Wiring Harness Assembly Part No WE3888569-1, - 2: Amphenol Griffith Enterprises, LLC Cottonwood, Arizona
Wiring Harness Assembly Part No WE3888569-1, - 2: Amphenol Griffith Enterprises, LLC Cottonwood, Arizona
Cottonwood, Arizona
PART NO.
WE3888569-1, -2
COMPONENT MAINTENANCE
MANUAL
WITH
ILLUSTRATED PARTS LIST
NOTICE: The information disclosed in this document is proprietary with Griffith
Enterprises, LLC. and shall not be duplicated, used, or disclosed to produce articles
and/or reproduce subject matter covered thereby without written permission of
Griffith Enterprises, LLC. By accepting this document, recipient agrees to affix this
legend to any duplication or reproduction, in whole or part, of the document or the
information disclosed thereby made pursuant to such permission.
Printed in USA
49-11-39 Page T1
May 10/15
Amphenol Griffith Enterprises, LLC
Cottonwood, Arizona
WARNING: BEFORE THE MATERIALS CALLED OUT IN THIS PUBLICATION ARE USED, KNOW
THE HANDLING, STORAGE AND DISPOSAL PRECAUTIONS RECOMMENDED BY
THE MANUFACTURER OR SUPPLIER. FAILURE TO OBEY THE MANUFACTURERS’
OR SUPPLIERS’ RECOMMENDATIONS CAN RESULT IN PERSONAL INJURY OR
DISEASE.
This publication describes physical and chemical processes which can make it necessary to use chemicals,
solvents, paints, and other commercially available materials. The user of this publication must get the Material
Safety Data Sheets (OSHA Form 20 or equivalent) from the manufacturers or suppliers of the materials to be used.
The user must know the manufacturer/supplier data and obey the procedures, recommendations, warnings and
cautions set forth for the safe use, handling, storage, and disposal of the materials.
WARRANTY/LIABILITY ADVISORY
INCORPO-
RATED INTO
TR PAGE ISSUE DATE DATE MANUAL BY
NO. NO. DATE INSERTED BY REMOVED BY REV NO.
SB DATE SB DATE
NO. INCORPORATED TITLE NO. INCORPORATED TITLE
SECTION PAGE
Introduction...............................................................................................................................INTRO-1
Description and Operation......................................................................................................................1
Testing and Fault Isolation.................................................................................................................101
Automatic Test Requirements (ATLAS) ...............................................................................................*
Disassembly.......................................................................................................................................301
Cleaning.............................................................................................................................................401
Check.................................................................................................................................................501
Repair..........................................................................................................................................…...601
Assembly.......................................................................................................................................….701
Fits and Clearances........................................................................................................................….801
Special Tools, Fixtures and Equipment ................................................................................................*
Illustrated Parts List..........................................................................................................................1001
* Not applicable
INTRODUCTION
1. General
A. This manual provides complete component maintenance instructions with illustrated parts list
for the Wiring Harness Assembly, part number WE3888569-1, -2 manufactured by Amphenol
Griffith Enterprises, LLC. Cottonwood, Arizona, 86326.
B. This manual is prepared in accordance with Air Transport Association Specification No. 100.
C. These instructions do not provide for every possible contingency to be met in connection with
installation, operation or maintenance. Should further information be desired or particular
problem arise which are not sufficiently for purchasers purpose, contact Amphenol Griffith
Enterprises, LLC. Cottonwood, Arizona. 86326, Attn: Technical Publications.
D. Good standard shop practices and safety precautions should be observed at all times to avoid
damage to equipment and/or injury to personnel.
The configuration of the equipment is shown by the part number, dash number, series number, and change
number stamped on the identification plate.
The special procedures or illustrations necessary for each configuration will be identified by a part
number, a service bulletin number (Pre SB-, Post SB-) or an effectivity code symbol. The procedures and
illustrations not identified apply to all the configurations of the equipment.
3. Measurement Conversion
If the measurements, weights, dimensions, pressure or torque values are changed to the metric
equivalents, they are shown in parentheses after the United States measurements.
4. Temperature Conversion
The temperature shown in degrees Fahrenheit use the symbol F. Celsius (centigrade) is shown with the
symbol C.
The purpose of the effectivity coding system is to identify the differences between unit configuration.
These differences are caused by the modifications to the basic unit. This makes it necessary to reidentify
the unit. For example (Part No. 123456-1 becomes Part No. 123456-2).
A single effectivity code is given to each different part number and dash number.
