Assembly and operating manual

Compressed air filter

KAESER FILTER F6 – F320

No.: 901708 15 E

Manufacturer:

KAESER KOMPRESSOREN SE
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
www.kaeser.com
/KKW/AFILT 2.15 en SBA-FILTER

20200113 132959
 Contents

1 Regarding this document

1.1 Using this document ......................................................................................................... 1
1.2 Symbols and labels .......................................................................................................... 1
1.2.1 Warnings ............................................................................................................. 1
1.2.2 Potential damage warnings ................................................................................ 2
1.2.3 Other alert notes and their symbols .................................................................... 2
2 Technical Specifications
2.1 Options ............................................................................................................................. 3
2.2 Understanding type designation ....................................................................................... 3
2.3 Operating limits ................................................................................................................ 5
2.4 Separation efficiency ........................................................................................................ 7
2.5 Differential pressure transducer ....................................................................................... 8
2.6 Dimensions and type-dependent data ............................................................................. 9
3 Safety and Responsibility
3.1 Intended use .................................................................................................................... 16
3.2 Improper use .................................................................................................................... 16
3.3 Ensuring a silicone-free environment ............................................................................... 16
3.4 User's responsibilities ....................................................................................................... 17
3.4.1 Observe statutory and universally accepted regulations .................................... 17
3.4.2 Determining personnel ........................................................................................ 17
3.4.3 Safely dealing with sources of danger ................................................................ 17
3.4.4 Safe operation of the compressed air filter ......................................................... 18
3.5 Environment protection .................................................................................................... 20
3.6 Copyright .......................................................................................................................... 20
4 Design and Function
4.1 General design ................................................................................................................. 21
4.2 Condensate drain ............................................................................................................. 22
4.3 Differential pressure gauge .............................................................................................. 23
4.4 Differential pressure transducer ....................................................................................... 23
4.5 Flange adapter (accessory) ............................................................................................. 24
5 Installation and commissioning
5.1 Reporting transport damage ............................................................................................ 25
5.2 Determining location and clearances ............................................................................... 25
5.2.1 Taking the air network into account .................................................................... 25
5.2.2 Taking the degrees of filtration into account ....................................................... 25
5.3 Installing the wall bracket kit ............................................................................................ 26
5.4 Installing the compressed air filter in the compressed air system .................................... 26
5.5 Installing the connection kit .............................................................................................. 27
5.6 Connect the condensate drain ......................................................................................... 28
5.6.1 Installing the electronic condensate drain .......................................................... 30
5.7 Installing the pressure differential transducer .................................................................. 31
5.8 Commissioning the compressed air filter ......................................................................... 32
6 Maintenance
6.1 Regular maintenance tasks .............................................................................................. 33
6.2 Replacing the filter element .............................................................................................. 33
6.2.1 Removing the filter element ................................................................................ 34
6.2.2 Installing the filter element .................................................................................. 34
6.2.3 Installing the filter bowl ....................................................................................... 36
6.2.4 Pressurising the compressed air filter ................................................................. 37
6.3 Changing the service unit ................................................................................................. 37
6.4 Automatic condensate drain; Replacing the float ............................................................. 38
6.5 Checking the compressed air filter for condensate .......................................................... 39

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 i
 Contents

7 Spares, Operating Materials, Service

7.1 Note the nameplate .......................................................................................................... 40
7.2 KAESER AIR SERVICE ................................................................................................... 40
7.3 Ordering replacement parts ............................................................................................. 40
8 Decommissioning, Storage and Transport
8.1 De-commissioning ............................................................................................................ 44
8.2 Storage ............................................................................................................................. 44
8.3 Transport .......................................................................................................................... 44
8.4 Packing ............................................................................................................................ 44
8.5 Disposal ........................................................................................................................... 45
9 Annex
9.1 Declaration of Conformity ................................................................................................. 46
9.2 Condensate drain – operating instructions ....................................................................... 48

Assembly and operating manual Compressed air filter

ii KAESER FILTER F6 – F320 No.: 901708 15 E
 List of Illustrations

Fig. 1 Type designation of the filter element/cyclone insert (example) ................................................ 4

Fig. 2 General design ........................................................................................................................... 21
Fig. 3 Condensate drain ....................................................................................................................... 22
Fig. 4 Differential pressure gauge ........................................................................................................ 23
Fig. 5 Differential pressure transducer ................................................................................................. 23
Fig. 6 Flange adapter ........................................................................................................................... 24
Fig. 7 Installing the wall bracket ........................................................................................................... 26
Fig. 8 Install compressed air filter (Figure: example) ........................................................................... 27
Fig. 9 Installing the connection kit ........................................................................................................ 28
Fig. 10 Connect the condensate drain ................................................................................................... 30
Fig. 11 Installing the electronic condensate drain. ................................................................................. 30
Fig. 12 Installing the pressure differential transducer ............................................................................. 31
Fig. 13 Removing the filter element ........................................................................................................ 34
Fig. 14 Installing the filter element .......................................................................................................... 35
Fig. 15 Installing the filter bowl ............................................................................................................... 36
Fig. 16 Amend the maintenance sticker. ................................................................................................ 36
Fig. 17 Change the service unit .............................................................................................................. 37
Fig. 18 Replacing the float ...................................................................................................................... 38
Fig. 19 Checking the compressed air filter for condensate .................................................................... 39

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 iii
 List of Illustrations

Assembly and operating manual Compressed air filter

iv KAESER FILTER F6 – F320 No.: 901708 15 E
 List of Tables

Tab. 1 Danger levels and their definition (personal injury) .................................................................... 1

Tab. 2 Danger levels and their definition (damage to property) ............................................................ 2
Tab. 3 Options ....................................................................................................................................... 3
Tab. 4 Understanding the type designation of the compressed air filter ............................................... 3
Tab. 5 Understanding the type designation of the filter element/cyclone insert .................................... 4
Tab. 6 Operating limits: Use of KB, KE, KBE and KC ........................................................................... 5
Tab. 7 Operating limits: Use of KD, KA and KEA .................................................................................. 6
Tab. 8 Operating limits: Pressure and temperature ............................................................................... 6
Tab. 9 Aerosol separation (oil aerosol test concentration: 10 mg/m3 .................................................... 7
Tab. 10 Water separation ........................................................................................................................ 7
Tab. 11 Input signals ............................................................................................................................... 8
Tab. 12 Output signals/auxiliary energy .................................................................................................. 8
Tab. 13 Quick installation guide .............................................................................................................. 19
Tab. 14 Condensate line ......................................................................................................................... 29
Tab. 15 Condensate collecting line ......................................................................................................... 29
Tab. 16 Condensate collecting line: Line cross-section .......................................................................... 29
Tab. 17 Regular maintenance tasks ........................................................................................................ 33

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 v
 List of Tables

Assembly and operating manual Compressed air filter

vi KAESER FILTER F6 – F320 No.: 901708 15 E
 1 Regarding this document
1.1 Using this document

1 Regarding this document

1.1 Using this document
The operating instructions are part of the product. They describe the product at the time of initial
delivery following manufacture.
➤ Retain the operating instructions for the entire service life of the product.
➤ Pass on the operating instructions to all subsequent owners or users.
➤ Ensure that every received change has been inserted into the operating instructions.

1.2 Symbols and labels

➤ Please note the symbols and labels used in this document.

1.2.1 Warnings
Warnings indicate danger potentially resulting in personal injury, if the measures specified are not
taken.

Warnings indicate three levels of danger identified by the corresponding signal word:
Signal word Meaning Consequences of non-compliance
DANGER Warns of imminent danger Will very likely result in death or severe injury
WARNING Warns of potentially imminent danger May result in death or severe injury
CAUTION Warns of a potentially dangerous sit‐ May result in moderate physical injury
uation

Tab. 1 Danger levels and their definition (personal injury)

Some warning notes may precede a chapter. They apply to the entire chapter including all sub-sec‐
tions.
Example:

DANGER
The type and source of the imminent danger is shown here!
The possible consequences of ignoring a warning are shown here.
The word "DANGER" indicates that death or severe injury can very likely result from ignoring
the warning.
➤ The measures required to protect yourself from danger are shown here.

Warning notes referring to a sub-section or the subsequent step are integrated into the procedure
and numbered as a step.
Example:
1. WARNING!
The type and source of the imminent danger is shown here!
The possible consequences of ignoring a warning are shown here.
The word "WARNING" indicates that death or severe injury may result from ignoring the warn‐
ing.
➤ The measures required to protect yourself from danger are shown here.

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 1
 1 Regarding this document
1.2 Symbols and labels

2. Always read and comply with warning instructions.

1.2.2 Potential damage warnings

Contrary to the warnings shown above, damage warnings do not indicate potential personal injury.

