Theoretical Chemical Engineering
Theoretical Chemical Engineering
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Chr. Bojadjiev
MOTTO
The experimenters are striking force of the science. The
experiment is a question, which the science put to the
nature. The measurement is the registration of the nature’s
answer. But before the putting of the question to the
nature, it can be formulated. Before the using of the
measurements result, it must be explained, i.e. the answer
can be understood rightly. These two problems are the
obligation of the theoreticians.
Max Planck
CONTENTS
INTRODUCTION
Part 1. MODEL CONSTRUCTION PROBLEM
Chapter 1. SIMPLE PROCESSES MODEL
Chapter 2. COMPLEX PROCESSES MODEL
Chapter 3. MASS TRANSFER THEORY
CONCLUSION
1
INTRODUCTION
1. Quantitative description
2
Table 0.1. Modeling and simulation stages.
Quantitative description
S
I Creating of algorithm for model equations solution.
M
U
L Computer realization of solution algorithm.
A
T
I Quantitative description obtaining by means of computing
O (mathematical) experiments.
N
This implies, obtaining the target (object) function y of the real process (the big
apparatus on the book cover) if the model parameters values x are known. Obviously the
direct problem solution has an experimental equivalent (the target function is possible to be
obtained experimentally).
The modeling is an inverse problem solution. i.e.:
x = A–1ye, (0.2)
and addresses obtaining the model parameters value x of the modeled process (the small
apparatus on the book cover). The latter implies that the experimental values of the target
function ye are known; in this case finding the inverse problem solution is possible by means
of calculation only.
3
Chemical Technology is a science oriented to the creation of technological schemes
including consequences of processes. The flowsheet synthesis provides all the relationships
between the processes at the flowsheet sub-levels that needs a systematic approach to be
employed. In this context, the objects of investigations of the chemical technology are the
technological systems. The analyses of such systems with the methods of the system
techniques are in the domain of the Process System Engineering. Such an approach is not
trivial and it is based on some common suggestions, among them:
Separate chemical and physical (hydrodynamic, diffusion, thermal, adsorption, etc)
processes of the chemical technologies are subjects of the Chemistry and the Physics. The
simultaneous perform of these processes in industrial devices is the subject of the Chemical
Engineering. In this context, the complex interrelated connections between processes of the
technological systems are subjects of the Chemical Technology. It should note that the
system synthesis and optimization are also branches of the Process System Engineering.
These standpoints allow describing the chemical technology as a Chemical Engineering
System Technique employing both the modeling and the simulations as working methods
based on the developments of the Chemical Engineering and the Applied Mathematics.
The main goal of studies employing these methods is the quantitative descriptions of the
systems and the consequent optimal design, control, and renovations, as well.
It should be noted that optimal reconstruction (retrofit) could be defined as a renovation
from a more generalized point of view. Thus, the development of the system towards a better
and more efficient (economically) state with respect to the existing situation is the main
purpose of the renovation.
4
and renovations.
A large part of the calculation problems are related to the differential equations
solutions. Different analytical (similarity variables method, Green’s functions, Laplace
transforms, Sturm-Liouville problem, eigenvalue problem, perturbation method) and
numerical (finite difference method, finite element method, iterative solution methods)
methods is necessary to be used.
The calculation problems of the model parameters identification need sets, metric
spaces, functionals, variational and iterative methods, as well as different methods for
functions minimization to be used.
The modeling and simulation of chemical plant systems deal with quite specific
calculation problems that should be solved by the help of graphs, matrixes, non-linear, integer
and heuristic programming, etc.
5
defined at the lower level to be described through relevant kinetic parameters at the upper
level.
The thermodynamic level utilizes quantitative descriptions through extensive variables
(internal energy, volume and mass). If there is a distributed space, the volume must be
presented as a set of unit cells, where the variables are the same but different in different cells.
The hydrodynamics is the next level, where a new extensive variable participates in the
processes. This variable is the momentum. Therefore, the hydrodynamic level of description
could be considered as a generalization of the lower thermodynamic level. Here, the extensive
variables (taking into account their distribution in the space) are mass density, momentum and
energy. In the isolated systems, they are conserved and the conservation laws of mass,
momentum and energy are used.
The Boltzmann level is the next upper level of description that concerns only the mass
density as a function of the molecules’ distribution in the space and their momenta.
The hydrodynamic level is a wide applicable in the mechanics of continua. Here, the
material point corresponds to a sufficiently volume of the medium that is simultaneously
sufficiently small with respect to the entire volume upon consideration and at the same time
sufficiently large with respect to the intermolecular distances of the medium.
Modeling in the chemical engineering utilizes mathematical structures (descriptions)
provided by the mechanics of the continua. The principle reason for this is the fact that these
structures sufficiently well describe the phenomena in details. Moreover, they employ
physically well-defined models with low number of experimentally defined parameters.
The simple chemical engineering processes in liquids and gases are macroscopic type
and must be considered in the continuum approximation [2], i.e. the size of such elementary
volume of liquid (gas) is sufficiently large with respect to the intermolecular distances (the
elementary volume consists of many molecules).
The simple processes of continua are related to variations of basic physical quantities
such as density (ρ), velocity (u), pressure (p), concentration (c) and temperature (t):
ρ = ρ ( x , y , z ,τ ) , u = u( x, y, z ,τ ) , p = p(x , y , z ,τ ) , c = c( x , y , z ,τ ) , t = t ( x , y , z ,τ ) , where x , y
and z are Cartesian co-ordinates and τ is the time. The quantities ρ, p, c and t are scalars,
while velocity u is a vector. The scalars are determined by numbers, while the vector - by a
number and a direction (in mathematics two or more arranged numbers define a vector). The
main quantity in hydrodynamics is the stress tensor (nine numbers as a square matrix). That is
why the theory of the scalar, vector and tensor fields is presented.
