Operator Manual

Power Steer
Warning

WARNING
It’s the law, you must be trained and certified to operate this truck.
(OSHA § 1910.178, Rev. 1999)

You or others around you can be seriously injured or even killed if

you don't use this truck correctly.

Read and obey all warnings and instructions in this Manual* and
on the truck.

Head, arms, hands, legs or feet outside the operator area can be
pinned or crushed whenever the truck is moving. Stay within the
operator area and stop the truck completely before getting on or off.

A dockboard can move or drop while you are on it. Or you

could drive off a dock. Falls from docks or dockboards can cause
serious injury or even death. Make sure you are safe.

Inspect your truck before starting work, make sure it is in good

working order.
* Additional copies of this Operator Manual and all Truck Labels can be obtained
from Crown Equipment Corporation, New Bremen, Ohio 45869 U.S.A.
www.crown.com

All rights reserved under International

and Pan American copyright conventions
Copyright 2008-2021 Crown Equipment Corp.

2 Warning
You Must be Trained

IT'S THE LAW, YOU MUST BE TRAINED AND CERTIFIED

Federal law states that only properly trained operators
are permitted to operate a powered industrial truck
and that your employer must train you and certify that
you are qualified to operate this powered industrial
truck. (OSHA §1910.178, Rev. 1999)

Do not operate this truck in your work place until you have
been trained and certified by your employer.

You could be killed or seriously injured if you are not

adequately trained for lift truck operation!

You Must be Trained 3

Right Header
Protect Yourself
Know the Hazards
DRIVE CAREFULLY
• When allowing the truck to coast, travel power unit
first only. Do not turn. Keep to the side of the truck.
Make certain the truck or load won't hit your leg or
foot. Don't let the truck run over your foot.
Recommended
Walking Path • When riding, keep your hands on the controls and
feet on the platform. Keep your body within the
operator area.
• Don't put hands or arms over or through the backrest.
• Never stick a foot or any part of your body outside
the truck, no matter how slow the truck is moving.
You can not stop 4535 kg (10,000 lbs) with any part of
your body. A foot or hand caught between the truck
and a fixed object will be crushed or even cut off.
• Never place objects anywhere on the operator
platform. They would be a trip hazard and could
affect truck speed and steering.
• Stay away from the edge of docks and ramps. Make
sure dockboards are secure. Check that trailer
wheels are chocked. You could be seriously injured
or even killed in a fall from a dock or dockboard.
• Keep your truck under control at all times. Drive at a
speed that allows you to stop safely. Be even more
careful on slippery or uneven surfaces. Do not drive
over objects on the floor.
• Perform all truck movements smoothly and at a speed
that will give you time to react in an emergency.

4 Protect Youself
Know the Hazards
LOOK WHERE YOU'RE DRIVING
Always be alert to the area around you and watch
where you are driving. You could be pinned or
crushed by fixed objects, or by objects intruding or
poking into the operator area.
When allowing the truck to coast, make certain the
area ahead of you is clear.

AVOID FALLS
Falls are very serious accidents, you can be crushed
or even killed. The best way to prevent injury is
to know where you are at all times and follow the
rules of safe truck operation. Unless you can safely
jump completely clear of the falling truck, there is no
sure way to avoid injury if you drop from a dock or
dockboard.
Be extremely careful when working around docks,
dockboards and trailers.

WARNING USE YOUR TRUCK SAFELY

Stay clear of all • Keep your hands and feet away from all moving parts
moving parts. such as forks and wheels.
Moving parts can • Never allow passengers anywhere on the truck.
cut or crush hands,
feet, arms or legs. There is no safe place for them.
• Before you leave your truck:
• Come to a complete stop.
• Lower the forks to the floor.
• Shut the truck off with the key or disconnect
the battery.

Protect Yourself 5
Right Header
Contents
Warning 2
You Must be Trained 3
Protect Yourself 4
Contents 6
What's in it for You? 7 Flooded Lead Acid Batteries
Your Rider Pallet Truck 8
Pallet Truck Parts 10
Capacity Plate 12
Display 14
Power On & Off 15
Steering & Travel 16
Coasting 18
Braking 20
Raising & Lowering 21
Traveling & Plugging 22
QuickPick® 24
Additional Options 31
Daily Safety Check 32
Be a Safe Driver 34
39 Flooded Lead Acid Batteries
Power Sources 38
Charging Power Sources 39
Lithium-ion & Fuel Cell Power Packs 40
Flooded Lead Acid Batteries 42
Notes 46
Warning Labels 47

6 Contents
 Left Header
What's in it for You?
WHAT'S IN IT FOR YOU?
The better you understand your truck and how to use
it, the better and safer operator you can be. Here are
some guides to using this manual.

QUICK LOCATORS
In addition to the "Contents" page
you can use page headings to find
topics. Some pages also have a
picture of the truck in the corner
showing features or functions
covered on that page.

