MC30 1S10-Manual En-03501
MC30 1S10-Manual En-03501
N° MO-0350-ING
MICROPROCESSOR
OVERCURRENT and EARTH FAULT
RELAY
TYPE
MC30-X/10-4
(I/O Boards)
OPERATION MANUAL
Always make reference to the specific description of the product and to the Manufacturer's instruction.
Carefully observe the following warnings.
must comply with the environmental conditions stated on the product's instruction or by the applicable
IEC standards.
1.2 - Installation
must be properly made and in compliance with the operational ambient conditions stated by the
Manufacturer.
must be made strictly according to the wiring diagram supplied with the Product, to its electrical
characteristics and in compliance with the applicable standards particularly with reference to human
safety.
carefully check that the value of input quantities and power supply voltage are proper and within the
permissible variation limits.
Carefully check the proper setting of the different functions according to the configuration of the
protected system, the safety regulations and the co-ordination with other equipment.
Carefully check that all safety means are correctly mounted, apply proper seals where required and
periodically check their integrity.
1.9 - Handling
Notwithstanding the highest practicable protection means used in designing M.S. electronic circuits, the
electronic components and semiconductor devices mounted on the modules can be seriously damaged
by electrostatic voltage discharge which can be experienced when handling the modules.
The damage caused by electrostatic discharge may not be immediately apparent but the design
reliability and the long life of the product will have been reduced. The electronic circuits reduced by
M.S. are completely safe from electrostatic discharge (8 KV IEC 255.22.2) when housed in their case;
withdrawing the modules without proper cautions expose them to the risk of damage.
a. Before removing a module, ensure that you are at the same electrostatic potential as the equipment
by touching the case.
b. Handle the module by its front-plate, frame, or edges of the printed circuit board. Avoid touching the
electronic components, printed circuit tracks or connectors.
c. Do not pass the module to any person without first ensuring that you are both at the same
electrostatic potential. Shaking hands achieves equipotential.
d. Place the module on an antistatic surface, or on a conducting surface which is at the same potential
as yourself.
e. Store or transport the module in a conductive bag.
More information on safe working procedures for all electronic equipment can be found in
BS5783 and IEC 147-OF.
1.10 - Maintenance
Make reference to the instruction manual of the Manufacturer ; maintenance must be carried-out by
specially trained people and in strict conformity with the safety regulations.
(Applicable throughout the European Union and other European countries with separate collection
program).
This product should not be treated as household waste when you wish dispose of it. Instead, it should be
handed over to an applicable collection point for the recycling of electrical and electronic equipment.
By ensuring this product is disposed of correctly, you will help prevent potential negative consequence to
the environment and human health, which could otherwise be caused by inappropriate disposal of this
product. The recycling of materials will help to conserve natural resource.
Misapplication of the above warnings and instruction relieves the Manufacturer of any liability.
2. General Characteristics
The MC is a very innovative and versatile line of Protective Relays which takes advantage of the long
and successful experience coming from the M-Line.
The main features of the MC-Line relays are:
Compact draw-out execution for Flush Mounting or for assembly in 19” 3U chassis for 19” Rack systems.
User friendly front face with 2x8 characters LCD Display, four signal Leds, four keys for complete local
management and 9-pin socket for local RS232 serial communication.
Four user programmable Output Relays. On request one of the Output Relays can be replaced by a Can
Bus port for control of additional I/O modules.
Three optoisolated, selfpowered Digital Inputs.
RS485 communication port (independent from the RS232 port on front panel)
Totally draw-out execution with automatic C.T. shorting device.
Input currents are supplied to 3 current transformers: measuring phase currents.
An additional internal CT directly measures the residual (Zero Sequence) current of the three inputs.
Current inputs can be 1 or 5A: selection between 1A or 5A is made by movable jumpers provided on the
Relay card. (see Fig 1)
The auxiliary power is supplied by a built-in module fully isolated an self protected.
Two options are available:
Before energising the unit check that supply voltage is within the allowed limits.
The relay directly displays the r.m.s. value of the Phase Currents “ IA “, “ IB ”, “ IC ” flowing in the
Primary of the input Current Transformers and refers all its measurements to that value.
To make the relay properly working with any C.T., when programming the relay settings, input the
value “I1“ of the primary current of the phase C.Ts
Same as for the Phase Currents, the relay directly displays the r.m.s. value of the Zero Sequence
Residual Current flowing at the Primary of the Current Transformers.
The Time Current Curves are generally calculated with the following equation :
A
(1) t(I) B K Ts t r
aα
I
Is 1
where :
t(I) = Actual trip time delay when the input current equals “I”
The parameters “A” and “a” have different values for the different Time Current Curves.
