OM

Operation Manual
Line Controller 30 Plus and
Tetra Pak iLine
611651-0300

WARNING
Read and follow all safety precaution instructions throughout this manual
and on safety signs attached to this equipment.
Failure to follow all safety precaution instructions could result in death or
serious injury.

Doc. No. OM-3363302-0103

Copyright © 2015 Tetra Pak International S.A.
All rights reserved. No part of this document may be reproduced or copied in any form or by
any means without written permission from Tetra Pak Packaging Solutions.

, Tetra Pak, and all other trademarks displayed in this document are the property of the
Tetra Pak International SA. Tetra Pak Packaging Solutions together with Tetra Pak International
SA form part of ‘the Tetra Pak Group’. The content of this manual is in accordance with the
design and construction of the machine or equipment at the time of publishing. The Tetra Pak
Group reserves the right to introduce design modifications without prior notice.
The English language version of this document contains the original instructions. All other
language versions are translations of the original instructions.
This document was produced and printed by:
Tetra Pak Packaging Solutions
Via Delfini 1
41123 Modena
Italy
Doc. No. OM-3363302-0103
Issue 2015-05
This manual is valid for: i Introduction
ii Safety Precautions
1 General Description
Series No. / Machine No.
Year of Manufacture Sign. 2 Control Panels
3 Preparation
4 Start

OM
Operation Manual
5
6
Conversion
Stop

Line Controller 30 Plus

and Tetra Pak iLine
611651-0300

Machine or equipment configurations that

this manual is valid for are described on
the next page.

Doc. No. OM-3363302-0103

Issue 2015-05

Tetra Pak Packaging Solutions

Valid for:

Name Drawing Specification and Additional Information

Development Step
Line Controller 30 Plus an Tetra Pak 611651-0300
iLine
 Update Log for Doc. No. OM-3363302-0103
This table shows all changes made to this manual, including installed rebuilding
kits, added or removed pages. Page numbering on added pages begins with UP.

Date Installed Kit Added Pages Removed Pages Signature

(Doc. No.)
Date Installed Kit Added Pages Removed Pages Signature
(Doc. No.)
 i Introduction

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Doc. No. OM-3363302-0103 i-1 (16)
 i Introduction

Description
This chapter contains basic information about this manual and the related Tetra Pak
equipment.

Note! This chapter provides basic informations regarding the Line Controller 30
Plus. Refer to the i Introduction chapter in the OM of every equipment to have the
same informations about the other equipments composing the line.

i-2 (16) Doc. No. OM-3363302-0103

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i Introduction Table of Contents

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-2

Abbreviations and Terminology........................... i-5

Manual Information........................................... i-6
Delivered Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-6
OM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-6
TeM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-6
Mandatory Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-7
Page Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-8
Page Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-9
Typographical Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-9
Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-9

Machine Introduction ....................................... i-10

Intended Use of the Equipment . . . . . . . . . . . . . . . . . . . . . . . . i-10
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-10
Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-10

Identification .................................................. i-11

CE Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-11
Machine Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-11
Electrical Equipment Marking. . . . . . . . . . . . . . . . . . . . . . . . . . i-12

Orientation .................................................... i-13

Hygiene......................................................... i-14
How to Use This OM ........................................ i-15
Purpose of the OM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-15
Operator Workflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-15

Assistance and Inquiries .................................. i-16

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Doc. No. OM-3363302-0103 i-3 (16)
Table of Contents i Introduction

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i-4 (16) Doc. No. OM-3363302-0103

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i Introduction Abbreviations and Terminology

Abbreviations and Terminology

Abbreviation/Terminology Meaning Translation

CE Communautés Communautés
Européennes/European Européennes/European
Communities Communities
CPU Central Processing Unit Central Processing Unit
CS Control System Control System
DE Distribution Equipment Distribution Equipment
EEA European Economic European Economic
Area Area
EM Electrical Manual Electrical Manual
EN European Norm European Norm
FM Filling Machine Filling Machine
HD Hard Disk Hard Disk
HMI Human Machine Human Machine
Interface Interface
I/O Input/Output Input/Output
IM Installation Manual Installation Manual
LC 30 Line Controller 30 Line Controller 30
LC 30 Plus Line Controller 30 Plus Line Controller 30 Plus
LED Light Emitted Diode Light Emitted Diode
LGV Laser Guided Vehicle Laser Guided Vehicle
LH Left Hand Left Hand
MM Maintenance Manual Maintenance Manual
OM Operation Manual Operation Manual
PC Personal Computer
PLC Programmable Logic Programmable Logic
Controller Controller
PLMS Packaging Line Packaging Line
Monitoring System Monitoring System
RH Right Hand Right Hand
SP Spare Part Spare Part
SPC Spare Parts Catalogue Spare Parts Catalogue
SS Short Stop Short Stop
TeM Technical Manual Technical Manual
TP Tetra Pak Tetra Pak
TPM Tetra Plant Master Tetra Plant Master
TPMS Tetra Pak Maintenance Tetra Pak Maintenance
System System
TPOP Tetra Pak Operator Tetra Pak Operator
Panel Panel
UP Update Pages Update Pages
USB Universal Serial Bus Universal Serial Bus

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Doc. No. OM-3363302-0103 i-5 (16)
Manual Information i Introduction

Manual Information
The Tetra Pak Group recommends reading all delivered manuals carefully. Make
sure that the delivered manuals are available to personnel who operate or maintain
the equipment.

It is important to keep this manual for the lifetime of the equipment and to pass the
manual on to any subsequent holder or user.

Any item that is named specifically in this manual is to be considered a designated

item for the equipment. Designated items are verified by the Tetra Pak Group for
use with the equipment.

The Tetra Pak Group will not be held responsible for any damage, loss, injury,
or death caused by not following the instructions in the manuals that accompany
this equipment, or by a failure to use designated items specified in the manuals
that accompany this equipment.

Delivered Manuals
Manuals delivered with this equipment:

OM
The Operation Manual provides the operator with information on handling and
operating the equipment before, during, and after production.

TeM
The Technical Manual provides technicians with information which can be:
• information required to safely install the equipment
• information required to maintaining the equipment
• information about the machine’s/equipment’s electrical system
• information necessary to order spare parts from the Tetra Pak Group
• other technical information

i-6 (16) Doc. No. OM-3363302-0103

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i Introduction Manual Information

Mandatory Manuals
This table must be compiled by the Line Integrator with the document number of
every OM related to the equipments (Filling Machine and DEs) composing the
Tetra Pak iLine.

Follow the instructions included in these manuals to handle and operating the
equipments composing the Tetra Pak iLine.

Equipment OM No.

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Doc. No. OM-3363302-0103 i-7 (16)
Manual Information i Introduction

Page Layout
Every main page in a manual contains a header and a footer. The page header
contains the chapter name (1) and the section name (2). The page footer contains
the page number (3), and the document number (4). See also the Page Numbering
section.

1 2

9 General 9.2 Tech nica l Data

Doc. No. MM-27305 17-0103 9 - 41 (60)

4 3
1 Chapter name
2 Section name
3 Page number
4 Document number

i-8 (16) Doc. No. OM-3363302-0103

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i Introduction Manual Information

Page Numbering
A page number has three parts:
• chapter number (1)
• consecutive page number (2) within the chapter
• total number of pages (3) in the chapter

Note! The letters UP may replace the chapter number (1) if the manual includes
update pages. The consecutive page number (2) and the total number of pages (3) of
update pages do not follow the existing sequential page numbering of the chapter.

4 - 11 (18)

1 2 3
1 Chapter number
2 Consecutive page
number
3 Total number of pages

Typographical Conventions
Controls on the operator panel, emergency stop devices, and program steps are
printed in CAPITAL LETTERS.

Menu names, button names and other text displayed in software are printed in
Courier.

Cross-references are underlined.

Symbols
Symbols used in illustrations.

A pointer arrow indicates the position of

an object.
A zoom arrow indicates that an object
view is enlarged. The arrow points
towards the enlarged view of the object.

A rotation movement arrow indicates

rotational movement of an object. The
arrow points in the direction of rotation.
A straight movement arrow indicates
movement of an object.
The arrow points in the direction of
movement.

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Doc. No. OM-3363302-0103 i-9 (16)
Machine Introduction i Introduction

Machine Introduction
Intended Use of the Equipment
A Tetra Pak iLine is an assembly of machines for the production and handling of
packages. The Line Controller 30 Plus is a Tetra Pak equipment used to handle up
to two configurations of the packaging lines and control their production.

All other use is prohibited. Tetra Pak will not be held responsible for injury or
damage if the equipment is used for any other purpose.

Since the Tetra Pak production line has been thought as a group of standard
mechanical, electrical and software parts, Tetra Pak Packaging Solution will not
be held responsible for the custom line if any customization is not preventively
discussed and accepted by TPP Technicians.

Manufacturer
This Tetra Pak® equipment has been manufactured by

Tetra Pak Packaging Solutions

Via Delfini 1
41123 Modena
Italy

Declaration of Conformity
A copy of the Declaration of Conformity can be found in the Technical Manual. The
signed Declaration of Conformity is delivered separately with the equipment.

i-10 (16) Doc. No. OM-3363302-0103

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i Introduction Identification

Identification
CE Classification
This equipment complies with the basic health and safety regulations of
the European Economic Area (EEA).

Machine Plate
The illustration below shows an example of the machine plate and its location on
the equipment. The machine plate carries data needed when contacting Tetra Pak
concerning this specific equipment.

Make sure that the equipment data in the front pages of this manual corresponds to
the machine plate data and the machine specification.

Line Controller 30 Plus shown

5 6
1 Machine type 4 Manufacturer 6 CE mark
2 Drawing specifications 5 Year of manufacture
3 Machine serial number

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Doc. No. OM-3363302-0103 i-11 (16)
Identification i Introduction

Electrical Equipment Marking

The illustration below shows an example of the electrical equipment marking and its
location on the equipment. The electrical equipment marking specifies the electrical
characteristics for the equipment at the connection point.

1
2

3
4
5

9 8 7 6
1 Electrical doc. No.
2 Electrical doc. BoM
3 Equipment Master No.
4 Full-load current
5 Short-circuit capacity
6 Maximum supply
source impedance
7 Supply voltage
8 Phase
9 Frequency

i-12 (16) Doc. No. OM-3363302-0103

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i Introduction Orientation

Orientation
The illustration below shows the orientation of the equipment. This orientation
information will be used throughout this manual. The arrows indicate the flow of
material.

C
B

A
Line Controller 30 Plus shown

A
B

A Front
B Right-hand side
C Left-hand side
D Back

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Doc. No. OM-3363302-0103 i-13 (16)
Hygiene i Introduction

Hygiene
• Keep your hands clean.
• Always wear some type of hair protection (cap or hairnet) and clean clothes
(preferably white).
• Do not wear a watch, ring, necklace, earrings, or any other exposed jewellery.

i-14 (16) Doc. No. OM-3363302-0103

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i Introduction How to Use This OM

How to Use This OM

Purpose of the OM
The Operation Manual provides operators with information on handling and
operating the equipment before, during, and after production.

Operator Workflow
Beginning with Chapter 3, the content is structured to follow the operator workflow,
as described below.

