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5000w All in One Inverter Manual Min

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0% found this document useful (0 votes)
35 views33 pages

5000w All in One Inverter Manual Min

Uploaded by

visep52889
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SOLAR INVERTER CHARGER

Product Manual

Product Type

HF4850U80-H

SOLAR INVERTER CHARGER V2.0 1


Important Safety Instruction
Please maintain the manual for reference in the future
The manual comprises all safety, installation and operation instruction for HF -H Solar
Energy Storage and Inverting Control All-in-one Machine.

Before installation and use, please carefully read all instructions and notices in the manual.

 There is unsafe voltage inside the all-in-one machine. In order to avoid personal injury, the

user shall not dismantle the machine by himself. To repair the machine, it is required to contact the

company's professional maintenance personnel.

 Do not place the all-in-one machine in the reach of children.

 The all-in-one machine has the protection grade of IP20, which belongs to indoor application

products. It is strictly prohibited to use outdoors,because there is no warranty for outdoor use damage.

 Do not install the all-in-one machine in a humid, oily, inflammable, explosive or dusty environment.

 Municipal power input and AC output are high voltage, please do not touch the wire.

 The all-in-one machine in working is very hot, so please do not touch the machine.

 Please don’t open the terminal protection cover of the all-in-one machine in working.

 It is recommended to install appropriate fuse or circuit breaker outside the all-in-one machine.

 Make sure to disconnect the fuse or circuit breaker close to the photovoltaic array, mains supply and

battery terminals before installing and adjusting the wiring of the integrated machine.

 Check whether all wires are connected firmly after installation to avoid danger of heat accumulation due

to virtual connection.

 The all-in-one machine is the off grid type. It is required to confirm that the all-in-one machine is the

unique power supply input device for the load device. It is forbidden to use the machine in parallel with other

input AC power to avoid damage.

SOLAR INVERTER CHARGER V2.0 2


Table of Contents

1. Basic Information ........................................................................................................................ 4

1.1 Product overview and characteristics.........................................................................................................................4


1.2 Basic system introduction .............................................................................................................................................5

1.3 Product characteristics ...................................................................................................................................................6


1.4 Dimension drawing ..........................................................................................................................................................7

2. Installation Instruction ............................................................................................................... 8

2.1 Installation notice ............................................................................................................................................................8


2.2 Wire specification and breaker type ...........................................................................................................................9

2.3 Installation and Wiring .................................................................................................................................................10

3.Operating Mode .........................................................................................................................15

3.1 Charge mode ..................................................................................................................................................................15

3.2 Output mode ..................................................................................................................................................................16

4. Operation Instruction for LCD Screen ....................................................................................17

4.1 Operation and display panel ......................................................................................................................................17

4.2 Introduction to operation keys ..................................................................................................................................17


4.3 Introduction to indicator light....................................................................................................................................17

4.4 Introduction to LCD screen .........................................................................................................................................18


4.5 Setting parameter..........................................................................................................................................................20

4.6 Battery type parameters ..............................................................................................................................................25

5.Other Function............................................................................................................................27

5.1 Dry node function .........................................................................................................................................................27


5.2 RS485 communication function ................................................................................................................................27

5.3 USB communication function ....................................................................................................................................27

6.Protection ....................................................................................................................................28

6.1 Protection function........................................................................................................................................................28

6.2 Meaning of fault code ..................................................................................................................................................29


6.3 Some fault troubleshooting ........................................................................................................................................30

7.System Maintenance..................................................................................................................31

8. Technical Parameter ..................................................................................................................32

SOLAR INVERTER CHARGER V2.0 3


1. Basic Information

1.1 Product overview and characteristics

HF -H series is a new type of mixed solar energy storage inverting & control all-in-one machine integrating

solar energy storage & municipal power charge storage and AC sine wave output. It adopts DSP control and
advanced control algorithm to achieve characteristics of high response speed, high reliability and high industrial
standard. There are four charge modes namely only solar power, mains power priority, solar power priority,

mains power & solar power; and two optional output modes, namely inverting and mains power to meet
different application needs.

The solar charge module adopts the latest optimized MPPT tracking technology, which can quickly track
the maximum power point of the photovoltaic array in any environment to obtain the maximum energy of the

solar panel in real time with wide voltage range of MPPT.


AC-DC charge module adopts advanced control algorithm to realize full digital double closed-loop control

of voltage and current, with high control accuracy and small volume. Battery can be charged and protected
stably and reliably with wide AC voltage input range, full input/output protection function.

DC-AC inverter module based on full digital intelligent design adopts advanced SPWM technology, outputs
pure sine wave, converts DC into AC. It is suitable for AC loads such as household appliances, electric tools,

industrial device, electronic audiovisual, etc. The product adopts the segment LCD display design to display the
operation data and state of the system in real time. The comprehensive electronic protection function ensures

that safety and stability of the whole system.


Characteristics:

1. Adopt full digital voltage and current double closed-loop control and advanced SPWM technology to output
pure sine wave.

2. Two output modes, i.e. mains bypass and inverter output can achieve uninterrupted power supply function.
3. Four optional charge modes: only solar energy, mains priority, solar energy priority and mixed charge.

4. Advanced MPPT technology, with efficiency up to 99.9%.


5. Wide MPPT voltage range.
6. With function of activating lithium battery with solar energy and AC mains power, it supports connection of
lead-acid battery and lithium battery.

7. LCD screen design and 3 LED indicator lights dynamically display system data and operation states.
8.ON/OFF rocker switch can control AC output.

