у

MESSRS.

HYUNDAI H INDUSTRIES CO.,LTD.

SHIP NO.

H-1599/1600/1601/1602/1603
MODEL No.

TASK-1022G-A

DRAWINGS

OF

CONTROL

AIR COMPRESSOR

AND

WORKING

AIR COMPRESSOR
(jFOR FINISHED)
(EACH 1 COMP./SHIP)

CNO.160634—CNO. 160643
CARD No.

TANABE PNEUMATIC MACHINERY CO.,LTD.

OSAKA NAGOYA JAPAN

APPROVED BY
/ S''*
CHECKED BY

DRAWN BY M.YOSHIZUKA

DATE OF DRAWING AUG.23.2004

DATE OF ISSUE

CLASSIFICATION DNV(ONLY CONTROL COMP.)

DRAWN No.

No. of Sheet ( 23 )
 Р1
SPEC I F I CAT I ON
MODEL TASK-1022G-A

TYPE SCREW COMPRESSOR BY AIR COOLED

SUCTION AIR PRESSURE ATMOSPHERE

SUCTION AIR TEMP. °C 0~45

DELIVERY AIR PRESSURE kg/cm2 7

COMPRESSOR

AIR CAPACITY m3/h 200 (FA)

SPEED rpm 3870

DRIVE METHOD V BELT DRIVE

CONTROL METHOD LOAD-UNLOAD + UNLOAD STOP/AUTO START-STOP

LUB. OIL CAPACITY lit 18

DELIVERY AIR PIPING JIS 10K-25A

TYPE TOTALLY ENCLOSED FAN COOLED 3 PHASES TIT-180L

MAKER tAiyo ELECTRIC CO..LTD.

OUTPUT kW 23.5
MAIN MOTOR

CYCLES Hz 60

VOLTAGE V 440

POLES 4

INSULATION CLASS F

PROTECTION IP 44

STARTING METHOD DIRECT ON LINE

TYPE TOTALLY ENCLOSED FAN COOLED 3 PHASES TIT-80

MAKER TAIYO ELECTRIC CO.,LTD.

OUTPUT kW 0.75
FAN MOTOR

CYCLES Hz 60

VOLTAGE V 440

POLES 4

INSULATION CLASS В

PROTECTION IP 44

STARTING METHOD DIRECT ON LINE

TOTAL MASS kg Approx 700

DIMENSION mm 1470 (W) X 850 (L) X 1270 (H)

COMP.ROOM VENTILATE CAPA. m3/h 9200

PAINT COLOR MUNSELL’S NO.7.5BG7/2

 ANGLE PROJECTION NO. DATE REVISIONS DRAWN CHECKED
"■==-----
380 A MAY.25.2005 M.Y

A JUN.22.2005 M.Y

£ S й Й 7УЛ5-
О AIR FILTER
AIR TEMP.

14 Я Ж
OVER CURRENT
о 01L FILTER

7>0-FW± t-OVtytb-J-
UNLOAD STOP
о OIL SEPARATOR

ALARM MONITOR

19 MCC0 BOX A

IB SPACE HEATER ON-OFF SWITCH WITH LAMP

17 CONTROL BOX

IB COOLING AIR OUTLET

15 COOLING AIR INLET

14 CONTROL CABLE INLET

(CABLE GLAND JIS F B801 15c)

13 MAIN MOTOR CABLE INLET

(CABLE GLAND JIS F B801 30c)

12 SAFETY VALVE(SET 7.7K) Д

11 DRAIN VALVE Rc 1 /4 with BITE TYPE

TUBE FITTING FOR Ф10 COPPER TUBE L=1500mm

10 AIR OUTLET JIS10k-25A

В AMMETER

7 ALARM MONITOR

Б STOP BUTTON(STOP LAMP)

5 START BUTTON(RUNNING LAMP)

4 HOUR METER

3 THERMOMETER with CONTACT (set 1 C)

2 L.O. PRESS. GAUGE (Ф100) A

1 AIR PRESS. GAUGE(Ф100) Д

1467
Nd. NAME
1527
MESSERS

DATE NAME
DRAWN BY JUN,6.2005 M.YOBHIZUKA TANABE PNEUMAT1 C MACH I NERYCO .. LTD
TRACED BY
SENRIOKA OSAKA JAPAN
CHECKED BY JUN.Б.2005 T.IMOTO
SCALH DRAWING NO. Д
/
TASK- 1D22G-A
OUTLINE DRAWING OF T3P04002-1 47
AIR COMPRESSOR ГО
-IA
■и

25 SAFETY VALVE 1 SET 7.7K

24 DRAIN VALVE 1
23 OIL DRAIN VALVE 1
22 A.C. SOURCE INLET 1
21 AIR OUTLET 1
20 CONTROL BOX 1
19 RUBBER 4
18 OIL LEVEL GAUGE 1
17 OIL FILLER 1
18 CLOG SENSOR FOR OIL FILTER 1
15 CLOG SENSOR FOR OIL SEPARATOR 1
14 CLOG SENSOR FOR SUCTION FILTER 1
13 MAGNETIC VALVE 1
12 PRESS. SWITCH FOR UNLOADER 1
И SAFETY VALVE 1
10 THERMO VALVE 1
9 OIL FILTER 1
8 MINIMUM PRESS. VALVE 1
7 OIL COOLER & AIR COOLER 1
6 OIL SEPARATOR 1
5 UNLOADER 1
4 SUCTION FILTER 1
3 FAN MOTOR 1
2 A.C. MOTOR 1
1 SCREW END 1 VMX037R

