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Wiring Harness Assembly Part No WE3888569-1, - 2: Amphenol Griffith Enterprises, LLC Cottonwood, Arizona

The document is a Component Maintenance Manual for the Wiring Harness Assembly, part number WE3888569-1, -2, produced by Amphenol Griffith Enterprises, LLC. It includes safety and warranty advisories, maintenance instructions, and an illustrated parts list, emphasizing the importance of following manufacturer guidelines to ensure safety and equipment integrity. The manual also outlines procedures for handling, storage, and disposal of materials, and provides a detailed table of contents for easy navigation.
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0% found this document useful (0 votes)
13 views72 pages

Wiring Harness Assembly Part No WE3888569-1, - 2: Amphenol Griffith Enterprises, LLC Cottonwood, Arizona

The document is a Component Maintenance Manual for the Wiring Harness Assembly, part number WE3888569-1, -2, produced by Amphenol Griffith Enterprises, LLC. It includes safety and warranty advisories, maintenance instructions, and an illustrated parts list, emphasizing the importance of following manufacturer guidelines to ensure safety and equipment integrity. The manual also outlines procedures for handling, storage, and disposal of materials, and provides a detailed table of contents for easy navigation.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 72

Amphenol Griffith Enterprises, LLC

Cottonwood, Arizona

WIRING HARNESS ASSEMBLY

PART NO.

WE3888569-1, -2

COMPONENT MAINTENANCE
MANUAL
WITH
ILLUSTRATED PARTS LIST
NOTICE: The information disclosed in this document is proprietary with Griffith
Enterprises, LLC. and shall not be duplicated, used, or disclosed to produce articles
and/or reproduce subject matter covered thereby without written permission of
Griffith Enterprises, LLC. By accepting this document, recipient agrees to affix this
legend to any duplication or reproduction, in whole or part, of the document or the
information disclosed thereby made pursuant to such permission.

Printed in USA

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WE3888569-1, -2
SAFETY ADVISORY

WARNING: BEFORE THE MATERIALS CALLED OUT IN THIS PUBLICATION ARE USED, KNOW
THE HANDLING, STORAGE AND DISPOSAL PRECAUTIONS RECOMMENDED BY
THE MANUFACTURER OR SUPPLIER. FAILURE TO OBEY THE MANUFACTURERS’
OR SUPPLIERS’ RECOMMENDATIONS CAN RESULT IN PERSONAL INJURY OR
DISEASE.

This publication describes physical and chemical processes which can make it necessary to use chemicals,
solvents, paints, and other commercially available materials. The user of this publication must get the Material
Safety Data Sheets (OSHA Form 20 or equivalent) from the manufacturers or suppliers of the materials to be used.
The user must know the manufacturer/supplier data and obey the procedures, recommendations, warnings and
cautions set forth for the safe use, handling, storage, and disposal of the materials.

WARRANTY/LIABILITY ADVISORY

WARNING: AMPHENOL GRIFFITH ENTERPRISES LLC ASSUMES NO RESPONSIBILITY FOR ANY


EQUIPMENT WHICH IS NOT MAINTAINED AND/OR REPAIRED IN ACCORDANCE
WITH AMPHENOL GRIFFITH ENTERPRISES, LLC PUBLISHED INSTRUCTIONS.
NEITHER DOES AMPHENOL GRIFFITH ENTERPRISES LLC ASSUME
RESPONSIBILITY FOR SPECIAL TOOLS AND TEST EQUIPMENT FABRICATED BY
COMPANIES OTHER THAN AMPHENOL GRIFFITH ENTERPRISES, LLC.

INCORRECTLY REPAIRED COMPONENTS CAN AFFECT AIRWORTHINESS OR


DECREASE THE LIFE OF THE COMPONENTS. INCORRECTLY FABRICATED SPECIAL
TOOLING OR TEST EQUIPMENT CAN RESULT IN DAMAGE TO THE PRODUCT
COMPONENTS OR GIVE UNSATISFACTORY RESULTS.

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RECORD OF REVISIONS

REV ISSUE DATE REV ISSUE DATE


NO. DATE INSERTED BY NO. DATE INSERTED BY

N/C 5/11 5/11 LAM

A 5/10/15 5/10/15 LAM

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RECORD OF TEMPORARY REVISIONS

INCORPO-
RATED INTO
TR PAGE ISSUE DATE DATE MANUAL BY
NO. NO. DATE INSERTED BY REMOVED BY REV NO.

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SERVICE BULLETIN LIST

SB DATE SB DATE
NO. INCORPORATED TITLE NO. INCORPORATED TITLE

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LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

Title Page WE3888569-1 T1 May 10/15 Repair 601 May 10/15


602 May 16/11
Safety/ Warranty/ SWLA 1/2 May 10/15 603 May 16/11
Liability Advisory 604 May 16/11
605 May 10/15
Record of Revisions RR 1/2 May 10/15 606 May 10/15
607 May 10/15
Record of Temp. Revisions TR 1/2 May 16/11 608 May 10/15
609 May 10/15
Service Bulletin List SB 1/2 May 16/11
Assembly 701 May 10/15
List of Effective Pages LEP 1/2 May 10/15 702 May 10/15
703 May 10/15
Table of Contents TC 1/2 May 16/11 704 May 16/11
705 May 16/11
Introduction INTRO 1 May 10/15 706 May 10/15
INTRO 2 May 16/11 707 May 16/11
INTRO 3 May 16/15 708 May 16/11
709 May 16/11
Description and Operation 1 May 16/11 710 May 16/11
2 May 16/11 711 May 16/11
3 May 16/11 712 May 16/11
4 May 16/11
5 May 16/11 Fits and Clearances 801 May 16/11
6 May 16/11 802 May 16/11
7 May 16/11
8 May 10/15
Illustrated Parts List 1001 May 16/11
Test and Fault Isolation 101 May 16/11 1002 May 16/11
102 May 16/11 1003 May 16/11
103 May 16/11 1004 May 16/11
104 May 16/11 1005 May 10/15
1006 May 16/11
Disassembly 301 May 16/11 1007 May 16/11
302 May 16/11 1008 May 16/11
303 May 16/11 1009 May 10/15
304 May 16/11 1010 May 16/11
305 May 16/11 1011 May 10/15
306 May 16/11 1012 May 10/15
307 May 10/15 1013 May 10/15
1014 May 10/15
1015 May 10/15
1016 May 10/15
Cleaning 401 May 16/11
402 May 16/11

Check 501 May 16/11


502 May 16/11

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TABLE OF CONTENTS

SECTION PAGE

Introduction...............................................................................................................................INTRO-1
Description and Operation......................................................................................................................1
Testing and Fault Isolation.................................................................................................................101
Automatic Test Requirements (ATLAS) ...............................................................................................*
Disassembly.......................................................................................................................................301
Cleaning.............................................................................................................................................401
Check.................................................................................................................................................501
Repair..........................................................................................................................................…...601
Assembly.......................................................................................................................................….701
Fits and Clearances........................................................................................................................….801
Special Tools, Fixtures and Equipment ................................................................................................*
Illustrated Parts List..........................................................................................................................1001
* Not applicable

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INTRODUCTION

1. General

A. This manual provides complete component maintenance instructions with illustrated parts list
for the Wiring Harness Assembly, part number WE3888569-1, -2 manufactured by Amphenol
Griffith Enterprises, LLC. Cottonwood, Arizona, 86326.

B. This manual is prepared in accordance with Air Transport Association Specification No. 100.

C. These instructions do not provide for every possible contingency to be met in connection with
installation, operation or maintenance. Should further information be desired or particular
problem arise which are not sufficiently for purchasers purpose, contact Amphenol Griffith
Enterprises, LLC. Cottonwood, Arizona. 86326, Attn: Technical Publications.

D. Good standard shop practices and safety precautions should be observed at all times to avoid
damage to equipment and/or injury to personnel.

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2. Equipment Identification

The configuration of the equipment is shown by the part number, dash number, series number, and change
number stamped on the identification plate.

The special procedures or illustrations necessary for each configuration will be identified by a part
number, a service bulletin number (Pre SB-, Post SB-) or an effectivity code symbol. The procedures and
illustrations not identified apply to all the configurations of the equipment.

3. Measurement Conversion

If the measurements, weights, dimensions, pressure or torque values are changed to the metric
equivalents, they are shown in parentheses after the United States measurements.

4. Temperature Conversion

The temperature shown in degrees Fahrenheit use the symbol F. Celsius (centigrade) is shown with the
symbol C.

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5. Coding System Description

The purpose of the effectivity coding system is to identify the differences between unit configuration.

These differences are caused by the modifications to the basic unit. This makes it necessary to reidentify
the unit. For example (Part No. 123456-1 becomes Part No. 123456-2).

A single effectivity code is given to each different part number and dash number.

If no effectivity codes or part numbers are shown in the text, the procedures apply to all the
configurations of the unit.

If one or more effectivity codes are shown for a part number, the procedure in the text will apply only to
the coded parts.

6. Performance Check of Technical Data

When possible, and to make sure the procedures in the sections of the technical manuals are correct, a
performance check is done of the procedures in the manual.

The section(s) shown below has(have) been performance checked at the manufacture’s overhaul facility.

Section Date

Testing and Fault Isolation 9/08 (Dash 1)


5/14 (Dash 2)

Disassembly 9/08 (Dash 1)


5/14 (Dash 2)

Assembly 9/08 (Dash 1)


5/14 (Dash 2)

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DESCRIPTION AND OPERATION

1. Description and Operation

A. The wiring harness provides electrical connections for the generator. The wiring harness connects the Starter
Generator on the engine to an Aircraft Interface connector.

Cables are bundled and secured with ties at regular intervals and at branch breakouts.

Connector P11, P20, P16 and P21 are per MIL-C-5015G, Series 3450. Connectors P10, P6, P7, P5, P13, P12,
P17, P14, P15, P8, P9 and P1 are per MIL-C-38999, Series 3. All backshells are to have the same metal as the
associated connector. All connectors including thermocouples shall have crimp type contacts per MIL-C-
39029. Thermocouple contacts shall have the same metal as the associated wire.

Temperature range of the wiring harness is -65F to 392F. (-54C to 200C).

