JOHANNESBURG | 8 Johnson Steet | Alrode | Alberton | 1449 | T. +27 11 864 5205 | E. [email protected].

za

DURBAN | 1281 | South Coast Road | Mobeni | Durban | 4060 | T. +27 87 806 4492

CAPE TOWN | Martin Hammerschlag Way | Foreshore | Culemborg | 8001 | T. +27 21 417 1700

WWW.MANDOVAL.CO.ZA ISO 9001:2015

 INTRODUCTION:
At Mandoval we are committed to establishing market opportunities for
Vermiculite usage in South Africa and abroad.

The company is based in Alrode, Gauteng, South Africa with branches in Cape
Town, and Durban. Mandoval is recognised by its customers for its professional
approach to product quality and customer service.

The company also has an excellent relationship with all its staff some of which
have been with the company for over 35 years.

OUR PURPOSE:
To create value for all stakeholders through our experience, expertise
and excellence.

1
 VICORE VERMICULITE

Technically Vermiculite encompasses a large group of

Hydrated Laminar Magnesium-Aliminium Iron Silicates
which resemble Mica.

There are two key properties of Vermiculite. The first is

its laminar (or layered) crystalline structure which
provides the hinged plates that make the material expand
or unfold in a linear manner like an accordion. The second
is that it contains trapped water which flashes into steam
when heated to force the layers open.

There are a many naturally occurring Vermiculite minerals

and soils and their identification often requires
sophisticated scientific analysis. One of the most common
forms of Vermiculite is generally known as Commercial
Vermiculite. It is derived from rocks containing large
crystals of the minerals Biotite and Iron-bearing
Phlogopite. As these rocks are exposed to the weather
they start to decompose allowing water to enter and react
with the various chemicals present. As the decomposition
and chemical reaction proceed Vermiculite is formed.

GRADE BAG SIZE PARTICLE SIZE

LARGE 25kg -8.0 mm to +2.8 mm
MEDIUM 25kg -4.0 mm to + 1.4 mm
FINE 25kg -2.0 mm to + 0.710 mm
SUPER FINE 25kg -1.0 mm to 0.355 mm
MICRON 25kg -0.710 mm to + 0.250 mm

APPLICATIONS:
AGRICULTURAL
Production of Concentrated Feed Mix Additive

INDUSTRIAL
Insulation of Molten Metal in Steel Foundries

2
 VICAFIL VERMICULITE

The exfoliation of Vermiculite is critical to ensuring the

maximum attributes of the products are obtained. Poor
exfoliation reduces the absorption properties being water or
chemicals. It also affects the material density.

Mandoval’s products are exfoliated using a system of

maximum heat and controlled feed of the raw material thus
ensuring our products are supplied according to stringent
quality standards.

GRADE BAG SIZE PARTICLE SIZE

LARGE 7 kg -8.0 mm to +2.8 mm
MEDIUM 8 kg -4.0 mm to + 1.4 mm
FINE 9 kg -2.0 mm to + 0.710 mm
SUPER FINE 10 kg -1.0 mm to 0.355 mm
MICRON 10 kg -0.710 mm to + 0.250 mm

APPLICATIONS:
AGRICULTURAL
Animal Feed
Pet Enclosures

HORTICULTURAL
Growing Medium
Soil Conditioner
Hydroponics

INDUSTRIAL
Friction Linings
Insulation in Steelworks and Foundries
Packaging Materials and Spillage Absorbent

COMMERCIAL
Loose Fill Insulation
Light Weight Screeding

3
 Passive fire protection
Passive Fire Protection products play a major role in all building design and are incorporated under section T of the
National Building Regulations 0400. Containing a potential fire to its source and preventing the spread of toxic and
corrosive gases from spreading throughout a building is an integral part of building safety as well as the prevention of
structural collapse. Mandoval’s Passive Fire Protection products include fire stopping seals, coatings for structural steel
and fire rated boards.