Preparation Cycle
a) Preparation
Production Cycle
b) Start
c) Conversion
d) Stop

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Doc. No. OM-3363302-0103 i-15 (16)
Assistance and Inquiries i Introduction

Assistance and Inquiries

For assistance when operating this equipment, or other inquiries, comments, or
suggestions, submit the questions or give feedback by using the QuTI-P tool. Type
QuTI-P in the address field of your browser. If access to QuTI-P is not available,
request access by contacting the Global Service Desk.

If access to the Tetra Pak® intranet is not available, contact the nearest Tetra Pak
representative.

i-16 (16) Doc. No. OM-3363302-0103

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 ii Safety Precautions

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Doc. No. OM-3363302-0103 ii-1 (22)
 ii Safety Precautions

Description
Safety Precaution Instructions

WARNING
Read and understand this manual before using the machine.
Failure to follow safety precautions and instructions can result in death or serious
injury.
Definition of Lockout Procedure
A lockout procedure is a procedure to put each necessary energy isolating device
in its safe position to prevent the energisation of the equipment, such as when a
maintenance procedure should be carried out.

A lockout is the use of a device, for example, a padlock, to make sure that an
energy isolating device cannot be operated.

An energy isolating device is a mechanical device that physically prevents

transmission or release of energy, such as an electrical supply disconnecting device.

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ii Safety Precautions Table of Contents

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-2

Safety Messages Description............................. ii-5

Personnel Requirements .................................. ii-6
Skilled Person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-6
Instructed Person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-6

Safety Signs................................................... ii-7

Location of Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-8

Protective Devices .......................................... ii-9

Emergency Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-9
Emergency Stop Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . ii-10
Frequency Converter Switch . . . . . . . . . . . . . . . . . . . . . . . ii-11
Safeguards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-11
Indicating Tower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-13
Audible Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-14

Safe Manual Handling ..................................... ii-15

Personal Protection ........................................ ii-16
Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-16
Entanglement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-16

Supply Systems............................................. ii-17

Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-17
Residual Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-18
Electrical Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-18
Socket Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii-19

General ........................................................ ii-21

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Table of Contents ii Safety Precautions

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ii-4 (22) Doc. No. OM-3363302-0103

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ii Safety Precautions Safety Messages Description

Safety Messages Description

A safety message is always accompanied by a safety alert symbol and a signal word.

The safety alert symbol is used to alert about potential personal injury hazards. To
avoid hazards, obey all safety messages that follow this symbol.

The following safety alert symbols and signal words are used in this manual to
inform the user of hazards.

Danger indicates an imminently

DANGERI
DANGER hazardous situation which, if not
avoided, will result in death or serious
injury.

Warning indicates a potentially

WARNING hazardous situation which, if not
avoided, could result in death or
serious injury.
Caution indicates a potentially
CAUTION hazardous situation which, if not
avoided, may result in minor or
moderate injury. It may also be used
to alert against unsafe practices.
CAUTION Caution without the safety alert symbol
indicates a potentially hazardous
situation which, if not avoided, may
result in property damage.

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Doc. No. OM-3363302-0103 ii-5 (22)
Personnel Requirements ii Safety Precautions

Personnel Requirements
Note! Personnel includes all persons working on or near this equipment.
Only skilled or instructed persons are allowed to work with this equipment.

Skilled Person
A skilled person must have relevant education and experience to enable him or her
to identify hazards, analyse risks, and avoid hazards which electricity, machinery,
chemicals, other energies, and supply systems on this equipment can create.

Skilled persons must meet local regulations, such as certifications and qualifications
for working with these energies and systems.

Instructed Person
An instructed person must be adequately advised or supervised by a skilled person.
The skilled person enables the instructed person to identify hazards, analyse risks,
and avoid hazards which electricity, machinery, chemicals, other energies, and
supply systems on this equipment can create.

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ii Safety Precautions Safety Signs

Safety Signs
WARNING
Damaged or missing safety signs.
Safety signs are used to indicate safety hazards. If the signs are missing or
damaged, they can not fulfil this function. Replace all missing or damaged safety
signs immediately.
Note! The table shows the safety signs attached to the Line Controller 30 Plus. For
the safety signs present on the other equipments of the Tetra Pak iLine and their
location refer to the ii Safety Precautions chapter in the OM of the specific equipment.
Safety signs are attached to the equipment. The table below lists all the signs that
are used, and illustrations show their locations on the equipment. Each position
number refers to two standards of a safety sign in the table, but only one is used
on the equipment.

• Make sure that each safety sign is legible and in its correct position after
installation and maintenance.
• Replace all missing or damaged safety signs immediately.

Pos ISO Standard ANSI Standard

1
DANGER
Hazardous voltage.
Will shock, burn, or cause death.
Follow lockout procedure
before maintenance.

Hazardous voltage.
Will shock, burn, or cause death.
Follow lockout procedure before maintenance.
2
WARNING
Hazardous voltage.
Can shock, burn, or cause death.
Read Maintenance Manual
before using this socket outlet.

Hazardous voltage.
Can shock, burn, or cause death.
Read Maintenance Manual (MM) before using this socket outlet.

(Cont’d)

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Doc. No. OM-3363302-0103 ii-7 (22)
Safety Signs ii Safety Precautions

(Cont’d)

Pos ISO Standard ANSI Standard

3
WARNING
To pr event ser ious injury:
- Do not operate this mac hine unless all doors are
closed and gua rds a re in pla ce a nd ope ra ting.
- Mach ine st a rts au toma tical ly. St a y clear of mac hine
when it is op e ra ting.
- Read manu a l before first ope ra ting ma chine .
If ma nua l is mis sin g, conta ct Te tra Pak .

To prevent serious injury:

• Do not operate this machine unless all doors are closed and guards
are in place and operating.
• Machine starts automatically. Stay clear of machine when it is operating.
• Read manual before first operating machine. If manual is missing,
contact Tetra Pak.

Location of Safety Signs

1

2
1
1

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ii Safety Precautions Protective Devices

Protective Devices
There are different kinds of protective device designed to ensure safe use of the
equipment. See the sections below.

Note! The Tetra Pak iLine is composed by different equipments: the operator must
be instructed on the risks related to each equipment belonging to the Tetra Pak
iLine, see ii Safety Precautions chapter in the OM of each specific equipment.

WARNING
Hazardous zones.
Hazardous zones are safeguarded and provided with protective devices. Do not
inch or run this equipment if any protective device is inoperative.
Change inoperative components of the safety system immediately.

For the locations of safeguards and/or other protective devices not mentioned in this
section, see the Maintenance Manual.

Note! In the Technical Manual, the Maintenance Instructions chapter is used as a

replacement of the Mantenance Manual.

Emergency Stop
DANGERI
DANGER
Hazardous voltage.
Will shock, burn, or cause death.
Hazardous voltage remains ON after activating an EMERGENCY STOP.
Emergency stop devices are used to stop this equipment immediately in a hazardous
situation. Learn the positions of all emergency stop devices and how to use them.

Instructions for a normal production stop are included in the Stop chapter of the
Operation Manual.

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Doc. No. OM-3363302-0103 ii-9 (22)
Protective Devices ii Safety Precautions

Emergency Stop Buttons

Push one of the EMERGENCY STOP buttons to stop this equipment immediately.

The location of each EMERGENCY STOP button is shown by an arrow.

Note! This EMERGENCY STOP button stops only the conveyors managed by the
Line Controller 30 Plus. The other equipments (Filling Machine or DE) composing
the Tetra Pak iLine cannot be stopped directly by the Line Controlle 30 Plus
EMERGENCY STOP button, but they will stop as a consequence of the conveyor
stop.
Note! If in the production line there are no conveyors managed by the
Line Controller 30 Plus, the EMERGENCY STOP button must be removed.
Supplementary EMERGENCY STOP buttons can be installed along the line and
connected to the Line Controller 30 Plus, see 3.1.2 Safety System in the 3 Electrical
Documents chapter of the TeM for details.

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ii Safety Precautions Protective Devices

Frequency Converter Switch

Turn the switch of the frequency converter to stop only the conveyor controlled by
that frequency converter.

The frequency converters are normally located close to the controlled conveyor at
the maximum distance of six metres. A label indicates the correspondence between
each frequency converter and the controlled conveyor.

The location of the switch on the frequency converter is shown by an arrow.

®
IT
VIF
RU
RU
N-PS MO
24
24 V-S N
V-C
BU
SY S-
DI S-F F
DI 15
DI 14 /D
DI 13 /D o0
DI 12 /D O 3
DI 11 /DO O01 02
DI 10 00
DI08 09
DI
DI 07
DI 06
DI 05
DI 04
DI 03
DI 02
DI00 01

Frequency converter Ethernet type Frequency converter DeviceNet type

Safeguards

WARNING
Moving machinery parts.
Never defeat or bypass the interlocking devices.
Movable guards, for example, doors and covers leading to hazardous zones, are
fitted with interlocking devices where required. These devices are usually electric
safety switches that are parts of the safety system and must never be defeated,
bypassed, or otherwise made inoperative.

Where movable guards (doors) are equipped with means to be locked in a

nonclosed position, any person with the intention to preside, for any reason, behind
such a guard must lock the guard in the nonclosed position by use of a padlock.

Note! For work on the electrical equipment, the electrical power must also be
disconnected.

CAUTION
Corners and edges.
Close the doors, guards, or parts of the equipment unless they must be open
during work.

(Cont’d)

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Protective Devices ii Safety Precautions

(Cont’d)

CAUTION
Burn hazard.
Parts of the equipment protected by guards may be hot after operation. Allow
components to cool down or use personal protective equipment.
After installation and maintenance, and before this equipment is inched or run,
check that all safeguards are in place and that they operate correctly.

CAUTION
Equipment damage.
The equipment can be damaged if it is not stopped in the correct way. Never stop
this equipment by opening a movable guard, for example, a door or cover, equipped
with an interlocking device.
The location of each interlocking device is shown by an arrow.

Note! To locate the interlocking guards present on the other equipments of the
Tetra Pak iLine refer to the ii Safety Precautions chapter in the OM of the specific
equipment.

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ii Safety Precautions Protective Devices

Indicating Tower
An indicating tower is a column of warning lights:
• A red light (1) indicates a hazardous condition. This is a situation that requires
immediate action.
• A yellow light (2)indicates an abnormal or impending critical condition. This is a
condition calling for action by the operator.
• A blue light (3) indicates that operator action is required.
• A green light (4) indicates a normal condition.

Note! Normal condition means that the packaging line is in production and it
restarts automatically on Line Controller 30 Plus request.
Note! The indicating tower warns about the Line Controller 30 Plus functionality
and line status. Other indicating towers are also present on each machine of the
Tetra Pak iLine: see the ii Safety Precautions chapter in the manuals of each
specific equipment for detailed informations.

1
2
3
4

1 Red light
2 Yellow light
3 Blue light
4 Green light

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Doc. No. OM-3363302-0103 ii-13 (22)
Protective Devices ii Safety Precautions

Audible Alarm
The audible alarm (1) produces a warning signal every time an equipment of the
line stops because of an alarm. The warning signal selected sounds blinking for
approximately two second.

1 Audible alarm

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ii Safety Precautions Safe Manual Handling

Safe Manual Handling

Use mechanical lifting aids whenever possible. If mechanical lifting aids are not
available, do not attempt to lift loads over 23 kg without the assistance of a colleague.
Avoid lifting below knee height and above shoulder height. If it is necessary to lift from
the floor, follow the instructions below to reduce the risk of back and disc injuries.