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Wiring Harness Diagram


Figure 1

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WE3888569-1, -2

605 P20
-610 See Detail D
615

635x2
65
-70

10
75 P5
-15 See Detail D
-20
-25
30
100x2
55x4

P1 490x2
See Detail A 445x2
410
-415 135x2
455
-460
P15
420
550x2 735x3 465 See Detail B

P14 595x2 P6
See Detail B See Detail F
110
500 -115
-505 120
510
560
P16 -565
See Detail D 570

P17
See Detail B

Wiring Harness Assembly


Figure 2 (Sheet 1 of 2)

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330
-335
340 P12
See Detail C

765x6 See Detail E

365x2

400x2
320x2

295
-300 P11 375
305 -380
385 P13

285x2 P10
See Detail D
250
205x2 -255
260
240x2

675x2
215
170x2 -220
225 180
-185
145 190
-150 P8
155 645
P9 -650
655

P7 P21
See Detail D

Wiring Harness Assembly


Figure 2 (Sheet 2 of 2)

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DETAIL A-A

45 x16 40 35 x4

DETAIL A
SHIELD TERMINATION AT P1

Wiring Harness Assembly


Figure 3

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WE3888569-1, -2

435
480
585

430
475 425
580 470
575
DETAIL B

345 x2
355 X3

350

DETAIL C

Wiring Harness Assembly


Figure 4

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WE3888569-1, -2

90 630
275 670
525

85 625
270 665 80 620
520 265 660
DETAIL D 515
SHIELD TERMINATION AT
P5, P10, P21, P16, P20

750 x2 755 x4 740x2

745x2
760x2
DETAIL E
TERMINATION AT EGT1 & EGT2

Wiring Harness Assembly


Figure 5

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WE3888569-1, -2

705 x2 695 x2 700 x2 710


715
720 x2

725 x2
DETAIL FF

690 (dash 1)

730

725 x2

DETAIL F (dash 1)
685 (dash 1)

690A (dash 2)

730

725 x2

685A (dash 2)
DETAIL F (dash 2)

Wiring Harness Assembly


Figure 6

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TEST AND FAULT ISOLATION

1. Equipment and Materials

Table 101 shows the equipment and materials necessary to do the tests.

Table 101. Equipment and Materials

Equipment/Materials Description/Manufacturer

NOTE: Equipment substitutes may be used for listed items.

Volt-Ohm-Milliammeter Tester 260 Series 8 Simpson Electric


34401A Digit Multimeter Agilent
Dielectric Tester Model 106-2.5 Slaughter
Insulation Resistance Tester Model 205 Slaughter
Micro-Ohmmeter Model 5600 AEMC Instruments

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Wiring Harness Diagram


Figure 101

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2. Test and Fault Isolation
A. General
(1) All test and fault isolation procedures are based on the assumption that the harness assembly has
previously operated satisfactory.

B. Tests:
(1) Continuity
Verify the unit is wired per the applicable Honeywell drawing requirements.

(2) Dielectric
Verify that leakage currents do not exceed 2.0 milliamperes for any circuit under the
following conditions:
Test voltage of 1000 vrms +/- 50 v at 60Hz. (Thermocouple circuits: 350vrms @ 60Hz)
Electrification time: 1 to 2 seconds.
Each circuit shall be tested to all other circuits, including connector shells and spare contacts.

(3) Megohm / Insulation Resistance


Verify the insulation resistance for each circuit exceeds 100 megohms under the following
conditions:
Test voltage of 500V DC +/- 50V
Electrification time: 5 seconds minimum.
Each circuit shall be tested to all other circuits, including connector shells and spare contacts.

(4) Electrical Bond


Verify unit incorporates electrical bonding in accordance with MIL-STD-464. Bonding from
the cable shields to the connector backshells shall be 2.5 milliohms or less. For electroless
nickel plated aluminum connectors and backshells, the resistance at the metallic interface
shall be 2.5 milliohms or less. For stainless steel connectors and backshells, the resistance at
the metallic interface shall be 10 milliohms or less.

C. Troubleshooting

(1) Refer to Table 102 as an aid in determining and correcting malfunctions of the harness assembly.

(2) Troubleshooting for open circuits shall be in accordance with standard shop procedures and using
wiring diagram Figure 101 as a guide.

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Table 102. Troubleshooting Information

Trouble Probable Cause Correction

P1 to P5, P6, P7, P8, P9, P10, P11, Open Circuit Replace defective wiring and/or
P12, P13, P14, P15, P16, P17, P20, tighten loose connections.
P21
Contact/s bent or broken

P1 to EGT1 KP + (white wire) Open Circuit Replace defective wiring


P1 to EGT1 KN - (green wire) Open Circuit Replace defective wiring
P1 to EGT2 KP + (white wire) Open Circuit Replace defective wiring
P1 to EGT2 KN - (green wire) Open Circuit Replace defective wiring

P1 to STRT MTR (+) (white wire) Open Circuit Replace defective wiring
P1 to STRT MTR (-) (blue wire) Open Circuit Replace defective wiring

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DISASSEMBLY

1. Equipment and Materials

A. Table 301 shows the equipment and materials necessary for disassembly.

Table 301. Equipment and Materials

Equipment/Material Description/Manufacturer

NOTE: Equivalent substitutes may be used for listed items.

Connector Pliers Commercially Avail.


Insertion/Extraction Tool (M81969-14-11) Amphenol
(M81969-14-03)

Wire Cutters Commercially Avail.

Heat Gun Steinel

2. General
NOTE: See Testing and Fault Isolation, to establish the condition of the component or most probable cause of its
malfunction. This is to determine the extent of disassembly required without completely tearing down and
rebuilding the component.
Disassembly procedures are in the order of illustration first and then the text on the same page or facing
pages where practical. All necessary information is given so that the unit can be disassembled without
reference to another part of the manual. Figure-item numbers listed will correspond to the IPL illustration.
A. Disassemble in a dry, bright, clean room.
B. Prevention of damage to parts is important due to parts that can be used again.
C. Visual examination for damage of part or surrounding vicinity is good practice.

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3. Disassembly Procedures for P1 Connector or Backshell. (Refer to IPL Figure 1001).
A. Remove lockwire (-60) from connector (10).
B. Disconnect screws, clamp and lug (35) from backshell (30) and store.
C. Remove S.R. tape (40).
D. Disconnect connector (10) from backshell (30).
(1) Use connector pliers to loosen the connector (10) from backshell (30).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (10) and turn backshell (30) counterclockwise until the
connector (10) is apart.
E. Remove contacts (-15,-20,-25) from P1 connector (10) using extraction tool (M81969-14-11).
F. Slide I.D. straps (55) back on harness assembly and store.

4. Disassembly Procedures for P5 Connector or Backshell. (Refer to IPL Figure 1001).


A. Remove lockwire (-105) from connector (65).
B. Disconnect screws, clamp and lug (80) from backshell (75) and store.
C. Remove S.R. tape (85).
D. Disconnect connector (65) from backshell (75).
(1) Use connector pliers to loosen the connector (65) from backshell (75).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (65) and turn backshell (75) counterclockwise until the connector (65) is apart.
E. Remove contacts (-70) from P5 connector (65) using extraction tool (M81969-14-11).
F. Slide I.D. straps (100) back on harness assembly and store.

5. Disassembly Procedures for P6 Connector or Backshell. (Refer to IPL Figure 1001).


A. Remove lockwire (-140) from connector (110).
B. Disconnect screws and clamp from backshell (120) and store.
C. Remove S.R. tape (125).
D. Disconnect connector (110) from backshell (120).
(1) Use connector pliers to loosen the connector (110) from backshell (120).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (110) and turn backshell (120) counterclockwise until the connector (110) is
apart.
E. Remove contacts (-115) from P6 connector (110) using extraction tool (M81969-14-11).
F. Slide I.D. straps (135) back on harness assembly and store.

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6. Disassembly Procedures for P7 Connector or Backshell. (Refer to IPL Figure 1001).
A. Remove lockwire (-175) from connector (145).
B. Disconnect screws and clamp from backshell (155) and store.
C. Remove S.R. tape (160).
D. Disconnect connector (145) from backshell (155).
(1) Use connector pliers to loosen the connector (145) from backshell (155).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (145) and turn backshell (155) counterclockwise until the connector (145) is
apart.
E. Remove contacts (-150) from P7 connector (145) using extraction tool (M81969-14-11).
F. Slide I.D. straps (170) back on harness assembly and store.

7. Disassembly Procedures for P8 Connector or Backshell. (Refer to IPL Figure 1001).


A. Remove lockwire (-210) from connector (180).
B. Disconnect screws and clamp from backshell (190) and store.
C. Remove S.R. tape (195).
D. Disconnect connector (180) from backshell (190).
(1) Use connector pliers to loosen the connector (180) from backshell (190).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (180) and turn backshell (190) counterclockwise until the connector (180) is
apart.
E. Remove contacts (-185) from P8 connector (180) using extraction tool (M81969-14-11).
F. Slide I.D. straps (205) back on harness assembly and store.

8. Disassembly Procedures for P9 Connector or Backshell. (Refer to IPL Figure 1001).


A. Remove lockwire (-245) from connector (215).
B. Disconnect screws and clamp from backshell (225) and store.
C. Remove S.R. tape (230).
D. Disconnect connector (215) from backshell (225).
(1) Use connector pliers to loosen the connector (215) from backshell (225).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (215) and turn backshell (225) counterclockwise until the connector (215) is
apart.
E. Remove contacts (-220) from P9 connector (215) using extraction tool (M81969-14-11).
F. Slide I.D. straps (240) back on harness assembly and store.

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9. Disassembly Procedures for P10 Connector or Backshell. (Refer to IPL Figure 1001).
A. Remove lockwire (-290) from connector (250).
B. Disconnect screws, clamp and lug (265) from backshell (260) and store.
C. Remove S.R. tape (270).
D. Disconnect connector (250) from backshell (260).
(1) Use connector pliers to loosen the connector (250) from backshell (260).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (250) and turn backshell (260) counterclockwise until the connector (250) is
apart.
E. Remove contacts (-255) from P10 connector (250) using extraction tool (M81969-14-11).
F. Slide I.D. straps (285) back on harness assembly and store.

10. Disassembly Procedures for P11 Connector or Backshell. (Refer to IPL Figure 1001).
A. Remove lockwire (-325) from connector (295).
B. Disconnect screws and clamp from backshell (305) and store.
C. Remove S.R. tape (310).
D. Disconnect connector (295) from backshell (305).
(1) Use connector pliers to loosen the connector (295) from backshell (305).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (295) and turn backshell (305) counterclockwise until the connector (295) is
apart.
E. Remove contacts (-300) from P11 connector (295) using extraction tool (M81969-14-03).
F. Slide I.D. straps (320) back on harness assembly and store.

