J45

Parts Manual
SUBJECT TO CHANGE WITHOUT PRIOR NOTICE

Issue Date: 23/10/2019

McCloskey International Ltd
Head Office
1 McCloskey Road
Keene, Ontario K9J OG6
Canada
Toll Free: 7-877-876-6635 (1-877-TROMMEL)
Phone: 1 (705) 295-4925
Fax: 1 (705) 295-4777

Europe/UK Office
47 Moor Road
Coalisland, Co Tyronne
BT71 4QB
Northern Ireland
Phone: (+44) 28 8774 0926
Fax: (+44) 28 8774 7242

www.mccloskeyinternational.com

Serial Number

Year of Construction

Dealer Stamp

Notes
This page has been intentionally left blank
 Table of Contents
Figure Page Number

INSIDE COVER 1

BLANK 2

02-01-A J45 Chassis 6

02-01-B J45R Chassis 8

02-02-A Side Guards 10

02-03-A Adblue Tank 12

02-03-B Adblue Tank Volvio 14

03-01-A Tracks 16

04-01-A Hopper 18

04-02-A Pan Feeder 20

04-02-B Pan Feeder Vibrator 22

04-03-A.1 Pre-Screen Media 24

04-03-A.2 Pre-Screen Sides 26

04-04-B.1 Pre Screen Shaft Drive 28

04-04-B.2 Pre Screen Shaft Non-Drive 30

04-04-B.3 Pre-Screen Punch Plate Bolts 32

05-01-A Powerunit Canopy 34

05-01-B.1 Powerunit RH Control Box NIMCO 36

05-01-B.2 Powerunit Recirc Control Box J45R NIMCO 38

05-01-C.1 Powerunit RH Control Box GALTECH 40

05-01-C.2 Powerunit LH Control Box 42

05-01-B CRUSHER CONTROL VALVE BLOCK BREAKDOWN 44

05-02-A Powerunit Engine C-9 Tier 3 46

05-02-B Tier 3 Exhaust 50

05-02-C Donaldson Filter for Cat Tier 3 C9 Engine 52

05-02-D Tier 3 Snorkel Option 54

05-03-A Powerunit Engine C-9.3 Tier 4i 56

05-03-B Tier 4i Assemblies 58

05-04-A Powerunit Engine C-9.3 Tier 4 Final 60

05-04-B Tier 4 Final Assemblies 62

05-04-C Donaldson Filter for Cat Tier 4 C9.3 Engine 64

05-04-D Tier 4 Snorkel Option 66

05-05-A Powerunit Engine Volvo Tier 4i & Final 68

05-05-B Volvo Assemblies 70

05-05-C Air Filter For Volvo From 21/04/2015 72

05-05-D ADBLUE TANK FILTERS Volvo 74

 Table of Contents
Figure Page Number

05-05-E VOLVO Tier 4 Repair Parts 76

05-05-F VOLVO Tier Snorkel Option 78

05-01-B.1 CRUSHER CONTROL VALVE BLOCK BREAKDOWN 80

06-01-A Hydraulic Tank 82

07-01-A Diesel Tank 84

08-01-A Jaw Section (Non-Current) 86

08-02-A Jaw Guards Main 88

08-02-B Jaw Drive Side Guards and Fly Wheel 90

08-02-C Jaw Guard Non-Drive Side Guards and Fly Wheel 92

08-03-A Jaw Chamber Lay out Navigation Page 94

08-03-B Jaw Toggle Rod Ram 96

08-03-C Jaw Toggle, Wedges and Rams 98

08-03-D Jaw Pitman Bearing Breakdown 100

08-03-E Jaw Pitman Internals_STATIC 102

08-03-C Jaw Plates and Components 104

08-04-A Crusher Feed Complete 106

08-04-B Crusher Motor Breakdown 108

08-05-B Hydro Toggle Adjust 110

08-05-A Pitman 112

08-05-C Outer Bearing Housing 114

09-01-A Screenbox Section and Subframe J45R 116

09-01-B Screenbox Subframe Breakdown J45R 118

09-01-C Screenbox Mesh J45R 120

09-01-E Screenbvox Shaft 122

10-01-A Main Conveyor 124

10-01-B Main Conveyor Lower Section J45/J45R 126

10-01-C Main Conveyor Head Section J45 128

10-01-E Extended Conveyor Magnet (Option) 130

10-01-F Main Conveyor 132

10-01-G Main Conveyor Head Section J45R 134

10-02-A Side Conveyor Section 136

10-02-B Side Conveyor Head Section J45 138

10-04-A Fines Conveyor J45R 140

10-05-A Transfer Conveyor J45R 142

10-06-A Recirculating Conveyor J45R 144

10-06-B Recirculating Conveyor Drive J45R 148

 Table of Contents
Figure Page Number

10-06-C Recirculating Conveyor Feedboot J45R 150

11-01-A Walkway (Non-Current) J45 152

11-02-A Walkway (Current) J45 154

11-03-A Walkway (Recerc/J45R) 156

12-01-A Electrical Components 158

12-01-B Electrical Components 160

13-01-A Return Chute J45R 162

13-02-A Muck Chute (Feeder Option) 164

13-02-B Muck Chute (Pre-Screen Option) 166

13-02-C Straight Muck Chute (Feeder Option) 168

13-02-D Straight Muck Chute (Pre-Screen Option) 170

13-01-A Magnet 172

BLANK 174

BACK PAGE 175

02-01-A J45 Chassis

12

15
16
12

1
14

13

2
11
3

10
4

6 5
2

7
9
3
8

Page 6
02-01-A J45 Chassis
Item Part Number Description Qty Notes

1 514-021-050 MANUAL DIVERTER VALVE (4-WAY) 1

2 520-001-024 ROLL IN BOGIE JACK LEG RAM 4
3 550-001-006 JACKING LEG INNER 4
4 551-012-005 CHASSIS ADJUSTER BLOCK 4
5 550-001-020-HD I44 TRACK RH HD VERSION 1
6 550-001-029 JACKING LEG COVER 2
7 550-001-048 CHASSIS JACKLEG PIN 4
8 520-001-024-001 SEAL KIT FOR RAMS 4
9 550-001-003 DIESEL TANK 1
10 550-001-037 DIESEL TANK COVER 1
11 550-001-021 I44 TRACK FRAME LH (STRICKLAND) 1
12 504-011-031-CSA CRUSHER JACKING LEGS 50:50 & CHECK VALVE COMPLETE 2
13 504-013-103-CSA2 HOSE CLAMP DOUBLE 18MM COMPLETE 2 HIGH 22
14 504-013-100-CSA1 HOSE CLAMP DOUBLE 35MM COMPLETE 1 HIGH 4
15 504-011-024-CSA JAW WEDGE RAM CHECK AND 50:50 DIVIDER VALVE COMPLETE 1
16 516-006-013 55 X 195 RUBBER BUMPER BLOCK 2

Page 7
02-01-B J45R Chassis

2
12
10
1

3
9

5
4
6
11
8
7

Page 8
02-01-B J45R Chassis
Item Part Number Description Qty Notes

1 516-006-013 55 X 195 RUBBER BUMPER BLOCK 2

2 551-012-000 CHASSIS SECTION J45 1 SEE FIGURE 02-01-A
3 551-026-016 HOSE COVER LH BASE J45R 1
4 520-004-020 MAIN CONVEYOR SLIDE RAM 1
5 551-026-026 RECIRC MTG LOCATING PIN 1
6 551-026-006 RETUEN CONVEYOR PIVOT ARM 1
7 551-026-017 RETURN CONVEYOR MAIN PIVOT 1
8 551-026-007 RETURN CONVEYOR MTG 1
9 551-026-008 RETURN CONVEYOR MTG TOWER 1
10 551-026-009 RETURN CONVEYOR TRANSPORT ARM 1
11 551-026-032 ROLLIN BOGIE MTG 1
12 551-026-003 TOP PIVOT 1

Page 9
02-02-A Side Guards

3
2

Page 10
02-02-A Side Guards
Item Part Number Description Qty Notes

1 501-011-015 BACKFLAP 5 HOLE HINGE 277 2

2 552-001-005 LUBE SYSTEM SIDE GUARD RH 1
2 552-001-006 LUBE SYSTEM SIDE GUARD LH 1
3 520-011-104 SLAM LATCH TRIMARK 1

Page 11
02-03-A Adblue Tank

4 2

1
5

3
6

Page 12
02-03-A Adblue Tank
Item Part Number Description Qty Notes

1 501-019-056 CAT 34.5 L DEF (ADD BLUE) TANK 1

2 551-012-088 ADBLUE TANK COVER 1
3 550-019-060 CAT 35L ADBLUE TANK STRAPS 1
4 551-012-089 FILLER NECK COVER 1
5 551-012-090 HOSE & CABLE COVER 1
6 551-012-087 T4 FINAL CAT ADBLUE TANK MTG 1

Page 13
02-03-B Adblue Tank Volvio

1
6

2
10
9 4

Page 14
02-03-B Adblue Tank Volvio
Item Part Number Description Qty Notes

1 502-019-104-010 VOLVO ADD BLUE PUMP 1

2 502-019-103-036 FILTER, SCR ADBLUE PUMP 1
3 502-019-104-021 70 LITRE VOLVO ADBLUE TANK 1
4 502-019-103-037 FILTER FOR BREATHER ADBLUE TANK (STRAINER IN NECK OF ADBLUE TANK) 1
5 502-019-103-045 ADBLUE TANK LEVEL SENSOR SOCK FILTER 1
6 502-019-103-040 FILTER ELEMENT FOR THE ADBLUE TANK BREATHER 1
7 502-019-103-044 ADBLUE TANK LEVEL SENSOR 70L0 1
8 502-019-103-043 INLET PORT ON PUMP (GAUZE FILTER) 1
9 501-011-091 ANTILUCE FASTENER M12 1
10 520-011-079 SOUTHCO HINGE 1

Page 15
03-01-A Tracks

1
10

2 9 7

3 11

13

12
24
6 22
23
21
28 18
4 25 26
8 15
19
20 14
16
17

5
27

Page 16
03-01-A Tracks
Item Part Number Description Qty Notes

1 GEARBOX GEARBOX 2 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER

2 550-001-020-002 SOCKET HEAD CAPSCREW 32

3 MOTOR MOTOR 2 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER

4 550-001-020-031 TRACK SHOE (400MM WIDE) 102

5 550-001-020-032 TRACK SHOE BOLT 408
6 SHOE NUT SHOE NUT 408 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER

7 REPAIR KIT REPAIR KIT 1 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER

8 MASTER PIN MASTER PIN 2 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER

9 SPROCKET SPROCKET 2 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER

10 CAPSCREW CAPSCREW 40 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER

11 501-001-020-018 ROLLER 16
12 501-001-020-020 HEX HEAD BOLT (ROLLER TO TRACK FRAME ) 64
13 501-001-020-021 HARDENED WASHER 64
14 550-001-020-016 FRONT IDLER GROUP 2
15 IDLER YOKE IDLER YOKE 2 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER

16 HEX HEAD BOLT HEX HEAD BOLT 8 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER

17 WASHER WASHER GENERIC FAMILY TABLE 8

18 RECOIL RECOIL 2 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER

19 HEX HEAD BOLT HEX HEAD BOLT 8 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER

20 550-001-020-022 SPRING WASHER 8

21 550-001-020-023 GREASE TENSIONER 2
22 550-001-020-024 HEX HEAD BOLT 8
23 WASHER WASHER GENERIC FAMILY TABLE 8
24 550-001-020-026 TENSIONER GREASE FITTING 2
25 550-001-020-027 GASKET FOR GREASE FITTING 2
26 550-001-020-028 GREASE GUN ADAPTER 1
27 550-001-020-029 TRACK GROUP 2
28 LINK ASSY LINK ASSY 2 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER

Page 17
04-01-A Hopper

10
2

Page 18
04-01-A Hopper
Item Part Number Description Qty Notes

1 501-002-005 HOPPER CROSSBEAM 1

2 520-002-028 LANDING LEG PIN 2
3 507-002-007 HOPPER SIDE LH WEAR PLATE 1 LONG OPTION
3 507-024-007 HOPPER SIDE LH WEAR PLATE 1 STANDARD
4 501-008-010 PAN FEEDER COIL SPRING 345 X 125 X 27 8
5 520-006-048 SIDE CONVEYOR FOLD RAM 2
6 507-024-022 HOPPER WEDGE SMALL 2
7 520-006-047 M20 EYEBOLT 4
8 551-002-003 HOPPER REAR DOOR LIFT RAM 1
9 507-002-006 HOPPER SIDE RH WEAR PLATE 1 LONG OPTION
9 507-024-006 HOPPER SIDE RH WEAR PLATE 1 STANDARD
10 507-002-008 HOPPER REAR DOOR WEAR PLATE 1

Page 19
04-02-A Pan Feeder

16

1
2
3

4
5
15 6
14
13

12

17

8
11
9
10

Page 20
04-02-A Pan Feeder
Item Part Number Description Qty Notes

1 551-008-008 PAN FEEDER SIDEPLATE WEARPLATE 2

1 551-022-008 PAN FEEDER SIDEPLATE WEARPLATE 1 Short Pan Feeder OPTION
2 551-008-013 PAN FEEDER BOFOR 35MM TO 70MM 1 OPTIONAL Replaced by 551-008-047
2 551-008-015 PAN FEEDER BOFOR 35MM TO 70MM FOR RECIRC 1 OPTIONAL
2 551-008-017 PAN FEEDER BOFOR 25MM TO 50MM 1 OPTIONAL Replaced by 551-008-046
2 551-008-020 PAN FEEDER BOFOR 25MM TO 50MM FOR RECIRC 1 OPTIONAL
2 551-008-043 25-50MM BOFOR DECK RECIRC 1 OPTIONAL
2 551-008-044 35-70MM BOFOR DECK RECIRC 1 OPTIONAL
2 551-008-045 45-90MM BOFOR DECK 1 OPTIONAL
2 551-008-046 25-50MM BOFOR DECK 1 OPTIONAL
2 551-008-047 35-70MM BOFOR DECKS 1 OPTIONAL
2 551-021-016 PRE SCREEN BOFOR 25MM TO 50MM 1 OPTIONAL
2 551-021-023 PRE SCREEN BOFOR 55MM TO 85MM 1 OPTIONAL
3 551-008-019 PAN FEEDER SIDEPLATE LH LOWER WEARPLATE 1
4 551-008-011 PAN PEEDER EXIT SIDE LINER LH 1
5 551-008-012 PAN PEEDER EXIT LIP LINER 1
6 551-008-005 FRONT CHUTE LINER 1
7 551-008-031 PAN FEEDER EXIT RUBBER 1
8 551-008-002 FRONT CHUTE 1
9 551-008-030 PAN FEEDER CHUTE RUBBER 2
10 551-008-004 CHUTE JOINING PLATE 2
11 551-008-003 REAR CHUTE 1
12 550-008-002-CSA PAN FEEDER VIBRATOR COMPLETE 1 SEE FIGURE 04-00
13 551-008-006 REAR CHUTE LINER 1
14 551-008-010 PAN PEEDER EXIT SIDE LINER RH 1
15 551-008-018 PAN FEEDER SIDEPLATE RH LOWER WEARPLATE 1
16 551-008-007 PAN FEEDER WEARPLATE 1
16 551-022-007 PAN FEEDER WEARPLATE 1 Short Pan Feeder OPTION
17 504-008-010 PAN FEEDER COIL SPRING (SMALL) 8

Page 21
04-02-B Pan Feeder Vibrator

21

20
2
3
19 4
5
18 6
17 7

8
16
15
14
13

12 9
11 10
Page 22
04-02-B Pan Feeder Vibrator
Item Part Number Description Qty Notes