The base of the hydrodynamic processes models is the Newton law, i.e. the product of
the mass per unit volume (density) (ρ) and its acceleration (a) equals the sum of both the
surface (P) and the volume (K) forces acting on it:
ρa=K+P. (1)
Here a is the substantial acceleration, i.e., the velocity change with respect to the space
coordinates and the time.
6
The volumetric (mass) forces are an effect of the influence of external forces on the
volume (mass) of the medium considered. The latter means that acting on a mass of the
particular volume they are produced by external physical fields such as the gravitational force
(the body force of gravity), electrical forces (Coulomb forces between charged bodies),
centrifugal forces, and buoyant forces.
In the dynamics of continua, the volume forces are usually expressed through the
density of their distribution (k) or, in other words, through the force per unit mass:
δ K = ρ k (δ v ) , (2)
where (δν) is a sufficiently small volume. If (Δν) contains the material point M(x,y,z), the unit
vector k is defined as
ΔK 1 ΔK
k = lim = lim , (3)
Δm → 0 Δ m ρ Δ v →0 Δ v
where Δm is the mass of the volume Δν. When K is the gravitational force, the density k is the
gravity acceleration g.
The surface forces differ principally from the body forces. They also act on a particular
volume of the medium, but are not proportional to its mass. They are internally determined
forces, i.e., they represent the reaction of the medium against the application of the external
(to the volume) forces. Thus, they represent the stressed state of the medium.
The surface forces P are described by the stress vector p:
δ P = p ds , (4)
where ds is an infinitely small surface area. If Δs contains point M ( x , y , z ) , the definition of
p is
ΔP
p = lim , (5)
Δ s →0 Δ s
where Δ s is a small surface area and contains point M. In the above equations, p is the force
acting on a unit surface of a plane containing point M ( x , y , z ) and characterized by its normal
vector n , i.e., p depends on the normal vector components.
For many gases and liquids, there are linear relationships (experimentally derived laws)
between the stresses and the shear rates (the deformation rate). The using of this Stokes
postulation permit to present the components of the stress tensor through the velocity
components in (1) and the projections of this vector equation along the coordinate axes gives
the so-called Navier-Stokes equations.
The cases, which are strayed from the Stokes postulation, are presented in the Rheology
and Turbulence.
The velocity distribution near interphase surfaces for high values of Reynolds numbers
are presented in the laminar boundary layer approximations.
Mass transfer processes models are mass transport of component with a local
concentration c with a non-uniform distribution over the flowing fluid. They present the mass
balance in the elementary volume δ v . If the surface δ s encloses the volume δ v , the mass
transfer across this surface will be a result of the molecular diffusion (chaotic motion of the
non-uniform distributed molecules) and convection (arranged motion of these molecules with
the flow).
7
The convective mass of the elementary volume ρ by the mass (ρ c ) of the component
with a non-uniform concentration distribution c leads to
∂
(ρ c )+ div(ρ c u) = 0 . (6)
∂t
Because of the concentration distribution non-uniformity, the density of the diffusion
mass flux across surface δ s is
q c = − D grad (ρ c ) = − D ∇ (ρ c ) , (7)
where the linearity of (7) follows from Onsanger’s linear principle for small ∇ (ρ c ) and D is
the diffusivity (molecular diffusion coefficient). Equation (7) is Fick’s first law, and for small
concentrations D = const.
The diffusion mass flux (7) takes part in the mass balance in the elementary volume δ v
as divq c :
∂
(ρ c )+ div(ρ c u)+ div qc = 0 . (8)
∂t
The combination of (6) and (7) gives the convection–diffusion equation:
∂
(ρ c )+ div(ρ c u) = div [D∇(ρ c)]. (9)
∂t
A similar result could be obtained for the heat transfer if in the mass conservation law
(6) we replace the mass (ρ c ) with the heat, i.e., internal energy (ρε ) of the mass, where
ε = c pT +ε 0 . (10)
In (10) c p is the specific heat of the substance at pressure p, T is the absolute temperature,
and ε 0 is a nonessential constant.
By analogy to the mass transfer, the heat transfer is a result of conduction and
convection. In chemical engineering processes, radiation heat-transfer effects are not so big
because these effects are the result of high temperature.
In many cases, the relation between the conductive (molecular) heat flux qT and the
temperature gradient is linear (the first Fourier law):
qT = −λ gradT = −λ ∇T, (11)
where λ is thermal conductivity.
The convective heat transfer in moving fluids with variable temperature can be obtained
from (1.3.2) by replacing the mass concentration with the internal energy concentration:
∂
(ρε ) + div(ρεu) = 0 . (12)
∂t
The conductive heat transfer may supplement the convective one and the convection–
conduction equation has the form:
∂
(ρε ) + div(ρεu) + divqT = 0 . (13)
∂t
If ρ , c p , and λ are constants, from (11) and (12) it follows that
∂T λ
+ div(uT ) = a∇ 2T , a= , (14)
∂t ρc p
where a is the thermal diffusivity.
The concentration distribution near interphase surfaces for high values of Peclet
numbers are presented in the diffusion boundary layer approximations. The turbulent
diffusion and the turbulent mass transfer are presented, too.
8
&1.4. Chemical processes and adsorption
Stoichiometry. Mechanism and reaction route. Kinetics of simple chemical reactions. Kinetics
of complex reactions. Adsorption processes. Physical adsorption. Chemical adsorption.