11. Disassembly Procedures for P12 Connector or Backshell. (Refer to IPL Figure 1001).
A. Remove lockwire (-370) from connector (330).
B. Disconnect screws, clamp and lug (345) from backshell (340) and store.
C. Remove S.R. tape (350).
D. Disconnect connector (330) from backshell (340).
(1) Use connector pliers to loosen the connector (330) from backshell (340).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (330) and turn backshell (340) counterclockwise until the connector (330) is
apart.
E. Remove contacts (-335) from P12 connector (330) using extraction tool (M81969-14-11).
F. Slide I.D. straps (365) back on harness assembly and store.

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Cottonwood, Arizona

COMPONENT MAINTENANCE MANUAL


WE3888569-1, -2
12. Disassembly Procedures for P13 Connector or Backshell. (Refer to IPL Figure 1001).
A. Remove lockwire (-405) from connector (375).
B. Disconnect screws and clamp from backshell (385) and store.
C. Remove S.R. tape (390).
D. Disconnect connector (375) from backshell (385).
(1) Use connector pliers to loosen the connector (375) from backshell (385).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (375) and turn backshell (385) counterclockwise until the connector (375) is
apart.
E. Remove contacts (-380) from P13 connector (375) using extraction tool (M81969-14-11).
F. Slide I.D. straps (400) back on harness assembly and store.

13. Disassembly Procedures for P14 Connector or Backshell. (Refer to IPL Figure 1001).
A. Remove lockwire (-450) from connector (410).
B. Disconnect screws, clamp and lug (425) from backshell (420) and store.
C. Remove S.R. tape (430).
D. Disconnect connector (410) from backshell (420).
(1) Use connector pliers to loosen the connector (410) from backshell (420).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (410) and turn backshell (420) counterclockwise until the connector (410) is
apart.
E. Remove contacts (-415) from P14 connector (410) using extraction tool (M81969-14-11).
F. Slide I.D. straps (445) back on harness assembly and store.

14. Disassembly Procedures for P15 Connector or Backshell. (Refer to IPL Figure 1001).
A. Remove lockwire (-495) from connector (455).
B. Disconnect screws, clamp and lug (470) from backshell (465) and store.
C. Remove S.R. tape (475).
D. Disconnect connector (455) from backshell (465).
(1) Use connector pliers to loosen the connector (455) from backshell (465).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (445) and turn backshell (465) counterclockwise until the connector (445) is
apart.
E. Remove contacts (-460) from P15 connector (455) using extraction tool (M81969-14-11).
F. Slide I.D. straps (490) back on harness assembly and store.

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WE3888569-1, -2
15. Disassembly Procedures for P16 Connector or Backshell. (Refer to IPL Figure 1001).
A. Remove lockwire (-555) from connector (500).
B. Disconnect screws, clamp and lug (515) from backshell (510) and store.
C. Remove S.R. tape (520).
D. Disconnect connector (500) from backshell (510).
(1) Use connector pliers to loosen the connector (500) from backshell (510).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (500) and turn backshell (510) counterclockwise until the connector (500) is
apart.
E. Remove contacts (-505) from P16 connector (500) using extraction tool (M81969-14-03).
F. Slide I.D. straps (550) back on harness assembly and store.

16. Disassembly Procedures for P17 Connector or Backshell. (Refer to IPL Figure 1001).
A. Remove lockwire (-600) from connector (560).
B. Disconnect screws, clamp and lug (575) from backshell (570) and store.
C. Remove S.R. tape (580).
D. Disconnect connector (560) from backshell (570).
(1) Use connector pliers to loosen the connector (560) from backshell (570).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (560) and turn backshell (570) counterclockwise until the connector (560) is
apart.
E. Remove contacts (-565) from P17 connector (560) using extraction tool (M81969-14-11).
F. Slide I.D. straps (595) back on harness assembly and store.

17. Disassembly Procedures for P20 Connector or Backshell. (Refer to IPL Figure 1001).
A. Remove lockwire (-640) from connector (605).
B. Disconnect screws, clamp and lug (620) from backshell (615) and store.
C. Remove S.R. tape (625).
D. Disconnect connector (605) from backshell (615).
(1) Use connector pliers to loosen the connector (605) from backshell (615).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (605) and turn backshell (615) counterclockwise until the connector (605) is
apart.
E. Remove contacts (-610) from P20 connector (605) using extraction tool (M81969-14-03).
F. Slide I.D. straps (635) back on harness assembly and store.

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WE3888569-1, -2
18. Disassembly Procedures for P21 Connector or Backshell. (Refer to IPL Figure 1001).
A. Remove lockwire (-680) from connector (645).
B. Disconnect screws, clamp and lug (660) from backshell (655) and store.
C. Remove S.R. tape (665).
D. Disconnect connector (645) from backshell (655).
(1) Use connector pliers to loosen the connector (645) from backshell (655).
CAUTION: TO PREVENT DAMAGE TO CONNECTOR, DO NOT USE TOO MUCH FORCE.
DO NOT PULL ON THE ATTACHED WIRES.
(2) Hold connector (645) and turn backshell (655) counterclockwise until the connector (645) is
apart.
E. Remove contacts (-650) from P21 connector (645) using extraction tool (M81969-14-03).
F. Slide I.D. straps (675) back on harness assembly and store.

19. Disassembly Procedures for START MOTOR (Refer to IPL Figure 1001 & Detail A Fig 1003).
A. Remove and discard shrink sleeving (710, 715, 720, 725, 730) from each branch by using heat gun and
cutters.
B Remove and discard terminals (685, 685A, 690, 690A) using cutters.
C Remove and discard splices (700, 705) using cutters.
D Remove and discard fuses (695) using cutters.
E Slide I.D. straps (735) back on branch and store.

20. Disassembly Procedures for EGT (Refer to IPL Figure 1001 & Detail G Fig 1004).
A. Remove and discard shrink sleeving (750, 755, 760) from each branch by using heat gun and cutters.
B Remove and discard terminals (740, 745) using cutters.
C Slide I.D. straps (765) back on branch and store.

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WE3888569-1, -2
CLEANING

1. Equipment and Materials

A. Table 401 shows the equipment and materials necessary for cleaning.

Table 401. Equipment and Materials

Equipment/Material Description/Manufacturer

NOTE: Equivalent substitutes may be used for listed items.

*Anhydrous Isopropanol Commercially Avail.


Bristled Brush Commercially Avail.
Safety Glasses Commercially Avail.
Cotton Swabs Commercially Avail.
Clean Dry Coth Commercially Avail.

*Reference Material Data Sheet

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WE3888569-1, -2

2. General Cleaning Procedures

WARNING: CLEANING MUST BE PERFORMED IN A CLEAN, WELL-VENTILATED AREA.


PROTECTIVE EYEWEAR SHALL BE WORN.

A. Cleaning procedures for individual parts as well as for entire assemblies must be consistent with good shop
practices and following procedures. Correct and thorough cleaning for all parts is important to the
successful inspection, overhaul, and satisfactory operation after overhaul of parts or assemblies.

B. All parts must be cleaned to remove any oil, grease, rust stains and soiled areas. Remove any of these items
by using anhydrous isopropanol or equivalent and a soft or stiff bristled brush.

C. Clean painted parts on painted connectors but do not remove old paint if paint is still serviceable.

D. Corrosion products wherever they appear shall be removed and the base metal treated to prevent further
corrosion before reassembly.

3. Clean Electrical Connectors and Harness Assemblies

A. Wipe harness assemblies with clean lint-free cloth dipped in anhydrous isopropanol.

B. Clean electrical connectors and threaded connectors with dry soft or stiff bristled brush and remove oily
type soil with cotton swab dipped in anhydrous isopropanol or air dry with 15 psig dry compressed air.

C. Wipe dry with clean lint-free cloth.

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Amphenol Griffith Enterprises, LLC
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COMPONENT MAINTENANCE MANUAL


WE3888569-1, -2

CHECK

1. Equipment and Materials

A. Table 501 shows the equipment and materials necessary for check procedures.

Table 501. Equipment and Materials

Equipment/Material Description/Manufacturer

AC Dielectric Tester or Slaughter


AC/DC Dielectric/Insulation Resistance Tester Slaughter

NOTE: Equivalent substitutes may be used for listed items.

Flashlight Commercially Avail.


5x Magnifying Glass Commercially Avail.

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WE3888569-1, -2

2. General Check Procedures.

NOTE: Inspection of parts must be accomplished in a clean, well-ventilated area.

A. These general check procedures are in addition to the basic knowledge of repair personnel.
Because of the delicate equipment used in these procedures this manufacturer recommends they
be followed.

(1) Visually check wiring harness assembly for worn and contaminated insulation.

(2) Check for broken wires or terminals for evidence of corrosion or cracks.

(3) Examine connectors for damaged contacts, bent or broken receptacle pins.

(4) Check for connectors for crossed, stripped, galled or damaged threads.

(5) Check for loose or missing lacing on wire bundles.

(6) Visually inspect for missing or mislabeled I.D. tags on wire assemblies.

(7) Use a strong light and 5x magnification to examine the parts.


(8) Testing shall be performed between mutually insulated contacts and between each
contact and the connector shell and/or shield ground.

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Cottonwood, Arizona

COMPONENT MAINTENANCE MANUAL


WE3888569-1, -2

REPAIR

1. Equipment and Materials

A. Table 601 shows the equipment and materials necessary for repair.

Table 601. Equipment and Materials

Equipment/Material Description/Manufacturer

NOTE: Equivalent substitutes may be used for listed items.

Contact Retention Test Tool HT 250-3 Daniels Mfg.


Contact Crimping Tool M22520/7-01 Daniels Mfg.
Contact Crimping Tool M22520/1-01 Daniels Mfg.
Heat Gun 3000SLE Steinel
46673-1 Crimp Tool TE CONNECTIVITY
49935 Crimp Tool TE CONNECTIVITY
Insertion/Extraction Tool M81969-14-11 TE CONNECTIVITY
Insertion/Extraction Tool M81969-14-03 TE CONNECTIVITY
Thermal Wire Strippers Mod TW Kinetics Teledyne
Lockwires Pliers Commercially Avail.