FIRE PROTECTIVE PLASTERS

Mandoval Vermiculite Plasters are used in general building plasters (both hand and spray applied) to improve
coverage, ease handling, adhesion to a wide variety of substrates and resistance to chipping/cracking/shrinkage.

TEKROK C
Tekrok C is a new generation fireproofing plaster for use in
the Chemical and Petrochemical Industries. It has recently
been modified using advanced chemical technology
improving durability and workability. This plaster is a factory
pre-mix product that can be troweled or spray applied and
has been officially tested by the SABS for 120-minute fire
protection and is in compliance with the NFPA58
specification for flammable gas storage vessels. Tekrok C is
packaged in 20kg PVC bags.

Dry Density 750 – 900 kg/m³ Final Coat

Wet Density 765 kg/m³ (20mm)
Colour Grey
Mix Ratio 1 x 20kg bag : 13 – 18 Litres water
Compressive Strength 3.2 MPA
Mesh
Shelf Life 12 months @ 23°C and 50% humidity
PH Value 12 – 12.5 (Reinforcement)
Thermal Conductivity
0.19 W/m° C
(K-Value) First Coat
Initial setting time Min 45 minutes Max 5.5 hours
(20mm)
Final setting time 28 days
SABS Test report number FPE9/84228/02

Product features:
Medium density, durable, chemically resistant and has excellent substrate adhesion

Applications:
Structural steel, LPG vessels, vessel skirts, cables and junction boxes

4
 TEKROK S
Tekrok S is an economically proven cement pre-mix material
for fireproofing structural columns and beams in commercial
buildings or as a fire barrier system. It also has applications
such as a condensation control material and as a spray applied
monolithic coating.

Tekrok S is of particular benefit where economic and speed of

application are the main considerations. Tekrok S provides a
number of benefits over conventional materials including
durability, being light weight and asbestos free. Tekrok S is
packaged in 15kg PVC bags.

Final Coat
(20mm) Dry Density 380 kg/m³
Wet Density 765 kg/m³
Colour Off white
Mix Ratio 1 x 15kg bag : 20 – 24 Litres water
Compressive Strength 0.380 MPA
Mesh Shelf Life 12 months @ 23°C and 50% humidity
(Reinforcement) PH Value 12 – 12.5
Thermal Conductivity
0.091 W/m° C
(K-Value)
First Coat
Initial setting time 2 – 6 hours
(20mm) Final setting time 28 days
Test report number 5409/84047/00

Product features:
Low density, durable, good substrate adhesion and excellent thermal properties

Applications:
Fire protective layer on structural steel, insulation on sludge digesters, condensation control,
fire protection on lift shafts, insulation of parking garages, hotels and kitchens

TEKROK T.G.
Tekrok T.G is a modified form of Tekrok C through the addition
of chemical additives. Tekrok T.G is used as a penetration seal
for 120 minutes’ fire protection where material structural stability
is required. Tekrok T.G plaster consists of Vermiculite, cement,
lime, mica and thixotropic chemical additives which assist when
trowelling. The plaster may only be applied by an approved
specialist contractor for the use on structural steel and LPG
Vessels in the Petrochemical Industry. Tekrok TG is specifically
designed to meet the needs of Hydrocarbon and Chemical
Processing Industries to withstand high thermal shock
experienced in high intensity hydrocarbon fuelled fires. Tekrok
T.G is packaged in 20kg PVC bags.

Dry Density 750 – 900 kg/m³

Wet Density 765 kg/m³
Colour Grey
Mix Ratio 1 x 20kg bag : 13 – 18 Litres water
Compressive Strength 3.2 MPA
Shelf Life 12 months @ 23°C and 50% humidity
PH Value 12 – 12.5
Thermal Conductivity
0.19 W/m° C
(K-Value)
Initial setting time Min 45 minutes Max 5.5 hours
Final setting time 28 days
Test report number 653/80679/U496

Product features:
Durable, chemically resistant, excellent substrate adhesion and medium density material
Applications:
Structural steel and LPG vessels in the Petrochemical Industry