Damage warnings have only one danger level, identified by this signal word:
Signal word Meaning Consequences of non-compliance
NOTE Warns of a potentially dangerous situation Damage to property is possible

Tab. 2 Danger levels and their definition (damage to property)

Example:

NOTICE
The type and source of the imminent danger is shown here!
Potential effects when ignoring the warning are indicated here.
➤ The protective measures against the damages are shown here.

➤ Carefully read and fully comply with warnings against damages.

1.2.3 Other alert notes and their symbols

This symbol indicates particular important information.

Material Here you will find details on special tools, operating materials or spare parts.

Precondition Here you will find conditional requirements necessary to carry out the task.
The conditional requirements relevant to safety shown here will help you to avoid dangerous situa‐
tions.

➤ This symbol is placed by lists of actions comprising one stage of a task.

Operating instructions with several steps are numbered in the sequence of the operating steps.
Information referring to potential problems is identified by a question mark.
The cause is specified in the help text ...
➤ ... as is a solution.
This symbol refers to important information or measures concerning environmental protec‐
tion.

Further information Further subjects are introduced here.

Assembly and operating manual Compressed air filter

2 KAESER FILTER F6 – F320 No.: 901708 15 E
 2 Technical Specifications
2.1 Options

2 Technical Specifications
2.1 Options
The table contains a list of possible options.
➤ Enter options here as a reference.

Option Option code Provided?

silicone-free F8
(free of silicone)
Differential pressure gauge F9
Differential pressure transducer F10
Wall bracket kit H22
Electronic condensate drain K5 —
Electronic condensate drain, floating contact K6 —
Manual condensate drain K12
Automatic condensate drain K13
Already available: ✓
Not available: —

Tab. 3 Options

2.2 Understanding type designation

Compressed air filter

Series KAESER FILTER compressed air filters are filtration separators with the exception of KC
degree of filtration. As the name suggests, the centrifugal separator uses centrifugal force as a
means for separation.

Product Filter size Degree of filtration

F: 6 KB: Basic:
Compressed air filter 9 Coalescence filter
16 KD: Dust
Particulate filter
22
KE: Extra:
26
Coalescence filter
46
KA: Adsorption
83 Activated carbon filter
110 KC: Cyclone
142 Centrifugal separator
184
250
320
Example:
F 22 KD

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 3
 2 Technical Specifications
2.2 Understanding type designation

Product Filter size Degree of filtration

My compressed air filter:

Tab. 4 Understanding the type designation of the compressed air filter

Filter element/cyclone insert

The compressed air filter includes a replaceable filter element. Pressure loss increases with in‐
creased saturation. With the activated carbon filter the saturation increases. Replacement of the fil‐
ter element is required in both cases.
The centrifugal separator includes a so-called cyclone insert instead of the filter element, that
forces the flowing fluid into a fast spinning motion. As a result of the centrifugal force, the liquid
components are removed from the fluid flow.

Fig. 1 Type designation of the filter element/cyclone insert (example)

1 Type designation

Product Filter size Degree of filtration

E: 6 KB: Basic:
Filter element 9 Coalescence filter
16 KD: Dust
Particulate filter
22
KE: Extra:
26
Coalescence filter
46
KA: Adsorption
83 Activated carbon filter
110 KC: Cyclone
142 Centrifugal separator
184
250
320
Example:
E 16 KB

My filter element:

Tab. 5 Understanding the type designation of the filter element/cyclone insert

Assembly and operating manual Compressed air filter

4 KAESER FILTER F6 – F320 No.: 901708 15 E
 2 Technical Specifications
2.3 Operating limits

2.3 Operating limits

The compressed air filters may be used in various combinations.

Typical filter combinations:

■ KBE:
Filter combination of filtration degree KB with downstream KE
■ KEA:
Filter combination of filtration degree KE with downstream KA

➤ Consult KAESER regarding the usage options.

Application: Compressed air filter KB, KE, KBE and KC

Degree of filtration KB KE KBE KC

Short description Basic Extra Extra Combination Cyclone
Suitable fluids Air
Nitrogen
Fluid properties non-corrosive
non-combustible
non-toxic
non-explosive
stable
Application Simultaneous Same applica‐ Same application as Removes
filtration of sol‐ tion as KB, but KE, but ensuring high‐ condensate
id and liquid for higher com‐ er reliability of com‐ from the com‐
aerosols and pressed air pressed air quality pressed air
solid particles quality
Fluid quality at the inlet Mostly free of Free of con‐ Mostly free of conden‐ Contains con‐
condensate densate sate densate
Typical application near With contami‐ Downstream of In critical applications At high con‐
the compressor station nated com‐ compressed air requiring a high com‐ densate con‐
pressed air dryers pressed air quality tent in the
lines (e.g., electronics, op‐ compressed
(e.g., up‐ tics, etc.) air
stream of re‐ Downstream of com‐ (e.g., directly
frigeration dry‐ pressed air dryers downstream
ers) of a compres‐
Upstream of desiccant
sor)
dryers
Typical application near Compressed Compressed Compressed air filter —
the consumers air filter for air filter for for higher air quality
simple air higher air qual‐
quality ity
Micro-particle
filter according
to degree of fil‐
tration KD

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 5
 2 Technical Specifications
2.3 Operating limits

Degree of filtration KB KE KBE KC

Short description Basic Extra Extra Combination Cyclone
Flow direction From inside to outside —

Tab. 6 Operating limits: Use of KB, KE, KBE and KC

Application: Compressed air filter KD, KA and KEA

Degree of filtration KD KA KEA

Short description Dust Adsorption Carbon Combination
Suitable fluids Air
Nitrogen
Fluid properties non-corrosive
non-combustible
non-toxic
non-explosive
stable
Application Exclusively for the Exclusively for the re‐ Simultaneous filtration of
filtration of solid par‐ moval of oil vapours aerosols, solid particles,
ticles and oil vapours
Fluid quality at the inlet Free of condensate Free of condensate Free of condensate
and oil aerosols Pressure dew point:
Pressure dew point: ≤+7 °C
≤+7 °C
Typical application near Downstream of des‐ — —
the compressor station iccant dryers and
activated carbon ad‐
sorbers
Typical application near Compressed air filter Downstream of com‐ Compressed air filter for
the consumers downstream of des‐ pressed air filter with the removal of odours
iccant dryer and ac‐ degree of filtration KE and low concentrations of
tivated carbon ad‐ oil vapour
sorber
Flow direction From inside to outside

Tab. 7 Operating limits: Use of KD, KA and KEA

Pressure and temperature

Degree of filtration KB KE KBE KD KA KEA KC

Short description Basic Extra Extra Dust Adsorption Carbon Cyclone
Combination Combination
Permissible working pres‐ 2 – 16
sure [bar] at the inlet
Permissible fluid temper‐ 3 – 66
ature [°C] at the inlet

Assembly and operating manual Compressed air filter

6 KAESER FILTER F6 – F320 No.: 901708 15 E
 2 Technical Specifications
2.4 Separation efficiency

Degree of filtration KB KE KBE KD KA KEA KC

Short description Basic Extra Extra Dust Adsorption Carbon Cyclone
Combination Combination
Permissible ambient tem‐ 3 – 50
perature [°C]
Compression stress static

Tab. 8 Operating limits: Pressure and temperature

2.4 Separation efficiency

The separation efficiency is often highly dependent on individual circumstances in the com‐
pressed air network (composition of the fluid, pressure and flow situation).
➤ Consult KAESER for advice on this subject.

Aerosol separation according to ISO 12500-1

Degree of filtration KB KE KBE KD KA KEA

Short description Basic Extra Extra Combination Dust Adsorption Carbon
Combination
Differential pressure1) in <30 <70 <95 <30 <40 <85
new state [mbar]
Initial differential pressure <140 <200 <200 — — <240
at saturation [mbar]
Residual aerosol content <0.1 <0.01 <0.01 — — <0.01
[mg/m3]
1)
at maximum flow rate

Tab. 9 Aerosol separation (oil aerosol test concentration: 10 mg/m3

Water separation according to ISO 12500-4

Degree of filtration KC
Short description Cyclone
Differential pressure 1) 2)
in 10 – 84
new state [mbar]
Degree of water separa‐ 97.0 – 99.7
tion 2) [%]
1)
at maximum flow rate
2)
type-dependent

Tab. 10 Water separation

Recommendation for suitable particle separation

We recommend degree of filtration KD in order to attain purity class 2 (acc. to ISO 8573-1).
In the case of more stringent requirements, we also recommend the degree of filtration KE as after‐
filter.

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 7
 2 Technical Specifications
2.5 Differential pressure transducer

Oil vapour adsorption

Oil (vapour): Hydrocarbon mixture from components with a chain length with more than six C
atoms.
For the measurement clean fluid (e.g. without oil vapours) is contaminate with an oil aerosol test
concentration of 10 mg/m3. First of all, oil aerosols are removed from the contaminated fluid by a
compressed air filter with degree of filtration KE. The downstream compressed air filter with degree
of filtration KA removes oil vapours.