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WE3888569-1, -2

Wiring Harness Assembly


Figure 601

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COMPONENT MAINTENANCE MANUAL


WE3888569-1, -2

Wiring Harness Assembly


Figure 602

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WE3888569-1, -2
2. A. General Repair Procedures

NOTE: Methods and procedures specified in this section are recommended by the manufacturer to facilitate
repair of the harness assembly. The information is presented as a supplement to the knowledge acquired
by experienced personnel engaged in overhaul activities. Processes or procedures which are considered
general or common place are omitted. However, due to the precision equipment involved, it is necessary
that all instructions be closely evaluated and stringently followed. Long life and continued efficient
operation of the unit depend upon the care and accuracy with which repairs are conducted, replacements
accomplished and calibration performed. In addition, these methods are not intended to restrict overhaul
personnel in applying good shop practice and ingenuity in repair of parts.

B. Repair of Wiring Harness Electrical Assembly

Remove and replace damaged electrical wiring using standard shop procedures for the type of wire
requiring replacement. Tag electrical wires to identify connection points prior to disconnecting as an aid
at reinstallation.

Refer to Figure 1 Page 2 and Table 602 for wire chart specifications for electrical schematic to aid in
removal and replacement of electrical wiring.

Refer to Table 603 for proper crimp tools used to replace contacts, terminals and splices as required.

Cable lacing (Figure 601 and Figure 602) shall be evenly spaced 2 to 3 inches apart and shall be tied to
limit movement of individual wires. The lacing shall not damage the wire or the insulation.

Ensure all heat shrink sleeving and heat shrink boots removed during repair, are replaced during
reassembly or repair.

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WE3888569-1, -2
2. C. Perform Detail Repair Procedures

(1) Remove cable lacing to designated repair area for WE3888569-1, -2.

(2) Remove I.D. tags to designated repair area.

(3) Remove appropriate connector by using the Disassembly procedures section.

(4) Measure the length of wire to be replaced (See Table 602)

(5) Install contact(s) on wire as required for each connector (See Table 603).

(6) INSPECTION of crimp(s) is mandatory prior to assembly.

(7) Assemble wire, connectors and I.D. tags as required by Assembly procedures section.
Replace cable lacing at repair area.

(8) Repeat steps 2. C. (1) through (7) for each wire requiring replacement on harness assembly.

D. Perform Detail Repair for Splice Assemblies

(1) Replace splice assemblies by using Disassembly section for appropriate connector.

(2) Replace splice assemblies as required.

(3) Assemble by using Assembly section for appropriate connector.

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WE3888569-1, -2

REPAIR MANUAL
Table 602. Wiring Harness Specifications for WE3888569-1, -2 (continued)
Wire No. Awg Length (in.) Loc Term or Loc No. Term or Pin Cable Spec.
Size No. Pin No. No.
H215ZA22 22 26” P1 C P5 C
M22759/12-22-9
H216ZA22 22 26” P1 D* P5 D
H264ZC20 (WHT) 20 26” P1 A P5 A
H265ZC20 (BLU) P1 B P5 B M27500/20RE2N06
SHEILD P1 Backshell P5 Backshell
H217ZA22 22 19” P1 Z* P6 A
H218ZA22 22 19” P1 AA P6 B
H266ZA22 22 34” P1 V* P7 A
H267ZA22 22 34” P1 W* P7 B
M22759/12-22-9
H221ZA22 22 41” P1 Y P8 A
H222ZA22 22 41” P1 Z P8 B
H223ZA22 22 35” P1 U* P9 A
H224ZA22 22 35” P1 A* P9 B
H225ZA22 (WHT) 22 45” P1 M* P10 C
H226ZA22 (BLU) P1 N* P10 D M27500/22RE2N06
SHIELD P1 Backshell P10 Backshell
H227ZA22 22 45” P1 P P10 A
M22759/12-22-9
H228ZA22 22 45” P1 R P10 B
H229ZA22 22 39” P1 NN P11 A
M22759/12-22-9
H230ZA22 22 39” P1 PP P11 B
H231ZA22 (WHT) 22 33” P1 U P12 A
H232ZA22 (BLU) P1 V P12 B M27500/22RE2N06
SHIELD P1 Backshell P12 Backshell
H233ZA22 (WHT) 22 33” P1 R* P12 C
H234ZA22 (BLU) P1 S* P12 D M27500/22RE2N06
SHIELD P1 Backshell P12 Backshell
H235ZA22 (WHT) 22” 33” P1 W P12 E
H236ZA22 (BLU) P1 X P12 F
M27500/22RE3N06
H237ZA22 (ORN) P1 T* P12 G
SHIELD P1 Backshell P12 Backshell
H238ZA22 22 53” P1 FF P13 A M22759/12-22-9
H239ZA22 22 53” P1 GG P13 B M22759/12-22-9
An upper case letter followed by an (*) indicates a lower case contact identity.

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WE3888569-1, -2

REPAIR MANUAL
Table 602. Wiring Harness Specifications for WE3888569-1, -2 (continued)
Wire No. Awg Length (in.) Loc Term or Loc No. Term or Pin Cable Spec.
Size No. Pin No. No.
H240ZA22(WHT) 22 13” P1 S P14 A
H241ZA22 (BLU) P1 T P14 B M27500/22RE2N06
SHEILD P1 Backshell P14 Backshell
H242ZA22 (WHT) 22 13” P1 P* P14 C
H243ZA22 (BLU) P1 Q* P14 D M27500/22RE2N06
SHIELD P1 Backshell P14 Backshell
H246ZA22 (WHT) 22 20” P1 F P15 B
H247ZA22 (BLU) P1 G P15 H M27500/22RE2N06
SHIELD P1 Backshell P15 Backshell
H248ZA22 22 20 P1 H P15 E
M27500/22RE1N06
SHIELD P1 Backshell P15 Backshell
H249ZA22 (WHT) 22 16” P1 DD P16 A
H250ZA22 (BLU) P1 EE P16 B M27500/22RE2N06
SHIELD P1 Backshell P16 Backshell
H251ZA22 (WHT) 22 17” P1 M P17 A
H252ZA22 (BLU) P1 N P17 B M27500/22RE2N06
SHIELD P1 Backshell P17 Backshell
H259ZA22 (WHT) 22 18” P1 BB P20 A
H260ZA22 (BLU) P1 CC P20 B
M27500/22RE3N06
H261ZA22 (ORN) P1 LL P20 C
SHIELD P1 Backshell P20 Backshell
H244ZA22 (WHT) 22 42” P1 G* P21 A
H245ZA22 (BLU) P1 H* P21 B M27500/22RE2N06
SHIELD P1 Backshell P21 Backshell
H255ZA22 (GRN) 22 60” P1 K EGT 1 KN Lug
H256ZA22 (WHT) P1 L EGT 1 KP Lug 192-505-9002
SHIELD P1 Backshell EGT 1 Backshell
H257ZA22 (GRN) 22 60” P1 J EGT 2 KN Lug
H258ZA22 (WHT) P1 I* EGT 2 KP Lug 192-505-9002
SHIELD P1 Backshell EGT 2 Deadend
H210ZA22 22 20” P1 D FUSE -
M22759/12-22-9
H211ZA22 22 20” P1 E FUSE -
H210ZB14 14 4” FUSE - Start Motor (+)
M22759/12-14-9
H211ZB14 14 4” FUSE - Start Motor (-)
An upper case letter followed by an (*) indicates a lower case contact identity.

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Cottonwood, Arizona

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WE3888569-1, -2

Table 603 - Crimp Tools for WE3888569-1, -2


LOC. FIG. DESCRIPTION CRIMP TOOL CONTACT RET. TOOL
ITEM
-15 Contact M39029/58-363
-20 Contact M39029/87-475 M22520/7-01, 7-08 turret, sel #5 HT250-3 (68-020-01)
P1
-25 Contact M39029/87-476
35 Terminal Lug 32994 AMP 49935 -
-70 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 HT250-3 (67-020-01)
P5
80 Terminal Lug 34110 AMP 49935 -
P6 -115 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 HT250-3 (67-020-01)

P7 -150 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 HT250-3 (67-020-01)

P8 -185 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 HT250-3 (67-020-01)

P9 -220 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 HT250-3 (67-020-01)

-255 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 HT250-3 (67-020-01)


P10
265 Terminal Lug 34110 AMP 49935 -
P11 -300 Contact M39029/30-217 M22520/1-01, 1-02 blu turret, sel #5 HT250-3 (67-016-01)

-335 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 HT250-3 (67-020-01)


P12
345 Terminal Lug 34110 AMP 49935 -
P13 -380 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 HT250-3 (67-020-01)
-415 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 HT250-3 (67-020-01)
P14
425 Terminal Lug 34110 AMP 49935 -
-460 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 HT250-3 (67-020-01)
P15
470 Terminal Lug 34110 AMP 49935 -
-505 Contact M39029/30-217 M22520/1-01, 1-02 blu turret, sel #5 HT250-3 (67-016-01)
P16
515 Terminal Lug 34110 AMP 49935 -

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Amphenol Griffith Enterprises, LLC
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WE3888569-1, -2

Table 603 - Crimp Tools for WE3888569-1, -2 (continued)


LOC. FIG. DESCRIPTION CRIMP TOOL CONTACT RET. TOOL
ITEM
-565 Contact M39029/56-351 M22520/7-01, 7-08 turret, sel #5 HT250-3 (67-020-01)
P17
575 Terminal Lug 34110 AMP 49935 -
-610 Contact M39029/30-217 M22520/1-01, 1-02 blu turret, sel #5 HT250-3 (67-016-01)
P20
620 Terminal Lug 34110 AMP 49935 -
-650 Contact M39029/30-217 M22520/1-01, 1-02 blu turret, sel #5 HT250-3 (67-016-01)
P21
660 Terminal Lug 34110 AMP 49935 -
685 (+) Terminal Lug MS20659-125 -
AMP 49935
685A (+) Terminal Lug 327732
690 (-) Terminal Lug MS25036-104N
AMP 49935 -
START 690A (-) Terminal Lug 33647

MOTOR 700 Barrel Splice 672-503-9002 -


AMP 49935
700A Barrel Splice 34137
705 Barrel Splice 672-503-9003 -
AMP 49935
705A Barrel Splice 34137
740 KN Terminal Lug 724-505-9014 -
AMP 46673
740A KN Terminal Lug 1-321898-0
EGT
1&2 745 KP Terminal Lug 724-505-9013 -
AMP 46673
745A KP Terminal Lug 1-321897-0

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Amphenol Griffith Enterprises, LLC
Cottonwood, Arizona

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WE3888569-1, -2
ASSEMBLY

1. Equipment and Materials

A. Table 701 shows the equipment and materials necessary to assemble the unit.

Table 701. Equipment and Materials

Equipment/Materials Description/Manufacturer

NOTE: Equivalent substitutes may be used for listed items.