If no effectivity codes or part numbers are shown in the text, the procedures apply to all the
configurations of the unit.
If one or more effectivity codes are shown for a part number, the procedure in the text will apply only to
the coded parts.
When possible, and to make sure the procedures in the sections of the technical manuals are correct, a
performance check is done of the procedures in the manual.
The section(s) shown below has(have) been performance checked at the manufacture’s overhaul facility.
Section Date
A. The wiring harness provides electrical connections for the generator. The wiring harness connects the Starter
Generator on the engine to an Aircraft Interface connector.
Cables are bundled and secured with ties at regular intervals and at branch breakouts.
Connector P11, P20, P16 and P21 are per MIL-C-5015G, Series 3450. Connectors P10, P6, P7, P5, P13, P12,
P17, P14, P15, P8, P9 and P1 are per MIL-C-38999, Series 3. All backshells are to have the same metal as the
associated connector. All connectors including thermocouples shall have crimp type contacts per MIL-C-
39029. Thermocouple contacts shall have the same metal as the associated wire.
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Amphenol Griffith Enterprises, LLC
Cottonwood, Arizona
49-11-39 Page 2
May 16/11
Amphenol Griffith Enterprises, LLC
Cottonwood, Arizona
605 P20
-610 See Detail D
615
635x2
65
-70
10
75 P5
-15 See Detail D
-20
-25
30
100x2
55x4
P1 490x2
See Detail A 445x2
410
-415 135x2
455
-460
P15
420
550x2 735x3 465 See Detail B
P14 595x2 P6
See Detail B See Detail F
110
500 -115
-505 120
510
560
P16 -565
See Detail D 570
P17
See Detail B
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Amphenol Griffith Enterprises, LLC
Cottonwood, Arizona
330
-335
340 P12
See Detail C
365x2
400x2
320x2
295
-300 P11 375
305 -380
385 P13
285x2 P10
See Detail D
250
205x2 -255
260
240x2
675x2
215
170x2 -220
225 180
-185
145 190
-150 P8
155 645
P9 -650
655
P7 P21
See Detail D
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Amphenol Griffith Enterprises, LLC
Cottonwood, Arizona
DETAIL A-A
45 x16 40 35 x4
DETAIL A
SHIELD TERMINATION AT P1
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May 16/11
Amphenol Griffith Enterprises, LLC
Cottonwood, Arizona
435
480
585
430
475 425
580 470
575
DETAIL B
345 x2
355 X3
350
DETAIL C
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May 16/11
Amphenol Griffith Enterprises, LLC
Cottonwood, Arizona
90 630
275 670
525
85 625
270 665 80 620
520 265 660
DETAIL D 515
SHIELD TERMINATION AT
P5, P10, P21, P16, P20
745x2
760x2
DETAIL E
TERMINATION AT EGT1 & EGT2
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May 16/11
Amphenol Griffith Enterprises, LLC
Cottonwood, Arizona
725 x2
DETAIL FF
690 (dash 1)
730
725 x2
DETAIL F (dash 1)
685 (dash 1)
690A (dash 2)
730
725 x2
685A (dash 2)
DETAIL F (dash 2)
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May 10/15
Amphenol Griffith Enterprises, LLC
Cottonwood, Arizona
Table 101 shows the equipment and materials necessary to do the tests.
Equipment/Materials Description/Manufacturer
B. Tests:
(1) Continuity
Verify the unit is wired per the applicable Honeywell drawing requirements.
(2) Dielectric
Verify that leakage currents do not exceed 2.0 milliamperes for any circuit under the
following conditions:
Test voltage of 1000 vrms +/- 50 v at 60Hz. (Thermocouple circuits: 350vrms @ 60Hz)
Electrification time: 1 to 2 seconds.
Each circuit shall be tested to all other circuits, including connector shells and spare contacts.
C. Troubleshooting
(1) Refer to Table 102 as an aid in determining and correcting malfunctions of the harness assembly.
(2) Troubleshooting for open circuits shall be in accordance with standard shop procedures and using
wiring diagram Figure 101 as a guide.
P1 to P5, P6, P7, P8, P9, P10, P11, Open Circuit Replace defective wiring and/or
P12, P13, P14, P15, P16, P17, P20, tighten loose connections.
P21
Contact/s bent or broken
P1 to STRT MTR (+) (white wire) Open Circuit Replace defective wiring
P1 to STRT MTR (-) (blue wire) Open Circuit Replace defective wiring
A. Table 301 shows the equipment and materials necessary for disassembly.
Equipment/Material Description/Manufacturer
2. General
NOTE: See Testing and Fault Isolation, to establish the condition of the component or most probable cause of its
malfunction. This is to determine the extent of disassembly required without completely tearing down and
rebuilding the component.