• Use safety shoes and be sure that the surface of the floor is not slippery.
• Get close to the load.
• Take a wide stance and find the best positions for your feet.
• Bend your hips and knees, and use your leg muscles.
• Keep the load close to your body.
• Do not twist your body while moving the load.
• Take small steps when turning.

In order to reduce the risk of injury to discs and back muscles, be careful to not
bend or twist your back when lifting. Keep the load close to your body to reduce
the strain on your back.

To reduce the ergonomic risks to each individual operator, job rotation is

recommended, so that recovery and variety are provided.

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Doc. No. OM-3363302-0103 ii-15 (22)
Personal Protection ii Safety Precautions

Personal Protection
This section applies to all personnel at all times when this equipment is in operation.

Noise
CAUTION
Hazardous noise.
May cause impaired hearing.
Hearing protection is recommended whenever this equipment is in operation.

Entanglement

WARNING
Risk of entanglement.
Do not wear jewellery or loose clothing when working on or near this equipment.
Restrain long hair with, for example, clips or rubber bands.
Note! Running conveyor chains may be controlled by the Line Controller 30
Plus. The conveyor chains are automatically started when packages are produced
in the filling machines.
A sign should be installed to inform that the conveyor chains could start without
prior notice.

Do not stick hands or fingers into any holes due to above risk.

ii-16 (22) Doc. No. OM-3363302-0103

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ii Safety Precautions Supply Systems

Supply Systems
Power Supply
DANGERI
DANGER
Hazardous voltage and moving machinery.
The electrical supply disconnecting device must be in position O (OFF) and secured
with a lock before any maintenance.
Note! The key to the lock must be removed by the technician and retained in
his/her possession until all work is completed.
Note! The electrical supply disconnecting device must be turned off and secured
with a lock before any maintenance on the Line Controller 30 Plus, the frequency
converter and the connected conveyor motor.

DANGERI
DANGER
Hazardous voltage can be present with the electrical supply disconnecting
device in position O (OFF).
Circuits identified by orange-coloured conductors are not disconnected by the
main electrical supply disconnecting device. The location of the electrical supply
disconnecting device of these circuits is described in the procedures that include
work on these types of circuit.
Certain procedures may require that the electrical supply disconnecting device is in
position | (ON). These exceptions are clearly stated in the manuals.

Note! In the Technical Manual, the Maintenance Instructions chapter is used as a

replacement of the Mantenance Manual.
The illustrations show the electrical supply disconnecting device and its location.

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Doc. No. OM-3363302-0103 ii-17 (22)
Supply Systems ii Safety Precautions

Residual Voltage

DANGERI
DANGER
Hazardous voltage.
Will shock, burn, or cause death.
After the electrical supply disconnecting device is turned to position O (OFF),
residual voltage remains in the capacitor circuits. Wait five minutes before opening
the enclosure containing these circuits. Ensure that no residual voltage remains on
the capacitors before touching them.

Electrical Cabinet

DANGERI
DANGER
Hazardous voltage.
Will shock, burn, or cause death.
Parts behind doors to the electrical cabinet may be live. The electrical supply
disconnecting device must be turned to position O (OFF) and secured with a lock
before performing maintenance inside the electrical cabinet.
Note! The key to the lock must be removed by the technician and retained in
his/her possession until all work is completed.

(Cont’d)

ii-18 (22) Doc. No. OM-3363302-0103

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ii Safety Precautions Supply Systems

(Cont’d)

The use of a key or a tool is necessary to access to the electrical cabinet.

Make sure that the electrical cabinet doors are closed after working inside the
electrical cabinet. Doors with locks must be locked.

The location of each electrical cabinet is shown by an arrow.

Note! To locate the electrical cabinets present on the other equipments of the
Tetra Pak iLine refer to the ii Safety Precautions chapter in the OM of the specific
equipment.

Socket Outlet

WARNING
Hazardous voltage.
Can shock, burn, or cause death.
Read the Maintenance Manual before using this socket outlet.

(Cont’d)

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Doc. No. OM-3363302-0103 ii-19 (22)
Supply Systems ii Safety Precautions

(Cont’d)

The socket outlet (1)is connected to a residual current device (2) to protect users
against electrical shock if there is an earth fault in the connected equipment. The
residual current device must be tested each time before the socket outlet is being
used. See the Maintenance Manual for test procedure.

Note! In the TeM, the Maintenance Instructions chapter is used as a replacement

of the MM.
The illustrations show the socket outlet, the residual current device, and their
locations.

Note! To locate the socket outlet and the residual current devices present on the
other equipments of the Tetra Pak iLine refer to the ii Safety Precautions chapter in
the OM of the specific equipment.

1 Socket outlet
2 Residual current
device

ii-20 (22) Doc. No. OM-3363302-0103

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ii Safety Precautions General

General
WARNING
Read the safety instructions.
Before any installation work is done, this section must be read.
On all components in the Line Controller system a risk assessment has been carried
out in accordance with the standards in that country in order to identify and eliminate
all hazards in its use (in the European union the standards EN-12100 and TP EN
ISO 14121). The risk assessment should be carried out on a Line Controller 30 Plus
in combination to a single conveyor components (the Line Controller 30 Plus and
the conveyor will represent a machine). The conveyor chain could be started from a
push button, running continuously or started from the LC 30 Plus system where the
start could be unexpected to an operator. Therefore the degree or required safety
measures (for example the emergency stops) must be decided at the place for use.

As the handling of the equipment (separately parts) is generally assembled at its

place of use, verifications shall be made both at the project, the assembling and
commissioning stages. Before commissioning, the verification that all relevant
safety requirements and measures have been applied, shall have been done.

This shall be carried out by visual inspection and measurement according with the
standards in that country to ensure compliance with requirements of the applicable
standards (in the European union the standards TP ISO 11161 (EN ISO 11161), TP
EN ISO 12000 2157.01 (12100-2), TP ISO 14121 (ISO 14121).

DANGERI
DANGER
Incorrect use of the equipment will put your life in danger.
Tetra Pak will take no responsibility for any fatal accidents, injuries to personnel or
damage to the equipment if the Line Controller 30 Plus equipment or associated
equipment is serviced without following the instructions in this Technical Manual
(TeM).

DANGERI
DANGER
Risk of immediate danger to life.
Never run the equipment if any safety components is non-operational.

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General ii Safety Precautions

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ii-22 (22) Doc. No. OM-3363302-0103

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 1 General Description

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Doc. No. OM-3363302-0103 1-1 (10)
 1 General Description

Description
This chapter contains general descriptions of the machine or equipment, its
functions, and its components.

Note! This chapter describes the main parts of the Line Controller 30 Plus and
the symbols used on this equipment. For the other equipments belonging to the
production line refer to the specific OM of each equipment.

WARNING
Risk of personal injury or damage to the equipment.
To ensure maximum safety, always read carefully this section and the Chapter
ii Safety Precautions before doing any work on the equipment or making any
adjustments.

1-2 (10) Doc. No. OM-3363302-0103

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1 General Description Table of Contents

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.1 Functional Description ..................................... 1-5

1.1.1 Standard Tetra Pak iLine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.1.2 Line Controller 30 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.1.3 Display Information Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

1.2 Main Groups of the Equipment........................... 1-8

1.3 Control Panel ................................................. 1-9
1.4 Machine Symbols........................................... 1-10

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Table of Contents 1 General Description

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1 General Description 1.1 Functional Description

1.1 Functional Description

1.1.1 Standard Tetra Pak iLine
A Tetra Pak iLine is an assembly of machines for the production and handling of
packages. The packages are produced by a filling machine and then processed by
a set of machines of different kinds that are connected by conveyors. Example of
machines after the filling machine are:
• Tetra Pak Conveyors
• Tetra Pak Accumulators
• Tetra Pak Straw Applicators
• Tetra Pak Cap Applicators
• Tetra Pak Cardboard Packers
• Tetra Pak Film Wrappers
• etcetera

A single line is composed of one filling machine with one or more defined
configurations of downstream equipment.

Packages can walk through different machines in the production line because speed
bound of some machines (parallel machines to increase the production throughput)
or multiple requirements on secondary packaging over a single batch (different
cluster size and etcetera).

1 2 3 4 5 6 7
Example of standard production lines
1 Filling machine 3 Tetra Cap Applicator 5 Tetra Cardboard 7 Tetra Pallet System
2 Accumulator Helix 4 Film Wrapper Packer
6 Tetra Tray Shrink

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Doc. No. OM-3363302-0103 1-5 (10)
1.1 Functional Description 1 General Description

1.1.2 Line Controller 30 Plus

The Line Controller 30 Plus is the machine that handles the configuration of the
packaging line and controls up to two different Tetra Pak iLines. Distribution
equipments can be shared between the filling machines (i.e. Film Wrapper dual
side, Robot Palletizer 30).

The Line Controller 30 Plus works as a supervisor over the machines control
software that can be considered as local software modules.

The machines are not allowed to start by themselves without a command from the
Line Controller 30 Plus. The machines will stop by themselves only in case of an
internal fault condition or a manual step down by the operator and in all other cases
the machines are controlled by the Line Controller 30 Plus.

Each machine in the Tetra Pak iLine provides a homogenous interface to the
Line Controller 30 Plus, from network configuration to Start/Stop sequence, and no
specialized software is required for any different kind of distribution equipment.

The conveyors present in the Tetra Pak iLine are managed by the
Line Controller 30 Plus through the frequency converter Movifit-FC. The
Line Controller 30 Plus does not control the motors of the infeed-outfeed conveyors
belonging to the different equipments, but only the motors of the conveyors
equipped with the frequency converter Movifit-FC and indicated by the designation
W01 (LCC1), W02 (LCC2) and so on.

1-6 (10) Doc. No. OM-3363302-0103

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1 General Description 1.1 Functional Description

1.1.3 Display Information Panel

The Display Information Panel is an optional equipment to be installed in the
production area in order to view the messages coming from the Line Controller
from anywhere in the production line.

In case there are two iLines managed by the LC 30 Plus, each line has its own
Display Information Panel accessory.

On the Display Information Panel are shown informations about the status of the
production, the production phases, the alarm conditions and the actions to be
performed by the operator on each equipment of the line.

In case of alarm, the name of the equipment that has caused the stop of the line
is displayed.

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Doc. No. OM-3363302-0103 1-7 (10)
1.2 Main Groups of the Equipment 1 General Description

1.2 Main Groups of the Equipment

3

6
1

7
2

10

8
9

1 Fan 4 Emergency button 7 Supply disconnecting 9 Display Information

2 Cable duct 5 Electrical cabinet device Panel
3 Control panel 6 Power supply cable 8 Indicating tower 10 Bar code scanner

1-8 (10) Doc. No. OM-3363302-0103

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1 General Description 1.3 Control Panel

1.3 Control Panel

The Line Controller 30 Plus is equipped with a control panel which
consists of two sections: a PC panel (1) which is touch-sensitive; the
EMERGENCY STOP push-button (2) if there are conveyors managed by the
LC 30 Plus and the EMERGENCY RESET push-button (3), which must not be
removed. For more details about the PC panel, see chapter 2 Control Panels.