Contact Crimping Tool M22520/7-01 Daniels Mfg.


Contact Retention Test Tool HT 250-3 Daniels Mfg.
Contact Crimping Tool M22520/1-01 Daniels Mfg.
Heat Gun 3000SLE/ Steinel
Lockwires Pliers Commercially Avail.
Insertion/Extraction Tool M81969- 14-11 TE Connectivity
Insertion/Extraction Tool M81969- 14-03 TE Connectivity
Thermal Wire Strippers Mod TW Kinetics Teledyne
49935 Crimp Tool TE Connectivity
46673-1 Crimp Tool TE Connectivity
* Reference material data sheet.

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WE3888569-1, -2
WARNING: USE THE CORRECT PERSONAL PROTECTION EQUIPMENT WHEN USING OR PERFORMING
WELDING/CUTTING/BRAZING/SOLDERING OPERATIONS. THESE CAUSE HEAT, METAL FUMES,
SLAG, RADIATION AND LOOSE PARTICLES.

NOTE: Cleaning fluids should be used with caution and in a well-ventilated environment. See appropriate Material Data
Sheet for care and usage of materials.

[Key to Figure 2 Pages 3 & 4]


1 WE3888569-1, -2

P1 P5 P6
10 Connector 65 Connector 110 Connector
-15 Contact -70 Contact -115 Contact
-20 Contact 75 Backshell 120 Backshell
-25 Contact 80 Terminal Lug 125 S.S. Tape
30 Backshell 85 S.S. Tape -130 Seal Plug
35 Terminal Lug 90 Sleeving 135 I.D. Strap
40 S.S. Tape -95 Seal Plug -140 Lockwire
45 Sleeving 100 I.D. Strap
-50 Seal Plug -105 Lockwire
55 I.D. Strap
-60 Lockwire

P7 P8 P9
145 Connector 180 Connector 215 Connector
-150 Contact -185 Contact -220 Contact
155 Backshell 190 Backshell 225 Backshell
160 S.S. Tape 195 S.S. Tape 230 S.S. Tape
-165 Seal Plug -200 Seal Plug -235 Seal Plug
170 I.D. Strap 205 I.D. Strap 240 I.D. Strap
-175 Lockwire -210 Lockwire -245 Lockwire

P10 P11 P12


250 Connector 295 Connector 330 Connector
-255 Contact -300 Contact -335 Contact
260 Backshell 305 Backshell 340 Backshell
265 Terminal Lug 310 S.S. Tape 345 Terminal Lug
270 S.S. Tape -315 Seal Plug 350 S.S. Tape
275 Sleeving 320 I.D. Strap 355 Sleeving
-280 Seal Plug -325 Lockwire -360 Seal Plug
285 I.D. Strap 365 I.D. Strap
-290 Lockwire -370 Lockwire

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WE3888569-1, -2

P13 P14 P15


375 Connector 410 Connector 455 Connector
-380 Contact -415 Contact -460 Contact
385 Backshell 420 Backshell 465 Backshell
390 S.S. Tape 425 Terminal Lug 470 Terminal Lug
-395 Seal Plug 430 S.S. Tape 475 S.S. Tape
400 I.D. Strap 435 Sleeving 480 Sleeving
-405 Lockwire -440 Seal Plug -485 Seal Plug
445 I.D. Strap 490 I.D. Strap
-450 Lockwire -495 Lockwire

P16 P17 P20


500 Connector 560 Connector 605 Connector
-505 Contact -565 Contact -610 Contact
510 Backshell 570 Backshell 615 Backshell
515 Terminal Lug 575 Terminal Lug 620 Terminal Lug
520 S.S. Tape 580 S.S. Tape 626 S.S. Tape
525 Sleeving 585 Sleeving 630 Sleeving
550 I.D. Strap -590 Seal Plug 635 I.D. Strap
-555 Lockwire 595 I.D. Strap -640 Lockwire
-600 Lockwire

P21 START MOTOR EGT 1 & 2


645 Connector 685 Terminal (+) (dash 1) 740 Terminal (AL)
-650 Contact 685A Terminal (+) (dash 2) 745 Terminal (CH)
655 Backshell 690 Terminal (-) (dash 1) 450 Sleeving (2.0”)
660 Terminal Lug 690A Terminal (-) (dash 2) 755 Sleeving (2.0”)
665 S.S. Tape 695 Fuse 760 Sleeving (1.0”)
670 Sleeving 700 Splice 765 Straps I.D.
675 I.D. Strap 705 Splice
-680 Lockwire 710 Sleeving (2.5”)
715 Sleeving (2.0”)
720 Sleeving (1.0”)
725 Sleeving (3.5”)
730 Sleeving (7.0”)
735 I.D. Strap

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Table 702. Torque Values for Connector Accessories


(Values are shown in inch pounds or Newton meters)

(1) Medium and light duty connector accessories have reduced torque values due to truncated or modified
material thread form and/or less than three full thread engagement.

(2) Heavy duty connector accessories have full thread form with a minimum of three full thread engagement.

2. General.

NOTE: Assembly procedures are in the order of the illustration first and then the text on either the same page or
facing pages where practical. All necessary information is given so that the unit can be assembled without
reference to another part of the manual.

NOTE: Remove any contamination from the parts before assembly.

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3. Assemble P1 Connector or Backshell. (Reference Detail A – Figure 1002)
(A) Reinsert contacts (-15, -20, -25) into P1 connector (10) using insertion tool. (M81969-14-11).

(B) Replace (40) around connector (10).

(C) Reconnect connector (10) onto backshell (30) and torque as required. (Reference Table 702)
.
(D) Slide back I. D. Straps (55) on to original position.

(E) Perform pin-to-pin continuity check from P1 to P5, P6, P7, P8,P9,P10, P11, P12, P13, P14, P15,P16,
P17, P20, P21, EGT1, EGT2 & Start Motor. Use calibrated multimeter tester 260 series 8 or equivalent.

(F) INSPECT and verify contact retention test. Use retention test tool HT 250-3 (68-020-01).

4. Assemble P5 Connector or Backshell. (Reference Detail D – Figure 1004)


(A) Reinsert contacts (-70) into P5 connector (65) using insertion tool. (M81969-14-10).

(B) Reconnect connector (65) onto backshell (75) and torque as required. (Reference Table 702).

(C) INSPECT and verify torque.

(D) Reinstall tape (85)

(E) Reinstall terminal lug (80), screws, lockwasher on clamp to backshell (75). Replace sleeving (90).

(F) Replace with .020 dia. lockwire (-105).

(G) Slide back I. D. Straps (100) on to original position.

(H) Perform pin-to-pin continuity check from P5 to P1.Use calibrated multimeter tester 260 series 8 or equiv.

(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).

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5. Assemble P6 Connector or Backshell.
(A) Reinsert contacts (-115) into P6 connector (110) using insertion tool. (M81969-14-11).

(B) Reconnect connector (110) onto backshell (120) and torque as required. (Reference Table 702).

(C) INSPECT and verify torque.

(D) Reinstall tape (125)

(E) Reinstall screws, lockwasher on clamp to backshell (120).

(F) Replace with .020 dia. lockwire (-140).

(G) Slide back I. D. Straps (135) on to original position.

(H) Perform pin-to-pin continuity check from P6 to P1. Use calibrated multimeter tester 260 series 8 or equiv.

(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).

6. Assemble P7 Connector or Backshell.


(A) Reinsert contacts (-150) into P7 connector (145) using insertion tool. (M81969-14-11).

(B) Reconnect connector (145) onto backshell (155) and torque as required. (Reference Table 702).
(C) INSPECT and verify torque.

(D) Reinstall tape(160)

(E) Reinstall screws, lockwasher on clamp to backshell (155).

(F) Replace with .020 dia. lockwire (-175).

(G) Slide back I. D. Straps (170) on to original position.

(H) Perform pin-to-pin continuity check from P7 to P1. Use calibrated multimeter tester 260 series 8 or equiv.

(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).

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7. Assemble P8 Connector or Backshell.
(A) Reinsert contacts (-185) into P8 connector (180) using insertion tool. (M81969-14-11).

(B) Reconnect connector (180) onto backshell (190) and torque as required. (Reference Table 702)s).

(C) INSPECT and verify torque.

(D) Reinstall tape (195)

(E) Reinstall screws, lockwasher on clamp to backshell (190).

(F) Replace with .020 dia. Lockwire(-210).

(G) Slide back I. D. Straps (205) on to original position.

(H) Perform pin-to-pin continuity check from P8 to P1. Use calibrated multimeter tester 260 series 8 or equiv.

(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).
8. Assemble P9 Connector or Backshell.
(A) Reinsert contacts (-220) into P9 connector (215) using insertion tool. (M81969-14-11).

(B) Reconnect connector (215) onto backshell (225) and torque as required. (Reference Table 702).

(C) INSPECT and verify torque.

(D) Reinstall tape (230)

(E) Reinstall screws, lockwasher on clamp to backshell (225).

(F) Replace with .020 dia. lockwire (-245).

(G) Slide back I. D. Straps (240) on to original position.

(H) Perform pin-to-pin continuity check from P9 to P1. Use calibrated multimeter tester 260 series 8 or equiv.

(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).

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9. Assemble P10 Connector or Backshell. (Reference Detail D – Figure 1004)
(A) Reinsert contacts (-255) into P10 connector (250) using insertion tool. (M81969-14-11).

(B) Reconnect connector (250) onto backshell (260) and torque as required. (Reference Table 702).

(C) INSPECT and verify torque.

(D) Reinstall tape (270)

(E) Reinstall terminal lug, screws, lockwasher on clamp to backshell (260). Replace sleeving (275).

(F) Replace with .020 dia. lockwire (-290).

(G) Slide back I. D. Straps (285) on to original position.

(H) Perform pin-to-pin continuity check from P10 to P1. Use calibrated multimeter tester 260 series 8 or
equiv.

(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).
10. Assemble P11 Connector or Backshell.
(A) Reinsert contacts (-300) into P11 connector (295) using insertion tool. (M81969-14-03).

(B) Reconnect connector (295) onto backshell (305) and torque as required. (Reference Table 702).

(C) INSPECT and verify torque.

(D) Reinstall tape (310)

(E) Reinstall screws, lockwasher on clamp to backshell (305).