9.With power saving mode function, it can reduce no-load loss.


10.Intelligent adjustable speed fan is adopted for efficient heat dissipation and extended system life.

11.Possessing multiple protection functions and 360° comprehensive protection.


12.Possessing complete short circuit protection, overvoltage and undervoltage protection, overload protection,
back filling protection, etc.
13.It has the function of mixed load: when the battery is not connected, photovoltaic and commercial power

SOLAR INVERTER CHARGER V2.0 4


can supply power to the load at the same time (if there is no battery, the commercial power must be
connected). When the battery is full, it can also enter the mixed load mode, which can make full use of the

photovoltaic energy.

1.2 Basic system introduction

The figure below shows the system application scenario of this product. A complete system includes the

following parts:
1. Photovoltaic module: convert the light energy into direct current energy and then charge the battery via the

all-in-one machine, or directly invert the light energy into alternating current to supply power to the load.
2. Mains or generator: connected at the AC input, it can supply power to the load and charge the battery at the

same time. If no mains power or generator is connected, the system can also operate normally. At this time,
the load power is supplied by the battery and photovoltaic modules.

3. Battery: the battery is to ensure the normal power consumption of the system load in case of no sufficient
solar energy or mains supply.

4. Household load: it can be connected to various household and office loads, including AC loads such as
refrigerators, lamps, televisions, fans, air conditioners, etc.

5. Inverting and control all-in-one machine: the energy conversion device of the whole system.
The specific system wiring mode is determined by the actual application scenario.

SOLAR INVERTER CHARGER V2.0 5


1.3 Product characteristics

 Overload protector ⑩ Cooling fan

② ON/OFF rocker switch ⑪ Battery port

③ ACi nput port ⑫ Cooling fan

④ AC output port ⑬ PV port

⑤ Grounding screw hold ⑭ Touch the key lightly

⑥ RS485-2 communication port ⑮ Indicator light

⑦ USB communication port ⑯ LCD screen

⑧ RS485-1 communication port ⑰ Insect proof net cover

⑨ Dry contact port

SOLAR INVERTER CHARGER V2.0 6


1.4Dimension drawing

SOLAR INVERTER CHARGER V2.0 7


2. Installation Instruction

2.1 Installation notice

Before installation, please carefully read the manual and get familiar with the installation step.

 Take care while installing the battery. When installing the lead-acid liquid battery, it is required to wear

goggles. Any body part contacting the battery acid must be washed with clear water in time.

 Don ’t place any metal object beside the battery to prevent short circuit of the battery.

 Acid gas may be generated during battery charge. Therefore, it is required to ensure good ventilation

around the environment.

 During cabinet installation, sufficient space shall be reserved around the all-in-one machine for heat

dissipation; do not install the all-in-one machine and lead-acid liquid battery in the same cabinet to avoid

the corrosion of the all-in-one machine by acid gas generated during battery operation.

 Only the battery with type consistent with the all-in-one machine can be charged.

 Loose connection points and corroded wires may cause great heat, thereby melting the insulation layer of

wires, burning the surrounding materials, or even causing fire. Therefore, all connectors must be tightened,

and the wires must be fixed with ties, so as to avoid the looseness of connectors caused by wire shaking

during mobile application.

 Tie conductors are selected based on no greater than 5A/mm2 current density.

 The machine installed outdoors shall be protected against direct sunlight and rain.

 After the power switch is turned off, there is still high voltage inside the all-in-one machine. Please do not

open or touch the internal components, and carry out relevant operation after the capacitor is fully

discharged.

 Please do not install the all-in-one machine in a humid, greasy, flammable, explosive or dusty or other

severe environments.

 The polarity of the battery input end of this product shall not be reversed, otherwise the device may be

damaged easily or there may be some unpredictable dangers.

 AC supply input and AC output are both high voltage, so please do not touch the wires.

 Do not touch the fan in working to prevent injury.

 It is required to confirm that the all-in-one machine is the unique power supply input device for the load

device. It is forbidden to use the machine in parallel with other input AC power to avoid damage.

SOLAR INVERTER CHARGER V2.0 8


2.2 Wire specification and breaker type

For wiring and installation ways,it is required to observe national and local electrical specification
requirements.
Recommended wiring specification and breaker type for photovoltaic array: the output current of the
photovoltaic array is affected by the form, connection way and illumination angle of photovoltaic array, therefore
the minimum wire diameterof the photovoltaic array is calculated based on the short circuit currentof
photovoltaic array. Please refer to the short circuit current value in the specification of photovoltaic array (the
short circuit current keeps unchanged for the photovoltaic arrays in series connection; the short circuit current
of photovoltaic arrays in parallel connectioni s the sum of short circuit currentof all components connected in
parallel); the short circuit current of the array cannot exceed maximumi nput currentof PV.

 Please refer to the table below for PV input wire diameter and switch:

Recommended wire Maximum PV input Recommended types


Type
diameter current of air switchor breaker

HF4850U80-H 6mm2/10AWG 18A 2P—25A

Note: the voltage in parallel shall not exceed maximum PV input open-circuit voltage.

 Please refer to the table below for recommended AC input wire diameter and switch:

Recommended wire Maximum bypass Recommended types


Type
diameter input current of air switchor breaker

HF4850U80-H 10mm2/7AWG 63A 2P—63A

Note: there is already a corresponding breaker at input connection point of mains supply. Therefore, no

breaker may be equipped.