1 501-008-020 KEY 2
2 501-008-027 PAN FEEDER GEAR 57T 2
3 501-008-031 PAN FEEDER GEAR SPACER 2
4 BSP-034-020 BSP 3/4" X 1" M/M P/P ADAPTOR 2
4 M20_NYLOC M20 NYLOC NUT 1
5 BSP-38-005 ADAPTOR 1
5 M20HPW WASHER HARDENED 1
6 514-019-018 BOLT 1
7 550-008-004 PAN FEEDER WEIGHT 2 (OPTION)
8 550-008-003 PAN FEEDER SHAFT 2
9 ADAPTOR_MALECAP 1 1/2" MALE STOPPER 4
10 DOWTY-008 1 1/2" DOWTY SEAL 2
11 501-008-036 SITE GLASS 1 1/2" MP FILTRI 2
12 206-232 HRC 150 COUPLING STEEL FLANGE COMPLETE 1
13 514-008-036 HAMWORTHY MOTOR 1
14 501-008-043 TAPERLOCK 2012 1/1-4 INCH 1
15 501-008-042 HRC 150 COUPLING INSERT OIL RESISTANT 1
16 206-231 HRC 150 COUPLING FLANGE 2
17 501-008-021 KEY 1
18 501-008-044 TAPERLOCK 2012 50MM 2
19 501-008-006 PAN FEEDER BEARING 4
20 501-008-048 VIBRATOR BOX SEAL 4
21 501-001-095 AIR BREATHER 1

Page 23
04-03-A.1 Pre-Screen Media

4
5

Page 24
04-03-A.1 Pre-Screen Media
Item Part Number Description Qty Notes

1 551-021-013 PRE SCREEN BOFOR 35MM TO 70MM 1 (Option)

2 551-021-040 PRE SCREEN PUNCH PLATE 2" 1 (Option) Please Specify Application Before ordering
3 551-021-018 PRE SCREEN BOTTOM DECK MESH 2 (Option) Please Specify Aperture to Spares before ordering
4 551-021-034 PRESCREEN LOWER DECK REAR RUBBER 1
5 520-003-036 RUBBER CLAMP 6
6 551-021-063 PRESCREEN LOWER DECK SIDE RUBBER 2

Page 25
04-03-A.2 Pre-Screen Sides

25

24
5
2
26 1
3 6
A 7

4
8

9
23
10
11
A 12
22
13
21

20 18
14
19

17

16 15

Page 26
04-03-A.2 Pre-Screen Sides
Item Part Number Description Qty Notes

1 551-021-033 PRE SCREEN TOP DECK REAR SIDE RUBBER 2

2 520-003-036 RUBBER CLAMP 4
3 551-021-061 PRESCREEN REAR CHUTE SEALING RUBBER 1
4 551-021-064 1
5 520-008-060 M20 TENSION BOLT 4
6 M24_WASHER WASHER 4
7 551-021-005 CAMBER BAR LONG 1
8 520-008-039 SCREEN TENSIONER 2
9 M12-NYLOC-NUT M12 NYLOC NUT 12
10 M12_WASHER WASHER 1
11 551-021-060 PRE SCREEN MID DECK REAR CHUTE 1
12 00012035 M12X035 SETSCW8.8ZP 12
13 551-021-003 PRE SCREEN SIDE LH 1
14 551-021-026 SPRINGPOD LH UPPER 1
15 503-074-005 PRE SCREEN COIL SPRING 289X123X20 1 From Serial 74463
15 551-021-053 PRE SCREEN COIL SPRING 239X123X20 1 Up to Serial 74462
16 551-021-028 SPRINGPOD LH LOWER 1
17 551-008-011 PAN PEEDER EXIT SIDE LINER LH 1
18 551-021-015 PRE SCREEN SIDE LINER LH 1
19 551-021-007 FRONT CHUTE 1
20 551-021-031 PRE SCREEN EXIT RUBBER 1
21 551-008-012 PAN PEEDER EXIT LIP LINER 1
22 551-008-010 PAN PEEDER EXIT SIDE LINER RH 1
23 551-021-002 PRE SCREEN SIDE RH 1
24 551-021-027 SPRINGPOD RH LOWER 1
25 551-021-025 SPRINGPOD RH UPPER 1
26 551-021-014 PRE SCREEN SIDE LINER RH 1

Page 27
04-04-B.1 Pre Screen Shaft Drive

1 28
30
29
31
2 28

4
5
6
7 32
8
9
22 23 10
11
23 12
13
23 14
23
15
24
16 19
25 16
15
25 17
18
25

26 20
27
21

Page 28
04-04-B.1 Pre Screen Shaft Drive
Item Part Number Description Qty Notes

1 551-021-020 SCREEN SHAFT 1

2 502-012-021 5X10 MOTOR HOUSING 1
3 903-002-020 BEARING HOUSING 1
4 203-033 SCREEN BEARING 1
5 203-034 ADAPTOR SLEEVE 1
6 203-035 LOC RING FRB 1
7 209-021 90MM SEAL 1
8 903-002-019 BEARING HOUSING CAP 1
9 502-012-015-CSA 10X5 FLYWHEEL WELDED TYPE COMPLETE 1 SEE ITEMS 22-27 FOR INTERNAL
10 520-008-056 M3020 X 3" TAPERLOCK 1
11 501-008-044 TAPERLOCK 2012 50MM 1
12 206-232 HRC 150 COUPLING STEEL FLANGE COMPLETE 1
13 501-008-043 TAPERLOCK 2012 1/1-4 INCH 1
14 514-008-036 HAMWORTHY MOTOR 1
15 BSP-034-020 BSP 3/4" X 1" M/M P/P ADAPTOR 2
16 DOWTY-006 IMP 1" DOWTY SEAL 2
17 DOWTY-003 IMP 3/8" DOWTY SEAL 1
18 BSP-038-005 BSP 3/8" X 3/8" M/M P/P ADAPTOR 1
19 502-012-023 5X10 FLYWHEEL HOUSING COVER 1
20 518-008-027 SCREEN INSPECTION COVER 1
21 209.314V Seal Kit for 514-008-036 1 SEAL KIT FOR ITEM 14
22 00016130 M16X130 BOLT8.8ZP 4
23 502-012-017 10X5 FLYWHEEL WEIGHT INNER 4
24 502-012-015 10X5 FLYWHEEL WELDED TYPE 1
25 502-012-016 10X5 FLYWHEEL WEIGHT 1
26 M16_WASHER WASHER 4
27 M16 NUT NYLOC M16 NYLOC NUT 4
28 206-231 HRC 150 COUPLING FLANGE 2
29 501-008-042 HRC 150 COUPLING INSERT OIL RESISTANT 1
30 BSP-018-001 BSP 1/8" X 1/8" M/M P/P ADAPTOR 1
31 DOWTY-001 IMP 1/8" DOWTY SEAL 1
32 903-002-020-CSA BEARING HOUSING COMPLETE DRIVE SIDE 1 FULL BEARING

Page 29
04-04-B.2 Pre Screen Shaft Non-Drive

1
16

17
2

4
10 18
12 5
11
12 6
12
12 7
13

8
14
9
14

14

11
15

Page 30
04-04-B.2 Pre Screen Shaft Non-Drive
Item Part Number Description Qty Notes

1 551-021-020 SCREEN SHAFT 1

2 502-012-020 5X10 FLYWHEEL HOUSING 1
3 903-002-020 BEARING HOUSING 1
4 203-033 SCREEN BEARING 1
5 203-034 ADAPTOR SLEEVE 1
6 903-002-019 BEARING HOUSING CAP 1
7 502-012-015-CSA 10X5 FLYWHEEL WELDED TYPE COMPLETE 1
8 520-008-056 M3020 X 3" TAPERLOCK 1
9 502-012-022 5X10 FLYWHEEL HOUSING COVER 1
10 00016130 M16X130 BOLT8.8ZP 4
11 M16_WASHER WASHER 8
12 502-012-017 10X5 FLYWHEEL WEIGHT INNER 4
13 502-012-015 10X5 FLYWHEEL WELDED TYPE 1
14 502-012-016 10X5 FLYWHEEL WEIGHT 3
15 M16 NUT NYLOC M16 NYLOC NUT 4
16 BSP-018-001 BSP 1/8" X 1/8" M/M P/P ADAPTOR 1
17 DOWTY-001 IMP 1/8" DOWTY SEAL 1
18 903-002-020-CSA2 BEARING HOUSING COMPLETE NON DRIVE SIDE 1 FULL BEARING

Page 31
04-04-B.3 Pre-Screen Punch Plate Bolts

1
5
2
2
1
3
2

Page 32
04-04-B.3 Pre-Screen Punch Plate Bolts
Item Part Number Description Qty Notes

1 M20X50 M20X50 SETSCREW 12

2 M20_WASHER WASHER 20
3 551-021-036 PRE SCREEN PUNCHPLATE 55MM 1 SPECIFY CORRECT APERTURE ON ORDER
3 551-021-041 PRE SCREEN PUNCH PLATE 60MM 2 SPECIFY CORRECT APERTURE ON ORDER
3 551-021-042 PRE SCREEN PUNCH PLATE 25MM 2 SPECIFY CORRECT APERTURE ON ORDER
3 551-021-043 PRE SCREEN PUNCH PLATE 45MM 2 SPECIFY CORRECT APERTURE ON ORDER
3 551-021-047 PRE SCREEN PUNCH PLATE 80MM 2 SPECIFY CORRECT APERTURE ON ORDER
3 551-021-048 PRE SCREEN PUNCH PLATE 100MM 2 SPECIFY CORRECT APERTURE ON ORDER
4 551-021-045 PUNCH PLATE MTG 1 SPECIFY CORRECT APERTURE ON ORDER
5 M20X150 M20X150 BOLT 8

Page 33
05-01-A Powerunit Canopy

3
1
32
2
3

31
4
30 4

16
27
6
3
8

29
22 28 11
3 7
10
9
25
24
26 23 13
21
3
20 19 15 12
18

17 14

16

Page 34
05-01-A Powerunit Canopy
Item Part Number Description Qty Notes

1 501-011-125 POWERUNIT TOP HANDLE 2

2 504-019-013 POWERUNIT TOP COVER RH 2
3 201-259 6 HOLE ZINC PLATED HINGE 17
4 501-011-045 GAS STRUT 10
5 551-011-170 ESTOP SWITCH AND HOUSING 2
6 550-019-088 SIDE DOOR FILTER MTG 1
7 550-019-089 SIDE DOOR FILTER MTG 1
8 503-072-054-021 SIDE DOOR FILTER CLOTH 1
9 503-072-054-019 SIDE DOOR FILTER CLOTH 1
10 503-072-054-020 SIDE DOOR FILTER CLOTH 1
11 551-019-033 POWERUNIT CONTROL PANEL DOOR 1
12 520-011-104 SLAM LATCH TRIMARK 1
13 550-019-072 ENGINE DOOR LOUVRE 1
14 550-019-079 C38 J45 POWER BULGE 1
15 M8X35 M8 X 35 BOLT 6
16 520-011-079 SOUTHCO HINGE 6
17 551-019-076 0 1
18 551-019-075 0 1
19 501-011-061-CSA CRUSHER CONTROL VALVE BLOCK COMPLETE 1 SEE FIGURE 05-01-D
20 504-011-102 POWERUNIT BACK DOOR LOWER 1
21 503-072-054-013 SERVICE DOOR LOWER FILTER CLOTH 1
22 550-019-082 SERVICE DOOR FILTER MTG LOWER 1
23 550-019-083 OIL FILTER DOOR FILTER MTG 1
24 503-072-054-014 OIL FILTER DOOR FILTER CLOTH 1
25 551-019-056 FILTER ACCESS PLATE 1
26 501-011-091 ANTILUCE FASTENER M12 2
27 504-011-101 POWERUNIT BACK DOOR 1
28 503-072-054-012 SERVICE DOOR UPPER FILTER CLOTH 1
28 550-019-081 SERVICE DOOR FILTER MTG UPPER 1
28 551-019-066 C9 ENGINE DOOR LOUVRE 1 CATERILLAR C9
29 551-019-007 C9.3 INTRIM LOUVRE 1 CATERILLAR C9.3
30 551-019-064 D11 ENGINE DOOR LOUVRE 1 VOLVO D11
31 504-019-027 WALKWAY 1
32 504-019-019 POWERUNIT TOP COVER LH 2

Page 35
05-01-B.1 Powerunit RH Control Box NIMCO

13
9 11
27
25
NIMCO

14

22 12
5

15
19
10 30
4 16
18
8
20
23
6 29
17
1
2 3
21
28
26
24

Page 36
05-01-B.1 Powerunit RH Control Box NIMCO
Item Part Number Description Qty Notes

1 516-011-084 3/4" TEST POINT 4

2 502-011-106 AIR FILTER INDICATOR MTG. 1
3 501-011-015 BACKFLAP 5 HOLE HINGE 277 3
4 501-011-103 BLIND GROMMET 18.5 X 12 X 4.5 2
5 501-011-187 BSP 3/8" X 3/8" M/M P/P EXTENDED ADAPTOR 2
6 501-011-106 CAT AIR FILTER INDICATOR 1
7 501-011-027 VALVE 1
8 514-001-008 CLOSE COUPLER 1
9 551-011-143 DOGLEAD HANDSET 5000MM 1
10 550-011-031 DOOR LATCH LOCATOR TRIMARK TYPE 1
11 551-011-170 ESTOP SWITCH AND HOUSING 1
12 501-011-084 FEEDER PROPORTIONAL CONTROL VALVE 1
13 501-011-044 GAS STRUT 100x290 500N 2
14 551-011-047 CONTROL PANEL (TEDD Engineering) 1
15 520-001-013 NIMCO CV110 SERIES VALVE HPCO ADAPTOR 2
16 516-001-008 CONTROL VALVE 2 Please Observe Label on Your Valve before ordering
17 520-001-008 NIMCO CV601 CONTROL VALVE 1 Please Observe Label on Your Valve before ordering
18 520-001-009 NIMCO CV691 CONTROL VALVE 2
19 520-001-014 SERIES VALVE HPCO ADAPTOR 1
20 514-001-009 CONTROL VALVE 1
21 504-019-031 POWERUNIT CONTROL BOX DOOR LARGE 1
22 504-019-007 POWERUNIT RH CONTROL BOX 1
23 501-011-174 PRESSURE SENSOR 1
24 504-011-026 PULL HANDLE JAGGER 0847/003 1
25 504-019-030 REMOTE CONTROL MTG 1
26 520-011-104 SLAM LATCH TRIMARK 1
27 JMG-11692 TRACK SOCKET 1
28 504-019-024 VALVE FRONT PLATE LOWER LH 1
29 504-019-025 VALVE FRONT PLATE LOWER RH 1
30 504-019-026 VALVE FRONT PLATE UPPER 1

Page 37
05-01-B.2 Powerunit Recirc Control Box J45R NIMCO

NIMCO

1
6 8
2
3
5

7
9

Page 38
05-01-B.2 Powerunit Recirc Control Box J45R NIMCO
Item Part Number Description Qty Notes

1 504-011-130 VALVE 1
2 520-001-004 CV112 10353-2S CONTROL VALVE NIMCO 1
3 520-001-013 NIMCO CV110 SERIES VALVE HPCO ADAPTOR 1
4 520-001-008 NIMCO CV601 CONTROL VALVE 1
5 520-001-009 NIMCO CV691 CONTROL VALVE 1
6 504-019-007-CSA POWERUNIT RH CONTROL BOX COMPLETE 1 SEE FIGURE 21-00
7 550-011-037 RECIRC CONTROL VALVE BULKHEAD PLATE 1
8 551-026-030 RECIRC CONTROL VALVE MTG 1
9 551-026-031 RECIRC CONTROL VALVE STICKER PLATE 1

Page 39
05-01-C.1 Powerunit RH Control Box GALTECH

24 25
GALTECH

23 5

2 4
14
7 15

8
13
1
3
3
9

18 12 12
22
21 12
16

17
19
14
12 6
10
18

26 27 4
11
20

Page 40
05-01-C.1 Powerunit RH Control Box GALTECH
Item Part Number Description Qty Notes

