used

Not Used

Not Used

NOTE 1 The removable terminal block header faces in for a left-mount SIAC-B and out for a right-
mount SIAC-B.
NOTE 2 UPS building alarm signals are customer programmable. Customer interface wiring for
the SIAC-B MBP assumes that the UPS Building Alarm is programmed to monitor
Normally Open (NO) contacts.

Table 10. SIAC-B Interface Wiring Terminal Block Terminations

Tightening
Terminal Size of Pressure Torque Nm (lb Type
Function Termination in) Screw Comments
Auxiliary Contacts #26–#16 0.4 (3.5) - 0.8 (7.1) Slotted Use twisted-pair wires for each input and
return or common. Strip wire insulation back
10 millimeters to wire terminal blocks.
Use wire rated for 600V and Class 1 wiring
methods.

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 47
Installation

Table 11. SIAC-B MBP Interface Terminals

SIAC-B
Terminal Name UPS Terminal Description

TB-1 Not Used —

TB-2 MBP Aux 1 Output: Normally Open (NO) contact used to indicate whether the MBP is
UPS MBP Return
COM closed and the UPS system is on maintenance bypass. Contacts are
TB-3 MBP Aux 1 NC UPS MBP closed when the MBP is closed.

TB-4 Not Used —

TB-5 Not Used —
TB-6 Not Used —
TB-7 Not Used —
TB-8 Not Used —
TB-9 Not Used —
TB-10 Not Used —

NOTE UPS building alarm signals are customer programmable. Customer interface wiring for the SIAC-B MBP assumes that the
UPS Building Alarm is programmed to monitor Normally Open (NO) contacts.
“Return“ indicates connection to electronics circuit ground. “Common” indicates connection to common side of isolated
relay contact

48 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation

Figure 28. 93PM 150 kW Three-Wire and Four-Wire SIAC-B UPS MBP Interface Terminal Location

MBP Interface
Terminal Block

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 49
Installation

Figure 29. 93PM 200 kW Three-Wire and Four-Wire SIAC-B UPS MBP Interface Terminal Location

MBP Interface
Terminal Block

50 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation

Figure 30. UPS MBP Interface Terminal Detail

MBP Interface
Terminal Block

4.5 Removing and Reinstalling the Factory Installed SIAC-B

NOTE The following procedure is to be used in the event that the UPS and factory installed
SIAC-B are to wide to fit through doorways at the installation site.

4.5.1 Electrically Disconnecting the UPS Cabinet and SIAC-B

To disconnect wiring:
1. Verify the UPS system is turned off and all power sources are removed. Refer to the applicable Eaton
93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More Information, for UPS
operating instructions.
2. To gain access to the UPS input and output wiring area, refer to the applicable Eaton 93PM UPS
Installation and Operation manual, listed in paragraph 1.7 For More Information.
3. Locate the UPS output, the UPS bypass input, and if an RIB is installed the UPS rectifier input. Tag and
disconnect all phase and neutral wiring (four-wire only).
4. Locate the UPS MBP interface harness and connector and disconnect at the UPS connector (see Figure 28
or Figure 29, and Figure 30).
5. Proceed to 4.5.2 Mechanically Disconnecting the UPS Cabinet and SIAC-B.

4.5.2 Mechanically Disconnecting the UPS Cabinet and SIAC-B

To disconnect the cabinets:
1. Remove the screw securing the bottom of the SIAC-B front panel. Lift the panel straight up to remove it
from the panel hanger bracket at the top of the cabinet. Retain screw for later use.

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 51
Installation

2. Remove the screws securing the internal safety shield panel and remove the panel. Retain the hardware
for later use.
3. Lower the leveling feet until in contact with the floor.
4. Carefully pull all disconnected cables through the pass-through into the bottom of the SIAC-B.
5. Remove the screws securing the top tie strap and remove the strap (see Figure 19). Retain the strap and
hardware for later use.
6. Remove the screws securing the pass-through tie strap and remove the strap (see Figure 19). Retain the
strap and hardware for later use.

NOTE The rear shipping bracket attached to the back of the cabinet is used only for shipping
and seismic installations. Recycle the bracket in a responsible manner unless needed for
seismic installation.

7. Remove the screws securing the rear shipping bracket and remove the bracket (refer to the applicable
Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More Information, for strap
location). Reinstall the screws.

CAUTION
Brace the SIAC-B after removing from the UPS cabinet to prevent the SIAC-B from falling,

8. Carefully slide the SIAC-B away from the UPS cabinet.

9. Move the cabinets to the installation area.
10. Proceed to paragraph 4.5.3 Mechanically Rejoining the UPS Cabinet and SIAC-B.

