راپور اساسی سیم کشی برق ارنس
راپور اساسی سیم کشی برق ارنس
The Want Waigal district is located in the southern part of Nuristan province, approximately 90 to 100
kilometers from the provincial capital. One of the villages in this district is Arnas, which is situated in a
mountainous and rocky area with a unique geographical position. The micro-hydropower project site for
the Arnas village is located 25 kilometers from the district center. Due to the lack of access to the national
electricity grid, most residents in this area rely on solar power systems.
This region is located at a geographical latitude of 38.8891° N and longitude of 67.5598° E, with an
elevation of approximately 1418.23 meters above sea level. The mountainous geographical features of
the area provide the potential to utilize water resources for hydropower generation. The goal of this
project is to make optimal use of local water resources for producing clean and sustainable energy,
improving the energy situation in the village, and reducing reliance on non-renewable energy sources such
as solar power.
Project Overview
The design project for the small hydropower plant in Arnas village, with a capacity to generate
600 kW of electricity, is aimed at providing sustainable and renewable energy to the village and
surrounding areas. The plant utilizes vertical Kaplan turbines to harness the flow of water and is
connected to the local electricity grid.
The technical features of the project include a 600 kW vertical Kaplan turbine, a three-phase
generator with a voltage of 400 volts, and a 630 kVA transformer for voltage conversion.
Additionally, the electrical wiring system of the power plant building includes the installation
and distribution of electricity to power various plant equipment. This system includes
distribution panels, switches, outlets, and protective systems to ensure electrical safety during
plant operations. All electrical systems will be designed and installed in accordance with
international standards to guarantee the effective and safe operation of the power plant's
electrical infrastructure.
Scope of Work
The lighting system for the interior spaces of the power plant building is designed to meet the
lighting requirements for various functions, with high reliability and minimal energy consumption.
The main objective of this system is to provide efficient and cost-effective lighting that not only
meets the operational needs of the power plant but also ensures optimized and sustainable
electricity usage in compliance with energy standards.
This project will address the technical specifications of the equipment, fundamental design criteria,
testing protocols, inspection methods, and oversight procedures for both the design and
implementation phases. Additionally, it will include technical and installation guidelines for the
setup of the lighting system.
To effectively utilize lighting resources and optimize electricity consumption, the requirements
and recommendations related to the lighting system equipment, as well as the methods for their
design and installation in accordance with national and international standards, will be presented
in detail.
The technical and execution specifications provided in this section will apply to the entire lighting
system, the electrical power supply system, and the electrical and mechanical protection systems
in the interior spaces of the power plant and its associated buildings. All designs and installations
will comply with valid regulations and guidelines to ensure safety, efficiency, and the
sustainability of the lighting system.
• Provide necessary predictions for covering potential blind spots in the environment and
consider them in the number and arrangement of lights.
• Examine the power supply route for lighting sources from the power source, obstacles,
and conflicts in the power supply path such as water and gas pipes, taking into account
the clearance of electrical lines according to national and international standards for
transmission line clearance, and provide suggestions for resolving conflicts or changing
the route.
• Examine obstacles and conflicts in the installation of lights on ceilings and walls,
compatibility with other equipment such as overhead cranes and steel beams in
workshop environments, and projectors installed on the ceilings of educational spaces
and halls.
• Feasibility of connecting various lights to the ceiling and other internal surfaces of spaces
based on their dimensions and weight.
• Determine the need for emergency lighting, prioritize lights for emergency situations, and
plan the power supply route for emergency lights.
• Possibility of turning off every other light during the day to utilize natural daylight and
manage energy consumption without causing flickering of the lights and while
maintaining uniform lighting.
• Feasibility of installing lighting control and command equipment on wall surfaces and
ensuring no conflicts with other equipment planned for the internal surfaces of the space.
• Examine electrical and mechanical threats and hazards in the location for lighting system
equipment and consider necessary measures for electrical and mechanical protection of
the equipment.
It is understood that the lighting system designer must examine all of the above, along with any
additional factors imposed by the environment, and consider them throughout all stages of the
design. All necessary data for designing the lighting system is gathered by the designer during the
evaluation phase. Providing these specifications in summary form in the design calculation
notebook is mandatory.
Minimum Recommended
No. Application Location Illumination Illumination Intensity
Intensity (lux) (lux)
Kitchen (sink,
stove, work 100 200
surface)
Corridor, Hallway,
50 100
and Elevator
500
Staircase 50 150
Accounting and
300 600
Calculator Work
To design the lighting system in hydropower plants, it is important to consider the required
illumination intensity for various applications. Below is a table that includes the minimum and
recommended illumination levels for different areas related to hydropower plants:
Table 2-2. Minimum and Recommended Illumination Levels for Various Applications in
Hydropower Plants
1 External Areas 10 20
Explanations:
• Control Rooms: Require higher illumination for precise work and
monitoring.
• External Areas of the Plant: Require lower but sufficient lighting for
safety and nighttime visibility.
• Maintenance Areas: Need appropriate lighting for technical work and
repairs.
• Administrative Areas: Suitable lighting for office activities and
computer work.
• Corridors and Pathways: Sufficient lighting to ensure safety and ease
of movement.
• Safety and Critical Areas: Require adequate lighting to ensure safety
and hazard recognition.
• Battery and Electrical Equipment Rooms: Need proper lighting for
working with sensitive equipment.
• Pump and Turbine Rooms: Adequate lighting for work and
equipment performance monitoring.
• Equipment Storage Rooms: Require suitable lighting for searching
and managing equipment.
Lighting Design
In this section, the steps for designing an optimal lighting system for indoor spaces using regional
lumen methods (Type I and Type II) are presented. The regional lumen method (Type I) is more
accurate, while the regional lumen design method (Type II) is faster and rarely used by designers.
The lighting system designer should first gather the essential information regarding the space's
usage, exact dimensions, work surface height, and the light reflection from the interior surfaces of
the space, based on evaluations of the space. Then, considering the gathered information,
environmental conditions, usage, and space requirements, the designer selects the type of light
fixtures and proceeds with designing the lighting system using the specifications and technical
tables of the fixtures. This information will be stored in the lighting calculation report of the
project, similar to the example presented in section 3-4.
Regional Lumen Method (Type I)
The spatial dimensional index is calculated according to Equation 3-1.
Equation 3-1
In this equation:
• a and b are the length and width dimensions of the space in meters,
• RCR is the room cavity ratio, which is the spatial dimensional index.
Next, by referring to the light fixture's specification table, the CU (Coefficient of Utilization) is
determined based on the RCR value and the reflection coefficients of the interior surfaces of the
space. Examples of these light fixture specification tables are provided in Chapter 4.
In the light fixture specification tables:
• ρcc is the ceiling reflection coefficient, expressed as a percentage,
• ρw is the wall reflection coefficient, expressed as a percentage,
• ρf is the floor reflection coefficient, expressed as a percentage.
Once the CU coefficient is determined from the light fixture's specification table, the
required number of light fixtures to achieve the necessary illuminance for the space's
usage will be calculated as follows:
Equation 2-3
𝐸.𝑎.𝑏
N= .
𝐶𝑈.𝐿𝐿𝐹.∅𝐿
In this equation:
• E is the required illuminance in lux, which is specified according to the space's usage in
the standard.
• L∅ is the lumen output of the light fixture, determined by the number of lamps inside
the fixture and the lumen rating of each lamp.
• CU is the coefficient of utilization, which is determined based on the reflection
coefficients of the surrounding environment and the effective mounting height of the
fixtures from the lighting tables.
• LLF is the light loss factor, which is considered based on the space's conditions, such as
the presence of dirt, with values ranging from 0.6 to 0.8 as per the information in Table
3-4.