Measurement conditions:
■ Cooling oil approved by KAESER
■ Maximum flow rate
■ Working pressure: 7.0 bar
■ Fluid inlet temperature: 20 °C
■ Relative humidity: 0 %

If the aforementioned measuring condition is met, a residual oil content of <0.003 mg/m3 is to be
expected.

2.5 Option F10

Differential pressure transducer
Input signals Value
Differential pressure PDiff. 0.0 – 1.6
[bar]
Relative pressure P– 0.0 – 16.0
[bar]

Tab. 11 Input signals

Output signals/auxiliary Value

energy
Differential pressure PDiff. 4 – 20
[mA]
(3-conductor)
Relative pressure P– 4 – 20
[mA]
(3-conductor)
Supply voltage UB [VDC] 16 – 30
Maximum power con‐ 52
sumption [mA]
Maximum permissible 250
burden (measuring resist‐
ance) [Ω]
UB = 16 V

Assembly and operating manual Compressed air filter

8 KAESER FILTER F6 – F320 No.: 901708 15 E
 2 Technical Specifications
2.6 Dimensions and type-dependent data

Output signals/auxiliary Value

energy
Maximum permissible 450
burden (measuring resist‐
ance) [Ω]
UB = 21 V
Reverse polarity protec‐ Yes
tion

Tab. 12 Output signals/auxiliary energy

2.6 Dimensions and type-dependent data

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 9
10
217

251 87 155
H22 F10
F9

Z Y
Inlet: fluid Discharge: fluid

382
2
2.6

308
283

Subject to development-related changes.

Drawing may be altered only via CAD.
232
K5/K6

KAESER FILTER F6 – F320

50
65

K13 K12

Assembly and operating manual

160
DN 6 DN 6

DN 8 - 10
≥40
≥40

360° 90

≥40
Technical Specifications

Compressed air filter

Dimensions and type-dependent data

30 30
Z Y
17 9
17

9
24

24

Flow rate* m³/min 0,60 0,90

50 50
Model
xx = KA, KB, KD, KE
F6xx F9xx
Volume: 0,6 l
Change number Projection Scale Date Name
A G/NPT** 3/8 ; 1/2 ; 3/4
40852 1:4 Drawn 08.11.2016 HUEBNER1
*(at 7 bar(g) relating to 20°C, 1 bar abs. and 0% relative humidity) K12 manual condensate drain Document TZM Original Edited 08.11.2016 HUEBNER1 Language Sheet
**ISO 228/ANSI B 1.20.1 K5/K6 electronic condensate drain 10248689 E 06 A3 Released 21.11.2016 FISCHER4 E 1/1

K13 Automatic condensate drain Document TZD Designation

H22 Wall mount-kit 10248689 D 06
KF1.1
F10 Differential pressure transduc Status Dimension and connection dim.
Released

Drawings remain our exclusive property.

They are entrusted only for the agreed upon purpose.
Copies or any other reproduction, including storage, treatment and distribution by use of electronic systems is not allowed for any other than the agreed upon purpose.
Neither originals nor reproductions may be given to or made available to third parties.
Stand 17.10.2013

F9 Press. diff. gauge (mechan.)

No.: 901708 15 E
 256 223 164
98 F10
F9 H22

No.: 901708 15 E
Z Y

A
Inlet: fluid Discharge: fluid
2

E
2.6

Subject to development-related changes.

Drawing may be altered only via CAD.
D
K5/K6

KAESER FILTER F6 – F320

65

Assembly and operating manual

K12
50

K13
DN 6
≥40

160
DN 6

DN 8 - 10
≥40
Technical Specifications

360° 100

Compressed air filter

Dimensions and type-dependent data

≥40
30
Z 30 Y
17 9
17

9
34
34

Flow rate* m³/min 1,60 2,20 2,60

Model
F16xx F22xx F26xx xx = KA, KB, KD, KE 50 50
Volume: 1,0 l 1,1 l
A G/NPT** 3/4 ; 1
Change number Projection Scale Date Name
B mm 317 367
40852 1:4 Drawn 08.11.2016 HUEBNER1
C mm 340 390
K12 manual condensate drain Document TZM Original Edited 08.11.2016 HUEBNER1 Language Sheet
D mm 259 309 10250950 E 06 A3 E 1/1
K5/K6 electronic condensate drain Released 21.11.2016 FISCHER4
E mm 414 464 Document TZD
K13 Automatic condensate drain Designation
*(at 7 bar(g) relating to 20°C, 1 bar abs. and 0% relative humidity) H22 Wall mount-kit 10250950 D 06
KF2.1
**ISO 228/ANSI B 1.20.1 F10 Differential pressure transduc Status Dimension and connection dim.
Released

Drawings remain our exclusive property.

They are entrusted only for the agreed upon purpose.
Copies or any other reproduction, including storage, treatment and distribution by use of electronic systems is not allowed for any other than the agreed upon purpose.
Neither originals nor reproductions may be given to or made available to third parties.
Stand 17.10.2013

F9 Press. diff. gauge (mechan.)

11
12
250

292 H22 153 F10 237

F9

A
Inlet: fluid Discharge: fluid
2

Z Y
2.6

C
B

Subject to development-related changes.

Drawing may be altered only via CAD.
D

KAESER FILTER F6 – F320

K5/K6

Assembly and operating manual

50
65

K13
K12

160
DN 6 DN 6

DN 8 - 10
≥50
≥50

130
Technical Specifications

≥50
360°

Compressed air filter

Dimensions and type-dependent data

Z 30 30 Y
19 11
19

11
68
68

Flow rate* m³/min 4,61 8,25 11,00 14,20

Model
xx = KA, KB, KD, KE
F46xx F83xx F110xx F142xx
Volume: 3,2 l 3,9 l 5,5 l 50 50
A G/NPT** 1 1/4 ; 1 1/2; 2
Change number Projection Scale Date Name
B mm 389 474 674
40852 1:4 Drawn 08.11.2016 HUEBNER1
C mm 411 496 696
K12 manual condensate drain Document TZM Original Edited 06.11.2017 HUEBNER1 Language Sheet
D mm 312 397 597 10250951 E 06 A3 E 1/1
K5/K6 electronic condensate drain Released 15.11.2017 FISCHER4
E mm 485 570 770 Document TZD
K13 Automatic condensate drain Designation
*(at 7 bar(g) relating to 20°C, 1 bar abs. and 0% relative humidity) H22 Wall mount-kit 10250951 D 06
KF3.1
**ISO 228/ANSI B 1.20.1 F10 Differential pressure transduc Status Dimension and connection dim.
Released

Drawings remain our exclusive property.

They are entrusted only for the agreed upon purpose.
Copies or any other reproduction, including storage, treatment and distribution by use of electronic systems is not allowed for any other than the agreed upon purpose.
Neither originals nor reproductions may be given to or made available to third parties.
Stand 17.10.2013

F9 Press. diff. gauge (mechan.)

No.: 901708 15 E
 268 292
F10
186
H22
Discharge: fluid
Inlet: fluid

No.: 901708 15 E
F9

A
Z Y
2
2.6

Subject to development-related changes.

Drawing may be altered only via CAD.
B

C
320

KAESER FILTER F6 – F320

Assembly and operating manual
65

K12
DN 6
Technical Specifications

≥50

DN 8 - 10

Compressed air filter

Dimensions and type-dependent data

160
150 40 40
Z
21 13
21

K5/K6
13

≥50
88
88

Flow rate* m³/min 18,40 25,00 32,00

Model
xx = KA, KB, KD, KE 60 60
F184xx F250xx F320xx
Volume: 12,3 l 14,5 l 17,0 l Scale
Change number Projection Date Name
A G/NPT** 2 ; 2 1/2 ; 3 40852 1:7 Drawn 08.11.2016 HUEBNER1
B mm 732 860 1002 Document TZM Original Edited 22.11.2016 HUEBNER1 Language Sheet

C mm 754 882 1024 K12 manual condensate drain 10258386 E 02 A3 Released 22.11.2016 FISCHER4 E 1/1

D mm 643 771 913 K5/K6 electronic condensate drain Document TZD Designation

827 955 1097 H22 Wall mount-kit 10258386 D 02

E mm KF4.1
F10 Differential pressure transduc Status Dimension and connection dim.
*at 7 bar(g) relating to 20°C, 1 bar abs. and 0% relative humidity
Released

Drawings remain our exclusive property.

They are entrusted only for the agreed upon purpose.
Copies or any other reproduction, including storage, treatment and distribution by use of electronic systems is not allowed for any other than the agreed upon purpose.
Neither originals nor reproductions may be given to or made available to third parties.
Stand 17.10.2013

**ISO 228/ANSI B 1.20.1 F9 Press. diff. gauge (mechan.)

13
14
C 223

B 98
H22

Inlet: fluid
Discharge: fluid

A
2
2.6

Z Y

Subject to development-related changes.