4.5.3 Mechanically Rejoining the UPS Cabinet and SIAC-B

To rejoin the cabinets:

1. Move the SIAC-B into position against the UPS cabinet.

2. Use the leveling feet to align and level the SIAC-B vertically with the UPS cabinet.
3. Reinstall the top tie strap (see Figure 19) removed in paragraph
4.5.2 Mechanically Disconnecting the UPS Cabinet and SIAC-B and secure the tie strap with the retained
hardware.

NOTE A rear tie strap is attached to the back of the cabinet and is used only for seismic
installations.

4. Reinstall the pass-through tie strap (see Figure 19) between the cabinets and secure the tie strap with the
retained hardware.
5. If necessary after the installing the attaching straps, secure the SIAC-B in position by adjusting the leveling
feet until the cabinet is level and locked in place.
6. Proceed to paragraph 4.5.4 Electrically Reconnecting the UPS Cabinet and SIAC-B.

4.5.4 Electrically Reconnecting the UPS Cabinet and SIAC-B

To reinstall wiring:

1. Carefully route all disconnected cables through the pass-through into the bottom of the UPS cabinet.
2. Reconnect the UPS output, the UPS bypass input, and if an RIB is installed the UPS rectifier input tagged
wiring to the respective UPS terminals. Refer to the applicable Eaton 93PM UPS Installation and Operation
manual, listed in paragraph 1.7 For More Information, for terminal locations and requirements.

52 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation

3. If installing a four-wire SIAC-B, reconnect the tagged neutral wiring to the respective UPS terminals.
4. Reconnect the UPS MBP interface harness connector to the UPS MBP interface terminal block connector
(see Figure 28 or Figure 29, and Figure 30).
5. Refer to the applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph
1.7 For More Information, to complete the mechanical installation of the UPS and SIAC-B. After completing
the mechanical installation return to paragraph
4.7 Two-Hole Barrel Lug Terminations to Bus Bar Installation.

4.6 Unloading the Factory Installed SIAC-B from the Pallet and Mechanical Installation
The SIAC-B is attached to and directly integrated with the UPS cabinet at the factory. Refer to the applicable
Eaton 93PM UPS Installation and Operation manual, listed in paragraph 1.7 For More Information, for unloading
and mechanical installation instructions.
After completing the unloading and installation of the UPS with the attached SIAC-B, return to paragraph
4.7 Two-Hole Barrel Lug Terminations to Bus Bar Installation.

4.7 Two-Hole Barrel Lug Terminations to Bus Bar Installation

Paragraph 4.8 Installing SIAC-B External Power Wiring may require connecting input and output power wiring
using 2-hole barrel lugs. See Figure 31 for the hardware sequence when installing the lugs to the bus bars.
Tighten the bolt to the torque value listed in the appropriate table based on system being installed ( See Table 6
through Table 9).

Proceed to paragraph 4.8 Installing SIAC-B External Power Wiring.

NOTE Conical washers are special purpose washers that look similar to flat washers, except
for a slight conical shape. When installing conical washers, the top of the dome should
be next to the bolt head and the base of the washer should be against a flat surface such
as a bus bar, flat washer, or large terminal.

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 53
Installation

Figure 31. Typical Bus Bar Barrel Lug Mounting – Hardware Assembly Sequence

Bolt Head
Conical Washer
Lug Flat Washer

Bus Bar
Threaded Clinch Nut

Single Lug Installation

Bolt Head
Conical Washer
Lug Flat Washer

Lug
Bus Bar
Threaded Clinch Nut

Double Lug Installation

4.8 Installing SIAC-B External Power Wiring

NOTE 1 The SIAC-B Bypass Input Breaker (BIB) to UPS bypass input, the output from UPS, and
the Rectifier Input Breaker (RIB) to UPS rectifier input (if installed) phase and ground
wiring are prewired to the factory installed SIAC-B or have been wired using the
procedures in paragraph 4.4 Electrically Connecting the UPS Cabinet and SIAC-B.

NOTE 2 External power wiring can be routed either through the top or bottom of the SIAC-B.
NOTE 3 Remove the SIAC-B top or bottom conduit landing plate to drill or punch conduit holes
(see Figure 32 or Figure 33).