Table (-2 4). Light Loss Factor (LLF) in Different Environments
According to the above equation, the required number of light fixtures to achieve the necessary
illuminance for each space is determined. The arrangement of the fixtures within the space is then
specified based on the constraints for uniformity of illuminance, as outlined in the standard. It is important
to note that the obtained value is rounded up to the next whole number to ensure it can be translated
into a feasible fixture arrangement. Further explanations are provided at the end of this section with
sample calculations.
To ensure uniform light distribution in the space, the maximum distance between two fixtures
will be a multiple of the effective mounting height of the fixture. This factor is provided in the
lighting standard tables for each fixture. For example, in the case of a fixture containing two
fluorescent lamps:
ⅆmax
=1
heFF
In this equation:
• dmax is the distance between the fixtures, expressed in meters.
• heFF is the effective mounting height of the fixture, expressed in meters.
Therefore, when determining the layout of the fixtures in the space, the distance between
the fixtures should not be less than the mounting height of the fixtures.
By following the steps mentioned above, the number and arrangement of the fixtures in the
space are determined. After rounding the number of fixtures from Equation 2-3, the
designer must calculate the expected illuminance E based on the final fixture arrangement.
Additionally, the designer should assess the feasibility of installing the fixtures on the
surface, considering any potential obstacles, and make necessary adjustments if required.
To ensure the quality of the lighting design, it is essential to check the Glare Index at the
end of the lighting system design process. In every space, based on the space's usage type,
the glare index must be checked in accordance with the requirements of Table 3-5 (DIN
EN 12461).
Based on the information provided above, the process flow for designing indoor lighting systems
is summarized in the diagram shown in Figure 1-3.
Primary Space
Evaluations
Is there a problem
examination of lighting blind
spots, glare control, and
inspection of obstacles for
lamp installation on surfaces
There is no problem
End
figure (1-2) Flow diagram of the design stages of the lighting system in indoor spaces
The Regional Lumen Method (Type 2):
In some cases, the Regional Lumen Method (Type 2) is used for the design of interior lighting. In
this method, the floor ratio is first determined using Equation 3-1. Then, using the reflection
coefficients for the ceiling, walls, and floor, the CU coefficient is obtained from the tables
provided by the manufacturers. Subsequently, the layout of the lighting sources in the space is
determined using Equation 3-2.
The Regional Lumen Method (Type 2) is rarely used in the design of interior lighting, and the
necessary information to determine the CU coefficient is seldom provided by light
manufacturers.
Table 2-6: Determining the Reflection Coefficient for Use in the Regional Lumen Method (Type 2)
Cream: 0.3
Cream: 0.3
Carpet: 0.15
If this method is used, controlling glare according to the requirements provided in Table 3-5 is
essential.
Information Collection and Lighting Calculation Manual
In this section, a sample of the calculation manual for designing indoor lighting systems is
presented.
اطالعات فضا و چ راغ مورد استفاده نتیجه محاسبات با استفاده از شاخص فضا
0.5 ر
مت 2 عدد
ارتفاع سطح کار از کف()hf مست عرض
تعداد چراغ های اصالح شده در ر
0 ر
مت 8 عدد
ارتفاع نصب چراغ()hc تعداد کل چراغ های اصالح شده
ر
رضایب انعکاس()ρ مست طول فاصله ر ن
بی چراغ ها در ر 2.90 مت
ر
نضیب انعکاس سقف()ρc 0.8 مست عرض فاصله ر ن
بی چراغ ها در ر 2.80 مت
ن
نضیب انعکاس کف()ρf 0.3 توان مرصف کل 0.29 کیلو وات
ن
سقف نتایج محاسبات جدول شماره ()1
نوع چراغ
روشنای ()CU
ی نضیب بهره 1 روشنای ()CU2
ی نضیب بهره 0.7
– ۱چراغ های که در داخل کنترول روم استفاده شده با درجه حفاظت ۴۴است.
– ۲چراغ های که در داخل آشپزخانه استفاده شده با درجه حفاظت .۴۴
ف ظت . ۶۵ -۳چ ع
-۴چراغ دایره وی رنجیر دار با درجه حفاظت . ۶۵
Low Voltage Cables and Wires
This chapter introduces the technical specifications and general requirements for flexible and
non-flexible wires and cables, as well as flexible strands with insulation and sheath (if applicable)
made of PVC or rubber, with nominal voltages up to 450/750 volts. It also covers the general
principles and standard methods for wiring, aiming at ensuring safety in electrical installations
and proper execution of wiring in installations with nominal voltages not exceeding the
mentioned values. Additionally, the chapter discusses low-voltage cables with copper or
aluminum conductors, PVC insulation and sheath, with nominal voltages of 450/750 volts or less,
and power cables with extruded insulation and related accessories for nominal voltages up to 1
kV (Um = 1.2 kV). These cables can be installed either fixed or flexible. It also mentions accessories
such as cable lugs, cable terminations, and joints for connecting cables to electrical devices or
other cables.
Circular Cable
A cable in which the conductor has a circular cross-section.
Polyvinyl Chloride Compound (PVC)
A combination of materials that are suitably selected and processed together, with the main
component being the plastomers of polyvinyl chloride or one of its copolymers. This term is
also used for blends that include polyvinyl chloride and some of its polymers.
Wiring System
A wiring system is a collection of bare or insulated conductors, busbars, or cables, and
components that are securely installed, and, if necessary, enclose the cables or busbars.
The types of wiring systems include:
• Busbar trunking systems
• Busbar channel systems
• Conduit systems for conductors
• Cable duct systems
• Cable bus systems
• Cable tray systems
• Ladder cable systems
In the design and installation of the wiring system for the hydropower plant, PVC conduit
system has been used to protect the electrical cables and wires. PVC conduits were chosen
for this project due to their resistance to moisture, corrosion, and ease of installation. These
conduits are securely installed in various areas of the plant to protect the cables and wires.
The PVC conduit system, especially in humid areas and locations requiring additional
mechanical protection, was selected to prevent damage to the cables and ensure the safety
of the system throughout the operation of the plant.
Current-Carrying Capacities
The maximum current intensity that a cable conductor can carry for an unlimited period
without the insulation temperature exceeding the permissible limit. The maximum insulation
temperature for thermoplastic insulation (PVC) is 70°C, while the maximum temperature for
thermosetting insulation (XLPE or EPR rubber) is 90°C.
Standards
The following mandatory documents contain provisions that are referenced in the text of this
section.
• IEC 60227-1: Polyvinyl chloride insulated cables of rated voltages up to and including 450/750 V–
• IEC 60227-2: Polyvinyl chloride insulated cables of rated voltages up to and including 450/750 V–
• IEC 60227-3: Polyvinyl chloride insulated cables of rated voltages up to and including 450/750 V–
• IEC 60227-4: Polyvinyl chloride insulated cables of rated voltages up to and including 450/750 V–
• IEC 60227-5: Polyvinyl chloride insulated cables of rated voltages up to and including 450/750 VPart
• IEC 60227-7: Polyvinyl chloride insulated cables of rated voltages up to and including 450/750 V–
Part 7: Flexible cables screened and unscreened with two or more conductors.
• IEC 60245-1: Rubber insulated cables – Rated voltages voltages up to and including 450/750 V–
• IEC 60245-2: Rubber insulated cables – Rated voltages voltages up to and including 450/750 V–
• IEC 60245-3: Rubber insulated cables – Rated voltages voltages up to and including 450/750 V–
• IEC 60245-4: Rubber insulated cables – Rated voltages voltages up to and including 450/750 V–
• IEC 60245-5: Rubber insulated cables – Rated voltages voltages up to and including 450/750 V–
• IEC 60245-6: Rubber insulated cables – Rated voltages voltages up to and including 450/750 V–
• IEC 60245-7: Rubber insulated cables – Rated voltages voltages up to and including 450/750 V–
• IEC 60245-8: Rubber insulated cables – Rated voltages voltages up to and including 450/750 V–
• IEC 60364-5-52: Low-voltage electrical installations- Part 5-52: Selection and erection of electrical
• IEC 62440: Electric cables with a rated voltage not exceeding 450/750 V – Guide to use.