2
3

1 PC panel 2 Emergency stop 3 Emergency reset

push-button push-button

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Doc. No. OM-3363302-0103 1-9 (10)
1.4 Machine Symbols 1 General Description

1.4 Machine Symbols

Supply EMERGENCY
1 0 disconnecting RESET
device push-button
(on/off)

1-10 (10) Doc. No. OM-3363302-0103

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 2 Control Panels

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Doc. No. OM-3363302-0103 2-1 (68)
 2 Control Panels

Description
This chapter describes how to navigate through the TPOP, what to do when alarms
occur and how to make machine settings.

CAUTION
Risk of damage to the equipment.
This chapter contains instructions for making machine settings. These settings
must only be performed by a TPOP trained operator.

2-2 (68) Doc. No. OM-3363302-0103

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2 Control Panels Table of Contents

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.1 TPOP Home Window........................................ 2-7

Mode Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Line Configuration Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Production Configuration Mode . . . . . . . . . . . . . . . . . . . . . 2-9
Maintenance Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Production Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Button Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Manoeuvre Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Alarms Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Recipes Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Data Logger Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
System Setup Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Configuration Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Title Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Side Selection Buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Program Step Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

2.2 TPOP Basic Navigation and Procedures ............. 2-15

Buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Icons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

2.3 System Setup ................................................ 2-23

Login . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Change Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
System Setup Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Software Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27

2.4 Alarms ......................................................... 2-29

Alarms Pages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Alarms Colour Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30

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Table of Contents 2 Control Panels

Blue Alarms for the Operator. . . . . . . . . . . . . . . . . . . . . . . 2-31

Active Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
Alarms History List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
Browse Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
Out of Production Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35

2.5 Materials ...................................................... 2-36

Materials Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Active Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37
Queue Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40

2.6 Manoeuvre.................................................... 2-41

Production Line Service Functions . . . . . . . . . . . . . . . . . . . 2-42
Lubrication Conveyors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43
Cleaning Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45
Display Information Panel. . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
Message Custom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47
Package Target . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48
LGV Missions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-51
Equipments Service Functions . . . . . . . . . . . . . . . . . . . . . . . . 2-54
Equipment Skip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54
Out of Production Equipments Service
Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-55
Manual Inching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-55
Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-57

2.7 Recipes........................................................ 2-58

Recipes Buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58
Load Recipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59
Delete Recipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60
View Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-61
Zoom Recipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-61

2.8 Display Information Panel ................................ 2-63

No Recipe Loaded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-63

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2 Control Panels Table of Contents

Recipe Loaded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-63

Production Phase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64
Lubrication Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64
Cleaning Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64
Material Request. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-65
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-65
Communication Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-65
End of Production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66
Ready To Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66
Lubrication Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66
DE Skipped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66
Volume Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-67
Emergency Stop Line Controller . . . . . . . . . . . . . . . . . . . 2-67
Emergency Stop Zone 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-67
Emergency Stop Zone 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-67
Emergency Stop Zone 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68
Emergency Stop Zone 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68

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2 Control Panels 2.1 TPOP Home Window

2.1 TPOP Home Window

The TPOP display is a touch sensitive screen. Touching buttons and icons allows
the operator to manage and communicate with the machine control system.

1 2 3 1
The control panel main window displays
the buttons and icons used to identify the
status of the line and to access the different
sections of the line control system.
The line display (2) is colour coded:
• GREY - not used by the activate recipe or
no connection with machine/conveyor
• WHITE - machine/conveyor in
PREPARATION state
• GREEN (flashing) - machine/conveyor in
ready for PRODUCTION state
• GREEN (steady light) - in PRODUCTION
5 6 state
• DARK GREEN - END PRODUCTION
concluded
• YELLOW (flashing) - machine with an
active alarm but still able to receive or
deliver package. The operator should
acknowledge the alarm as soon as
possible
• YELLOW (steady light) -
machine/conveyor is in blocked state.

4
1 Title bar 4 Button bar
2 Line 1 display 5 Mode menu
3 Program step bar 6 Line 2 display

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2.1 TPOP Home Window 2 Control Panels

Mode Menu
5 2
The MODE menu is activated by the GO
4 button (1) and contains the task to be
completed to configure, run and maintain the
3 line:
• LINE CONFIGURATION MODE button (2)
2 • PRODUCTION CONFIGURATION MODE
button (3)
• MAINTENANCE MODE button (4)
• PRODUCTION MODE button (5).

According to the selected mode, the buttons

of the button bar are enabled or disabled.
1

3
Line Configuration Mode
The LINE CONFIGURATION MODE button
is used to access the configuration of the line
layout and the system settings.
The following buttons are enabled:

1 2 3 • the DATA LOGGER button (1)

• the SYSTEM SETTINGS button (2)
• the CONFIGURATION button (3).

The access to the LINE CONFIGURATION

task is restricted and only users with a valid
password can access the window.

2-8 (68) Doc. No. OM-3363302-0103

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2 Control Panels 2.1 TPOP Home Window
4
Production Configuration Mode
The PRODUCTION CONFIGURATION MODE
button is used to access the creation of the
recipes.
The following buttons are enabled:
• the ALARMS button (1)
1 2 3
• the RECIPES button (2)
• the DATA LOGGER button (3).

5
Maintenance Mode
The MAINTENANCE MODE button is used to
enable manual settings and functionalities
on equipments not in production.
The following buttons are enabled:
• the MANOEUVRE button (1)
1 2 3
• the ALARMS button (2)
• the RECIPES button (3).

6
Production Mode
The PRODUCTION MODE button is used to
access the manoeuvre settings, to load and
execute the recipes, to manage the line
runtime.
The following buttons are enabled:
1 2 3 4 • the MANOEUVRE button (1)
• the ALARMS button (2)
• the RECIPES button (3)
• the DATA LOGGER button (4).

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2.1 TPOP Home Window 2 Control Panels

8 9 Button Bar
7
The button bar contains the following buttons
used to access the TPOP menus:
1 2 3 4 5 6 7 • GO button (1)
• MANOEUVRE button (2)
• ALARMS button (3)
• RECIPES button (4)
• DATA LOGGER button (5)
• SYSTEM SETUP button (6)
• CONFIGURATION button (7)
• USER button (8)
• LANGUAGE button (9)

Note! The buttons are enabled or disabled

according to the selected mode.

8
Manoeuvre Button
The MANOEUVRE button is used to access
the MANOEUVRE window.

All the production line functions are

accessible through this window, see 2.6
Manoeuvre.

A green line above the MANOEUVRE button

indicates that a PRODUCTION setting has
been activated. The green line is also visible
on the module button and the function icon.

2-10 (68) Doc. No. OM-3363302-0103

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2 Control Panels 2.1 TPOP Home Window
9
Alarms Button
The ALARMS button is used to access the
ALARMS window.

All the alarm modules are accessible through

this button, see 2.4 Alarms.

10
Recipes Button
The RECIPES button is used to access the
RECIPES window.

Some of the operations on the recipes

are accessible for the operator, some
are restricted and only users with a valid
password can access them, see 2.7 Recipes.

11
Data Logger Button
The DATA LOGGER button is used to access
the DATA LOGGER window.

The DATA LOGGER is used to register

events.

12
System Setup Button
The SYSTEM SETUP button is used to
access the SYSTEM SETUP window. The
access is restricted to allowed users.

The user log on and the language settings

are accessible in the home window, see 2.3
System Setup.

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2.1 TPOP Home Window 2 Control Panels

13
Configuration Button
The CONFIGURATION button is used to
access the CONFIGURATION window.

The key symbol in the CONFIGURATION

button indicates that access to the
CONFIGURATION window is restricted and
only users with a valid password can access
the window.

1 3 Title Bar
14
The title bar indicates:
• the current time (1)
• the current user (2)
• the name of the current window (3)
• the name of the program step (4) being
performed.

2 4

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2 Control Panels 2.1 TPOP Home Window
15
Side Selection Buttons
Note! The following buttons are displayed
only when the DOUBLE LINE SETTING
option is enabled.
1 2 The status of both sides is displayed, the
activated side is coloured in blue.

The SIDE 1 SELECTION button (1) is used

to select and display the status of the side
1 (i.e. active and queue recipe in side 1,
current status of side 1 packaging lines).

The SIDE 2 SELECTION button (2) is used

to select and display the status of the side
2 (i.e. active and queue recipe in side 2,
current status of side 2 packaging lines).

The same selection can be done touching

the area of the recipe. The selected recipe
is highlighted while the other recipe is
minimized and shown in light grey.

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2.1 TPOP Home Window 2 Control Panels

Program Step Bar

16
The program step bar displays the line status.
8
Pau s e The LH side ladder step (1) displays the
7 program steps of the line 1.

The RH side ladder step (2) displays the

6 program steps of the line 2.
1 2
5 The program steps are:
• RECIPE LOADED (3)
4 • PAUSE (4)
3 • PRODUCTION (5)
• REWORK (6)
• EMPTYING (7)
• ABORT (8).

9 Touch the UP button (9) or the DOWN

button (10) to change program step in the
activated recipe.
10 The enlarged program icon, on the top and
a bar close to program icon indicates the
current program step.

The program step name is indicated on the

top of the ladder step.
Note! Program step icons shown with the
white background are intended as flashing.

17
A fixed light indicates the current program
step.

A flashing light indicates the machine is

ready to begin a program step.

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 2.2 TPOP Basic Navigation and
2 Control Panels Procedures

2.2 TPOP Basic Navigation and Procedures

This section describes the buttons and TPOP components that are used to navigate
the TPOP windows and to perform procedures.

Buttons
The following buttons are common to the
TPOP windows.

The OK button.

Touch the OK button to confirm a data entry,

value or selected function.

The CANCEL button.

Touch the CANCEL button to discard the data

entry.

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2.2 TPOP Basic Navigation and
Procedures 2 Control Panels

The ON button.

Touch the ON button to select a value or

function.

The OFF button.

Touch the OFF button to deselect a value or

function.

The DEFAULT SETTINGS button.

Touch the DEFAULT SETTINGS button to

reset the value or data entry to the default
setting. If the default value is equal to the
actual value, the button will be disabled.

Note! Some settings have more than

one default value. For these settings, the
DEFAULT SETTINGS button only provides
an approximate value.

The RECIPE SETTINGS button.

Touch the RECIPE SETTINGS button to

reset the value or data entry to the recipe
setting. If the default value is equal to
the actual recipe value, the button will be
disabled.

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 2.2 TPOP Basic Navigation and
2 Control Panels Procedures
The EDIT button.

Touch the EDIT button to modify values or

configurations.

The DELETE button.

Touch the DELETE button to delete an item

(recipe, equipment).

The ZOOM button.

Press the ZOOM button to zoom in on recipe

values.

The RECIPE DETAILS button.

Touch the RECIPE DETAILS button to view

the details of the active recipe (if there is an
active recipe) or the queue recipe (if there
is no active recipe).

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2.2 TPOP Basic Navigation and
Procedures 2 Control Panels

The RECIPE FOLDER button.

The RECIPE FOLDER button is used to

cancel the queue recipe.

The START and STOP buttons.

Touch the START button to start a movement

command.

Touch the STOP button to stop a movement

command.

The UP and DOWN buttons.

Touch the UP button to select the up

movement command.

Touch the DOWN button to select the down

movement command.

The GO TO TOP and GO TO BOTTOM

buttons.

Touch the GO TO TOP button to move to the

top position or page.

Touch the GO TO BOTTOM button to move to

the bottom position or page.

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 2.2 TPOP Basic Navigation and
2 Control Panels Procedures
The GO TO START and GO TO END buttons.

Touch the GO TO START button to move to

the start position or page.

Touch the GO TO END button to move to the

end position or page.