(F) Replace with .020 dia. lockwire (-325).

(G) Slide back I. D. Straps (320) on to original position.

(H) Perform pin-to-pin continuity check from P11 to P1. Use calibrated multimeter tester 260 series 8 or
equiv.

(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-016-01).

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11. Assemble P12 Connector or Backshell. . (Reference Detail C – Figure 1003)


(A) Reinsert contacts (-335) into P12 connector (330) using insertion tool. (M81969-14-11).

(B) Reconnect connector (330) onto backshell (340) and torque as required. (Reference Table 702).

(C) INSPECT and verify torque.

(D) Reinstall tape (350)

(E) Reinstall terminal (345), screws, lockwasher on clamp to backshell (340). Replace sleeving (355).

(F) Replace with .020 dia. lockwire (-370).

(G) Slide back I. D. Straps (365) on to original position.

(H) Perform pin-to-pin continuity check from P12 to P1. Use calibrated multimeter tester 260 series 8 or
equiv.

(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).
12. Assemble P13 Connector or Backshell.
(A) Reinsert contacts (-380) into P13 connector (375) using insertion tool. (M81969-14-11

(B) Reconnect connector (375) onto backshell (385) and torque as required. (Reference Table 702).

(C) INSPECT and verify torque.

(D) Reinstall tape (390)

(E) Reinstall screws, lockwasher on clamp to backshell (385).

(F) Replace with .020 dia. lockwire (-405).

(G) Slide back I. D. Straps (400) on to original position.

(H) Perform pin-to-pin continuity check from P13 to P1. Use calibrated multimeter tester 260 series 8 or
equiv.

(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).

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13. Assemble P14 Connector or Backshell. (Reference Detail B – Figure 1003)


(A) Reinsert contacts (-415) into P14 connector (410) using insertion tool. (M81969-14-11).

(B) Reconnect connector (410) onto backshell (420) and torque as required. (Reference Table 702. Torque
Values for Connector Accessories).

(C) INSPECT and verify torque.

(D) Reinstall tape (430).

(E) Reinstall terminal (425), screws, lockwasher on clamp to backshell (420). Replace sleeving (435).

(F) Replace with .020 dia. lockwire (-450).

(G) Slide back I. D. Straps (445) on to original position.

(H) Perform pin-to-pin continuity check from P14 to P1. Use calibrated multimeter tester 260 series 8 or
equiv.

(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).

14. Assemble P15 Connector or Backshell. (Reference Detail B – Figure 1003)


(A) Reinsert contacts (-460) into P15 connector (455) using insertion tool. (M81969-14-11).

(B) Reconnect connector (455) onto backshell (465) and torque as required. (Reference Table 702).

(C) INSPECT and verify torque.

(D) Reinstall tape (475)

(E) Reinstall terminal (470), screws, lockwasher on clamp to backshell (465). Replace sleeving (480).

(F) Replace with .020 dia. lockwire (-495).

(G) Slide back I. D. Straps (490) on to original position.

(H) Perform pin-to-pin continuity check from P15 to P1. Use calibrated multimeter tester 260 series 8 or
equiv.

(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).

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15. Assemble P16 Connector or Backshell. (Reference Detail D – Figure 1004)


(A) Reinsert contacts (-505) into P16 connector (500) using insertion tool. (M81969-14-03).

(B) Reconnect connector (500) onto backshell (510) and torque as required. (Reference Table 702).

(C) INSPECT and verify torque.

(D) Reinstall tape (520).

(E) Reinstall terminal (515), screws, lockwasher on clamp to backshell (510). Replace sleeving (525).

(F) Replace with .020 dia. lockwire (-555).

(G) Slide back I. D. Straps (550) on to original position.

(H) Perform pin-to-pin continuity check from P16 to P1. Use calibrated multimeter tester 260 series 8 or
equiv.

(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-016-01).

16. Assemble P17 Connector or Backshell. (Reference Detail B – Figure 1003)


(A) Reinsert contacts (-565) into P17connector (560) using insertion tool. (M81969-14-11).

(B) Reconnect connector (560) onto backshell (570) and torque as required. (Reference Table 702).

(C) INSPECT and verify torque.

(D) Reinstall tape (580)

(E) Reinstall terminal (575), screws, lockwasher on clamp to backshell (570). Replace sleeving (585).

(F) Replace with .020 dia. lockwire (-600).

(G) Slide back I. D. Straps (595) on to original position.

(H) Perform pin-to-pin continuity check from P17 to P1. Use calibrated multimeter tester 260 series 8 or
equiv.

(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-020-01).

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17. Assemble P20 Connector or Backshell. (Reference Detail D – Figure 1004)


(A) Reinsert contacts (-610) into P20 connector (605) using insertion tool. (M81969-14-03).

(B) Reconnect connector (605) onto backshell (615) and torque as required. (Reference Table 702).

(C) INSPECT and verify torque.

(D) Reinstall tape (625).

(E) Reinstall terminal (620), screws, lockwasher on clamp to backshell (615). Replace sleeving (630).

(F) Replace with .020 dia. lockwire (-640).

(G) Slide back I. D. Straps (635) on to original position.

(H) Perform pin-to-pin continuity check from P20 to P1. Use calibrated multimeter tester 260 series 8 or
equiv.

(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-016-01).

18. Assemble P21 Connector or Backshell. (Reference Detail D – Figure 1004)


(A) Reinsert contacts (-650) into P21 connector (645) using insertion tool. (M81969-14-03).

(B) Reconnect connector (645) onto backshell (655) and torque as required. (Reference Table 702).

(C) INSPECT and verify torque.

(D) Reinstall tape (665).

(E) Reinstall terminal (660), screws, lockwasher on clamp to backshell (655). Replace sleeving (670).

(F) Replace with .020 dia. lockwire (-680).

(G) Slide back I. D. Straps (675) on to original position.

(H) Perform pin-to-pin continuity check from P21 to P1. Use calibrated multimeter tester 260 series 8 or
equiv.

(I) INSPECT and verify contact retention test. Use retention test tool HT250-3 (67-016-01).

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FITS AND CLEARANCES

1. Fits and Clearances

Not Applicable

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2. Specified Torque Values

Table 801 gives information necessary to tighten fasteners to specified torque. Values shown do not
include frictional torque caused by self-locking devices or rundown resistance. Frictional torque values
must be added to the specified torque.

Table 801.
(Values are shown in inch pounds or Newton meters)

(1) Medium and light duty connector accessories have reduced torque values due to truncated or modified
material thread form and/or less than three full thread engagement.

(2) Heavy duty connector accessories have full thread form with a minimum of three full thread engagement.

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ILLUSTRATED PARTS LIST
1. General

A. Introduction

(1) The Illustrated Parts List (IPL) gives a breakdown, in disassembly sequence, of
assemblies and detail parts that make up the unit identified in this manual
(2) The item number shown in the IPL are the same as the item numbers in the exploded
view illustration(s). To find a number, find the part on the illustration and note the item
number. Find the item number in the parts list and read the correct part number.

B. Explanation of Terms and Symbols

(1) The relation between parts is shown in the NOMENCLATURE/PART NUMBER


columns of the parts list. The terms are used as follows:

Term IPL Entry Definition

After service POST SB-NUMBER POST SB-NUMBER in the NOMENCLATURE


bulletin column identifies the configuration after
incorporation of the service bulletin.

Before service PRE-SB-NUMBER PRE SB-NUMBER in the NOMENCLATURE


bulletin column identifies the original or the previous
configuration.

Nonprocurable NONPROC The term NONPROC is used in the PART


NUMBER column when no part number exists for
the assembly. NONPROC assemblies are not to be
ordered. The components of the assembly can be
ordered unless otherwise specified.

Order next ORDER NHA The term ORDER NHA is used in the PART
higher assembly NUMBER column when the part number listed is
part of a matched set and cannot be ordered
separately. The next higher assembly can be
ordered.

Order part ORDER PN The term ORDER PN_______is used in the


NOMENCLATURE column number when the part
number shown in the PART NUMBER column is a
reference only number.

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General (cont.)

Term IPL Entry Definition

Reference REF001 Is shown in the PART NUMBER column when the


actual part number is listed in the
NOMENCLATURE column.

Replaced by REPL BY The term REPL BY is used in the


NOMENCLATURE column when the part is
replaced but can continue to be used until the
supply is gone.

Replaces REPLS The term REPLS is used in the


NOMENCLATURE column when the replacement
part is newer and therefore more desirable, but
either part may be used.

Superseded by SUPSD BY The term SUPSD is used in the


NOMENCLATURE column when the part in the
PART NUMBER column is replaced by and not
interchangeable with the part number shown.

Supersedes SUPSDS The term SUPSDS is used in the


NOMENCLATURE column when the part in the
PART NUMBER column replaces and is not
interchangeable with the part number shown.
.
Optional Part OPT TO The term (OPT TO ITEM_______) is used in the
NOMENCLATURE column and means that the
part is an optional part to the part number noted in
the indicated item number. Either part can be used
with no preference for either.

Deleted DELETED The term DELETED in the NOMENCLATURE


column means that the part in the PART NUMBER
column is no longer available for use.

Use with item USE WITH ITEM The term USE WITH ITEM is used in the
NOMENCLATURE column when the part in the
PART NUMBER column is used with the item
number shown.

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General (cont.)

Term IPL Entry Definition

See Figure for SEE FIGURE FOR The term SEE FIGURE FOR BKDN is used in the
breakdown BKDN NOMENCLATURE column when the part number
is broken down in an additional figure for greater
detail and clarity.

See Figure for SEE FIGURE FOR The term SEE FIG FOR BKDN is used in the
next higher NHA NOMENCLATURE column when the part in the
assembly PART NUMBER column is part of the next higher
assembly.
C. Service Bulletin Incorporation.

(1) The part number deleted by service bulletin and not replaced include the term
(DELETED BY SB_____) in the NOMENCLATURE column.

(2) The part number added by service bulletins and that are not replacement parts include
the term (ADDED BY SB____) in the NOMENCLATURE column.

D. Effectivity Codes.

An Effectivity Code is used to show the differences in parts used between various configurations
when more than one configuration is shown in the IPL.

E. Units Per Assembly (Quantity).

The UNITS PER ASSEMBLY column shows the quantity of parts necessary in the assembly of
one next higher assembly. The letters AR in this column indicate “as required” and refer to bulk
items or variable quantity items, such as shims, spacers, or similar items. The letters RF are used
for reference purposes. Referenced items are shown elsewhere with a quantity.