 Recommended input wire diameter and switch type for battery


Rated Recommended
Recommended battery Maximum types
Type
wire diameter discharge charge current of air switch or
current breaker

HF4850U80-H 30mm2/2AWG 125A 80A 2P—200A

SOLAR INVERTER CHARGER V2.0 9


 Recommended wire specification and breaker type for AC output
Rated
Recommended
Recommended inverter AC Maximum bypass
Type types of air switch
wire diameter output output current
or breaker
current
HF4850U80-H 10mm2/7AWG 42A 63A 2P—63A

Note: the wire diameter is only for reference. In case of long distance between photovoltaic array and all-in-

one machine or between all-in-one machine and battery, use thicker wire to reduce voltage drop and improve
system performance.

Note: above wire diameter and breaker are only for reference. Please select appropriate wire diameter and
breaker based on practical condition.

2.3 Installation and Wiring

Installation step:
Step 1: confirm the installation position and heat dissipation space, confirm the installation position of all-in-

one machine, such as wall surface; to install the all-in-one machine, guarantee there is sufficient air flowing
through the cooling fins of all-in-one machine. At least reserve 200mm space at the left and right air outlets of

the all-in-one machine to guarantee heat loss through natural convection. Refer to the overall installation
schematic above.
Warning: danger of explosion! Never install the all-in-one machine and lead-acid liquid battery into a
same sealed space or in a sealed place with probable accumulation of battery gas.

SOLAR INVERTER CHARGER V2.0 10


Step 2: Remove the terminal protection cover

Step 3: wiring

AC input/output wiring method:


① Before AC input/output wiring, disconnect the external breaker at first and then confirm whether the cable
used is thick enough. Please refer to chapter “ 2.2 Wiring Specification and Breaker type”;
② Correctly connect AC input wire in accordance with cable sequence and terminal position shown in the figure
below. Please connect ground lead at first, and then live wire and mull wire;

SOLAR INVERTER CHARGER V2.0 11


: Ground L:Live N:Neutral

③ Correctly connect AC output wire in accordance with cable sequence and terminal position shown in the
figure below. Please connect the ground wire at first, and then live wire and null wire. The ground wire is

connected to the ground screw hold through Oshaped terminal.

: Ground L:Live N:Neutral

Note: use thick ground cable as far as possible (with cable section not less than 4mm2), place the ground point
to be close to the all-in-one machine as far as possible and choose shorter ground wire to the greatest extent
Wiring method of PV input:
Before wiring, disconnect external breaker at first, and confirm whether the used cable is thick enough.
Please refer to chapter “2.2 Wiring Specification and Breaker Type”;

②Correctly connect PV input wire in accordance with cable sequence and terminal position shown in the

figure below.

SOLAR INVERTER CHARGER V2.0 12


PV+ positive input pole PV1- negative input pole

BAT wiring method:


① Before wiring, disconnect external breaker at first, and then confirm whether the used cable is thick enough.

Please refer to chapter “ 2.2 Wiring Specification and Breaker Type ” . BAT wire shall be connected with
the machine via O-shaped terminal. It is recommended to use the O-shaped terminal with 5mm inside

diameter. The O-shaped terminal must compress BAT wire firmly to prevent excessive heating caused by
great contact resistance;

② Correctly connect BAT wire in accordance with cable sequence and terminal position shown in the figure
below.
BAT+: positive battery pole BAT-: negative battery pole

Warning notice:
① Input from mains supply, AC output and photovoltaic array may generate high voltage. Before wiring, make

sure to break the breaker or fuse;


② During wiring process, make sure to pay attention to the safety; during the wiring process, please don’t

close the breaker or fuse. At the same time, guarantee that “+” and “-” poles of different parts are
correctly connected with wires; a breaker must be installed at the battery end and selected based on chapter

“2.2 Wiring Specification and Breaker Type”. Before wiring, make sure to break the breaker to prevent
strong electric spark generated during wiring. At the same time, avoid battery short circuit during the wiring

process; if the all-in-one machine is in the area with frequent thunder, it is suggested to install an external
arrester at PV input terminal.

SOLAR INVERTER CHARGER V2.0 13


Step 4: inspect whether the wires are correctly and firmly connected, especially whether the positive and
negative input poles of the battery are correct, whether the positive and negative input poles of PV are correct,

whether AC input is inaccurately connected to AC output terminal.


Step 5: install protective cap of terminal

Step 6: Start all-in-one machine

At first close the breaker at the battery end, and then press the rocker switch at the lower left side of the machine
to “ ON ” state, “ AC/INV ” indicator light flashes, indicating normal operation of inverter. Afterwards,

close breakers of photovoltaic array and mains supply. In the end, after AC output is normal, turn on AC load
one by one to avoid protection action generated by great instant impact owing to simultaneous turnon of loads.

The all-in-one machine operates normally in accordance with set mode.


Note: if power is supplied to different AC loads, it is suggested to turn on the loads with great impact current,

and then turn on the load with little impact current after the load operates stably.
Note: in case of abnormal operation of all-in-one machine or abnormal display of LCD or indicator light, refer

to Chapter 6 for troubleshooting.

SOLAR INVERTER CHARGER V2.0 14


3.Operating Mode

3.1 Charge mode

1. Photovoltaic priority: in photovoltaic priority charge mode, mains charge is started only when photovoltaics
is out of work. Make full use of solar energy for power generation in the daytime and transfer to the mains

supply for charge to maintain electric quantity of the battery. It is suitable for areas with relatively stable power
grid and relatively expensive electricity price.

2. Mains supply priority: mains supply is to charge the battery preferentially and the photovoltaic charge can
be started only when the mains supply is valid.

