0% found this document useful (0 votes)
13 views96 pages

02.214 Ispl

This document is an illustrated spare parts list for the HA294 engine used in power generation applications, published by Kirloskar Oil Engines Limited in August 2012. It includes a detailed index of parts, their descriptions, group numbers, and quantities. The document emphasizes that illustrations and descriptions are subject to change due to continuous improvements.

Uploaded by

billing
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
13 views96 pages

02.214 Ispl

This document is an illustrated spare parts list for the HA294 engine used in power generation applications, published by Kirloskar Oil Engines Limited in August 2012. It includes a detailed index of parts, their descriptions, group numbers, and quantities. The document emphasizes that illustrations and descriptions are subject to change due to continuous improvements.

Uploaded by

billing
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 96

ILLUSTRATED SPARE PART LIST

FOR

HA294 ENGINE
FOR POWER GENERATION

APPLICATION CODE NO.


02.2145

KIRLOSKAR OIL ENGINES LIMITED


Regd. Office: Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (India).
Tel.: +91 (20) 2581 0341, 2581 5341. Fax: +91 (20) 2581 3208, 2581 0209.
Website: www.koel.co.in

AUGUST – 2012 PUBLICATION NO. 02.674.47.0.00

1
GROUP INDEX
APPLICATION CODE 02.2145

PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
AIR CLEANER MOUNTING
1 02.542.2 1 5
ASSEMBLY FOR HA294
AIR GUIDE RING ( FIBRE GLASS)
2 WITH BRUSH FOR HA294 COST 02.930 1 6
REDUCTION ENGINE
3 AIR INLET MANIFOLD (STAGE 2) 06.398.2 1 7
4 ALTERNATOR BRACKET & MOUNTING 02.1035.1 1 8
ANTI VIBRATION MOUNTING FOR
5 HA2 ENGINE (40 MM HEIGHT) FOR 02.650.2 1 9
HA2 COST REDUCTION
6 BELT (AVX 10 1500 ) SPZ 02.1266 1 10
CAMSHAFT (US TIER 1) WITH
7 02.581 1 11
18 MM WIDTH GEAR
8 CAP FOR INLET MANIFOLD 04.016.03 1 12
9 CONROD AND PISTON (HA294 SR2, CPCB) 02.618 2 13,14
COOLING AIR BLOWER
10 02.1262 1 15,16
WITH FAN PULLEY
11 CRANK PULLEY (HA2 VA/VE) 02.1047 1 17
18 TO
12 CRANKCASE (LIGHT WEIGHT) HA2 02.1263 1
20
13 CRANKSHAFT 02.537 1 21
14 CYL HEAD TEMP SWITCH 04.093 1 22
CYLINDER HEAD (WITH `S' 23 TO
15 04.684 2
TYPE CPCB INJECTOR) 25
16 CYLINDER LINER 02.019 2 26
17 DELIVERY TUBE 03.012 1 27
18 DIPSTICK RAISED TYPE. 02.401 1 28
19 DRY TYPE AIR CLEANER ASSLY FOR HA2 02.542.1 1 29
ELECTRICAL FUEL LEVEL
20 SENSOR SUITABLE FOR FUEL 2H.850.1 1 30
TANK HEIGHT 100MM
21 ENGINE MOUNTING FOOT (GEAR END) 02.532 1 31
EXHAUST AIR BAFFLE
22 02.064.1 1 32
(W/O SCREEN PLATE)
23 EXHAUST MANIFOLD 02.1046 1 33
EXTENDED WIRING HARNESS ASSEMBLY
24 WITH 10-PIN & 4-PIN CONNECTOR FOR HA 03.360.3 1 34
ENGINE (1500MM LENGTH)
25 FLYWHEEL END FOOT(PACKING) 03.072 1 35
FLYWHEEL HOUSING -SAE2 (FOR
26 02.528 1 36
REDUCED WEIGHT CRANKCASE)
27 FLYWHEEL(REDUCE WEIGHT C' CASE) 02.523 1 37
28 FRONT COVER (BELT GUARD)STAGE 2 03.049.2 1 38
29 FRONT COVER (WEIGHT REDUCTION) 02.1031 1 39,40
FRONT COWLING FOR 02.571.50.0.00
30 03.021.1 1 41
HOT AIR DUCTING