"KNOW THE HAZARDS"

Know the Hazards Watch for and read these special
blocks. You will find information
DANGER
about possible safety hazards and
how to avoid them.
Batteries produce explosive gas.
Do not smoke, use open flame, or
create an arc or sparks near this
HOW-TO-DRAWINGS
battery. Ventilate well in enclosed
areas and when charging.
On many pages you will find
pictures as well as text to help you
Batteries contain Sulfuric Acid which
causes severe burns. Do not get in
eyes, on skin, or clothing. In case of
contact, flush immediately. Get medical
attention if your eyes are affected.
understand how to use your truck
safely and productively.

Flooded Lead Acid Batteries

What's in it for You? 7

RightRider
Your Header
Pallet Truck

RIDER PALLET TRUCKS

As a rider your pallet truck is designed to move
loads over long distances. You can also use it
as a walk-beside truck when picking stock.
YOUR PALLET TRUCK IS NOT AN AUTOMOBILE
With a load it may weigh more than 3
automobiles.
• You don't steer the same.
• You don't brake the same.
• You don't accelerate the same.

HOW TO DRIVE WHEN WALKING OR COASTING

Path of • Travel power unit first only. Do not turn. Stay to one
Truck
side of the truck. Use the hand closest to the truck to
operate the control handle.
Recommended • Watch your feet. Stay out of the path of the truck
Walking Path
and load.
• Make certain the area ahead of you is clear.
HOW TO DRIVE YOUR TRUCK POWER UNIT FIRST
Keep both feet on the platform. Place both hands
on the control handle and lean against the backrest.
Keep your entire body within the operator area.

HOW TO DRIVE YOUR TRUCK FORKS FIRST

Keep both feet on the platform. Place one hand on
the backrest hand hold and the other on the control
handle while leaning against the backrest. Keep your
entire body within the operator area.

8 Your Rider Pallet Truck

 HOW TO DRIVE USING QUICKPICK
• Don't walk in the path of your truck.
Stay to the side, or behind the
Path of truck and load. Operate within the
Truck recommended working area.
• Maintain visual contact with your
Recommended truck. Make certain the travel path
Working Area for
QuickPick Operation is clear.
• Don’t rely on the laser sensors to
protect you or others. Stay alert to
conditions around you.

GIVE YOUR BODY A BREAK

Take advantage of stop time. Flex
your arms and legs. Staying alert will
help you be a better and safer driver.
BUILT TO STANDARDS
This truck was designed and
built to current industry and
Hands on government standards and
controls guidelines. For more information
Lean against see the following:
the backrest • American National
Standards Institute
(ANSI/ITSDF) B56.1
(Download free from
www.itsdf.org)
• Occupational Safty and
Health Act (OSHA)
§1910.178, Rev. 1999
(Download free from
osha.gov)
• Underwriters Laboratory
Feet on (UL 583)
platform • National Fire Prevention
Association (NFPA 505)

Your Rider Pallet Truck 9

Pallet Truck Parts

Key Switch
(On steer assembly)

Control Handle
Hand Holds
Travel Speed Switch
(On handle)

Power Disconnect

Platform
Battery Retainer

10 Pallet Truck Parts

Horn Button (underside, hidden in view)
Travel Speed Switch

Forward/Reverse Rockers
Lower Button
Brake Button
Raise Button
Forward/Reverse Rockers

Horn Button (underside, hidden in view)

Pallet Truck Parts 11

 Capacity Plate

CAPACITY PLATE INFORMATION

The capacity plate is on the top of
the power unit cover. It contains:
• Capacity information
• Truck type (a fire safety rating)
• Truck weight (does not include load)
• Grade rating
• Battery information
• Truck information

WHAT IS YOUR TRUCK CAPACITY?

SAMPLE CAPACITY PLATE Capacity is the maximum load that can be lifted or
The information transported with your truck. See the capacity plate
shown on this sample on your truck. Make certain you use the correct units
plate does not apply of measure.
to your truck.
Units of measure, kg/mm (lb/in)
Capacity with Equally Distributed Load Truck Data Number Max. Pallet/Load Width

Truck Weight with Max. Battery Total Battery Weight Hour Rate
Min Max
Truck Weight Less Battery ± 5% Model Number Max. Grade D.C. Voltage

Serial Number Truck Type Battery Type Load Tire Tread Width Max. AMP Hr.
PL E
SAM This truck as released conforms to the mandatory requirements of ANSI/ITSDF B56.1 Crown Equipment Corporation New Bremen, Ohio 45689 USA

12 Capacity Plate
Know the Hazards
KNOW YOUR LOAD
Do not exceed the capacity shown on your truck's capacity
plate. Make certain you use the correct units of measure.
Be careful when handling long, high or wide loads. Do not
handle unstable loads.

MAX. PALLET/LOAD WIDTH

Oversize pallets or loads can present a crush hazard.
Do not exceed the maximum pallet/load width specified
on the capacity plate or display, depending on truck model.

TRUCK TYPE
Some truck types are not permitted in areas where there
are fire hazards. Watch for marked areas. For example:
You must not drive a type E or ES truck into an area restricted
to EE or EX trucks.

TRUCK WEIGHT
Dockboards, elevators and some floors have limited
capacity. Check your capacity plate for the weight of your
truck. Remember to add the weight of the battery and the
load you have on the forks.

Capacity Plate 13
Display

BATTERY CHARGE DISPLAY

The green bars show how much charge is left.
Have the battery changed or recharged if the yellow
light is flashing.