1 551-011-143 DOGLEAD HANDSET 5000MM 1

2 JMG-11692 TRACK SOCKET 1
3 520-001-195 VALVE 2 Please Observe Label on Your Valve before ordering
4 520-001-194-002 GALTECH VALVE M50 PLUG 3 Please Observe Label on Your Valve before ordering
5 520-001-195-SK SEAL KIT FOR 520-001-195 1 Please Observe Label on Your Valve before ordering
6 520-001-191-HANDLE-MECHANISIM TR55 GALTECH VALVE HANDLE MECHANISIM 12 Please Observe Label on Your Valve before ordering
7 520-001-191-001 TR55 GALTECH VALVE HANDLE 12 Please Observe Label on Your Valve before ordering
8 501-011-044 GAS STRUT 100x290 500N 2
9 501-011-015 BACKFLAP 5 HOLE HINGE 277 3
10 520-011-104 SLAM LATCH TRIMARK 1
11 504-011-026 PULL HANDLE JAGGER 0847/003 1
12 520-001-189 VALVE WITH HPCO 4 Please Observe Label on Your Valve before ordering
13 520-001-189-SK SEAL KIT FOR 520-001-189 1 Please Observe Label on Your Valve before ordering
14 520-001-199 VALVE HANDLE 6 Please Observe Label on Your Valve before ordering
15 520-001-189-003 GM115 HANDLE MECHANISM 1 Please Observe Label on Your Valve before ordering
16 520-001-192 TR55/2 GALTECH VALVE BODY 1 Recirc (OPTION) Please Observe Label on Your Valve before ordering
17 520-001-192-SK SEAL KIT FOR 520-001-192 1 Please Observe Label on Your Valve before ordering
18 520-001-198 Q95 GALTECH VALVE 2 Please Observe Label on Your Valve before ordering
19 520-001-198-SK SEAL KIT FOR 520-001-198 1 Please Observe Label on Your Valve before ordering
20 520-001-198-002 HANDLE MECHANISM 2 Please Observe Label on Your Valve before ordering
21 504-019-051 CONTROL PANEL (TEDD ENGINEERING) 1
22 501-011-106 CAT AIR FILTER INDICATOR 1
23 501-011-084 FEEDER PROPORTIONAL CONTROL VALVE 1
24 501-011-027 VALVE 1
25 551-011-170 ESTOP SWITCH AND HOUSING 1
26 520-001-198-001 Q95 PRESSURE RELIEF VALVE 1
27 504-019-031 POWERUNIT CONTROL BOX DOOR LARGE 1

Page 41
05-01-C.2 Powerunit LH Control Box

3 4

5
15

11
14
18 2
6
10
12
13

9
16
10
5

4
17

Page 42
05-01-C.2 Powerunit LH Control Box
Item Part Number Description Qty Notes

1 BSP-114-004 BSP 1 1/4" X 1 1/2" M/M P/P ADAPTOR 2

2 551-011-010 FUSE PANEL 1
3 520-011-067 MANUAL BOX 1
4 501-011-044 GAS STRUT 100x290 500N 4
5 504-019-032 POWERUNIT CONTROL BOX DOOR 2
6 520-011-104 SLAM LATCH TRIMARK 2
7 504-011-026 PULL HANDLE JAGGER 0847/003 2
8 501-011-015 BACKFLAP 5 HOLE HINGE 277 4
9 550-019-047 BATTERY STRAP 1
10 501-011-043 BATTERY 12V 2
11 520-011-065 Battery Isolator Switch 1
12 501-011-109 DUST SUPPRESSION FILTER MTG 1
13 501-011-107 DUST SUPPRESION MTG PLATE 1
14 501-011-172 BALL VALVE 3/4" 2
15 550-011-113-001 JUMP LEAD PLUG 1
16 501-011-108 DUST SUPPRESSION FILTER 1
17 501-011-105 INDUSTRIAL DIAPHRAGM PUMP 24V 1
18 520-004-009 ESTOP 1

Page 43
05-01-B CRUSHER CONTROL VALVE BLOCK BREAKDOWN

8 8

65
5
6
7
7

17
18
5
15 6
2 2 15
12 13 14 12
20
19 1 19
1 10 13 14 20

11 3
4 16

9
9
9
3 9 9
4
5
6
3
3 10 4
4

5 6

Page 44
05-01-B CRUSHER CONTROL VALVE BLOCK BREAKDOWN
Item Part Number Description Qty Notes

1 501-011-143 CHECK VALVE 1/2" BSP 2

2 501-011-290 Pressure plug Zero leak gold Size 04 8
3 501-011-291 Allen headed plug, 3/4'' BSP 4
4 501-011-292 Bonded seal washer, 3/4" BSP, self centre 4
5 501-011-293 Allen Head Plug 1"BSP 5
6 501-011-294 Bonded seal washer, 1'' BSP . Self centre. 5
7 501-011-140 VALVE 2
8 501-011-199 FIXED PRESSURE REDUCER 30 BAR SIZE 10 2
9 501-011-295 Pressure test point, 1/4" BSP, 5
10 501-011-144 VALVE 2
11 501-011-296 M12 Shouldered Eye Bolts 1
12 501-011-296 M12 Shouldered Eye Bolts 2
13 501-011-146 COIL 2
14 501-011-139 CONNECTOR 2
15 501-011-297 Pressure plug Zero leak gold Size 02 2
16 501-011-142 RELIEF VALVE 2
17 501-011-298 Allen head plug, 1/4" BSP 1
18 501-011-299 G1/4" Bonded Washer 1
19 501-011-300 G1/2" Bonded Washer 2
20 501-011-301 Allen head plug, 1/2" BSP 2

Page 45
05-02-A Powerunit Engine C-9 Tier 3

33
32
3
2
1

6
5
4

31

30

29
28

8
25
24

23
16
15
22
27 14 10
26 9

21
17
11
18
19
20
12

34 13

Page 46
05-02-A Powerunit Engine C-9 Tier 3
Item Part Number Description Qty Notes

1 551-011-113 RADIO RECEIVER HIGH SPEED 433MHZ REGION 1 EU 1

2 504-011-023 ACCUMULATOR 1
3 502-005-017 3/4 ACCUMULATOR 0-LA075-1-1-O-G1/2-A (45BAR) 1
4 504-003-194 HYDRO TOGGLE ADJUST CONTROL 1 HYDRO TOGGLE OPTION
4 551-019-116 WEDGE CLAMP RAM PRESSURE DUMP VALVE 1
5 504-011-120 TOGGLE RAM CONTROL BLOCK 1
6 501-011-126 PILOT UNLOADER BLOCK 1
7 550-011-041 AIR INTAKE PIPE ONE PIECE RUBBER 1
8 501-011-032-001 AIR CLEANER 1
8 501-011-076 ACCUMULATOR LOWER MTG 1
9 501-011-017 PUMP 1
10 501-011-097 SUCTION CONNECTOR 1
11 501-011-038 PRE CLEANER 1
12 502-011-025 PUMP 1 RECIRC MACHINE
13 551-019-090 TUROLLA 45CC (CW) 1
14 501-011-059 PUMP MOUNTING PLATE 1
15 501-011-060 FLYWHEEL DRIVE PLATE 1
15 550-011-060 FLYWHEEL DRIVE PLATE 1 RECIRC MACHINE
16 501-011-070 ACCUMULATOR 2
17 501-011-191 3/8" TEST POINT 2
18 501-011-075 PILOT MANIFOLD 1
19 501-011-175 PRESSURE SENSOR 500BAR 1
20 501-011-061 CRUSHER CONTROL VALVE BLOCK 1 SEE FIGURE 05-06-A
21 501-011-078 HYDRAULIC OIL WATER FILTER 1
22 550-011-026 PRESURE RELIEF VALVE 1
23 501-011-184 CAT C13 OIL FILTER COMPLETE 1
24 503-011-076 ADAPTOR 1
25 503-011-077 PRESSURE GUAGE 1
26 501-011-114 PRESSURE FILTER 1
27 501-011-282 CAT C9 WATER SEPARATOR C/W ELECTRIC PRIMER 1
28 550-011-025 TUROLLA TRIPPLE GEAR PUMP 1
29 551-019-038-008 TEDD FUSE BOX 1
30 501-011-016 ENGINE 1
31 551-019-054 OIL COOLER 1
32 520-011-044 START DELAY SIREN 1
33 EXHAUST EXHAUST 1 SEE FIGURE 05-02-B

Page 47
05-02-A Powerunit Engine C-9 Tier 3

33
32
3
2
1

6
5
4

31

30

29
28

8
25
24

23
16
15
22
27 14 10
26 9

21
17
11
18
19
20
12

34 13

Page 48
05-02-A Powerunit Engine C-9 Tier 3
Item Part Number Description Qty Notes

34 551-019-090-SK SEAL KIT FOR 551-019-090 1 SEAL KIT FOR ITEM 13

Page 49
05-02-B Tier 3 Exhaust

1
2

6 4 5

6
11

13

4
A 10
10

12
9
4
12 A

Page 50
05-02-B Tier 3 Exhaust
Item Part Number Description Qty Notes

1 504-011-042 EXHAUST SILENCER HEAT SHIELD 1

2 504-011-048 EXHAUST RAINCAP 4" 1
3 504-011-043 EXHAUST EXIT PIPE 1
4 504-011-103 MIKALOR SUPRA CLAMP 5
5 504-011-041 EXHAUST SILENCER 1
6 551-019-094 C9 EXHAUST COVER 1
7 551-019-096 C9 EXHAUST TURBO PIPE 1
8 551-019-053 4" 2 PLY BELLOW S/S (SCL) 1
9 551-019-041 C9 T3 EXHAUST BRK 1
10 551-019-046 EXHAUST MUFFLER PIPE 1
11 551-019-097 C9 EXHAUST COVER CLAMP 1
12 551-019-097 C9 EXHAUST COVER CLAMP 2
13 551-019-089 EXHAUST MUFFLER PIPE TOP 1

Page 51
05-02-C Donaldson Filter for Cat Tier 3 C9 Engine

9 1

4
7

Page 52
05-02-C Donaldson Filter for Cat Tier 3 C9 Engine
Item Part Number Description Qty Notes

1 1-ASSEMBLY FOR REFERENCE ONLY 1 Part Number to Be confirmed

2 551-019-138 AIR FILTER TOP MOUNT 1
3 551-019-137 C9 AIR FILTER MTG 1
4 551-019-128 DONALDSON AIR FILTER 1 Full Filter
5 551-019-133 PRIMARY FILTER ELEMENT 1
6 551-019-134 SAFETY FILTER ELEMENT 1
7 518-011-051 AIR INTAKE TEMP SENSOR 1
8 504-011-103 MIKALOR SUPRA CLAMP 1
9 551-019-136 SILICONE AIR INTAKE HOSE 1

Page 53
05-02-D Tier 3 Snorkel Option

12

6
2

2
3
4
7
11
3

10
8 5
9

Page 54
05-02-D Tier 3 Snorkel Option
Item Part Number Description Qty Notes

1 506-019-034 AIR DUCTING PIPE 1

2 507-042-072 6" EXHAUST U BOLT CLAMP 2
3 501-011-089 MIKALOR SUPRA CLAMP 162-174MM 2
4 550-019-071 RUBBER HUMP CONNECTOR 1
5 550-019-070 AIR BOX 1
6 550-019-074 AIR DUCT MTG SUPPORT 1
7 520-011-104 SLAM LATCH TRIMARK 1
8 550-019-079 C38 J45 POWER BULGE 1
9 520-011-079 SOUTHCO HINGE 3
10 550-019-077 TIER 3 ENGINE DOOR LOUVRE 1
11 M8X35 M8 X 35 BOLT 6
12 550-019-075 ENGINE DOOR DUCT SURROUND 1

Page 55
05-03-A Powerunit Engine C-9.3 Tier 4i

29 30
4
3
2

1 6
5
7

28 8

9
27

26

17
25 10
18
15
19 14
20
24
13 12 11
23
22 16
21
31

Page 56
05-03-A Powerunit Engine C-9.3 Tier 4i
Item Part Number Description Qty Notes

1 504-003-194 HYDRO TOGGLE ADJUST CONTROL 1 HYDRO TOGGLE OPTION

1 551-019-116 WEDGE CLAMP RAM PRESSURE DUMP VALVE 1
2 551-011-113 RADIO RECEIVER HIGH SPEED 433MHZ REGION 1 EU 1
3 504-011-023 ACCUMULATOR 1
4 502-005-017 3/4 ACCUMULATOR 0-LA075-1-1-O-G1/2-A (45BAR) 1
5 504-011-120 TOGGLE RAM CONTROL BLOCK 1
6 501-011-126 PILOT UNLOADER BLOCK 1
7 551-019-055 TIER 4 AIR INTAKE HOSE 1
7 551-019-057 AIR PIPE SENSOR ADAPTOR 1
8 501-011-032-001 AIR CLEANER 1
9 501-011-038 PRE CLEANER 1
10 502-011-025 PUMP 1 RECIRC MACHINE
11 551-019-090 TUROLLA 45CC (CW) 1
12 501-011-017 PUMP 1
12 550-011-022 KAWASAKI PUMP PTO 1 RECIRC MACHINE
13 501-011-097 SUCTION CONNECTOR 1
14 501-011-059 PUMP MOUNTING PLATE 1
15 550-011-060 FLYWHEEL DRIVE PLATE 1 RECIRC MACHINE
16 501-011-070 ACCUMULATOR 2
17 550-011-025 TUROLLA TRIPPLE GEAR PUMP 1
18 501-011-191 3/8" TEST POINT 2
19 501-011-075 PILOT MANIFOLD 1
20 501-011-175 PRESSURE SENSOR 500BAR 1
21 501-011-061 CRUSHER CONTROL VALVE BLOCK 1 See Figure 17-04 For Breakdown
22 550-011-026 PRESURE RELIEF VALVE 1
23 501-011-078 HYDRAULIC OIL WATER FILTER 1
24 501-011-114 PRESSURE FILTER 1
25 501-011-184 CAT C13 OIL FILTER COMPLETE 1
26 503-011-077 PRESSURE GUAGE 1
27 551-019-038-008 TEDD FUSE BOX 1
28 551-019-054 OIL COOLER 1
29 520-011-044 START DELAY SIREN 1
30 EXHAUST EXHAUST 1 SEE FIGURE 44-00
31 551-019-090 TUROLLA 45CC (CW) 1 SEAL KIT FOR ITEM 11

Page 57
05-03-B Tier 4i Assemblies

8
3

1 4

12
9

10

11 15

14
13

Page 58
05-03-B Tier 4i Assemblies
Item Part Number Description Qty Notes

1 551-019-044 INTRIM EXHAUST BRK 1

2 501-011-035 RAIN CAP 1 Replaced by 551-019-131
2 551-019-131 5" STAINLESS STEEL RAIN CAP 1
3 551-019-047 C9.3 T4 INTRIM EXHAUST 1
4 551-019-037 EXHAUST CLAMP 1
5 501-011-088 MIKALOR SUPRA CLAMP 3
6 501-019-091 5" 2 PLY STAINLESS BELLOW 1
7 551-019-043 C9.3 T4I EXHAUST 1
8 551-019-083 C9.3 EXHAUST WRAP 1
9 551-019-032 ENGINE MTG SPACER BLOCK 2
10 551-019-021-001 CAT VIBE MTG 4
11 551-019-017 COOLING PACK BASE LH FRAME 1
12 551-019-020 SPREADER PLATE ASM 1
13 551-019-016 FRONT ENGINE MTG 1
14 551-019-018 COOLING PACK BASE RH FRAME 1
15 551-019-013 ENGINE MTG 2

Page 59
05-04-A Powerunit Engine C-9.3 Tier 4 Final

30
29

4
1 3
2

5
28 6

7
27
8

10
26
9
17 11
25
16
15
24 18
13 12
23

22
14
21
19
20 31

Page 60
05-04-A Powerunit Engine C-9.3 Tier 4 Final
Item Part Number Description Qty Notes