Nd . NAME OF PARTS MATERIAL Q' TY REMARKS

MESSHRS

[POl-D-ЦбЙй!
DATE NAME
DRAWN BY ютла.гом «.yoshizuka TANABE PNEUMAT1 C MACH INERYCO ., LTD
TRACED BY , -T~/ L —
CHECKED BY Ж. f. ) OBNKIUKA ЦЬЛКЛ JArftn

SCALE
, TASK- n?PG-A
/ Z GENERAL VIEW OF '* JHU4UU1
/ ---------------- 1/\
AIR COMPRESSOR
 THERMO VALVE

MINIMUM PRESS. VALVE

_ ORIF1CE
tx STOP VALVE
l~OP~l CLOG SENSOR
FOR OIL SEPARATOR
и CLOG SENSOR
FOR OIL FILTER

и CLOG SENSOR
FOR SUCTION FILTER
(\) PGO L.O. PRESS. GAUGE
(\J PGA AIR PRESS. GAUGE

СЕНёв] THERMOMETER with CONTACT

| БЗА | PRESS. SWITCH

FOR AUTO. UNLOADER
SAFETY VALVE

П
и
MAGNETIC VALVE

<э> AFTER COOLER

OIL COOLER
NON RETURN VALVE

ф OIL SEPARATOR

Ф OIL FILTER

О SCREW END
UNLOADER
!> SUCTION FILTER

MARK NAME
MESSERS,

DATE NAME
DRAWN BY A.SANO TANABE PNEUMATIC MACHINERY CO.. LTD
TRACED BY
SENRIOKA OSAKA JAPAN
CHECKED BY
SCALE DRAWNING NO.
1 022G-A
FLOW SHEET T3A04005
 ANGLE PROJECTION

12

["gauge panel]

WL- 1 SOURCE & STOP LAMP F|~F4 FUSE MCCB CIRCUIT BREAKER
MESSERS.

3-2 PUSH BUTTON SWITCH OL HEATER ON LAMP WL-2 SOURCE LAMP

GL RUNNING LAMP 63-A

PRESS. SWITCH
FOR AUTO. UNLOADER
OP CLOG SENSOR
FOR OIL SEPARATOR A MAY.25.2005
CLOG SENSOR
3-1 PUSH BUTTON SWITCH 68 THERMOMETER WITH CONTACT OF FOR OIL FILTER DATE
CLOG SENSOR
49-2 THERMAL RELAY MV MAGNETIC UNLOADER VALVE AF FOR SUCTION FILTER DRAWN BY /AR.7.2005 A.YOSHIZUKA TANABE PNEUMATIC MACHINERY CO.. LTD
SELECT SWITCH FOR TRACED BY
49-1 THERMAL RELAY A AMMETER 43-2 TEST SBNR1OKA OSAKA JAPAN
CHECKBD BYMR.7.2D05 T. I MOTO
SELECT SWITCH FOR
52-2 MAGNETIC CONTACTOR CT CURRENT TRANSFORMER 43-1
TASK-1022G-A
HEATER ON-OFF SCALE DRAWNING NO

52-1 MAGNETIC CONTACTOR H HOUR METER TR TRANSFORMER

M2 FAN MOTOR 88-1~3 AUXILIARY RELAY RF RECTIFIER SEQUENCE DIAGRAM FOR T3E05031-2 "D
M1 COMPRESSOR MOTOR 2-1. 2. 3 TIMELIMITING RELAY ЙЛЛЛ LIGHT EMISSION DIODE AIR COMPRESSOR СП
 H MAGNETIC VALVE 1 AC22DV. 60Hz

7 CONTROLLER 1 ALUMINIUM

В UNLOADER Assy 1
SUCTION FILTER
5 CLOG SENSOR ASTS00010 1

4 WING NUT 1

3 SUCTION FILTER CASE COVER 1 STEEL

2 SUCTION FILTER CASE 1 STEEL

1 SUCTION FILTER ELEMENT AFTS225130 1

Nd. NAME OF PARTS PARTS No. O' TY MATERIAL REMARKS

MESSERS.