MESSAGE PANEL
Displays truck information such as: hours of operation,
event codes along with instructions, battery charge and
other data.

PERFORMANCE SETTING
Indicates the level that your company has
programmed this truck to operate at.

ENTER OR RETURN BUTTON

Use to navigate in and out of menus and select
inputs.
NAVIGATION BUTTONS
Up, Down, Left, and Right Arrows are used to scroll
through menus.

EVENT CODE LIGHT (OPERATOR CORRECTABLE)

The display light shows a detected event which the
operator can correct. See the display for instructions.

EVENT CODE LIGHT (SERVICE REQUIRED)

The display shows the code for a detected event which
requires service. Contact your supervisor or service
department.

14 Display
Power On & Off

KEY SWITCH
Turn the truck on by turning the key clockwise to ON.
Check that all display lights are working.
Turn the truck off by turning the key counterclockwise
to OFF.
Always turn the key off when leaving the truck.

POWER DISCONNECT
Pull up on the battery connector, or the optional
handle, to disconnect the battery and cut all power.
Always disconnect the battery any time the truck isn't
working correctly. The key switch does not cut all
power to the truck.
Don't use the truck if it's not working correctly. Notify
your supervisor.

Power On & Off 15

Steering & Travel

Travel, power n Travel,

D
unit first tiorn o forks first

ire Turn
of Tec
u

f
Dir

c tio
n
STEERING
You control steering by moving the control handle from side to side.
For example: This picture shows the directions the truck can turn when the control
handle is moved to the approximate position shown.

STEERING AT HIGH TRAVEL SPEED

When the travel speed switch is in the
high travel speed position ( ), steering
is set to 60˚ each way of center for smooth
operation at higher travel speeds.

STEERING AT MANEUVER SPEED

When the travel speed switch is in the
low travel speed position ( ), 90˚ of
steering each way of center is available
for maneuvering in confined spaces.

16 Steering & Travel

 STEERING WHILE WALKING OR COASTING
Anytime the operator is off the platform, steering is
reduced to 15º each way of center.

Know the Hazards

POWER UNIT SWING

Be careful turning while traveling forks first. The power
unit will swing wide in the opposite direction. Make
sure you have clearance, and watch out for people in
the area.
Keep your hands and feet in the operator area.

Warning: Never place objects anywhere on the operator

platform. They would be a trip hazard and could affect
truck speed and steering.

SLOW DOWN FOR SPILLS OR WET FLOORS

Powder or liquid spills can cause slippery floors. Slow
down or you could lose control of steering and braking.
Be careful and allow for a longer stopping distance.
Don't run over objects on the floor.

Steering & Travel 17

Coasting

COASTING
Coasting can make it easier for you to pick
loads while walking to the side of the truck.
The ability to coast is standard. The coasting distance
can be adjusted by your service personnel.
When you let go of the forward/ reverse rocker the
brake is partially applied to allow the truck to coast to
a controlled stop.
However you can apply the brake by pressing the brake
button on the control handle.
Be even more careful when allowing the truck to coast.
Make sure you understand the possible hazards. Don't
place yourself or others at risk.
When moving from the riding position to the walk
beside or coast position, stop your truck completely
before getting off.
Never get on or off the truck while it is moving.

18 Coasting
 WHEN WALKING OR COASTING
Path of • Travel power unit first only. Do not turn.
Truck
• Stay to the side of the truck and load.
Keep your arm extended to give
Recommended maximum clearance between you and
Walking Area the truck or load. Keep your feet clear.
• Make sure the area ahead of you is clear.

Note: When you are off the platform, travel

is always in low speed, and steering is
reduced to +/- 15 degrees.

WHEN RIDING
Stop your truck completely before getting
on or off.

Know the Hazards

COASTING REQUIRES EVEN MORE CAUTION
• Floors must be level and free of obstacles.
• Never allow the truck to coast into a cross aisle.
• Do not coast in pedestrian walkways.
• Watch out for people and other trucks.
• Do not walk in the path of a coasting truck. Stay
to the side of the truck and load. Keep your arm
extended and your feet clear.
• When coasting, travel power unit first only.
Do not turn.
• Always stop your truck completely before getting
on or off.

Coasting 19
Braking

BRAKING
To apply the brake, press the brake button on the end
of the control handle. The truck will continue to brake
to a stop even if the brake button is released.

PARKING BRAKE
The parking brake is automatically applied when the
key switch is turned off, the battery is disconnected or
after the truck comes to a stop.
The parking brake is released when the Forward/
Reverse rocker is moved in the direction of travel.

Know the Hazards

MAKE SURE YOUR BRAKE WORKS
Test the brake on your truck at the start of each shift.
Know the distance it takes to stop before you start
working.
If at any time the stopping distance is too long for you,
do not drive your truck. Notify your supervisor.

SIMILAR LOOKING TRUCKS CAN BE DIFFERENT

Your company has selected the options which are best
for your work area.
If you ever drive a different truck, even one that looks
just like yours, be careful. It may not have the same
controls, functions, or options.
Operation and performance may vary.