Heterogeneous reactions.
The main problem in modeling chemical processes is the determination of the kinetic
model for simple chemical processes, which is further used in the model description of
complex reactions and processes. Since hydrodynamic, diffusion, and heat processes are
associated with chemical reactions, it can be done in two different ways:
1. The rate of the complex process determines the rate of the chemical process,
accounting for the hydrodynamics and mass transfer effects.
2. The rate of mass transfer, accounting for chemical reaction effects, is considered.
Chemical reactions can be realized in the phase volume or at the boundary of two
phases. In the first case, they are called “homogeneous” and their rate is determined by the
amount of substance reacted in a unit volume for a unit time. In the second case, they are
heterogeneous ones and the rate is determined by the amount of substance reacted on a unit
surface for a unit time.
&1.5. Examples
Dissolution of solid particle. Particle radius is constant. Particle radius decreases.
Contemporary approach of turbulence modeling.
The significance of the models for science and practice is mainly related to their
exactness, which in general addresses the correspondence between the separate mathematical
9
operators in the model and the physical and the chemical effects in the process. That is why
the principal step in the process of model building is the correct theoretical analysis of the
process mechanism being considered. This is exemplified by model building concerning a
physical absorption process.
The mathematical description of the absorption process contains many parameters, but
their number can be reduced if dimensionless parameters are used. Suitable use of these
parameters permits to make a qualitative (generalized) analysis of the proposed process
mechanism concerning order of magnitude analysis of separate parameters and relevant
physical effects. For this purpose, dimensionless (generalized) variables are introduced using
characteristic (inherent) scales of the process. These scales have to be selected in a manner
allowing the dimensionless (generalized) variables to be of the order of magnitude of unity.
Consequently, the order of magnitude of the separate terms in the model equations (separate
physical effects) will be equal to the order of magnitude of their dimensionless parameters.
On this base is analyzed the relations between dimensionless parameters and process
mechanism, boundary conditions and mechanism, chemical kinetics and mechanism.
Many processes in chemical engineering are carried out in gas (vapor)-liquid film flows.
In such flows, the effects of different volume (velocity distributions, chemical reactions) and
interface (gas motion, surfactants, capillary waves) effects on the mass transfer in liquid film
flows [2,3] have to taken into account in presented theoretical analysis.
The kinetics of gas absorption of slightly soluble and highly soluble gases is analyzed.
The analysis of the theoretical models indicates that the main difficulties are related to
the hydrodynamic equations of the models. The first problem results from the nonlinearity of
the equations, whereas the second one originates from the very complicated or unidentified
shape of the interface separating the phases. The first problem can be avoided with the help of
advanced numerical codes. The second one is a common problem in columnar devices for
performing chemical reactions in gas-liquid and liquid-liquid systems such as airlifts and
bubble columns. In all these cases, the formulation of the boundary conditions at the
interphase surface is practically impossible and as a result, the velocity distribution in these
devices cannot be obtained. The solution of this problem in model theories (the film theory of
Nernst, Langmuir, Lewis and Whitman; Higbie’s penetration theory; surface renewal theory
of Kishinevsky and Danckwerts) results in large discrepancies between the theoretical
predictions and the performance of the real processes. A way to overcome these difficulties
and to develop solutions of existing problems is the use of diffusion-type models.
Diffusion type models for mass transfer with chemical reaction and interphase mass
transfer are presented. On this base are obtained average concentration models, which are
used for modeling of an airlift reactor.
10
Some errors in criteria models.
The similarity theory model is used for modeling of an absorption packed bed column.
The use of generalized (dimensionless) variables permits to formulate the similarity of the
processes in the generalized individual case. Mathematical structure of the similarity theory
models is obtained. Some shortcomings of the dimension analysis and criteria models are
shown.
In the cases of absence of information of the process mechanism, the regression models
are used. The main problem of regression models is parameter identification (estimation). The
least square method is used for solution of this problem.
Two-dimensional mass transfer problem of the linear mass transfer theory within an
area with dimensions L and h is Here, y = 0 is the surface (interphase surface), through which
the mass transfer towards another phase (solid, liquid, and gas) takes place:
∂c ∂c ⎛ ∂ 2c ∂ 2c ⎞
u +v = D⎜⎜ 2 + ⎟
∂x ∂y ⎝∂x ∂ y 2 ⎟⎠
;
x = 0 , y > 0 , c = c0 , x = L , 0 ≤ y < h , c = c ∗ ;
y = 0 , 0 ≤ x < L , c = c ∗ ; y = h , c = c0 . (15)
Here, y = 0 is the surface (interphase surface), through which the mass transfer towards
another phase (solid, liquid, and gas) takes place. From (15) the mass transfer rate (J) can be
defined through the mass transfer coefficient (k) and the local mass flux (i):
hL ⎛ ∂c ⎞
J = k (c∗ − c0 ) = ∫ i dx, i = − D ⎜ ⎟ . (16)
L0 ⎝ ∂ y ⎠ y =0
This leads to the definition of the Sherwood number:
kL 1 L⎛ ∂c ⎞
Sh = =− ∗ ∫⎜ ⎟ dx . (17)
D c − c0 0 ⎝ ∂ y ⎠ y = 0
The principal problem in linear mass transfer theory is the determination of the velocity
field since the Navier–Stokes equations are strongly nonlinear.