DATE NAME
DRAWN BY FEB, A.SANO TANABE PNEUMATIC MACHINERY CO.. LTD
TRACED BY
SENRIDKA OSAKA JAPAN
CHECKED BY/
SCALE DRAWNING NO.
R-14394
DETAIL OF
SUCTION FILTER. UNLOADER Assy
 ANGLE PROJECTION

236 JOINT-Assy R-977 ( 1 GE6-PLR-ed

222 OIL SEPARATOR ELEMENT PTS 114505 1 1=505

219 O-RING R-1095 2 ♦75.8 x 3.53

21B WASHER 1 ДЗХ119Х0.5DIN988

214 O-RING i R-2462 2 117 X 1.5

212 PISTON GASKET R-1923 1 PK 25

211 WASHER R-3536 10 A10.5-St DIN125

210 NUT R-3535 2 M10-8.B DIN934

209 STUD BOLT R-8664 2 M1OX7O-8. BO1N939

200 RING GASKET R-3533 1 A10 x 13 x 1-CU

207 PLUG R-3532 1 G7»-8.8 DIN908

200 R-1890 Is.

SPACER WASHER

25 CENTER GUIDE R-52359 1

24 OIL SUCTION PIPE S-1003-202-0 1

21 GASKET R-2799 1

17 CENTER BOLT S-1011-205-0 1 SUS 304

13 END COVER NUT R-205 1

12 END COVER R-223 1

11 FLANGE GASKET R-2453 1

10 FLEXIBLE JOINT R-245B 1

9 SPRING R-10GB 1 ♦20

8 SPRING R—1867 1 18

4 PISTON R-1863 1

3 VALVE R-3468 ' 1

2 VALVE CASE R-2123 1 ALUMINIUM

1 FLANGE 1

No. J NAME OF PARTS

PARTS No. . Q’TY MATERIAL REMARKS

DATE NAME
DRAWN BY SEP, d. /W TANABE PNEUMATIC MACHINERY CO.,LTD.
TRACED BY
SENRIOKA OSAKA JAPAN
CHECKED BY

SCAlfc DRAWING NO.

R-2616 - 3
DETAIL OF T3A00825
SEPARATOR HEAD Assy
198601 АЭ&Я
 ANGLE PROJECTION

MAX.WORKING TEMPERATURE: 122eC

MAX,WORKING- PRESSURE: 14 kg/cm2

MAKER: NISSENS INDUSTRIKOLERE A/S

О IL COOLER

AFTER COOLER

MESSERS.

DATE

DRAWN BY DEC.2.02 M.YOSHIZUKA TANABE PNEUMATIC MACHINERY CO.. LTD

TRACED BY
SENRIOKA OSAKA JAPAN
CHECKED BY
SCALE
VD 12516(TASK-1018G-J) DRAWNING NO.

DETAIL OF T3A04292 TJ
OIL & AFTER COOLER oo
 ANGLE PROJECTION

22 O-RING R-3876 2 125 X П

21 HEADER R-4954 1 ALUMINIUM

20 PLUG R-366S 1 G7.

19 GASKET R-3541 1 COPPER A10 X 15 X 1

15 FLEXIBLE JOINT R-3868 1 WH015PLR

14 WASHER R-3866 1 <25 x <35 X 2

13 PLUG R-3865 1 M24 X 1.5

12 GASKET R-3864 1 COPPER <24 x <29 X 2

11 SPRING R-1423 1

10 ELEMENT R-1421 1 71t

9 CONECTION SCREW R-3856 1 T-12UNF

8 CENTER BOLT R-3855 1

7 SPACER R-3853 1.

5 SPRING RETAINER R-3B47 1

4 SLEEVE R-3846 1 ♦22

3 THERMO VALVE Assy R-3862 1

2 OIL FILTER ELEMENT R-333 1

1 OIL FILTER THERMO

VALVE Assy R-5297 1

No. NAME OF PARTS PARTS No. Q'TY MATERIAL REMARKS

MESSERS.

NAME
DRAWN BY TANABE PNEUMATIC MACHINERY CO.,LTD.
TRACED BY
SENRIOKA OSAKA JAPAN
CHECKEO BY
SCALE: DRAWING NO,
R-5297
DETAIL OF T3AOO7O3 U
OIL FILTER-THERMO VALVE Assy co
19B6O1
 NO. DATE REVISION!! NAMll

MAX.W0RK1NG TEMPERATURE : 100’C

CAPACITY: 30 L
MAX.WORKING PRESSURE: 10kg/cm2
HYDRAULIC TEST PRESSURE : 15kg/cm2

MAKER: TANABE PRESSURE VESSEL Co., LTD,

 p 11

-j—
L -JgUl

X8025HX
 FEMALE TYPE RATED VOLTAGE. AC DC
in RATED AMPS'
(M
PF
125 250 —
TYPE В C D (A)
NON-INDUCTIVE AMPS. 0.05 0.05 —
G Rcl/4 19 23 1.0 ~10 ~5
G1 Gl/4 19 23 INDUCTIVE FULL LOAD AMPS. 0.05 0.05
AMPS. 0.75 -fl, 5 -4.5
G3 Rc3/B 22 23 STARTING AMPS. 0.45 0.05 0.05 —
ЙДЯд rlO -?n
G4 G3/B 22 23
OF CONTACT Cl M9(SPDT)
G6 Rcl/2 27 27
G7 Gl/2 27 27

t:PRESS.RISING
az
DC
az
LESS THAN 50 mQ
50 т£ЩТ
NOT LESS THAN 100MQ AT DC500V MEGGER
/ РСбООУ/ЗНЧООМОЩ;
WITHSTAND [500V AC FOR ONE MINUTE
AC|5ODV1№№1:
M J T

REFER TO LEFT CHART.