3. Mixed charge: with mixed charge through photovoltaics and mains supply, photovoltaic MPPT charge is
used preferentially. In case of insufficient photovoltaic energy, the mains supply is used for supplement. In case

of sufficient photovoltaic energy, mains supply stops charge. Electricity can be charged fastest with the way,
which is suitable for the area with unstable power grid, so as to supply sufficient backup power supply at any

time.

4.Only solar: only photovoltaic charge is used, no mains supply is started. This way can save the energy at most.

The electric energies of battery are all from solar energy. This way is suitable for areas with good light condition.

SOLAR INVERTER CHARGER V2.0 15


3.2 Output mode

 Photovoltaic priority mode: Photovoltaic and battery supply power to the load. With diversified charge
mode and optional output mode, when photovoltaic priority mode is selected, the green solar energy can
be used as far as possible so as to achieve energy conservation and emission reduction. It switches to mains
supply when the photovoltaics is invalid. With the mode, solar energy can be used maximally and electric
quantity can be maintained at the same time. Therefore, the mode is suitable for areas with stable power
grid.

 Mains supply priority mode: it only switches to inverter for power supply when mains supply is invalid,
equivalent to a backup UPS. Therefore, the mode is applicable to area with unstable power grid.

 Inverter priority mode: it only switches to mains supply in case of undervoltage of battery. With the mode,

DC electric energy is used maximally. Therefore, it is applied to the area with stable power grid.

 Mixed functions mode: When the battery is not available or the battery is fully charged, the load is

provided by PV and commercial power, PV maximum output power output。


(Only used for MF)

SOLAR INVERTER CHARGER V2.0 16


4. Operation Instruction for LCD Screen

4.1 Operation and display panel

4.2 Introduction to operation keys

Function Key Description

SET Enter/exit setting menu

UP Last option

DOWN Next option

ENT Confirm/enter option under setting menu

4.3 Introduction to indicator light

Indicator light Color Description

Constant on: mains supply output


AC/INV Yellow
Flashing: inverter output

Flashing: battery in charge


CHARGE Green
Constant on: charge completed

FAULT Red Constant on: fault state

SOLAR INVERTER CHARGER V2.0 17


4.4 Introduction to LCD screen

Icon Function Icon Function


Indicating that AC input end
Indicating that inverter circuit is in
has been connected to
working.
power grid
Indicates that the AC input
Indicating that the machine is in
mode in APL mode (wide
mains supply bypass work mode
voltage range)
Indicating that PV input end
Indicating that AC output is in
has been connected to solar
overload state
battery panel

Indicating that machine has Indicating percentage of AC

been connected to battery, output load,

indicating 0%~24% indicating 0%~24% load

battery remaining percentage,


capacity
indicating 25%~49% load
indicating 25%~49%
percentage,
battery remaining capacity
indicating 50%~74% load
indicating 50%~74%
percentage,
battery remaining capacity
indicating ≥75% load
indicating 75%~100%
percentage
battery remaining capacity

SOLAR INVERTER CHARGER V2.0 18


Indicating that present
Indicating that buzzer is not
battery type of the machine
enabled
is lithium battery

Indicating that current


battery type of machine is Indicating alarm of machine

lead-acid battery

Indicating that the battery is Indicating that the machine is in


in charge state. fault state.

Indicating that AC/PV Indicating that the machine is in


charge circuit is in working setting mode.

Middle parameter display of screen,


1. In non-setting mode, displaying
Indicating that AC output alarm or fault code; 2. In setting
end has AC voltage output mode, displaying code of
parameter item under current
setting.

Parameter display at left side of screen: input parameter

Indicating AC input
Indicating PV input
Indicating inverter circuit
The icon is not displayed
Displaying battery voltage, total charge current of battery, charge power of
mains supply, AC input voltage, AC input frequency, PV input voltage,
temperature of internal radiator, software version
Parameter display at right side of screen: output parameter
Indicating output voltage, output current, output active power, output
apparent power, battery discharge current, software version; under setting mode,
displaying the setting parameter under the parameter item code set
currently
Arrow display
Indicating charge from charge circuit
 The arrow is not displayed ⑤
to battery end
Indicating power grid power supply
② ⑥ The arrow is not displayed
to load
Indicating power grid power supply Indicating power supply from battery
③ ⑦
to charge circuit end to inverter circuit
Indicating PV power supply to charge Indicating power supply from inverter
④ ⑧
circuit circuit to load

SOLAR INVERTER CHARGER V2.0 19


Real-time data view method

In LCD main screen, press keys “UP” and “DOWN” to turn page and view different realtime

data of the machine.

Middle
Page Left Parameter of Screen Parameter of Right Parameter of Screen
Screen

1 Battery input voltage Output voltage

2 PV temperature PV output KW

3 PV input voltage PV output current

4 Input battery current Output battery current

5 Input battery KW Output battery KW

6 AC input frequency AC output load frequency


Fault code
7 AC input voltage AC output load current

8 Input voltage Output load KVA

9 INV temperature INV output load KW

10 APP software version Bootloader software version

11 Model Battery Voltage Rating Model Output Power Rating

12 Model PV Voltage Rating Model PV Current Rating

4.5 Setting parameter

Key operation description: to enter setting menu and exit from setting menu, please press key“SET”. After
entering the setting menu, parameter number 【00】shall flash. At this time, press keys “ UP ”and“ DOWN ”

to select the parameter item code to be set. Afterwards, press key“ ENT” to enter parameter editing state. At
this moment, the parameter value can flash. The parameter values are adjusted through keys “UP” and

“DOWN”. In the end, press key“ENT” to complete parameter editing and return to parameter selection state.