To install wiring:
1. Remove the screw securing the bottom of the SIAC-B front panel. Lift the panel straight up to remove it
from the panel hanger bracket at the top of the cabinet. Retain screw for later use.
2. Remove the screws securing the internal safety shield panel and remove the panel to gain access to the
maintenance bypass input, critical load output, and rectifier input (if installed) terminals. Retain the
hardware for later use.
3. If wiring the SIAC-B using top entry wiring access, proceed to Step 4; otherwise, proceed to Step 7.
4. Top Entry Wiring. Remove the top conduit landing plate (see Figure 32 or Figure 33) from the top of the
SIAC-B. Identify all conduit requirements and mark their location. Drill and punch all conduit holes in the top
cover prior to mounting on the SIAC-B. Install the top conduit plate and install all conduit runs into the top
cover.
5. Route the maintenance bypass input, critical load output, and rectifier input (if installed) cables (phase A, B,
and C, Ground, and if required Neutral) through the conduit on the top of the SIAC-B to the SIAC-B

54 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation

terminals. See Figure 32 or Figure 33 for SIAC-B wiring access information, and Figure 34, Figure 35,
Figure 36, or Figure 37 for terminal locations.
6. Proceed to Step 9.
7. Bottom Entry Wiring. Remove the bottom conduit landing plate (see Figure 32 or Figure 33) from the
bottom of the SIAC-B. Identify all conduit requirements and mark their location. Drill and punch all conduit
holes in the bottom conduit plate prior to mounting on the SIAC-B. Install the conduit plate and install all
conduit runs into the plate.
8. Route the maintenance bypass input, critical load output, and rectifier input (if installed) cables (phase A, B,
and C, Ground, and if required Neutral) through the conduit on the bottom of the SIAC-B to the SIAC-B
terminals. See Figure 32 or Figure 33 for SIAC-B wiring access information, and Figure 34, Figure 35,
Figure 36, or Figure 37 for terminal locations.
9. If wiring a 93PM 200 kW Three-Wire SIAC-B or 93PM 200 kW Four-Wire SIAC-B, proceed to Step 10; if
wiring a 93PM 150 kW Three-Wire SIAC-B or 93PM 150 kW Four-Wire SIAC-B, proceed to Step 15.
10. Locate the external wiring terminal hardware kit packed at the bottom of the SIAC-B.
11. Using hardware from the external wiring terminal hardware kit, connect phase A, B, and C, and Ground
bypass input power wiring from the utility source to the SIAC-B maintenance bypass input terminals. See
paragraph 3.3.3 SIAC-B Power Wiring Preparation, Table 2 or Table 3 and Table 6 through Table 9 for SIAC-
B wiring and termination requirements.
For SIAC-B terminal phase wiring assignments, see Figure 36 or Figure 37.
12. Using hardware from the external wiring terminal hardware kit, connect phase A, B, and C, and Ground
output power wiring from the SIAC-B output terminals to the critical load.
For SIAC-B terminal phase wiring assignments, see Figure 36 or Figure 37.
13. If an RIB is installed, use hardware from the external wiring terminal hardware kit to connect phase A, B,
and C, and Ground rectifier input power wiring from the utility source to the SIAC-B rectifier input
terminals.
For a detailed view of the SIAC-B RIB terminals, see Figure 38.
14. Proceed to Step 18.
15. Connect phase A, B, and C, Ground, and if required Neutral bypass input power wiring from the utility
source to the SIAC-B maintenance bypass input terminals.
For SIAC-B terminal phase wiring assignments, see Figure 34 or Figure 35.
16. Connect phase A, B, and C, Ground, and if required Neutral output power wiring from the SIAC-B output
terminals to the critical load or Integrated Accessory Cabinet-Distribution (IAC-D). Refer to the Eaton 93PM
Integrated Accessory Cabinet-Distribution (50 kW, 100 kW, 150 kW, and 200 kW IAC-D) Installation and
Operation Manual, listed in paragraph 1.7 For More Information, for conduit and terminal locations and
termination requirements.
For SIAC-B terminal phase wiring assignments, see Figure 34 or Figure 35.
17. If an RIB is installed, connect phase A, B, and C, and Ground rectifier input power wiring from the utility
source to the SIAC-B rectifier input terminals.
For a detailed view of the SIAC-B RIB terminals, see Figure 38.
18. Reinstall the internal safety shield panel and secure with retained screws.
19. Reinstall the SIAC-B front panel and secure with retained screw.
20. After the SIAC-B is wired, return to the applicable Eaton 93PM UPS installation and operation manual,
listed in paragraph 1.7 For More Information, to complete the UPS wiring.