The PLUS and MINUS buttons.

Touch the PLUS button to increase the

selected values.

Touch the MINUS button to decrease the

selected values.

The NUM PAD button.

Touch the NUM PAD button to open the enter

values in the selected field.

The LUBRICATION ON CONVEYOR button.

The LUBRICATION ON CONVEYOR button

is used to access the lubrication function on
the conveyors used in the recipe.

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2.2 TPOP Basic Navigation and
Procedures 2 Control Panels

The EQUIPMENT SKIP button.

The EQUIPMENT SKIP button is used to

skip a not communicating DE from the active
recipe.

The MINIMIZE button.

Touch the MINIMIZE button to minimize the

current window

The EXIT button.

Touch the EXIT button to close an active

window.

Icons
The following icons are common to the
TPOP windows.

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 2.2 TPOP Basic Navigation and
2 Control Panels Procedures
The EQUIPMENT icons.
1 7
The following icons refer to the equipments:
• filling machine (1)
2 8 • accumulator (2)
• cap applicator (3)
• cardboard packer (4)
3 9 • straw applicator (5)
• film wrapper (6)
4 10 • conveyor (7)
• printer (8)
• palletizer (9)
5 11 • divider (10)
• converger (11)
• auxiliary equipment/generic DE (12).
6 12

The SETTINGS icons.

1
The following icons refer to the setting:
• capacity (1) refers to a capacity variable
2 (max. capacity, overcapacity...)
• time (2), referes to a time variable (delay,
3 preparation time...)
• photocell (3) refers to a photocell setting.

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2.2 TPOP Basic Navigation and
Procedures 2 Control Panels

The MATERIALS icons.

1 10 19
The following icons refer to the materials:

2 11 20 • patch (1)
• peroxide (2)

3 12 21 • outerpatch (3)
• liquid material (4)

4 13 22 • nitrogen (5)
• tab (6)
5 14 23 • strip (7)
• glue for straw (8)
6 15 24 • straw (9)
• glue for cardboard (10)
7 16 25 • packaging material (11)
• polyethylene (12)
8 17 26 • master batch (13)
• glue for cap (14)
9 18 • cap (15).
• film 1 (16)
• card for tray (17)
• handle (18)
• label (19)
• cardboard (20)
• cardlayer for cardboard (21)
• pallet (22)
• cardlayer for pallet (23)
• film 2 (24)
• film for tray (25)
• film for wrapper (26)

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2 Control Panels 2.3 System Setup

2.3 System Setup

This section describes how to set the language used in the tpop, how to login,
logout and change password and how to display the line controller options

Login
1
Touch the LOGIN button.

2
Touch the USER button corresponding to the
user profile to be logged on. The user profile
is displayed in the USERNAME box (1).
1

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2.3 System Setup 2 Control Panels

3
Touch the PASSWORD button (1) to enter the
password.

The keyboard is displayed. Enter user and

password and touch the OK button 2)

Touch the OK button (3) in the LOGIN window.

1
The user is now logged on to the HMI
with the corresponding level of access. All
changes to the system are recorded along
with the user ID information.

Change Password
1
Touch the LOGIN button.
Note! The access to the CHANGE
PASSWORD button is restricted to allowed
users only (user SUPERVISOR).

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2 Control Panels 2.3 System Setup
2
Touch the button corresponding to the user
that needs to change the password:
• the TECHNICIAN PASSWORD button (1)
• the OPERATOR PASSWORD button (2)
• the SUPERVISOR PASSWORD button (3)
1

1 3
The CHANGE PASSWORD dialogue box is
displayed.
3
Touch the OLD PASSWORD button (1) to
display the keyboard and enter the current
4 password.

Touch the OK button (2).

5
Touch the NEW PASSWORD button (3) and
CONFIRM NEW PASSWORD button (4) and
enter in the same way the new password
and the confirmation for the new password.

Touch the OK button (5).

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2.3 System Setup 2 Control Panels

Language
1
Select the LANGUAGE button.
Note! This setting change the language on
the TPOP and on the the Display Information
Panel.

2
Select the desired language button. The
language is immediately activated.
Note! The maximum number of language
buttons displayed is equal to 8.

System Setup Window

1
Touch the SYSTEM SETUP button to access
the SYSTEM SETUP window.

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2 Control Panels 2.3 System Setup
2
Touch the CONFIGURATIONS AND
OPTIONS button, the TIME SETTING button
or the UTILITY button to access the specific
setup windows.
Note! The access to these setup windows
is restricted to allowed users only, see the
Technical Manual.

Software Version
1
Touch the VERSIONS button.

2
The VERSIONS window displays all the
software versions installed in the Line
Controller.

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2.3 System Setup 2 Control Panels

3
Touch the EXIT button.

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2 Control Panels 2.4 Alarms

2.4 Alarms
This section describes the machine alarms and how to manage the alarms with
the TPOP

Alarms Pages
1
Note! Alarms show where there is a
problem on the line and how to resolve it.
Touch the ALARMS button.
The ALARMS window is displayed. It is
possible to navigate through the alarm
pages using the buttons in the lower part
of the window. Each button opens the
corresponding alarm window:
• ACTIVE ALARMS button (1), to view the
modules or equipments with an active
alarm for the loaded recipe
• ALARMS HISTORY LIST button (2) to
view the list of the alarms (active and not
active)
• BROWSE ALL ALARMS button (3) to
view all the alarms for the module or
1 2 3 4
equipment, both active and inactive
• OUT OF PRODUCTION button (5) to
view the alarms of the equipments not in
production.

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2.4 Alarms 2 Control Panels

Alarms Colour Codes

1
The alarms are colour coded:
• RED - hazardous condition
• YELLOW - abnormal condition
• BLUE - information or control action.

A red or yellow alarm must be acknowledged.

There is no need to acknowledge blue alarms
they disappear when the cause is corrected.
Note! If the alarm window does not close
after pressing the ACKNOWLEDGE button the
alarm still exists.

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2 Control Panels 2.4 Alarms
2
Blue Alarms for the Operator
The following alarms activate the blue light
on the indicating tower and they require an
action by the operator.
DE machine number mismatch
DE Not Ready To Start
DE Preparation Not Started
Recipe Interlock
Primary Printer Configuration Error
Printer Consumable Low
Printer Ink Low
Printer Make Up Low
Printer Ribbon Low
Printer Label Low
PUCR Configuration Error
Lubrication Unit Low Level/Flow
Lubrication Unit Alarm
Lubrication Unit Not Ready
SD Card Not Present
PLC Forced I/O
24V External Line Fault
Main Power Supply Transient Fault
LGV Feedback Error
LGV Feedback Not Sent
TPM Recipe Manager Connection
LGV Controller Communication Error

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2.4 Alarms 2 Control Panels

Active Alarms
1
Touch the ACTIVE ALARMS button (1).

In the ACTIVE ALARMS windows, touch the

icon of the module or equipment with an
active alarm to open the alarms window for
that module or equipment.

Only modules/equipment with an active

alarm are accessible from the ACTIVE
ALARM window.

2
When an alarm module window opens, the
active alarm icon is lit up.
Touch the active alarm icon to open the
dialogue window (1) with the following
instructions:
• the alarm text
• the possible causes
• the possible solution

Follow the instructions in the order given.

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2 Control Panels 2.4 Alarms
3
Touch the ACKNOWLEDGE button to
acknowledge the alarm.
Note! If the alarm window does not close
after pressing the ACKNOWLEDGE button the
alarm still exists.

4
Touch the EXIT button to return to the main
window.

3 2 Alarms History List

1
Touch the ALARMS HISTORY LIST
button (1).

The ALARMS HISTORY LIST window

displays a chronological list (2) of all the
alarms that have been active on the machine.

For each alarm are reported: the time, the

alarm event code and the alarm message.

Touch the buttons in the buttons bar (3) to

sort the listed alarms.

Use the UP and DOWN button (4) to navigate

1 4 5 the alarms in the window.

Touch the GO TO START and GO TO END

buttons (5) to view the other pages of the
alarms list.

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2.4 Alarms 2 Control Panels

2 Browse Alarms
1
Touch the BROWSE ALL ALARMS button (1).

In the BROWSE ALL ALARMS window both

inactive and active alarms are accessible.

Touch one of the MODULE ALARMS button (2)

to view the alarms for the module.

2
Touch one of the SUB-MODULE ALARMS
1 button.

All the alarms, both inactive and active,

belonging to the sub-module are displayed.

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2 Control Panels 2.4 Alarms

Out of Production Alarms

1
Touch the OUT OF PRODUCTION button (1)
to access the alarms of the equipment not
in the recipe.

Only modules/equipment with an active

alarm are accessible.

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2.5 Materials 2 Control Panels

2.5 Materials
This section describes how to manage the materials used in the recipe and the
master database of the materials in the plant.

Materials Configuration
In production mode, see Mode Menu on
page 2-8, touch the DATA LOGGER button.
The MATERIALS window is displayed. It is
possible to navigate through the MATERIALS
PAGES using the buttons in the lower part
of the window. Each button opens the
corresponding MATERIALS page:
• ACTIVE MATERIAL button (1), to view
the materials used in the active recipe
• QUEUE MATERIAL button (2) to view the
materials used inthe queue recipe
• MASTER DATA button (3) to view the
data base of all materials (to be used if
the MATERIAL MANAGEMENT option is
enabled).

Note! The MASTER DATA button (3) is

enabled only in LINE CONFIGURATION
mode.

1 2 3

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2 Control Panels 2.5 Materials

2 3 4 5 Active Material
1
Touch the ACTIVE MATERIAL button (1):
The list of all the materials for the active
recipe is shown. The following informations
are displayed:
• the equipment where the material is
used (2)
• the MATERIAL TYPE icon (3)
• the MATERIAL CODE (4)
• the material name (5).

1 Touch the tabs on the LH side of the window

to filter the material per equipment.

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2.5 Materials 2 Control Panels

2
Select the material using the UP and DOWN
button (1).

Touch the ZOOM button (2) to open the

selected material window.

1 2

3
In the INSERT MATERIAL window, the
following informations can be displayed:
• the EQUIPMENT NAME (1)
• the MATERIAL NAME (2)
• the MATERIAL ID (3)
• the SUPPLIER CODE 1 (4)
• the SUPPLIER CODE 2 (5).

1 2 3 4 5

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2 Control Panels 2.5 Materials

1 4
Touch the MATERIAL CODE button (1) and
read the material barcode (1) using a barcode
reader or touch the KEYBOARD button (2) and
enter manually the material barcode number.

If the material ID does not match a

MISMATCH icon (3) will be shown. Repeat
the operation reading the right barcode.
Note! The Supplier Material codes can be
read instead of the Material ID code without
mismatch warning.
Type 9999 to skip the reading of the material
ID barcode.

3 Touch the EXIT button

2

5
Touch the SEND button to log the material
to the active recipe.

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2.5 Materials 2 Control Panels

Queue Material
Touch the QUEUE MATERIAL button (1).

The list of all the materials for the queue

recipe is shown. Proceed in the same
way as for the active recipe material (see
Active Material on page 2-37) to display the
materials in the queue recipe.

• The logging is not enabled for the queue

recipe

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2 Control Panels 2.6 Manoeuvre

2.6 Manoeuvre
This section describes how to use the control panel to activate the machine functions.

Note! The MANOEUVRE button is enabled in

PRODUCTION mode.
Touch the MANOEUVRE button to access to
the SERVICE FUNCTIONS page.