SOLAR INVERTER CHARGER V2.0 20


No. of Name of Setting
Description
Parameter Parameter Option
00 Exit [00] ESC Exit from setting menu
At photovoltaic priority mode, when the
photovoltaics is invalid or the battery values are
[01] SOL
lower than the parameter 【04】setting value, it
shall switch to AC power.
Work priority
01 [01] UTI At AC priority mode, it switches to inverter only
mode
default when the AC power is invalid.
At inverter priority mode, it switches to AC
[01] SBU power only when battery is undervoltage or
lower than the setting value of parameter【04】.

[02] 50.0 At bypass self-adaption, it automatically adapts


Output to AC frequency in case of AC power; without AC
02
frequency [02] 60.0 power, the output frequency can be set via the
menu. For 120V machine, it is 60Hz by default.

[03] APL 90~140V AC input range of 120V machine


AC input
03 [03] UPS
Voltage range 90~140V AC input range of 120V machine
default
When parameter【01】=SOL/SBU, the battery
Battery to [04] 43.6V voltage is lower than the set value, the output
04
bypass default is switched to mains or generator from battery.
The setting range is 40V~52V.
When parameter【01】=SOL/SBU, battery voltage
Bypass to [05] 57.6V is higher than the set value, the output is switched
05
battery default to battery from mains or generator at 48V~60V
setting range.

For photovoltaics priority charge, the AC charge is


[06] CSO
started only when photovoltaics is invalid.

For AC priority charge, the photovoltaics charge is


[06] CUB
started only when AC is invalid.
In case of mixed charge from photovoltaics and AC
power, priority is given to photovoltaic charge. In
case of insufficient photovoltaic energy, the AC
06 Charge mode
charge is used for supplement. In case of sufficient
[06] SNU
photovoltaic charge, stop charge from AC power.
default
Note: photovoltaic charge and AC charge can be
performed at the same time only when AC bypass is
output under load. When inverter works, only
photovoltaic charge can be started.

[06] OSO Only photovoltaic charge, no AC charge is started.

SOLAR INVERTER CHARGER V2.0 21


No. of Name of Setting
Description
Parameter Parameter Option

Maximum [07] 60A


07 Setting range 0~80A;
Charge current default

[08] USE For user-defined, all battery parameters can be set.

Sealed lead-acid battery, constant voltage charge


[08] SLd
voltage 57.6V, float charge voltage 55.2V.
For vented lead-acid battery, charge voltage at
[08] FLd constant voltage is 58.4V and float charge voltage
is 55.2V

[08] GEL For gel lead-acid battery, charge voltage at constant


08 Battery type default voltage is 56.8V and float charge voltage is 55.2V.

Lithium iron phosphate battery L14/L15/L16


corresponds to lithium iron phosphate battery
14 strings/15 strings/16 strings;16 string/15
[08] L14/L15/L16
string/14 string default constant
The voltage charging pressure is 56.8V, 53.2V,
49.6V, which are adjustable.

[08] N13/N14 Ternary lithium battery; which is adjustable.

The setting range of boost charge voltage is


Boost charge [09] 57.6V
09 48V~58.4V with 0.4V step. It is valid in case of
voltage default
a self-defined or a lithium battery.

Boost maximum charge time setting means setting


Boost charge of maximum charge time of voltage when the
[10] 120
10 maximum voltage reaches parameter 【09】fro 5min~900min
default
time at 5-minute step. It is valid in case of a self-defined
or a lithium battery.
[11] 55.2V 48V~58.4V setting range of float voltage at
11 Float voltage
default 0.4V step is valid in case of a self-defined battery.

So as to overdischarge voltage, when the battery


voltage is lower than the judgement point, after
Overdischarge [12] 42V delaying for the parameter 【13】setting time, turn
12
voltage default off the inverter output. 40V~48V voltage setting
range at 0.4V step is valid in case of a self-defined
battery and lithium battery.
So as to overdischarge delay time, when the battery
voltage is lower than parameter【12】, the inverter
Overdischarge [13] 5S
13 output is turned off after delaying the time set with
delay time default
the parameter. 5S~50S setting range at 5S step is
valid in case of a self-defined and lithium battery.

SOLAR INVERTER CHARGER V2.0 22


No. of Name of Setting
Description
Parameter Parameter Option
So as to battery undervoltage alarm point, when the
Battery battery voltage is lower than the judgement point,
[14] 44V
14 undervoltage an undervoltage alarm is given out and no turnoff is
default
alarm point output. 40V~52V setting range at 0.4V step is valid
in case of a self-defined and lithium battery.
So as to battery discharge limiting voltage, when the
Battery
battery voltage is lower than the judgement point,
discharge [15] 40V
15 the output is turned off immediately. 40V~52V
limiting default
setting range at 0.4V step is valid in case of a self-
voltage
defined and lithium battery.

[16] DIS No equalizing charge is permitted.


Equalizing
16
charge [16] ENA When equalizing charge is enabled, only vented
default lead-acid battery and sealed lead-acid are valid.
Equalizing So as to equalizing charge voltage, 48V~58.4V
[17] 58.4V
17 charge setting range at 0.4V step is valid in case of a vented
default
voltage lead-acid battery and sealed lead-acid battery.
So as to equalizing charge time, 5min~900min
Equalizing [18] 120 setting range at 5min step is valid in case of a
18
charge time default vented lead-acid battery and sealed lead-acid
battery.
For equalizing charge delay, 5min~900min setting
Equalizing [19] 120
19 range at 5min step is valid in case of a vented lead-
charge delay default
acid battery and sealed lead-acid battery.
For equalizing charge derating time, 0~30days
Equalizing
[20] 30 setting range at 1-day step is valid in case of a
20 charge
default vented lead-acid battery and sealed lead-acid
derating time
battery.