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 55
Installation

Figure 32. 93PM 150 kW Three-Wire and Four-Wire SIAC-B Conduit Landing Wire Entry Locations

Top
View

Front Front
Top Entry Conduit Landing
(Remove plate to drill or
UPS with Left-Mounted SIAC-B punch conduit holes.) UPS with Right-Mounted SIAC-B

Front Front

Bottom
View

Bottom Entry Conduit Landing

(Remove plate to drill or
punch conduit holes.)
UPS with Left-Mounted SIAC-B UPS with Right-Mounted SIAC-B

56 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation

Figure 33. 93PM 200 kW Three-Wire and Four-Wire SIAC-B Conduit Landing Wire Entry Locations

Top
View

Front Front
Top Entry Conduit Landing
(Remove plate to drill or
punch conduit holes.)
UPS with Left-Mounted SIAC-B UPS with Right-Mounted SIAC-B

Front Front

Bottom
View

Bottom Entry Conduit Landing

(Remove plate to drill or
UPS with Left-Mounted SIAC-B punch conduit holes.) UPS with Right-Mounted SIAC-B

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 57
Installation

Figure 34. 93PM 150 kW Three-Wire and Four-Wire SIAC-B Left-Mounted Bypass — Terminal Locations

Output Neutral (E12) Phase A (E6)

(Four-Wire Model Only) AC Input to
Phase B (E7) Maintenance
Bypass (Source 2)
Bypass Neutral (E12) Phase C (E8)
(Four-Wire Model Only)

AC Input to
UPS Rectifier
(Source 1)
A, B, C

Phase A (E9)
AC Output
Phase B (E10) to Critical Load

Phase C (E11)

Ground Terminals Ground Terminals

Front

58 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation

Figure 35. 93PM 150 kW Three-Wire and Four-Wire SIAC-B Right-Mounted Bypass — Terminal Locations

Output Neutral (E12)

Phase A (E6) (Four-Wire Model Only)
AC Input to
Maintenance Phase B (E7)
Bypass (Source 2)
Phase C (E8) Bypass Neutral (E12)
(Four-Wire Model Only)

AC Input to
UPS Rectifier
(Source 1)
A, B, C

Phase A (E9)
AC Output
Phase B (E10)
to Critical Load
Phase C (E11)

Ground Terminals Ground Terminals

Front

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 59
Installation

Figure 36. 93PM 200 kW Three-Wire and Four-Wire SIAC-B Left-Mounted Bypass — Terminal Locations

Output Neutral (E12) Phase A (E6)

(Four-Wire Model Only) AC Input to
Phase B (E7) Maintenance
Bypass Neutral (E12) Bypass (Source 2)
(Four-Wire Model Only) Phase C (E8)

AC Input to
UPS Rectifier
(Source 1)
A, B, C

Phase A (E9)

Phase B (E10) AC Output

to Critical Load
Phase C (E11)

Ground Terminals

Front

60 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation

Figure 37. 93PM 200 kW Three-Wire and Four-Wire SIAC-B Right-Mounted Bypass — Terminal Locations

Phase A (E6) Output Neutral (E12)

AC Input to (Four-Wire Model Only)
Maintenance Phase B (E7)
Bypass (Source 2) Bypass Neutral (E12)
Phase C (E8) (Four-Wire Model Only)

AC Input to
UPS Rectifier
(Source 1)
A, B, C

Phase A (E9)
AC Output
to Critical Load Phase B (E10)

Phase C (E11)

Ground Terminals

Front

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 61
Installation

Figure 38. 93PM SIAC-B RIB Terminal Detail

Phase A
AC Input to
Phase B UPS Rectifier
(Source 1)
Phase C

RIB

4.9 Initial Startup

NOTE Startup and operational checks must be performed by an authorized Eaton Customer
Service Engineer, or the warranty terms specified on the product's resources page
become void. See Chapter 9 Warranty for details. This service is offered as part of the
sales contract for the UPS. Contact an Eaton service representative in advance (a
minimum two-week notice is required) to reserve a preferred startup date.

4.10 Completing the Installation Checklist

The final step in installing the SIAC-B is completing the following Installation Checklist. This checklist ensures
that you have completely installed all hardware, cables, and other equipment. Complete all items listed on the
checklist to ensure a smooth installation. Make a copy of the Installation Checklist before filling it out, and
retain the original.

After the installation is complete, an Eaton Customer Service Engineer must verify the operation of the UPS
system and commission it to support the critical load. The service representative cannot perform any
installation tasks other than verifying software and operating setup parameters. Service personnel may request
a copy of the completed Installation Checklist to verify all applicable equipment installations have been
completed.

NOTE The Installation Checklist MUST be completed prior to starting the UPS system for the
first time.

4.11 Installation Checklist

o All packing materials and restraints have been removed from each cabinet.