The maximum measuring current is “40xIn” for phase elements and “10xOn” for the neutral
element.
Warming-up is computed proportionally to the square of the largest phase current “I”.
- Allowed overloading time (See Curve)
The trip time delay “ t “ of the thermal element, depends on the warming-up time constant
“ tw “, on the previous thermal status (Ip/In)2, on the admissible continuous overload (Ib) and,
of course, on the actual load (I)
(I/In)2 (Ip/In)2
t tw n 2 2
where :
(I/In) (Ib/In)
Reset takes please when the simulated temperature drops below the programming level [Tst].
An alarm signal is issued when the computed warming exceeds the set percentage “ Tal “ of
the Full Load temperature “Tb”.
Trip when : The current trip level is exceeded for time “tI>”.
Trip when : The current trip level is exceeded for time “tI>>”.
Trip when : The current trip level is exceeded for time “tIH”.
For some of the phase Overcurrent functions it is possible to have the set trip level [Is]
automatically doubled when strong inrush current is detected.
If at circuit Breaker switch-on (i.e. when the input current rises from zero to a minimum
measurable value) the current increases from 0 to 1.5 times the rated value [In] in less than
60ms, the set minimum pick-up level [Is] is dynamically doubled ([Is][2Is]) and keeps this value
until the input current drops below 1.25xIn or the set time [t2xI] has elapsed.
This functionality is very useful to avoid spurious tripping of the instantaneous or short-time
delayed Overcurrent elements that could be experienced at switch-on of reactive loads like
Transformer or Capacitors.
Options TCC D [D / A / B / C / I / VI / EI / MI / SI ]
BI Disable [Disable / Enable]
Trg Enable [Disable / Enable]
Trip when : The current trip level is exceeded for time “tIo>”.
Trip when : The current trip level is exceeded for time “tIo>>”.
Trip when : The current trip level is exceeded for time “tIoH”.
Operation: If after the time “tBF” from pick-up of the programmed relay “TrR” the current
measured still exceeds 5%In, the output relay associated to the “BF” function is operated
(relay another than TrR).
Opl : The variable “ Opl “ can be programmed to trip the output relays same as
the other protection functions (OpI = TRIP), or to only operate the “ IRF “
signal led without tripping the output relays (OpI = NoTRIP).
The oscillographic recording is started respectively by the “Time Start” or by the “Time End” of any of
the functions that have been programmed to Trigger the Wave Form Capture (I>, I>>, IH, Io>, Io>>,
IoH).
The “Osc” Function includes the wave Form Capture of the input quantities (IA, IB, IC, Io) and can
totally store a record of 3 seconds.
The number of events recorded depends on the duration of each individual recording (tPre + tPost).
In any case the number of event stored can not exceed ten (10 x 0.3 sec).
Any new event beyond the 3 sec capacity of the memory, cancel and overwrites the former records
(FIFO Memory).
The instantaneous element of each of the protection functions (1F50, 2F50, 3F50, 1F50N, 2F50N,
3F50N) can be programmed to control one of the Output Relays.
This relay picks-up as soon as the input quantity exceeds the set trip level of the Protection Function
and it automatically resets when the input quantity drops below the function reset level (95% of the
trip level) or, in any case as soon as the time delay (tBF) of the Breaker Failure function is expired.
This instantaneous output can be used to activate the Blocking Input of another Protection Relay to
implement a logic selectivity systems. As above explained, in case of Breaker Failure, the blocking
output is released and the back-up protection enabled.
The time delayed tripping of any of the Protection functions (1F51, 2F51, 3F51, 1F51N, 2F51N,
3F51N) can be controlled by the activation of the Digital Input D1 (BI=Enable): in this case the set trip
time delay of the function is increased by “2xtBF” so that other Protection Relays (set with the same
trip time delay) that send the activation signal to the blocking Input D2, can trip before open and the
C/B nearest to the Fault.
Also in this case, however, another “2xtBF” seconds from the expiry of the set trip time delay, the
blocking input is disregarded so allowing the protection relay to trip in case of Failure to open of the
upstream Circuit Breaker.
4. Output Relays
Three user programmable Output Relays are normally available on main relay R1, R2, R3, by a Field
Bus output (CANBUS) that controls additional number of user programmable Output Relays 1.R1, 1.R2,
1.R3, 1.R4.
Each of them can be programmed to be controlled by any element (instantaneous or time delayed) of
any of the Relay Functions including Remote trip and Internal Relay Fault.