20 Braking
Raising & Lowering

RAISE
Push the RAISE button until the forks are at the desired
height.

PRESET LIFT HEIGHT

This feature, when used, allows your company to
select the most efficient lift height for your use. Press
and hold the RAISE button until the forks stop. To raise
beyond that height, release and press the RAISE button
again.

LOWER
Push the LOWER button until the forks are at the
desired height.

ADDITIONAL RAISE & LOWER BUTTONS, OPTION

You can also control raise & lower from the optional
Backrest Control Module.
Don't place your hands or arms over the backrest. They
could be pinned or crushed by the load.

Know the Hazards

WATCH YOUR HANDS AND ARMS
Your hand or arm could be pinned or crushed
between the backrest and a load.
Loads can shift and fall against the backrest.
Keep your hands and arms on the power unit side of
the backrest.

Raising & Lowering 21

Traveling & Plugging

TRAVEL
Move the Forward/Reverse rocker
in the direction you want to travel.
The farther you move the rocker from the neutral
position, the faster the truck will move.

HIGH TRAVEL SPEED

For high travel speed, turn the travel speed switch to
the high speed position ( ), and move the Forward/
Reverse rocker to the maximum travel speed position.

Steering performance is set at 60˚ each way of center

for smooth operation at higher speeds.

MANEUVERING SPEED
For maneuvering and traveling in congested areas, turn
the travel speed switch to the low speed position ( ).

The display message panel will show .

90˚ of steering each way of center is available for
maneuvering in confined areas.

PLUGGING
Plugging is another way to slow down your truck.
While the truck is moving, in either direction, move
either Forward/Reverse rocker through neutral to the
opposite direction of travel.
Plugging will not hurt your truck.

22 Traveling & Plugging

 HORN
Push the switch on the underside of either grip to
sound the horn. Use it to warn pedestrians and other
drivers.
Use your horn when you come to an intersection or a
crosswalk.

Know the Hazards

WATCH YOUR FEET AND HANDS
• While riding, keep your feet on the platform and
hands on the controls at all times. This truck weighs
over 4535kg (10,000 lbs.) You can not stop or even
slow it down with your foot, hand or any part of your
Recommended body, no matter how slow the truck is moving.
Walking Path

LOOK WHERE YOU'RE GOING

• Don’t use cell phones or similar devices while
operating the truck.
• Travel in the direction where you have the best visibility.
• Always be alert to the area around you and watch
where you are driving.
• Any part of your body caught between the truck or
load, and any fixed object, can be crushed.
• You could also be seriously injured by objects
intruding or poking into the operator area.
• Don’t put hands or arms over or through the backrest.
BRAKING VS. PLUGGING
Of the two, braking is designed to stop the truck in the
shortest distance. Use braking in an emergency, on
ramps or in busy areas.

Traveling & Plugging 23

QuickPick®
QUICKPICK®
This optional feature allows you to control travel and braking with a wireless remote
or Ring. QuickPick is only active when you are off the platform.
Remote Glove Tower Status
Light

RF Tower
Horn Go Button
Button
Low Event Class 1
Battery Light Laser Sensor
Light
ID Number Strobe
Brake
Button Class 2
Laser Sensors

At the start of a shift, snap a charged remote into the glove and pair with the truck.
PAIRING THE REMOTE
1. Enter a valid ID number through the Access display keypad or InfoLink module.
2. Display shows the last paired remote
• If the ID number displayed matches, enter “yes”
• Enter “no” to pair a different remote
3. Follow display prompts
• Press Brake and Horn buttons simultaneously and then release
• Press the Go button and then release
Note: Pair the remote to the truck at initial power up. If the user code times out, you
will need to pair the remote.
Remote Charger
CHARGING THE REMOTE
Snap the wireless remote into
the charger.
Lights on the charger will
indicate charge status.

24 QuickPick®
 On-Truck Charger Fast-Charge Ring
Brake
Button Horn
Button

OR

Go Button

PAIRING THE FAST-CHARGE RING

1. Insert the Ring into the On-Truck Charger.
Keep the Ring connected to the On-Truck Charger
until all 5 green lights appear.
2. Press and release the Go Button when the green
lights begin to pulse.
3. Press and release the Brake and Horn buttons.
QuickPick is active when the lights are solid green.
Note: Recharge the Ring whenever the On-Truck Charger
lights are amber.

REPLACING THE STRAP

To remove the old strap, pull out the end cap.
End Cap
To install a new strap
1. Insert a new strap and pull it until the end cap is
a flush with the ring.
2. Insert the strap through the slot below the Go Button.

QuickPick® 25
QuickPick® continued
HOW TO USE
Align the truck in the aisle and always check that the
aisle ahead is clear before pressing the Go Button.
• Keep your feet clear and don’t walk in the path of
your truck. Stay to the side, or behind the truck and
load. Your feet and legs can be seriously injured.
• Operate within the recommended working area.
Go Button (active when the operator is off the platform)
Recommended Working Area Double press and hold the Go Button and the truck
for QuickPick Operation will travel power unit first (an alert will sound and the
strobe lights will flash). You may let go then simply
press again to extend travel.
Release the Go Button and the brake is partially
applied to the allow the truck to coast to a controlled
stop.
Horn Button
Press to sound the horn.
Brake Button
Press to stop the truck.