62 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Installation

o The SIAC-B is joined to the UPS cabinet.

o The UPS and SIAC-B are installed on a level floor in a suitable location for computer or electronic equipment.
o All conduits and cables are properly routed between the SIAC-B and the UPS.
o All power cables are properly sized and terminated.
o A ground conductor is properly installed.
o Interface wiring between the SIAC-B and UPS cabinets is properly installed.
o Air conditioning equipment is installed and operating correctly.
o The area around the UPS system is clean and dust-free.
o Adequate workspace exists around the SIAC-B and other cabinets.
o Adequate lighting is provided around all SIAC-B and UPS equipment.
o A 120 Vac service outlet is located within 7.5m (25 ft) of the SIAC-B and UPS equipment.
o Startup and operational checks are performed by an authorized Eaton Customer Service Engineer.
o Visit www.eaton.com/pq/register to register your new Eaton UPS / Eaton UPS Accessory.

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 63
Installation

Notes

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64 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
Chapter 5 Onelines and Schematics

5.1 Onelines
Figure 39, Figure 40, and Figure 41 show the simplified internal structure of the Sidecar Integrated Accessory
Cabinet-Bypass (SIAC-B) for the following configurations:
• Two-breaker Maintenance Bypass with a Maintenance Isolation Breaker (MIS) and a Maintenance Bypass
Breaker (MBP)
• Three-breaker Maintenance Bypass with a MIS, a MBP, and a Bypass Input Breaker (BIB)
• Four-breaker Maintenance Bypass with a MIS, a MBP, a BIB, and a Rectifier Input Breaker (RIB)

Figure 39. Two-Breaker SIAC-B Internal Oneline

150 kW SIAC-B (2-Breaker Version)

200 kW SIAC-B (2-Breaker Version)
MIS

480V 3-Phase
Input from
UPS Inverter
Output
MBP

A C
480V 3-Phase 480V 3-Phase
Input to Input Output SIAC-B Output
Maintenance Terminals Terminals to Critical Load
Bypass

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 65
Onelines and Schematics

Figure 40. Three-Breaker SIAC-B Internal Oneline

150 kW SIAC-B (3-Breaker Version)

200 kW SIAC-B (3-Breaker Version)
MIS

480V 3-Phase
Input from
UPS Inverter
Output
MBP

A C
480V 3-Phase 480V 3-Phase
Input to Input Output SIAC-B Output
Maintenance Terminals Terminals to Critical Load
Bypass BIB

480V 3-Phase
Output to UPS
Bypass Input

66 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Onelines and Schematics

Figure 41. Four-Breaker SIAC-B Internal Oneline

150 kW SIAC-B (4-Breaker Version)

200 kW SIAC-B (4-Breaker Version)
MIS

480V 3-Phase
Input from
UPS Inverter
Output
MBP

A
480V 3-Phase 480V 3-Phase
Input to Input Output SIAC-B Output
Maintenance Terminals Terminals to Critical Load
Bypass BIB C
480V 3-Phase
Output to UPS
Bypass Input
B RIB

480V 3-Phase 480V 3-Phase

Input to UPS Output to UPS
Rectifier Rerctifier Input

5.2 System Onelines

The system oneline drawings in this section show the simplified internal structure of the UPS, battery supply,
and SIAC-B.

Voltage

Oneline Drawing UPS Model Input Output System Type

See Figure 42 93PM-150 3- 480 480 Single reverse transfer three-wire UPS with
Wire external battery and two-breaker three-wire
93PM-200 3- SIAC-B
Wire
See Figure 43 93PM-150 3- 480 480 Single reverse transfer three-wire UPS with
Wire external battery and three-breaker three-wire
93PM-200 3- SIAC-B
Wire
See Figure 44 93PM-150 3- 480 480 Single reverse transfer three-wire UPS with
Wire external battery and four-breaker three-wire
93PM-200 3- SIAC-B
Wire

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 67
Onelines and Schematics

Voltage

Oneline Drawing UPS Model Input Output System Type

See Figure 45 93PM-150 4- 480 480 Single reverse transfer four-wire UPS with
Wire external battery and two-breaker four-wire
93PM-200 4- SIAC-B
Wire
See Figure 46 93PM-150 4- 480 480 Single reverse transfer four-wire UPS with
Wire external battery and three-breaker four-wire
93PM-200 4- SIAC-B
Wire
See Figure 47 93PM-150 4- 480 480 Single reverse transfer four-wire UPS with
Wire external battery and four-breaker four-wire
93PM-200 4- SIAC-B
Wire

68 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Onelines and Schematics

Figure 42. Eaton 93PM 150 kW or 200 kW UPS with Two-Breaker SIAC-B (Three-Wire) — System Online

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 69
Onelines and Schematics

Figure 43. Eaton 93PM 150 kW or 200 kW UPS with Three-Breaker SIAC-B (Three-Wire) — System
Online