In the model theories, this problem is passed over. In the film theory (Nernst, Langmuir,
Lewis, and Whitman) the velocity is equal to zero. Higbie’s penetration theory use constant
value of the velocity
In the boundary layer theory the linear mass transfer theory problem have the form:
11
∂u ∂u ∂ 2u ∂u ∂v ∂c ∂c ∂ 2c
u +v =ν , + = 0, u +v =D ;
∂x ∂y ∂ y2 ∂x ∂y ∂x ∂y ∂ y2
x = 0 , u = u0 , c = c0 ; y = 0 , u = 0 , v = 0 , c = c ∗ ; y → ∞ , u = u0 , c = c0 . (18)
For solution of (18) similarity variables are used.
The theoretical analysis of linear mass transfer shows that such a process exists when
the equation of convection-diffusion (3.1.4) is linear, i.e., the velocity (u, v) and the
diffusivity (D) are independent of the concentration (c) of the transferred substance. These
conditions are valid in systems where the mass transfer does not affect the hydrodynamics and
the mass flux is related linearly to the concentration gradient. The linear mass transfer theory,
built with these assumptions, has two main outcomes: (1) the mass transfer coefficient is
independent of the concentration and (2) the mass transfer rate is unaffected by the direction
of interphase mass transfer.
Any deviations in experiments apart from these two principal theoretical outcomes
indicate that nonlinear effects are taking place. The latter are mainly due to secondary flows
caused by high mass transfer rates or concentration effects on transport coefficients such as
viscosity and diffusivity. The secondary flows can be caused by a concentration gradient
(nonlinear mass transfer), a surface tension gradient (Marangoni effect), a density gradient
(natural convection), or a pressure gradient (Stefan flow). Under such conditions, the effect of
concentration on both the velocity field and the convection-diffusion equation becomes
nonlinear. The secondary flows may affect the mass transfer rate through changes in the
velocity field, i.e., the result is a changed ratio of the convective and the diffusive transfer in
the convection-diffusion equation. The effect may increase many times when the system
becomes unstable as a result of secondary flows and attains a new hierarchical state of self-
organization (recall, the systems are dissipative structures).
Theoretical analysis of the influence of the intensive mass transfer on the
hydrodynamics permit to solve the non-linear mass transfer problem in the boundary layer
approximation in one and two phase systems. A comparison analysis of the non-linear mass
transfer and Marangoni effect is presented.
12
The examples are based on author’s papers.
The existence of experimental data on the process kinetics permits is to decipher the
process mechanism. The solution of this problem is made difficult by the possibility of the
existence of different physical effects and their combination in the process mechanism (e.g.,
different nonlinear effects). The comparative qualitative analysis permits us to reject the
negligible effects. For example, in many cases there is a big difference between the
experimental data and the predictions of the linear mass transfer theory because of nonlinear
13
effects. These effects are caused by secondary flows, where the velocity is a function of the
concentration. The influence of the mass transfer on the hydrodynamics as a result of a big
concentration gradient, a surface tension gradient (Marangoni effect), a pressure gradient
(Stefan flow), or a vertical density gradient (natural convection), is analyzed.
The theoretical and experimental investigation of the mass transfer between two
immovable phases in the case of absorption of pure gases in an immovable liquid shows that
under these conditions three processes can take place: natural convection, nonlinear mass
transfer, and the Marangoni effect. In these conditions, the Marangoni effect is negligible.
The non-stationary evaporation of a liquid with a moderate partial pressure (water,
methanol, ethanol, and isopropyl alcohol) in an inert gas (nitrogen, argon, and helium) is
investigated. Under such conditions, the non-stationary mass transfer of the liquid vapors in
the gas phase limits the process rate.
The quantitative analysis of the models is the last step before using the models for
modeling and simulation of the real processes. The quantitative results obtained from small-
scale laboratory models must be “remade” for large-scale real process simulation. This “scale-
up” from the models to the real processes is a very important stage in the modeling and
simulation.
The scale-up problems related with incompatible similarity criteria and scale-up effect
are analyzed. The methods of evaluation of the scale effect and hydrodynamic modeling are
presented
The founded diffusion type of models permit to obtain the influence of the velocity
distribution radial non-uniformity on the process efficiency in column apparatuses and scale
effect. The created average concentration models are a base for the scale effect modeling and
scale-up parameter identification.
The presented statistical methods are used for statistical analysis of parameter
significance, model adequacy and model suitability of different type of models.
14
& 5.4. Examples
Statistical analysis of diffusion type of models.
The stability theory is presented on the base of the evolution equations, bifurcation
theory, and eigenvalue problems.
The hydrodynamic stability theory is presented in the cases of big (power theory) and
small (linear theory) perturbations. On this basis, the relation between stability, bifurcations
and turbulence is shown. The hydrodynamic stability of parallel flows is analyzed.
The Orr-Sommerfeld equation is used for stability analysis of parallel flows, almost
parallel flows. A linear stability analysis in the cases of non-linear mass transfer is presented.
In the cases of supercritical bifurcations (Re > Recr) the amplitudes of the small
disturbances (perturbations) increase and reach a stable amplitude. As a result, the mass
transfer in the flow is very intensive. These flow regimes are very useful because the energy
dissipation is less than that in turbulent flow regimes.
The main problem of the theoretical analysis of self-organized structures is to obtain the
amplitude of the disturbances. There are practically two approaches: to use experimental data
and to use an additional theoretical condition. A method for stability analysis of the nonlinear
mass transfer processes, using a balance between kinetic energies of the main flow and the
disturbance, is proposed. Self-organizing dissipative structures in the cases of gas absorption
and liquid evaporation is investigated.
15
Part 3. CALCULATION PROBLEMS
Analytical solutions of the parabolic partial differential equations in the general case,
using Green’s functions, similarity variables method, Eigenvalue functions and Laplace
transformation, are shown.