1 551-011-113 RADIO RECEIVER HIGH SPEED 433MHZ REGION 1 EU 1

2 504-003-194 HYDRO TOGGLE ADJUST CONTROL 1 HYDRO TOGGLE OPTION
2 551-019-116 WEDGE CLAMP RAM PRESSURE DUMP VALVE 1
3 504-011-023 ACCUMULATOR 1
4 502-005-017 3/4 ACCUMULATOR 0-LA075-1-1-O-G1/2-A (45BAR) 1
5 501-011-126 PILOT UNLOADER BLOCK 1
6 504-011-120 TOGGLE RAM CONTROL BLOCK 1
7 551-019-055 TIER 4 AIR INTAKE HOSE 1
7 551-019-057 AIR PIPE SENSOR ADAPTOR 1
8 501-011-032-001 AIR CLEANER 1
9 501-011-038 PRE CLEANER 1
10 501-011-017 PUMP 1
10 550-011-022 KAWASAKI PUMP PTO 1 RECIRC MACHINE
11 502-011-025 PUMP 1 RECIRC MACHINE
12 551-019-090 TUROLLA 45CC (CW) 1
13 501-011-097 SUCTION CONNECTOR 1
14 501-011-070 ACCUMULATOR 2
15 501-011-191 3/8" TEST POINT 2
16 501-011-059 PUMP MOUNTING PLATE 1
17 501-011-060 FLYWHEEL DRIVE PLATE 1
17 550-011-060 FLYWHEEL DRIVE PLATE 1 RECIRC MACHINE
18 501-011-075 PILOT MANIFOLD 1
19 501-011-175 PRESSURE SENSOR 500BAR 1
20 501-011-061 CRUSHER CONTROL VALVE BLOCK 1 See Figure 05-06-A For Breakdown
21 550-011-026 PRESURE RELIEF VALVE 1
22 501-011-078 HYDRAULIC OIL WATER FILTER 1
23 501-011-114 PRESSURE FILTER 1
24 501-011-184 CAT C13 OIL FILTER COMPLETE 1
25 503-011-077 PRESSURE GUAGE 1
26 550-011-025 TUROLLA TRIPPLE GEAR PUMP 1
27 551-019-038-008 TEDD FUSE BOX 1
28 551-019-054 OIL COOLER 1
29 520-011-044 START DELAY SIREN 1
30 EXHAUST EXHAUST 1 SEE FIGURE 05-04-B
31 551-019-090 TUROLLA 45CC (CW) 1 SEAL KIT FOR 12

Page 61
05-04-B Tier 4 Final Assemblies

4
2 5

6
7

Page 62
05-04-B Tier 4 Final Assemblies
Item Part Number Description Qty Notes

1 501-011-035 RAIN CAP 1 Replaced by 551-019-131

1 551-019-131 5" STAINLESS STEEL RAIN CAP 1
2 551-019-042 EXHAUST EXIT PIPE 1
3 551-019-037 EXHAUST CLAMP 2
4 501-011-088 MIKALOR SUPRA CLAMP 3
5 501-019-091 5" 2 PLY STAINLESS BELLOW 1
6 551-019-031 C9.3 T4F EXHAUST 1
7 551-019-034 HEAT SHIELD 1
8 551-019-021-001 CAT VIBE MTG 4
9 551-019-020 SPREADER PLATE ASM 1
10 551-019-017 COOLING PACK BASE LH FRAME 1
11 551-019-016 FRONT ENGINE MTG 1
12 551-019-018 COOLING PACK BASE RH FRAME 1
13 551-019-013 ENGINE MTG 2

Page 63
05-04-C Donaldson Filter for Cat Tier 4 C9.3 Engine

9 1

Page 64
05-04-C Donaldson Filter for Cat Tier 4 C9.3 Engine
Item Part Number Description Qty Notes

1 1-ASSEMBLY FOR REFERENCE ONLY 1 Part Number to Be Confirmed

2 551-019-128 DONALDSON AIR FILTER 1 Full Filter
3 551-019-140 AIR FILTER TOP MOUNT 1
4 551-019-139 C9.3 AIR FILTER MTG 1
5 551-019-133 PRIMARY FILTER ELEMENT 1
6 551-019-134 SAFETY FILTER ELEMENT 1
7 518-011-051 AIR INTAKE TEMP SENSOR 1
8 504-011-103 MIKALOR SUPRA CLAMP 1
9 551-019-136 SILICONE AIR INTAKE HOSE 1

Page 65
05-04-D Tier 4 Snorkel Option

12

6
2

2
3
4
11 7
3
10
8 5
9

Page 66
05-04-D Tier 4 Snorkel Option
Item Part Number Description Qty Notes

1 506-019-034 AIR DUCTING PIPE 1

2 507-042-072 6" EXHAUST U BOLT CLAMP 2
3 501-011-089 MIKALOR SUPRA CLAMP 162-174MM 2
4 550-019-071 RUBBER HUMP CONNECTOR 1
5 550-019-070 AIR BOX 1
6 550-019-074 AIR DUCT MTG SUPPORT 1
7 520-011-104 SLAM LATCH TRIMARK 1
8 550-019-079 C38 J45 POWER BULGE 1
9 520-011-079 SOUTHCO HINGE 3
10 550-019-076 TIER 4 ENGINE DOOR LOUVRE 1
11 M8X35 M8 X 35 BOLT 6
12 550-019-073 ENGINE DOOR LOUVRE INSERT 1

Page 67
05-05-A Powerunit Engine Volvo Tier 4i & Final

34
1

A
36

3
35
36 2

32
33 5

6
8 7

31 9

11
10

23 17
22 18
29 16
25
28 30 A 15 12
26
19
21 20 14

24
13
27

Page 68
05-05-A Powerunit Engine Volvo Tier 4i & Final
Item Part Number Description Qty Notes

1 1-ASSEMBLY FOR REFERENCE ONLY 1 See Figure 05-02-C

2 504-011-023 ACCUMULATOR 1
3 502-005-017 3/4 ACCUMULATOR 0-LA075-1-1-O-G1/2-A (45BAR) 1
4 501-011-126 PILOT UNLOADER BLOCK 1
5 504-011-120 TOGGLE RAM CONTROL BLOCK 1
6 501-001-029 OVER CENTER VALVE 1
7 504-003-194 HYDRO TOGGLE ADJUST CONTROL 1
8 551-019-082 TUROLLA TRIPPLE GEAR PUMP 1
9 551-019-082-SK SEAL KIT FOR 551-019-082 1
10 501-011-017 PUMP 1
11 501-011-017-SK SEAL KIT FOR (501-011-017) 1
12 551-019-090 TUROLLA 45CC (CW) 1
13 551-019-090-SK SEAL KIT FOR 551-019-090 1 SEAL KIT FOR ITEM 12
14 501-011-097 SUCTION CONNECTOR 1
15 501-011-097-005 SUCTION CONNECTOR TEST POINT 1
16 501-011-059 PUMP MOUNTING PLATE 1
17 501-011-060 FLYWHEEL DRIVE PLATE 1
18 501-011-075 PILOT MANIFOLD 1
19 502-019-103-039 FILTER ELEMENT FOR FUEL PRE-FILTER & WATER SEPERATOR 1
20 502-019-103-038 ADDITIONAL FUEL PRE-FILTER & WATER SEPERATOR 1 COMPLETE FILTER
21 502-019-104-005B HAND OIL PUMP 1
22 502-019-103-031 FUEL FILTER (ENGINE PRE-FILTER) 1
23 502-019-103-030 FUEL FILTER 1
24 550-011-026 PRESURE RELIEF VALVE 1
25 501-011-114-002 PRESSURE FILTER ELEMENT 1
26 501-011-114 PRESSURE FILTER 1 COMPLETE FILTER
27 501-011-070 ACCUMULATOR 2
28 501-011-078-002 ELEMENT OIL FILTER 1
29 501-011-078 HYDRAULIC OIL WATER FILTER 1 COMPLETE FILTER
30 502-019-103-049 OIL FILTER FOR VOLVO D11 ENGINE 2 OFF 2
31 502-019-103-048 OIL FILTER FOR VOLVO D11 ENGINE 1 OFF 1
32 502-019-103-050 CRANKCASE VENTILATION SEPARATOR 1
33 552-020-030-002 D11 RUBBER SEAL 1
34 501-019-124 ENGINE DOOR 1
35 502-019-103-002 502-019-103-002 1
36 501-011-191 3/8" TEST POINT 2

Page 69
05-05-B Volvo Assemblies

14

13

12

11

10

9 1

3
2
4
7 5

Page 70
05-05-B Volvo Assemblies
Item Part Number Description Qty Notes

1 551-019-112 D11 EXHAUST SECTION 2 1

2 501-011-088 MIKALOR SUPRA CLAMP 2
3 501-019-091 5" 2 PLY STAINLESS BELLOW 1
4 551-019-037 EXHAUST CLAMP 1
5 501-019-118 D13 EXHAUST BRK 1
6 551-019-111 D11 EXHAUST SECTION 1 1
7 502-019-103-008 VOLVO DOSING UNIT 1
8 502-019-103-009 VOLVO D11 MUFFLER 1
9 551-019-115 EXHAUST EXIT PIPE 1
10 551-019-115-009 TAKE OFF PIPE 1
11 551-019-115-008 INNER CONE 1
12 551-019-115-010 INNER REDUCER 1
13 551-019-115-007 OUTTER CONE 1
14 551-019-131 5" STAINLESS STEEL RAIN CAP 1

Page 71
05-05-C Air Filter For Volvo From 21/04/2015

Page 72
05-05-C Air Filter For Volvo From 21/04/2015
Item Part Number Description Qty Notes

1 551-019-122 AIR FILTER BRACKET 1

2 551-019-128 DONALDSON AIR FILTER 1 Full Air Filter
3 551-019-134 SAFETY FILTER ELEMENT 1
4 551-019-133 PRIMARY FILTER ELEMENT 1
5 551-019-119 AIR INTAKE 1
6 502-019-104-014 AIR FILTER RUBBER ELBOW 1
7 551-019-123 AIR FILTER TOP MOUNT 1

Page 73
05-05-D ADBLUE TANK FILTERS Volvo

1
6

Page 74
05-05-D ADBLUE TANK FILTERS Volvo
Item Part Number Description Qty Notes

1 502-019-104-010 VOLVO ADD BLUE PUMP 1

2 502-019-103-036 FILTER, SCR ADBLUE PUMP 1 Split for Illustration Purposes
3 502-019-102-010 45 LITRE VOLVO ADBLUE TANK 1
4 502-019-103-037 FILTER FOR BREATHER ADBLUE TANK (STRAINER IN NECK OF ADBLUE TANK) 1
5 502-019-103-045 ADBLUE TANK LEVEL SENSOR SOCK FILTER 1
6 502-019-103-040 FILTER ELEMENT FOR THE ADBLUE TANK BREATHER 1
7 502-019-102-014 ADBLUE TANK LEVEL SENSOR 1
8 502-019-103-043 INLET PORT ON PUMP (GAUZE FILTER) 1

Page 75
05-05-E VOLVO Tier 4 Repair Parts

Page 76
05-05-E VOLVO Tier 4 Repair Parts
Item Part Number Description Qty Notes

1 502-019-101-016 NOX SENSOR 1

2 502-019-101-040 D5&D8 VOLVO DOSING UNIT 1
3 502-019-101-037 STARTER MOTOR (24V / 5.5 KW) 1
4 502-019-101-038 ALTERNATOR (28V 110A) 1
5 502-019-101-039 BELT TENSIONER, MULTI-V BELT 1

Page 77
05-05-F VOLVO Tier Snorkel Option

2
12 3
11 4
3
5

7
8

10

Page 78
05-05-F VOLVO Tier Snorkel Option
Item Part Number Description Qty Notes

1 506-019-034 AIR DUCTING PIPE 1

2 507-042-072 6" EXHAUST U BOLT CLAMP 2
3 501-011-089 MIKALOR SUPRA CLAMP 162-174MM 2
4 550-019-071 RUBBER HUMP CONNECTOR 1
5 506-019-032 AIR BOX 1
6 550-019-072 ENGINE DOOR LOUVRE 1
7 520-011-104 SLAM LATCH TRIMARK 1
8 550-019-079 C38 J45 POWER BULGE 1
9 520-011-079 SOUTHCO HINGE 3
10 M8X35 M8 X 35 BOLT 6
11 506-019-033 AIR DUCT BASE 1
12 506-019-035 AIR DUCT MTG SUPPORT 1

Page 79
05-01-B.1 CRUSHER CONTROL VALVE BLOCK BREAKDOWN

SEAL KIT ILLUSTRATION 1

11
1

10
2
9
8
7
3

10 3

9
8

BACK
7

4
6
5 4
5
6

FRONT
Page 80
05-01-B.1 CRUSHER CONTROL VALVE BLOCK BREAKDOWN
Item Part Number Description Qty Notes

1 501-011-140 VALVE 2
1 501-011-140-SK SEAL KIT 2 Seal Kit For 501-011-140
2 501-011-149 RELIEF VALVE 50-350BAR SCREW ADJUST 2
3 501-011-142 RELIEF VALVE 2
3 501-011-199-SK SEAL KIT 2 Seal Kit For 501-011-199
4 501-011-144 VALVE 2
4 501-011-199-SK SEAL KIT 2 Seal Kit For 501-011-199
5 501-011-145 SPOOL 2
5 501-011-145-SK SEAL KIT 2 Seal Kit For 501-011-145
6 501-011-146 COIL 2
7 501-011-148 RELIEF VALVE 2
7 501-011-148-SK SEAL KIT 2 Seal Kit For 501-011-148
8 501-011-147 PILOT VALVE 2
8 501-011-147-SK SEAL KIT 2 Seal Kit For 501-011-147
9 501-011-151 COIL 2
10 501-011-150 POPPET VALVE 2
10 501-011-150-SK SEAL KIT 2 Seal Kit For 501-011-150
11 501-011-061 CRUSHER CONTROL VALVE BLOCK 1 Full Block

Page 81
06-01-A Hydraulic Tank

17 2

3
16

15

7
8
12
11
14
13 10 9

Page 82
06-01-A Hydraulic Tank
Item Part Number Description Qty Notes

1 501-011-217 PRESSURE GUAGE 2

2 501-011-058 CRYSTAL BREATHER 1
3 501-011-235 FILLER CAP ( NO FILTER ELEMENT) 1
4 501-011-068 FILTER FLANGE ADAPTOR A-101 1
5 BSP-034-006 TEE 1
6 520-011-178 5" HYD LEVEL GAUGE 1
7 520-011-052 HYDRAULIC OIL LEVEL SWITCH 1
8 501-011-120 HYDRAULIC OIL TEMPERATURE SWITCH 1
9 520-046-047 HYDRAULIC FLUID WARMER 4 OPTIONAL
10 520-011-025 SE1323 FILTER SUCTION ELEMENT 4
11 520-011-072 BALL VALVE 1 1/2" 4
12 520-025-013 GF FEMALE CAP 1
13 501-011-097-005 SUCTION CONNECTOR TEST POINT 1
14 501-019-018 RETURN LINE MANIFOLD 1
15 551-019-009-001 Gasket 2
16 501-011-073 RKM 800 RETURN LINE FILTER 2
17 501-011-132 5 MICRON FLUSHING ELEMENT 1 (Flushing Element only) fro item 16
17 501-011-133 FILTER ELEMENT 2 Element for item 16

Page 83
07-01-A Diesel Tank

7
8

4
6
5

Page 84
07-01-A Diesel Tank
Item Part Number Description Qty Notes

1 501-001-095 AIR BREATHER 1

2 501-001-079 DIESEL FUEL SENDER 680mm 1
3 501-001-110 DIESEL TANK ACCESS COVER GASKET 1
4 206-517 LEVEL GAUGE 1
5 520-001-077 DIESEL STRAINER 1
6 520-001-075 DIESEL CAP 1
7 550-001-038-001 CHASSIS DIESEL TANK TOP RUBBER 2
8 550-001-039-001 CHASSIS DIESEL TANK TOP RUBBER 2
9 550-001-040 DIESEL TANK STRAP 2

Page 85
08-01-A Jaw Section (Non-Current)