Equalizing [21] ENA Start equalizing charge immediately.


21 charge
[21] DIS
enabling Stop equalizing charge immediatel.
default
[22] DIS
No energy-saving mode
default
After enabling the energy-saving mode, in case of
Energysaving empty or small load, the output is turned off after
22
mode output delaying of inverter for a certain period of
[22] ENA
time. After the rocker switch is pressed to “OFF”
state and then to“ON” state, the inverter restore
the output.
Automatic When the automatic restart after overload is
23 restart after [23] DIS disabled, if the output is turned off upon overload,
overload the machine shall not restore turnon.

SOLAR INVERTER CHARGER V2.0 23


When the automatic restart after overload is
enabled, if the output is turned off upon overload,
[23] ENA
output is restarted by the mains after 3min delay.
default
The machine shall not restarted after 5 times of
restarts.
When automatic restart after overtemperature
[24] DIS is disabled, if the output machine is turned off
Automatic
upon overtemperature, no output is turned on.
restart after
24 When automatic restart after overtemperature
overtemperat
[24] ENA is enabled, if the output is turned off upon
ure
default overtemperature, the output can be turned on
after the machine cools down.
[25] DIS Disabling alarm
25 Buzzer alarm [25] ENA
Enabling alarm
default
No alarm prompt in case of any change in
Mode [26] DIS
main input source
26 conversion
[26] ENA Alarm prompt is enabled if state of main input
reminding
default source is changed.
No automatic switching to AC power in case
Inverter [27] DIS
of inverter overload
27 overload to
[27] ENA Automatic switching to AC power in case of
bypass
default inverter overload

AC maximum [28] 40A


28 AC Out 120Vac Setting range 0~40A
Charge current default

[29] DIS Supply for industrial frequency transformer


default (disabled)
29 Split Phase
Supply for industrial frequency transformer
[29] ENA
(enabled)

RS485 [30] 1 RS485 communication address setting range 1 ~


30
Address setting default 254, (refer to Number [32] is valid when set as SLA)

Battery
[35] 52V
35 lowvoltage Setting range 44V~58.4V
default
recovery

Battery fully After the battery is fully charged, it needs to be


[37] 52V
37 charged lower than this set voltage before it can be
default
recovery point recharged

AC output [38] 120Vac


38 Settable: (100/105/110Vac)
Voltage setting default

SOLAR INVERTER CHARGER V2.0 24


4.6 Battery type parameters

For Lead-acid Battery :

Battery type Sealed lead Colloidal lead Vented lead


User-defined
acid battery acid battery acid battery
(USE)
Parameters (SLD) (GEL) (FLD)
Overvoltage disconnection
60V 60V 60V 60V
voltage
40~60V
Equalizing charge voltage 58.4V 56.8V 59.2V
(Adjustable)
40~60V
Boost charge voltage 57.6V 56.8V 58.4V
(Adjustable)
40~60V
Floating charge voltage 55.2V 55.2V 55.2V
(Adjustable)
40~60V
Undervoltage alarm voltage 44V 44V 44V
(Adjustable)
Low voltage disconnection 40~60V
42V 42V 42V
voltage (Adjustable)
40~60V
Discharge limit voltage 40V 40V 40V
(Adjustable)

1~30s
Over-discharge delay time 5s 5s 5s
(Adjustable)

0~600
Equalizing charge duration 120 minutes - 120 minutes minutes
(Adjustable)

0~250
Equalizing charge interval 30 days - 30 days days
(Adjustable)

10~600
Boost charge duration 120 minutes 120 minutes 120 minutes minutes
(Adjustable)

SOLAR INVERTER CHARGER V2.0 25


For Lithium Battery :

Lithium Lithium Lithium


Ternary Ternary
Battery type iron iron iron User-
lithium lithium
phosphate phosphate phosphate defined
battery battery
Parameters battery battery battery (USE)
(N13) (N14)
(L16) (L15) (L14)
Overvoltage
disconnection 60V 60V 60V 60V 60V 60V
voltage
Equalizing charge 40~60V
- - - - -
voltage (Adjustable)

53.2V 57.6V 56.8V 53.2V 49.2V 40~60V


Boost charge voltage
(Adjustable) (Adjustable) (Adjustable) (Adjustable) (Adjustable) (Adjustable)

Floating charge 53.2V 57.6V 56.8V 53.2V 49.2V 40~60V


voltage (Adjustable) (Adjustable) (Adjustable) (Adjustable) (Adjustable) (Adjustable)

Undervoltage alarm 43.6V 46.8V 49.6V 46.4V 43.2V 40~60V


voltage (Adjustable) (Adjustable) (Adjustable) (Adjustable) (Adjustable) (Adjustable)
Low voltage
38.8V 42V 48.8V 45.6V 42V 40~60V
disconnection
(Adjustable) (Adjustable) (Adjustable) (Adjustable) (Adjustable) (Adjustable)
voltage
Discharge limit 40~60V
36.4V 39.2V 46.4V 43.6V 40.8V
voltage (Adjustable)

Over-discharge delay 30s 30s 30s 30s 30s 1~30s


time (Adjustable) (Adjustable) (Adjustable) (Adjustable) (Adjustable) (Adjustable)

0~600
Equalizing charge
- - - - - minutes
duration
(Adjustable)

0~250
Equalizing charge
- - - - - days
interval
(Adjustable)

120 120 120 120 120 10~600


Boost charge duration minutes minutes minutes minutes minutes minutes
(Adjustable) (Adjustable) (Adjustable) (Adjustable) (Adjustable) (Adjustable)

SOLAR INVERTER CHARGER V2.0 26


5.Other Function

5.1 Dry node function

Working principle: this dry node can control the switch of diesel generator to charge the

battery.