Some of the perturbation methods for solving of mass transfer problems are presented.
The finite differences and finite elements methods are demonstrated as fundamental
numerical methods.
The inverse problem is the process of parameter identification. It allows to calculate the
parameter values for known experimentally determined values of both the independent
variables and the objective function. In contrast to the forward problems, the inverse problems
can be solved through calculation only. Obviously, the inverse problem solution strongly
depends on the mathematical structure of the model considered.
Most chemical engineering models (hydrodynamic equations, convection–diffusion equation,
convection–conduction equation) are used in the boundary layer approximation, i.e., in the
form of parabolic partial differential equations. A characteristic peculiarity of these equations
is the presence of a small parameter (viscosity, diffusivity, conductivity) at the highest
derivate. In these conditions the direct operator is fully continuous (fully bounded), whereas
the corresponding inverse operator is not continuous and the inverse problems is incorrect
(ill-posed).
16
The specific features of the inverse problems are relevant to the theory of functions and
the functional analysis considered in & 8.2.
The mathematical analysis show, that the problems that are incorrect after Hadamard is
possible to be solved through conditionally correct methods (correctness after Tikhonov).
In & 8.4, & 8.5 and & 8.6 different methods are presented for solving incorrect and
essentially incorrect problems and its applications for parameter identification in different
types of models
17
y
Δy 1
ŷn
(1) 1.4
0.9
(2 )
Δy 0.8
1.2
ŷn
y0 0.7 y 1
0.6
0.8
0.5
0.6
Δy 0.4
0.3 0.4
0.2
0.2
0.1
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
x
Δb1 b0 Δb2 Δb3 b
Fig. 1 Objective function y for different values Fig. 2 Mathematical model and “experimental”
of the model parameter b at x = x0 = const. data: asterisks ŷn(1), values of y with a maximum
(2)
“experimental” error of ±5%; circles ŷn , values of y
with a maximum “experimental” error of ±10%; line
y = 1 – exp(–5x)
The plot in Fig. 1 permits us to obtain the objective function y0 if the value of the
parameter b0 is known, which is a direct problem solution. However, an inverse problem
looks for the value of the parameter b0 if experimental values of the objective function y0 are
known.
Consider Δy as the experimental error of the objective function. Fig. 1 shows that the
error of the parameter identification depends on the magnitude of the objective function y. For
small values of the objective function, there are small error Δb1, which shows the inverse
identification problem is the correct one. However, if the objective function values are large,
the corresponding values of Δb2 are large too and the inverse problem is incorrect. In cases of
the parameter identification of the models describing elementary processes, extremely large
objective function values are utilized and enormous errors Δb3 occur, which classify the
inverse identification problem as essentially incorrect.
The results shown in Fig. 1 indicate that the incorrectness of the inverse problem is not
a result of the size of the error of y and the cause is the parameter sensitivity with respect to
the experimental errors of the objective function.
18
= (0.95 + 0.1 An ) y n , ŷ n = (0.9 + 0.2 An ) y n ,
(1 ) (2 )
ŷ n (23)
where An are random numbers within the interval [0, 1]. The values of yn are obtained from
the model (22) for x = 0.01n (n = 1,...,100 ) . The maximum relative errors of these
“experimental” data (Δŷ) are ±5 and ±10%. The values of yn, ŷn(1), and ŷn(2), are shown in Fig.
2. Comparison of Figs. 1 and 2 shows that when 0<x<0.30 the inverse identification problem
is correct, whereas in the case of 0.30<x<0.65 it is incorrect. The problem becomes
essentially incorrect when 0.66<x<1.00.
The artificial experimental data are used for to be obtained least-squares function:
Q(b ) = ∑ ( yn − ŷn ) , yn = f ( xn ,b ) ,
N 2
n = 1,..., N , (24)
n =1
b2
b1
Fig. 3 Horizontals of the least-squares function Fig. 4 Horizontals of the least-squares function Q
Q (n=1–30; Δŷ[%]=±5); circle b=[1,5]. (n=31–65; Δŷ[%]=±5); circle b=[1,5].
19
& 8.8. Multiequation models
Problem formulation. Fermentation system modeling. Experimental data. Zero order
approximations for the model parameters. First order approximations of the parameters.
b2
b1
Fig. 5 The horizontals of the least-squares function Q
(n=66–100; Δŷ[% ] = ±5 ); circle b = [1, 5]
type. The solution of this problem needs very good initial value approximations for the
parameters (in the attraction area of the global minimum) for the minimum searching
procedure. This main problem in the multiextremal function minimization is solved on the
basis of a hierarchical approach, where the experimental data for the objective functions
(concentrations) are represented using polynomial approximations.
The experiment design is used for regularization of the incorrect inverse problem of the
model parameter identification
20
Chapter 9. OPTIMIZATION
In & 10.1–& 10.3 are presented methods for simulation of chemical plants systems with
specified inlet or outlet variables and models of separate blocks.
21
CONCLUSION
The book does not address to most common topic of distillation column modeling. The
modeling of distillation devices in plate columns use the approach “from plate to plate”: the
model equations relevant to each plate are mass and heat balance equations, where the
parameters of mass and heat transfer kinetics are replaced by efficiency coefficients. To this
end, the thermodynamic liquid-vapor equilibrium at each plate has to be calculated, too. All
these parameters depend on the types and concentrations of the components in both the liquid
and the vapor phases. The use of iterative methods to solve the model equations at each plate
requires very effective thermodynamic methods allowing repeatedly calculations of the
liquid-vapor equilibria. The models of distillation plate columns contain many equations, but
every equation contains few variables. This leads to model equations with scarce matrices
and to use of special mathematical software to solve them is necessary. Obviously, the
modeling of the distillation plate column is more thermodynamic and mathematical one
without involving hydrodynamic background. Solutions of such problems are commonly
performed by especially developed codes (ChemCad, for example).