18
19
15
17 1
16

12

14

11
10 2
9
8 7
13 6 3
5

Page 86
08-01-A Jaw Section (Non-Current)
Item Part Number Description Qty Notes

1 551-015-040-CSA CRUSHER FEED COMPLETE 1 SEE FIGURE 08-04-A

2 551-015-031-CSA CRUSHER MOTOR COMPLETE 1
2 551-035-004-CSA CRUSHER MOTOR COMPLETE 1 REVERSED JAW
3 501-003-031 C50 CRUSHER DRIVE RIGGING SCREW 2
4 551-003-054 JAW CRUSHER DEFLECTOR WEAR PLATE 1
5 551-015-012 JAW MOUNTING RUBBER RETAINER 4
6 551-015-009 JAW MOUNTING RUBBER FRONT 2
7 551-015-011 JAW MOUNTING RETAINER LH 2
8 HEXM20 PLAIN NUT 4
9 M20X60HTS M20X060 BOLT8.8ZP 4
10 551-015-010 JAW MOUNTING RETAINER RH 2
11 551-015-008 JAW MOUNTING RUBBER REAR 2
12 551-015-001-CSA 4426 V2 JAW COMPLETE WEDGE ADJUST 1 SEE FIGURE 08-03-A
12 551-015-001-CSA2 4426 V2 JAW COMPLETE HYDRO TOGGLE ADJUST 1 OPTIONAL
13 504-011-026 PULL HANDLE JAGGER 0847/003 4
14 551-003-056 V BELT 2
15 551-011-111 ESTOP SWITCH 1
16 551-003-060 SENSOR MTG 1
17 551-003-061 SENSOR LEG 1
18 551-003-062 SENSOR BRACKET 1
19 551-003-063 ULTRASONIC SENSOR LONG RANGE 1

Page 87
08-02-A Jaw Guards Main

2
4
1
5 6
A 7
6
A 8

9
27
26

10
25

24
23 11

12

22 13
21

15

14
16
17
15 B
B 20

19

18

Page 88
08-02-A Jaw Guards Main
Item Part Number Description Qty Notes

1 1-ASSEMBLY FOR REFERENCE ONLY 1 See Figure 33-00 For Breakdown

2 551-035-005 SENSOR LEG 1
3 551-003-062 SENSOR BRACKET 1
4 551-003-063 ULTRASONIC SENSOR LONG RANGE 1
5 M12-NYLOC-NUT M12 NYLOC NUT 1
6 M12_WASHER WASHER 2
7 551-003-060 SENSOR MTG 1
8 M12 X 120 BOLT M12X120 BOLT8.8ZP 1
9 551-015-051 PITMAN FRONT COVER MTG LH 1
10 551-015-049 PITMAN FRONT COVER 1
11 11-ASSEMBLY FOR REFERENCE ONLY 1 See Figure 31-00-B For Drive Side Guards
12 551-015-058 FRONT BEAM COVER 1
13 551-015-068 COVER PLATE FOR JAW 1
14 551-015-069-001 COVER BOLT ON PLATE 1
15 551-015-052 DEFLECTOR PLATE MTG 2
16 551-003-053 JAW CRUSHER DEFLECTOR ASSY 1
17 551-003-054 JAW CRUSHER DEFLECTOR WEAR PLATE 1
18 M12X35_CSK COUNTERSUNK BOLT 6
19 M12HPW M12 WASHER HARDENED 6
20 M12-NYLOC-NUT M12 NYLOC NUT 6
21 21-ASSEMBLY FOR REFERENCE ONLY 1 See Figure 31-00-C For Non Drive Side Guards
22 551-015-013 CABLE COVER LOWER 1
23 551-015-050 PITMAN FRONT COVER MTG RH 1
24 551-015-027 CABLE COVER UPPER RH 1
25 551-011-111 ESTOP SWITCH 1
26 504-015-125 E-STOP RUBBER MOUNT 1
27 504-003-115 FEED CHUTE STOP MTG 1

Page 89
08-02-B Jaw Drive Side Guards and Fly Wheel

26 2

7
6 8
4
5
5
3
6
25 2
A
1
27

9
24

10
23 10

19
16
11
18
15

22
A 17
21
B 12
20

B 13

12
14

Page 90
08-02-B Jaw Drive Side Guards and Fly Wheel
Item Part Number Description Qty Notes

Item Part No Description 0 Notes

1 551-035-061 V BELT GUARD UPPER 1
2 551-015-012 JAW MOUNTING RUBBER RETAINER 2
3 551-015-009 JAW MOUNTING RUBBER FRONT 1
4 551-015-010 JAW MOUNTING RETAINER RH 1
5 M20_PLAIN_HALF M20 PLAIN HALF NUT 2
6 M20X60HTS M20X060 BOLT8.8ZP 2
7 551-015-011 JAW MOUNTING RETAINER LH 1
8 551-015-008 JAW MOUNTING RUBBER REAR 1
9 551-015-015 FLYWHEEL DRIVE SIDE 1
10 551-003-056 V BELT 2
11 551-035-073 V-BELT GUARD COVER UPPER 1
12 504-011-026 PULL HANDLE JAGGER 0847/003 2
13 504-015-072 FLYWHEEL GUARD ACCESS LOUVRE 1
14 551-035-062 V-BELT GUARD COVER LOWER 1
15 551-015-017 FLYWHEEL BALANCE WEIGHT 3
16 551-015-032 PULLEY 1
17 501-015-009 V BELT GUARD MTG 1
18 551-015-030 FLYWHEEL GUARD MOUNTING RUBBER 1
19 551-035-060 V BELT GUARD LOWER 1
20 M30X100-BOLT M30X100 BOLT8.8ZP 3
21 M30_WASHER WASHER 3
22 551-015-018 FLYWHEEL RETAINING PLATE 1
23 501-003-013 TAPERLOCK 1
24 24-ASSEMBLY FOR REFERENCE ONLY 1 See Figure 34-00 For Breakdown
25 551-035-038 MOTOR STEP 1
26 26-ASSEMBLY FOR REFERENCE ONLY 1 See Figure 31-00-C For NON-Drive Side Guards
27 504-015-073 V BELT GUARD ACCESS COVER 1

Page 91
08-02-C Jaw Guard Non-Drive Side Guards and Fly Wheel

17
1

10 3

14 15

13 16
13
4
14 8
12
11 7
10 6

9 5

Page 92
08-02-C Jaw Guard Non-Drive Side Guards and Fly Wheel
Item Part Number Description Qty Notes

1 551-035-064 FLYWHEEL GUARD UPPER 1

2 551-015-016 FLYWHEEL NON DRIVE SIDE 1
3 501-015-012 FLYWHEEL GUARD COVER 1
4 504-011-026 PULL HANDLE JAGGER 0847/003 2
5 504-015-072 FLYWHEEL GUARD ACCESS LOUVRE 1
6 551-015-018 FLYWHEEL RETAINING PLATE 1
7 551-015-017 FLYWHEEL BALANCE WEIGHT 3
8 551-015-030 FLYWHEEL GUARD MOUNTING RUBBER 1
9 501-015-009 V BELT GUARD MTG 1
10 551-015-012 JAW MOUNTING RUBBER RETAINER 2
11 551-015-008 JAW MOUNTING RUBBER REAR 1
12 551-015-010 JAW MOUNTING RETAINER RH 1
13 M20_PLAIN_HALF M20 PLAIN HALF NUT 2
14 M20X60HTS M20X060 BOLT8.8ZP 2
15 551-015-011 JAW MOUNTING RETAINER LH 1
16 551-015-009 JAW MOUNTING RUBBER FRONT 1
17 551-015-066 FLYWHEEL GUARD BRACE 1

Page 93
08-03-A Jaw Chamber Lay out Navigation Page

Page 94
08-03-A Jaw Chamber Lay out Navigation Page
Item Part Number Description Qty Notes

1 1-ASSEMBLY FOR REFERENCE ONLY 1 SEE FIGURE 08-03-D & 08-03-E

2 2-ASSEMBLY FOR REFERENCE ONLY 1 SEE FIGURE 08-03-B
3 3-ASSEMBLY FOR REFERENCE ONLY 1 SEE FIGURE 08-03-C
4 4-ASSEMBLY FOR REFERENCE ONLY 1 SEE FIGURE 08-03-F

Page 95
08-03-B Jaw Toggle Rod Ram

10 6
9

9
8

Page 96
08-03-B Jaw Toggle Rod Ram
Item Part Number Description Qty Notes

1 00039002 M39 NYLOC NUT 1 Quantity Per RAM

2 504-015-121 SPRING CUP 1 Quantity Per RAM
3 501-008-010 PAN FEEDER COIL SPRING 345 X 125 X 27 1 Quantity Per RAM
4 504-003-154 TENSION SPRING SEAT BASE MTG 1 Quantity Per RAM
5 504-003-151 HYDRAULIC TENSION SPRING SEAT 1 Quantity Per RAM
6 504-015-120 TOGGLE ROD RAM (NEW DESIGN) 1 Quantity Per RAM
7 504-015-120-004 SEAL KIT FOR 504-015-120 RAM 1 SEAL KIT FOR ITEM 6
8 M30X160 HEX BOLT 1 Quantity Per RAM
9 M30_WASHER WASHER 2 Quantity Per RAM
10 M30_PLAIN PLAIN NUT 1 Quantity Per RAM

Page 97
08-03-C Jaw Toggle, Wedges and Rams

2
3

1
6

7
6

7
1

10

2
9

8 3

5
2

11

11
6
4
7

7
6

Page 98
08-03-C Jaw Toggle, Wedges and Rams
Item Part Number Description Qty Notes

1 551-003-027 ADJUST WEDGE 2

2 504-003-035 RAM SADDLE 4
3 504-015-037 ADJUST RAM 90MM BORE 2
4 503-015-037-003 SEAL KIT FOR 504-015-076 2 SEAL KIT FOR ITEM 3
5 504-003-029 TOGGLE SEAT MTG 1
6 501-016-028 ADJUST WEDGE GUIDE 4
7 504-003-082 SLIDER END CAP 4
8 551-015-158 TOGGLE PLATE 1
9 551-035-077 TOGGLE STOPPER WEDGE SIDE 2
10 551-015-034 WEDGE SIDE TOGGLE SEAT 1
11 504-015-076 TOGGLE BEAM TENSION RAM 1

Page 99
08-03-D Jaw Pitman Bearing Breakdown

13
1
A
14
2

10 8
19 3 9
B 18
5

B 6
6
5 2
7
8 11
10
9
12

13
A

15
17 20 14

16

Page 100
08-03-D Jaw Pitman Bearing Breakdown
Item Part Number Description Qty Notes

1 501-016-011-CSA OUTER BEARING HOUSING FLOATING COMPLETE 1 See Detail B for Breakdown
2 501-016-018 KEY 2
3 551-015-002-CSA PITMAN COMPLETE 1 See Figure 08-02-E For Breakdown
4 501-016-010 OUTER BEARING HOUSING FIXED 1
5 501-016-012 BEARING 2
6 501-016-009 SEAL 2
7 501-016-013 OUTER BEARING CAP FIXED 1
8 M20_WASHER WASHER 16
9 M20X60HTS M20X060 BOLT8.8ZP 16
10 501-016-008 OUTER BEARING LABYRINTH OUTER 2
11 501-016-010-CSA OUTER BEARING HOUSING FIXED COMPLETE 1 See Detail A for Breakdown
12 551-015-015 FLYWHEEL DRIVE SIDE 1
13 551-015-017 FLYWHEEL BALANCE WEIGHT 6
14 551-015-018 FLYWHEEL RETAINING PLATE 2
15 551-015-090 SPEED SENSOR MOUNT 1
16 501-015-001 JAW BOX 1 See figure 08-03-F
17 501-016-011 OUTER BEARING HOUSING FLOATING 1
18 501-016-014 OUTER BEARING CAP FLOATING 1
19 551-015-016 FLYWHEEL NON DRIVE SIDE 1
20 550-011-103 M30 PROX SENSOR 1

Page 101
08-03-E Jaw Pitman Internals_STATIC

6
1 5
4 6
3
2

21 7
20 8

16 17 17 18 19
9
10

11
12

15

13
14

Page 102
08-03-E Jaw Pitman Internals_STATIC
Item Part Number Description Qty Notes

1 551-015-003 JAW ECCENTRIC SHAFT 1

2 551-003-038 TOGGLE RUBBER 1
3 551-003-037 TOGGLE RUBBER CLAMP 1
4 551-015-035 PITMAN TOGGLE SEAT 20MM SPACER 1
5 551-015-033 PITMAN TOGGLE SEAT 1
6 551-035-076 TOGGLE STOPPER LH 2
7 501-016-004 BEARING 2
8 501-016-005 PITMAN OUTER BEARING CAP 2
9 501-016-007 SEAL 2
10 501-016-006 PITMAN LABYRINTH 2
11 501-016-040 OUTER BEARING LABYRINTH INNER 2
12 501-016-009 SEAL 2
13 551-015-160 REMOVEABLE PITMAN SEAT 1
14 M24X220SCH M24X220 SOCKET CAPHEAD 4
15 551-015-081 SWING JAW DIE MULTITOOTH 1 (OPTIONAL)
15 551-015-082 SWING JAW DIE 30MM CORRUGATED 1 (OPTIONAL)
15 551-015-083 SWING JAW DIE 50MM CORRUGATED 1 (OPTIONAL)
15 551-015-084 FIXED JAW DIE SQUARE TOOTH 1 (OPTIONAL)
16 M48 X 750 HTB M48 X 750 HTB 2
17 551-015-028 DISC SPRING 8
18 551-015-014 M48 HEAVY DUTY TENSION WASHER 2
19 00048002 M48 NYLOC NUT 2
20 551-015-021 SWING JAW DIE CLAMP PLAIN TYPE 1
21 551-015-022 PITMAN WEAR PLATE 1

Page 103
08-03-C Jaw Plates and Components

15 A 1
14

A 2
14
17
13

16

12 3
9 9
10
11
8
7

Page 104
08-03-C Jaw Plates and Components
Item Part Number Description Qty Notes

1 551-015-021 SWING JAW DIE CLAMP PLAIN TYPE 1

2 551-015-081 SWING JAW DIE MULTITOOTH 1 (OPTIONAL)
2 551-015-082 SWING JAW DIE 30MM CORRUGATED 1 (OPTIONAL)
2 551-015-083 SWING JAW DIE 50MM CORRUGATED 1 (OPTIONAL)
2 551-015-084 FIXED JAW DIE SQUARE TOOTH 1 (OPTIONAL)
3 551-015-023 CHEEK PLATE UPPER RH 1
4 551-015-025 CHEEK PLATE LOWER RH 1
5 551-015-001 JAW BOX 1
6 551-015-007 FIXED DIE LOCKING SLIDE 1
7 551-015-004 FIXED DIE LOCKING WEDGE 2
8 551-015-006 FIXED DIE LOCKING TUBE 2
9 M30_PLAIN PLAIN NUT 4
10 M30_WASHER WASHER 2
11 551-015-005 FIXED DIE LOCKING ROD 1
12 551-015-084 FIXED JAW DIE SQUARE TOOTH 1 (OPTIONAL)
12 551-015-086 FIXED JAW DIE MULTITOOTH 1 (OPTIONAL)
12 551-015-087 FIXED JAW DIE 30MM CORRUGATED 1 (OPTIONAL)
12 551-015-088 FIXED JAW DIE 50MM CORRUGATED 1 (OPTIONAL)
13 M24X90MM 8.8 BOLT M24X090 BOLT8.8ZP 18
14 M24_WASHER WASHER 36
15 M24 8.8 NYLOC NUT M24 NYLOC NUT 18
16 551-015-026 CHEEK PLATE LOWER LH 1
17 551-015-024 CHEEK PLATE UPPER LH 1

Page 105
08-04-A Crusher Feed Complete

9 1

3
6

Page 106
08-04-A Crusher Feed Complete
Item Part Number Description Qty Notes

1 551-015-044 TOP COVER 1

2 551-015-042 CRUSHER FEED CHUTE LH 1
3 551-015-043 CRUSHER FEED CHUTE BACK PLATE 1
4 551-003-074 FEED CHUTE - PITMAN SEALING RUBBER 1
5 520-003-036 RUBBER CLAMP 8
6 551-015-048 FEEDBOX SIDE RUBBER 2
7 551-015-041 CRUSHER FEED CHUTE RH 1
8 551-015-045 FEED CHUTE REAR CHUTE 1
9 516-006-013 55 X 195 RUBBER BUMPER BLOCK 2