Disassembly procedures are in the order of illustration first and then the text on the same page or facing
pages where practical. All necessary information is given so that the unit can be disassembled without
reference to another part of the manual. Figure-item numbers listed will correspond to the IPL illustration.
A. Disassemble in a dry, bright, clean room.
B. Prevention of damage to parts is important due to parts that can be used again.
C. Visual examination for damage of part or surrounding vicinity is good practice.
10. Disassembly Procedures for P11 Connector or Backshell. (Refer to IPL Figure 1001).
A. Remove lockwire (-325) from connector (295).
B. Disconnect screws and clamp from backshell (305) and store.
C. Remove S.R. tape (310).
D. Disconnect connector (295) from backshell (305).
(1) Use connector pliers to loosen the connector (295) from backshell (305).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (295) and turn backshell (305) counterclockwise until the connector (295) is
apart.
E. Remove contacts (-300) from P11 connector (295) using extraction tool (M81969-14-03).
F. Slide I.D. straps (320) back on harness assembly and store.
11. Disassembly Procedures for P12 Connector or Backshell. (Refer to IPL Figure 1001).
A. Remove lockwire (-370) from connector (330).
B. Disconnect screws, clamp and lug (345) from backshell (340) and store.
C. Remove S.R. tape (350).
D. Disconnect connector (330) from backshell (340).
(1) Use connector pliers to loosen the connector (330) from backshell (340).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (330) and turn backshell (340) counterclockwise until the connector (330) is
apart.
E. Remove contacts (-335) from P12 connector (330) using extraction tool (M81969-14-11).
F. Slide I.D. straps (365) back on harness assembly and store.
13. Disassembly Procedures for P14 Connector or Backshell. (Refer to IPL Figure 1001).
A. Remove lockwire (-450) from connector (410).
B. Disconnect screws, clamp and lug (425) from backshell (420) and store.
C. Remove S.R. tape (430).
D. Disconnect connector (410) from backshell (420).
(1) Use connector pliers to loosen the connector (410) from backshell (420).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (410) and turn backshell (420) counterclockwise until the connector (410) is
apart.
E. Remove contacts (-415) from P14 connector (410) using extraction tool (M81969-14-11).
F. Slide I.D. straps (445) back on harness assembly and store.
14. Disassembly Procedures for P15 Connector or Backshell. (Refer to IPL Figure 1001).
A. Remove lockwire (-495) from connector (455).
B. Disconnect screws, clamp and lug (470) from backshell (465) and store.
C. Remove S.R. tape (475).
D. Disconnect connector (455) from backshell (465).
(1) Use connector pliers to loosen the connector (455) from backshell (465).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (445) and turn backshell (465) counterclockwise until the connector (445) is
apart.
E. Remove contacts (-460) from P15 connector (455) using extraction tool (M81969-14-11).
F. Slide I.D. straps (490) back on harness assembly and store.
16. Disassembly Procedures for P17 Connector or Backshell. (Refer to IPL Figure 1001).
A. Remove lockwire (-600) from connector (560).
B. Disconnect screws, clamp and lug (575) from backshell (570) and store.
C. Remove S.R. tape (580).
D. Disconnect connector (560) from backshell (570).
(1) Use connector pliers to loosen the connector (560) from backshell (570).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (560) and turn backshell (570) counterclockwise until the connector (560) is
apart.
E. Remove contacts (-565) from P17 connector (560) using extraction tool (M81969-14-11).
F. Slide I.D. straps (595) back on harness assembly and store.
17. Disassembly Procedures for P20 Connector or Backshell. (Refer to IPL Figure 1001).
A. Remove lockwire (-640) from connector (605).
B. Disconnect screws, clamp and lug (620) from backshell (615) and store.
C. Remove S.R. tape (625).
D. Disconnect connector (605) from backshell (615).
(1) Use connector pliers to loosen the connector (605) from backshell (615).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (605) and turn backshell (615) counterclockwise until the connector (605) is
apart.
E. Remove contacts (-610) from P20 connector (605) using extraction tool (M81969-14-03).
F. Slide I.D. straps (635) back on harness assembly and store.
19. Disassembly Procedures for START MOTOR (Refer to IPL Figure 1001 & Detail A Fig 1003).
A. Remove and discard shrink sleeving (710, 715, 720, 725, 730) from each branch by using heat gun and
cutters.