5
 Colour Grey
856 – 10
TEKROK CAST
Density
50 kg/m³
Mix Ratio 1 x 25kg bag : ±18 Litres of water Tekrok Cast has been specially formulated as a cast-in place
Compressive Strength 3.2 MPA material. Tekrok Cast is used as an encasement for structural
Shelf Life 12 months @ 23°C and 50% humidity columns where fire protection as well as aesthetics are
PH Value 12 – 12.5
required. Tekrok Cast is packaged in 25kg PVC bags.
Thermal Conductivity
0.19 W/m° C
(K-Value)
Initial setting time Min 45 minutes Max 5.5 hours
Final setting time 28 days

Product features:
Durable, non-toxic, non-combustible and non-hazardous

Applications:
Enhancement for structural columns, fire protection
aesthetics, penetration seals and cables through walls
and floors

BENEFITS OF MANDOVAL’S FIRE PROTECTIVE PLASTERS

▪ Durability
▪ Easy handling
▪ Asbestos free
▪ Excellent coverage
▪ Good adhesion to a wide variety of surfaces
▪ SABS Tested to 120 minutes in Hydrocarbon conditions
▪ Tested to NFPA 58 for protection of flammable liquid storage vessels

6
 DECORATIVE AND ACOUSTIC PLASTERS

VIP
VIP plaster is a specially formulated blend of Vermiculite,
gypsum and other additives. This plaster is used in many
applications such as infill of large cracks and voids, infill
of electrical conduit channels, and junction box cavities,
etc. VIP Plaster is packaged in 25kg PVC bags.

Colour White
Mix Ratio 1 x 25kg bag : ±18 Litres of water
Shelf Life 12 months @ 23°C and 50% humidity
Initial setting time Min 45 minutes Max 5.5 hours
Final setting time 28 days

Product features:
Asbestos free, non-toxic and non-combustible

Applications:
Skimming of ceiling, penetration and conduit casings as well as a filler for large crack
and voids

MANDOVAL ACOUSTIC SPRAY

Mandoval Acoustic Spray is a decorative acoustic material
with proven history of successful sound control. It consists of
Vermiculite and mineral binders. It is clean to handle and is
asbestos free. Mandoval Acoustic Spray is applied by a special
spraying process giving an attractive textured finish and
ensuring maximum sound absorption. Mandoval Acoustic
Spray is packaged in 15kg PVC bags.

Colour Natural off White (Colours on request) SOUND ABSORPTION

FREQUENCY Hz
Dry Density 520 kg/m³ COEFFICIENT
Thermal Conductivity 100 0.01
0.14 W/m° C
(K-Value) 500 0.16
Mix Ratio 2000 0.16
Spreading Rate 6.5 kg/m² at 12 mm 4000 0.22
Shelf Life 12 months @ 23°C and 50% humidity 5000 0.27
Setting time
Test Report 5462/1543752T43

Applications:
Theatres and recording studios

Product features:
Decorative, excellent sound absorption, non-combustible, non-toxic, asbestos free and durable

7
 FIRE PROTECTIVE COATING

PYROSAFE WB

Pyrosafe WB is a water-based intumescent fire-retardant coating

which provides excellent protection to structural steel and can
also be used as a fire protective coating on wood and electrical
cables. Pyrosafe WB is non-toxic, easy to apply, and has excellent
adhesive properties. Pyrosafe WB provides fire rating up to 60
minutes. Pyrosafe WB is packaged in 5 Litre and 25 Litre drums.

Solids by volume 62% - 66%

Colour White
Gloss Level Matt
PH Value 9.1 – 9.3
Shelf Life 12 months unopened container
Surface Drying time @ 25°C 1 hour
Touch dry @ 25°C 6 hours
Recoating 6 hours
Test report – Timber 653/82943/9513
Test report – Chipboard 653/82223/63613
Test report – Structural Steel 55059554/8

Product features:
Decorative, easy to maintain, easy to apply and provides
60-minute fire rating

Applications:
Interior structural steel, timber and electrical cables

SAPPHIRE
Sapphire is a clear water-based flame retardant chemical, used to
reduce the flame spread along natural fibres, synthetic materials and
blended fabrics. Sapphire is especially adapted to the treatment of
natural and synthetic fibre textiles. Sapphire is packaged in 25 litre
drums.