F. Vendor Codes.
The vendor codes, preceded by the letter “V____”, are listed in the NOMENCLATURE column
of the IPL to identify the manufacturer of non-Amphenol Griffith Enterprises, LLC. parts.

A list of vendor codes in numerical sequence, with the Vendor’s name and address, is shown in
Table 1.

G. Specification Control Drawings.

When a Amphenol Griffith Enterprises specification drawing exists, the drawing number will be
added to the NOMENCLATURE column.

H. Non-illustrated items (-).

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The item numbers which do not appear on the illustration(s) are identified by a dash (-)
preceeding the item number.

(1) When two or more items which are visually alike or parts that make up a select-from
range group are shown in sequence, only the first item is illustrated. The illustration,
however, is applicable to all items.

(2) When components of an assembly or installation are separately illustrated, the assembly
can be illustrated as an assembly with the detailed parts in brackets. Identify the bracket
as the assembled unit. If brackets are not used, the detail parts are illustrated, but the
assembled unit is not.

J. Airline Stock No.

The AIRLINE STOCK NO. column is for part numbers, and accommodates eleven characters.
This information is not supplied by Amphenol Griffith Enterprises, LLC.

K. When the Part Number is Known

To find the illustration of a part when the part number is known, refer to the Numerical Index
where the figure and the item number are found opposite the part number.

L. When the Part Number is Not Known

Turn to the illustration, locate the part, and find the item number. The part number is shown
opposite the item number in the IPL.

M. Abbreviations

Wherever possible, the abbreviations will conform to the MIL-STD-12 specification. The non-
standard abbreviations that spell words are not used.

N. Applicable Publications
N/A

O. Vendor Code List

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Table 1001. Vendor Code List

Code Vendor Code Vendor

NOTE: The inclusion of vendor codes and part numbers in the IPL must not be construed as an authorization
of the vendor, pursuant to the FAA regulations, to ship directly to the user. Neither must it be construed
as a certification by Amphenol Griffith Enterprises, LLC. that parts shipped by vendors directly to users will
conform to the type design or that such parts are airworthy or safe for installation.

V00779 TE CONNECTIVITY (AMP INC) V1B1Q4 W.F. Lake Corp


2800 Fulling ill Road 65 Park Rd
Middletown, PA 17057 Queensbury, NY 12804

V02988 FREUDENBERG-NOK V4CYK1 HUMISEAL


65 Spruce St 201 Zeta Drive
Tillsonburg, Ontario Canada Pittsburg, PA 15238

V71400 COOPER BUSSMAN


114 Old State Road
Ellisville, MO 63021

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605 P20
-610 See Detail D
615

635x2
65
-70

10
75 P5
-15 See Detail D
-20
-25
30
100x2
55x4

P1 490x2
See Detail A 445x2
410
-415 135x2
455
-460
P15
420
550x2 735x3 465 See Detail B

P14 595x2 P6
See Detail B See Detail F
110
500 -115
-505 120
510
560
P16 -565
See Detail D 570

P17
See Detail B

Wiring Harness Diagram


Figure 1001

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330
-335
340 P12
See Detail C

765x6 See Detail E

365x2

400x2
320x2

295
-300 P11 375
305 -380
385 P13

285x2 P10
See Detail D
250
205x2 -255
260
240x2

675x2
215
170x2 -220
225 180
-185
145 190
-150 P8
155 645
P9 -650
655

P7 P21
See Detail D

Wiring Harness Diagram


Figure 1002

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WE3888569-1, -2

DETAIL A-A

45 x16 40 35 x4

DETAIL A
SHIELD TERMINATION AT P1

Wiring Harness Diagram


Figure 1003

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435
480
585

430
475 425
580 470
575
DETAIL B

345 x2
355 X3

350

DETAIL C

Wiring Harness Diagram


Figure 1004

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90 630
275 670
525

85 625
270 665 80 620
520 265 660
DETAIL D 515
SHIELD TERMINATION AT
P5, P10, P21, P16, P20

750 x2 755 x4 740x2

745x2
760x2
DETAIL E
TERMINATION AT EGT1 & EGT2

Wiring Harness Diagram


Figure 1004

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705 x2 695 x2 700 x2 710


715
720 x2

725 x2
DETAIL FF

690 (dash 1)

730

725 x2

DETAIL F (dash 1)
685 (dash 1)

690A (dash 2)

730

725 x2

685A (dash 2)
DETAIL F (dash 2)

Wiring Harness Diagram


Figure 1004

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WE3888569-1, -2
ILLUSTRATED PARTS LIST

FIG. PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS


STOCK CODE ASSY
ITEM
NO.
1 WE3888569-1 HARNESS ASSEMBLY, BRANCHED ENGINE A
1A WE3888569-2 HARNESS ASSEMBLY, BRANCHED ENGINE B
10 D38999/26KJ61PN .CONNECTOR (P1) (APU) 1
-15 M39029/58-363 .CONTACT 61
-20 M39029/87-475 .CONTACT (KN) 2
-25 M39029/87-476 .CONTACT (KP) 2
30 M85049/38S25S .BACKSHELL (SCREW, CLAMP AND LOCKWASHER SUPPLIED) 1
35 32994 .TERMINAL LUG (V00779) 4
40 HS5215E103 .S.R. TAPE (REPLACED BY ITEM 40A) AR
40A 57806-B .S.R. TAPE (V02988) (REPLACES ITEM 40) AR
45 M23053/13-001-0 .SLEEVING (3.00”) 16
-50 MS27488-20-1 .SEAL PLUG (REPLACED BY ITEM -50A) 10
-50A MS27488-20-2 .SEAL PLUG (REPLACES ITEM -50) 10
55 MS3368-1-9A .STRAP, I.D. 4
-60 MS20995C20 .LOCKWIRE AR
65 D38999/26MB98SN .CONNECTOR (P5) (IGNITION UNIT) 1
-70 M39029/56-351 .CONTACT 6
75 M85049/38S11N .BACKSHELL (SCREW, CLAMP AND LOCKWASHER SUPPLIED) 1
80 34110 .TERMINAL LUG (V00779) 1
85 HS5215E103 .S.R. TAPE (REPLACED BY ITEM 85A) AR
85A 57806-B .S.R. TAPE (V02988) (REPLACES ITEM 85) AR
90 M23053/13-001-0 .SLEEVING (2.50”) 1
-95 MS27488-20-1 .SEAL PLUG (REPLACED BY ITEM -95A) 2
-95A MS27488-20-2 .SEAL PLUG (REPLACES ITEM -95) 2
100 MS3368-5-9E .STRAP, I.D. 2
-105 MS20995C20 .LOCKWIRE AR
110 D38999/26MA98SN .CONNECTOR (P6) (LOP SWITCH) 1
-115 M39029/56-351 .CONTACT 3
120 M85049/39S9N .BACKSHELL (SCREW, CLAMP AND LOCKWASHER SUPPLIED) 1
125 HS5215E103 .S.R. TAPE (REPLACED BY ITEM 125A) AR
125A 57806-B .S.R. TAPE (V02988) (REPLACES ITEM 125) AR
-130 MS27488-20-1 .SEAL PLUG (REPLACED BY ITEM -130A) 1
-130A MS27488-20-2 .SEAL PLUG (REPLACES ITEM -130) 1
135 MS3368-5-9E .STRAP, I.D. 2
-140 MS20995C20 .LOCKWIRE AR

-ITEM NOT ILLUSTRATED 49-11-39 Page 1012


May 10/15
Amphenol Griffith Enterprises, LLC
Cottonwood, Arizona

WE3888569-1, -2
ILLUSTRATED PARTS LIST

FIG. PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS


STOCK CODE ASSY
ITEM
NO.
145 D38999/26MA98SN .CONNECTOR (P7) (DEPRIME/DEOIL SOL) 1
-150 M39029/56-351 .CONTACT 3
155 M85049/38S9N .BACKSHELL (SCREW, CLAMP AND LOCKWASHER SUPPLIED) 1
160 HS5215E103 .S.R. TAPE (REPLACED BY ITEM 160A) AR
160A 57806-B .S.R. TAPE (V02988) (REPLACES ITEM 160) AR
-165 MS27488-20-1 .SEAL PLUG (REPLACED BY ITEM -165A) 1
-165A MS27488-20-2 .SEAL PLUG (REPLACES ITEM -165) 1
170 MS3368-5-9E .STRAP, I.D. 2
-175 MS20995C20 .LOCKWIRE AR
180 D38999/26MA98SA .CONNECTOR (P8) (LUBE FILTER DELTA-P SW) 1
-185 M39029/56-351 .CONTACT 3
190 M85049/38S9N .BACKSHELL (SCREW, CLAMP AND LOCKWASHER SUPPLIED) 1
195 HS5215E103 .S.R. TAPE (REPLACED BY ITEM 195A) AR
195A 57806-B .S.R. TAPE (V02988) (REPLACES ITEM 195) AR
-200 MS27488-20-1 .SEAL PLUG (REPLACED BY ITEM -200A) 1
-200A MS27488-20-2 .SEAL PLUG (REPLACES ITEM -200) 1
205 MS3368-5-9E .STRAP, I.D. 2
-210 MS20995C20 .LOCKWIRE AR
215 D38999/26MA98SB .CONNECTOR (P9) (GEN FILTER DELTA-P SW) 1
-220 M39029/56-351 .CONTACT 3
225 M85049/38S9N .BACKSHELL (SCREW, CLAMP AND LOCKWASHER SUPPLIED) 1
230 HS5215E103 .S.R. TAPE (REPLACED BY ITEM 230A) AR
230A 57806-B .S.R. TAPE (V02988) (REPLACES ITEM 230) AR
-235 MS27488-20-1 .SEAL PLUG (REPLACED BY ITEM -235A) 1
-235A MS27488-20-2 .SEAL PLUG (REPLACES ITEM -235) 1
240 MS3368-5-9E .STRAP, I.D. 2
-245 MS20995C20 .LOCKWIRE AR
250 D38999/26MB5SN .CONNECTOR (P10) (FUEL CONTROL) 1
-255 M39029/56-351 .CONTACT 5
260 M85049/39S11N .BACKSHELL (SCREW, CLAMP AND LOCKWASHER SUPPLIED) 1
265 34110 .TERMINAL LUG (V00779) 1
270 HS5215E103 .S.R. TAPE (REPLACED BY ITEM 270A) AR
270A 57806-B .S.R. TAPE (V02988) (REPLACES ITEM 270) AR
275 M23053/13-001-0 .SLEEVING (2.50”) 1
-280 MS27488-20-1 .SEAL PLUG (REPLACED BY ITEM -280A) 1
-280A MS27488-20-2 .SEAL PLUG (REPLACES ITEM -280) 1
285 MS3368-5-9E .STRAP, I.D. 2
-290 MS20995C20 .LOCKWIRE AR