B Remove and discard terminals (685, 685A, 690, 690A) using cutters.
C Remove and discard splices (700, 705) using cutters.
D Remove and discard fuses (695) using cutters.
E Slide I.D. straps (735) back on branch and store.
20. Disassembly Procedures for EGT (Refer to IPL Figure 1001 & Detail G Fig 1004).
A. Remove and discard shrink sleeving (750, 755, 760) from each branch by using heat gun and cutters.
B Remove and discard terminals (740, 745) using cutters.
C Slide I.D. straps (765) back on branch and store.
A. Table 401 shows the equipment and materials necessary for cleaning.
Equipment/Material Description/Manufacturer
A. Cleaning procedures for individual parts as well as for entire assemblies must be consistent with good shop
practices and following procedures. Correct and thorough cleaning for all parts is important to the
successful inspection, overhaul, and satisfactory operation after overhaul of parts or assemblies.
B. All parts must be cleaned to remove any oil, grease, rust stains and soiled areas. Remove any of these items
by using anhydrous isopropanol or equivalent and a soft or stiff bristled brush.
C. Clean painted parts on painted connectors but do not remove old paint if paint is still serviceable.
D. Corrosion products wherever they appear shall be removed and the base metal treated to prevent further
corrosion before reassembly.
A. Wipe harness assemblies with clean lint-free cloth dipped in anhydrous isopropanol.
B. Clean electrical connectors and threaded connectors with dry soft or stiff bristled brush and remove oily
type soil with cotton swab dipped in anhydrous isopropanol or air dry with 15 psig dry compressed air.
CHECK
A. Table 501 shows the equipment and materials necessary for check procedures.
Equipment/Material Description/Manufacturer
A. These general check procedures are in addition to the basic knowledge of repair personnel.
Because of the delicate equipment used in these procedures this manufacturer recommends they
be followed.
(1) Visually check wiring harness assembly for worn and contaminated insulation.
(2) Check for broken wires or terminals for evidence of corrosion or cracks.
(3) Examine connectors for damaged contacts, bent or broken receptacle pins.
(4) Check for connectors for crossed, stripped, galled or damaged threads.
(6) Visually inspect for missing or mislabeled I.D. tags on wire assemblies.
REPAIR
A. Table 601 shows the equipment and materials necessary for repair.
Equipment/Material Description/Manufacturer
NOTE: Methods and procedures specified in this section are recommended by the manufacturer to facilitate
repair of the harness assembly. The information is presented as a supplement to the knowledge acquired
by experienced personnel engaged in overhaul activities. Processes or procedures which are considered
general or common place are omitted. However, due to the precision equipment involved, it is necessary
that all instructions be closely evaluated and stringently followed. Long life and continued efficient
operation of the unit depend upon the care and accuracy with which repairs are conducted, replacements
accomplished and calibration performed. In addition, these methods are not intended to restrict overhaul
personnel in applying good shop practice and ingenuity in repair of parts.
Remove and replace damaged electrical wiring using standard shop procedures for the type of wire
requiring replacement. Tag electrical wires to identify connection points prior to disconnecting as an aid
at reinstallation.
Refer to Figure 1 Page 2 and Table 602 for wire chart specifications for electrical schematic to aid in
removal and replacement of electrical wiring.
Refer to Table 603 for proper crimp tools used to replace contacts, terminals and splices as required.
Cable lacing (Figure 601 and Figure 602) shall be evenly spaced 2 to 3 inches apart and shall be tied to
limit movement of individual wires. The lacing shall not damage the wire or the insulation.
Ensure all heat shrink sleeving and heat shrink boots removed during repair, are replaced during
reassembly or repair.
(1) Remove cable lacing to designated repair area for WE3888569-1, -2.
(5) Install contact(s) on wire as required for each connector (See Table 603).
(7) Assemble wire, connectors and I.D. tags as required by Assembly procedures section.
Replace cable lacing at repair area.
(8) Repeat steps 2. C. (1) through (7) for each wire requiring replacement on harness assembly.
(1) Replace splice assemblies by using Disassembly section for appropriate connector.
REPAIR MANUAL
Table 602. Wiring Harness Specifications for WE3888569-1, -2 (continued)
Wire No. Awg Length (in.) Loc Term or Loc No. Term or Pin Cable Spec.
Size No. Pin No. No.