Appearance Clear colour liquid

PH 5.0
Methods Spraying, dipping, sponging or brushing
Test report SABS 5409/83384/98
Test report CSIR 5032/9566

Applications: Product features:

Fire protection of fabrics, work clothes, gloves, upholstery Non-toxic, non-irritating and non-dermatitic
and textiles such as curtains

8
 FIRE PROTECTIVE SYSTEMS

MINERAL WOOL PANELS

Mineral Wool Panels are matt brown fibrous wool panels which are
bio-soluble and have no adverse environmental effects. Mineral Wool
Panels can be used for various applications such as thermal
insulation, acoustic insulation, fire stopping seals and heat and fire
insulation. The Mineral Wool Panel unit size is 1.2m x 0.6m x 50mm.

Density 160kg/m³
Thermal conductivity
Maximum 0.043 W/mK
(K-Value)
Thermal resistance
3.7m² K/W
(R-Value)
Sound absorption
0.14 – 0.99
coefficient
Moisture absorption
0.3%
coefficient
Recoating 6 hours

Product features:
Non-combustible, bio soluble, dust free, odourless and excellent thermal properties

Applications:
Thermal insulation for commercial and industrial applications, acoustic insulation between dry walling or as roof insulation and
fire stopping seals used in combination with Pyrosafe WB or KBS Coating

CALCIUM SILICATE FIRE BOARD

Calcium Silicate Fire Board is a smooth, asbestos free fire

board with good thermal conductivity. Calcium Silicate Boards
can be used for various applications, including ceilings, roofs,
floor partitions, external walls, ventilation and smoke
extraction ducts, tunnel fire protection, smoke barriers, as
well as a cladding material around wooden panelling. The
Calcium Silicate Board unit size is 1.220m x 2.440m x 12mm.

Density 1100 – 1400 kg/m³ Product features:

Thermal conductivity
± 0.17 W/mK Non-combustible, moisture resistant and excellent thermal properties
(K-Value)
Thermal resistance
(R-Value)
0.069m² W/mK Applications:
Moisture content ±< 11.5 Structural steel, ceiling, roofs, floor penetration, external walls,
Weight 50kg smoke barriers, concrete upgrading, ventilation and smoke
Compressive strength 8 N/mm²
extraction ducts
Test Report 201530469

9
 KBS FIRE PROTECTION SYSTEMS

KBS® COATING
KBS Coating is a water-based fire-retardant coating for electrical
cables and as coating and sealant for use in combination with
mineral wool panels as through penetration fire stops. KBS Coating
as a coating for electrical cables can prolong the circuit integrity of
the cables up to 52 minutes. KBS Coating used in combination with
Mineral Wool Panels provides up to 200 minutes’ fire rating.
KBS Coating is packaged in 7kg and 35kg drums.

Colour Off white

Thermal conductivity
0.69 W/mK
(K-Value)
Thinning Water
Drying time touch dry 24 hours
Drying time cured 3 days
Solids by volume 70%
Recoating 24 hours
PH Value 8
Shelf life 18 months

Product features:
Durable, flexible, weather and water resistant

Applications:
Fire protection of grouped or bundled cables and
fire protection for penetration seals

KBS® CAULKING
KBS Caulking is a viscous, one component fire retardant
intumescent caulk used to seal electrical cables, plastic and
steel pipes which penetrate fire rated walls and floors. KBS
Caulking provides up to 120 min fire rating. KBS Caulking is
packages 310ml cartridges.