① Under normal conditions, in this terminal, NC-N point is closed and NO-N point is opened;

② when the battery voltage reaches the low-voltage disconnection voltage point, the coil of the

relay is energized and NO-N point is closed and NC-N point opened. At this time, NO-N point can

drive resistive loads 125VAC/1A, 230VAC/1A and 30VDC/1A.

5.2 RS485 communication function

There are two communication ports RS485-1 and RS485-2 and also two functions:

① RS485 communication with lithium battery BMS can be conducted directly through this

port RS485-2 (need to be customized);

② RS485-1 is connected to the selected RS485 to WiFi /GPRS communication module

independently developed by our company After the selected module is equipped, the reverse control all-in-

one machine of our company can be connected through mobile APP, and the operating parameters and status

of the reverse control all-in-one machine can be checked through the mobile APP.

③ Such as shown in the figure: pin 1 is 5V power supply; pin 2 is GND, pin 7 is RS485-A and pin 8 is RS485-B.

5.3 USB communication function

This port is a USB communication port, which can be used for USB communication with the

selected upper computer software of our company (Need to apply for). To use this port, the

corresponding “USB to serial port chip CH340T driver” should be installed in the computer.

SOLAR INVERTER CHARGER V2.0 27


6.Protection

6.1 Protection function

Protection
No. Note
Function
Current limiting When the charge current of the configured PV array exceeds the rated
1
protection current of PV, it will be charged at the rated current.
At night, because the battery voltage is greater than that of the PV
Anti-reverse charge
2 module, the battery shall be protected against discharge through the
protection at night
PV module.

AC input over- voltage When the AC voltage exceeds 140V (120V model), the AC charge will
3 be stopped and converted to inverter for output.
protection

AC input under- voltage When the AC voltage is lower than 90V (120V model), the AC charge
4 will be stopped and converted to inverter for output.
protection

When the battery voltage reaches the overvoltage breaking voltage


Battery overvoltage point, charge from PV and AC power to the battery shall be
5
protection automatically stopped to prevent the battery from being damaged
due to overcharge.
When the battery voltage reaches the low-voltage breaking voltage
Battery low- voltage
6 point, the discharge to the battery will automatically stopped to
protection
prevent the battery from damage owing to overdischarge.

In case of short-circuit fault at the load output end, the output of AC


voltage can be turned off immediately and then restored 1 minute
Load output short circuit
7 later. After trying for 3 times, the output load end is still in short circuit
protection
state, it is required to eliminate the short circuit fault of the load at
first, and then turn on the machine again to restore normal output.
Radiator In case of excessive internal temperature, the all-in-one machine shall
8 overtemperature stop charge and discharge; after the temperature returns to normal
protection state, the all-in-one machine shall restore charge and discharge.
There is output within 3 minutes after overload protection. The
output is turned off in case of 5 times of continuous overload until the
9 Overload protection
machine is turned on again. Specific overload grade and duration are
shown in the technical parameter able after the manual.
AC reverse flowing Prevent AC power inverted from battery inverting against reverse
10
protection flowing into bypass AC input.
Bypass overcurrent
11 Built-in AC input overcurrent protection breaker.
protection

SOLAR INVERTER CHARGER V2.0 28


6.2 Meaning of fault code

Affecting
Fault Code Fault Name Note
output or not

【01】 BatVoltLow Yes Battery undervoltage alarm

Average overcurrent software


【02】 BatOverCurrSw Yes
protectionforbattery discharge
【03】 BatOpen Yes No connection alarm of battery

【04】 BatLowEod Yes Stop discharge alarm for battery undervoltage

【05】 BatOverCurrHw Yes Battery overcurrent hardware protection

【06】 BatOverVolt Yes Charge overvoltage protection

【07】 BusOverVoltHw Yes Bus overvoltage hardware protection

【08】 BusOverVoltSw Yes Bus overvoltage software protection

【09】 PV VoltHigh No PV overvoltage protection

【10】 PV OCSw No PV overcurrent software protection

【11】 PV OCHw No PV overcurrent hardware protection

【12】 bLineLoss No AC power failure

【13】 OverloadBypass Yes Bypass overload protection

【14】 OverloadInverter Yes Inverter overload protection

【15】 AcOverCurrHw Yes Inverter overcurrent hardware protection

【16】 - - -

【17】 InvShort Yes Inverter short-circuit protection

【18】 - - -

【19】 OverTemperMppt No PV radiator overtemperature protection

【20】 OverTemperInv Yes Overtemperature protection of inverter radiator

【21】 FanFail Yes Fan fault

【22】 EEPROM Yes Memory fault

【23】 ModelNumErr Yes Inaccurate model setting

【26】 RlyShort Yes Inverted AC Output Backfills to Bypass AC Input

【29】 BusVoltLow Yes Bus undervoltage protection

SOLAR INVERTER CHARGER V2.0 29


6.3 Some fault troubleshooting

Fault Solving Measures

Check whether the battery air switch or PV air switch is closed;


No display on screen whether the switch is in "on" state; press any key on the screen to
exit from the screen sleep mode.