H215ZA22 22 26” P1 C P5 C
M22759/12-22-9
H216ZA22 22 26” P1 D* P5 D
H264ZC20 (WHT) 20 26” P1 A P5 A
H265ZC20 (BLU) P1 B P5 B M27500/20RE2N06
SHEILD P1 Backshell P5 Backshell
H217ZA22 22 19” P1 Z* P6 A
H218ZA22 22 19” P1 AA P6 B
H266ZA22 22 34” P1 V* P7 A
H267ZA22 22 34” P1 W* P7 B
M22759/12-22-9
H221ZA22 22 41” P1 Y P8 A
H222ZA22 22 41” P1 Z P8 B
H223ZA22 22 35” P1 U* P9 A
H224ZA22 22 35” P1 A* P9 B
H225ZA22 (WHT) 22 45” P1 M* P10 C
H226ZA22 (BLU) P1 N* P10 D M27500/22RE2N06
SHIELD P1 Backshell P10 Backshell
H227ZA22 22 45” P1 P P10 A
M22759/12-22-9
H228ZA22 22 45” P1 R P10 B
H229ZA22 22 39” P1 NN P11 A
M22759/12-22-9
H230ZA22 22 39” P1 PP P11 B
H231ZA22 (WHT) 22 33” P1 U P12 A
H232ZA22 (BLU) P1 V P12 B M27500/22RE2N06
SHIELD P1 Backshell P12 Backshell
H233ZA22 (WHT) 22 33” P1 R* P12 C
H234ZA22 (BLU) P1 S* P12 D M27500/22RE2N06
SHIELD P1 Backshell P12 Backshell
H235ZA22 (WHT) 22” 33” P1 W P12 E
H236ZA22 (BLU) P1 X P12 F
M27500/22RE3N06
H237ZA22 (ORN) P1 T* P12 G
SHIELD P1 Backshell P12 Backshell
H238ZA22 22 53” P1 FF P13 A M22759/12-22-9
H239ZA22 22 53” P1 GG P13 B M22759/12-22-9
An upper case letter followed by an (*) indicates a lower case contact identity.
REPAIR MANUAL
Table 602. Wiring Harness Specifications for WE3888569-1, -2 (continued)
Wire No. Awg Length (in.) Loc Term or Loc No. Term or Pin Cable Spec.
Size No. Pin No. No.
H240ZA22(WHT) 22 13” P1 S P14 A
H241ZA22 (BLU) P1 T P14 B M27500/22RE2N06
SHEILD P1 Backshell P14 Backshell
H242ZA22 (WHT) 22 13” P1 P* P14 C
H243ZA22 (BLU) P1 Q* P14 D M27500/22RE2N06
SHIELD P1 Backshell P14 Backshell
H246ZA22 (WHT) 22 20” P1 F P15 B
H247ZA22 (BLU) P1 G P15 H M27500/22RE2N06
SHIELD P1 Backshell P15 Backshell
H248ZA22 22 20 P1 H P15 E
M27500/22RE1N06
SHIELD P1 Backshell P15 Backshell
H249ZA22 (WHT) 22 16” P1 DD P16 A
H250ZA22 (BLU) P1 EE P16 B M27500/22RE2N06
SHIELD P1 Backshell P16 Backshell
H251ZA22 (WHT) 22 17” P1 M P17 A
H252ZA22 (BLU) P1 N P17 B M27500/22RE2N06
SHIELD P1 Backshell P17 Backshell
H259ZA22 (WHT) 22 18” P1 BB P20 A
H260ZA22 (BLU) P1 CC P20 B
M27500/22RE3N06
H261ZA22 (ORN) P1 LL P20 C
SHIELD P1 Backshell P20 Backshell
H244ZA22 (WHT) 22 42” P1 G* P21 A
H245ZA22 (BLU) P1 H* P21 B M27500/22RE2N06
SHIELD P1 Backshell P21 Backshell
H255ZA22 (GRN) 22 60” P1 K EGT 1 KN Lug
H256ZA22 (WHT) P1 L EGT 1 KP Lug 192-505-9002
SHIELD P1 Backshell EGT 1 Backshell
H257ZA22 (GRN) 22 60” P1 J EGT 2 KN Lug
H258ZA22 (WHT) P1 I* EGT 2 KP Lug 192-505-9002
SHIELD P1 Backshell EGT 2 Deadend
H210ZA22 22 20” P1 D FUSE -
M22759/12-22-9
H211ZA22 22 20” P1 E FUSE -
H210ZB14 14 4” FUSE - Start Motor (+)
M22759/12-14-9
H211ZB14 14 4” FUSE - Start Motor (-)
An upper case letter followed by an (*) indicates a lower case contact identity.