70 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Onelines and Schematics

Figure 44. Eaton 93PM 150 kW or 200 kW UPS with Four-Breaker SIAC–B (Three-Wire) — System Online

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 71
Onelines and Schematics

Figure 45. Eaton 93PM 150 kW or 200 kW UPS with Two-Breaker SIAC-B (Four-Wire) — System Online

72 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Onelines and Schematics

Figure 46. Eaton 93PM 150 kW or 200 kW UPS with Three-Breaker SIAC-B (Four-Wire) — System Online

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 73
Onelines and Schematics

Figure 47. Eaton 93PM 150 kW or 200 kW UPS with Four-Breaker SIAC-B (Four-Wire) — System Online

5.3 Three Wire Schematics

Figure 51, Figure 52, and Figure 53 show the SIAC-B three wire schematics.

74 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Onelines and Schematics

Figure 48. Eaton 93PM 150 kW or 200 kW Three-Wire SIAC-B — Two-Breaker Schematic

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 75
Onelines and Schematics

Figure 49. Eaton 93PM 150 kW or 200 kW Three-Wire SIAC-B — Three-Breaker Schematic

76 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Onelines and Schematics

Figure 50. Eaton 93PM 150 kW or 200 kW Three-Wire SIAC-B — Four-Breaker Schematic

5.4 Four Wire Schematics

Figure 51, Figure 52, and Figure 53 show the SIAC-B four wire schematics.

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 77
Onelines and Schematics

Figure 51. Eaton 93PM 150 kW or 200 kW Four-Wire SIAC-B — Two-Breaker Schematic

78 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 Onelines and Schematics

Figure 52. Eaton 93PM 150 kW or 200 kW Four-Wire SIAC-B — Three-Breaker Schematic

EATON 93PM 150 kW OR 200 kW BYPASS SIDECAR

(480V 4-Wire)
(3-Breaker Version)

Neutral Service Disconnect

Output
Output
NEUTRAL INPUTS TO UPS NEUTRAL
Bypass Bypass

AC INPUT TO BYPASS TO UPS BYPASS

480V (3 Ø)
480V (3Ø)

TO UPS GROUND
BLDG ALARM 1
TO LOAD GROUND OF UPS1
FROM BUILDING GROUND

AC OUTPUT TO FROM UPS OUTPUT

CRITICAL LOAD
480V (3 Ø)
480V (3 Ø)

BIB: BYPASS INPUT BREAKER

MBP: MAINTENANCE BYPASS BREAKER
MIS: MAINTENANCE ISOLATION BREAKER

LEGEND
Factory Wiring Customer Wiring
(105˚C Insulation) (75˚C Insulation)

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 79
Onelines and Schematics

Figure 53. Eaton 93PM 150 kW or 200 kW Four-Wire SIAC-B — Four-Breaker Schematic

80 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
Chapter 6 SIAC-B Operating Instructions

This section describes how to operate the Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B).

NOTE 1 Before using the SIAC-B, ensure all installation tasks are complete and a preliminary
startup has been performed by authorized service personnel. The preliminary startup
verifies all electrical interconnections to ensure the installation was successful and the
system operates properly.
NOTE 2 Read this section of the manual and have thorough knowledge of UPS and SIAC-B
operation before attempting to operate any of the controls.

6.1 Sidecar Integrated Accessory Cabinet-Bypass

6.1.1 Circuit Breakers
Figure 54 or Figure 55 identifies and shows the location of the circuit breakers in the SIAC-B. The descriptions
provide a brief overview of the SIAC-B breaker use.

• Maintenance Bypass Breaker – The Maintenance Bypass Breaker (MBP) transfers the load from the UPS
output to the bypass input feeder.
• Maintenance Isolation Breaker – The Maintenance Isolation Breaker (MIS) isolates the UPS from the
bypass feed and the load.
• Bypass Input Breaker – (Optional – only three and four breaker configurations) The Bypass Input Breaker
(BIB) provides a single point of input power control to the UPS on single-feed systems or bypass input
power control to the UPS on dual-feed systems. Using the BIB easily removes power from the UPS for
servicing.
• Rectifier Input Breaker – (Optional – only four breaker configurations) The optional Rectifier Input Breaker
(RIB) (four-breaker version only) provides a single point of rectifier input power control to the UPS on dual-
feed systems and easily removes power from the UPS for servicing.