• IEC 61439-6: Low-voltage switchgear and controlgear assemblies- Part 6: Busbar trunking systems
(busways).
• DIN VDE 0271- Power cables-Specifications for power cables 0,6/1 kV and above for special
applications.
Cable Marking in the Electrical Wiring System of the Power Plant
In the design and implementation of the electrical wiring system in the power plant, accurate and
standardized marking of wires and cables is crucial for proper identification and enhancing
safety. The following points are observed regarding the marking of wires and cables:
Strict adherence to these standards for cable and wire marking will facilitate identification,
proper installation, and enhance the safety of the electrical wiring system in the power plant..
راهنماي رنگ عایق رشته هاي مختلف کابل- جدول
3هادي فاز 2هادي فاز 1هادي فاز هادي خنثی هادي حفاظتی تعداد رشته
2
3
3
4
4
5
5
Strict adherence to these standards for cable and wire marking will facilitate identification,
proper installation, and enhance the safety of the electrical wiring system in the power plant.
Cable Coding Two common methods for identifying wires and cables are as follows:
• The method for coding wires and cables with a maximum voltage of 450/750 volts
according to the CENELEC HD 361 standard.
• The method for coding power cables according to the DIN VDE 0271 standard.
Table 6-2: Identification Signs for Electrical Wires and Cables with a Maximum Voltage of 450/750 V
according to the standard:
Parameter Description
Spring-shaped cables H8
Copper No marking
Aluminum -A
Highly flexible stranded conductor for welding cables per EN 60228 class 6 -E
Highly flexible stranded conductor for flexible cables per EN 60228 class 6 -H
Table 7-2: Guide for Identifying Electrical Wires and Cables with a Maximum Voltage of 450/750 Volts
According to CENELEC HD 361 Standard
Protecti Conduct
Insulatio Insulatio Metal Sheath Conduct Numb ve or Cross-
Standar Constructi Conduct
n n Coverin Materi or er of Covering Section
d Type on or Type
Voltage Material g al Material Cores Presenc Area
e (mm²)
A1 b1 a2 b2 a2 c2 & d2 e2 f2 mm²
H +1 B C B D3 None -D 1 X Y
None +2 G C4 G D5 A -D 2 - 0.5
- +3 J - J - - -F 3 - 0.75
N, N2,
- +5 M - None - -H 4 - 1
N4, N8
H, H2, H6,
- +7 N, N4 - Q, Q4 - -K 5 - 1.5
H7, H8
- - - R - - -R Other - 2.5
- - - S - - -U - - 4
V, V2, V3,
- - T, T6 - - - -Y - - 6
V4
V, V2,
- - Z, Z1 - V3, V4, - - - - - 10
V5
- - - - Z, Z1 - - - - - Other
Identification Signs for Power Cables According
All conductors and cables must be selected in such a way that they are suitable for the voltage
and current expected under all conditions in the equipment or installations, or for the specific
part where they are to be used.
Cables must be constructed, installed, protected, and maintained, or repaired in a manner that
prevents any hazard that could logically arise.
Cables must be selected to be appropriate for the intended operating conditions and the
classification of the equipment. Examples of these operating conditions include:
a) Voltage
b) Current
c) Protective measures
d) Cable grouping
e) Installation method
f) Accessibility
Cables must be selected to ensure optimal performance under any external influences. Cables
should not be installed under any conditions unless they are designed for such conditions.
Examples of external influences include:
a) Ambient temperature
b) Presence of rain, steam, or water accumulation
c) Presence of corrosive materials, chemicals, or pollutants
d) Mechanical stresses (such as holes or sharp edges near metals)
e) Animals (such as rodents)
f) Environments conducive to microbial growth (such as fungi and mold)
g) Radiation (such as sunlight)
The color of the final cable sheath is an important factor concerning sunlight exposure. Black
color provides better protection against sunlight radiation compared to lighter colors.
Permissible Current
Permissible current refers to the maximum current that an electrical cable can safely and reliably
carry without the cable’s temperature rising to a level that could damage its insulation or
conductor. If the current exceeds the permissible limit, the temperature of the cable will increase,
potentially causing damage to the cable, failure, or even fire. The permissible current is
determined according to various standards and depends on several factors that must be
considered in the design and installation of electrical systems.
Factors Affecting the Permissible Current of Cables:
1. Conductor Material (Cable): Cables are primarily produced with copper or aluminum
conductors. Copper cables can carry a higher current compared to aluminum cables due
to their lower electrical resistance. Therefore, copper cables are typically used for higher
current transmission.
2. Conductor Cross-Sectional Area: The cross-sectional area of the conductor is one of the
key factors in determining the permissible current. The larger the cross-sectional area,
the higher the cable's ability to carry current because it has lower resistance, resulting in
less heat generation in the conductor. Standard tables are usually used in electrical
projects to determine the appropriate conductor size based on current and distance.
3. Cable Insulation Type: Different insulation materials have varying thermal resistances
depending on the material used. For example, PVC-insulated cables have lower thermal
resistance compared to XLPE-insulated cables. The type of insulation affects the
permissible operating temperature of the cable and, consequently, its permissible
current.
4. Environmental Conditions: Ambient temperature and ventilation have a direct impact on
the permissible current capacity of a cable. In hot environments, the permissible current
decreases because cables heat up quickly. Additionally, cables installed in environments
with inadequate ventilation, such as enclosed ducts or buried in the ground, may require
cables with larger cross-sectional areas or more resistant insulation.
5. Cable Installation Method: The permissible current of a cable can vary depending on how
it is installed. Whether cables are buried, placed in cable ducts, mounted on cable trays,
or suspended from ceilings, all these installation methods directly influence the
permissible current. For instance, cables buried in the ground have a lower permissible
current compared to cables installed in open spaces due to reduced ventilation and heat
dissipation.
The conductors that should be considered in a circuit are those through which the load
current flows. When it can be assumed that a balanced current flows through the conductors
in a three-phase circuit, there is no need to account for the neutral conductor. In this case,
the permissible current of a four-core cable is exactly equal to the permissible current of a
three-core cable with the same phase conductor cross-section. When only three conductors
are carrying the load, four- and five-core cables may have a higher permissible current.
This assumption does not hold when third harmonic current exists or if the total harmonic
distortion of the current is greater than 15%.
Where the neutral conductor in a multi-core cable carries current due to phase current
imbalance, the increase in temperature caused by the neutral current equals the reduction
in heat produced by one or more phase conductors. In this case, the cross-sectional area of
the neutral conductor should be selected based on the highest phase current.
Where the neutral conductor carries current without a corresponding decrease in the load
of the phase conductors, the neutral conductor must also be considered when determining
the permissible current of the circuit. Such currents may result in significant third harmonic
currents in three-phase circuits. If the harmonic content exceeds 15% of the main phase
current, the cross-sectional area of the neutral conductor should not be smaller than that of
the phase conductors. The thermal effects of third harmonic currents or multiples of 3,
along with reduction factors for higher harmonic currents, are provided in Table (2-42).
Since heat losses vary along different sections of the path, the permissible current should
be determined based on the section with the most unfavorable conditions. No wiring system
should penetrate any load-bearing element of the building structure unless the integrity of
the load-bearing element can be guaranteed after such penetration.