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2.6 Manoeuvre 2 Control Panels

2 3 4 5 6 7 Production Line Service

Functions
1
Touch the PRODUCTION button (1) to view
the icons corresponding to the various
service functions.
Note! The LUBRICATION CONVEYORS (7)
function of Side 2 and the CLEANING
CONVEYORS (5) function of Side 2 are
not available when the recipe is in
PRODUCTION into Side 1. The same
happens for Side 2.

1 8 The following buttons are enabled:

• MESSAGE CUSTOM (3)
• PACKAGE TARGET (4)
• MESSAGE PANEL POWER ON (5)
• CLEANING CONVEYORS (6)
• LUBRICATION CONVEYORS (7)
• LGV MISSIONS (8).

Touch the EQUIPMENTS buttons (2) to access

the service functions of each equipment.

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2 Control Panels 2.6 Manoeuvre
2
Lubrication Conveyors
Note! The recipe must be loaded but not in
Production. Distribution equipments must
be in Preparation status (equipments not in
Preparation will be skipped).
Touch the LUBRICATION CONVEYORS icon.
The LUBRICATION FUNCTION window is
displayed.

3
Touch the LUBRICATION TYPE UNIT 1
button and select the lubrication unit:
• DRY LUBRICATION (1)
1 2 3 • CLU 0100 (2)
• CLU 0200 (3).

Touch the OK button to confirm.

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2.6 Manoeuvre 2 Control Panels

4
Touch the LUBRICATION type unit 2 button
and select the lubrication unit as for the
LUBRICATION type unit 1, see step 3.

5
Touch the LUBRICATION CONVEYOR
TIMING button.

6
Enter the seconds of lubrication conveyor
timing by the UP and DOWN buttons or by the
KEYBOARD button.

Touch the OK button to confirm the time

selected.

7
Touch the LUBRICATION START button and
the START button to start the lubrication.

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2 Control Panels 2.6 Manoeuvre
8
Touch the START button (1) to start the
lubrication.

The lubrication action can be deactivated by

the STOP button (2).

1 2

9
Touch the OK button.

Once the enable icon is set, all the

distribution equipments infeed/outfeed
conveyors and Line Controller Conveyors
will run together with a speed command of
50 Hz, with the lubrication permission, in
order to lubricate the entire line before to
start for PRODUCTION.

10
Cleaning Conveyors
Note! The recipe must be loaded
but not in PRODUCTION. Distribution
equipments must be in PREPARATION
status (equipments not in PREPARATION
will be skipped).
Touch the CLEANING button.

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2.6 Manoeuvre 2 Control Panels

11
The CLEANING FUNCTION window is
displayed. Touch the START button (1).

Once the enable icon is set, all the

distribution equipments infeed/outfeed
conveyors and Line Controller Conveyors
will turn together with a speed command of
50 Hz. Operators can clean the entire line
for weekly care or monthly care.

The cleaning action must be deactivated by

the STOP button (2).
1 2

12
Display Information Panel
Note! The line can be in any condition.
Touch the MESSAGE PANEL button.

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2 Control Panels 2.6 Manoeuvre
13
The MESSAGE PANEL window is displayed.
Touch:
• the MESSAGE PANEL 1 button (1) to link
the Display Information Panel No.1 to the
recipe loaded.
• the MESSAGE PANEL 2 button (2) to link
the Display Information Panel No.2 to the
recipe loaded.
• MESSAGE PANEL POWER ON (3) to
power on or power off the Display
Information Panels.

1 2 3

14
Touch the ON button (1) to activate the
selected function or the OFF button (2) to
deactivate it.

1 2

15
Message Custom
Touch the MESSAGE CUSTOM button.

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2.6 Manoeuvre 2 Control Panels

1 16
The MESSAGE CUSTOM window is displayed.
Touch the MESSAGE CUSTOM button (1).

17
Select the number of the custom message.

18
Package Target
Touch the PACKAGE TARGET button (1) to
view the quantity of packages produced and
to be produced.

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2 Control Panels 2.6 Manoeuvre
19
The package target window is displayed.
Touch:
• the AUTOMATIC END OF PRODUCTION
button (1)
• the TARGET button (2)
• the END OF PRODUCTION TOLERANCE
button (3).

Note! When TPM Recipe Manager

option is enabled the TARGET button (2)
is not active: in that situation TPM Recipe
Manager sends the package TARGET to the
Line Controller 30 Plus and it is not possible
to change it.

1 2 3 Note! When the TPM Recipe Manager

option is not enabled but the recipe is in
PRODUCTION the TARGET button (2) is
not active: in that phase it is not possible
to change the number of packages to be
produced.

20
Note! Recipe must be loaded.
Touch the TARGET button.

21
Enter the number of the packages to be
produced by the PLUS and MINUS buttons or
by the KEYBOARD button.

Touch the OK button to confirm the selected

quantity.

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2.6 Manoeuvre 2 Control Panels

22
Note! TPM Recipe Manager option must be
enabled and the recipe must be loaded and
in QUEUE or in PRODUCTION.
Touch the AUTOMATIC END OF
PRODUCTION button.

23
Touch the ON button to enable the
AUTOMATIC END OF PRODUCTION when
the selected line reaches the package target
value plus the package tolerance set for that
recipe.

24
Touch the END OF PRODUCTION
TOLERANCE button.

25
Enter the percentage of the packages
that can exceed from the target value by
the PLUS and MINUS buttons or by the
KEYBOARD button.

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2 Control Panels 2.6 Manoeuvre
26
Touch the OK button to confirm the selected
quantity.

The end of production command will be sent

to the filling machine when the quantity of
packages produced plus the tolerance has
reached the target set from TPM Recipe
manager.

27
LGV Missions
Touch the MISSIONS button to view the
information corresponding to LGV missions.

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2.6 Manoeuvre 2 Control Panels

1 2 3 4 5 6 7 28
In this window it is possible to check the
current status of the missions called from
filling machine or DE or to abort a mission.
The following information are displayed:
• the NICKNAME field (1) shows the
nickname of the equipment who has
called the mission.
• the MISSION field (2) shows the mission
icon called from the equipment.
• the MATERIAL NAME field (3) shows the
8 material code of the material requested.
• the QUANTITY field (4) shows the material
quantity of the material requested (reel,
box pallet).
• The POSITION field (5) shows the
destination bay of the mission
• the TIME LEFT field (7) shows the time
estimation for remaining production. It will
be used for the prioritization by the LGV
system (minutes).

In case of errors or problems it is possible to

delete a mission pressing the DELETE button
on the row correspondent to the mission to
be deleted.

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2 Control Panels 2.6 Manoeuvre
29
The MISSION field shows the mission icon
called from the equipment.
The missions that are possible to display are:
• Material Request (Call for material
delivery)
• Remove Material Packing (Call to remove
material packing)
• Remove Remain Material (Call for picks
up no finished material)
• Abort (Call to abort the mission that it is
not in execution)
• Material Parking (move the material in the
parking area)

30
The POSITION field shows the destination
bay of the mission. The numbers displayed
have the following meaning:

1 Pos. A (place A FM/place A DE)

2 Pos. B (place B FM/place B DE)

3 Pos. C (side 1 FM)

4 Pos. D (side 2 FM).

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Doc. No. OM-3363302-0103 2-53 (68)
2.6 Manoeuvre 2 Control Panels

Equipments Service
Functions
1
Touch the EQUIPMENTS buttons to access
the service functions of each equipment.

The parameters for the selected equipment

are displayed.

2
Equipment Skip
Note! The recipe must be loaded.
Touch the EQUIPMENT SKIP button.

A not communicating DE, that is a part of

the active recipe, can be skipped in case of
faulty communication between the DE and
the Line Controller 30 Plus.

3
Touch the ON button and the OK button to
enable the EQUIPMENT SKIP function.

The Line Controller 30 Plus will force the

START_PRODUCTION command to the
skipped DE and will not manage any change
of state of the equipment. The rest of the
active line will be managed as before.

Once the communication is restored, the

skip action must be deactivated.

2-54 (68) Doc. No. OM-3363302-0103

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2 Control Panels 2.6 Manoeuvre

Out of Production
Equipments Service
Functions
1
Touch the OUT OF PRODUCTION button (1)
to access the service functions of the
equipment not included in the recipe loaded.

2
Manual Inching
Touch the active EQUIPMENTS buttons
to access the service functions of each
equipment not in the recipe loaded.

The parameters for the selected equipment

are displayed.

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Doc. No. OM-3363302-0103 2-55 (68)
2.6 Manoeuvre 2 Control Panels

3
Touch the MANUAL INCHING button.

Any of the DEs or the conveyors not part of

the active recipe can be enabled to run by
activating its MANUAL INCHING command.

4
Touch the ON button to start the MANUAL
INCHING function. The equipment will
receive a START_PRODUCTION command.

The inching action can be deactivated by the

OFF button.

2-56 (68) Doc. No. OM-3363302-0103

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2 Control Panels 2.6 Manoeuvre

Diagnostic
1
2 Touch the DIAGNOSTIC button (1) to check
the status of each equipment belonging to
the recipe loaded.
The following informations are displayed:
3 • the current status (2) of the equipments
• the speed (3) set for each equipment
4 • the command (4) from the LC 30 Plus to
the equipments.
5
• other informations (5)

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Doc. No. OM-3363302-0103 2-57 (68)
2.7 Recipes 2 Control Panels

2.7 Recipes
This section describes the management of the recipes in PRODUCTION MODE (how
to load and how to copy a production line recipe). A recipe is a set of parameters
related to a certain type of production: when a recipe is loaded, the iLine adapts its
working parameters to the ones stored in the recipe.

Note! The management of the recipes in PRODUCTION CONFIGURATION MODE

(for example how to create a new recipe, how to delete a recipe, how to modify a
recipe) is restricted to allowed users only, see the Line Controller 30 Plus TeM.

Recipes Buttons
1
Touch the RECIPES button to view the
icons corresponding to the various system
functions.

If some recipes are already present into the

line controller memory, a recipe list (1) will
1 be displayed. At the first start-up of the line
controller the recipe list (1) is empty.

The access to the recipes management

(except the recipe loading or copying) in
PRODUCTION CONFIGURATION mode is
restricted to allowed users only through a
password.

2-58 (68) Doc. No. OM-3363302-0103

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2 Control Panels 2.7 Recipes

2 1
Load Recipe
In PRODUCTION MODE, touch the RECIPES
button (1). The recipes list is displayed.

Select a recipe touching the button (2) close

to recipe name.

1 2
The selected recipe (1) is displayed showing
the equipments used in the recipe.

Touch the LOAD QUEUE button (2) to load the

selected recipe in queue in the active side.
Note! When the TPM Recipe manager is
enabled, the LOAD QUEUE button (2) is not
active.

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Doc. No. OM-3363302-0103 2-59 (68)
2.7 Recipes 2 Control Panels

3
A dialogue box is displayed asking for
confirmation.

Touch the YES button to confirm the recipe

loading.

1 2 3 4 5 4
The recipe is displayed in the main window.
The following informations are displayed:
• the recipe name (1)
• the package produced (2)
• the remaining packages (3)
• the packages target (4) set for the recipe
• the level of accumulator filling (5)
7 6 8 9 • the line layout preview (6).