CD I ________
AIR TIGHT PRESS. REFER TO LEFT CHART.
1 _ _ _ _ _ _ _ _ йЙйе_ _ _ _ _ _ _ _ _ _ _ _ _ _
I AT SWITCH BODY AT POWER ELEMENT
Ш1:-20~70Г §И:120Г
CLASS DECK WATER TIGHT
GLAND JIS F 8007 1P66
PAINT MUNSELL SIGN
TL5
ffiS MASS
И i 0.6 kg
DURABILITY

^CONFIRMATION OF DESIGN VALIDITY

We manufacture the product based on the
specifications described in this drawing.
Please check the safety and validity in the
product design in consideration that the
product is conformed to the system or not
when using.
CATALOG No.
тая*
OFF ON n
RANGE
MIN, MAX.
TTFFEI
A 4 MAX.PRESS,
MIN. MAX. it я J± Й
AIR TIGHT
PRESS.
CAP SIZE

ФК сВ®йт йШЖМйь трж

И Ufc И Ю ж Й жЙ tT Й*
SNS-C102PG HI.1 ±0.1 -20
cmHg 2 0.25 1.5 5 5.5
38.5 Checked hy
N"m“TYPE SNS PRESSURE SWITCH
-C103PG ±0.1 -50
±0.1 imllO 3 0.35 2 10 11 _______ SNSfl?
-C104PG ±0.2 ±0.2 -50
cmllg 4 0.4 2 DuBloned by CntalcQ Number Drawl no Number

-C11DPG ±0.2 ±0.2 1 10 1 3 15 16.5 i 34.4 SNS-C110PGQ N-NSW-34042

Far UNLOADER -CHOPG 7.5 ±0.2 6.5±0.2 1 10 1 3
22
ro
 NOTE
1. TYPE OF CONTACT POINT NORMAL OPEN TYPE

2. WORKING PRESSURE 1,5 ±о.г kg/oil g

3. TEMPERATURE RANGE -1 O~8 0 T3

4. MAX. VOLTAGE AC1 2 OV, DC 1 0 OV
5. MAX. ELECTRIC CAPACITY ON SWITCHING 1OW
6. MAX. CURRENT ON SWITCHING 0. 3 A
7. PROOF PRESSURE 2 0 kg/ой G
8. INSULATION RESISTANCE 1 MO OVER

911133-9130

911133-9120

TERMINAL 911133-9110

LEAD SWITCH 911131-9100

RETAINING HING 040212-01130

VALVE SEAT 911131-4300 C3602BD

SPRING 0600099-11230 SUS316

VALVE Assy 911131-4200 C3602BD

911131-4100 C3602BD

NAME 0E PARTS PARTS No. MATERIAL REMARKS

MESSERS.

SYMBOL : OF DATE NAME

DRAWN BY
TANABE PNEUMATIC MACHINERY CO.,LTD.
OPR. 1. /РР/ A.San#
D1FF. PRESS. SWITCH
TRACED BY
SENRIOKA OSAKA JAPAN
FOR OIL FILTER CARTRIDGE CHECKED BY APR.1 i^l
SCALE DRAWING NO.
OA*TS« 00020
DETAIL OF T3A00355
CLOG SENSOR FOR OIL FILTER CARTRIDGE

P13
198601 АЗИЯ
 NOTE
1. TYPE OF CONTACT POINT NORMAL OPEN TYPE

2. WORKING PRESSURE 1. 6 1 °'1 kg/oA G

3. TEMPERATURE RANGE -10-8 0X1

4. MAX. VOLTAGE AC120V, DC100V

5. MAX. ELECTRIC CAPACITYON SWITCHING 1 0 W

6. MAX. CURRENT ON SWITCHING 0. 3 A

7. PROOF PRESSURE 2 0 kg/crf G

8. INSULATION RESISTANCE 1 MO OVER

11 O-RING 2S-10 1 VITON

10 O-RING 2S-6 1 VITON

9 TUBE 911133-9130 1

8 PLUG 911133-9120 1

7 TERMINAL 911133-9110 1

6 LEAD SWITCH 911131-9100 1

5 RETAINING RING 040212-01130 1 SK-5

4 VALVE SEAT 911131-4300 1 C3602BD

3 SPRING 0600099-11230 1 SUS316

2 VALVE Assy OATS03020 1 C3602BD

1 BODY OATS03010 1 C3602BD

No. NAME OF PARTS PARTS No. Q'TY MATERIAL REMARKS

MESSERS.