6.1.2 Using the UPS when an SIAC-B is Installed

To operate the SIAC-B:
1. Remove the screw securing the bottom of the SIAC-B front panel. Lift the panel straight up to remove it
from the panel hanger bracket at the top of the cabinet. Retain screw for later use.
2. Close the SIAC-B bypass input feeder circuit breaker.
3. If an BIB is installed, close the SIAC-B bypass input feeder breaker.
4. If an RIB is installed, close the SIAC-B rectifier input feeder breaker.
5. Verify that the SIAC-B circuit breakers are set as follows (see Figure 54 or Figure 55 for breaker locations):

MBP OPEN
MIS CLOSED
BIB (if installed) CLOSED
RIB (if installed) CLOSED

6. Start the UPS. Refer to the applicable Eaton 93PM UPS Installation and Operation manual, listed in
paragraph 1.7 For More Information, for UPS operating procedures.

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 81
SIAC-B Operating Instructions

7. Reinstall the SIAC-B front panel and secure with retained screw.

Figure 54. Eaton 93PM 150 kW or 200 kW SIAC-B (Three or Four Wire) Breakers – Left-Mounted SIAC-B

RIB (optional)

BIB (optional)

Bypass Interlock
Plate

MBP

MIS

SIAC-B UPS

NOTE: The 200 kW UPS is shown.

82 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 SIAC-B Operating Instructions

Figure 55. Eaton 93PM 150 kW or 200 kW SIAC-B (Three or Four Wire) Breakers – Right-Mounted SIAC-B

BIB (optional)

RIB (optional)

Bypass Interlock
Plate

MIS

MBP

UPS SIAC-B

NOTE: The 200 kW UPS is shown.

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 83
SIAC-B Operating Instructions

6.1.3 Transferring the UPS to Maintenance Bypass using an SIAC-B

CAUTION
Only trained personnel familiar with the operation of this equipment should transfer loads. Failure to follow this
transfer sequence may cause loss of power to loads.

CAUTION
In Bypass mode, the critical load is not protected from commercial power interruptions and abnormalities.

To transfer the load to maintenance bypass:

1. Remove the screw securing the bottom of the SIAC-B front panel. Lift the panel straight up to remove it
from the panel hanger bracket at the top of the cabinet. Retain screw for later use.
2. Transfer the UPS from normal mode to bypass mode. Refer to the applicable Eaton 93PM UPS Installation
and Operation manual, listed in paragraph 1.7 For More Information, for UPS operating procedures.

CAUTION
Failure to close the MBP before opening the MIS will result in the loss of power to the critical load.

3. Close the MBP.

4. Slide the bypass interlock plate to the left (see Figure 54 or Figure 55).
5. Open the MIS.
The critical load is supplied by the maintenance bypass source.
6. Shut down the UPS. Refer to the applicable Eaton 93PM UPS Installation and Operation manual, listed in
paragraph 1.7 For More Information, for UPS operating procedures.

WARNING
The BIB and RIB (if installed) or the bypass feeder breaker must be opened to electrically isolate the UPS.

7. If installed, open the BIB.

8. If installed, open the RIB.
9. Reinstall the SIAC-B front panel and secure with retained screw.

6.1.4 Transferring the UPS from Maintenance Bypass using an SIAC-B

CAUTION
Only trained personnel familiar with the operation of this equipment should transfer loads. Failure to follow this
transfer sequence may cause loss of power to loads.

To transfer the load from maintenance:

1. Remove the screw securing the bottom of the SIAC-B front panel. Lift the panel straight up to remove it
from the panel hanger bracket at the top of the cabinet. Retain screw for later use.
2. If installed, close the BIB.
3. If installed, close the RIB.

84 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
 SIAC-B Operating Instructions

4. Start the UPS in bypass mode. Refer to the applicable Eaton 93PM UPS Installation and Operation manual,
listed in paragraph 1.7 For More Information, for UPS operating procedures.

CAUTION
Failure to close the MIS before opening the MBP will result in the loss of power to the critical load.

5. Close the MIS.

6. Slide the bypass interlock plate to the right (see Figure 54 or Figure 55).
7. Open the MBP.
8. Reinstall the SIAC-B front panel and secure with retained screw.
9. Transfer the UPS to Normal mode. Refer to the applicable Eaton 93PM UPS Installation and Operation
manual, listed in paragraph 1.7 For More Information, for UPS operating procedures.

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SIAC-B Operating Instructions

86 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
Chapter 7 Maintenance

The components inside the Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) is secured to a sturdy metal
frame. All repairable parts and assemblies are located for easy removal, with very little disassembly. This
design allows authorized service personnel to perform routine maintenance and servicing quickly.
You must schedule periodic performance checks of the UPS system to keep it running properly. Regular
routine checks of operation and system parameters enable your system to function efficiently for many trouble-
free years.