The basic reason of this book is to provide correct formulations and solutions of
theoretical problems in chemical engineering by involvement of the modeling and simulation
methods allowing to solve practical problems.
References
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Acad. Sci., Sofia, (1984).
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(1988) (in Russian).
Chr. Boyadjiev, V. Levich and V. Krylov, Int. Chem. Eng., 8 (1968) 393.
Chr. Boyadjiev, Int. Chem. Eng., 11 (1971) 459.
Chr. Boyadjiev, Compt. rend. Bulg. Acad. Sci., 25 (2) (1972) 205.
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Chapter 3
Chr. Boyadjiev and V. Beshkov, Mass Transfer in Following Liquid Films, Publ. House Mir,
Moscow, (1988) (in Russian).
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Acad. Sci., Sofia, (1984).
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Chr. Boyadjiev and N. Vulchanov, Int. J. Heat Mass Transfer, 31 (1988) 795.
Chr. Boyadjiev, Pl. Mitev and Tsv. Sapundjiev, Int. J. Multiphase Flow, 3 (1976) 51.
Pl. Mitev and Chr. Boyadjiev, Int. J. Multiphase Flow, 3 (1976) 57.
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Elsevier, Amsterdam (2000).
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Chr. Boyadjiev and D. Elenkov, Int. Chem. Eng., 11 (1971) 474.
V. S. Krylov, Chr. Boyadjiev and V. G. Levich, C.r. USSR Acad. Sci. (Russia), 175 (1967)
156.
Chr. Boyadjiev, Russ. J. Eng. Thermophys., 2 (1992) 289.
N. Vulchanov and Chr. Boyadjiev, Int. J. Heat Mass Transfer, 31 (1988) 801.
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Chr. Boyadjiev and I. Halatchev, Int. J. Heat Mass Transfer, 41 (1998) 939.
Chr. Boyadjiev, Hung. J. Ind. Chem., 18 (1990) 1.
Chr. Boyadjiev and N. Vulchanov, C. r. Acad. Bulg. Sci., 41, No 10 (1988) 49.
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E. Toshev and Chr. Boyadjiev, Hung. J. Ind. Chem. 22 (1994) 81.
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23
Chr. Boyadjiev and E. Toshev, J. Eng. Physics (Russia), 59 (1990) 277.
Chr. Boyadjiev, Hung. J. Ind. Chem., 26 (1998) 245.
Tsv. Sapundjiev and Chr. Boyadjiev, Russ. J. Eng. Thermophysics (Russia), 3 (1993) 185.
Chr. Boyadjiev, Int. J. Heat Mass Transfer, 27 (1984) 1277.
Chr. Boyadjiev, Bulgarian Chemical Communications, 26 (1993) 33.
V. S. Krylov, Chr. Boyadjiev, Non-Linear Mass Transfer, Institute of Thermophysics,
Novosibirsk, (1996) (in Russian).
Chapter 4
Chr. Boyadjiev, Fundamentals of Modeling and Simulation in Chemical Engineering and
Technology, Bulg. Acad. Sci., Sofia, (1993), (in Bulgarian).
Chr. Boyadjiev and V. Beschkov, Mass Transfer in Liquid Film Flows, Mir, Moscow, (1988),
(in Russian).
Chr. Boyadjiev, Chem. Eng. Sci, 38 (1983) 641.
Chr. Boyadjiev, Chem. Technology (Russia), 5 (1990) 53.
Chr. Boyadjiev, Chem. Technology (Russia), 5 (1990) 48.
Chr. Boyadjiev, Hung. J. Ind. Chem., 13(1985) 163.
Chr. B. Boyadjiev, V. N. Babak, Non-Linear Mass Transfer and Hydrodynamic Stability,
Elsevier, Amsterdam, (2000).
Chr. Boyadjiev, Hungarian J. Ind. Chem., 30(2002)13.
Chr. Boyadjiev, Hungarian J. Ind. Chem., 24 (1996) 35.
Chr. Boyadjiev, I. Halatchev, Int. J. Heat Mass Transfer, 41 (1998) 939.
Chr. Boyadjiev, Int. J. Heat Mass Transfer, 43 (2000) 2749.
Chr. Boyadjiev, Int. J. Heat Mass Transfer,43 (2000) 2759.
V. S. Krylov, Chr. B. Boyadjiev, Non-Linear Mass Transfer, Institute of Thermophysics,
Novosibirsk, (1996), (in Russian).
Chr. Boyadjiev, I. Halatchev, Int. J. Heat Mass Transfer, 41 (1998) 197.
Chr. Boyadjiev, M. Doichinova, Hungarian J. Ind. Chem., 27 (1999) 215.
Chr. Boyadjiev, Hungarian J. Ind. Chem., 26 (1998) 181.
Ts. Sapundzhiev, Chr. B. Boyadjiev, Russian J. Eng. Thermophysics, 3 (1993) 185.
Chr. Boyadjiev, Int. J. Heat Mass Transfer, 43 (2000) 2749.
Chr. Boyadjiev, Int. J. Heat Mass Transfer, 43 (2000) 2759.
Chr. Boyadjiev, Int. J. Heat Mass Transfer, 44 (2001) 1119.