2
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
FUEL FILTER AND MOUNTING S/F
31 FIP MOUNTED STOP SOLENOID 02.568.2 1 42
(0.6 ltrs. SINGLE BOWL SPIN ON)
32 FUEL INJECTION PUMP (STAGE 2) 06.441.2 1 43
33 FUEL PIPES 02.712 1 44
FUEL PUMP 4% GOVERNING
(WITH LLA LLR) S/F PUMP
34 02.480.2 1 45
MOUNTED STOP SOLENOID
AND C TYPE STOP LEVER
35 FUEL PUMP GEAR (18MM WIDTH) 02.535 1 46
HIGH PR PIPE HA294 SR2 CPCB
36 02.619 1 47
(1.6 I.D. X 6.0 O.D. X 580 L)
37 HOT AIR DUCTING (S/F HA294) 02.571.4 1 48
INJECTOR WITH CONICAL
38 02.030 2 49
SAC 'S' TYPE NOZZLE
39 INLET MANIFOLD 02.058.1 1 50
40 INSTRUCTION STICKERS FOR HA SERIES 03.136 1 51
41 INTERMEDIATE GEAR (18MM WIDTH) 02.536.1 1 52
42 K LUB OIL 4H.559.1 5 53
43 K LUB OIL (0.5 LITRE CAN) 4H.559.2 1 54
KIT GROUP (S/F CANOPY) 55 TO
44 02.957 1
W/O FUEL LEVEL GAUGE 57
45 KIT GROUP FOR CC GENSET. (FASTNERS.) 02.511 1 58
KIT GROUP FOR HA294 CPCB
46 02.198 1 59, 60
CANOPY ENGINE WITHOUT ESU
47 LEAK OFF CONNECTOR 02.216 1 61
48 LEAK OFF PIPE (INDUSTRIAL) 02.088 1 62
49 LEAK OFF PIPE (PUMP TO NOZZLE) MICO 03.081 1 63
LEVEL 1 GENSET CONTROLLER
50 2H.831 1 64, 65
MODEL KG934
51 LIFTING HOOK 03.076 1 66
52 LOWER COWLING 02.061 1 67
53 LUB OIL COOLER (BOX TYPE) 02.083 1 68
54 LUB OIL FILTER HEADER 02.1033.1 1 69
55 LUB. OIL PUMP 02.056 1 70, 71
56 LUB. OIL SUMP (PRESSED) 02.539.1 1 72
LUBE OIL PRESSURE SENDOR,
(SENSOR + SWITCH), VDO SIEMENCE
57 2H.092.6 1 73
(INDIA), 2 TERMINAL, BODY GROUND WITH
IMPORTED BOBBIN ASSEMBLY
MATTING FLANGES FOR HA294
58 02.582.1 1 74
CPCB EXHAUST PIPING
59 METALIC BREATHER PIPE (LONG) 03.239 1 75
60 OIL SPRAY NOZZLE 02.002 2 76
PLUG FOR ADAPTOR FOR
61 03.062.04 1 77
EXHAUST SILENCER
REAR COWLING FOR 02.571.50.0.00
62 02.063.1 1 78
HOT AIR DUCT