DATE NAME

DRAWN BY
TANABE PNEUMATIC MACHINERY CO.,LTD.
TRACED BY /1
SENRIOKA OSAKA JAPAN
CHECKED BYy J 2/ /1 AjaZc
SCALE 1 1 DRAWING NO.
/' ' ' r0ATS03000
DETAIL OF T3A00595
CLOG SENSOR FOR OIL SEPARATOR ELEMENT
190601 A355JZ:
 NOTE
1. WORKING PRESSURE 635 L8% imAg

2. TEMPERATURE RANGE -30 °C ~ 110 Г

4 7
5 SPRING 060004-02221 1 SWP-A COPPER PLATING

4 SET SPRING 060226-11170 1 SUS-304

3 BELLOWS Assy 311032-6001 1 NBR BSP ACETAR

2 CASE Assy * 311092-5000 1 ZOC CHROMATE COAT

1 COVER Assy 911092-4000 1 NYLON

No. NAME OF PARTS PARTS No. Q’TY MATERIAL REMARKS

MESSERS

NAME

DRAWN BY
TANABE PNEUMATIC MACHINERY CO.,LTD.
TRACED BY
SENRIOKA OSAKA JAPAN
CHECKED BY
DRAWING NO.
OOO1O
DETAIL OF T3A00600
CLOG SENSOR FOR SUCTION FILTER
198601 АЗЙЯ

P15
1 15 DOWEL PIN CARBON S1EEL 2 011x40

1 10 GASKET 1 Al1X23

1 09 GASKET 3 A14X1B

1 08 PLUG 1 61/fl

107 PLUG 1 G3/8

1 06 PLUG 2 61/4

101 O-RING VITON 1 144X3

1 00 O-RING VITON 1 171*3

95 HEXAGON SOCKET HEAD CAP SCREW CARBON STEEL 1 7 «10X30

80 DOWEL PIN CARBON STEEL 2 4M4X1«

78 FITTING KEY CARBON STEEL C45K 1 Al2x8xSS

43 DISTANCE PLATE CARBON STEEL 2

42 SLOTTED ROUND NUT Cr-Mo STEEL 4ZCrMo«V 2 M30XI 6

36 BALL BEARING CARBON STEEL 2 73C88TW NIT HUT

34 CYLINDRICAL ROLLER BEARING CARBON STEEL 2 N'J2O7E TSP C3

33 NEEDLE BEARRING CARBON STEEL , 1 NA44/38V3

32 CYLINDRICAL ROLLER BEARING CARBON STEEL 1 XU2210E TVP

25 SHAFT SEAL PING STEEL. PTFE i ♦50x45x0

HIGH CARBON
24 INTERNAL RING Cr BEARING ST
1 OOCrGH 1 ИОД0<25 BS

20 DISTANCE PLATE CARBON STEEL 1

19 FEMALE ROTOR CARBON STEEL C45N 1
18 MALE ROTOR CARBON STEEL C45N 1
5 COVER-DISCHARGE SIDE CAST IRON 6K-AL23 1
2 BEARING CASING CAST IRON GG-25 1
1 ROTOR CASING CAST IRON GG-25 1
REF. NAME OF PART MATERIAL O' TY REMARKS
No.

DRAWN Нт Ы. YOSHHUKI TANABE PNEUMATIC MACHINERY CO . LTD

TRACED 3Y
CHECAEO BY
SCALE
VMXaO37R

T)
 TOTALLY-ENCLOSED FAN-COOLED MACHINE
INDUCTION MOTOR
TYPE : 440V

s*m6

(mm)

MODEL G J L M N Q KL KH
TTT-ISOL 250-5 139.5 20 75 710 355 335 255 421

OUTPUT NO. OF CURRENT SPEED MASS

MODEL COMMON REMARK
(kW) POLES (A) (min*1) (kg)
fTTT-180L 23.5 4 40 1755 Ca 217 RATING CONT.

VOLTAGE 440 V
NO OF
3 Ф
PHASES
FREQUENCY 60 Hz

INSULATION F CLASS
= 1P44
TEMP,RISE:В CLASS

BEARING NO-
MODEL
L- S. 0- s.
1 180L 6310ZZ
6312ZZ

.CHANGE. 3rd ANGLE UNIT CHIEF T. ISOMAT/

±1399.68 TS PROJECTION mm CHECK
SCALE / DESIGN LSHIMOYAM/
OUT LINE
DATE 1999 6 8 TRACE ШМ0УАЮ DRAW NO
0TAIYO GM 410589
lET LJ L1 L
ZBP-П Z00/200 d 290-1 EE:Sl IZ-ll-ZOOZ
 P18

TOTALLY-ENCLOSED FAN-COOLED MACHINE

INDUCTION MOTOR
TYPE ; TIT 440V

S~j6

(mm)

MODEL A В C D E F G J L M N Q R S w T u Z KL KH
ТГГ-71 131 88 71 162 56 45 8 85 251 140 115 30 120 14 5 5 3 7 170 155
Чтгг-ао
143 9Б SO 177 62.5 50 9 35 283 155 130 40 140 19 6 6 3.5 10 181 170
TTT-90L 164 115 90 200 70 62.5 10 35 332.5 180 150 50 168.5 24 8 7 4 10 192 190