Table 12-2 regarding the selection of conductors for various conditions:
Inside
Channel
Suspende Cable Installe
Passed Supporte Cable Cabl or (Including Passed Installe
Installation d by Duct d Freely
Throug d by Ladde e Bracke Wall Throug d with
Method Supportin Syste without
h From Insulator r Tray t Passages h Pipe Clamp
g Wire m Clamp
1 and
Passages)
Conductor
s and
Cables
Bare
- + - - - - - - - -
Conductor
Insulated
+ O + + + - + + + +
Conductor
Multi-
stranded
Insulated
Cables
+ O + + + + + + + +
(Including
Tinned and
Mineral
Insulated)
Single-
- + + + + + + + + +
stranded
Notes:
• The + symbol indicates that the use of the conductor or cable is permitted.
• The - symbol indicates that the use of the conductor or cable is not permitted under the
specified conditions.
• The O symbol indicates that the conductor or cable is not applicable or not used under
the specified conditions.
• In various sections of the table, each installation method and conditions such as passing
through a channel or being installed freely are detailed.
Table 13-2: Classification of Different Conductor Installation Methods:
Passed
Through
from Inside Passed
Suspended Installed
Supported Cable Cable Channel Through Installed
Installation Conductors by Cable Freely
by Tray or Duct (Including from with
Method and Cables Supporting Ladder without
Insulator Bracket System Wall Inside Clamp
Wire Clamp
Passages Pipe
and
Passages)
Inaccessible O O O 43 O 42, 41 O 40 - -
Buried in
- O 71, 70 - 71, 70 O 73, 72 - - -
Soil
Free Air
O O O 16 O 16 - O - -
Installation
Installed in
Window O O O 15 O 15 - O - -
Frames
Submerged
- O + - + + + + - -
in Water
Notes:
Step 2: Determining the Cross-Sectional Area of Conductors Based on the Third Harmonic
Current Criterion:
This section examines the conditions of cables where current exists in the neutral conductor of a
balanced three-phase system. The most significant harmonic that remains in the neutral
conductor is usually the third harmonic. The current amplitude caused by the third harmonic may
exceed the amplitude of the phase currents at power frequency. In such cases, the neutral
conductor current has a significant impact on the permissible current of the cables.
The correction factors provided in this section apply to balanced three-phase circuits. It is evident
that if two of the three phases are loaded, the situation becomes more complex. In this case, in
addition to the unbalanced current flowing through the neutral conductor, harmonic currents
also flow through it. This situation can lead to additional loading on the neutral conductor.
Devices that are likely to cause significant harmonic currents include groups of fluorescent lights
and power supplies (c.b) used in computers. More information regarding harmonic disturbances
can be found in the IEC 61000 standards.
The correction factors mentioned in Table (42-2) are applicable only to cables with a neutral
conductor inside a four or five-core cable, where the material and cross-sectional area of the
neutral conductor are the same as those of the phase conductors. These factors are based on
third-order harmonic currents.
If a significant harmonic, such as the ninth or twelfth harmonic (or higher, exceeding 15%), is
expected, lower reduction factors are applied. If the unbalance between the phases exceeds 50%,
lower reduction factors may be used.
In cases where the neutral conductor current is expected to exceed the phase conductor current,
the cross-sectional area of the cable should be chosen based on the neutral conductor current.
If the neutral conductor current exceeds 135% of the phase current and the cross-sectional area
of the cable is chosen based on the neutral conductor current, the three phase conductors will
not be fully loaded. The reduction in heat generated by the line conductors compensates for the
heat generated by the neutral conductor, eliminating the need to apply any reduction factors for
the permissible current of the fully-loaded phase conductors.
Example:
It is intended to select the cross-sectional area of a four-core three-phase cable with PVC
insulation, connected to the wall by method C, for a circuit supplying a load with a current of 39
amps.
According to Table (42-2), if there are no harmonics in the circuits, a 4×6 mm² copper conductor
cable with an allowable current of 41 amps is suitable.
If 20% third harmonic is present in the circuit, then a correction factor of 0.86 is applied.
𝑰 𝟑𝟗
𝑰′𝒃 = 𝟎.𝟖𝟔 𝒙𝒃 𝑲 = 𝟎.𝟖𝟔
= 𝟒𝟓𝑨
𝒕𝒐𝒕
For this value, a 4×10 mm² cable is required.
If 40% third harmonic is present in the circuit, the cross-sectional area of the cable will be
selected based on the current of the neutral conductor.
𝑰𝒃
𝑰𝒃 = 𝒙 𝟑 𝒙 𝒌𝑰𝑰𝑰 = 𝟑𝟗 𝑿 𝟑 𝑿 𝟎. 𝟒 = 𝟒𝟔. 𝟖𝟒 𝑨
𝑲𝒕𝒐𝒕
𝟒𝟔.𝟖
𝑰′𝒃 = 𝟎.𝟖𝟔 = 𝟓𝟒. 𝟒𝟒
Step Three: Determining the Cross-Sectional Area of Conductors Based on Voltage Drop Criteria
Maximum Voltage Drop:
The voltage drop between the power source and any point of the load should not exceed the
values listed in Table (42-2), which are expressed in terms of the nominal voltage of the
installation.
Note:
1. It is recommended that, if possible, the voltage drop in the final circuit should not
exceed the values mentioned for Installation Type A.
2. If the main wiring system exceeds 100 meters, the voltage drop may increase by
approximately 0.05% for every meter beyond 100 meters, provided the total increase
does not exceed 5%.
3. The voltage drop can be calculated either based on the estimated load current (using
coincidence factors) or based on the current for which the circuits have been designed.
Calculation of voltage drop in conductors
Example: Calculate the voltage drop of a three-phase cable with the following specifications:
• Nominal Voltage: 400 Volts
• Cable Length: 90 meters
• Cable Type: 4 x 50 mm² Copper Multi-Core
• Load Current: 130 Amperes
• Power Factor: 0.8
• From Table (49-2), the voltage drop characteristic of this cable is 0.75.
𝑣 90
75 𝑥 130 𝐴 𝑥 𝑘𝑚 = 8.77 𝑣
𝐴 𝑥 𝑘𝑚 1000
8.77
𝑥 100 = 2.19%
400
Selection of Cables for the Wiring System of the Small Hydropower Plant
Building
in this section of the report, information regarding the selection of cables used for the wiring
system of the small hydropower plant building is provided. The selection of the cables was
based on technical criteria, safety, and performance capabilities under various conditions.
Selected Cables:
1. HO7RN-F Cable: This cable, with a rubber insulating layer resistant to fire and harsh
environmental conditions, was selected for use in industrial and building environments.
The cable's high flexibility and resistance to moisture, UV radiation, and chemicals make
it a suitable option for power distribution systems in various areas of the building.
2. NYAF Cable: The NYAF cable, with a PVC insulation layer, was chosen for power
distribution in internal networks and building electrical systems. Due to its high
resistance to temperature and pressure, it is particularly suitable for dry and enclosed
environments.
3. XPEL Cable: XPEL cables are used in confined spaces and for the transmission of power
in sensitive systems and electrical signals. These cables are highly flexible, resistant to
chemicals, and have flame-retardant and heat-resistant properties, making them
suitable for use in sensitive projects.
Use of Excel Sheet:
To ensure accuracy and precision in the selection of cables and required calculations, an Excel
sheet for the small hydropower plant project was used. This sheet contains detailed
calculations that served as the basis for selecting the cable types and other technical
specifications. The calculations for cable selection are provided in detail in the Excel sheet.
The information collection and cable cross-section calculation sheet has been designed and
selected as follows.