Page 107
08-04-B Crusher Motor Breakdown

24 1
26
25

27
3

25 B 4 4 5
24
A
22
A
23 5
2
21
6
7
8
8

9
20
19 20 6
10 11
16
15
18
12 13

14

B
17

Page 108
08-04-B Crusher Motor Breakdown
Item Part Number Description Qty Notes

1 551-035-038 MOTOR STEP 1

2 551-035-004 CRUSHER MOTOR MTG 1
3 501-003-002-004 SEAL KIT FOR MOTOR 501-003-002 1 Seal Kit For Item 26
4 BSP-018-001 BSP 1/8" X 1/8" M/M P/P ADAPTOR 2
5 DOWTY-001 IMP 1/8" DOWTY SEAL 2
6 501-003-012 SEAL 2
7 501-003-010 BEARING 1
8 501-003-036 LAYSHAFT KEY 2
9 501-003-011 BEARING 1
10 501-003-006 CRUSHER MOTOR MTG CAP 1
11 551-015-067 MOTOR SLOT COVER 1
12 501-003-013 TAPERLOCK 1
13 551-015-032 PULLEY 1
14 M10_WASHER WASHER 3
15 501-003-049 CRUSHER MOTOR LAYSHAFT (PLAIN) 1
16 501-003-009 CRUSHER MOTOR MTG PIVOT SHAFT 1
17 551-015-057 COUPLING 1 For Full Coupling Order Item 21
18 551-015-056 COUPLING INSERT 1 For Full Coupling Order Item 21
19 551-015-055 BREAKDOWN FOR COUPLING COMPLETE 1 For Full Coupling Order Item 21
20 501-003-031 C50 CRUSHER DRIVE RIGGING SCREW 2
21 551-015-055-CSA COUPLING COMPLETE 1 For Split see Items 17, 18 and 19
22 501-003-050 MOTOR MOUNT 1
23 504-015-100 JAW MOTOR TEST BLOCK 1
24 BSP-034-017 BSP 3/4" X 3/4" M/M P/P ADAPTOR 2
25 DOWTY-005 IMP 3/4" DOWTY SEAL 2
26 501-003-002 MOTOR 1
27 501-003-052 MOTOR COUPLING COVER 1

Page 109
08-05-B Hydro Toggle Adjust

1
5

2
3
4

Page 110
08-05-B Hydro Toggle Adjust
Item Part Number Description Qty Notes

1 504-003-150-001 AUTO TOGGLE BODY 1

2 504-003-150-003 AUTO TOGGLE CAP 3
3 504-003-150-005 AUTO TOGGLE CROSSBEAM 1
4 504-003-150-002 AUTO TOGGLE REPLACEABLE END 4
5 504-003-150-004 AUTO TOGGLE ROD 3
6 551-015-155 TOGGLE SEAT MTG 1
7 551-015-034 WEDGE SIDE TOGGLE SEAT 1

Page 111
08-05-A Pitman

19
18
17

1
2

3
4
16

15

14
13 5
6

7
8
9
10
11

12

Page 112
08-05-A Pitman
Item Part Number Description Qty Notes

1 551-003-037 TOGGLE RUBBER CLAMP 1

2 551-003-038 TOGGLE RUBBER 1
3 551-035-076 TOGGLE STOPPER LH 2
4 551-015-033 PITMAN TOGGLE SEAT 1
5 501-016-004 BEARING 2
6 501-016-007 SEAL 2
7 501-016-005 PITMAN OUTER BEARING CAP 2
8 501-016-006 PITMAN LABYRINTH 2
9 501-016-040 OUTER BEARING LABYRINTH INNER 2
10 501-016-009 SEAL 2
11 551-015-160 REMOVEABLE PITMAN SEAT 1
12 M24X220SCH M24X220 SOCKET CAPHEAD 4
13 M24X60 M24X60 BOLT 6
14 M24_WASHER WASHER 6
15 551-015-022 PITMAN WEAR PLATE 1
16 BOLT_HEX M27X180 BOLT 10.9ZP 2
17 551-015-028 DISC SPRING 8
18 551-015-014 M48 HEAVY DUTY TENSION WASHER 2
19 00048002 M48 NYLOC NUT 2

Page 113
08-05-C Outer Bearing Housing

Page 114
08-05-C Outer Bearing Housing
Item Part Number Description Qty Notes

1 501-016-012 BEARING 1
2 M20_WASHER WASHER 8
3 M20X60HTS M20X060 BOLT8.8ZP 8
4 501-016-013 OUTER BEARING CAP FIXED 1
4 501-016-014 OUTER BEARING CAP FLOATING 1
5 501-016-010 OUTER BEARING HOUSING FIXED 1
5 501-016-011 OUTER BEARING HOUSING FLOATING 1
6 501-016-008 OUTER BEARING LABYRINTH OUTER 1
7 501-016-009 SEAL 1

Page 115
09-01-A Screenbox Section and Subframe J45R

13
12
1
11
10

9
2
NIMCO
3

7
8
GALTECH

4
5
6
Page 116
09-01-A Screenbox Section and Subframe J45R
Item Part Number Description Qty Notes

1 551-030-001-CSA RECIRC SCREEN SUBFRAME COMPLETE 1 SEE FIGURE 09-01-B

2 520-002-033 SIDE CONVEYOR SUPPORT PIN 4
3 520-002-030 SIDE CONVEYOR TRANSPORT ARM PIN 6
4 502-012-077 SUPPORT LANDING LEG INNER FRONT 2
5 200-221 NUT 4
6 BOLT_HEX M27X180 BOLT 10.9ZP 4
7 M20_WASHER WASHER 8
8 520-001-006 CONTROL VALVE 1 Please Observe Label on Your Valve before ordering
9 502-012-078 SUPPORT LANDING LEG INNER REAR 2
10 550-016-003 SCREEN LIFT LEG PIN 2
11 550-016-016 RECIRC SCREEN SUPPORT ARM INNER 2
12 550-016-015 RECIRC SCREEN SUPPORT ARM OUTER 2
13 520-012-008 TIPPING GRID RAM 2

Page 117
09-01-B Screenbox Subframe Breakdown J45R

6 7 1

2
5 3

4
Page 118
09-01-B Screenbox Subframe Breakdown J45R
Item Part Number Description Qty Notes

1 551-030-001 RECIRC SUBFRAME 1

2 520-008-047 SCREEN VALVE 1
3 HF-90-12 HF-90-12 1
4 BSP-034-005 BSP 3/4" M/F/M TEE ADAPTOR 1
5 BSP-034-016 SWEPT BEND 1
6 520-008-015 20X5 COIL SPRING 8
7 550-014-001 SCREEN TRANSPORT BRACKET 4

Page 119
09-01-C Screenbox Mesh J45R

1
2
3
4
5

7
8
14
9
13
10

12 11

Page 120
09-01-C Screenbox Mesh J45R
Item Part Number Description Qty Notes

1 502-012-033 10X5 BREAKER BOX WEAR PLATE 1

2 514-008-048 TOP DECK MESH 5X2 1
3 514-008-035 14X5 SIDE TENSION SCREEN CLAMP SHORT 2
4 520-008-048 TOP DECK MESH 5X4 2
5 520-008-035 20X5 SIDE TENSION SCREEN CLAMP 4
6 502-012-034 10X5 BREAKER BOX LIP PLATE 1
7 502-012-062 RECIRC SCREENBOX WEARPLATE SIDE UPPER RH 1
8 502-012-064 RECIRC SCREENBOX WEARPLATE SIDE LOWER RH 1
9 502-012-024 RECIRC SCREEN SIDE RUBBER 2
10 502-012-025 RECIRC SCREEN BACK RUBBER 1
11 502-012-065 RECIRC SCREENBOX WEARPLATE SIDE LOWER LH 1
12 502-012-060 5X10 RECIRC SCREENBOX FRONTPLATE WEARPLATE 1
13 502-012-063 RECIRC SCREENBOX WEARPLATE SIDE UPPER LH 1
14 502-012-061 5X10 RECIRC SCREENBOX BACKPLATE WEARPLATE 1

Page 121
09-01-E Screenbvox Shaft

3
2

17 1
16
15

14

13
11
10
9

12 4
5
6
7
8
Page 122
09-01-E Screenbvox Shaft
Item Part Number Description Qty Notes

1 502-012-014 SCREEN SHAFT 1

2 903-002-020-CSA BEARING HOUSING COMPLETE DRIVE SIDE 1 DRIVE SIDE COMPLTE BEARING
2 903-002-020-CSA2 BEARING HOUSING COMPLETE NON DRIVE SIDE 1 NON-DRIVE SIDE COMPLTE BEARING
3 502-012-015-CSA 10X5 FLYWHEEL WELDED TYPE COMPLETE 2
4 502-012-017 10X5 FLYWHEEL WEIGHT INNER 8
5 502-012-015 10X5 FLYWHEEL WELDED TYPE 2
6 502-012-016 10X5 FLYWHEEL WEIGHT 6
7 520-008-056 M3020 X 3" TAPERLOCK 2
8 514-008-036 HAMWORTHY MOTOR 1
9 501-008-043 TAPERLOCK 2012 1/1-4 INCH 1
10 206-231 HRC 150 COUPLING FLANGE 2
11 501-008-042 HRC 150 COUPLING INSERT OIL RESISTANT 1
12 206-232 HRC 150 COUPLING STEEL FLANGE COMPLETE 1 COMPLETE COUPLING
13 501-008-044 TAPERLOCK 2012 50MM 1
14 209-021 90MM SEAL 1
15 203-035 LOC RING FRB 1 NON-DRIVE SIDE ONLY
16 203-034 ADAPTOR SLEEVE 1
17 203-033 SCREEN BEARING 1

Page 123
10-01-A Main Conveyor

26 27
10 24

11

A
12 23 25 21
20
1
23 19

22 18
14
15

17

2
16

13 3

A
6 4
7
5

Page 124
10-01-A Main Conveyor
Item Part Number Description Qty Notes

1 551-004-024 MAIN CONVEYOR BELT 1

2 551-020-030-CSA J45 MAIN CONV HEAD SECTION 1 SEE FIGURE 10-01-C
3 503-075-003 MAIN CONVEYOR ANGLE RAM 2
4 550-004-092 MAIN CONVEYOR RETURN ROLLER GUARD LOWER 3
5 520-004-011 DISC RETURN ROLLER 3
6 520-003-009 30 DEGREE SIDE ROLLER LH 14
7 501-004-074 CENTRE ROLLER 14
8 520-003-008 30 DEGREE SIDE ROLLER RH 14
9 551-020-001-CSA J45 MAIN CONVEYOR LOWER SECTION 1 SEE FIGURE 10-01-B
10 501-004-031 MAIN CONVEYOR LIFT CYLINDER 2
11 DOWTY-003 IMP 3/8" DOWTY SEAL 4
12 BSP-038-005 BSP 3/8" X 3/8" M/M P/P ADAPTOR 4
13 551-020-081 MAIN CONVEYOR LOWER RUBBER SKIRTING 2
14 551-020-082 MAIN CONVEYOR MAGNET SECTION RUBBER SKIRTING 2
15 551-020-083 MAIN CONVEYOR HEAD SECTION RUBBER SKIRTING 2
16 551-020-045 MAIN CONVEYOR SKIRTING CLAMP 4
17 551-020-044 MAIN CONVEYOR SKIRTING CLAMP 2
18 551-020-065 MAIN CONVEYOR SKIRTING CLAMP 2
19 551-020-062 MAIN CONVEYOR SKIRTING CLAMP 2
20 551-020-041 MAIN CONVEYOR SKIRTING CLAMP 2
21 551-020-046 MAIN CONVEYOR SKIRTING CLAMP 2
22 550-004-114 MAIN CONVEYOR ALLOY COVER 6 1
23 550-004-113 MAIN CONVEYOR ALLOY COVER 5 2
24 551-020-066 MAIN CONVEYOR UPPER ALLOY COVER 7 1
25 551-020-067 MAIN CONVEYOR UPPER ALLOY COVER 8 1
26 550-004-110 MAIN CONVEYOR UPPER ALLOY COVER 2 1
27 550-004-111 MAIN CONVEYOR UPPER ALLOY COVER 1 1

Page 125
10-01-B Main Conveyor Lower Section J45/J45R

17
15
18

16
23

21
19

5
22
7
6
9

20 8
26
14 1 30
12
2

31
11 24
28
32
27 10
25

13
29
33

Page 126
10-01-B Main Conveyor Lower Section J45/J45R
Item Part Number Description Qty Notes

1 520-003-009 30 DEGREE SIDE ROLLER LH 3

2 520-003-008 30 DEGREE SIDE ROLLER RH 3
3 520-004-011 DISC RETURN ROLLER 1
4 551-020-013 FEEDBOOT LH FRONT SIDE COVER 1
5 551-020-015 FEEDBOOT LH REAR SIDE COVER 1
6 551-020-016 FEEDBOOT REAR COVER 1
7 551-020-012 FEEDBOOT RH FRONT SIDE COVER 1
8 551-020-004 FEEDBOOT RH REAR MOUNT 6
9 551-020-014 FEEDBOOT RH REAR SIDE COVER 1
10 203-213 GUIDE ROLLER 2
11 520-021-006 IMPACT BAR 5
12 501-004-074 CENTRE ROLLER 3
13 516-005-010 LOWER IMPACT CUSHIN 2
14 516-005-011 LOWER IMPACT CUSHIN 2
15 551-020-021 MAIN CONV FEEDBOOT LH WEAR PLATE 1
16 551-020-020 MAIN CONV FEEDBOOT RH WEAR PLATE 1
17 551-020-019 MAIN CONVEYOR FEED BOOT LH EXT PLATE 1 NON-CURRENT (OPTION)
17 551-020-076 MAIN CONVEYOR FEED BOOT LH EXT PLATE 1 Replaces 551-020-019 (OPTION)
18 551-020-018 MAIN CONVEYOR FEED BOOT RH EXT PLATE 1 NON-CURRENT (OPTION)
18 551-020-075 MAIN CONVEYOR FEED BOOT RH EXT PLATE 1 Replaces 551-020-018 (OPTION)
19 551-020-002 MAIN CONVEYOR FEED BOOT RH SIDE 1
20 551-020-022 MAIN CONVEYOR FEEDBOOT BACK RUBBER 1
21 551-020-003 MAIN CONVEYOR FEEDBOOT LH SIDE 1
22 551-020-010 MAIN CONVEYOR FEEDBOOT REAR PLATE 1
23 551-020-017 MAIN CONVEYOR FEEDBOOT SIDE RUBBER 2
24 550-015-001 MAIN CONVEYOR LOWER FRAME 1
25 550-004-092 MAIN CONVEYOR RETURN ROLLER GUARD LOWER 1
26 551-020-011 MAIN CONVEYOR RUBBER SKIRTING 2
27 501-004-025 MAIN CONVEYOR TAIL DRUM SPOKED 1
28 550-004-039-001 MAIN CONVEYOR V SCRAPER RUBBER 1
29 520-003-036 RUBBER CLAMP 22
30 504-004-055 SIDE CONVEYOR FEEDBOOT BACK CLAMP 4
31 520-006-013 SIDE CONVEYOR FEEDBOOT SIDE CLAMP 2
32 550-004-038 TAIL DRUM SCRAPER CENTRE SECTION 1
33 520-003-004 TNP 2 1/2" BEARING 2

Page 127
10-01-C Main Conveyor Head Section J45

27

26
27

26
25

25

2
3

5
1 4

11

10

24 6
9 8 7
23

20
12
21
22

16
15 14 13

17

19 18
17

Page 128
10-01-C Main Conveyor Head Section J45
Item Part Number Description Qty Notes