Know the Hazards

REMOTE OPERATION REQUIRES EVEN MORE CAUTION.
WARNI NG You must be constantly aware of everything around the truck,
which includes the pallet and load, rack conditions and
pedestrian safety, along with your own safety.
Standing or riding on the forks or pallet can
cause a fall. You can be seriously injured or
USE YOUR TRUCK SAFELY
killed.
Never stand or ride on the forks or
• Don't rely on the laser sensors to protect you or
pallet for any reason.
others, always stay alert to conditions around you.
WARNI NG • Don't use the remote in congested areas or
When using QuickPick™, stay
intersections.
to the side or behind the truck
and load. Your feet can be
seriously injured.
• Don't walk in the path of your truck. Stay to the side, or
Stay in the recommended
working area.
behind the truck and load.
8913-000A • Never ride on any part of the truck other than the
operator platform.

26 QuickPick® continued
 CARE AND CLEANING
• Keep the Ring at room temperature. Avoid excessive
heat.
• Only wipe clean the Ring. Do not submerge or soak.
• Only wipe clean the On-Truck Charger. Do not
pressure wash.
• Do not store objects near the On-Truck Charger.

Know the Hazards

PALLET/LOAD WIDTH
Do not exceed the maximum pallet/load width
specified on the capacity plate or display, depending
on truck model.
Oversize pallets or loads can present a crush hazard.
If an oversize load must be moved, don’t use the
remote control. Operate the truck from the platform.
Have a second person, or “spotter”, assist in checking
clearances, watching for obstructions and keeping
personnel away.

USE YOUR TRUCK SAFELY

• Floors must be level and free of objects.
• Maintain visual contact and stay within 7.6 meters
(25 feet) of your truck while using QuickPick. Make
certain the travel path is clear.
• Don’t get on or off the truck while it is moving.
• Be safe, protect others. Always turn the key off or
disconnect the battery when you leave the truck.
• Keep others away from your truck.

QuickPick® continued 27
QuickPick® continued
Tower Status LASER OPERATION
Light
When active, the laser sensors are designed to stop
RF Tower the truck if stationary objects are detected in the travel
path. The lasers are not active when standing on the
platform or using the forward/reverse rockers on the
control handle. Be alert to the area around you and don’t rely
Class 1 on the laser sensors to protect yourself and others. The green
Laser Sensor
light on the tower shows laser status.
Strobe
TOWER STATUS LIGHT
Class 2 • Light off: operation and lasers are not active.
Laser Sensors
• Light on: operation is ready to use and lasers are
active.
• Light flashing slow: is out of range or event is detected.
• Light flashing fast: an object has been detected.

Know the Hazards

RACK CONFIGURATION
The laser sensors are designed to work with racks that
have vertical front uprights. If uprights are slanted at
the bottom, or if the rack overhangs into the aisle, do
not operate the truck in that aisle.
Check with your supervisor for approval to use this
truck in your work area.

28 QuickPick® continued
 LASER SAFETY
CAUTION
There are 4 classes of lasers, depending on power.
Class 2 LASERS This option uses low powered class 1 and class 2 laser
Do not stare directly into
laser beam. sensors for object detection. Protect your eyes. Avoid
direct eye exposure to the laser light.

DAILY SAFETY CHECK

8025
When performing daily safety check, (pages 32 & 33):
• Before turning on the truck, make certain there is no
visual damage to any of the laser sensors, and they
are clean and free of debris.
• Be sure strobes and status light are working.
• Check the Brake, Horn, and Go buttons.
• Check alignment of skirt mounted laser sensors.
(See below)

Laser "dots" Approx.

on floor 1200mm
(48 in.)

FCC STATEMENT
CAUTION: Changes or modifications not expressly approved could void your authority to use this equipment.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference and (2) this device must accept any interference received,
including interference that may cause undesired operation.

FCC COMPLIANCE
This remote control device has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy, and if not installed in accordance with the instruction manual, it may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference, in which case the user will be required to correct the interference at his own expense.
Any modification made to this device that is not approved by Crown Equipment Corporation may void the
authority granted to the user by the FCC to operate this equipment.

ISED STATEMENT
This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following
two conditions: (1) this device may not cause interference, and (2) this device must accept any interference,
including interference that may cause undesired operation of the device.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence.
L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2)
l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible
d'en compromettre le fonctionnement.

QuickPick® continued 29
QuickPick® continued

QUICKPICK POSITION CONTROL

This optional feature can make it easier to pick items
close together in an aisle.
Press the Position Control button on either side of the
backrest to travel power unit first.
• Stay to the side of the truck and load.
Keep your arm extended to give maximum clearance
between you and the truck or load. Keep your
feet clear.
• Make sure the area ahead of you is clear.
Path of
Truck

Recommended
Walking Area

30 QuickPick® continued
Additional Options

SKID ADAPTOR OPTION

Lift the skid adaptor until you can move it forward and
lower it to the forks.
Make certain the skid adaptor is secure when you
return it to the upright position.