Drawing may be altered only via CAD.
E
D

K6

KAESER FILTER F6 – F320

Assembly and operating manual
160
DN 8 - 10
Technical Specifications

100
360°

≥40

Compressed air filter

Dimensions and type-dependent data

Z 30 30
17 9
Y
17

9
34
34

Flow rate* m³/min 0,90 2,60

Model
F9KC F26KC
50 50
Volume: 1,0 l 1,1 l
A G/NPT** 3/8 ; 1/2 3/4 3/4 ; 1
Change number Projection Scale Date Name
B mm 176 164 164
40852 1:4 Drawn 16.10.2015 HUEBNER1
C mm 262 256 256
Document TZM Original Edited 08.11.2016 HUEBNER1 Language Sheet
D mm 259 309 10302973 E 01 A3 E 1/1
Released 21.11.2016 FISCHER4
E mm 317 367 Document TZD Designation
*(at 7 bar(g) relating to 20°C, 1 bar abs. and 0% relative humidity) 10302973 D 01
KF2.1
**ISO 228/ANSI B 1.20.1 K5/K6 electronic condensate drain Status Dimension and connection dim.
Released

Drawings remain our exclusive property.

They are entrusted only for the agreed upon purpose.
Copies or any other reproduction, including storage, treatment and distribution by use of electronic systems is not allowed for any other than the agreed upon purpose.
Neither originals nor reproductions may be given to or made available to third parties.
Stand 05.12.2014

H22 Wall mount-kit

No.: 901708 15 E
 292 250
237 153

No.: 901708 15 E
Discharge: fluid Inlet: fluid

A
2
2.6

Z Y

Subject to development-related changes.

Drawing may be altered only via CAD.
C

KAESER FILTER F6 – F320

K6

Assembly and operating manual

160
DN 8 - 10
Technical Specifications

130

Compressed air filter

Dimensions and type-dependent data

360°

≥50
30 30 Y
Z
19 11
19

11
68
68

Flow rate* m³/min 4,60 8,30 14,20

Model 50 50
F46KC F83KC F142KC
Change number Projection Scale Date Name
Volume: 3,2 l 3,9 l
40852 1:4 Drawn 08.11.2016 HUEBNER1
A G/NPT** 1 1/4 ; 1 1/2 ; 2
Document TZM Original Edited 08.11.2016 HUEBNER1 Language Sheet
B mm 389 474 10302972 E 02 A3 E 1/1
Released 21.11.2016 FISCHER4
C mm 312 397 Document TZD Designation
*(at 7 bar(g) relating to 20°C, 1 bar abs. and 0% relative humidity) 10302972 D 02
KF3.1
**ISO 228/ANSI B 1.20.1 K5/K6 electronic condensate drain Status Dimension and connection dim.
Released

Drawings remain our exclusive property.

They are entrusted only for the agreed upon purpose.
Copies or any other reproduction, including storage, treatment and distribution by use of electronic systems is not allowed for any other than the agreed upon purpose.
Neither originals nor reproductions may be given to or made available to third parties.
Stand 05.12.2014

H22 Wall mount-kit

15
 3 Safety and Responsibility
3.1 Intended use

3 Safety and Responsibility

3.1 Intended use
The compressed air filter is suited for the following gaseous fluids:
■ Air
■ Nitrogen

The compressed air filter is designed solely for the cleaning of the aforementioned fluids in an in‐
dustrial environment. Any other use is considered improper. The manufacturer is not liable for any
damage that may result from improper use. The operator alone is liable for any risks incurred.
➤ Comply with the instructions in this Operating Manual.
➤ Use the compressed air filter only within its performance limits and under the permitted operat‐
ing conditions.
This compressed air filter is designed for a stationary use only. Accelerating forces can result in
damage. This applies particularly to transportation in a depressurised condition.
➤ The compressed air filter is to be used in a stationary environment only.

3.2 Improper use

Improper usage can cause damage to property and/or (severe) injuries.
➤ Always use the compressed air filter according to its specification.
➤ Do not operate the compressed air filter in air networks with temperatures potentially exceed‐
ing 50°C. This may be the case downstream of heat-regenerated desiccant dryers.
➤ Do not operate the compressed air filter in areas in which specific requirements with regard to
explosion protection are in force.
➤ Do not use the compressed air as breathing air.
➤ Do not modify the compressed air filter and/or its components.

3.3 Option F8
Ensuring a silicone-free environment
Silicones are substances that interfere with paint adhesion and are the main causes for sporadic,
funnel-shaped indentations in the paint coat. To avoid such defects, the surfaces of parts through
which compressed air flows must be silicone-free.
Only correct and responsible machine operation will ensure that the components in contact with
compressed air will be free from substances interfering with paint adhesion.

Installation, commissioning and maintenance

Commission the machine only when proper installation is ensured and it is impossible for substan‐
ces interfering with paint adhesion to enter components containing compressed air.
➤ Do not allow anyone but authorised KAESER SERVICE staff to perform installation, commis‐
sioning and maintenance.
➤ Use only compressed air filters and filter elements identified as "silicone-free", with undamaged
packaging, and less than three months in storage.

Assembly and operating manual Compressed air filter

16 KAESER FILTER F6 – F320 No.: 901708 15 E
 3 Safety and Responsibility
3.4 User's responsibilities

➤ Wear only work clothes, gloves and shoes that do not emit any substances that interfere with
paint wetting.
➤ For the installation and connection to the compressed air system, use only components not
emitting substances interfering with paint adhesion.

The following materials must be free of substances interfering with paint adhesion:
■ Cleaning agents
■ Installation aids (e.g., adhesives, grease)
■ Tools

Usage

➤ Ensure that the compressed air filter through which compressed air flows remains free of any
substances that would interfere with paint wetting.

Packing and storing

➤ Wear work clothes, gloves and shoes that do not emit any substances that interfere with paint
wetting.
➤ If necessary, clean the compressed air filter contaminated with substances that may interfere
with paint wetting.
(e.g., Rivolta M.T.X. 60; 9.6808.00020)
➤ Tightly close the compressed air filter with silicone-free film and label with "silicone-free" (add
date).
➤ Dispose of used filter elements as per environmental regulations. Do not reuse any filter ele‐
ment.
➤ Do not store longer than three months.

3.4 User's responsibilities

3.4.1 Observe statutory and universally accepted regulations
+This includes, for example, nationally implemented European directives and/or applicable national
legislation, safety and accident prevention regulations.
➤ Observe relevant statutory and accepted regulations during the installation, operation and
maintenance of the compressed air filter.

3.4.2 Determining personnel

Suitable personnel are experts who, by virtue of their training, knowledge and experience as well
as their knowledge of relevant regulations can assess the work to be done and recognize the pos‐
sible dangers involved.
➤ Ensure that personnel entrusted with operation, installation and maintenance are qualified and
authorised to carry out their tasks.

3.4.3 Safely dealing with sources of danger

Information concerning the various forms of danger that can arise during the operation of the com‐
pressed air filter are found here.

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 17
 3 Safety and Responsibility
3.4 User's responsibilities

Forces of compression

A compressed fluid is stored energy. Uncontrolled release of this energy can cause serious injury
or death. The following information concerns work on components that could be under pressure.
➤ Close shut-off valves or otherwise isolate the compressed air filter from the air distribution net‐
work to ensure that no compressed fluid can flow back into the compressed air filter.
➤ De-pressurise all pressurised components and enclosures.
➤ Do not carry out welding, heat treatment or mechanical modifications on pressurised compo‐
nents, as this adversely affects the components' resistance to pressure.
The safety of the compressed air filter is then no longer ensured.

Compressed air quality

The composition of the fluid must be suitable for the actual application in order to preclude health
and life-threatening dangers.
➤ Use appropriate systems for air treatment before using the compressed air as breathing air or
for the processing of foodstuffs.

Temperature

Touching hot surfaces may cause injuries.

➤ Allow the surfaces to cool down.
➤ Avoid contact with hot surfaces.
➤ Wear protective clothing.

Unsuitable spare parts

Unsuitable spare parts compromise the safety of the compressed air filter.
➤ Use only spare parts approved by KAESER for use in this compressed air filter.
➤ Use only genuine KAESER replacement parts on pressure bearing parts.

Conversion or modification

Modifications, additions or conversions can result in unpredictable hazards.

➤ Do not convert or modify the compressed air filter!

3.4.4 Safe operation of the compressed air filter

Information on conduct that will help in handling the compressed air filter safely during individual
product life phases is listed here.

Personal protective equipment

When working on the compressed air filter, you may be exposed to dangers that can result in acci‐
dents with severe adverse health effects.
➤ Wear protective clothing as necessary.

Suitable protective clothing (examples):

■ Safety work wear
■ Protective gloves

Assembly and operating manual Compressed air filter

18 KAESER FILTER F6 – F320 No.: 901708 15 E
 3 Safety and Responsibility
3.4 User's responsibilities

■ Safety boots
■ Eye protection

Transport

Depending on the weight and size, specific safety measures must be taken during transport, in or‐
der to prevent accidents.
➤ Use suitable lifting gear that conforms to local safety regulations.
➤ Allow transportation only by personnel trained in the safe movement of loads.
➤ Attach lifting gear only to suitable lifting points.
➤ Make sure the danger zone is clear of personnel.