Colour Grey
Density ± 1.40g/cm³
Solids ±75%
Drying time 2 weeks @ 5mm thickness
Elongation to break ±50%
Shelf life 12 months

Product features:
Humidity and moisture resistant, free of halogens
and solvents

Applications:
Sealing electrical cables, plastic and steel pipes
which penetrate fire rated walls and floors

10
 KBS® MORTAR SEAL
KBS Mortar Seal is a dry mortar mix with controlled swelling effect
to provide a non-shrinking, homogeneous and smoke gas-tight fire
seal for cable and utility penetrations. KBS Mortar seal expands
while it sets (up to 3%), assuring a tight and crack-free seal.
KBS Mortar Seal provides up to 120 minutes’ fire rating.
KBS Mortar Seal is packaged in 25kg bags.

Colour Red
Dry density ±600 g/l
Product features:
PH Value 12.3 Light weight, non-shrinking, homogenous smoke and gas tight
Compressive strength ± 0.6 – 0.7 N/mm²
Expansion ± 3 vol%
Complete curing ±3days
Shelf life 24 months Applications:
Workability 60 minutes Fire protection of large opening with complex cable installations
Storage temperature -20°C - 40°C

KBS® SEALBAGS
KBS Sealbags are unique pillows ideal for penetration seals
where changes such as retrofitting of cables or metal pipes
are the rule rather than the exception. KBS Sealbags
provide up to 120 minutes’ fire rating. Each Sealbag weighs
720g and is packaged in a box of 20 Sealbags.

Product features:
Weather, water and electrical resistant
Size 340 x 180 x 35mm
Applications: Appearance Pulvinated elements with orange printing
Expansion rate 45%
Penetration seals where subsequent retrofitting and changes
Ceramic reaction @800°C
are expected

KBS® PIPE SEAL

KBS Pipe Seals are strangler seal for thermoplastic pipes. KBS Pipe
Seals offer protection for pipes of all dimensions and installations
up to 500 mm diameter. They consist of a round steel casing,
supplied in two halves, with a heat-expanding inner shell. KBS Pipe
Seals provide 2-hour fire resistance.

Product features:
Weather, water and electrical resistant

Applications:
Integrity F-Rating Up to 2 hours Penetration seals where subsequent retrofitting and changes
Insulation T-Rating Up to 2 hours
are expected

11
 FSI FIRE STOPPING SYSTEMS

PYROCOUSTIC® INTUMESCENT
Pyrocoustic® Fire Resistant Sealant is a water based acrylic
sealant used to reinstate the fire resistance of wall and floor
constructions where apertures are penetrated by multiple
services and linear gap seals where wall and floor
constructions abut. Pyrocoustic® Sealant is extensively
tested for global requirements, it is supplied in: 600ml foils.

Colour White, paste, matt finish

Product features:
Provides a smoke seal
Slump 5mm after 1hr in 30mm joints
Easy gunning and tooling
Cured Rate 3mm per day at 50% relative humidity 23ͦC
Halogen free, resist fungi and vermin
Shrinkage Approximately 12%
Flexible, high performance water based fire sealant
Application Temperature +5ͦC to 40ͦC
Water Resistance Good when fully cured
UV Resistance Good Applications:
Shelf life 18 months Head of walls
Blank openings
Fire Rating Up to 240 minutes
Multi service penetrations
Cable trays and cable ladders
ETA 13-1069
ETA 13-1070 Metallic Pipes, Cables and Cable bunches
CE 1121-CPR-JA5009 Flexible walls, rigid walls and rigid floors

PYROPRO® – HPE
PyroPro® HPE Sealant is a water based acrylic sealant used to
reinstate the fire resistance of wall and floor constructions in
apertures when penetrated by single or multiple services.
PyroPro® HPE Sealant has been developed utilizing specialist
intumescent technologies which result in the sealant expanding
in the presence of heat or fire to reinstate fire resistance where
combustible services are present. The expansion of PyroPro
HPE is fast acting and up to 25 times. The expanding sealant
fills the void left by combusting materials and remains in place,
exerting a pressure on the surrounding substate upholding the
fire resistance of the compartment.