Switches and Sockets
In this section, the general technical and operational specifications of switches and electrical
sockets are introduced, considering special requirements and safety aspects in design,
installation, operation, and selection of suitable products for all buildings with various uses, as
per the following conditions:
• Manual Operation Switches for general use in alternating current applications with
nominal voltage up to 440V and nominal current up to 63A, intended for fixed electrical
installations in residential or similar buildings, either indoors or outdoors. For switches
with terminals without screws, this current is limited to 16A.
• Electronic Switches with nominal voltage up to 250V and nominal current up to 16A,
intended for fixed electrical installations in residential or similar buildings, which are
intentionally activated by a person through an actuator device, a sensing surface, or a
sensing unit, triggered by touch, proximity, rotation, light, sound, heat, or any other form
of impact.
• Plugs and Sockets—either fixed or portable—with or without grounding, used exclusively
for alternating current with a nominal voltage ranging from 50V to 440V and a nominal
current of up to 32A for household and similar uses, installed indoors or outdoors. The
nominal current for fixed sockets with terminals without screws is limited to 16A.
Definitions and Terms
• Switch
A device designed to open or close the current in one or more electrical circuits.
• Electronic Switch
A general term that covers devices used for switching and controlling electronically.
• Flush-type Switch
A switch whose box is installed flush with the surface of the mounting area.
• Surface-type Switch
A switch whose box is installed on the surface of the mounting area.
• Socket-outlet
Devices intended for repeated use by ordinary persons, which contain contacts for
engagement with the prongs of a plug, and terminals and/or connectors for the
attachment of a cable or conductor.
• Plug
Devices intended for repeated use by ordinary persons, which have prongs for
engagement with the contacts of a socket-outlet, and are equipped with parts to
establish electrical connection and provide mechanical support for a flexible cable.
• Multiple Plug
A part connected to a flexible cable, integrated with a device or mobile connector, or
designed to be attached to such a cable.
Standards
• IEC 60669-1, Switches for household and similar fixed-electrical installations - Part 1: General
requirements.
• IEC 60669-2-1, Switches for household and similar fixed electrical installations - Part 2-1: Particular
requirements - Electronic control devices.
• IEC 60669-2-3, Switches for household and similar fixed electrical installations - Part 2-3: Particular
requirements - Time-delay switches (TDS).
• IEC 60669-2-4, Switches for household and similar fixed electrical installations - Part 2-4: Particular
requirements - Isolating switches.
• IEC 60669-2-5, Switches for household and similar fixed electrical installations - Part 2-5: Particular
requirements - Switches and related accessories for use in home and building electronic systems (HBES).
• IEC 60669-2-6, Switches for household and similar fixed electrical installations - Part 2-6: Particular
requirements - Fireman's switches for exterior and interior signs and luminaires.
• IEC 60730-2-7, Automatic electrical controls - Part 2-7: Particular requirements for timers and time
switches.
• IEC 63128, Lighting control interface for dimming - Analogue voltage dimming interface for electronic
current sourcing controlgear.
• IEC 60670-1, Boxes and enclosures for electrical accessories for household and similar fixed electrical
installations - Part 1: General requirements.
• IEC 60884-1, Plugs and socket-outlets for household and similar purposes - Part 1: General requirements.
• IEC 60884-2-1, Plugs and socket-outlets for household and similar purposes - Part 2-1: Particular
requirements for fused plugs.
• IEC 60884-2-2, Plugs and socket-outlets for household and similar purposes - Part 2-2: Particular
requirements for socket-outlets for appliances.
• IEC 60884-2-3, Plugs and socket-outlets for household and similar purposes - Part 2-3: Particular
requirements for switched socket-outlets without interlock for fixed installations.
• IEC 60884-2-4, Plugs and socket-outlets for household and similar purposes - Part 2-4: Particular
requirements for plugs and socket-outlets for SELV.
• IEC 60884-2-5, Plugs and socket-outlets for household and similar purposes - Part 2-5: Particular
requirements for adaptors.
• IEC 60884-2-6, Plugs and socket-outlets for household and similar purposes - Part 2-6: Particular
requirements for switched socket-outlets with interlock for fixed electrical installations.
• IEC 60884-2-7, Plugs and socket-outlets for household and similar purposes - Part 2-7: Particular
requirements for cord extension sets.
• IEC 61558-2-5, Safety of transformers, reactors, power supply units, and combinations thereof - Part 2-5:
Particular requirements and test for transformers for shavers, power supply units for shavers, and shaver
supply units.
• IEC 60309-1, Plugs, socket-outlets, and couplers for industrial purposes - Part 1: General requirements.
Electrical Switches
The switches discussed in this section are designed for controlling electrical loads with the
following conditions:
• Circuit related to tungsten filament lamp loads.
Circuit related to lamp loads with external ballasts (such as LED lamps and various types of
fluorescent lamps).
Protection Degree
For power plants, the need to consider more challenging environmental conditions and various
impacts might be necessary. Therefore, the protection levels for electrical switches in power
plants could be higher than general standards. The text can be modified as follows for power
plants:
• Unprotected switches (standard): For use in internal areas and non-critical parts of the power
plant where the risk of water or foreign object ingress is low.
• Drip-protected switches (IPX1): For use in areas with limited risk of water ingress, such as
control rooms or enclosed spaces.
• Splash-protected switches (IPX3): In areas where water splashing from various directions might
occur, such as outdoor areas or around equipment.
• Waterproof switches (IPX7): In environments where there is a possibility of immersion or
prolonged exposure to water, such as outdoor areas or near water sources.
• Switches protected against access by fingers to hazardous parts (IP2X): For installation in areas
where access to equipment needs to be restricted to ensure operator and personnel safety.
• Switches protected against access by wires to hazardous parts (IP4X): For use in environments
where the ingress of foreign objects with a diameter of 1mm or more is possible.
• Switches protected against access by wires to hazardous parts and dust-proof (IP5X): These
switches are designed for use in very harsh and dusty environments, such as generator rooms or
areas near turbines and generators, where dust and contamination are present.
• For power plants, the need to consider more challenging environmental conditions and various
impacts might be necessary. Therefore, the protection levels for electrical switches in power
plants could be higher than general standards. The text can be modified as follows for power
plants:
Installation Method
Electrical switches are classified based on the method of installation into the following types:
• Flush-mounted
• Surface-mounted
• Semi-flush-mounted
• Panel-mounted
• Decorative
For the powerhouse, we have considered the surface-mounted type.
Applications
This section introduces the most common applications of various types of electrical switches.
Single-pole, Single-throw, Single-way switch
This type of switch is used for opening and closing the live wire in lighting circuits and similar
applications.
Single-pole, Double-throw, Single-way switch
This type of switch is used for opening and closing two circuits.
Double-pole switch
This type of switch is used for simultaneously opening and closing two phases or one phase and
one neutral wire.
Control Room 4 6 8
Generator Room 3 4 5
Office Area 6 8 10
Workshop Area 6 8 10
Restrooms 1 1 1
Storage Area 2 3 4
Substation Area 2 3 4
Parking Lot 2 3 4
Note: Conference rooms or similar areas larger than 20 m² should be equipped with at least one floor
socket.
This table is adjusted for various environments within a power plant. The number of sockets in
control rooms, generator rooms, office areas, workshops, and other related operational areas is
calculated to meet electrical needs effectively and safely.
دامنه پوشش
در این فصل تعاریف ،مشخصات فنی و دستورالعمل های طراحی ،ساخت ،بازرسی ،تست ،بسته بندی و حمل تابلوهای قطع و وصل
و فرمان فشار ضعیف با هدف تامین ایمنی انسان در مقابل برق گرفتگی ،حفاظت از مدارها و تجهیزات الکتریکی ،جلوگیری از اتالف
منابع و سرمایه های ملی ،کاهش احتمال آتش سوزی و افزایش قابلیت اطمینان درتاسیسات برقی ساختمان ها ارایه شده است.