3
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
RESIDENTIAL SILENCER
63 02.538.3 1 79
FOR HA2,HA3 (S/F 02.2117)
64 SEMI FLEXIBLE FUEL PIPES FOR HA2 02.692 1 80
65 SENSOR FOR TEMPERATURE GAUGE 46.065.1 1 81
66 SILENCER FOR HA2 (BODY DIA. 9 INCH) 02.538.70 1 82
SPEED ADJUSTING UNIT (FIXED SPEED) S/F
67 03.065.1 1 83
VERTICAL PUMP MOUNTED STOP SOLENOID
68 STARTER (AUTOLEC,12V) 02.410 1 84
STOP SOLENOID 12V DC, S/F
69 FUEL PUMP MOUNTED&C TYPE 02.663 1 85
LEVER FOR HA SERIES ENGINE
70 SUCTION TUBE 02.556 1 86
71 TOP AIR BAFFLE 02.062 1 87
72 UPPER COWLING 02.068 1 88
VALVE MECHANISM SUITABLE 89 TO
73 02.024 2
FOR -30 DEGREE C 91
WIRING HARNESS ASSEMBLY WITH 10-PIN
74 02.938.5 1 92
& 4-PIN CONNECTOR FOR HA2
75 SET OF JOINTS 02.047.46 1 93
76 SET OF WASHERS 02.047.50 1 93
77 SET OF ‘O’ RINGS 02.047.51 1 94
78 SET OF BEARINGS 1 96

NOTE: - AS CONTINUOUS IMPROVEMENTS ARE CONTEMPLATED THE ILLUSTRATION


AND DESCRIPTIONS ARE NOT BINDING.

4
TITLE: - AIR CLEANER MOUNTING ASSEMBLY
GROUP: - 02.542.2
FOR HA294

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


AIR CLEANER BRACKET FOR
1 02.542.06.0.00 1
MAHLE
2 50.002.08.080. SET BOLT - M8X1.25X80 - 8.8 1
3 50.505.08.000. SPRING WASHER - M8 3
4 50.006.08.000. NUT- M8X1.25 - GR.8.8 1
5 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2

5
TITLE: - AIR GUIDE RING (FIBRE GLASS)
WITH BRUSH FOR HA294 GROUP: - 02.930
COST REDUCTION ENGINE

9
8
7
4

2
7
6
5
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ASSLY OF AIR GUIDE RING CONSISTING
*1 02.930.10.0.00 (FIBRE GLASS) AND BRUSH 1 OF SR. NO.
(HA 294 COST REDUCTION) 2 TO 5
AIR GUIDE RING FIBRE GLASS
2 02.930.01.0.00 1
(HA294 COST REDUCTION)
BRUSH FOR AIR GUIDE RING
3 02.930.02.0.00 FIBRE GLASS 1
(HA294 COST REDUCTION)
BUFFER RING (BETWEEN FAN
BODY AND GUIDE RING)
4 02.930.03.0.00 1
FOR FIBRE GLASS AIR GUIDE
RING (HA2 COST REDUCTION)
5 04.670.04.0.00 SEALING RING 1
6 50.003.06.030. SET SCREW - M6X1X30 - 8.8 4
7 50.506.06.000. PLAIN MACHINED WASHER - M6 7
8 50.505.06.000. SPRING WASHER - M6 4
9 50.006.06.000. NUT - M6X1 - GR.8 3

6
TITLE: - AIR INLET MANIFOLD (STAGE 2) GROUP: - 06.398.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 03.037.04.0.00 PLUG FOR INLET MANIFOLD 1

7
TITLE: - ALTERNATOR BRACKET &
GROUP: - 02.1035.1
MOUNTING

9
10
4 12
5
6

10

11

7
2
1

10
9
10 8

9 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.329.24.0.00 EYE BOLT (190MM) 1
LOCATING BOLT
2 4H.198.02.0.00 1
(FOR EYE BOLT) 65MM
3 4H.329.26.0.00 SWIVEL PIECE 1
4 06.326.09.0.00 BUSH 1
5 03.088.03.0.00 SPACER (11 X 20 X 9 L) 2
6 46.390.01.0.00 ALT. (AUTOLEK, 12V, 35A) 1
PULLEY FOR ALTERNATOR
7 3H.041.04.0.00 1
(SPZ 68 PCD)
8 50.002.10.065. SET BOLT - M10X1.5X65 - 8.8 1
9 50.006.10.000. NUT - M10X1.5 - GR.8.8 4
10 50.548.10.000. SPECIAL PLAIN WASHER - M10 7
11 50.002.10.115. SET BOLT - M10X1.5X115 - 8.8 1
12 02.1035.01.0.00 ALTERNATOR BRACKET (FINISH) 1