1 550-004-002 MAIN CONVEYOR DRIVE DRUM MOUNTING 1

2 501-004-011 MAIN CONVEYOR DRIVE DRUM SHAFT 1
3 501-004-010 MAIN CONVEYOR DRIVE DRUM 1 COMPLETE DRUM
4 520-003-027 M3020 X 2 1/2" TAPERLOCK 2
5 520-005-018 COUPLING COVER GUARD 1
6 514-004-008 MOTOR 1
7 520-004-006 50 MM SOLID MOTOR COUPLING 1
8 520-004-005 80MM COUNTERSUNK WASHER 1
9 520-004-007 75MM COUNTERSUNK WASHER 1
10 520-004-003 2.5" SOLID SHAFT COUPLING 1
11 520-003-005 TSF 2 1/2" BEARING 2
12 520-004-025 1100MM BELT CLEANER 1
13 501-004-077 BELT CLEANER BRACKET 2
14 203-179 SE 27 ROSTA TENSIONER 2
15 520-004-026 POLYURETHANE CLEANER 1
16 520-004-027 BELT CLEANER CLAMP 1
17 550-004-092 MAIN CONVEYOR RETURN ROLLER GUARD LOWER 1
18 520-004-011 DISC RETURN ROLLER 2
19 203-213 GUIDE ROLLER 4
20 520-003-009 30 DEGREE SIDE ROLLER LH 7
21 501-004-074 CENTRE ROLLER 7
22 520-003-008 30 DEGREE SIDE ROLLER RH 7
23 520-005-056 TAIL DRUM ADJUSTER NUT (HEAVY THREAD) 2
23 520-005-057 BEARING ADJUSTER THREADED BAR (HEAVY THREAD) 2
24 501-004-038 MAIN CONVEYOR DRIVE DRUM TENSIONER 2
25 551-020-081 MAIN CONVEYOR LOWER RUBBER SKIRTING 2
26 551-020-082 MAIN CONVEYOR MAGNET SECTION RUBBER SKIRTING 2 (OPTION) ONLY WHEN MAGNET NOT USED
27 551-020-083 MAIN CONVEYOR HEAD SECTION RUBBER SKIRTING 2

Page 129
10-01-E Extended Conveyor Magnet (Option)

5 1

3 3

4
2

1 5

Page 130
10-01-E Extended Conveyor Magnet (Option)
Item Part Number Description Qty Notes

1 504-004-031 MAGNET SECTION DISCHARGE LIP END PL RH 2

2 503-047-033 MAGNET SECTION IMPACT PAD 2
3 504-004-032-001 MAGNET SECTION DISCHARGE LIP END PL LH 2
4 503-047-024 MAIN CONVEYOR MAGNET DISCHARGE SKIRTING 2
5 503-047-027 MAGNET SECTION DISCHARGE LIP 2
6 503-047-025 MAIN CONVEYOR MAGNET DISCHARGE LIP 2

Page 131
10-01-F Main Conveyor

36

35

30

34 29
25

24
23
33 22

28 21

20
32 27
19
31
26 18 1

2
17
3

4
11

16

12 13 14

6
15

9 8 7

10

Page 132
10-01-F Main Conveyor
Item Part Number Description Qty Notes

1 501-004-075 MAIN CONVEYOR SPRAYBAR 1 OPTIONAL

2 502-003-049-001 1/4" SPRAY NOZZLE 7 OPTIONAL
3 502-003-048-001 FEMALE CAP 1 OPTIONAL
4 552-021-003-CSA MAIN CONV HEAD SECTION 1 SEE FIGURE 13-00
5 552-004-025 CHUTE WEAR PLATE 1 OPTIONAL
6 552-004-022 MAIN CONVEYOR DISCHARGE CHUTE 1 OPTIONAL
7 552-004-026 MAIN CONVEYOR CHUTE RUBBER 1 OPTIONAL
8 550-015-024 MAIN CONVEYOR BELT 1
9 552-021-001-CSA MAIN CONVEYOR LOWER SECTION C38V2/C38RV2 1
10 501-004-031 MAIN CONVEYOR LIFT CYLINDER 2
11 501-004-031-010 RAM SEAL KIT 1 Seal Kit For Item 10
12 GF-BEND-1 GF-SWEPT BEND 1
13 520-005-074 TAIL CONVEYOR SPRAYBAR 1
14 552-017-027 LOWER COVER FRONT RUBBER 1
15 502-003-023 GF FEMALE CAP 1" 1
16 550-004-114 MAIN CONVEYOR ALLOY COVER 6 1 OPTIONAL
17 552-004-010 DUST COVER MTG. PLATE RH 1 OPTIONAL
18 550-004-113 MAIN CONVEYOR ALLOY COVER 5 2 OPTIONAL
19 552-004-014 DUST COVER LOWER PLATE RH 1 OPTIONAL
20 550-004-112 MAIN CONVEYOR ALLOY COVER MAGNET SECTION 1 OPTIONAL
21 550-004-110 MAIN CONVEYOR UPPER ALLOY COVER 2 1 OPTIONAL
22 552-004-018 DUST COVER MID SECTION PLATE 1 OPTIONAL
23 550-004-111 MAIN CONVEYOR UPPER ALLOY COVER 1 1 OPTIONAL
24 550-004-076 DUST COVER UPPER RH PLATE 1 OPTIONAL
25 552-004-020 DUST COVER HEAD SECTION RH PLATE 1 OPTIONAL
26 550-004-068 DUST COVER MID SECTION TOP PLATE 4 OPTIONAL
27 552-004-012 MAIN CONVEYOR DUST COVER CROSS SUPPORT 1 OPTIONAL
28 550-004-063 MAIN CONVEYOR DUST COVER MIDDLE PLATE 1 OPTIONAL
29 550-004-077 DUST COVER SUPPER LH PLATE 1 OPTIONAL
30 552-004-021 DUST COVER HEAD SECTION LH PLATE 1 OPTIONAL
31 552-004-011 DUST COVER MTG. PLATE LH 1 OPTIONAL
32 552-004-015 DUST COVER LOWER PLATE LH 1 OPTIONAL
33 552-004-013 MAIN CONVEYOR DUST COVER LOWER 1 OPTIONAL
34 552-004-019 MAIN CONVEYOR DUST COVER UPPER 1 OPTIONAL
35 552-004-017 DUST COVER MID SECTION 1 OPTIONAL
36 552-004-016 MAIN CONVEYOR DUST COVER LOWER 1 OPTIONAL

Page 133
10-01-G Main Conveyor Head Section J45R

2
3
4
5
6
7
8

10
11 9
12
13
25 14
24
23 15
16

17
18
19
20
21
22

Page 134
10-01-G Main Conveyor Head Section J45R
Item Part Number Description Qty Notes

1 552-021-026 MAIN CONVEYOR RUBBER SKIRTING 1

2 520-003-005 TSF 2 1/2" BEARING 2
3 501-004-010 MAIN CONVEYOR DRIVE DRUM 1
4 520-004-003 2.5" SOLID SHAFT COUPLING 1
5 520-004-007 75MM COUNTERSUNK WASHER 1
6 520-004-005 80MM COUNTERSUNK WASHER 1
7 520-004-006 50 MM SOLID MOTOR COUPLING 1
8 520-005-018 COUPLING COVER GUARD 1
9 514-004-008 MOTOR 1
10 550-004-002 MAIN CONVEYOR DRIVE DRUM MOUNTING 1
11 501-004-038 MAIN CONVEYOR DRIVE DRUM TENSIONER 2
12 520-005-057 BEARING ADJUSTER THREADED BAR (HEAVY THREAD) 2
13 520-005-056 TAIL DRUM ADJUSTER NUT (HEAVY THREAD) 2
14 520-004-025 1100MM BELT CLEANER 1
15 203-179 SE 27 ROSTA TENSIONER 2
16 501-004-077 BELT CLEANER BRACKET 2
17 520-004-026 POLYURETHANE CLEANER 1
18 520-004-027 BELT CLEANER CLAMP 1
19 550-004-093 MAIN CONVEYOR RETURN ROLLER GUARD UPPER 1
20 520-004-011 DISC RETURN ROLLER 3
21 203-213 GUIDE ROLLER 4
22 550-004-092 MAIN CONVEYOR RETURN ROLLER GUARD LOWER 2
23 520-003-008 30 DEGREE SIDE ROLLER RH 6
24 501-004-074 CENTRE ROLLER 6
25 520-003-009 30 DEGREE SIDE ROLLER LH 6

Page 135
10-02-A Side Conveyor Section

3
2
19

18
1

17
16
15
14

10
4
13
12
11 5
6
7
8

Page 136
10-02-A Side Conveyor Section
Item Part Number Description Qty Notes

1 504-006-018 FEEDBOOT RUBBER 2

2 520-003-036 RUBBER CLAMP 15
3 551-006-045 HEADDRUM GUARD 1 OPTIONAL
4 550-007-002-CSA TELESCOPIC SIDE CONVEYOR HEAD SECTION 1 SEE FIGURE 10-02-B
5 520-005-056 TAIL DRUM ADJUSTER NUT (HEAVY THREAD) 2
6 520-005-057 BEARING ADJUSTER THREADED BAR (HEAVY THREAD) 2
7 550-007-041 SIDE CONVEYOR BELT (TELESCOPIC) 1
8 520-005-025 BEARING ADJUSTER OUTER BOX 2
9 518-006-009 BEARING ADJUSTER INNER BOX SHORT 2
10 516-006-018 SIDE CONVEYOR FOLD RAM 1
11 501-006-019 8" TAIL DRUM SPOKED 1
12 520-003-006 TNP 2" BEARING 2
13 518-006-008 BEARING ADJUSTER SHORT COMPLETE 2
14 520-003-008 30 DEGREE SIDE ROLLER RH 3
15 514-006-015 CENTRE ROLLER 3
16 520-003-009 30 DEGREE SIDE ROLLER LH 3
17 501-006-016 SIDE CONVEYOR 70X10 FEEDBOOT RUBBER REAR 1
18 501-006-017 FINE SIDE CONV F/BOOT REAR RUBBER 1
19 504-006-015 FINE SIDE CONV F/BOOT RUBBER 2

Page 137
10-02-B Side Conveyor Head Section J45

1
3
4
5
6
9
8

22
21
7
20

10
11
12

13
14

19 15
18 16
17

Page 138
10-02-B Side Conveyor Head Section J45
Item Part Number Description Qty Notes

1 206-918 OMT 400 CYLINDRICAL SHAFT MOTOR 1

2 520-005-018 COUPLING COVER GUARD 1
3 520-004-005 80MM COUNTERSUNK WASHER 1
4 520-006-046 2" DRUM COUPLER 1
5 520-003-007 TSF 2" BEARING 2
6 501-006-009 SIDE CONVEYOR DRIVE DRUM 1
7 501-006-048 NON DRIVE SIDE BEARING GUARD 1
8 520-004-007 75MM COUNTERSUNK WASHER 1
9 520-006-045 40MM MOTOR COUPLER 1
10 501-006-006 SIDE BELT CLEANER FRAME 1
11 203-179 SE 27 ROSTA TENSIONER 2
12 520-004-024 SE 27 BELT CLEANER BRACKET 2
13 501-006-007 SIDE CONV POLYURETHANE BELT CLEANER 1
14 501-006-008 SIDE BELT CLEANER STRAP 1
15 501-006-046 SIDE CONVEYOR RETURN ROLLER GUARD 1
16 514-006-026 DISC RETURN ROLLER L919 1
17 520-003-008 30 DEGREE SIDE ROLLER RH 3
18 514-006-015 CENTRE ROLLER 3
19 520-003-009 30 DEGREE SIDE ROLLER LH 3
20 516-006-013 55 X 195 RUBBER BUMPER BLOCK 1
21 501-006-039 SIDE CONVEYOR TELESCOPIC RAM 1
22 520-002-030 SIDE CONVEYOR TRANSPORT ARM PIN 2

Page 139
10-04-A Fines Conveyor J45R

1
2

3
4 5
6
26 7
8
28 9
1 10
25

11
12
13
14
20

21
16 15
24 22 17
18
19
23

Page 140
10-04-A Fines Conveyor J45R
Item Part Number Description Qty Notes

1 550-012-003 FINES CONVEYOR BELT 1

2 550-012-013 UPPER SIDE RUBBER 2
3 520-005-006 TAIL CONVEYOR DRIVE DRUM 1
4 520-003-005 TSF 2 1/2" BEARING 2
5 520-004-003 2.5" SOLID SHAFT COUPLING 1
6 520-004-007 75MM COUNTERSUNK WASHER 1
7 520-004-005 80MM COUNTERSUNK WASHER 1
8 520-004-006 50 MM SOLID MOTOR COUPLING 1
9 520-005-018 COUPLING COVER GUARD 1
10 514-004-008 MOTOR 1
11 550-012-002 BEARING MOUNT 1
12 501-004-038 MAIN CONVEYOR DRIVE DRUM TENSIONER 1
13 520-005-057 BEARING ADJUSTER THREADED BAR (HEAVY THREAD) 2
14 520-005-056 TAIL DRUM ADJUSTER NUT (HEAVY THREAD) 2
15 520-005-038 BELT CLEANER BRACKET 2
16 203-234 SE 38 ROSTA TENSIONER 2
17 520-005-020 1200MM BELT CLEANER 1
18 520-005-021 1100MM POLYEURATHANE BELT CLEANER 1
19 520-005-022 1100MM POLYEURATHANE BELT CLEANER CLAMP 1
20 520-003-008 30 DEGREE SIDE ROLLER RH 9
21 520-005-023 RETURN ROLLER GUARD 2
22 520-003-021 DISC RETURN ROLLER 2
23 519-003-009 FEEDER CONVEYOR TAIL DRUM 1
24 520-003-004 TNP 2 1/2" BEARING 2
25 550-012-014 FEEDBOOT BACK RUBBER 1
26 550-012-012 FEEDBOOT SIDE RUBBER 2
27 520-003-009 30 DEGREE SIDE ROLLER LH 9
28 520-003-020 CENTRE ROLLER 1

Page 141
10-05-A Transfer Conveyor J45R

17

16

15

13
14

12

2
3
11 4
5
10 6
9 7

Page 142
10-05-A Transfer Conveyor J45R
Item Part Number Description Qty Notes

1 551-031-011 TRANSFER CONVEYOR BELT 1

2 520-003-007 TSF 2" BEARING 1
3 520-021-009 CROSS CONVEYOR DRIVE DRUM 1
4 520-021-021 40MM MOTOR TO 8" DRUM COUPLER 1
5 206-918 OMT 400 CYLINDRICAL SHAFT MOTOR 1
6 550-013-033 TRANSFER CONVEYOR WEAR PLATE 1
7 551-031-012 DISCHARGE HOOP RUBBER 1
8 517-007-030 RETURN ROLLER 1
9 520-021-006 IMPACT BAR 5
10 203-213 GUIDE ROLLER 4
11 520-003-006 TNP 2" BEARING 2
12 520-021-020 CROSS CONVEYOR SPOKED TAIL DRUM 1
13 520-003-043 FEED CONVEYOR ADJUSTER (HEAVY THREAD) 2
14 M24_WASHER WASHER 2
15 551-031-006 FEEDBOOT SIDE RUBBER 2
16 551-031-014 FEEDBOOT BACK RUBBER 1
17 520-003-036 RUBBER CLAMP 3

Page 143
10-06-A Recirculating Conveyor J45R

33 35

32 34
31
36
28 37
20 30
27
18 29 38

26 39

18 A 40
2
1

19 24 25

17 A
5
23 3

22 4

21
6
16
10
15 7

14 8

7 9

11
13 8

10
12

Page 144
10-06-A Recirculating Conveyor J45R
Item Part Number Description Qty Notes