The following buttons are enabled:

• the RECIPE FOLDER button (7)
• the RECIPE DETAILS button (8)
• the ZOOM button (9).

5
Delete Recipe
Touch the RECIPE FOLDER button to delete
a recipe from the queue.

2-60 (68) Doc. No. OM-3363302-0103

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2 Control Panels 2.7 Recipes
6
Select the current or the queue recipe (1)
and touch the DELETE button (2).

1 2

7
View Details
Touch the RECIPE DETAILS button to view
some details of the equipment used in the
recipe

8
The details of the equipment used in the
recipe are displayed.

9
Zoom Recipe
Touch the ZOOM button to display an enlarged
view of the recipe window.

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Doc. No. OM-3363302-0103 2-61 (68)
2.7 Recipes 2 Control Panels

10
The enlarged view of the recipe window is
displayed.

2-62 (68) Doc. No. OM-3363302-0103

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2 Control Panels 2.8 Display Information Panel

2.8 Display Information Panel

The Display Information Panel is placed in a position to be viewed from anywhere in
the production line and it shows informations about the status of the production,
the production phases, the alarm conditions and the actions to be performed by the
operator on each equipment of the line.

Each line may have its own dedicated Display Information Panel.

This section shows all the type of messages that the operator could read on the
Display Information Panel.

1
No Recipe Loaded
When no recipes are loaded, the panel
No Recipe displays this condition (yellow).

2
Recipe Loaded
When a recipe is loaded, the panel displays
Recipe Name the name of the recipe scrolling horizontally
(red).

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Doc. No. OM-3363302-0103 2-63 (68)
2.8 Display Information Panel 2 Control Panels

3
Production Phase
During the production phase, the following
Recipe name information are displayed:
Produced:***** • recipe name (green)
(first row)
Remaining:*****
• number of packages produced (green)
(second row)
• number of packages remaining to the
target (green).
(third row)

4
Lubrication Phase
When the line is in lubrication phase, the
Recipe name panel displays the recipe name (green) and
the phase name (yellow).
Lubrication

5
Cleaning Phase
When the line is in cleaning phase, the panel
Recipe name displays the recipe name (green) and the
phase name (yellow)
Cleaning

2-64 (68) Doc. No. OM-3363302-0103

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2 Control Panels 2.8 Display Information Panel
6
Material Request
When an equipment of the line requires
Material Name (straw glue) a material (straw, packaging material,
caps...) a message (yellow) with the material
required appears scrolling horizontally.

7
Preparation
When the recipe is loaded and one of the
Recipe name equipment of the line is still in preparation
before the first start, the panel display
Preparation Target:****
the recipe name (green) and the status
Preparation (yellow) with the target (green).

8
Communication Fault
The panel displays the flashing message
Switch Interlock (red):
• (CONVEYOR NICKNAME) SWITCH
INTERLOCK when a switch is in wrong
position according to the recipe loaded.

Recipe Interlock • (DE NICKNAME) RECIPE INTERLOCK

when a DE recipe does not correspond
to the DE recipe requested by the Line
Controller recipe.

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Doc. No. OM-3363302-0103 2-65 (68)
2.8 Display Information Panel 2 Control Panels

9
End of Production
When a DE is receiving the end of production
DE Name End of Production command, the panel displays the name of
this DE (green) followed by the message
END OF PRODUCTION (yellow).

10
Ready To Start
When a recipe is loaded and all DE and
Ready to Start the filling machine are ready for production,
the panel displays the message READY TO
START (yellow).

11
Lubrication Unit
When a lubrication unit is connected to the
Lubrication Unit Line Controller and there is an alarm active
(LOW LEVEL, GENERAL ALARM, NOT
READY), the panel display the message
LUBRICATION UNIT (yellow).

12
DE Skipped
When a DE belonging to the current
DE Name Skipped production recipe is bypassed, the name of
this DE is displayed followed by the message
SKIPPED (yellow).

2-66 (68) Doc. No. OM-3363302-0103

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2 Control Panels 2.8 Display Information Panel
13
Volume Change
When the filling machine detects a volume
Volume Change change send the end of production request
to the Line Controller. The panel displays
this condition.

14
Emergency Stop Line Controller
If the EMERGENCY BUTTON on the LC
Emergency Stop Line Controller cabinet is pressed, the EMERGENCY STOP
LINE CONTROLLER message (red) is
displayed.

15
Emergency Stop Zone 1
If the EMERGENCY BUTTON on the zone 1
Emergency Stop Zone 1 is pressed, the EMERGENCY STOP ZONE 1
message (red) is displayed.

16
Emergency Stop Zone 2
If the EMERGENCY BUTTON on the zone 2
Emergency Stop Zone 2 is pressed, the EMERGENCY STOP ZONE 2
message (red) is displayed.

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2.8 Display Information Panel 2 Control Panels

17
Emergency Stop Zone 3
If the EMERGENCY BUTTON on the zone 3
Emergency Stop Zone 3 is pressed, the EMERGENCY STOP ZONE 3
message (red) is displayed.

18
Emergency Stop Zone 4
If the EMERGENCY BUTTON on the zone 4
Emergency Stop Zone 4 is pressed, the EMERGENCY STOP ZONE 4
message (red) is displayed.

2-68 (68) Doc. No. OM-3363302-0103

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 3 Preparation

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Doc. No. OM-3363302-0103 3-1 (10)
 3 Preparation

Description
This chapter describes all tasks that must be performed before the equipment can
be started for PRODUCTION.

3-2 (10) Doc. No. OM-3363302-0103

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3 Preparation Table of Contents

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.1 Preparation to Production ................................. 3-5

Power Supply Disconnecting Device . . . . . . . . . . . . . . . . . . 3-5
Load Recipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Manoeuvre Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

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Table of Contents 3 Preparation

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3-4 (10) Doc. No. OM-3363302-0103

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3 Preparation 3.1 Preparation to Production

3.1 Preparation to Production

Power Supply Disconnecting
Device
1
If the Line Controller 30 Plus has been
shut down, turn ON the power supply
disconnecting device.

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Doc. No. OM-3363302-0103 3-5 (10)
3.1 Preparation to Production 3 Preparation

2
Check that the PC Panel lights up.

3
A pop up window informs the user that the
data are loading.

Make sure the covers are closed and reset

any alarms.

If an alarm is present, take the appropriate

action or call a technician.

Load Recipe
1
Note! Valid if TPM Recipe Manager is not
active, see on page . If TPM Recipe Manager
is active, the recipe is loaded by the TPM.
Select the side where to load the recipe by
one of the SIDE buttons.
Note! If only one line is connected to
Line Controller 30 Plus skip this item.

3-6 (10) Doc. No. OM-3363302-0103

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3 Preparation 3.1 Preparation to Production
2
Touch the GO button and select the
PRODUCTION MODE button.

3
Touch the RECIPES button.

1 4
Select a recipe touching the button (1) close
to recipe name.

In case of many recipes, touch the ARROWS

buttons (2) in the lower part of the window to
view the next recipe list pages.

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Doc. No. OM-3363302-0103 3-7 (10)
3.1 Preparation to Production 3 Preparation

5
The selected recipe is displayed showing the
equipments used in the recipe.

Make sure that the equipments used in

the recipe are turned on and connected,
machines and conveyors. If not, turn ON the
connection between the LC 30 Plus and the
equipments used in the recipe on the control
panel of those equipments.

Make sure that the printers are turned ON,

refer to the specific TeM of each printer for
operating and maintenance instructions.
Note! In case any machines/conveyor
involved in the loaded recipe is not
responding, turned OFF or disconnected,
the alarm RECIPE INTERLOCK is shown.

6
Touch the LOAD QUEUE button to load the
selected recipe in queue in the active side.

7
A warning message is displayed asking:

ARE YOU SURE DO YOU WANT TO LOAD

THE RECIPE?

Touch the YES button to confirm the recipe

loading.

3-8 (10) Doc. No. OM-3363302-0103

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3 Preparation 3.1 Preparation to Production

1 8
The recipe is loaded and the recipe name is
displayed in the QUEUE RECIPE field (1).

In the program step bar, the RECIPE

LOADED icon (2) is lit.

Manoeuvre Settings
1
Touch the MANOEUVRE button.

2
Touch the message panel button to power on
the Display Information Panel, see Display
Information Panel on page 2-46.

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Doc. No. OM-3363302-0103 3-9 (10)
3.1 Preparation to Production 3 Preparation

3
Touch the LUBRICATION CONVEYORS
button to lubricate the equipments used in
the recipe, see Lubrication Conveyors on
page 2-43.
Note! The lubrication action is time
regulated. The lubrication time is set by
default: if a different lubrication time is
required, see Lubrication Conveyors on
page 2-43.

4
Touch the EXIT button to return to the main
window.

3-10 (10) Doc. No. OM-3363302-0103

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 4 Start

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Doc. No. OM-3363302-0103 4-1 (6)
 4 Start

Description
This section describes what must be done to start the production line with the
loaded recipe.

To restart the machine after a stop, see the 6 Stop section.

CAUTION
Hazardous noise.
Risk of impaired hearing.
Hearing protection is recommended whenever the production line starts in
production.

4-2 (6) Doc. No. OM-3363302-0103

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4 Start Table of Contents

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.1 Starting Production ......................................... 4-5

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Table of Contents 4 Start

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4-4 (6) Doc. No. OM-3363302-0103

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4 Start 4.1 Starting Production

4.1 Starting Production

This section describes what must be done to start the production line with the
loaded recipe, if TPM Recipe Manager is not active, or with the queue recipe if the
TPM Recipe manager is active.

1
Select the side where to start the production
by one of the SIDE buttons.
Note! If only one line is connected to
Line Controller 30 Plus skip this item.

2
In PRODUCTION MODE check that the recipe
is in queue, loaded by the operator or by the
TPM Recipe Manager.

3
Touch the PROGRAM UP button to activate
the recipe loaded.

In the program step bar the PAUSE icon is lit.

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Doc. No. OM-3363302-0103 4-5 (6)
4.1 Starting Production 4 Start

4
Touch the PROGRAM UP button for 3
seconds to step up the production line in
PRODUCTION with the loaded recipe The
audible alarm sounds steadily and the green
sector of the indicating tower is light until a
recipe is loaded.

In the program step bar the PRODUCTION

icon is lit.
Note! The safety conditions of each
equipment of the line are not bypassed
by the LC 30 Plus. Restore the safety
conditions on each equipment before
starting the production: if not, the equipment
without safety conditions will not start.

5
The recipe name is shown in the ACTIVE
RECIPE field.
Note! If another recipe has to be loaded into
the other side, follow the same procedure
selecting the other side.

4-6 (6) Doc. No. OM-3363302-0103

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 5 Conversion

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Doc. No. OM-3363302-0103 5-1 (10)
 5 Conversion

Description
This chapter contains all the instructions for conversions that the operator can
perform. Conversions include, a change of the recipe, like for example the change
of package volume.

5-2 (10) Doc. No. OM-3363302-0103

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5 Conversion Table of Contents

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.1 Change Recipe ............................................... 5-5

Change Recipe (Production) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Conveyor Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Change Recipe (Recipe Loaded) . . . . . . . . . . . . . . . . . . . . . . . 5-8

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Table of Contents 5 Conversion

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5-4 (10) Doc. No. OM-3363302-0103

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5 Conversion 5.1 Change Recipe

5.1 Change Recipe

This section describes what must be done to stop the production line and to change
the recipe to another product.