OUTPUT NO. OF CURRENT SPEED MASS

MODEL COMMON REMARK
(kW) POLES (A) (bud”1) (kg)
TTT-71 0.2 2 0.73 3460 Ca 12 RATING CONT
TIT-71 0.4 2 0.96 3300 Ca 12
ТГГ-80 0.75 2 1.65 3360 Ca 15 VOLTAGE 440V
TIT.90L 1.5 2 2.95 3450 Ca 23 NO- OF
Ca25
3 6
TIT-9CL 2.2 2 4.1 3460 PHASES
ТГГ-71 0.2 4 0.82 1730 Ca 12
FREQUENCY 60 Hz
TIT-71 0.4 4 1.05 1670 Ca 12
1 ТГГ-80 0.75 4 1.75 1700 Ca 15 INSULATION F CLASS
TIT-90L 1.5 4 3.1- 1710 Ca 22
ТГГ-80 0.2 6 1.1 1100 Ca 15 IP44
ТГГ-80 0.4 6 1.2 1100 Cal5
TIT-90L 0.75 6 1.9 1140 Ca 22 TEMP,RISE:В CLASS

BEARING NO-
MODEL
L. S- a s.
6202ZZ
71
‘'■a 80 6202ZZ
6204ZZ 6204Z2
90L 6205ZZ 6205ZZ

CHANGE. 3rDANGT-E UFiT CHIEF T. INOMATA

A 1999 4-13 T.S. PROJECTION mm CHECK
SCALE / DESIGN LSHIMOYAM/
OUT LINE
DATE 19994 IS TRACE T.SHIMOYAM DRAW. N0

ф TAIYO GM 40641 5
жкаетме co.lto.

13HI EQO/EOO’d 3V0-1 ИШЯ Ж) $ 204i iz-n-zooz

P19
 P20

д SAFETY PRECAUTIONS

Д DANGER

WARNING FOR ELECTRIC SHOCK

Electrical equipments such as terminal box of

DANGER OF ELECTRIC SHOCK
CUT OFF ELECTRIC
GET TO WORK.
SOURCE BEFORE
electric
<_____ _ _____ J
WORK WITH WET HAND IS DANGEROUS.

source, operation gauge board, control panel,

magnetic valve, «motor, pressure switch and etc, can
be source of electric shock.

Awarning Be sure to disconnect main power supply during

your checking the above parts or working there.
Do not work with the wet hand.

WARNING FOR ELECTRIC SHOCK

CUT OFF ELECTRIC SOURCE BEFORE

GET TO WORK.
WORK WITH WET HAND IS DANGEROUS.
<________________ J

WARNING AGAINST GETTING CAUGHT BY MACHINE

/^warning'
Serious accident will be caused if hand is entangled
into rotating parts such as motor pulley, belts, fan,
and so on.
When you check or replace the rotating parts and
work there be sure to stop the air compressor,
disconnect main power supply and confirm all
ft'ARNIHG FOR CAUGHT 8Y MACHINE
KEEP OFF HAND FROM ROTATING

OBJECT.
operation has stopped.
CUT OFF ELECTRIC SOURCE BEFORE
6ET TO WORK.________________________ )
 P21

WARNING FOR EPRUTION

y4<WA R N I N G

Oil filling plug, oil filter, oil separator element,

safety valve, drain oil valve, oil and air piping are
potential source for eruption due to inner pressure.
When you remove these parts or drain the oil, be sure
WARNING FOR ERUPTION
to check the followings points before starting the work.
HIGH PRESSURE INSIDE.
GET TO WORK AFTER RELEASING
PRESSURE.
ч_____ __________/ 1. Stop the compressor operation and disconnect
main power supply, release the remaining
pressure entirely.
2. Loosen the filling plug slowly.
3. Open the drain valve for air piping.
/\WARNI NG

WARNIG AGAINST SUFFOCATION

Operation in a room or tunnel with insufficient

ventilation could result in a fatal accident.
«RIHS FOR RESPIRATOR! LESIOH Be sure to operation with sufficient ventilation
COMPRESSED AIR SHOULD NOT DE
USED FOR BREATHING AS If WILL
CAUSE LESION.
absolutely.
_______ ________ >
Do not use this compressed air for respiration.

/^CAUTION CAUTION FOR FIRE

In case of insufficient room ventilation, neglecting

periodical check up and replacement of oil.
oil filter, oil separator elements, motor, relay, in control
panel and magnetic valve, could result in fire.
CAUTION FOR FIRE
ACCUMULATED CARBON WILL CAUSE
A BLAZE.
Be sure to make periodical check up and replacement of above
PERIODICALLr CLEAN OUT CARBON.
к_____ —_____ /
mentioned parts.
 P22

ACAUTIObf CAUTION FOR BURN

Oil filter, the body of air end, oil and air piping oil
tank, oil cooler and air cooler are hot during
operation and immediately after stopped.
Do not touch them to avoid getting burnt.
When you work near the to above hot area, be sure to
CAUTION FOR BURN
AVDIO DIRECT TOUCHING. stop the compressor and disconnect the main power
GET TO WORK AFTER

. SUFFI-CItMJLY COOLED DOWN.

supply and start working only after-cooled.
MESSRS.
HYUNDAI HEAVY INDUSTRIES CO.,LTD.
SHIP NO.