May 10/15
Amphenol Griffith Enterprises, LLC
Cottonwood, Arizona
A. Table 701 shows the equipment and materials necessary to assemble the unit.
Equipment/Materials Description/Manufacturer
NOTE: Cleaning fluids should be used with caution and in a well-ventilated environment. See appropriate Material Data
Sheet for care and usage of materials.
P1 P5 P6
10 Connector 65 Connector 110 Connector
-15 Contact -70 Contact -115 Contact
-20 Contact 75 Backshell 120 Backshell
-25 Contact 80 Terminal Lug 125 S.S. Tape
30 Backshell 85 S.S. Tape -130 Seal Plug
35 Terminal Lug 90 Sleeving 135 I.D. Strap
40 S.S. Tape -95 Seal Plug -140 Lockwire
45 Sleeving 100 I.D. Strap
-50 Seal Plug -105 Lockwire
55 I.D. Strap
-60 Lockwire
P7 P8 P9
145 Connector 180 Connector 215 Connector
-150 Contact -185 Contact -220 Contact
155 Backshell 190 Backshell 225 Backshell
160 S.S. Tape 195 S.S. Tape 230 S.S. Tape
-165 Seal Plug -200 Seal Plug -235 Seal Plug
170 I.D. Strap 205 I.D. Strap 240 I.D. Strap
-175 Lockwire -210 Lockwire -245 Lockwire
(1) Medium and light duty connector accessories have reduced torque values due to truncated or modified
material thread form and/or less than three full thread engagement.
(2) Heavy duty connector accessories have full thread form with a minimum of three full thread engagement.
2. General.
NOTE: Assembly procedures are in the order of the illustration first and then the text on either the same page or
facing pages where practical. All necessary information is given so that the unit can be assembled without
reference to another part of the manual.
(C) Reconnect connector (10) onto backshell (30) and torque as required. (Reference Table 702)
.
(D) Slide back I. D. Straps (55) on to original position.
(E) Perform pin-to-pin continuity check from P1 to P5, P6, P7, P8,P9,P10, P11, P12, P13, P14, P15,P16,
P17, P20, P21, EGT1, EGT2 & Start Motor. Use calibrated multimeter tester 260 series 8 or equivalent.
(F) INSPECT and verify contact retention test. Use retention test tool HT 250-3 (68-020-01).
(B) Reconnect connector (65) onto backshell (75) and torque as required. (Reference Table 702).
(E) Reinstall terminal lug (80), screws, lockwasher on clamp to backshell (75). Replace sleeving (90).
(H) Perform pin-to-pin continuity check from P5 to P1.Use calibrated multimeter tester 260 series 8 or equiv.
(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).
(B) Reconnect connector (110) onto backshell (120) and torque as required. (Reference Table 702).
(H) Perform pin-to-pin continuity check from P6 to P1. Use calibrated multimeter tester 260 series 8 or equiv.
(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).
(B) Reconnect connector (145) onto backshell (155) and torque as required. (Reference Table 702).
(C) INSPECT and verify torque.
(H) Perform pin-to-pin continuity check from P7 to P1. Use calibrated multimeter tester 260 series 8 or equiv.
(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).
(B) Reconnect connector (180) onto backshell (190) and torque as required. (Reference Table 702)s).
(H) Perform pin-to-pin continuity check from P8 to P1. Use calibrated multimeter tester 260 series 8 or equiv.
(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).
8. Assemble P9 Connector or Backshell.
(A) Reinsert contacts (-220) into P9 connector (215) using insertion tool. (M81969-14-11).
(B) Reconnect connector (215) onto backshell (225) and torque as required. (Reference Table 702).
(H) Perform pin-to-pin continuity check from P9 to P1. Use calibrated multimeter tester 260 series 8 or equiv.
(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).
(B) Reconnect connector (250) onto backshell (260) and torque as required. (Reference Table 702).
(E) Reinstall terminal lug, screws, lockwasher on clamp to backshell (260). Replace sleeving (275).
(H) Perform pin-to-pin continuity check from P10 to P1. Use calibrated multimeter tester 260 series 8 or
equiv.
(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).
10. Assemble P11 Connector or Backshell.
(A) Reinsert contacts (-300) into P11 connector (295) using insertion tool. (M81969-14-03).
(B) Reconnect connector (295) onto backshell (305) and torque as required. (Reference Table 702).
(H) Perform pin-to-pin continuity check from P11 to P1. Use calibrated multimeter tester 260 series 8 or
equiv.
(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-016-01).