Change Recipe (Production)

1
Note! Valid if TPM Recipe Manager is not
active.
Select the side to be stopped by one of the
SIDE button.
Note! If only one line is connected to
Line Controller 30 Plus skip this item.

2
Touch the PROGRAM UP button to close the
recipe.
Note! If the REWORK OPTION is enabled,
see Rework on page 6-6.

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Doc. No. OM-3363302-0103 5-5 (10)
5.1 Change Recipe 5 Conversion

3
A warning message is displayed asking:

DO YOU WANT TO STOP OR ABORT THE

RECIPE?
Select:
• the STOP button to perform the end of
production of the line with the program
step EMPTYING, see End of Production
on page 6-7.
• the ABORT button to stop the line
immediately without emptying the line,
see Abort on page 6-8.

Note! If the option Tetra Plant Master (PPI)

is activated the operator can't abort the
recipe. The option then goes in rework status
and only a technician can abort the recipe.
Note! To restart, there must be a new
recipe in queue.

4
If a new recipe is already in queue, touch the
PROGRAM UP button to load the new recipe.
Note! Make sure that the equipments used
in the recipe are turned on and connected,
machines and conveyors. If not, turn ON the
connection between the LC 30 Plus and the
equipments used in the recipe on the control
panel of those equipments.
Note! In case any machine involved in
the loaded recipe is not responding, turned
OFF or disconnected, the alarm DE NOT
CONNECTED is shown.
Note! In case any conveyor involved in
the loaded recipe is not responding, turned
OFF or disconnected, the alarm INVERTER
FAULT is shown.

5-6 (10) Doc. No. OM-3363302-0103

®
5 Conversion 5.1 Change Recipe
5
In the program step bar, the recipe loaded
icon is lit.

To start the new recipe, see 4 Start.

6
If there are no recipes in queue, touch the
the RECIPES button.

7
Select and load a new recipe, see Load
Recipe on page 3-6.

8
Conveyor Lubrication
Touch the MANOEUVRE button.

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Doc. No. OM-3363302-0103 5-7 (10)
5.1 Change Recipe 5 Conversion

9
Touch the LUBRICATION CONVEYORS
button to lubricate the equipments used in
the recipe, see Lubrication Conveyors on
page 2-43.
Note! The lubrication must be done every
time a new recipe is loaded: the new recipe
could use equipments not used in previous
recipe.

10
Touch the EXIT button to return to the main
window.

To start the new recipe, see 4 Start.

Change Recipe (Recipe

Loaded)
1
Note! Valid if TPM Recipe Manager is not
active.
Select the side where the recipe loaded has
to be changed.
Note! If only one line is connected to
Line Controller 30 Plus skip this item.

2
Touch the RECIPE FOLDER button.

5-8 (10) Doc. No. OM-3363302-0103

®
5 Conversion 5.1 Change Recipe
3
Select the current or the queued recipe.

4
Touch the DELETE button.

5
If there are no recipes in queue, touch the
the RECIPES button.

6
Select and load a new recipe, see Load
Recipe on page 3-6.

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Doc. No. OM-3363302-0103 5-9 (10)
5.1 Change Recipe 5 Conversion

7
Lubricate the equipments used in the recipe,
see Lubrication Conveyors on page 2-43.
Note! The lubrication must be done every
time a new recipe is loaded: the new recipe
could use equipments not used in previous
recipe.

8
To start the new recipe, see 4 Start.

5-10 (10) Doc. No. OM-3363302-0103

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 6 Stop

®
Doc. No. OM-3363302-0103 6-1 (12)
 6 Stop

Description
This section describes what must be done to stop the production line and to change
the recipe to another product.

CAUTION
Hazardous noise.
Risk of impaired hearing.
Hearing protection is recommended whenever the production line starts in
production.

6-2 (12) Doc. No. OM-3363302-0103

®
6 Stop Table of Contents

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6.1 Line Stop....................................................... 6-5

Line Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Rework . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
End of Production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Abort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Line Pause . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

6.2 Emergency Stop on Cabinet .............................. 6-9

Frequency Converter Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

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Doc. No. OM-3363302-0103 6-3 (12)
Table of Contents 6 Stop

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6-4 (12) Doc. No. OM-3363302-0103

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6 Stop 6.1 Line Stop

6.1 Line Stop

This section describes what must be done to stop the production line.

Line Stop
1
Note! Valid if TPM Recipe Manager is not
active.
Select the side to be stopped by one of the
SIDE button, see Side Selection Buttons on
page 2-13.
Note! If only one line is connected to
Line Controller 30 Plus skip this item.

2
Touch the PROGRAM UP button.

If the REWORK OPTION is enabled (see on

page ), go to step 3.

If the REWORK OPTION is not enabled, go

to step 6.

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Doc. No. OM-3363302-0103 6-5 (12)
6.1 Line Stop 6 Stop

3
If the REWORK OPTION is enabled, a warning
message is displayed asking:

DO YOU WANT TO REWORK OR ABORT

THE RECIPE?
• the REWORK BUTTON to rework the
recipe, see step 4.
• the ABORT button to stop the line
immediately without emptying the line,
see step 8.

Note! If the option Tetra Plant Master (PPI)

is activated the operator can't abort the
recipe. The option then goes in rework status
and only a technician can abort the recipe.

4
Rework
Touch the REWORK button. The REWORK icon
is lit in the program step bar.

The filling machine stops while the other DE

and conveyors continue to run.

5
Once the rework has been completed, touch
the PROGRAM UP button.

6-6 (12) Doc. No. OM-3363302-0103

®
6 Stop 6.1 Line Stop
6
A warning message is displayed asking:

DO YOU WANT TO STOP OR ABORT THE

RECIPE?
Select:
• the STOP button to perform the end of
production of the line with the program
step EMPTYING, see step 7.
• the ABORT button to stop the line
immediately without emptying the line,
see step 8.

Note! If the option Tetra Plant Master (PPI)

is activated the operator can't abort the
recipe. The option then goes in end of
production status and only a technician can
abort the recipe.

7
End of Production
Touch the STOP button. The EMPTYING icon
in the program step bar is lit.

All the equipments, starting from the filling

machine, receive in sequence an END OF
PRODUCTION command in order to empty
the line before to stop.

During this phase the DE which has

completed the END THE PRODUCTION
phase turns the colour in dark green.
Note! It is possible to speed up the
emptying phase for a specific DE which is
already empty: it can be skipped and the
END OF PRODUCTION command moves to
the next machine.
The green sector of the indicating tower
lights off when the end production procedure
is finished (unless the second iLine managed
by LC 30 Plus is still in production).

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Doc. No. OM-3363302-0103 6-7 (12)
6.1 Line Stop 6 Stop

8
Abort
Touch the ABORT button. The ABORT icon is
lit in the program step bar.

All the equipment, starting from the filling

machine, receive the STOP IMMEDIATE
command. After a while the line results
completely blocked the recipe will be deleted
from the ACTIVE RECIPE field.

The green sector of the indicating tower

lights off when the recipe is deleted from the
ACTIVE RECIPE field (unless the second
iLine managed by LC 30 Plus is still in
production).
Note! To restart, there must be a new
recipe in queue, see 5 Conversion.

Line Pause
1
To put the line in PAUSE status when the
line is in PRODUCTION, touch the program
down button.

All the equipment, starting from the filling

machine, receive the STOP IMMEDIATE
command. After a while the line results
completely blocked. The green sector of the
indicating tower stays light on.

2
To restart the production press the UP button
for 3 seconds.

All the DE, starting from the filling machine,

receive the START PRODUCTION command.
Note! In order to restart the filling machine,
go to its own TPOP.

6-8 (12) Doc. No. OM-3363302-0103

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6 Stop 6.2 Emergency Stop on Cabinet

6.2 Emergency Stop on Cabinet

When there is a risk of serious danger to people or to the machine, push any
of the EMERGENCY STOP push-buttons as quickly as possible or switch off the
frequency converter of the conveyor to be stopped.

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Doc. No. OM-3363302-0103 6-9 (12)
6.2 Emergency Stop on Cabinet 6 Stop

1
Note! See the section Emergency Stop
Buttons in the chapter ii Safety Precautions,
for the location on the machine.
Press the EMERGENCY STOP button (1) on
the LC 30 Plus cabinet, as a result:
2 • all the conveyors managed by the
LC 30 Plus stop immediately.
• the EMERGENCY STOP button light is
1 steady red.
• the red alarm for emergency stop is
displayed on the TPOP
• the EMERGENCY RESET push-button (2)
lights steadily
• the indicating tower red sector lights on
blinking
• the indicating tower green sector stays
light on (due to at least one of the iLines
production still on).

Note! Only the conveyors managed by the

LC 30 Plus stop. The other equipments
(Filling Machine or DE) composing the Tetra
Pak iLine cannot be stopped directly by this
EMERGENCY STOP push-button, but they
will stop as a consequence of the conveyor
stop.
Note! Other EMERGENCY STOP push
buttons may be located along the production
line conveyors. They may be used to
stop all the conveyors or the conveyors
belonging a specific production line zone,
see Line Controller 30 Plus TeM and
Line Automation TeM.
Note! Other EMERGENCY RESET
push-buttons may be located along the
production line conveyors. They may be
used to reestablish the safety conditions
to all the conveyors or to the conveyors
belonging to a specific production line
zone to which the EMERGENCY RESET
push-button is associated with.

6-10 (12) Doc. No. OM-3363302-0103

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6 Stop 6.2 Emergency Stop on Cabinet
2
Take the following actions:
a) Take appropriate action to eliminate the
cause of the emergency stop.
b) Twist and release the EMERGENCY
STOP button previously activated;
the EMERGENCY STOP button light
is steady green; the EMERGENCY
RESET push-button starts blinking.
c) Push the EMERGENCY RESET
push-button to restore the safety
condition on the safety device; the light
of the EMERGENCY RESET button
turns off.
d) Touch the ACKNOWLEDGE button on
TPOP.

Line Controller 30 Plus ready for production.

Note! The steps c) and d) can be performed
in the opposite sequence.

3
The UP button appear on the control panel
and starts blinking.

Touch the UP button, see arrow, for 3

seconds to restart the production line. The
audible alarm sounds steadily for 3 seconds
while the UP button is pressed.

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Doc. No. OM-3363302-0103 6-11 (12)
6.2 Emergency Stop on Cabinet 6 Stop

Frequency Converter Switch

1
For safety and maintenance reasons turn off
®
the switch (1) of the frequency converter, as
IT
VIF
MO

a result:
RU
RU N-PS
24
24 V-S N
V-C
BU
SY S-
DI S-F F
DI 15
DI 14 /D
DI 13 /D o0
DI 12 /D O0 3
DI 11 /DO0 O01 2
DI 10 0
DI08 09
DI
DI 07
DI 06
DI 05
DI 04

• the controlled conveyor stops immediately

DI 03
DI 02
DI00 01

• the yellow alarm for conveyor fault is

displayed on the TPOP.

Note! Only the conveyor controlled by

the frequency converter stops. To stop the
1 equipment connected to that conveyor refer
to the OM of the specific equipment.
Frequency converter for LC 30 Plus with Ethernet communication

Frequency converter for LC 30 Plus with DeviceNet communication

(Optional Kit)

6-12 (12) Doc. No. OM-3363302-0103

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