1 551-032-012 RECIRC CONVEYOR BELT 1

2 551-032-020 AUX CONVEYOR BEARING MTG 1
3 520-050-017 500MM AUX CONVEYOR DRIVE DRUM 1 See 10-06-B for Full Breakdown
4 551-032-003 AUX CHUTE 1
5 520-039-039 BEATER_ROLLER_L575 1
6 550-009-017 RECIRC CONVEYOR PIVOT BAR 3
7 520-039-019 AUX CONVEYOR RETURN ROLLER GUARD 2
8 520-039-011 DISC RETURN ROLLER L575 2
9 520-039-021 RETURN ROLLER MOUNTING PLATE RH 1
10 520-039-032 TAIL DRUM SIDE GUARD 2
11 520-039-024 AUX CONVEYOR V SCRAPER RUBBER 1
12 551-032-010 RETURN CONVEYOR UNDER COVER LOWER 1
13 503-046-030 RECIRC CONVEYOR TAIL DRUM COVER 1
14 520-039-031 BEARING ADJUSTER INNER 2
15 520-005-025 BEARING ADJUSTER OUTER BOX 2
16 520-039-022 RETURN ROLLER MOUNTING PLATE LH 1
17 520-039-033 BEARING MTG RH 1
18 520-003-007 TSF 2" BEARING 2
19 520-039-029 TAIL DRUM SPOKED 1
20 520-039-034 BEARING MTG LH 1
21 551-032-022 IMPACT CUSHIN 2
22 520-039-008 AUX CONVEYOR IMPACT CUSHIN 2
23 520-039-009 L120 CENTRE ROLLER 10
24 551-032-011 AUX SKIRTING 2
25 520-039-008 AUX CONVEYOR IMPACT CUSHIN 2
26 520-003-036 RUBBER CLAMP 3
27 520-039-038 AUX CONVEYOR ANTI ROLLBACK RUBBER 2
28 551-026-010 RETURN CONVEYOR CHAIN 2
29 551-026-011 RECIRC RAISE LOWER RAM 1
30 551-026-012 RADIAL LINK CHAIN 2
31 551-026-004 RAM REAR PIVOT 1
32 551-026-011-001 SEAL KIT FOR 551-026-011 1 Seal Kit for Item 29
33 550-009-021 RECIRC CONVEYOR TOP COVER LOWER SECTION 1
34 550-009-022 RECIRC CONVEYOR TOP COVER CENTRE SECTION 3
35 551-032-014 RECIRC CONVEYOR TOP COVER UPPER SECTION 1
36 551-032-013 AUX SKIRTING UPPER 2

Page 145
10-06-A Recirculating Conveyor J45R

33 35

32 34
31
36
28 37
20 30
27
18 29 38

26 39

18 A 40
2
1

19 24 25

17 A
5
23 3

22 4

21
6
16
10
15 7

14 8

7 9

11
13 8

10
12

Page 146
10-06-A Recirculating Conveyor J45R
Item Part Number Description Qty Notes

37 551-032-015 RECIRC CONVEYOR IMPACT CUSHIN 2

38 520-003-019 30 DEG SHORT ROLLER LH 2
39 520-003-018 30 DEG SHORT ROLLER RH 2
40 551-032-021 AUX CONVEYOR MOTOR MTG 1

Page 147
10-06-B Recirculating Conveyor Drive J45R

1
2

9 6
10

11

Page 148
10-06-B Recirculating Conveyor Drive J45R
Item Part Number Description Qty Notes

1 206-918 OMT 400 CYLINDRICAL SHAFT MOTOR 1

2 520-053-037-004 AUX CONVEYOR DRIVE DRUM DISC 1
3 520-053-038 40MM THREADED COUPLER 1
4 520-004-005 80MM COUNTERSUNK WASHER 1
5 520-050-017 500MM AUX CONVEYOR DRIVE DRUM 1
6 520-039-002-002 AUX CONVEYOR DRIVE MOTOR DISC 1
7 520-039-004 STUB SHAFT ASSY 1
8 520-039-006 ROUND FYH 2" UCFCX10-32 1
9 M12_WASHER WASHER 6
10 M12SW M12 SPRING WASHER 6
11 CAPSCREW_M12X45 M12X45 CAP HEAD SCREW 6

Page 149
10-06-C Recirculating Conveyor Feedboot J45R

Page 150
10-06-C Recirculating Conveyor Feedboot J45R
Item Part Number Description Qty Notes

1 551-032-016 FEEDBOOT SIDE RUBBER 2

2 551-032-017 RECIRC CONVEYOR FEEDBOOT CLAMP 2
3 551-032-018 RECIRC CONVEYOR FEEDBOOT RUBBER 1
4 520-003-036 RUBBER CLAMP 1
5 551-032-024 RECIRC CONVEYOR FEEDBOOT REAR PLATE 1
6 551-032-002 RECIRC CONVEYOR FEEDBOOT 1

Page 151
11-01-A Walkway (Non-Current) J45

7
2

Page 152
11-01-A Walkway (Non-Current) J45
Item Part Number Description Qty Notes

1 504-014-028 DOOR LH 2
2 504-014-027 DOOR RH 1
3 504-014-041 LADDER UPPER 1
4 501-010-014 HANDRAIL CLOSING SPRING 2
5 504-014-042 LADDER LOWER 3
6 501-011-091 ANTILUCE FASTENER M12 1
7 504-014-048 LADDER UPPER LONG 2

Page 153
11-02-A Walkway (Current) J45

2 1

6
5

Page 154
11-02-A Walkway (Current) J45
Item Part Number Description Qty Notes

1 504-014-027 DOOR RH 2
2 501-010-014 HANDRAIL CLOSING SPRING 1
3 504-014-041 LADDER UPPER 1
4 501-011-091 ANTILUCE FASTENER M12 6
5 504-014-042 LADDER LOWER 2
6 504-014-048 LADDER UPPER LONG 1

Page 155
11-03-A Walkway (Recerc/J45R)

9
1

8
2

7
5
6
4

Page 156
11-03-A Walkway (Recerc/J45R)
Item Part Number Description Qty Notes

1 504-014-028 DOOR LH 1
2 551-013-014 SIDE HANDRAIL J45R 1
3 551-013-011 LADDER UPPER J45R 1
4 551-013-012 LADDER LOWER J45R 1
5 501-011-091 ANTILUCE FASTENER M12 1
6 504-014-042 LADDER LOWER 1
7 504-014-048 LADDER UPPER LONG 1
8 501-010-014 HANDRAIL CLOSING SPRING 1
9 504-014-027 DOOR RH 1

Page 157
12-01-A Electrical Components

1 2

8
4 5

6
9

17
10
11
12
13

16

15
14

Page 158
12-01-A Electrical Components
Item Part Number Description Qty Notes

1 551-019-039-016 CAT ENGINE LOOM 1

2 501-019-051-010 LOOM A - VALVE BLOCK WITH BREAKOUT 1
3 551-019-039-002 UNIVERSAL MASTER MODULE 1
4 551-019-039-001 CRUSHER UNIVERSAL CONTROL PANEL 1
5 551-019-039-003 LCD DISPLAY SCREEN 1
6 551-011-164 SLAVE MODULE 1
7 504-019-051-002 TERMINATION CAP FOR LOOM D - RADIO CONNECTION 1
8 551-011-127 LOOM D - DOGLEAD EXTENSION 1
9 551-011-129 LOOM E - FEEDER LOOM 1
10 551-019-039-004 ESTOP 5750MM 1
11 551-019-039-005 ESTOP 2000MM 1
12 551-019-039-006 ESTOP 6900MM 1
13 551-019-039-007 ESTOP 8000MM 1
14 550-019-051-008 OIL COOLER - SIREN & BEACON LOOM 1
15 551-019-039-009 TEDD FUSE BOX 1
16 551-019-039-008 FUSE AND RELAY BOX 1
17 551-011-128 LOOM B - PUMP LOOM 1

Page 159
12-01-B Electrical Components

1
2 4 7
5

8
22 6

3
21
20
10
9

19

18
12 11

15 13

17 14

16
Page 160
12-01-B Electrical Components
Item Part Number Description Qty Notes

1 551-011-113 RADIO RECEIVER HIGH SPEED 433MHZ REGION 1 EU 1

1 551-011-114 RADIO RECEIVER HIGH SPEED 914MHZ REGION 2 US 1
1 551-011-117 RADIO RECEIVER HIGH SPEED REGION 3 VARIOUS 1
1 551-011-120 RADIO RECEIVER HIGH SPEED 429MHz REGION 4 JAPAN 1
2 551-011-112 RADIO TRACK HANDSET 433MHZ REGION 1 EU 1
2 551-011-115 RADIO TRACK HANDSET 914MHZ REGION 2 US 1
2 551-011-118 RADIO TRACK HANDSET REGION 3 VARIOUS 1
2 551-011-121 RADIO TRACK HANDSET 429.5MHZ REGION 4 JAPAN 1
3 551-011-110 RADIO FEEDER HANDSET 433MHz REGION EU 1
3 551-011-116 RADIO FEEDER HANDSET 914MHZ REGION 2 US 1
3 551-011-119 RADIO FEEDER HANDSET REGION 3 VARIOUS 1
3 551-011-122 RADIO FEEDER HANDSET 429.5MHZ REGION 4 JAPAN 1
4 551-011-143 DOGLEAD HANDSET 5000MM 1
5 551-011-145 Hydraulic Oil Level Sensor (Fail Safe) 1
6 551-011-146 HYD OIL TEMPERATURE SENSOR (FAIL SAFE) 1
7 551-001-147 PRESSURE TRANSDUCER 600 BAR 1
8 551-001-148 PRESSURE TRANSDUCER 250 BAR 1
9 551-003-063 ULTRASONIC SENSOR LONG RANGE 1
10 551-011-132 JAW CHAMBER LEVEL LOOM 8500MM + 2200MM 1
11 551-019-039-014 CRUSHER SPEED SENSOR LOOM 1
12 550-011-103 M30 PROX SENSOR 1
13 551-019-039-010 BATTERY LEAD RED 3000MM 70MM2 1
14 551-019-039-011 BATTERY LEAD BLACK 2500MM 70MM2 1
15 550-019-051-007 Red / Black Battery to Battery Link 600mm 1
16 551-011-136 BATTERY LEAD BLACK 550MM 1
17 520-011-065 Battery Isolator Switch 1
18 551-019-039-013 FUEL SENDER LOOM 1
19 501-001-079 DIESEL FUEL SENDER 680mm 1
20 551-011-142 SIREN ALARM 900MM 1
21 551-011-124 Radio Receiver Comms Loom Rubber Cable 1
22 520-046-136 Radio Tracking Handset 2.4GHz 1

Page 161
13-01-A Return Chute J45R

Page 162
13-01-A Return Chute J45R
Item Part Number Description Qty Notes

1 551-026-020 RETURN CHUTE 1

2 551-026-021 RETURN CHUTE BASE WEARPLATE 1
3 551-026-024 RETURN CHUTE SIDE RUBBER LH 1
4 551-026-023 RETURN CHUTE SIDE RUBBER RH 1
5 551-026-022 RETURN CHUTE SIDE WEARPLATE 1

Page 163
13-02-A Muck Chute (Feeder Option)

Page 164
13-02-A Muck Chute (Feeder Option)
Item Part Number Description Qty Notes

1 551-012-012 FINES CHUTE 1

2 551-012-014 FINES CHUTE DOOR 1
3 551-012-016 FINES CHUTE DOOR HANDLE 1
4 550-001-014 FINES CHUTE DOOR PIVOT 1
5 550-001-018 FINES CHUTE RUBBER 1
6 551-012-018 MUCK CHUTE EXTENSION 2
7 551-012-015 MUCK CHUTE EXTENSION J45 1
8 551-012-013 MUCK CHUTE FRONT HARDOX WEARPLATE 1 Optional

Page 165
13-02-B Muck Chute (Pre-Screen Option)

12 11

5
4

7 13

10 9
1
2

Page 166
13-02-B Muck Chute (Pre-Screen Option)
Item Part Number Description Qty Notes

1 551-012-040 FINES CHUTE 1

2 550-001-018 FINES CHUTE RUBBER 1
3 551-012-015 MUCK CHUTE EXTENSION J45 1
4 551-012-047 MUCK CHUTE LOWER LINER 2
5 551-012-042 MUCK CHUTE REAR LINER LH 1
6 551-012-041 MUCK CHUTE REAR LINER RH 1
7 551-012-044 MUCK CHUTE SIDE LINER LH 1
8 551-012-043 MUCK CHUTE SIDE LINER RH 1
9 551-012-046 PRE SCREEN MUCK CHUTE FRONT RUBBER 1
10 551-012-045 PRE SCREEN MUCK CHUTE SIDE RUBBER 2
11 551-012-049 PRESCREEN CHUTE LOWER PLASTIC WEARPLATE 1
12 551-012-048 PRESCREEN CHUTE UPPER PLASTIC WEARPLATE 1
13 520-003-036 RUBBER CLAMP 32

Page 167
13-02-C Straight Muck Chute (Feeder Option)

8
6

10 11 5

Page 168
13-02-C Straight Muck Chute (Feeder Option)
Item Part Number Description Qty Notes

1 550-001-100 MUCK CHUTE ACCESS PANEL 1

2 551-012-070 FINES CHUTE 1
3 550-001-105 FINES CHUTE PLASTIC LINER 2 OPTIONAL
4 550-001-106 FINES CHUTE PLASTIC LINER 1 OPTIONAL
5 550-001-018 FINES CHUTE RUBBER 1
6 550-001-104 FINES CHUTE UPPER WEARPLATE 1 OPTIONAL
7 550-001-102 MUCK CHUTE ACCESS HATCH LINER 1 OPTIONAL
8 550-001-101 MUCK CHUTE BASE LINER 2 OPTIONAL
9 550-001-098 MUCK CHUTE BASE LINER UPPER 2 OPTIONAL
10 551-012-018 MUCK CHUTE EXTENSION 2
11 551-012-015 MUCK CHUTE EXTENSION J45 1

Page 169
13-02-D Straight Muck Chute (Pre-Screen Option)

8
11

12

10

Page 170
13-02-D Straight Muck Chute (Pre-Screen Option)
Item Part Number Description Qty Notes

1 550-001-105 FINES CHUTE PLASTIC LINER 2 OPTIONAL

2 550-001-106 FINES CHUTE PLASTIC LINER 1 OPTIONAL
3 550-001-104 FINES CHUTE UPPER WEARPLATE 3 OPTIONAL
4 551-012-060 J45 FINES CHUTE PRESCREEN 1
5 550-001-100 MUCK CHUTE ACCESS PANEL 1
6 550-001-102 MUCK CHUTE ACCESS HATCH LINER 1 OPTIONAL
7 550-001-101 MUCK CHUTE BASE LINER 2 OPTIONAL
8 550-001-107 MUCK CHUTE BASE LINER LOWER 4 OPTIONAL
9 550-001-098 MUCK CHUTE BASE LINER UPPER 2 OPTIONAL
10 551-012-015 MUCK CHUTE EXTENSION J45 1
11 551-012-062 PRE SCREEN STRAIGHT CHUTE SIDE RUBBER 2
12 551-012-061 STRAIGHT CHUTE RUBBER FLAP 1

Page 171
13-01-A Magnet

18
1 2

3
6
17
5
4
16
15
3

7
14
13

12

4
9
5
8

10

11

Page 172
13-01-A Magnet
Item Part Number Description Qty Notes

1 501-005-000-005 Frame 1
2 507-049-001-005 Bearing Spacer Plate 2
3 507-049-001-002 Bearing 4
4 507-049-001-001 BEARING OUTER CAP 3
5 501-005-000-017 Eye nut 8.8 BZP 4
6 501-005-000-007 BEARING TAKEUP PLATE ASSEMBLY 2
7 501-005-000-013 Deflector 1
8 507-049-001-004 Non Drive Pulley 1
9 501-005-000-016 Deflector 1
10 501-005-000-006 Magnet Assembly 1
11 501-005-000-015 Belt (4505 mm) 1
12 501-005-000-014 DEFLECTOR - CP20/80-100-120 SC2 LH 1
13 501-005-016 MOTOR 1
14 501-005-016-SK SEAL KIT FOR OMS 400 1 SEAL KIT FOR ITEM 13
15 516-019-002-017 MOTOR MOUNTING PLATE 1
16 501-005-000-010 Fenner Taper Lock Rigid Coupling 1
17 501-005-000-012 Hydraulic Motor Mount Coupling Guard 1
18 501-005-000-009 Drive Pulley 1

Page 173
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