Assembly

➤ Use only electrical cables that are suitable and approved for the surroundings and electrical
loads applied.
➤ Never dismantle compressed air pipes until they are fully vented.
➤ Use compressed air conduits suited and approved for the maximum working pressure.
➤ Install compressed air conduits without subjecting them to stresses.
➤ Do not induce any forces into the compressed air filter via the connections, so that the com‐
pressive forces must be balanced by bracing.
➤ Ensure accessibility to the compressed air filter so that all work can be carried out without dan‐
ger or hindrance.
➤ Ensure frost protection if the compressed air filter is to be installed in open air.
➤ Do not operate in areas in which specific requirements with regard to explosion protection are
in force.
For instance, the requirements of ATEX directive 2014/34/EC "Equipment and Protective Sys‐
tems intended for use in Potentially Explosive Atmospheres".
➤ Ensure sufficient and suitable lighting such that the display can be read and work carried out
comfortably and safely.
➤ The lower the temperature of the fluid in the filter, the higher its degree of efficiency.
➤ In the event of a surface temperature of the compressed air filter expected to exceed 50 °C:
Shield the compressed air filter and/or use suitable labelling to warn against hot surfaces.

Commissioning, operation and maintenance

During commissioning, operation and maintenance you may be exposed to dangers resulting from,
e.g., electricity, pressure and temperature. Careless actions can cause accidents with severe ad‐
verse effects for your health.
➤ Refer to the quick installation guide:

Sign Meaning
1. ➤ Read and understand the operating manual and all safety instructions prior
to use.

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 19
 3 Safety and Responsibility
3.5 Environment protection

Sign Meaning
2. ➤ Loosen the locking screw only manually until you feel resistance.
➤ Wait until the compressed air filter is fully de-pressurised.

3. ➤ Carefully remove the filter bowl

Tab. 13 Quick installation guide

➤ Allow maintenance work to be carried out only by authorised personnel.

➤ Wear tightly fitting clothing. Wear protective clothing as necessary.
➤ Check that there is no voltage on potential-free contacts.
➤ De-pressurise all pressurised components and enclosures.
➤ Allow the compressed air filter to cool down.
➤ Use the compressed air filter only with a suitable condensate drain.
➤ Use only spare parts approved by KAESER for use in this compressed air filter.
➤ Carry out regular inspections:
for visible damages,
of the safety installations,
of the components requiring monitoring.
➤ Pay particular attention to cleanliness during all maintenance and repair work. Cover compo‐
nents and openings with clean cloths, paper or tape to keep them clean.

De-commissioning, storage and disposal

Improper handling of used filter elements may endanger the environment.

➤ Dispose of the old parts in accordance with local environmental regulations.

3.5 Environment protection

The operation of the compressed air filter may cause dangers for the environment.
➤ Store and dispose of replaced parts in accordance with local environment protection regula‐
tions.
➤ Observe relevant national regulations.
This applies particularly to parts contaminated with cooling oil.

3.6 Copyright
This operating manual is protected by copyright. Any queries regarding the use or duplication of
this documentation should be referred to KAESER. Correct use of information will be fully suppor‐
ted.

Assembly and operating manual Compressed air filter

20 KAESER FILTER F6 – F320 No.: 901708 15 E
 4 Design and Function
4.1 General design

4 Design and Function

4.1 General design
This section provides information to the design of the compressed air filter, using a filter combina‐
tion KEA as example.

Fig. 2 General design

1 Filter bowl 6 Locking screw
2 Filter element 7 Differential pressure gauge
3 Filter head 8 Connection kit
4 Connection flange 9 Flow direction (example)
5 Wall bracket kit

The filter bowl 1 receives the filter element 2 .

The connection flanges 4 at the filter head 3 connect the compressed air filter with the air net‐
work. The connection flanges have been designed in such a manner that you can extend the com‐
pressed air filter to a filter combination, using the connection kit 8 .
The arrows 9 on the filter head indicate the direction of flow.
The wall bracket 5 bears the weight and relieves the compressed air lines. The flow direction may
differ, depending on the filter grade.
The retaining screw 6 secures the filter housing against unintended opening. The compressed air
filter is vented as soon as the retaining screw is loosened.
The pressure differential gauge 7 provides information regarding the pressure difference between
fluid inlet and fluid outlet.

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 21
 4 Design and Function
4.2 Condensate drain

4.2 Condensate drain

Fig. 3 Condensate drain

1 Manual condensate drain (shut-off valve)
2 Automatic condensate drain (internal float)
3 Electronic condensate drain

Option K12 Manual condensate drain

The manual condensate drain is present in compressed air filters with a filtration degree of KD and
KA. The manual condensate drain is optional for compressed air filters with filter grade KE. It is
only used for inspection as fluid is not removed from the compressed air flow. In a fault, oil or an
oil-water mixture will escape.

Option K13 Automatic condensate drain

An automatic condensate train with internal float is installed as standard in compressed air filters
with degree of filtration KB and KE. It opens automatically as soon as sufficient liquid has accumu‐
lated in the filter bowl.

Option K5/K6 Electronic condensate drain

In compressed air filters with degree of filtration KB and KE, an electronic condensate drain is of‐
fered as alternative option (Option K5). The electronic condensate drain opens automatically as
soon as sufficient liquid has accumulated in the filter bowl.
In the variant of an electronic condensate drain with alarm contact (Option K6), a floating contact
will transmit a signal in the event of a fault. Compressed air filters with degree of filtration KC are
supplied with this condensate drain as standard.
The electronic condensate drain works more precisely, more reliably, causes lower pressure los‐
ses, and has a longer maintenance interval. It can be tilted horizontally by 360 degrees.

Further information The operating instructions for the electronic condensate drain are supplied in chapter 9.2.

Assembly and operating manual Compressed air filter

22 KAESER FILTER F6 – F320 No.: 901708 15 E
 4 Design and Function
4.3 Differential pressure gauge

4.3 Option F9
Differential pressure gauge
The pressure differential gauge does not provide maintenance information. The filter material
ages due to continuous use, regardless of the value of the differential pressure shown.
➤ Clean the disk of the measured value display only with solvent-free cleaning agents.
The pressure differential gauge indicates the pressure difference currently existing between fluid
entry and fluid outlet.
As a rule, the pressure differential of a new filter element will slightly rise within a short time, and
then remain at this level for a long time.
KAESER recommends early replacement of the filter element if the display moves into the range
around 350 mbar (5 psi) prior to expiry of the regular maintenance interval for the filter element.

Fig. 4 Differential pressure gauge

1 Measured value display

4.4 Option F10

Differential pressure transducer
The differential pressure transducer does not represent service monitoring. The filter material
ages due to continuous use, regardless of the value of the differential pressure calculated.
A significant change in the differential pressure indicates a fault.

Fig. 5 Differential pressure transducer

1 Differential pressure transducer 3 P+: Fluid inlet
2 Electrical connection 4 P−: Fluid outlet

The differential pressure transducer calculates the relative pressure at the fluid outlet (P–) and the
current pressure differential between fluid inlet and fluid outlet. It returns electrical signals which
may be processed by, for example, a master controller.

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 23
 4 Design and Function
4.5 Flange adapter (accessory)

As a rule, the pressure differential of a new filter element will slightly rise within a short time, and
then remain at this level for a long time.
KAESER recommends an early replacement of the filter element if the differential pressure ex‐
ceeds 350 mbar (5 psi) prior to the expiry of the regular maintenance interval for the filter element.
The differential pressure transducer is maintenance-free.

4.5 Flange adapter (accessory)

Fig. 6 Flange adapter

In the case of large thread diameters, you can request flange adapters for a flange connection to
the compressed air network.
If using the wall-bracket kit (Option H22), first attach the wall bracket to the filter head. For the
flange adapter use a suitable sealing strip or a low-adhesion thread lock adhesive.

Assembly and operating manual Compressed air filter

24 KAESER FILTER F6 – F320 No.: 901708 15 E
 5 Installation and commissioning
5.1 Reporting transport damage

5 Installation and commissioning

5.1 Reporting transport damage
1. Check the compressed air filter for visible and hidden transport damage.
2. Inform the carrier and the manufacturer in writing of any damage without delay.

5.2 Determining location and clearances

A suitable installation location has a decisive influence on the function of the compressed air filter.
➤ Select a location taking the various aspects into account.