SECOND LEVEL STEP

For assistance reaching higher levels, swing the
optional step down to the level position.
When either step is in the down position, the brake is
applied and you cannot travel.

Know the Hazards

SIMILAR LOOKING TRUCKS CAN BE DIFFERENT
Your company has selected the options which are
best for your work area.
If you ever drive a different truck, even one that looks
just like yours, be careful. It may not have the same
control handle, functions, or other options.
Operation and performance may vary.

Additional Options 31
Daily Safety Check

CHECK YOUR TRUCK BEFORE STARTING WORK

You must make sure your truck is safe to use.

1. Walk around your truck and check it over.

• Check to make sure the battery is charged.
• Check the battery connector, battery terminals, and battery
cables for damage.
For flooded lead acid batteries:
• Check the battery compartment for spilled acid.
• After checking the water level, make sure that the vent
caps are in place.
• Make certain the battery retainers on both sides of the
truck are properly installed.
• See that all wheels are in good condition.
• Clean the control handle and hand holds.
• Make certain there are no objects placed
anywhere on the operator platform.
• Check that forks are not bent, cracked or badly worn.
• Look under the truck for signs of hydraulic leaks.
• Try the horn.
• Make sure the power disconnect works.
• Check that all controls work smoothly.

32 Daily Safety Check

2. Test drive your truck in an uncongested area.
• Try all the hydraulic functions.
• To check power steering: Turn the truck on. Step onto
the platform. Steering should be difficult for a second
and then become easier.
• Drive the truck slowly in both directions.
• Check braking distance in both directions. Load size
and floor conditions can affect these distances.
• Drive through the full speed range in both directions.
• Know the distance it takes to stop before you start
working. If the braking distance is too long for you, do not
drive your truck.
• Check parking brake operation.

If anything does not look, work, feel, or sound right, do not operate your
tuck. Notify your supervisor.

You can get checklist forms from your Crown dealer

(part no. OF3772). Used properly, this checklist can alert
service people to needed repairs.

Daily Safety Check 33

Be a Safe Driver

The most MAKE SURE YOU ARE READY TO DRIVE

• Do not use this truck unless you are trained
and certified.
important • Be certain you understand how your truck works and
the hazards that go with it. Don't drive the truck if
you have any doubts.
component • Know the capacity of your truck. Make certain you
use the correct units of measure.
is you. • Some trucks are not allowed in areas where there are
fire hazards. Be certain your truck is the correct fire
safety type for the area.
• Make sure your hands and shoes are clean and dry,
and your clothing is proper for the job.

MAKE SURE YOUR TRUCK IS READY

• Inspect your truck before using it (see pages 32 and
33). If it's not working correctly, or something is
broken, notify your supervisor. Don't use the truck.
• In an open area, test the braking. Check at a
slow travel speed first, then a faster one. Know the
distance it takes to stop before you start work.
• Make certain there are no objects stored anywhere
on the operator platform. They would be a trip
hazard and could affect truck speed and steering.

34 Be a Safe Driver
 WHEN COASTING
• Travel power unit first only. Do not turn.
• Stay to the side of the truck and load. Keep your feet
clear.
Recommended • Be certain the area ahead of you is clear.
Walking Path
WHEN RIDING
• Never stick a foot or any part of your body outside
the operator area, no matter how slow the truck is
moving.
• Don't put your hands or arms over the backrest.
Keep your hands on the controls and feet on the
platform.
• Never ride on any part of the truck other than the
operator platform.
• Stop your truck before getting on or off.

DRIVE CAUTIOUSLY, BE ALERT

• Look where you are going. Don't let any part of your
body get pinned or crushed. Don’t get caught
between the truck, or load, and a fixed object.
• Travel in the direction that gives you the best view.
Slow down in congested areas.
• Slow down for wet or slippery floors. Don't run over
objects. Watch out for rough floors.
• Look where you are going before you change
direction of travel.
• Avoid sudden movement of controls. Learn to use
them smoothly at a moderate, even rate.

• Be extra careful if you must use your truck in an area
where there is a risk of falling objects.

Continued next page...

Be a Safe Driver 35
Right
Be a Safe
Header
Driver continued

WATCH OUT FOR OTHER PEOPLE

• Slow down. Yield or stop for pedestrians. Use your
horn when you come to a crosswalk or intersection.
• Be careful that you don't pin or crush someone. For
example: Never drive your truck toward anyone
standing in front of a fixed object
• Be even more careful moving a wide load. Make
certain you or someone around you doesn’t get
pinned or crushed. Have a helper or “spotter”
assist you.
• Keep others away from your truck while you're
working. Don't ever ride or allow anyone to ride on
the load or forks.
• Don't let anyone use your truck unless they are
trained and certified.
• Don't allow the truck to coast in a congested area or
if there are people in the aisle.
• Watch out for power unit swing. Slow down when
making turns.
• Never allow passengers on your truck.

WHEN LEAVING YOUR TRUCK

• Lower the forks. Turn the truck off or disconnect the
battery.
• Come to a complete stop before leaving truck.
• Avoid parking on inclines. If you must park on an
incline, chock the wheels to prevent the truck
from moving.