_ _ _ _ _ _ _ H-1599/1600/1601/1602/1603
MODEL No.

TASK-1022G-A

SPARE PARTS

FOR

CONTROL

AIR COMPRESSOR

AND

WORKING

AIR COMPRESSOR
(jFOR FINISHED)
(EACH 1 COMP./SHIP)

CNO.160634~CNO. 160643
CARD No.

TANABE PNEUMATIC MACHINERY CO.,LTD.

OSAKA NAGOYA JAPAN

APPROVED BY

CHECKED BY

DRAWN BY M.YOSHIZUKA

DATE OF DRAWING AUG.23.2004

DATE OF ISSUE

CLASSIFICATION DNV(ONLY CONTROL COMP.)

DRAWN No.
 TASK-
SPARE TYPE; DRAWING NO. PAGE 1
1022G-A
1593/1600/1601
HYUNDAI HEAVY INDUSTRY CO., LTD. (Each 1 COMP) S, NO.
1602/1603

CONTROL AIR COMPRESSOR, WORKING AIR COMPRESSOR BOX NO.

SUPPLY DRAWING
WORK
NO. NAME SKETCH MATERIAL ING SPARE
PART
REMARKS
NO.
PER NO.
WEIGHT (n> COMP.

—
J
1

„ 130
SUCTION FILTER AFTS
- 1 2
J
ELEMENT 22513D
0225

OIL SEPARATOR PTS

1 2
ELEMENT 114505

LD
CD
OIL FILTER
ELEMENT
J 1 2 R-333 -

170 .

3VX-56D
4 \ =E__ 5 10

R-2453 -

TANABE PNEUMATIC MACHINERY CO, LTD.

SENRIOKA OSAKA JAPAN
TEL (06) 6380-8562
 TASK-
SPARE TYPE ;
1022G-A
DRAWING NO. PAGE 2
1593/1600/1601
HYUNDAI HEAVY INDUSTRY CO., LTD. (Each 1 COMP) S, NO.
1602/1603

CONTROL AIR COMPRESSOR, WORKING AIR COMPRESSOR BOX NO.

SUPPLY DRAWING

NO. NAME PART REMARKS

NO.
NO.

О RING FOR
- 6 OIL SEPARATOR R-1095 -
ELEMENT COVER

О RING FOR
OIL SEPARATOR
R-1B3 -
ELEMENT COVER
SET BOLT

CYLINDER SEAL
-8 RING FOR R-1523D-
UNLOADER

2 4 NO-Q-2A-

2 4 NO-0-3A-

TANABE PNEUMATIC MACHINERY CO, LTD.

-- S -I
SENRIOKA OSAKA JAPAN
s. =
TEL CD6) 6380-8562
 TYPE- TASK"
TOOL DRAWING NO. PAGE
' 1022G-A
1599/1Б00/1601
HYUNDAI HEAVY INDUSTRY CO., LTD. (Each 1 COMP)
1602/1603

CONTROL AIR COMPRESSOR, WORKING AIR COMPRESSOR BOX NO.

SUPPLY DRAWING
WORK
NAME SKETCH MATERIAL PART REMARKS

FUSE

TANABE PNEUMATIC MACHINERY CO, LTD.

SENRIOKA OSAKA JAPAN
A APR. 15.' 03
TEL (06) 6380-8562
4
 TASK- □RAWING NO. PAGE
* 1022G-A
1599/1600/1601
HYUNDAI HEAVY INDUSTRY CO., LTD. (Each 1 COMP) S. NO.
1602/1EO3

CONTROL A.[R COMPRESSOR, WORKING AIR COMPRESSOR BOX NO.

SUPPLY □RAWING
WORK
MATERIAL PART
SKETCH SPARE REMARKS

«sight (n)

FOR
ARATOR

TANABE PNEUMATIC MACHINERY CO, LTD

SENR1OKA OSAKA JAPAN
TEL (OS) 6380—B562
 j JInghap
TECHNICAL SPECIFICATION
TYPE HIGH EFFICIENCY COALESCING FILTER MODEL HF90

ф DESIGN DATA Ф
APPLICATION FLUID ■ COMPRESSED AIR □ GAS ( )