5.2.1 Taking the air network into account

➤ Install the compressed air filter at a location at which the compressed air is coldest (free of
frost). This is the case downstream of compressed air driers, air after-coolers, or storage tanks.
➤ If surface temperatures exceeding 50 °C are to be expected, label the relevant components ac‐
cordingly, and secure them against unintended contact.
➤ Maintain sufficient distance to the bottom, in order to be able to remove the filter bowl.
➤ Use KAESER wall brackets to ensure sufficient distance to the walls.
➤ Use the KAESER wall brackets to ensure that forces from the air network cannot be transfer‐
red to the compressed air filter.
➤ Do not install the compressed air filter at locations subject to sever and frequent fluctuations in
pressure and flow rate.
➤ Load the compressed air filters as evenly as possible with their maximum flow rate.
➤ Ensure that air can flow through the compressed air filter only in the direction of flow.
➤ If you fit the compressed air filter with a bypass line, you must ensure the protection of down‐
stream systems against contamination.
➤ If installed outdoors, the compressed air filter must be protected from frost, direct sunlight, and
rain.
➤ If the design conditions for the air network change, please have the KAESER Service check as
to whether the compressed air filter can still be used.

5.2.2 Taking the degrees of filtration into account

Compressed air filter degree of filtration KB must be protected from large quantities of drops of liq‐
uid, for example, in tropical regions.
➤ In such a situation, connect an upstream cyclone separator (degree of filtration KC).
Compressed air filters with degree of filtration KE must be protected from large quantities of drops
of liquid and solid particles.
➤ In this case, install upstream a compressed air filter with degree of filtration KB.
➤ When using a compressed air filter with degree of filtration KBE, always install upstream a
compressed air filter with degree of filtration KC.
➤ Prevent the introduction of drops of liquid in a compressed air filter with degree of filtration KA.
➤ If, downstream of a dry (oil-free) compressor, drops of liquid and dirt particles are to be filtered,
use a combination of a compressed air filter with degree of filtration KB and a compressed air
filter with degree of filtration KE.

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 25
 5 Installation and commissioning
5.3 Installing the wall bracket kit

5.3 Option H22

Installing the wall bracket kit
The weight of the compressed air filter increases if a fault causes the filter bowl to fill with
condensate.
Suitable fixing elements depend also on the properties of the mounting surface.
➤ Select a sufficiently sized fixing element.
The wall bracket kit comprises two metal brackets and four screws.

Material Four suitable wall plugs and screws

Fig. 7 Installing the wall bracket

1 Metal bracket 3 Compressed air connection
2 Screw 4 Compressed air line

1. Install the metal brackets 1 in appropriate distance at the wall.

2. Install the housing head with screws 2 between the metal brackets.
3. Connect the compressed air line 4 .

Further information The dimensions are provided in chapter 2.6.

5.4 Installing the compressed air filter in the compressed air system
In order to simplify the installation, the filter head, filter element and filter bowl are provided sepa‐
rately.
In the case of large thread diameters, you can request flange adapters for a flange connection to
the compressed air network (accessory).
First, screw the flange adapters into the connecting flanges of the filter head, before connecting the
pre-assembled filter head with the air network.
➤ Install shut-off valves up- and downstream of the compressed air filter, in order to per‐
form maintenance on the compressed air filter without having to de-pressurise the entire
air network.

Assembly and operating manual Compressed air filter

26 KAESER FILTER F6 – F320 No.: 901708 15 E
 5 Installation and commissioning
5.5 Installing the connection kit

Fig. 8 Install compressed air filter (Figure: example)

1 Flow direction 5 Locking screw
2 Shut-off valve 6 Connection flange
3 Filter head 7 Flange adapter
4 Filter bowl (with filter element)

1. Ensure correct direction of flow.

2. Attach the filter head as fully as possible.
3. Properly attach the compressed air hose to the filter head.
4. Install the assembly between the shut-off valves.
5. Install the filter element and the filter bowl as described in chapters 6.2.2 and 6.2.3.
6. Tighten the retaining screw.

5.5 Installing the connection kit

You need the connection kit only if you want to install at least two compressed air filters in series.
➤ Do not exceed the specified maximum tightening torque of the screws:
Filter size 6 – 9: 5 Nm
Filter size16 – 26: 5 Nm
Filter size46 – 142: 10 Nm
Filter size184 – 320: 15 (M8) / 25 (M10) Nm
➤ Use only original screws supplied by KAESER.

Material Connection kit

Torque wrench

Precondition The compressed air filter is vented completely to atmospheric pressure.

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 27
 5 Installation and commissioning
5.6 Connect the condensate drain

Fig. 9 Installing the connection kit

1 Connection flange 3 Screws
2 Screws 4 Connection kit

1. Undo the securing screws 2 and remove connection flanges 1 .

2. Use the connection kit 4 consisting of an O-ring and screws 3 to connect the two connecting
flanges 1 with each other.
3. Use all screws 2 , and install the connecting flanges 1 with O-rings at the filter heads.

5.6 Option K5/K6/K13

Connect the condensate drain
The condensate must be able to drain freely.
➤ If applicable:
Note the information provided in the operating manual for the electronic condensate drain
in chapter 9.2.
➤ Reduce the delivery head for applications where only little condensate is separated.
Fig. 10 illustrates the recommended installation.
Condensate flows downward into the condensate collecting line. This prevents condensate from
the condensate collecting line to flow back into the compressed air filter.
If condensate flows to multiple points in the condensate collecting line, install a shut-off valve in
each condensate line to enable individual shut-off of the condensate lines.

Assembly and operating manual Compressed air filter

28 KAESER FILTER F6 – F320 No.: 901708 15 E
 5 Installation and commissioning
5.6 Connect the condensate drain

Condensate line

Feature Value
Max. length [m]
1) 15
Max. delivery head [m] 5
Material Copper
(pressure-resistant, cor‐ Stainless steel
rosion-proof)
Plastic
Hose line
1)
For longer lengths, please contact the manufacturer before installation.

Tab. 14 Condensate line

Condensate collecting line

Feature Value
Gradient [%] >1
Max. length [m]
1) 20
Material Copper
(pressure-resistant, cor‐ Stainless steel
rosion-proof)
Plastic
Hose line
1)
For longer lengths, please contact KAESER before installation.

Tab. 15 Condensate collecting line

Compressed air flow Line cross-section ["]

rate1) [m3/min]
<10 3/4
10 – 20 1
21 – 40 1 1/2
>40 2
1)
Compressed air flow rate as guide for the condensate volume to be expected

Tab. 16 Condensate collecting line: Line cross-section

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 29
 5 Installation and commissioning
5.6 Connect the condensate drain

Fig. 10 Connect the condensate drain

2 Condensate line 5 Shut-off valve
3 Condensate collecting line A Delivery head
4 Screw plug B Length of the condensate collecting line

➤ Directly connect every condensate drain to the condensate collecting line.

➤ Collect the condensate in a suitable container and dispose of it in accordance with appli‐
cable environmental regulations.

5.6.1 Installing the electronic condensate drain

Fig. 11 Installing the electronic condensate drain.

1 Cap
2 Gasket
3 Union nut

1. Remove cap 1 .
2. Check to ensure the gasket 2 is present.
3. Attach the electronic condensate drain to the shut-off valve with the union nut 3 , and connect
electrically.

Assembly and operating manual Compressed air filter

30 KAESER FILTER F6 – F320 No.: 901708 15 E
 5 Installation and commissioning
5.7 Installing the pressure differential transducer

5.7 Option F10

Installing the pressure differential transducer
Material Shielded multi-core cable:
Connection cross-section max. 0.75 mm2
External diameter 4–8 mm

Precondition The compressed air filter is fully vented to atmospheric pressure.

The electrical connection is de-energised.

Reverse polarity protection for interchanged connections:

■ No damage
■ No function

Fig. 12 Installing the pressure differential transducer

1 Differential pressure gauge 6 Differential pressure transducer
2 Self-sealing screws 7 P+: Fluid inlet (higher pressure)
3 Fastening screw 8 P–: Fluid outlet (lower pressure)
4 O-ring 9 Direction of flow
5 O-ring 10 Connecting plug with knurl

1. If required:
Remove the self-sealing screws 2 and carefully remove the differential pressure gauge 1 .
2. Place O-rings 4 in the groove of the fastening screws 3 .
3. Use O-rings 5 , ensure correct direction of flow 7 , 8 , 9 and place the differential pressure
transducer 6 on the filter head.
4. Tighten the fastening screws 3 with a torque of max. 4 Nm.
5. Electrically connect the connection plug.
6. Plug the connection plug onto the differential pressure transducer and tighten it with the knurl.

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 31
 5 Installation and commissioning
5.8 Commissioning the compressed air filter

5.8 Commissioning the compressed air filter

Very elevated flow speeds occur in all components of the compressed air system when filling an
empty compressed air system. Treatment equipment cannot work under these circumstances. Sol‐
id particles, aerosols and vapours flow unfiltered through the compressed air system. Under such
conditions, the filter element material can be damaged.
➤ Install a KAESER air-main charging system to fill your compressed air system.
You will avoid consequential damage due to contaminated compressed air.