Moreover, the operation of each of the output relays can be programmed to be either Normally
Deenergized (energized on tripping of the controlling Functional Element) or Normally Energized
(Deenergized on tripping of the controlling Functional Element).
5. Digital Inputs
The firmware can manage up to 13 digital inputs and 7 output relays; among these, 3 digital inputs and 3
output relays are available on the relay module, the remaining are available on additional expansion
(UX10-4) modules controlled via the CAN-Bus communication channel.
A Digital Input is activated when its terminals are shorted by a cold contact.
6. Self-diagnostic
The relay incorporates a sophisticated self-diagnostic feature that continuously checks the following
elements:
A/D conversion
Checksum of the settings stored into E2Prom.
DSP general operation (Power, Routines, etc.)
Lamp test (only on manual test).
Any time Power is switched on, a complete test is run; then, during normal operation, the test runs
continuously and the checksum is done any time a parameter is stored into E2Prom.
If during the test any Relay Internal Failure (I.R.F) is detected:
If “ I.R.F. “ is programmed to “ Trip “, the programmed output relays are operated same as on
tripping of any protection function operation is stored in the “ Event Records “ and the I.R.F. signal
led is set to flashing.
If “ I.R.F. “ is programmed to “NO Trip”, and only the I.R.F. signal led is set to flashing.
7. Relay Management
The relay can be totally managed locally, either by the RS232 communication port or by the 4 key
buttons and the LCD display, or remotely via the communication bus RS485 connected to the rear
terminal blocks. The 2 line x 8 characters LCD display shows the available information.
Key buttons operate according to the flow-chart herebelow.
8. Signalizations
(*) When any protection function is tripped besides the Led which gives the general trip indication.
The display shows the function that caused the tripping:
LastTrip steady
“Cause” blinking
9. Keyboard Buttons
This button is besides used for the control of Open/Close C/B (see § Command).
Reset Return from the actual selected menu to the former menu.
Select -
This port is accessible via the terminals 1-2-3 provided on the relay terminal board.
It is used for connection to a serial bus interfacing up to 31 units with the Central Supervision System
(SCADA, DCS, ecc).
The serial bus is a shielded pair of twisted cables connecting in parallel (Multi Drop) the different units
(slaves) by the relevant terminals.
The physical link is RS485 and the Communication Protocol is MODBUS/RTU / IEC60870-5-103.
The configuration of transmission parameters is selectable.
Note: any change of this setting becomes valid at the next power on.
Each relay is identified by its programmable address code (NodeAd) and can be called from the P.C.
A dedicated communication software (MSCom) for windows 95/98/NT4 SP3 (or later) is available.
Please refer to the MSCom instruction manual for more information.
Maximum length of the serial bus can be up to 200m.
For longer distance and for connection of up to 250 Relays, optical interconnection is recommend.
(please ask Microelettrica for accessories)
This port is used for communication through the Front Face Panel between a local Lap-top PC.
The physical link is RS232 by the standard female 9-pin D-sub connector available on the Front Face
Panel. Via this Port complete Relay management and data acquisition is possible.
Display Description
I = 0 – 65535 %In Largest of the 3 phase-currents (% of rated current)
IA = 0 – 65535 A RMS value of Phase A current
IB = 0 – 65535 A RMS value of Phase B current
IC = 0 – 65535 A RMS value of Phase C current
Io = 0.0 – 6553.5 A RMS value of Zero Sequence Current (RMS Primary Amps)
Tem = 0 - 65535 %T Actual temperature rise
Real time measurements can be frozen at any moment selecting the menu “ Instant Measure “:
Display Description
I = 0 – 65535 %In Largest of the 3 phase-currents (% of rated current)
IA = 0 – 65535 A RMS value of Phase A current (Primary Amps)
IB = 0 – 65535 A RMS value of Phase B current (Primary Amps)
IC = 0 – 65535 A RMS value of Phase C current (Primary Amps)
Io = 0.0 – 6553.5 A RMS value of Zero Sequence Current (Primary Amps)
Tem = 0 - 65535 %T Actual temperature rise
The operation of any of the function herebelow reported, is counted and recorded in the menu
“Counters “.