36 Be a Safe Driver continued

Left Header

AVOID FALLS
• Stay away from the edge of docks and ramps.
• Check that bridgeplates and dockboards are secure.
Be certain that either the trailer wheels are chocked
or the trailer is locked to the dock. Check capacities.
Be sure your truck, with load, isn't too heavy for
where you are driving.
• Properly install jack stands under the front of the
trailer when a tractor is not attached.
• Make sure the load you are moving is stable. Center
the load. Be even more careful with long, high or
wide loads. They can be less stable.
• Don't drive onto an elevator unless you are
authorized. Check the capacity or load limit and
make sure there are no people present. Enter load
first and come to a complete stop.

BE CAREFUL TRAVELING ON RAMPS AND GRADES

• Always operate your truck from the rider position
when traveling on a grade.
• With a load, drive with the forks pointed upgrade.
• Without a load, drive with forks downgrade.
Slow down and don't turn on ramps or grades.

Be a Safe Driver continued 37

Right
PowerHeader
Sources
POWER SOURCES
Your truck can be designed to use the following power
sources:
• Flooded Lead Acid Batteries
• Thin Plate Pure Lead Acid Batteries
• Lithium-Ion Batteries
• Fuel Cell Power Packs
If your truck is equipped with a V-Force lithium-ion
battery, see the data plate installed on your truck.

Only Crown approved power sources are permitted to

be used in your truck. Only authorized service
personnel are permitted to modify the power source
installed in your truck.

See the power source data plate for the approved

power source installed in your truck.
Note: Follow the manufacturer’s specification and
instructions when handling power sources.

WORKING WITH POWER SOURCES

Your company should provide an area that is safe to
work on power sources. Use that area for all power
source work and charging.
• Do not charge or refuel a power source unless you
are trained and authorized.
• Do not remove or install a power source unless you
are trained and authorized.

38 Power Sources
Left Header
Charging Power Sources
BEFORE CHARGING POWER SOURCES
• Read the instructions for the charger and power
source.
• Make sure that the charger has the correct voltage
and amperage for the power source.
• Only charge a power source in an authorized area.

CHARGING A FLOODED LEAD ACID BATTERY

1. Turn off your truck.
2. Unplug the power source connector from the truck.
3. Follow the charging instructions from the power
source manufacturer.
When charging is complete, unplug the charger and
plug the power source connector into the truck.

CHARGING A V-FORCE™ LITHIUM-ION BATTERY

1. Turn off your truck.
2. Plug the charger into the battery charge port.
3. Follow the charging instructions for the V-Force
lithium-ion battery.
Opportunity charge during breaks or whenever the
truck is not being used.
When opportunity charging is complete or the battery
is fully charged, unplug the charger from the battery
charge port.

AVOID DAMAGING THE TRUCK AND BATTERY CHARGER

Make sure that the battery charger is plugged into the
battery connector, not the truck connector.
AVOID DAMAGING THE BATTERY
Batteries that are not properly maintained will fail
prematurely.
Always follow the battery manufacturer’s instructions.

Charging Power Sources 39

Right Header
Lithium-ion & Fuel Cell Power Packs

LITHIUM-ION BATTERIES AND FUEL CELL POWER PACKS

For trucks equipped with a V-Force lithium-ion battery,
the energy status is shown on the truck display.
Trucks qualified and approved to operate with another
lithium-ion battery or fuel cell power pack can have
a separate display. Use the display installed on the
battery to see the energy status.

AVOID DAMAGING THE POWER SOURCE

Do not operate trucks with lithium-ion batteries in
freezing temperatures. Do not leave trucks in freezing
temperatures.
Always follow the battery manufacturer’s instructions.

40 Lithium-ion & Fuel Cell Power Packs

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41
Flooded Lead Acid Batteries

WHEN YOU INSTALL OR CHANGE BATTERIES

• Turn the truck OFF. Brake applies automatically when
truck is turned OFF. Check that all controls are in
neutral and disconnect the battery. Press the button
on the side of the steer column and pivot the handle
out of the way before removing the battery.

• Make certain you use the correct size and weight

battery. Never operate a truck that has an underweight
or undersize battery installed.

• Never let anything metal touch the top of the cells.

You could cause sparks or do damage to the battery.
Use an insulator (such as plywood) when necessary.

• Use an approved spreader bar to place a battery in,

or remove it from, the battery compartment or a stand.
Make sure you adjust the spreader bar hooks to fit the
battery. Lift and move the battery carefully.

USING A ROLLER STAND

If you use a roller stand to install or remove a battery
make sure the roller stand is the same height as the rollers
in the truck's battery compartment. Also make sure the
roller stand is at least as long as your battery.

AFTER INSTALLING YOUR BATTERY

• Replace the battery retainers. Make certain the
retainers on both sides of the truck are in place.
• Connect the battery. Turn the truck ON and check
truck operation.