AIR FLOW 5 Nm3/min 176.55 scfm

RATED INLET PRESS. 7.0 kg/cm2G

KLEI ?RESS.(MAX./MIN.) MAX. 16 kg/cm2G MIN. 2 kg/cm2G

NLET TEMP. 38 °C
4 LET TEMP.(MAX./MIN) MAX. 55 °C MIN. 2 °C

RATED \TIAL PRESS. DROP(DRY) 0.08 kg/cm2d

CONDITIONS NTIAL PRESS. DROP(WET) 0.19 kg/cm2d

ELEMENT CHANGE-OUT D.P 0.40 kg/cm2d

FLOW DIRECTION IN TO OUT

FILTRATION DEGREE 0.01 um

FILTRATION EFFICIENCY 99.999 %

RESIDUAL OIL CONTENT 0.01 mg/m2 at 20 °C

BODY TYPE VERTICAL BODY MATERIAL ALUMINUM

MEO- C-_
5-E_ DESIGN PRESS. HYDRO.TEST PRESS.
DES
DES GX CODE /ESSELS □ ASME VII DIV. 1 □ KOSHA И NONE

ice--—: ■ \ СССР □ OUT DOOR

д - , --
COK\EC~ O'iS 1" BSP AIR OUTLET 1“ BSP

114
DIMENSOtStMMJi
“ - 443

WE G—~ 2.7 KG
Z -3F-UP NDICATOR (GF, PF, HF, DF 9-36)
Z Z --E-E' ZIAL PRESS. GAUGE (GF, PF, HF, DF 54-6000)

■ -~ G FLOAT DRAIN VALVE (GF, PF, HF)

AC 2 EE S’- EE ---------------------------- '-------------
Z DRAJN VALVE (DF, CF)

Z E~EE_ BCA_ 3F, PF, HF, DF, CF 285-750)

Z ~VE= CZ'ZROLLED DRAIN VALVE (GF, PF, HF)
 --------------------------------------------

* ELEMENT
■■ •
,*. ■ - . л. - - ... '

MODEL TYPE FILTRATION DEGREE FLOW DIRECTION

GFD PARTICULATE 10 rriicrtin IN TO OUT

PFD COALESCING 1 micron IN TO OUT

HFD COALESCING 0.01 micron IN TO OUT

CFD ADSORPTION 0.003PPM IN TO OUT

DFD PARTICULATE 1 micron OUT TO IN

* DESIGN DATA

MAX. OPERATING PRESSURE : 16 bar(g)

MIN. OPERATING PRESSURE : 2 bar(g)

MAX. OPERATING TEMPERATURE

- GF, PF, HF : 55 °C
m
- DF : 70°C
MIN. OPERATING TEMPERATURE : 2 °C

* RESIDUAL OIL CONTENT AT 20°C

010 BITE TYPE CONNECTOR
PF : 0.5mg/m3
HF : 0.01mg/m3
CF : 0.003mg/m3

* SPECIFICATIONS
DIMENSION(mm) CAPACITY WEIGHT IN/OUT OIL REMOVAL FILTER (Q’TY : 1 SET/COMP.)
USE MODEL
A В C D (NmYm) (Kg) (JIS TYPE FLANGE) (LOOSE SUPPLY)
36 94 253 21 90 2.00 0.77 10K-15A APPROVED 04.06.10 B.S.KANG MODEL JF FILTER
54 94 253 21 120 3.00 0.77 10K-20A CHECKED 04.06.10 T.H.KIM
PART
90 94 358 21 120 5.00 0.94 10K-25A DRAWN 04.06.10 D.H.KIM NAME GENERAL ARRANGEMENT
DRAWING NO.
J® NGHAP G000164b
SCALE

ALE NAME----- N/S

'в1ВИВ' PNEUTEC CO., LTD. JF FILTER(36~9O)
 REF NO.
j( Bnghap LUBRICATION OIL CHART FOR
^1 Z~s> PNEUTEC CO., LTD RECIPROCATING AIR COMPRESSOR PAGE

COMPRESSOR OIL
MANUFACTURER
MINERAL OIL SYNTHETIC OIL

1 , BP ENERGOL RO 100 ENERSYN RX 100

2 CALTEX(LG) Caltex RPM Compressor oil 100 Caltex Synstar DE 100

Mobil Rarus 827

3’ EXXON-MOBIL Mobil Rarus 427 Mobil Rarus 829
Mobilgard 1 SHC

Daphne Super CS 100 Daphne Alfa Marine

4 IDEMITSU KOSAN(SSANGYONG)
Daphne Marine Compressor 100 Compressor 100

5 SHELL Corena Oil P TOO Corena AP 100

6 CASTROL Castrol Aired PD100 Castrol Aircol SN 100

7 COSMO COSMO RECIPRO 100

8 FAMM Compressor Oil EP VOL 100 CETUS DE 100

9 FUKKOL(FUJI KOSAN) Fukkol Compressor S 100

; ю. GENERAL GENERAL COMPOL A 100

п TOTAL (ELF) Dacnis P 100 BARELF CH 100

DIAMOND COMPRESSOR DIAMOND COMPRESSOR

12i | MITSUBISHI
OIL 100 OIL NC 100

. Caution
Whei use the synthetic oil. we recommend to apply the oil after running-in initial operation of air compressor for
about 300 hours with mineral lubricants.
Replacement of crank shaft ol seal should be done at the time of overhauling while using synthetic oil In case of
H-series compressors (H-63.64,264.73.74,273.274.373,374). oil seal can be used successively as far as no swelling or
settling were found at the time of overhauling.

; * THs synthetic oil (ZERiCE S 100) can not be applied to H-series compressors.

Specifications are subject to change without notice! 2003. 09. 27.

_____________________________________________________________________________________________