32SB180J (32PL)
Sand Pump
Directions For Installation And Operation
CHENGDU WEST Petroleum Equipment Co.,LTD
DIRECTORY
General 8
Technical 8
Primary Structure 8
Outline, structure and installation dimensions 9
Installation Operation and Maintenance 9
1 Installation 9
2 Operation 10
3 Maintain and Maintenance 10
Attached A 32SB180JSand Pump Explosive Drawing 14
Attached B 32SB180JSand Pump Set Explosive Drawing 15
Installation and Operation Instructions for
32SB180J Series Sand Pump
General
32SB180J Sand Pump 32PL Spraying pump is a kind of equipment
especially matched for mud pump for oil drilling, with the function of flushing
and cooling sleeve and pistons in the process of pump operation, as well as
include the other situation for transportation mud.
Technical Data
1. Flow: 7.5m3/h 2. Lift: 10m
3. Efficiency: 48% 4. Matching Power: 2.2Kw
5. Inlet flange: DN32-6bar 6.Outlet flange: DN32-6bar
Annotate: these pumps shall be 4KW with Matching Power.
Primary Structure
32SB180J Sand pump mainly consists of pump body, mechanically sealed
pump cover, mechanical seal, impeller and pump base, etc. Advantages in its
structure mainly include; mechanical sealing is adopted to ensure operation
without leakage; straight blade is adopted for the impeller, making the pump
available for normal and reverse operation. In addition, the pump has two-drive
type: motor direct drive and pulley drive.
1.Pump body 2.Cap nut 3.Washer 4.Impeller 5.Asbestine plank
6.Mechanical seal 7.Pump cover8.Block hydrosphere 9.Oil seal 10.Bearing
cover 11.Bearing 12.Shaft 13.Nameplate 14.Pump base
32SB 180J Sand Pump
Structural drawing for
32PL Spraying Pump
8
Outline, structure and installation dimensions
Shape for 32SB180J
Shape for 32PL
Installation Operation and Maintenance
1. Installation
1 Pump installation
Installation location of pump shall be as near to the pumping source as
possible, to shorten length of the suction section and reduce suction loss. Pump
installation shall be horizontal, firm, reliable and vibration-prevention.
2 Installation of shaft coupling(for motor straight unite drive)
Service life of pump and motor depends on alignment of elastic shaft
coupling, installation error with pump and motor shaft require to parallel limit
offset no more than 0.25mm axes corner meet error no more than 0.12mm. If
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inspect result mistake, adjust degree of tightness of pump and motor’s install
bolt or tray iron, to put up axes tune. When square with frank rule process
inspect to reach require.
3 Strap wheel installation
Two strap wheel axle should parallel, and no more than 2mm with end error;
strap must alignment, degree of tightness equal; motor shall be balanced and
locked-in.
4 Installation of pipeline
A. Inlet pipeline section area must larger than pump sever area, or equal to
pump sever area.
B. Suction pipeline shall not be fitted with any throttle valve but can be
equipped with a normal open valve to minimize disorder of fluid flow, which
may be closed only when the pump is disassembled for inspection/repair.
C. In order to prevent bubble in suction pipeline, gradual transition from
high altitude to low altitude shall be available between the pumping source and
the pump. If the user needs to use the pump under the condition that there is a
suction height, please use a vacuum pump or a bottom valve for water drawing.
D. Pipeline at pump inlet must be horizontal and straight, with a length of
at least twice as diameter of the suction pipeline.
E. When temporarily using a hosepipe for suction pipeline, ensure that the
hosepipe will not be compressed, because pressure in the suction pipeline is
generally lower than the atmospheric pressure. If the hosepipe is compressed, as
it is affected by the atmospheric pressure, flow will be reduced and even
intercepted.
F. Outlet pipeline shall be fitted with a normal open valve, which is
convenient for inspection/repair.
G. Each pipeline (including inlet pipeline) must be with its own support. It
is strictly forbidden to let a pump bear weight of any pipeline.
H. When operation condition is unclear or unstable, outlet pipeline must be
equipped with a throttle valve, to ensure that pump operates at the design point.
2. Operation
1 Preparation
A. Manually turn pump shaft, to ensure smooth operation with any grating.
B. Fill the pump body and inlet pipeline with fluid to bleed off air.
C. No-load running time of the pump cannot exceed 5s. The pump must run
under the condition of being filled with liquid. Otherwise, the mechanical seal
may be damaged.
2 Startup and operation:
A. Start the prime mover and gradually open the gate valve to the required
10
position to operation is made.
B. Stop the machine in case that there is noise or other abnormal
phenomena occurring in operation.
3 Lubrication and maintain daily
A Bearing lubrication
Bearing shall be lubrication with grease, must replace the grease for every 1500
hours’operation.
B. For winter nonuse, completely drain water deposited in the pump avoid
frost crack of pump case.
3 Maintain and Maintenance
1 Disassembly (refer to structural drawings)
a Remove pump base and body’s coupling bolt, remove pump body (1).
b Disassemble impeller first remove impeller nut, and stop washer then,
remove impeller.
c Loosen packing gland nuts, remove mechanically sealed pump cover (7)
and mechanical seal (6); remove the packing gland (8).
d Remove two bearing glands (10).
e With cuprum stick or wood block padding the shaft end, from left
towards right, remove shaft (12) and bearing components from pump base
(14)(do not damage shaft shoulder).