➤ Fill compressed air systems slowly, without exceeding the permissible flow rate of the com‐
pressed air filter.
Newly-laid compressed air lines may be contaminated under some circumstances (e.g. shav‐
ings, chips). These contaminants can impair the functioning of the filter and condensate
drain.
➤ Vent the compressed air filter following initial commissioning, clean all components that
come into contact with compressed air and check the functioning of the condensate
drain.

Assembly and operating manual Compressed air filter

32 KAESER FILTER F6 – F320 No.: 901708 15 E
 6 Maintenance
6.1 Regular maintenance tasks

6 Maintenance
6.1 Regular maintenance tasks
The table below lists the required maintenance tasks.
The actually required intervals depend very much on the application conditions of the com‐
pressed air filter.
➤ Take these recommendations as a baseline and discuss with KAESER SERVICE the
economically appropriate intervals.
➤ Carry out maintenance tasks in a timely manner and according to the operating conditions:

Interval Maintenance task See chapter

Weekly Check the compressed air filter for condensate. 6.5
(Only filter grade KD and KA; optional KE)
Electronic condensate drain: 9.2
Check functionality.
see maintenance plate Replacing the filter element: 6.2
Up to 1000 h ■ KA
see maintenance plate Replacing the filter element: 6.2
At least annually ■ KB
ECO-DRAIN 31F: ■ KD
Display for monitoring ■ KE
function for the filter ele‐
ment
(see chapter 9.2)
At least annually Automatic condensate drain: 6.4
Replace the float.
At the latest every Electronic condensate drain: 6.3
2 years Replace the service unit.
ECO-DRAIN 31F:
Display for monitoring
function for the conden‐
sate drain
(see chapter 9.2)
h = operating hours

Tab. 17 Regular maintenance tasks

6.2 Replacing the filter element

The cyclone insert of the centrifugal separator (degree of filtration KC) does not require servicing.
➤ Carefully handle and manually install all components in order to avoid damages. This ap‐
plies to sealing surfaces, in particular.

Material KAESER filter element (including silicone-free sealing grease and O-ring)

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 33
 6 Maintenance
6.2 Replacing the filter element

6.2.1 Removing the filter element

Fig. 13 Removing the filter element

1 Shut-off valve 5 Installation mark at the filter bowl
2 Filter bowl 6 Installation mark at the filter head
3 Filter element 7 Filter head
4 Locking screw (secured against full re‐
moval)

1. Close the shut-off valve 1 .

2. Loosen the locking screw 4 only manually until you feel again resistance.
If the compressed air filter was pressurised, the residual compressed air will escape.
The equipment emits persistent whistling?
The compressed air filter is pressurised!
➤ Disconnect the compressed air filter from the air network, or de-pressurise the entire air
network.
3. Gently jiggle the filter bowl 2 and than turn by 90° until the installation markings at filter
bowl 5 and filter head 6 face each other.
4. Remove the filter bowl and the screwed-in filter element vertically downward.
5. Unscrew the filter element 3 (approx. 1 1/2 turns) from the filter bowl.
6. If required: Drain and dispose of the condensate.
7. Check the filter bowl for corrosion.
The filter bowl is clearly corroded?
➤ Determine the cause (e.g., composition of the compressed air, operating conditions)
➤ Replace the compressed air filter completely.
Dispose of the contaminated filter element according to environmental regulations.

6.2.2 Installing the filter element

➤ Do not touch the surface of the filter material.

Assembly and operating manual Compressed air filter

34 KAESER FILTER F6 – F320 No.: 901708 15 E
 6 Maintenance
6.2 Replacing the filter element

Precondition The inner surfaces of the filter head and the filter bowl are clean.

Fig. 14 Installing the filter element

1 Filter bowl 4 O-ring
2 Filter element 5 O-ring
3 Installation marks 6 Surface to be greased

1. Grease the thread, front surface, and bayonet catch of the filter bowl (item 6 ).
2. Push the filter element 2 into the filter bowl 1 in such a manner that the installation marks 3
are aligned to each other.
3. Use one turn to screw the filter element into the filter bowl.
4. Fully grease the O-ring 5 and insert between filter element and filter bowl.
5. Grease the O-ring 4 .

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 35
 6 Maintenance
6.2 Replacing the filter element

6.2.3 Installing the filter bowl

Fig. 15 Installing the filter bowl

1 Surface to be greased 4 Stop at the filter head
2 Installation mark at the filter bowl 5 Locking screw
3 Installation mark at the filter head

1. Grease the interior of the filter bowl (item 1 ).

2. Align the installation marks ( 2 and 3 ) at filter bowl and housing head to each other.
3. Insert the filter bowl into the filter head.
4. Turn the filter bowl 90° to the stop 4 .
5. Manually tighten the locking screw 5 .
You cannot tighten the locking screw?
The bayonet catch of the filter bowl is not fully closed.
➤ Turn the filter bowl to the stop.

Fig. 16 Amend the maintenance sticker.

1 Maintenance sticker
2 Service contact information

6. Inscribe the maintenance sticker with the year for the next maintenance.
7. Attach the maintenance sticker in such a manner that the marking max points to the month for
the next maintenance.

Assembly and operating manual Compressed air filter

36 KAESER FILTER F6 – F320 No.: 901708 15 E
 6 Maintenance
6.3 Changing the service unit

6.2.4 Pressurising the compressed air filter

A high flow rate of the fluid may damage the filter material.
1. Check as to whether the locking screw was properly tightened manually.
2. Slowly open the shut-off valve at the fluid inlet.
3. Slowly open the shut-off valve at the fluid outlet.

6.3 Option K5/K6

Changing the service unit
The condensate drain cannot be cleaned. The service unit must be changed if condensate does
not drain.

Material Sealing tape for sealing the screw-in part

If required: O-ring 16x2 (5.1519.0)

Fig. 17 Change the service unit

1 Service unit 8 Condensate inlet
2 Control unit 9 Shut-off valve
3 Sensor 10 O-ring
4 Sensor opening 11 Screw-in part
5 Snap fastener 12 Sealing tape
6 Condensate line screw connection 13 Clamping nut with vent hole
7 Contact springs 14 Casing

Removing the service unit

1. WARNING!
Serious injury or death can result from loosening or opening components under pressure!
➤ Fully vent all pressurised components and enclosures.
2. Close the shut-off valve 9 upstream of the condensate drain.
3. Unscrew the screw connection 6 at the condensate line.
4. Press the snap fastener 5 and carefully remove the control unit 2 from the service unit 1 .
5. Carefully loosen the clamping nut 13 at the shut-off valve 9 until remaining residual air has
escaped through the venting hole.

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 37
 6 Maintenance
6.4 Automatic condensate drain; Replacing the float

6. Unscrew the screw-in part 11 from the service unit and place aside.
7. Remove the casing 14 from the service unit.

Installing the service unit

Use only KAESER service units to ensure correct function of the condensate drain.

Precondition Make sure that the top of the service unit and the contact springs are clean and dry.

1. Fit the casing 14 to the service unit 1 .

2. Carefully insert the sensor 3 of the control unit 2 in the opening 4 of the service unit.
3. Place the snap fastener 5 of the control unit into the service unit eyes.
4. Press the control unit against the service unit until the snap fastener can be heard clicking into
place.
5. At the screw-in part 11 , replace old sealing material with new sealing tape.
6. Install the screw-in part into the service unit and tighten to a maximum of 20 Nm.
7. If necessary, insert a new O-ring 10 .
8. Tighten the clamping nut 13 at the shut-off valve 9 .
9. Attach the condensate line.
10. Open the shut-off valve upstream of the condensate drain.

6.4 Option K13

Automatic condensate drain; Replacing the float
See chapter 6.2 for information on the removal and re-installation of the filter bowl.

Precondition The filter housing is fully vented.

Fig. 18 Replacing the float

1 Union nut 4 Filter element
2 Hose coupling 5 Filter bowl
3 Float 6 O-ring

Assembly and operating manual Compressed air filter

38 KAESER FILTER F6 – F320 No.: 901708 15 E
 6 Maintenance
6.5 Checking the compressed air filter for condensate

1. Undo the union nut 1 and remove the hose coupling 2 .

2. Remove the filter bowl 5 and the filter element 4 .
3. Turn the float 3 clockwise until it is fully removed from the filter bowl.
4. Check whether the O-ring 6 at the bottom of the new float is fully inserted in the groove.
5. Manually screw the float drain into the filter bowl and finally tighten with 4 Nm.
6. Install the filter element and the filter bowl.
7. Install the hose coupling with the union nut.

6.5 Option K12

Checking the compressed air filter for condensate
Precondition The filter bowl is pressurised.
Wear safety glasses.

Fig. 19 Checking the compressed air filter for condensate

1 Shut-off valve
2 Male hose coupling

1. Place a suitable container under the condensate drain.

2. Install a sufficiently long, transparent, and pressure-tight hose at the hose coupling and the col‐
lection container.
3. Carefully open the shut-off valve; if only condensed fluid escapes, close it again immediately.
If oil, or a mixture of oil and water, is discharged first:
➤ remedy the cause of this fault.