8
TITLE: - ANTI VIBRATION MOUNTING FOR
HA2 ENGINE (40 MM HEIGHT) FOR GROUP: - 02.650.2
HA2 COST REDUCTION

3 7
4

4 2

5
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ANTI VIBRATION MOUNTING FOR
1 02.650.03.0.00 HA2 ENGINE (60 SHORE 2
HARDNESS WITH 100CRS)
ANTI VIBRATION MOUNTING FOR
2 02.650.02.0.00 ALTERNATOR (55 SHORE 2
HARDNESS WITH 90 CRS)
3 50.003.10.035. SET SCREW - M10X1.5X35 - 8.8 8
4 50.506.10.000. PLAIN MACHINED WASHER - M10 16
5 50.006.10.000. NUT - M10X1.5 - GR.8.8 8
6 50.003.12.030. SET SCREW - M12X1.75X30 - 8.8 4
7 50.548.12.000. SPL. PLAIN WASHER - M12 4

9
TITLE: - BELT (AVX 10 1500) SPZ GROUP: - 02.1266

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 02.1266.01.0.00 BELT (AVX 10 1500) SPZ 1

10
TITLE: - CAMSHAFT (US TIER 1)
GROUP: - 02.581
WITH 18 MM WIDTH GEAR

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CAM SHAFT ASSEMBLY
*1 02.534.10.0.00 1 OF SR. NO.-
(WITH 18 MM CAM GEAR) 2&3
NOT SUPPLIED
2 02.448.91.0.00 CAMSHAFT FINISH (CHILLED C.I.) 1 LOOSE
NOT SUPPLIED
3 02.534.01.0.00 CAM GEAR (18MM WIDTH) 1 LOOSE
THRUST WASHER NOT SUPPLIED
4 03.006.02.0.00 1
(FOR CAMSHAFT) LOOSE

11
TITLE: - CAP FOR INLET MANIFOLD GROUP: - 04.016.03

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 04.016.03.0.00 CAP FOR INLET MANIFOLD 1

12
TITEL: - CONROD AND PISTON
GROUP: - 02.618
(HA294 SR2, CPCB)

7
13

14
8 9
15

18
12
16 17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
OF SR. NO. 2,
SUB ASSLY OF CON ROD AND
*1 02.618.10.0.00 1 10 (NOT
PISTON SUPPLIED
ASSEMBLY)
CONNECTING ROD CONSISTING
*2 04.685... 1
(DREAM PROJECT) OF SR. NO 3
CONSISTING
*3 04.685.10.0.00 CONNECTING ROD ASSEMBLY 1 OF SR. NO. 4, 9
CONSISTING
CON ROD ASSEMBLY
*4 04.685.20.0.00 1 OF SR. NO. 5
(WITHOUT LE BEARING) TO 8
CONNECTING ROD NOT SUPPLIED
5 04.685.01.0.00 1
(DREAM PROJECT) MACHINING LOOSE
6 04.692.03.0.00 CONNECTING ROD BOLT 2
7 02.021.03.9.00 SMALL END BUSH (S/F) 1
8 50.401.07.010. DOWEL PIN 2
CONNECTING ROD BIG END NOT SUPPLIED
9 04.685.02.0.00 2
BEARING(NA) LOOSE