- “ Real Time Meas “
- “ Counter “
- “ 1st counters other counters
- to go back to “Counter “
Display Description
T> = 0 – 65535 Number of Thermal Image
I> = 0 – 65535 Number of 1st Overcurrent (time delayed) trip
I>> = 0 – 65535 Number of 2nd Overcurrent (time delayed) trip
IH = 0 – 65535 Number of 3rd Overcurrent (time delayed) trip
Io> = 0 – 65535 Number of 1st time delayed Earth Fault trip
Io>> = 0 – 65535 Number of 2nd time delayed Earth Fault trip
IoH = 0 – 65535 Number of 3rd time delayed Earth Fault trip
BF = 0 – 65535 Number of operation of Breaker Failure
RTD = 0 – 65535 Number of External Trip commands
I.R.F. = 0 – 65535 Number of Internal Relay Faults
HR = 0 – 65535 Number of HW recovery operations
The MC records any tripping and stores the information relevant to the last 20 tripping of protection
functions (FIFO).
Each event recording includes the following information.
- “ Real Time Meas “
- “ LastTrip “
- 1st event,
- to scroll available events,
- to “ Rec # “ selected,
- to select the different fields;
Display Description
Func xxxxx Indication of the protection function which caused the relay tripping.
For indication of the TRIP Cause the following acronyms are used:
- T> = Thermal Image
- I> = 1st Overcurrent (Short Circuit)
- I>> = 2nd Overcurrent (Short Circuit)
- IH = 3rd Overcurrent (Short Circuit)
st
- Io> = 1 Earth Fault
- Io>> = 2nd Earth Fault
- IoH = 3rd Earth Fault
- RTD = External Trip commands
- IRF = Internal Relay Fault
Date : YYYY/MM/GG Date: Year/Month/Day
Time : hh:mm:ss:cc Time: hours/minutes/second/hundredths of seconds
IA = 0 – 65535 A RMS value of phase A current (Primary Amps)
IB = 0 – 65535 A RMS value of phase B current (Primary Amps)
IC = 0 – 65535 A RMS value of phase C current (Primary Amps)
Io = 0.0 – 6553.5 A RMS value of Zero Sequence Current (Primary Amps)
Tem = 0 - 65535 %T Actual temperature rise
- to go back to “ Rec # “,
- to go back to “ Real Time Meas “.
- “ Main Menu “
- select “ Function “
- select among following sub menus:
- “ Commun “
- “ Add: # “
- “ Password ???? “ (if not yet entered; see § Password)
- to select the Address (1-250)
- to validate. Set Done!
The default address is 1.
Display Description Setting Range Step Unit
Add: 1 Identification number for connection on serial communication bus 1 - 250 1 -
- “RatedVal “
- 1st Variable
- to scroll variables
- to modify selected variable
- “ Password ???? “ (if not yet entered) or #???
(if not yet entered; see § Password)
- to set variable value,
- to validate. Set Done!
- “ Function “,
- 1st function,
- to scroll available Functions,
- to Read/Write setting of the selected function,
- to select the different definable fields - FuncEnab - TripLev
- Options - Timers
- to access the selected field and read the actual
setting of the relevant variable
- to modify the actual setting;
- to set the new value.
- to validate. Set Done!
Display
Default Description Setting Range Step
Function Type Variable Unit
Setting
Password = 0000-9999 1111 - Password for programming enable (see § Password)
Display
Default Description Setting Range Step
Function Type Variable Unit
Value
IoH FuncEnab Enable Enable of the protection function Enable/Disable -
(3F51N) Options BI Disable Operation controlled by Blocking Digital Input Enable/Disable -
Trg Enable Function operation triggers the oscillographic wave
Enable/Disable -
form capture
TripLev IoH 2.00 Ion Trip level of Earth Fault protection 0.01 – 9.99 0.01
Timers tIoH 0.10 s Trip time delay 0.05 – 60.00 0.01
CBMng FuncEnab
Options
TripLev No Parameters
Timers tcmd 0.10 C/B closing output command duration 0.10 – 5.00 0.1
tC 0.10 Maximum admissible delay for detection of status 0.10 – 5.00 0.1
signal after C/B operation.
To associate one of the Output Relays to one or more functions (see § 13): enter the menu “R/W Set”,
select “Relay Cfg”, select the “Relay #” to be programmed, select “Link”; at this stage the list of the
available functions is displayed. Scrolling the list by the “+” and “-“ keys the function is selected and
than assigned by the key “Enter”. The assignation is confirmed by the function indication that switches
from blinking to steady.
Any of the Output Relays can be programmed to work in two different modes:
Display
Default Description Setting Range Step
Relay Type
Value
1.R1 Link - Association of functions to I>, tI>, I>>, tI>>, IH, tIH, Io>, tIo>, Io>>, tIo>>, tIoH, BF,
output relay 1.R1 RTD, IRF, HwRec, CBopen, CBclose, 1.D1, 1.D2, 1.D3,
-
1.D4, 1.D5, 1.D6, 1.D7, 1.D8, 1.D9, 1.D10, Canstatus,
CBFail.