Product features:
Colour Dark Grey / Black
Causes no known affects to plastic pipes, plastic cables,
Shore Hardness 68 sheathing or metallic components
Cured Time 1.7mm per 24 hours Easy clean up with water and is odourless
Density Ca. 1.23 – 1.33g/cm³ Over paintable
Application Temperature +5ͦC to 35°C Smoke, gas, watertight and airtight
Expansion Ratio Up to 25 times High Expansion Ratio
Insulation 120
pH 6-9 Applications:
Rigid wall and floors, flexible wall and batts in wall and floor.
Fire Rating Up to 240 minutes
Linear Joints up to 20mm wide
ETA 13-1069
Large service openings up to 300mm x 100mm
ETA 13-1070 Batt aperture up to 1100mm x 750mm
CE 1121-CPR-JA5009
Metallic Pipes, Cables, Cable Bunches (incl. Telecommunication),
Cable Trays and Cable Ladders

12
 FLEXI COAT®
Flexi-Coat® is a highly flexible water based, acrylic coating
used in linear gaps where voids are present in floor and wall
constructions as well as service penetrations to reinstate the
fire resistance performance.

The Flexi-Coat® system offers excellent movement and

acoustic capabilities. Flexi-Coat® can offer up to 50%
movement. Supplied in liquid form in 20kg, pails, the Flexi-
Coat® can be poured, trowelled or sprayed into the aperture
between the separating elements to a specified depth utilising
Mineral Wool backing material.

Colour White Product features:

Coating Thickness 2.5mm Nominal, wet coating thickness
Highly flexible and water resistant
Halogen free, resist fungi and vermin
Cured Rate 3mm per day at 50% relative humidity 23ͦC
Coverage 2.8kg/m², 2.24L/m²
Applications:
Application Temperature +0C to +30ͦC
Cable trays and cable ladders
Applied by: Spray, brush or trowel applied
Flexible linear joint sealing system
Shelf life 18 months unopened Suitable for voids up to 500mm wide
Fire Rating Up to 120 minutes
Metallic Pipes, Cables and Cable bunches

ETA 13-1057
ETA 15-0434
CE 1121-CPR-JA5010

PIPEBLOC PWP® INTUMESCENT PIPE

WRAP
PipeBloc® PWP Wraps are designed and tested to seal service
penetration apertures containing plastic pipes formulated with
thermoplastic composites based on reactive intumescent
technology. The individual PWP Wraps have been developed to
provide a high volume expansion and pressure seal during a fire.
The PipeBloc® PWP wraps can be used to a maximum diameter
of 200mm. The ultra-thin design of PipeBloc® PWP wraps
ensures that they can be installed into the tightest of locations.

Colour Green plastic packaging

Product features:
Sizes 110mm and 160mm x 40mm Internal use only
Thickness 2mm at 32mm upto 12mm at 250mm High performance intumescent
Density Approximately 1.2 g/cm³ Not affected by fungus, vermin or rodents
Based on a thermoplastic composite and is therefore on-toxic
Volume Expansion Approximately 25 times
Halogen free, contains no asbestos, ceramic or mineral fibres and
Expansion Pressure N/mmP 1.30
is environmentally friendly
Polypropylene (PP), polyethylene (PE)
Compatible with
and polyvinylchloride (PVC) pipes.
Shelf life N/A
Applications:
Fire Rating Up to 240 minutes Flexible walls, rigid walls, rigid floor constructions, in bat seals
and combustible plastic pipe penetrations

ETA 15-0490
CE 1121-CPR-JA5081

13
 PIPEBLOC EL®

PipeBloc® EL system is designed and tested to seal service

penetrations in apertures containing combustible services.
PipeBloc® EL has been developed utilizing specialist intumescent
technologies which result in the wrap expanding in the presence
of heat or fire. This expansion is fast acting and up to 25 times.
The expanding intumescent fills the void left by combusting
materials and remains in place, exerting a pressure on the
surrounding substrate upholding the fire resistance of the
compartment. This uniquely formulated product allows it to be
tested and Certified to internationally recognised standards,
including, Certifire, CE marking and UL Listings. PipeBloc® EL
Wrap has been tested and Certified as part the FSi Fire Stopping
range. The PipeBloc® EL system can be installed across a variety
services and substrates.