2 Inspection
a Impeller for serious cavitations (especially main leaf ), excessive
corrosion, ablation or breakage, impeller should be replace.
b Shaft when radial run out exceeds 0.05mm, oil seal location is seriously
abraded, or shaft screw thread, groove, pedestal site or other surface is damaged,
it is required to repair shaft, when the shaft cannot be repaired, replace the shaft.
c Oil seal disassembled oil seal must be replaced
d Ball bearing excessively worn bearing, excessively tight/loose bearing
or that produces nose when operating must be replaced(a new bearing may be
unpacked only at the time of replacement. Therefore, the bearing used for
replacement must be with the same type and dimensions of the original bearing
to be replaced).
3 Assembly (refer to structural drawings)
a Before assembly, all parts, especially screw thread, bearing and bearing
lubricating points, should be carefully washed. In addition, the rough parts
should be polished with fine gauze.
b Fist assemble the bearing and bearing gland at dynamic end install shaft
with bearing into the pump base at left.
c Then, mount bearing gland, breakwater ring, apply a thin layer of
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anti-attrition agent to shaft.
d Assemble mechanically sealed pump cover and mechanically seal.
e Mount impeller, pay attention to clearance between impeller back and
mechanically seal pump cover, tighten lock nut.
f Mount pump body, tighten fast bolt.
g Assembly order is just the reverse of disassembly, after assembly,
manually turn shaft, and each part shall be without any blockage.
4 Faults and Troubleshooting
a Mechanically real serious leakage, serious wearing and shaft surface
worn.
Remove pump body, replacing shaft if there are over deep groove
by examined, otherwise replacing mechanically real.
b Grease serious leakage at bearing glands, polyurethane seal wearing
serious.
Eliminate replace polyurethane oil seal.
Generic thing, shall be replace polyurethane oil seal after pump operation 6
months.
c Impeller run unnatural
Reason impeller installation is out of standard.
Eliminate adjust and installation(manually turn shaft, each part shall
be without any blockage, friction).
d. 32SB180J Sand pump (32 spraying pump)common faults and
troubleshooting schedule as follows.
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Faults and Troubleshooting Schedule
S/
Fault Cause Troubleshooting
N
1.Friction between impeller and 1. Adjust clearance between impeller
pump base end and pump base end face/
face/mechanically real pump mechanically real pump cover, to
cover. eliminate friction.
Excessive
1 2.Pump operates under a condition 2. Check whether the service machine
shaft power
where lift is much lower than meets requirements; make opening
that of the design point. of the drainage valve smaller, to
make pump operates at the design
point.
1.Large particles block suction pipe 1. Eliminate tamper.
and impeller flow passage 2. Make pump operates at the rated
2. Lower Speed of pump speed.
Reduced lift 3. Worn impeller 3. Replace impeller.
2
and flow 4.Excessive clearance between 4. Adjust clearance between impeller
impeller and pump base end face, nd pump base end face.
and increased leakage 5. Open inlet valve wider.
5. Too small opening of inlet valve
1. Too much or little lubricant 1.Keep oil surface at position as
2. Foreign substances in oil specified by the oil level gauge.
Bearing
3 3. Worn bearing 2. Replace lubricant.
overheat
3. Replace bearing.
Vibration and 1.Unbalanced wearing of impeller 1. Replace impeller.
abnormal 2. Worn bearing 2. Replace bearing.
4 noise during 3. Loose connection 3. Tighten all loose parts.
pump 4. Cavitations of pump 4.Improve suction condition, to
operation prevent air into pump.
1. Seriously worn shaft . 1. Replace shaft.
Shut down 2.Foreign substances in 2. Eliminate foreign substances and
sealing mechanically real assembly. wash sealing parts.
5
serious 3. Mechanical seal installation skew 3. Installation seal assembly again.
leakage 4.Mechanical seal worn and 4. Replace mechanical seal.
ineffective.
Annotate These pumps shall be used only within the design
13
Attached A 32SB180J Sand Pump Explosive Drawing
Bill of materials (32SB180JSand pump Explosive Drawing)
Item Description Qty. Item Description Qty. Item Description Qty.
1 Plug 3 2 Pump body 1 3 Cap nut 1
4 Lockgasket 1 5 Impeller 1 6 Paper gasket 1
7 Key 1 8 Shaft sleeve 1 9 Mechanical seal 1
10 Pump cover 1 11 Packing 1 12 Packing gland set 1
13 Double head studs 2 14 Spring gasket 2 15 Screw nuts 2
16 Oil seal 1 17 Screw bolts 4 18 Spring gasket 4
19 Bearing cover 1 20 Paper gasket 1 21 Oil cup 1
22 Oil cup 1 23 Oil seal 1 24 Screw bolts 4
25 Spring gasket 4 26 Bearing cover 1 27 Paper gasket 1
28 Screw nuts 4 29 Spring gasket 4 30 Pump base 1
31 Double head studs 4 32 Bearing 1 33 Shaft 1
34 Key 1 35 Bearing 1
14
Attached B 32SB180J Sand Pump Set Explosive Drawing
Bill of materials (32SB180JSand pump Set Explosive Drawing)
Ite
Description Qty. Item Description Qty. Item Description Qty.
m
1 Pump head 1 2 Spring gasket 4 3 Screw bolt 4
4 Key 1 5 Shield cover 1 6 Screw bolts 4
7 Washer 4 8 Double head studs 4 9 Spring gasket 4
10 Screw nut 4 11 Electromotor 1 12 Key 1
13 Electromotor joint 1 14 Slip dollop KL 1 15 Pump joint 1
16 Foundation 1
15
ADD: Longhua Road, Chengdu Economic And Technology Development
Zone, Chengdu,City, Sichuan P. R. China
029-88430388 TEL: 028-88430388
028-88430918 FAX: 028-88430918
610100 ZIP: 610100
E-mail: [email protected]