42 Flooded Lead Acid Batteries

 Know the Hazards
TRUCK BATTERIES CAN BE DANGEROUS
DANGER Lead acid batteries produces gas that can explode.
They also contain acid that could burn or disfigure
you.
• Do not try to install, remove, charge or service your
truck battery unless you are trained and authorized.
Batteries produce explosive gas.
Do not smoke, use open flame, or • Never smoke or use an open flame around batteries.
create an arc or sparks near this
battery. Ventilate well in enclosed • Your company should provide an area where it is
areas and when charging.
safe to work on batteries. Use that area for all
Batteries contain Sulfuric Acid which battery work.
causes severe burns. Do not get in
eyes, on skin, or clothing. In case of
contact, flush immediately. Get medical
• Use protective equipment such as gloves, eye
attention if your eyes are affected. shields, aprons etc.

BATTERY RETAINERS MUST BE IN PLACE

The battery could slide out if retainers are not in
place. Check that both retainers are installed before
operating your truck.

Continued next page...

Flooded Lead Acid Batteries 43

Flooded Lead Acid Batteries

BEFORE CHARGING YOUR TRUCK BATTERY

• Charge the battery only in areas designated for
that use.
• Make sure the truck key switch is turned off and all
other controls are in the off or neutral position.
• See that the battery cells are filled to the proper
level.
Never use an open flame to check the battery.
• Make certain the charger is the same voltage and
amperage as your battery.
• Read the battery charger instructions.
• Be sure the charger is turned OFF before connecting
the battery to the charger. Otherwise you might
create a spark which could cause the battery
to explode.

WARNING
Minimum battery size allowed
000 mm (00.00 in.) wide
BATTERY SIZE IS IMPORTANT
000 mm (00.00 in.) long Make certain you use the correct size, type and
Undersize battery can affect truck
handling and stability. You could have
weight of battery. Never operate a truck that has an
an accident. underweight or undersize battery installed.
Use U.L. classified Type E battery.

44 Flooded Lead Acid Batteries continued

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45
Notes

46 Notes
Warning Labels

EACH WARNING LABEL

ON YOUR TRUCK IS IMPORTANT
Read and obey all of them to protect
yourself and others.

WARNING
WARNI NG
It’s the law, you must be trained
and certified to operate this truck.
(OSHA § 1910. 178. Rev. 1999)
You or people around you could be seriously injured
DANGER Standing or riding on the forks or pallet can
or even killed if you don't use this truck correctly.
cause a fall. You can be seriously injured or
Obey all warnings and instructions on the truck and
killed. in the operator manual*.
Never stand or ride on the forks or
pallet for any reason.
Inspect your truck before starting work, make sure
it is in good working order.
WARNING Avoid being crushed. Keep head,
WARNI NG
Batteries produce explosive gas. Do
not smoke, use open flame, or create arms, hands, legs, and feet within
Minimum battery size allowed an arc or sparks near this battery. the operator area. Stop truck
xxx mm (xx.xx in.) wide
Ventilate well in enclosed areas and
when charging. When using QuickPick™, stay completely before getting on or off.
xxx mm (xx.xx in.) long to the side or behind the truck
Tipovers and falls from docks can
Batteries contain Sulfuric Acid which and load. Your feet can be
Undersize battery can affect truck causes severe burns. Do not get in eyes, seriously injured. cause serious injury or even death.
handling and stability. You could have on skin, or clothing. In case of contact, Stay in the recommended
Use extreme caution near docks or
an accident. flush immediately. Get medical attention on dockplates.
working area.
Use U.L. classified Type E battery. if your eyes are affected.
8913-000A You could be pinned or crushed by
fixed objects, or by objects intruding
or poking into the operator area.
WARNING WARNING Always be alert to the area around
you and watch where you are
Operate this truck only with an approved driving.
electric power source. Oversize pallets or loads can be a crush
This truck as designed and manufactured hazard. Do not exceed the maximum pallet/
from the factory is qualified for use with a lead load width shown on either the capacity
acid battery and if configured, Crown V-Force plate or display, depending on truck model.
Standing or riding on the forks or pallet can cause a products.
*Additional copies of the Operators Manual and Truck Labels can be
fall. You can be seriously injured or killed. Written approval must be obtained from obtained from Crown Equipment Corp., New Bremen, OH 45869 USA.
Never stand or ride on forks or pallet for any Crown prior to installation of a new type of
reason. electric power source. OSHA 1910.178 (a).
8023-A

WARNING WARNING WARNING WARNING CAUTION CAUTION

Objects placed on Connect charger
the operator Stay clear of all properly or truck Class 2 LASERS
platform could affect moving parts. can be damaged. Do not stare directly into
truck operation, or Make certain laser beam.
cause you to trip and Moving parts can charger is plugged
Servicing can cause
unexpected movement of be injured. cut or crush hands, into the battery
the steering linkage and
drive units. Keep operator feet, arms or legs. connector, not the
Hands or arms could be platform clear. truck connector.
pinned or crushed. 06
870-A 8025
Keep hands out when
batteries are plugged in.
Disconnect batteries before
servicing.

All rights reserved under International

and Pan American copyright conventions
Copyright 2008 - 2021 Crown Equipment Corp.

Warning Labels 47
 4500 SERIES

This operator manual

has information for

all models of series

PC 4500 plus some

options and accessories.

Some of the illustrations

and information may

not apply to your truck.

The most important component is you.

New Bremen, Ohio 45869 USA © 2008-2021 PF14949 Rev. E Printed in U.S.A.