Chr. Boyadjiev, Int. J. Heat Mass Transfer, 44 (2001) 2505.
Chr. Boyadjiev, Int. J. Heat Mass Transfer, 43 (2000) 2749.
Chr. Boyadjiev, Int. J. Heat Mass Transfer, 43 (2000) 2759.
Chr. Boyadjiev, Int. J. Heat Mass Transfer, 43 (2001) 1119.
B. Boyadjiev, Chr. Boyadjiev, Int. J. Heat Mass Transfer, 43 (2001) 2505.
Chr. Boyadjiev, V. Beschkov, Mass Transfer in Liquid Film Flows, Publising House Bulg.
Acad. Sci., Sofia, (1984).
I. M. Parvez, Chr.Karagiozov and Chr.Boyadjiev, Chem. Eng. Sci, 46 (1991) 1589.
Chr. Boyadjiev, Hung. J. Ind. Chem., 15 (1987)
Chapter 5
Chr. Boyadjiev, Fundamentals of Modeling and Simulation in Chemical Engineering and
Technology. Bulg. Acad. Sci, Sofia, (1993) (in Bulgarian).
Chr. Boyadjiev, Int. J. Heat Mass Transfer, 49 (2006), 796.
Chr. Boyadjiev, Int. J. Heat Mass Transfer, 49 (2006), 2053.
K. Panayotova, M. Doichinova and Chr. Boyadjiev, Int. J. Heat Mass Transfer,52 (2009),
543.
24
K. Panayotova, M. Doichinova and Chr. Boyadjiev, Int. J. Heat Mass Transfer, 52 (2009),
2358.
Chr. Boyadjiev and E. Dimitrova, Computers and Chemical Engineering, 29 (2005) 941.
Chapter 6
Chr. Boyadjiev, J. Phys. Eng (Russia), 60, (1991) 845.
Chr. Boyadjiev, I Halatchev, B. Tchavdarov, Int. J. Heat Mass Transfer, 39 (1996) 2571.
Chr. Boyadjiev and E. Toschev, Hung. J. Ind. Chem., 18 (1990) 7.
Chr. Boyadjiev and N. Vulchanov, C. r. Acad. Bulg. Sci., 40 (1987) 35.
Chr. Boyadjiev and V. Beshkov, Mass Transfer in Liquid Film Flows, Publ. House Bulg.
Acad. Sci., Sofia, (1984).
Chr. Boyadjiev and V. Beshkov, Mass Transfer in Falling Liquid Films, Mir, Moscow,
(1988), (in Russian).
Chr. Boyadjiev and M. Doichinova., Hung. J. Ind. Chem., 27 (1999) 215.
Chr. Boyadjiev and N., Vulchanov Int. J. Heat Mass Transfer, 31 (1988) 795.
N. Vulchanov and Chr. Boyadjiev, Int. J. Heat Mass Transfer, 31 (1988) 801.
N. Vulchanov and Chr. Boyadjiev, Int. J. Heat Mass Transfer, 33 (1990) 2045.
Chr. Boyadjiev, Bulg. Chem. Communications, 26 (1993) 33.
Chr. Boyadjiev and I. Halatchev, Int. J. Heat Mass Transfer, 39 (1996) 2581.
I. Halatchev and Chr. Boyadjiev, Int. J. Heat Mass Transfer, 39 (1996) 2587.
Ts. Sapundzhiev and Chr. Boyadjiev, Russian J.Eng. Thermophys (Russia), 3 (1993) 185.
Chr. Boyadjiev and I. Halatchev, Int. J. Heat Mass Transfer, 39 (1996) 2593.
Chr. Boyadjiev, J. Phys.Eng. (Russia), 59 (1990) 92.
Chr. Boyadjiev, J. Phys.Eng. (Russia), 59 (1990) 277.
Chr. Boyadjiev and I. Halatchev, Int. J. Heat Mass Transfer, 41 (1998) 945.
Chr. Boyadjiev and I. Halatchev, Int. J. Heat Mass Transfer, 41 (1998) 197.
Chr. Boyadjiev Proceedings Apollonia’99, 4-th Workshop on “Transport Phenomena in
Two-Phace Flow”, Sept.11-16 Sozopol, Bulgaria (1999) 141.
Chr. Boyadjiev Proceedings Apollonia’99, 4-th Workshop on “Transport Phenomena in
Two-Phace Flow”, Sept.11-16 Sozopol, Bulgaria (1999), 141, 155.
Chr.Boyadjiev, Int. J. Heat and Mass Transfer, 43 (2000) 2749.
Chr. Boyadjiev, Int. J. Heat Mass Transfer, 43 (2000) 2759.
Chr. Boyadjiev, Int. J. Heat Mass Transfer, 44 (2001) 1119.
B. Boyadjiev and Chr. Boyadjiev, Int. J. Heat Mass Transfer, 44 (2001) 2505.
Chr. Boyadjiev and B. Boyadjiev, Int. J. Heat Mass Transfer, 46 (2003) 1679.
B. Boyadjiev and Chr. Boyadjiev, Int. J. Heat Mass Transfer, 46 (2003) 1687.
Chr. Boyadjiev and V. N. Babak, Non-Linear Mass Transfer and Hydrodynamic Stability,
Elsevier, Amsterdam, (2000).
Chr. Boyadjiev and N. Vulchanov, Int. J. Heat Mass Transfer, 33, (1990) 2039.
Chr. Boyadjiev and M. Doichinova, Thermal Science, 8 (2004) 95.
Chr. Boyadjiev and M. Doichinova, J. Eng. Thermophysics, 17 (2008) 142.