OpMode N.D. N.D. (Normally Deenergized) N.D./N.E.
-
N.E. (Normally Energized)
1.R2 Link - Association of functions to I>, tI>, I>>, tI>>, IH, tIH, Io>, tIo>, Io>>, tIo>>, tIoH, BF,
output relay 1.R2 RTD, IRF, HwRec, CBopen, CBclose, 1.D1, 1.D2, 1.D3,
-
1.D4, 1.D5, 1.D6, 1.D7, 1.D8, 1.D9, 1.D10, Canstatus,
CBFail.
OpMode N.D. N.D. (Normally Deenergized) N.D./N.E.
-
N.E. (Normally Energized)
1.R3 Link - Association of functions to I>, tI>, I>>, tI>>, IH, tIH, Io>, tIo>, Io>>, tIo>>, tIoH, BF,
output relay 1.R3 RTD, IRF, HwRec, CBopen, CBclose, 1.D1, 1.D2, 1.D3,
-
1.D4, 1.D5, 1.D6, 1.D7, 1.D8, 1.D9, 1.D10, Canstatus,
CBFail.
OpMode N.D. N.D. (Normally Deenergized) N.D./N.E.
-
N.E. (Normally Energized)
1.R4 Link - Association of functions to I>, tI>, I>>, tI>>, IH, tIH, Io>, tIo>, Io>>, tIo>>, tIoH, BF,
output relay 1.R4 RTD, IRF, HwRec, CBopen, CBclose, 1.D1, 1.D2, 1.D3,
-
1.D4, 1.D5, 1.D6, 1.D7, 1.D8, 1.D9, 1.D10, Canstatus,
CBFail.
OpMode N.E. N.D. (Normally Deenergized) N.D./N.E.
-
N.E. (Normally Energized)
11.7 - Commands
- “ Commands “
- 1st Control,
- to select other available control,
- to operate selected control.
Display Description
Clear : Erase memory of Trip Counters, Event Records.
Test : Starts a relay diagnostic test
Reset : Reset after trip
CBopen : Manual Open - Close Breaker
CBclose : Manual Close - Close Breaker
ResThIm : Reset Thermal Image
The menu displays the Relay Model and the Firmware Version
- “ Real Time Meas “
- “ Info/Ver “,
- “ Model XXXXXX ”, Model Relay
- “ RelayVrs ###.#.#X “, Firmware Version
- to go back to “ Info&Ver “.
- to go back to “ Real Time Meas “
13. Password
This password is requested anytime the user wants to write in the “Settings” menu a command of the
“Commands” menu.
The default password is “ 1111 “
When password is required, proceed as follows
The Display shows the message “ Password ???? “
- to select 1st digit (1-9) to validate
- to select 2nd digit (1-9) to validate
- to select 3rd digit (1-9) to validate
- to select 4th digit (1-9) to complete procedure.
The “ password “ is required any time you attempt to modify one of the programmable variables at the
first entrance in the “Settings” and/or “Commands” menus.
The “ password “remains valid for 2 minutes from the last operation of the programming buttons or until
the button is pressed to return to the default display (RT Meas).
Once the Password has been entered, a “ # “ appears before the variable that can be modified.
This password is requested anytime the user wants to send to the relay a setting parameters
modification or to issue a command through the relay itself using the managing software MSCom.
The user can decide whether inserting his own password (see MS-Com Operational Manual) or
keeping the password disabled just clicking on the OK button when the password is requested.
14. Maintenance
Every relay individually undergoes a factory insulation test according to IEC255-5 standard at
2 kV, 50 Hz 1min. Insulation test should not be repeated as it unusefully stresses the dielectrics.
When doing the insulation test, the terminals relevant to serial output, digital inputs and RTD input must
always be short circuited to ground. When relays are mounted in switchboards or relay boards that have
to undergo the insulation tests, the relay should be isolated. This is extremely important as discharges
eventually tacking place in other parts or components of the board can severely damage the relays or
cause damages not immediately evident to the electronic components.
16.1 – UX10-4 - Expansion Module - Wiring Diagram (10 Digital Inputs + 4 Output Relays)
18.1 - Draw-Out
Rotate clockwise the screws in the horizontal position of the screws-driver mark.
Draw-out the PCB by pulling on the handle
18.2 - Plug-In
Rotate clockwise the screws in the horizontal position of the screws-driver mark.
Slide-in the card on the rails provided inside the enclosure.
Plug-in the card completely and by pressing the handle to the closed position.
Rotate anticlockwise the screws with the mark in the vertical position (locked).