همچنین این فصل ،تعاریف و مشخصات فنی تجهیزات و بخش های مختلف تابلوهای برق فشار ضعیف را در بر می گیرد .یادآوری
در این فصل ،از عبارت تابلو یا تابلو برق به جای تابلوهای قطع و وصل و فرمان فشار ضعیف استفاده می شود.
صطالع ت تع ف
تابلو برق
تابلو برق ( (Electrical Panelیا ) Power Distribution Boardیک محفظه یا جعبه فلزی است که تجهیزات الکتریکی را
در خود جای میدهد و به توزیع و مدیریت انرژی الکتریکی در یک سیستم یا ساختمان کمک میکند .وظیفه اصلی تابلو برق،
کنترل ،توزیع ،حفاظت و نظارت بر جریان برق از منبع اصلی به مدارها و مصرفکنندگان مختلف است.
.1تابلو برق اصلي (Main Distribution Board):جریان برق را از منبع اصلی دریافت کرده و به تابلوهای فرعی و
مصرفکنندگان منتقل میکند.
.2تابلو برق فرعي (Sub Distribution Board):برق را از تابلو اصلی دریافت کرده و به بخشهای مختلف یک
ساختمان یا سیستم توزیع میکند.
.3تابلو کنترل موتور (Motor Control Center, MCC):برای کنترل و حفاظت از موتورهای الکتریکی.
.4تابلو برق صنعتي (Industrial Panel):در صنایع بزرگ برای مدیریت و کنترل فرآیندهای پیچیده استفاده میشود.
حفاظت الکتريکي :جلوگیری از آسیب به تجهیزات و سیستمها در اثر اضافه بار یا اتصال کوتاه. •
کنترل و نظارت :کنترل وضعیت عملکرد تجهیزات و نمایش اطالعات مربوط به پارامترهای الکتریکی مانند ولتاژ و •
جریان.
قسمتی متشکل از اجزای نصب و سیم کشی شده بر روی یک نگهدارنده واحد که به منظور نصب ثابت طراحی شده است.
قسمتی متشکل از اجزای نصب و سیم کشی شده بر روی یک نگه دارنده واحد با قابلیت جدا شدن کامل از تابلو و جایگزین کردن،
در حالی که مدار تغذیه کننده آن برق دار است.
قسمتی از سازه تابلو در یک بخش اصلی ،مابین دو سطح افقی یا قائم متوالی.
خانه compartment
یک بخش اصلی یا فرعی که به جز بازشوهایی برای اتصاالت ،کنترل یا تهویه بقیه قسمت های آن پوشیده باشد.
.2فیوزها يا مدارشکنها (Circuit Breakers):برای حفاظت از مدارها در برابر اضافهبار و اتصال کوتاه.
. ولتاژ و سایر پارامترهای الکتریکی،( برای نمایش مقادیر جریانMeters): نشانگرها و ابزارهای اندازهگیری.6
استانداردها
.مدارك الزامی زیر حاوی مقرراتی هستند که در متن این فصل به آن ها ارجاع داده شده است
.استاندارد های لوازم و تجهیزات مورد استفاده در تابلوهای برق فشار ضعیف قرار ذیل است
• ISO 197-3, Copper and copper alloys -Terms and definitions - Part 3: Wrought
products.
• ISO 2107, Aluminium and aluminium alloys — Wrought products.
• IEC 60947-1, Low-voltage switchgear and controlgear - Part 1: General rules.
• IEC 60947-2, Low-voltage switchgear and controlgear - Part 2: Circuit-breakers.
• IEC 60947-3, Low-voltage switchgear and controlgear - Part 3: Switches,
disconnectors,
switch-disconnectors and fuse-combination units.
• IEC 60947-4-1, Low-voltage switchgear and controlgear - Part 4-1: Contactors and
motorstarters
- Electromechanical contactors and motor-starters.
• IEC 60947-4-2, Low-voltage switchgear and controlgear – Part 4-2: Contactors and
motorstarters
– Semiconductor motor controllers, starters and soft-starters.
• IEC 60947-4-3, Low-voltage switchgear and controlgear - Part 4-3: Contactors and
motorstarters
- Semiconductor controllers and semiconductor contactors for non-motor loads.
• IEC 60898-1, Electrical accessories - Circuit-breakers for overcurrent protection for
household
and similar installations - Part 1: Circuit-breakers for a. c. operation.
• IEC 60755: General safety requirements for residual current operated protective
devices.
• IEC 61008-1, Residual current operated circuit-breakers without integral overcurrent
protection
for household and similar uses (RCCBs) - Part1: General rules.
• IEC 61009-1, Residual current operated circuit-breakers with integral overcurrent
protection for
household and similar uses (RCBOs) - Part 1: General rules.
• IEC 62606: General requirements for arc fault detection devices.
• IEC 61643-11, Low-voltage surge protective devices - Part 11: Surge protective
devices
connected to low-voltage power systems - Requirements and test methods.
• IEC 61810-1, Electromechanical elementary relays - Part 1: General and safety
requirements
• IEC 62314: Solid-state relays.
• IEC 60269-1, Low-voltage fuses - Part 1: General requirements.
• IEC 61869-1, Instrument transformers - Part 1: General requirements.
• IEC 61869-2, Instrument transformers - Part 2: Additional requirements for current
transformers.
• IEC 61869-3, Instrument transformers - Part 3: Additional requirements for inductive
voltage
transformers.
• IEC 61557-12, Electrical safety in low voltage distribution systems up to 1 000 V AC
and 1 500
V DC - Equipment for testing, measuring or monitoring of protective measures - Part 12:
Power
metering and monitoring devices (PMD).
• IEC 60051-1, Direct acting indicating analogue electrical measuring instruments and
their
accessories - Part 1: Definitions and general requirements common to all parts.
• IEC 60947-7-1, Low-voltage switchgear and controlgear - Part 7-1: Ancillary
equipment -
Terminal blocks for copper conductors.
داخل ساختمان
حداکثر دمای هوای محیط مثبت 40درجه سلسیوس و میانگین آن در مدت زمان 24ساعت بیش تر از مثبت 35درجه سلسیوس
نیست .حداقل دمای هوای محیط منفی 5درجه سلسیوس است.
رطوبت نسبی هوا بیش تر از 50درصد در دمای حداکثر مثبت 40درجه سلسیوس نیست اما در دماهای پایین تر رطوبت نسبی
مجاز می تواند بیش تر باشد (مثالا 90درصد در دمای مثبت 20درجه سلسیوس).
حداکثر دمای هوای محیط مثبت 40درجه سلسیوس و میانگین آن در مدت زمان 24ساعت بیش تر از مثبت 35درجه سلسیوس
نیست .حداقل دمای هوای محیط منفی 25درجه سلسیوس است.
رطوبت نسبی هوا ممکن است به طور موقت تا حد 100درصد در حداکثر دمای مثبت 25درجه سلسیوس باشد.
درجه آلودگي
درجه آلودگی مربوط به شرایط محیطی است که تابلو در آن به کار گرفته می شود.
این درجه بندی برای ارزیابی فواصل هوایی و خزشی در چهار گروه تعیین می شود.
هیچ آلودگی وجود ندارد یا آلودگی از نوع غیر رسانا و خشک است .این نوع آلودگی هیچ تاثیری در عملکرد تابلو ندارد.
فقط آلودگی از نوع غیر رسانا وجود دارد و ممکن است به سبب میعان احتمالی به صورت موقت تبدیل به رسانا شود.
آلودگی از نوع رسانا وجود دارد یا ممکن است آلودگی از نوع غیر رسانا و خشک به سبب میعان احتمالی به صورت موقت
به سبب وجود گرده های رسانا ،باران یا سایر شرایط مرطوب ،آلودگی از نوع رسانا به صورت پیوسته وجود دارد.