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 39
 7 Spares, Operating Materials, Service
7.1 Note the nameplate

7 Spares, Operating Materials, Service

7.1 Note the nameplate
The nameplate contains all information to identify your compressed air filter. This information is es‐
sential to us in order to provide you with optimal service.
➤ Please give the information from the nameplate with every enquiry and order for spares.

7.2 KAESER AIR SERVICE

KAESER AIR SERVICE offers:
■ Authorised service technicians with KAESER factory training
■ Increased operational reliability ensured by preventive maintenance
■ Energy savings achieved by avoidance of pressure losses
■ optimum conditions for operation of the compressed air system,
■ The security of genuine KAESER spares.
■ Increased legal certainty as all regulations are kept to.

➤ It make sense to sign a KAESER AIR SERVICE maintenance agreement.

Your advantage:
lower costs and higher compressed air availability.

7.3 Ordering replacement parts

KAESER replacement parts are original Kaeser products. They are specifically selected for use in
KAESER compressed air filters.
Replacement parts of unsuitable or lower quality may significantly adversely affect the functioning
of the compressed air filter, and hence, the functioning of downstream components.
Personal injury may result from damage.

WARNING
Personal injury or damage from the use of unsuitable consumables!
➤ Use only original parts and operating fluids/materials.
➤ Have an authorized KAESER SERVICE Technician carry out regular maintenance.
➤ Do not attempt tasks other than those described in this manual.

Assembly and operating manual Compressed air filter

40 KAESER FILTER F6 – F320 No.: 901708 15 E
 7 Spares, Operating Materials, Service
7.3 Ordering replacement parts

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 41
42
6153 ( 5720 )
6158
9287 6158
6152

9287
7
7.3

( 3508 ) 6452 ( 5422 ) 6159 ( 3770 )

6260

KAESER FILTER F6 – F320

Assembly and operating manual
Ordering replacement parts

6454
9601

Compressed air filter

1550
Spares, Operating Materials, Service

1551
1552 1563
6458
1554 ( 6500 )

6458

Drawings remain our exclusive property. They are entrusted only for the agreed purpose. Copies or any other reproduction, including storage, treatment and dissemination by use of
electronic systems must not be made for any other than the agreed purpose. Neither originals nor reproductions may be given to or made available to third parties.
Die Zeichnung bleibt unser ausschließliches Eigentum. Sie wird nur zu dem vereinbarten Zweck anvertraut und darf zu keinem anderen Zweck verwendet werden. Kopien oder sonstige
6445 Vervielfältigungen einschließlich Speicherung, Verarbeitung oder Verbreitung unter Verwendung elektronischer Systeme dürfen nur zu dem vereinbarten Zweck angefertigt werden. Weder
Original noch Vervielfältigungen dürfen Dritten ausgehändigt oder in sonstiger Weise zugänglich gemacht werden.

Baugruppe

KAESER FILTER
6308 Zeichnungstyp Dokument-Nr. Original Datum Name Erstellt mit
Service spare part drawing / Service Ersatzteil Zeichnung A4 Gez. 09.11.2018 Bauer12 Solid Edge
SEG-Nummer Freigeg. 09.11.2018 Bauer12 Blatt
SEG-4912_04
Service-Kit ( Option ) Subassembly / Untergruppe
Status f r e i g e g e b e n 1 von 1

No.: 901708 15 E
 7 Spares, Operating Materials, Service
7.3 Ordering replacement parts

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 43
 8 Decommissioning, Storage and Transport
8.1 De-commissioning

8 Decommissioning, Storage and Transport

8.1 De-commissioning
1. Isolate the compressed air filter from the air network.
2. Open the locking screw until the filter housing is fully vented.
3. Remove the compressed air filter from the air network.
4. Remove the filter element, and clean and dry the filter bowl.
Dispose of the used filter element according to environmental regulations.

8.2 Storage
Moisture leads to corrosion.
Freezing moisture can damage components and gaskets.
Please consult with KAESER if you have questions to the appropriate storage.

➤ Store the compressed air filter dry and protected against frost.

8.3 Transport
The actions required depend on the size and the weight of the compressed air filter.

Precondition Allow transportation only by personnel trained in the safe movement of loads.

1. NOTICE!
Damages caused by incorrect lifting.
Pressure differential gauge or condensate drain can be damaged.
➤ Lift the compressed air filter only at the filter head and the filter bowl.
2. Secure the compressed air filter for transport.

8.4 Packing
Appropriate packaging is required for overland transport to protect the product from mechanical
damage.
Other measures must be taken for the transport of the product by sea or air. Please contact
KAESER SERVICE for more information.

Material Desiccant
Rigid carton as transport packing

Precondition The compressed air filter is dry.

1. Place sufficient desiccant (silica gel or desiccant clay) in the packaging.

2. Use a rigid carton to protect the compressed air filter from mechanical damages.

Assembly and operating manual Compressed air filter

44 KAESER FILTER F6 – F320 No.: 901708 15 E
 8 Decommissioning, Storage and Transport
8.5 Disposal

8.5 Disposal
➤ All components of the compressed air filter must be sent to a certified waste disposal compa‐
ny.
➤ Components contaminated with condensate or cooling oil must be disposed of in accord‐
ance with local environment protection regulations.

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 45
 9 Annex
9.1 Declaration of Conformity

9 Annex
9.1 Declaration of Conformity
The declaration of conformity confirms the compliance with applicable directives (where appropri‐
ate).

Assembly and operating manual Compressed air filter

46 KAESER FILTER F6 – F320 No.: 901708 15 E
 9 Annex
9.1 Declaration of Conformity

Manufacturer’s Declaration
KAESER KOMPRESSOREN SE herewith declares that the compressed air filters shown
below have been designed and manufactured according to good engineering practices
as they are applicable in the EU member states.

KAESER FILTER: F6Kx, F9Kx, F16Kx, F22Kx, F26Kx *)

Compressed air device: Filter housing
Fluid group: 2
Category: Article 4, Para. 3

Declaration of Conformity
KAESER KOMPRESSOREN SE herewith declares that the compressed air filters shown
below meet the conformity assessment procedures stipulated in the EU guidelines
shown below:
2014/68/EU Pressure Equipment Directive
KAESER FILTER: F46Kx, F83Kx, F110Kx, F142Kx, F184Kx *)
Compressed air device: Filter housing
Fluid group: 2
Category: I Module: B+D

KAESER FILTER: F250Kx, F320Kx *)

Compressed air device: Filter housing
Fluid group: 2
Category: II Module: B+D

Notified body: DNV GL AS, Veritasveien 1, 1363 Høvik, NORWAY

Ref. No.: 0575
Certificate No.: PEDB000000V, Module: B
PEDD000000U, Module: D
2014/30/EU Directive concerning electromagnetic compatibility
KAESER FILTER
with FDPS (Option F10): F6Kx, F9Kx, F16Kx, F22Kx, F26Kx, F46Kx, F83Kx, F110Kx, F142Kx, F184Kx
F250Kx, F320Kx *)
Standards met: EN 61326-1:2013

*) The "x" suffix of the filter size stands for the different C, B, E, D and A degrees of filtration.

Coburg 01.01.2020
Town/city Date Dipl.-Wirtsch.-Ing. Thomas Kaeser
Signature / Chairman of the Board

KAESER KOMPRESSOREN SE Bank Information Chairman of the Supervisory Board

Registered office: Commerzbank AG, Coburg Dipl.-Ing. (FH) Carl J. Kaeser
Carl-Kaeser-Straße 26, D-96450 Coburg IBAN: DE97 7834 0091 0850 6230 00 BIC: COBADEFFXXX Management Board
Tel.: +49 9561 640-0 Deutsche Bank AG, Coburg Dipl.-Wirtsch.-Ing. Thomas Kaeser (Chairman)
Fax: +49 9561 640-130 IBAN: DE63 7607 0012 0868 8889 00 BIC: DEUTDEMM760 Dipl.-Wirtsch.-Ing. T.-M. Vlantoussi-Kaeser
E-Mail: [email protected] HypoVereinsbank UniCredit Bank AG, Coburg Registration court Coburg, HRB 5382
www.kaeser.com IBAN: DE33 7832 0076 0001 4312 18 BIC: HYVEDEMM480 VAT ID: DE 132460321
TCE/TCE-KFILTER_08E

Assembly and operating manual Compressed air filter

No.: 901708 15 E KAESER FILTER F6 – F320 47
 9 Annex
9.2 Condensate drain – operating instructions

9.2 Condensate drain – operating instructions

This model of the compressed air filter was supplied without an electronic condensate drain. All
necessary information will be shipped with the condensate drain when you retrofit with an electron‐
ic condensate drain.

Assembly and operating manual Compressed air filter

48 KAESER FILTER F6 – F320 No.: 901708 15 E