Colour Black Product features:

Sizes Pipes 32 – 200mm (L- 25m roll W-40mm) Ultra-thin design to allow installation
Installation Temperature +5 - 35°C into tightest of areas
High performance intumescent
Shelf life 18 months if stored correctly
Not visible once installed
Density Approximately 1.2g/cm³

Volume Expansion @450°C Approximately 25 times Applications:

Flexible walls, rigid walls, rigid floor constructions, in bat seals
Expansion Pressure N/mm² Up to max 1.30
and combustible plastic pipe penetrations
Fire Rating Up to 120 minutes

ETA 15-0490
CE 1121-CPR-JA5081

PIPEBLOC EL® – 25M ROLL APPLICATION GUIDELINE

14
 PIPEBLOC PCP® COLLARS
PipeBloc® PCP Collars are designed and tested to seal service
penetration apertures containing plastic and metallic pipes
both with and without insulation. PipeBloc® PCP has been
developed to provide a high volume expansion and pressure
seal in the event of a fire. The PipeBloc® PCP Collars can be
used on pipes to a maximum diameter of 250mm for internal
and external applications. The ultra-thin profile of PipeBloc®
PCP Collars shells, a depth of 30mm or 40mm allows for the
installation into the tightest of locations.

Colour / Appearance Green Steel – 3 Fixing Tabs Product features:

PVC-U, PVC-C, ABS, SAN + PVC, PE-HD,
Internal use only
Plastic Types Environmentally friendly
PE, PP
Expansion Rate 20:1 Halogen free, resist fungi and vermin
Allows thermal and mechanical movement of pipe
Expansion Pressure N/mm² 1.30
Halogen free, contains no asbestos, ceramic or mineral fibres
Working Temperature -20ͦC to +120ͦC

Shelf life N/A Applications:

Stopseal Bat system
Fire Rating Up to 240 minutes
Around combustible pipes
Angled combustible pipes through walls
Rigid floors with 150mm minimum thickness
ETA 15-0489
CE 1121-CPR-JA5080 Rigid wall with > 100mm minimum thickness
Flexible walls with > 100mm minimum thickness

NS PUTTY PADS®
NS Putty® Pads are a pre-cut ablative pads designed for easy
application around single and double electrical sockets where fire
resistance must be upheld in the event of a fire.

Product features:
Simple to install
Internal use only
High tack adhesion
Environmentally friendly
Highly flexible and water resistant
Colour Green Not affected by fungus, vermin or rodents
Size 170mm x 170mm x 4mm Pliable and mouldable with excellent self-bonding properties
Density 1.55 – 1.6 g/cm³ Halogen free, contains no asbestos, ceramic or mineral fibres
Activation 250ͦC

Shelf life 12 months

Applications:
Maintains a fire and smoke barrier around sockets in flexible wall
Fire Resistance Up to 120 minutes systems

15
 PASS-IT TRANSIT SYSTEM®

Pass-It® Transit System is a pre-assembled, multi layered

reactive intumescent device encased in a 2 part powder coated
steel shell. It is designed to prevent the passage of fire between
compartment floors and walls, whilst still allowing for the easy
installation and removal of services without destruction of the
seal. There are a wide range of different sizes available
depending on the number and size of the services required to Product features:
penetrate. It can be formed into a modular grid or linear Internal use
format, allowing an easy route for services to travel. Instant entry / re-entry
Easy installation of services
11 different size combinations
Brackets included in the pack
Can be module fixed together
Colour / Appearance Green Steel – 3 Fixing Tabs
Superior Level of Sustainability
PVC-U, PVC-C, ABS, SAN + PVC, PE-HD,
Plastic Types
PE, PP Good Acoustic Isolation on Properties
Use of advanced Intumescent Technology
Expansion Rate 20:1
Ideal for Historical Building Upgrades or new build
Expansion Pressure N/mm² 1.30
Working Temperature -20ͦC to +120ͦC Applications:
Shelf life N/A Modular builds
Reinstate fire resistance through walls
Fire Rating Up to 120 minutes
Penetration of multi-service penetrations