•ساختمان یا اتاق محل نصب تابلوهای برق باید از استحکام کافی برخوردار باشد و متناسب با موقعیت آن در مقابل پدیده های
طبیعی از جمله زلزله یا اثرات جوی مانند باران ،برف یا وزش بادهای شدید به نحو مناسب محافظت شود.
•میزان رطوبت و دمای محل نصب تابلوهای برق باید به نحوی کنترل شود که از محدوده مجاز عملکرد تابلو و تجهیزات آن که
توسط سازنده تعیین شده است خارج نشود.
•ابعاد درهای اتاق تابلوی برق باید برای حمل و نقل تابلوها و دیگر متعلقات ،مناسب و از نوع مقاوم در برابر حریق یا آهنی باشد.
درهای اتاق باید به سمت خارج اتاق باز شود و قفل درها باید از نوعی باشد که خروج ازاتاق حتی هنگامی که در قفل یا بسته است
بدون نیاز به کلید امکان پذیر باشد.
•در صورتی که طول فضای اختصاصی نصب تابلوهای برق بیش از 20متر باشد ،این فضا باید با نصب در در هر دو سمت قابل
دسترس باشد.
•در صورتی که طول راهرو بیش از 10متر باشد باید از دو طرف قابل دسترس باشد.
•عرض راهرو مقابل در تابلوهای برق نباید کم تر از 80سانتی متر باشد و این مقدار نباید در حالت باز بودن در تابلوها یا تغییر
وضعیت کلیدهای کشویی به کم تر از 50سانتی متر کاهش یابد.
•ارتفاع اتاق برق نباید هیچ گاه از 2متر کم تر باشد و حداقل ارتفاع اتاق برق بزرگ تر یا مساوی ارتفاع بلندترین تابلو به عالوه 50
سانتی متر است.
•تهویه فضای استقرار تابلوها باید به خوبی صورت پذیرد به گونه ای که از زنگ زدگی و اثرات گرد و غبار بر روی تابلوها جلوگیری
شود .برای جلوگیری از ورود گرد و غبار ،مسیر جریان هوا باید به سمت بیرون اتاق باشد و دریچه ورودی مجهز به فیلتر مناسب
باشد.
•پنجره ها (در صورت وجود) باید مجهز به شبکه محافظ یا شیشه های مسلح باشند.
•شدت روشنایی محل نصب تابلوهای برق حداقل 300لوکس است و قطع و وصل آن نباید صرفا به صورت خودکار باشد.
•طراحی و اجرای صحیح سیستم اتصال زمین و هم بندی تجهیزات باید مطابق با الزامات مربوطه رعایت شود.
•توصیه اکید می شود عالیم هشدار متناسب با نوع تابلوها و دسترسی افراد به اتاق برق با هماهنگی واحدهای ایمنی در محل مناسب
نصب شود.
•الزم است دستورالعمل ایمنی و همچنین راهنمای کمک های اولیه در مواقع برق گرفتگی در محل مناسب و قابل رویت نصب
شود.
•ابعاد کانال ها یا بازشوهای عبور کابل یا فضاهای زیر اتاق ها باید بقدر کافی عمیق و عریض باشند تا هنگام نصب و بهره برداری،
شعاع انحنای کابل ها از مقدار مجاز کم تر نشود ،به همین خاطر برای کابل های با مقطع بزرگ الزم خواهد بود زوایای داخلی کانال
ها با توجه به این موضوع اجرا شود و برای هدایت آب یا مایعات دیگری که ممکن است به داخل کانال ها و فضاهای مورد بحث رخنه
کند شیب مناسب برای دفع به سمت خارج تعبیه شود.
•لبه کانال باید با آهن نبشی 4سانتی متر در 4سانتی متر یا اجرای تمهیدات مشابه مهار شود.
فاصله تابلوهای تمام بسته برق فشار متوسط و فشار ضعیف از هم نباید از 1.5متر کمتر باشد .به منظور سهولت در تخلیه اتاق محل
نصب تابلوهای اصلی در هنگام خطر ،در تابلوها باید هم راستای مسیر خروج بسته شود.
حداکثر ارتفاع نصب تابلوهای دیواری و ایستاده 210سانتی متر از باالی تابلو تا کف تمام شده خواهد بود.
در صورتی که به هر دلیل ارتفاع نصب تابلو بیش تر از مقدار ذکر شده باشد ،نصب سکوی ثابت با ارتفاع مناسب در جلوی
تابلوهای روکار باید پس از اتمام نازك کاری ساختمان ،با در نظر گرفتن دستورالعمل نصب که توسط سازنده تابلو ارایه می شود و با
بست های مناسب روی دیوار نصب شود.
تابلوهای توکار باید پس از اتمام سفت کاری و با در نظر گرفتن دستورالعمل نصب که توسط سازنده تابلو ارایه می شود به نحوی که
بدنه تابلو هم تراز با سطح تمام شده دیوار باشد با مصالح یا بست های مناسب داخل دیوار نصب شود.
طراحي و تايید
تابلوهای برق فشار ضعیف به منظور نصب و بهره برداری در تاسیسات الکتریکی با شرایط مشخص طراحی و ساخته می شود ،بنابراین
الزم است طراحی و تحویل تابلو بر اساس کاربرد مشخص آن یا بر اساس کاربرد و مشخصات نوعی صورت پذیرد تا امکان بهره برداری
از تابلو در گستره ای از شرایط مشابه امکان پذیر باشد.
فرایند طراحی تابلو بر اساس مشخصات فنی ذکر شده در این فصل و الزامات خاص تعیین شده توسط کارفرما و/یا بهره بردار بر عهده
سازنده تابلو است .همچنین سازنده تابلو باید تطابق طرح تابلو با مشخصات فنی ذکر شده در این فصل و استانداردهای مربوطه را با
انجام آزمون ،تحویل مقایسه ای یا تحویل بر پایه ارزیابی و انجام محاسبات تضمین کند
.
مشخصات فنی عمومی ساخت بدنه تابلوهای برق فشار ضعیف در این بخش ذکر شده است .سایر مشخصات فنی مربوط
به شرایط خاص نصب و بهره برداری از تابلو برق (مانند شرایط آلودگی محیطی شدید ،شرایط ویژه اقلیمی محل نصب
کلیات
•تابلوها باید به نحوی ساخته شود که استحکام و دوام الزم به منظور تامین عملکرد مناسب مطابق با شرایط حمل ،نصب و بهره
برداری را داشته باشد.
•در تابلو و مکانیزم اتصال آن (مثل لوال) باید استحکام و دوام کافی برای تحمل وزن در و تجهیزات نصب شده بر روی آن را داشته
باشد.
•تمهیدات الزم برای حمل و جابجایی تابلو با پیش بینی پایه یا قالب های مناسب در نظر گرفته شود.
•صفحه گلند تابلو باید قابل جدا شدن از بدنه اصلی تابلو باشد.
•در تابلوهایی که در محیط بیرونی یا در معرض باد نصب می شود ،الزاماا باید مجهز به نگهدارنده 1مناسب باشد ،همچنین توصیه
می شود در تابلوهای داخلی هم به نگهدارنده مجهز شود.
•به منظور نگه داری نقشه ها و مدارك فنی ،تابلو برق باید دارای نگه دارنده نقشه فلزی یا پالستیکی متناسب با جنس بدنه تابلو
برق باشد.
جنس تابلو
•تابلو می تواند از یک یا چند صفحه از جنس عایق (که جاذب رطوبت و خودسوز نباشد) یا صفحات فلزی یا ترکیبی از این دو
تشکیل شده باشد.