-ITEM NOT ILLUSTRATED 49-11-39 Page 1013


May 10/15
Amphenol Griffith Enterprises, LLC
Cottonwood, Arizona

WE3888569-1, -2

ILLUSTRATED PARTS LIST

FIG. PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS


STOCK CODE ASSY
ITEM
NO.
295 MS3459L10SL-3S .CONNECTOR (P11) (FLOW DIVIDER SOL) 1
-300 M39029/30-217 .CONTACT 3
305 M85049/51S10N .BACKSHELL (SCREW, CLAMP AND LOCKWASHER SUPPLIED) 1
310 HS5215E103 .S.R. TAPE (REPLACED BY ITEM 310A) AR
310A 57806-B .S.R. TAPE (V02988) (REPLACES ITEM 310) AR
-315 MS27488-20-1 .SEAL PLUG (REPLACED BY ITEM -315A) 1
-315A MS27488-20-2 .SEAL PLUG (REPLACES ITEM -315) 1
320 MS3368-5-9E .STRAP, I.D. 2
-325 MS20995C20 .LOCKWIRE AR
330 D38999/26MC8SN .CONNECTOR (P12) (LOAD CONTROL VALVE) 1
-335 M39029/56-351 .CONTACT 8
340 M85049/39S13N .BACKSHELL (SCREW, CLAMP AND LOCKWASHER SUPPLIED) 1
345 34110 .TERMINAL LUG (V00779) 2
350 HS5215E103 .S.R. TAPE (REPLACED BY ITEM 350A) AR
350A 57806-B .S.R. TAPE (V02988) (REPLACES ITEM 350) AR
355 M23053/13-001-0 .SLEEVING (2.50”) 3
-360 MS27488-20-1 .SEAL PLUG (REPLACED BY ITEM -360A) 1
-360A MS27488-20-2 .SEAL PLUG (REPLACES ITEM -360) 1
365 MS3368-5-9E .STRAP, I.D. 2
-370 MS20995C20 .LOCKWIRE AR
375 D38999/26MB98SN .CONNECTOR (P13) (SURGE CONTROL VALVE) 1
-380 M39029/56-351 .CONTACT 6
385 M85049/39S11N .BACKSHELL (SCREW, CLAMP AND LOCKWASHER SUPPLIED) 1
390 HS5215E103 .S.R. TAPE (REPLACED BY ITEM 390A) AR
390A 57806-B .S.R. TAPE (V02988) (REPLACES ITEM 390) AR
-395 MS27488-20-1 .SEAL PLUG (REPLACED BY ITEM -395A) 4
-395A MS27488-20-2 .SEAL PLUG (REPLACES ITEM -395) 4
400 MS3368-5-9E .STRAP, I.D. 2
-405 MS20995C20 .LOCKWIRE AR
410 D38999/26MB5SA .CONNECTOR (P14) (P2 SENSOR) 1
-415 M39029/56-351 .CONTACT 5
420 M85049/39S11N .BACKSHELL (SCREW, CLAMP AND LOCKWASHER SUPPLIED) 1
425 34110 .TERMINAL LUG (V00779) 1
430 HS5215E103 .S.R. TAPE (REPLACED BY ITEM 430A) AR
430A 57806-B .S.R. TAPE (V02988) (REPLACES ITEM 430) AR
435 M23053/13-001-0 .SLEEVING (2.50”) 2
-440 MS27488-20-1 .SEAL PLUG (REPLACED BY ITEM -440A) 4
-440A MS27488-20-2 .SEAL PLUG (REPLACES ITEM -440) 4
445 MS3368-5-9E .STRAP, I.D. 2
-450 MS20995C20 .LOCKWIRE AR

-ITEM NOT ILLUSTRATED 49-11-39 Page 1014


May 10/15
Amphenol Griffith Enterprises, LLC
Cottonwood, Arizona

WE3888569-1, -2

ILLUSTRATED PARTS LIST

FIG. PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS


STOCK CODE ASSY
ITEM
NO.
455 D38999/26MC98SN .CONNECTOR (P15) (OIL LEVEL SENSOR) 1
-460 M39029/56-351 .CONTACT 10
465 M85049/38S13N .BACKSHELL (SCREW, CLAMP AND LOCKWASHER SUPPLIED) 1
470 34110 .TERMINAL LUG (V00779) 1
475 HS5215E103 .S.R. TAPE (REPLACED BY ITEM 475A) AR
475A 57806-B .S.R. TAPE (V02988) (REPLACES ITEM 475) AR
480 M23053/13-001-0 .SLEEVING (2.50”) 2
-485 MS27488-20-1 .SEAL PLUG (REPLACED BY ITEM -485A) 4
-485A MS27488-20-2 .SEAL PLUG (REPLACES ITEM -485) 4
490 MS3368-5-9E .STRAP, I.D. 2
-495 MS20995C20 .LOCKWIRE AR
500 MS3459L12S-3S .CONNECTOR (P16) (T2VSENSOR) 1
-505 M39029/30-217 .CONTACT 2
510 M85049/52S12N .BACKSHELL (SCREW, CLAMP AND LOCKWASHER SUPPLIED) 1
515 34110 .TERMINAL LUG (V00779) 1
520 HS5215E103 .S.R. TAPE (REPLACED BY ITEM 520A) AR
520A 57806-B .S.R. TAPE (V02988) (REPLACES ITEM 520) AR
525 M23053/13-001-0 .SLEEVING (2.50”) 2
550 MS3368-5-9E .STRAP, I.D. 2
-555 MS20995C20 .LOCKWIRE AR
560 D38999/26MB98SA .CONNECTOR (P17) (SPEED SENSOR) 1
-565 M39029/56-351 .CONTACT 6
570 M85049/39S11N .BACKSHELL (SCREW, CLAMP AND LOCKWASHER SUPPLIED) 1
575 34110 .TERMINAL LUG (V00779) 1
580 HS5215E103 .S.R. TAPE (REPLACED BY ITEM 580A) AR
580A 57806-B .S.R. TAPE (V02988) (REPLACES ITEM 580) AR
585 M23053/13-001-0 .SLEEVING (2.50”) 2
-590 MS27488-20-1 .SEAL PLUG (REPLACED BY ITEM -485A) 2
-590A MS27488-20-2 .SEAL PLUG (REPLACES ITEM -485) 2
595 MS3368-5-9E .STRAP, I.D. 2
-600 MS20995C20 .LOCKWIRE AR
605 MS3459L10SL-3S .CONNECTOR (P20) (HOURMETER) 1
-610 M39029/30-217 .CONTACT 3
615 M85049/51S10N .BACKSHELL (SCREW, CLAMP AND LOCKWASHER SUPPLIED) 1
620 34110 .TERMINAL LUG (V00779) 1
625 HS5215E103 .S.R. TAPE (REPLACED BY ITEM 625A) AR
625A 57806-B .S.R. TAPE (V02988) (REPLACES ITEM 625) AR
630 M23053/13-001-0 .SLEEVING (2.50”) 1
635 MS3368-5-9E .STRAP, I.D. 2
-640 MS20995C20 .LOCKWIRE AR

-ITEM NOT ILLUSTRATED 49-11-39 Page 1015


May 10/15
Amphenol Griffith Enterprises, LLC
Cottonwood, Arizona

WE3888569-1, -2

ILLUSTRATED PARTS LIST

FIG. PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS


STOCK CODE ASSY
ITEM
NO.
645 MS3459L12S-3S .CONNECTOR (P21) (OIL TEMP SENSOR) 1
-650 M39029/30-217 .CONTACT 2
655 M85049/52S12N .BACKSHELL (SCREW, CLAMP AND LOCKWASHER SUPPLIED) 1
660 34110 .TERMINAL LUG (V00779) 1
665 HS5215E103 .S.R. TAPE (REPLACED BY ITEM 665A) AR
665A 57806-B .S.R. TAPE (V02988) (REPLACES ITEM 665) AR
670 M23053/13-001-0 .SLEEVING (2.50”) 1
675 MS3368-5-9E .STRAP, I.D. 2
-680 MS20995C20 .LOCKWIRE AR
685 MS20659-125 .START MOTOR TERMINAL (+) A 2
685A 327732 .START MOTOR TERMINAL (+) B 2
690 MS20659-161 .START MOTOR TERMINAL (-) A 2
690A 33647 .START MOTOR TERMINAL (-) B 2
695 FM08A125V5A .FUSE (V71400) 1
700 672-503-9002 .BARREL SPLICE (V00779) (REPLACED BY ITEM 700A) 2
700A 34137 .SPLICE (V00779) (REPLACES ITEM 700) 2
705 672-503-9003 .BARREL SPLICE (V00779) (REPLACED BY ITEM 705A) 2
705A 34137 .SPLICE (V00779) (REPLACES ITEM 705) 2
710 M23053/8-006-C .SLEEVING (2.50”) 2
715 M23053/8-006-C .SLEEVING (2.00”) 2
720 M23053/11-113-C .SLEEVING (1.00”) 2
725 M23053/13-002-0 .SLEEVING (3.50”) 2
730 M23053/13-003-0 .SLEEVING (7.00”) 1
735 MS3368-5-9E .STRAP, I.D. 3
EGT NO. 1 & EGT NO. 2
740 724-505-9014 .KN TERMINAL LUG (V00779) (REPLACED BY ITEM 740A) 2
740A 1-321898-0 .KN TERMINAL LUG (V00779) (REPLACES ITEM 740) 2
745 724-505-9013 .KP TERMINAL LUG (V00779) (REPLACED BY ITEM 745A) 2
745A 1-321897-0 .KP TERMINAL LUG (V00779) (REPLACES ITEM 745) 2
750 M23053/13-003-0 .SLEEVING (2.00”) 2
755 M23053/13-002-0 .SLEEVING (2.00”) 4
760 M23053/13-001-0 .SLEEVING (1.00”) 2
765 MS3368-5-9E .STRAP, I.D. 6
-770 S8999 .TIE STRING AR
-775 1B15 .HUMISEAL AR

-ITEM NOT ILLUSTRATED 49-11-39 Page 1016


May 10/15

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