Charge battery overvoltage Measure whether the battery voltage exceeds 60V, and
protection disconnect the photovoltaic array air switch and the AC air switch.

Battery undervoltage After the battery charge restores to be above low-voltage


protection disconnection recovery voltage.

Fan fault Check if the fan doesn't work or if it's blocked by something else.

When the device cools below the overtemperature recovery


Radiator overtemperature
temperature, it shall restore to normal charge and discharge
protection
control.
Bypass overload
① Decrease consumer;
protection, inverting
② Restart all-in-one machine and the load output is restored.
overload protection
Carefully check load connection condition, clear short-
Inverting short-circuit
circuit fault point;
protection
After power on again, the load output is restored.
Check whether PV input voltage exceeds maximum allowable
PV overvoltage
input voltage with a multimeter.
No connection alarm Check whether the battery is not disconnected or whether the
of battery breaker at the battery side is not closed.

SOLAR INVERTER CHARGER V2.0 30


7.System Maintenance

 In order to maintain the optimum and permanent operation performance, it is suggested to check
the following items semiannually.

1. Confirm that the air flow around the all-in-one machine will not be blocked. In addition, remove any dirt
or debris from the radiator.

2. Check whether the insulation of all exposed wires is damaged due to sun exposure, friction with other
objects around, dry rot, insect or rat damage, etc. If necessary, it is required to repair or replace the wires.

3. Verify that the indication and display are consistent with the operation of the device. Please pay attention
to any fault or error display and take corrective measures if necessary.

4. Check all terminals for corrosion,insulation damage,high temperature or burning/discoloration sign, and
tighten the terminal screws.

5. Check for dirt, nesting insects and corrosion phenomenon and clean as required.
6. If the arrester has failed, replace the failed arrester in time to protect the all-in-one machine and other user

device against lightning damage.

Warning: Danger of electric shock! To perform above operations, make sure that all the power supplies of the
all-in-one machine have been broken and all the capacitor electricity has been discharged. Afterwards,

corresponding inspection or operation can be performed!

 We are not responsible for any following damage:


① Damage caused by improper use or use in inappropriate place.

② Open-circuit voltage of photovoltaic module exceeds maximum allowable voltage.


③ The damage caused by the operation ambient temperature beyond the limited operation temperature

range.
④ Personally take apart and maintain the all-in-one machine.

⑤ Damage caused by force majeure: damage caused by transportation and handling of the
all-in-one machine.

SOLAR INVERTER CHARGER V2.0 31


8. Technical Parameter

Model HF4850U80-H

AC mode

Rated input voltage 110/120Vac

Input voltage range (90Vac-140Vac)

Frequency 50Hz/ 60Hz (auto-sensing)

47±0.3Hz ~ 55±0.3Hz (50Hz);


Frequency range
57±0.3Hz ~ 65±0.3Hz (60Hz);

Overload/short- circuit protection Breaker

Efficiency >95%

Conversion time
10ms (Typical value)
(Bypass and inverting)

AC reverse flowing protection yes

Maximum bypass overload current 63A

Inverting mode

Output voltage waveform Pure sine wave

Rated output power (VA) 5000(4100/ 4300/4500)

Rated output power (W) 5000(4100/ 4300/4500)

Power factor 1

Rated output voltage (Vac) 120Vac (100/105/110Vac Settable)

Output voltage error ±5%

Output frequency range (Hz) 50Hz ± 0.3Hz /60Hz ± 0.3Hz

Efficiency >90%

(102%<load<110%) ±10%: reporting error and turn off the output after 5 minutes;

Overload protection (110%<load<125%) ±10%: reporting error and turn off the output after 10 seconds

;Load>125% ±10%: reporting error and turn off the output after 5 seconds;

Peak power 10000VA

Loaded motor capacity 4HP

Output short-circuit protection Breaker

Specification of bypass breaker 63A

Rated battery input voltage 48V (minimum start voltage 44V)

40.0Vdc~60Vdc ± 0.6Vdc (undervoltage alarm/turnoff voltage/overvoltage


Battery voltage range
alarm/overvoltage restoration…settable LCD screen)

Power saving mode Load ≤50W

AC charge

Battery type Lead acid or lithium battery

Maximum charge current 40A

Charge current error ± 5Adc

Charge voltage range 40–60Vdc

SOLAR INVERTER CHARGER V2.0 32


Short-circuit protection Breaker and blown fuse

Breaker specification 63A

Overcharge protection Turn off charge after 1min alarm

Solar charge

Maximum PV open- circuit voltage 500Vdc

PV operation voltage range 120-500Vdc

MPPT voltage range 120-450Vdc

Battery voltage range 40-60Vdc

Maximum output power 5000W

Charge current range of solar


0-80A
energy (settable)

Charge short-circuit protection Blown fuse

Wiring protection Inverse wiring protection

Authentication specification

Specification authentication CE(IEC 62109-1)/CETL(UL 1741/ CSA C22.2 NO.107.1)

EMC authentication grade EN61000

Operation temperature range -10°C to 55°C

Storage temperature range -25°C ~ 60°C

Humidity range 5% to 95% (three-proof paint protection)

Noise ≤60dB

Thermal dissipation Forced cooling with adjustable air speed

Communication interface USB/RS485 (WiFi/GPRS)/dry node control

Dimension (L*W*D) 426mm*322mm*126mm

Weight (kg) 11.6

SOLAR INVERTER CHARGER V2.0 33

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