•صفحات عایق مورد استفاده در بدنه تابلو از مواد مختلف مانند پلی کربنات ،پلی استر تقویت شده با فایبرگالس ABS ،و اجناس
مشابه ساخته می شود.
•صفحات فلزی مورد استفاده در بدنه تابلو از ورق آهن نوع نورد سرد مانند) ( ST12ساخته شده است که نسبت به نوع کاربری
و شرایط محیطی نصب تابلو می تواند از نوع گالوانیزه سرد ،گرم یا رنگ شده باشد .
•همچنین سایر انواع صفحات فلزی از جنس فوالد ضد زنگ (گریدهای 304یا ) 316و صفحات فلزی با روکش آلیاژ آلومینیوم-
زینک با در نظر گرفتن شرایط محیطی و کاربری تابلو قابل استفاده است.
•قسمت های فلزی تابلو برق (مانند صفحه گلند) که برای عبور هادی تک رشته با دامنه جریان باال (بیش از200آمپر) پیش بینی
شده است نباید از جنس فلز مغناطیسی انتخاب شود.
ضخامت صفحات فلزی پوشش تابلو های ایستاده (مانند در جلو ،در پشت ،در بغل) حداقل 2میلی متر و ضخامت ستون های اصلی
این نوع تابلو حداقل ۲.۵میلی متر است.
ضخامت صفحات فلزی پوشش تابلوهای دیواری حداقل ۱.۵میلی متر است و در صورتی که ارتفاع این نوع تابلو بیش از ۱۰۰سانتی
متر باشد ضخامت در آن حداقل 2میلی متر در نظر گرفته می شود.
حداقل ضخامت صفحات فلزی سایر اجزای بدنه تابلو برق مانند بست های نگهدارنده کابل ،پایه نصب تجهیزات ،روبنده و غیره حداقل
۱.۵میلی متر است.
در یا پوشش شفاف که برای مشاهده بخش های داخلی تابلو و تجهیزات در نظر گرفته می شود باید از جنس شیشه نشکن یا ورق
پلی کربنات با ضخامت حداقل 3میلی متر بوده و از دوام کافی در برابر اثرات شیمیایی و تنش های مکانیکی برخوردار باشد.
در صورتی که بدنه یا بخشی از اجزای بدنه تابلو برق از مواد عایق ذك ر شد ه د ر بند ۲-۶-۶ساخته شده باشد ،این قسمت ها
باید استحکام مکانیکی و دوام الزم در برابر شرایط محیطی (مانند تغییرات دما و تابش اشعه فرابنفش) را داشته باشد.
ابعاد تابلو
ابعاد تابلوهای برق فشار ضعیف باید با در نظر گرفتن موارد زیر طراحی شود:
•برقراری جریان هوا داخل تابلو و تبادل گرمایی مناسب با محیط اطراف
یادآوری -عرض در تابلو نباید بزرگ تر از 90سانتی متر باشد .در صورتی که عرض تابلو بیش از 90سانتی متر است ،در آن باید
دو یا چند تکه باشد و تمهیدات الزم برای جلوگیری از ورود گردوغبار به داخل تابلو در نظر گرفته شود.
حفاظت در برابر خوردگي
حفاظت بدنه تابلو در برابر خوردگی با استفاده از مواد مناسب یا اعمال پوشش مناسب (مانند رنگ) بر روی قسمت های در معرض
خوردگی و با در نظر گرفتن شرایط بهره برداری نرمال تضمین می شود.
روش کلی رنگ آمیزی بدنه تابلوهای قابل نصب در محیط هایی که در معرض خوردگی شدید و رطوبت زیاد نیست ،شامل چهار
مرحله چربی گیری ،زنگ زدایی ،فسفاته کاری و رنگ آمیزی است و جزئیات اجرایی هرکدام از این مراحل مطابق با پیوست ت جلد
اول از استاندارد تابلوهای مورد استفاده در شبکه توزیع شرکت توانیر است.
رنگ آمیزی با روش الکترواستاتیک و با استفاده از پوشش های پودری اپوکسی-پلی استر (هیبریدی) با ضخامت متوسط 80میکرون
مناسب تابلوهای قابل نصب در محیط های معمولی با شرایط کنترل شده است.
در صورتی که تابلو در معرض شرایط خاص محیطی (مانند تغییرات دمایی وسیع ،رطوبت زیاد ،تشعشع فرابنفش شدید) قرار دارد،
تمهیدات تکمیلی به منظور حفاظت صفحات فلزی و همچنین پوشش آن باید در نظر گرفته شود.
قطعات و یراق آالت فلزی مورد استفاده در تابلو برق که معموال رنگ آمیزی نمی شود باید با استفاده از متریال مناسب که در برابر
خوردگی مقاوم هستند ساخته شود یا با روش های مختلف گالوانیزه (آبکاری) شده باشد.
رنگ ظاهری
به منظور یکنواخت ساختن ظاهر تابلوهای برق فشار ضعیف ،رنگ یا فام پوشش این تابلوها خاکستری روشن با کد رنگ
RAL7035است.
همچنین پوشش تابلوهای برق از نوع مات است و استفاده از رنگ های براق مجاز نیست.
درجه حفاظتي
درجه حفاظتی تامین شده توسط تابلو برق در مقابل تماس با قسمت های برق دار ،نفوذ اشیا ،ذرات جامد خارجی و آب با استفاده
از کد IPمطابق با مشخصات درج شده در استاندارد IEC60529تعیین می شود که خالصه آن در جداول ( ) ۱-۶و ( ) ۲ – ۶ذکر
شده است.
درجه حفاظتی تابلو برق تمام بسته پس از نصب بر اساس دستورالعمل سازنده ،حداقل IP2Xاست.
درجه حفاظتی تابلو برق قابل نصب در خارج ساختمان که فاقد هرگونه حفاظت تکمیلی (مانند سایبان و غیره) است ،حداقل IPX3
است.
قسمت های لخت و برق دار تابلو باید داخل محفظه یا پشت موانعی که حداقل درجه حفاظتی IPXXBرا تامین می کند قرار گیرد
و باز کردن این موانع فقط با استفاده از ابزار امکان پذیر باشد.
یادآوری -افزایش درجه حفاظتی ) )IPتابلو برق منجر به کاهش تبادل حرارتی فضای داخل تابلو با محیط اطراف و در نتیجه کاهش
میزان جریان مجاز عبوری شینه ها می شود ،بنابراین الزم است این موضوع هنگام محاسبه سطح مقطع شینه ها مد نظر قرار بگیرد.
به منظور جلوگیری از ورود گرد و غبار به داخل تابلو ،در تابلوهای دیواری و ایستاده قابل نصب در داخل یا خارج از ساختمان باید
مجهز به الستیک درزگیر (ترجیحاا از نوع فوم تزریقی) باشد.
الستیک درزگیر باید در برابر اثرات شیمیایی عوامل خارجی ،مایعات ،تغییرات دمایی و غیره از دوام مناسب برخوردار
به منظور جلوگیری از نشستن برف یا ورود آب باران به داخل تابلو ،سقف تابلوهای دیواری و ایستاده که در خارج از ساختمان و در
معرض بارش برف و باران نصب می شود باید دارای شیب دو طرفه یا یک طرفه با لبه های برگردان به سمت داخل بوده و از هر چهار
طرف حداقل پنج سانتی متر بزرگ تر از ابعاد سقف تابلو باشد.
یادآوری -آزمایش درجه حفاظتی IKنباید باعث از بین رفتن درجه حفاظتی IPشود و باید حداقل فاصله قسمت های برق دار تابلو
از بدنه آن حفظ شود.
در جدول ( ) ۳-۶هر کد نشانگر میزان انرژی ضربه معادل رها شدن یک وزنه از ارتفاع hمطابق به شکل ( ) ۶-۶است.