Chr. Boyadjiev, Hung. J. Ind. Chem., 30 (2002) 13.
Chapter 7
Chr. Boyadjiev and V. Beschkov, Mass Transfer in Liquid Film Flows, Publ. House Bulg.
Acad. Sci., Sofia, (1984).
Chr. B. Boyadjiev and V. N. Babak, Non-Linear Mass Transfer and Hydrodynamic Stability,
Elsevier, Amsterdam, (2000).
V. Beschkov, Chr. Boyadjiev and G. Peev, Chem. Eng. Sci., 33 (1978) 65.
Chr. Boyadjiev, Int. Chem. Eng., 11 (1971) 459.
25
Chr. Boyadjiev and M. Piperova, Int. Chem. Eng., 11 (1971) 479.
Chr. Boyadjiev, V. G. Levich and V. S. Krylov, Int. Chem. Eng., 8 (1968) 393.
Chapter 8
Chr. Boyadjiev, Fundamentals of Modeling and Simulation in Chemical Engineering and
Technology, Bulg. Acad. Sci., Sofia, (1993) (in Bulgarian).
Chr. Boyadjiev and V. Beschkov, Mass Transfer in Liquid Film Flows, Mir, Moscow, (1988)
(in Russian).
Chr. Boyadjiev and E. Dimitrova, Computers Chem. Eng., 29 (2005) 941.
E.Dimitrova, N.Brauner, Chr.Boyadjiev and M.Shacham, Computers Chem. Eng.,in press.
Chr. Boyadjiev and E. Dimitrova, Proceedings 7th Workshop on Transport Phenomena in
Two-Phase Flow (Warna’2002), (2002) 45.
E. Dimitrova and Chr. Boyadjiev, Proceedings 7th Workshop on Transport Phenomena in
Two-Phase Flow (Warna’2002), (2002) 59.
E. Dimitrova and Chr. Boyadjiev, Proceedings 7th Workshop on Transport Phenomena in
Two-Phase Flow (Warna’2002), (2002) 67.
Chr. Boyadjiev and E. Dimitrova, Proceedings 8th Workshop on Transport Phenomena in
Two-Phase Flow (Sunny Beach’2003), (2003) 105.
E. Dimitrova and Chr. Boyadjiev, Proceedings 8th Workshop on Transport Phenomena in
Two-Phase Flow (Sunny Beach’2003), (2003) 123.
E. Dimitrova and Chr. Boyadjiev, Proceedings 8th Workshop on Transport Phenomena in
Two-Phase Flow (Sunny Beach’2003), (2003) 133.
E. Dimitrova and Chr. Boyadjiev, Proceedings 9th Workshop on Transport Phenomena in
Two-Phase Flow (Borovets’2004), (2004) 137.
P. Popova and Chr. Boyadjiev, Proceedings 9th Workshop on Transport Phenomena in
Two-Phase Flow (Borovets’2004), (2004) 145.
P. Popova and Chr. Boyadjiev, Biochem. Eng. J., 39 (2008) 397.
Chr. Boyadjiev, Int. J. Heat Mass Transfer, 49 (2006) 796.
Chr. Boyadjiev, Int. J. Heat Mass Transfer, 49 (2006) 2053.
P. Popova and Chr. Boyadjiev, Chemical and Biochemical Engineering Quarterly, 22 (2008)
491.
Chapter 9
Chr. Boyadjiev, Fundamentals of Modeling and Simulation in Chemical Engineering and
Technology, Bulg. Acad. Sci., Sofia, (1993) (in Bulgarian).
Chapter 10
Chr. Boyadjiev, Fundamentals of Modeling and Simulation in Chemical Engineering
and Technology, Bulg. Acad. Sci., Sofia, (1993) (in Bulgarian).
T. Botev, Chr. Boyadjiev and R. Stateva, Hungarian J. Ind. Chem., 10 (1982) 175.
T. Botev, Chr. Boyadjiev and R. Stateva, Hungarian J. Ind. Chem., 12 (1984) 109.
T. Botev, R. Stateva and Chr. Boyadjiev, Hungarian J. Ind. Chem., 13 (1985) 405.
R. Stateva and Chr. Boyadjiev, Intern. Chem. Eng., 20 (1980) 306.
Chapter 11
Chr. Boyadjiev, Fundamentals of Modeling and Simulation in Chemical Engineering
and Technology, Bulg. Acad. Sci., Sofia, (1993) (in Bulgarian).
T. Zhelev, and Chr. Boyadjiev, Intern. Chem. Eng., 28 (1988) 543.
T. Zhelev, and Chr. Boyadjiev, Intern. Chem. Eng., 28 (1988) 548.
T. Zhelev, and Chr. Boyadjiev, Intern. Chem. Eng., 28 (1988) 554.
26
T. Zhelev, Chr. Boyadjiev and S. Kantcheva, Hungarian J. Ind. Chem., 15 (1987) 403.
T. Zhelev, Chr. Boyadjiev and K. Hartman, Hungarian J. Ind. Chem., 12 (1984) 461.
Chr. Boyadjiev, Chemical Industry, No.6 (1987) 368 (in Russian).
T. Botev, Chr. Boyadjiev and R. Stateva, Hungarian J. Ind. Chem., 10 (1982) 175.
T. Botev, Chr. Boyadjiev and R. Stateva, Hungarian J. Ind. Chem., 12 (1984) 109.
T. Botev, R. Stateva and Chr. Boyadjiev, Hungarian J. Ind. Chem., 13 (1985) 405.
R. Stateva and Chr. Boyadjiev, Intern. Chem. Eng., 20 (1980) 306.
27