(B) Reconnect connector (330) onto backshell (340) and torque as required. (Reference Table 702).
(E) Reinstall terminal (345), screws, lockwasher on clamp to backshell (340). Replace sleeving (355).
(H) Perform pin-to-pin continuity check from P12 to P1. Use calibrated multimeter tester 260 series 8 or
equiv.
(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).
12. Assemble P13 Connector or Backshell.
(A) Reinsert contacts (-380) into P13 connector (375) using insertion tool. (M81969-14-11
(B) Reconnect connector (375) onto backshell (385) and torque as required. (Reference Table 702).
(H) Perform pin-to-pin continuity check from P13 to P1. Use calibrated multimeter tester 260 series 8 or
equiv.
(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).
(B) Reconnect connector (410) onto backshell (420) and torque as required. (Reference Table 702. Torque
Values for Connector Accessories).
(E) Reinstall terminal (425), screws, lockwasher on clamp to backshell (420). Replace sleeving (435).
(H) Perform pin-to-pin continuity check from P14 to P1. Use calibrated multimeter tester 260 series 8 or
equiv.
(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).
(B) Reconnect connector (455) onto backshell (465) and torque as required. (Reference Table 702).
(E) Reinstall terminal (470), screws, lockwasher on clamp to backshell (465). Replace sleeving (480).
(H) Perform pin-to-pin continuity check from P15 to P1. Use calibrated multimeter tester 260 series 8 or
equiv.
(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).
(B) Reconnect connector (500) onto backshell (510) and torque as required. (Reference Table 702).
(E) Reinstall terminal (515), screws, lockwasher on clamp to backshell (510). Replace sleeving (525).
(H) Perform pin-to-pin continuity check from P16 to P1. Use calibrated multimeter tester 260 series 8 or
equiv.
(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-016-01).
(B) Reconnect connector (560) onto backshell (570) and torque as required. (Reference Table 702).
(E) Reinstall terminal (575), screws, lockwasher on clamp to backshell (570). Replace sleeving (585).
(H) Perform pin-to-pin continuity check from P17 to P1. Use calibrated multimeter tester 260 series 8 or
equiv.
(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).
(B) Reconnect connector (605) onto backshell (615) and torque as required. (Reference Table 702).
(E) Reinstall terminal (620), screws, lockwasher on clamp to backshell (615). Replace sleeving (630).
(H) Perform pin-to-pin continuity check from P20 to P1. Use calibrated multimeter tester 260 series 8 or
equiv.
(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-016-01).
(B) Reconnect connector (645) onto backshell (655) and torque as required. (Reference Table 702).
(E) Reinstall terminal (660), screws, lockwasher on clamp to backshell (655). Replace sleeving (670).
(H) Perform pin-to-pin continuity check from P21 to P1. Use calibrated multimeter tester 260 series 8 or
equiv.
(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-016-01).
Not Applicable
Table 801 gives information necessary to tighten fasteners to specified torque. Values shown do not
include frictional torque caused by self-locking devices or rundown resistance. Frictional torque values
must be added to the specified torque.
Table 801.
(Values are shown in inch pounds or Newton meters)
(1) Medium and light duty connector accessories have reduced torque values due to truncated or modified
material thread form and/or less than three full thread engagement.
(2) Heavy duty connector accessories have full thread form with a minimum of three full thread engagement.
WE3888569-1, -2
ILLUSTRATED PARTS LIST
1. General
A. Introduction
(1) The Illustrated Parts List (IPL) gives a breakdown, in disassembly sequence, of
assemblies and detail parts that make up the unit identified in this manual
(2) The item number shown in the IPL are the same as the item numbers in the exploded
view illustration(s). To find a number, find the part on the illustration and note the item
number. Find the item number in the parts list and read the correct part number.
Order next ORDER NHA The term ORDER NHA is used in the PART
higher assembly NUMBER column when the part number listed is
part of a matched set and cannot be ordered
separately. The next higher assembly can be
ordered.
WE3888569-1, -2
General (cont.)
Use with item USE WITH ITEM The term USE WITH ITEM is used in the
NOMENCLATURE column when the part in the
PART NUMBER column is used with the item
number shown.
WE3888569-1, -2
General (cont.)
See Figure for SEE FIGURE FOR The term SEE FIGURE FOR BKDN is used in the
breakdown BKDN NOMENCLATURE column when the part number
is broken down in an additional figure for greater
detail and clarity.
See Figure for SEE FIGURE FOR The term SEE FIG FOR BKDN is used in the
next higher NHA NOMENCLATURE column when the part in the
assembly PART NUMBER column is part of the next higher
assembly.