7.1 Important Safety Instructions

Remember that your UPS system is designed to supply power EVEN WHEN DISCONNECTED FROM THE
UTILITY POWER.

WARNING

• No user serviceable components.

• Servicing and maintenance should be performed by qualified service personnel only.
• LETHAL VOLTAGE PRESENT. This unit should not be operated with the cabinet doors open or protective
panels removed. Do not make any assumptions about the electrical state of any cabinet in the UPS
system.

7.2 Performing Preventive Maintenance

The UPS system requires very little preventive maintenance. However, the system should be inspected
periodically to verify that the units are operating normally. Record maintenance results and any corrective
actions in a suitable log.

7.2.1 DAILY Maintenance

Perform the following steps daily:

1. Check the area surrounding the UPS system. Ensure the area is not cluttered, allowing free access to the
unit.
2. Ensure the air intakes on the Accessory cabinets are not blocked.
3. Ensure the operating environment is within the parameters specified in paragraph
3.3.1 Environmental and Installation Considerations and Chapter 8 Product Specifications.

7.2.2 PERIODIC Maintenance

Periodic inspections of the SIACs should be made to determine if components, wiring, and connections exhibit
evidence of overheating. Particular attention should be given to the compression lug connections. Maintenance
procedures should specify that the compression lug connections be retorqued to values listed in this manual.

7.2.3 ANNUAL Maintenance

Annual preventive maintenance should be performed only by authorized service personnel familiar with
maintenance and servicing of the UPS system. Contact an Eaton service representative for more information
about service offerings.

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 87
Maintenance

7.3 Maintenance Training

A basic training course, available from Eaton, gives you a competent working knowledge of the UPS system
operation and teaches you how to perform first level corrective maintenance. For more information about
training and other services, contact the Customer Reliability Center (see paragraph 1.8 Getting Help).

88 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
Chapter 8 Product Specifications

This section provides the following specifications:

• Model numbers
• Input specifications
• Output specifications
• Environmental and safety specifications

8.1 Model Numbers

The Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) is available in the model listed below to meet the
needs of the Eaton 93PM 150 kW and 200 kW UPS product line.

Sidecar Integrated Accessory Cabinet

Models Description

Eaton 93PM 150 kW Three-Wire SIAC-B SIAC-B for the Eaton 93PM 150 kW Capacity Three-Wire UPS

SIAC-B for the Eaton 93PM 150 kW Four-Wire Capacity UPS

Eaton 93PM 150 kW Four-Wire SIAC-B
SIAC-B for the Eaton 93PM 120 kW Emergency lighting UPS

Eaton 93PM 200 kW Three-Wire SIAC-B SIAC-B for the Eaton 93PM 200 kW Three-Wire UPS
Eaton 93PM 200 kW Four-Wire SIAC-B SIAC-B for the Eaton 93PM 200 kW Four-Wire UPS

8.2 Specifications
The following sections detail the input, output, and environmental and safety specifications for the SIAC-B.

8.2.1 Input

Operating Input Voltage and Frequency 480 Vac, 60 Hz

Input Wiring – Three-Wire Model 3 wire + ground – No neutral

Input Wiring – Four-Wire Model 4 wire + ground

For Three-Wire configurations, see Table 2 or Table 3.

Operating Input Current For Four-Wire configurations, see Table 4 or Table 5.

8.2.2 Output

Operating Output Voltage and Frequency 480 Vac, 60 Hz

Output Wiring– Three-Wire Model 3 wire + ground – No neutral

Output Wiring– Four-Wire Model 4 wire + ground

For Three-Wire configurations, see Table 2 or Table 3.

Output Current For Four-Wire configurations, see Table 4 or Table 5.

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09 89
Product Specifications

8.2.3 Environmental and Safety Specifications

5 to 40°C (41 to 104°F) without derating. The recommended operating temperature

Operating Temperature is 25°C (77°F)
Storage Temperature -25 to +55°C (-13 to +131°F)

Operating Altitude Maximum 1500m (5000 ft) at 40°C without derating

Ventilation Convection
Relative Humidity (operating and 5% to 95% maximum noncondensing
storage)

Acoustical Noise Not applicable

UL 924 for 4-wire 150 kW models

Safety Conformance UL1778 4th edition
cULus
Agency Markings ULus for UL 924

90 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 09
Chapter 9 Warranty

For warranty information, please refer to the Resources link on our website, www.eaton.com/93PM.

EQUIPMENT REGISTRATION
Please visit www.eaton.com/pq/register to register your new Eaton UPS / Eaton UPS Accessory.

Model Number:

Serial Number:

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P-16400038709
P-164000387 09