16
 PRODUCT OVERVIEW

FIRE TEST REPORT

PRODUCT DESCRIPTION PAGE
RATING /CERTIFICATION
VERMICULITE
VICORE Raw Vermiculite N/A Asbestos free certification 2

VICAFIL Exfoliated Vermiculite N/A Asbestos free certification 3

FIRE PROTECTIVE PLASTERS

Exterior fire protective plaster on
TEKROK C structural steel
120 minutes FPE9/84228/02 4
Exterior fire protective plaster on LPG
TEKROK C Vessel
120 minutes FPE9/84228/02 4
Interior fire protective plaster on
TEKROK S structural steel
120 minutes 5409/84047/00 5

TEKROK TG Trowel grade fire protective plaster 120 minutes 653/80679/U496 5

Cast-in-place plaster as steel columns
TEKROK CAST encasement
N/A N/A 6

DECORATIVE & ACOUSTIC PLASTERS

Gypsum plaster for skimming ceilings and
VIP PLASTER filling cracks and gaps
N/A N/A 7

ACOUSTIC SPRAY Acoustic spray N/A 5462/1543752T43 7

FIRE PROTECTIVE COATING

PYROSAFE WB Intumescent coating on structural steel 60 minutes 5505955418 8

PYROSAFE WB Intumescent coating on chipboard 60 minutes 653/82223/63613 8

PYROSAFE WB Intumescent coating on timber 60 minutes 653/82943/9513 8

PYROSAFE WB PANEL SEAL Penetration fire stopping seal 120 minutes 653/83060/95 8

SAPPHIRE Fabric fire protection 60 minutes 5409/83384/981 8

FIRE PROTECTIVE SYSTEMS

MINERAL WOOL PANEL Insulation panel N/A N/A 9

CALCIUM SILICATE BOARDS Fire board 60 minutes 201530469 9

KBS FIRE PROTECTIVE SYSTEMS

KBS COATING Flammastik fire protective coating 120 minutes 653/80725/U588 10

KBS PANEL SEAL Penetration fire stopping seal 120 minutes 653/81628/D2538 10

KBS CAULKING Intumescent caulk seal 120 minutes N/A 10

KBS MORTAR Mortar mix seal 120 minutes 653/81628/D2541 11

KBS SEALBAGS Penetration seal pillows for retrofitting 120 minutes 653/81628/D2540 11

KBS PIPE SEAL Fire protective pipe seal 120 minutes 10110905-W 11

FSI FIRE STOPPING SYSTEMS

PYROCOUSTIC INTUMESCENT Fire Resistance Penetration Seals Up to 240 min EN1366-3:2009 12

PYROCOUSTIC INTUMESCENT Fire Resistance Linear Seals Up to 240 min EN1366-4:2009 12

PYROCOUSTIC INTUMESCENT Fire Resistance Up to 240 min EN13501-2 12

PYROPRO HPE Fire Resistance Up to 240 min EN1366-3 and EN1366-4 12

FLEXI COAT Fire Classification Up to 240 min EN13501-2 13

FLEXI COAT Reaction to fire Up to 120 min EN13501-1 13

PIPEBLOC PWP WRAP Fire Resistance Penetration Seals Up to 240 min EN1366-3:2009 13

PIPEBLOC PWP WRAP Fire Resistance Up to 240 min EN13501-2 13

EN 1366-3: 2009 and EN
PIPEBLOC EL Fire Resistance Up to 240 min 13501-2 Result Up to EI 14
120
PIPEBLOC PCP COLLARS Fire Resistance Penetration Seals Up to 240 min EN1366-3:2009 15

PIPEBLOC PCP COLLARS Fire Resistance Up to 240 min EN13501-2 15

NS PUTTY PADS Fire Resistance Penetration Seals Up to 240 min EN1366-3:2009 15

PASS-IT TRANSIT SYSTEM Fire Resistance Penetration Seals Up to 120 min EN1366-3:2009 16

ISO 9001:2015

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