C. Service Bulletin Incorporation.
(1) The part number deleted by service bulletin and not replaced include the term
(DELETED BY SB_____) in the NOMENCLATURE column.
(2) The part number added by service bulletins and that are not replacement parts include
the term (ADDED BY SB____) in the NOMENCLATURE column.
D. Effectivity Codes.
An Effectivity Code is used to show the differences in parts used between various configurations
when more than one configuration is shown in the IPL.
The UNITS PER ASSEMBLY column shows the quantity of parts necessary in the assembly of
one next higher assembly. The letters AR in this column indicate “as required” and refer to bulk
items or variable quantity items, such as shims, spacers, or similar items. The letters RF are used
for reference purposes. Referenced items are shown elsewhere with a quantity.
F. Vendor Codes.
The vendor codes, preceded by the letter “V____”, are listed in the NOMENCLATURE column
of the IPL to identify the manufacturer of non-Amphenol Griffith Enterprises, LLC. parts.
A list of vendor codes in numerical sequence, with the Vendor’s name and address, is shown in
Table 1.
When a Amphenol Griffith Enterprises specification drawing exists, the drawing number will be
added to the NOMENCLATURE column.
WE3888569-1, -2
The item numbers which do not appear on the illustration(s) are identified by a dash (-)
preceeding the item number.
(1) When two or more items which are visually alike or parts that make up a select-from
range group are shown in sequence, only the first item is illustrated. The illustration,
however, is applicable to all items.
(2) When components of an assembly or installation are separately illustrated, the assembly
can be illustrated as an assembly with the detailed parts in brackets. Identify the bracket
as the assembled unit. If brackets are not used, the detail parts are illustrated, but the
assembled unit is not.
The AIRLINE STOCK NO. column is for part numbers, and accommodates eleven characters.
This information is not supplied by Amphenol Griffith Enterprises, LLC.
To find the illustration of a part when the part number is known, refer to the Numerical Index
where the figure and the item number are found opposite the part number.
Turn to the illustration, locate the part, and find the item number. The part number is shown
opposite the item number in the IPL.
M. Abbreviations
Wherever possible, the abbreviations will conform to the MIL-STD-12 specification. The non-
standard abbreviations that spell words are not used.
N. Applicable Publications
N/A
WE3888569-1, -2
NOTE: The inclusion of vendor codes and part numbers in the IPL must not be construed as an authorization
of the vendor, pursuant to the FAA regulations, to ship directly to the user. Neither must it be construed
as a certification by Amphenol Griffith Enterprises, LLC. that parts shipped by vendors directly to users will
conform to the type design or that such parts are airworthy or safe for installation.
WE3888569-1, -2
605 P20
-610 See Detail D
615
635x2
65
-70
10
75 P5
-15 See Detail D
-20
-25
30
100x2
55x4
P1 490x2
See Detail A 445x2
410
-415 135x2
455
-460
P15
420
550x2 735x3 465 See Detail B
P14 595x2 P6
See Detail B See Detail F
110
500 -115
-505 120
510
560
P16 -565
See Detail D 570
P17
See Detail B
WE3888569-1, -2
330
-335
340 P12
See Detail C
365x2
400x2
320x2
295
-300 P11 375
305 -380
385 P13
285x2 P10
See Detail D
250
205x2 -255
260
240x2
675x2
215
170x2 -220
225 180
-185
145 190
-150 P8
155 645
P9 -650
655
P7 P21
See Detail D
WE3888569-1, -2
DETAIL A-A
45 x16 40 35 x4
DETAIL A
SHIELD TERMINATION AT P1
WE3888569-1, -2
435
480
585
430
475 425
580 470
575
DETAIL B
345 x2
355 X3
350
DETAIL C
WE3888569-1, -2
90 630
275 670
525
85 625
270 665 80 620
520 265 660
DETAIL D 515
SHIELD TERMINATION AT
P5, P10, P21, P16, P20
745x2
760x2
DETAIL E
TERMINATION AT EGT1 & EGT2
WE3888569-1, -2
725 x2
DETAIL FF
690 (dash 1)
730
725 x2
DETAIL F (dash 1)
685 (dash 1)
690A (dash 2)
730
725 x2
685A (dash 2)
DETAIL F (dash 2)
WE3888569-1, -2
ILLUSTRATED PARTS LIST
WE3888569-1, -2
ILLUSTRATED PARTS LIST
WE3888569-1, -2
WE3888569-1, -2
WE3888569-1, -2