13
TITEL: - CONROD AND PISTON
GROUP: - 02.618
(HA294 SR2, CPCB)

7
13

14
8 9
15

18
12
16 17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
PISTON ASSEMBLY COMPLETE
*10 02.618.50.0.00 1 OF SR. NO 11,
(HA294 SR 2, CPCB) 17 & 18
CONSISTING
PISTON AND RING ASSLY
*11 02.618.90.0.00 1 OF SR. NO. 12
(HA294 SR 2, CPCB) TO 16
PISTON FOR UPGRADED TIER- NOT SUPPLIED
12 02.443.07.0.00 1
2 (AVL) 1NO. LOOSE
NOT SUPPLIED
13 02.020.07.0.00 CHROME PLATED COMP.RING 1
LOOSE
NOT SUPPLIED
14 02.020.08.0.00 PLAIN COMP.RING 1
LOOSE
CONFORMABLE OIL CONTROL NOT SUPPLIED
15 02.020.09.0.00 1
RING LOOSE
16 50.502.35.000. CIRCLIP (INTERNAL)- 35 MM 1
17 50.502.35.000. CIRCLIP (INTERNAL)- 35 MM 1
18 02.020.02.0.00 PISTON PIN 1

14
TITLE: - COOLING AIR BLOWER WITH
GROUP: - 02.1262
FAN PULLEY

11 5
6
4 13
7

8
7
9
15
17 12
16
16
16 17
17 10
18 14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
SUB ASSEMBLY OF FAN BODY,
*1 03.135.60.0.00 1 OF SR. NO. 2 &
STATOR AND IMPELLER 5 TO 12
ASSLY OF STATOR VANE AND CONSISTING
*2 03.135.20.0.00 1
FAN BODY OF SR. NO. 3, 4
3 03.135.02.0.00 STATOR VANE (UPDATED) 1
4 03.025.13.0.00 FAN BODY (UPDATED) 1
5 03.135.10.0.00 IMPELLER WITH BUSH (UPDATED) 1
6 02.027.04.0.00 QUILL SHAFT-UPDATED 1
BALL BEARING (20X47X14)
7 02.027.05.0.00 2
6204Z,C3
8 03.025.05.0.00 BUSH (SPACER) -UPDATED 1
9 50.502.47.000. CIRCLIP INTERNAL - 47 MM 1
10 50.002.12.140. SET BOLT - M12X1.75X140 - 8.8 1
11 50.006.12.000. NUT - M12X1.75 - GR.8.8 1
12 50.506.12.000. PLAIN MACHINED WASHER - M12 2
13 02.1262.01.0.00 PULLEY FOR FAN (80 PCD) 1
14 50.002.08.110. SET BOLT - M8X1.25X110 - 8.8 3
15 50.006.08.000. NUT- M8X1.25 - GR.8.8 1

15
TITLE: - COOLING AIR BLOWER WITH
GROUP: - 02.1262
FAN PULLEY

11 5
6
4 13
7

8
7
9
15
17 12
16
16
16 17
17 10
18 14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


16 50.506.08.000. PLAIN MACHINED WASHER - M8 4
17 50.505.08.000. SPRING WASHER - M8 4
18 50.002.08.060. SET BOLT - M8X1.25X60 - 8.8 1

16
TITLE: - CRANK PULLEY (HA2 VA/VE) GROUP: - 02.1047

3
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 02.1047.01.0.00 CRANK PULLEY 1
CRANK PULLEY BOLT-UPDATED
2 03.016.02.0.00 1
(110MM)
WASHER (FOR CRANK PULLEY
3 03.016.03.0.00 1
BOLT) - UPDATED

17
TITLE: - CRANKCASE (LIGHT WEIGHT) HA2 GROUP: - 02.1263

18
19
20 17
23 8
22
12
13
11
27

28 10

30

25
5
21
15
31 16
14
7 4
3
6 9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CRANKCASE ASSEMBLY
*1 02.1263.20.0.00 1 OF SR. NO. 2, 9
(WITHOUT BEARING) TO 23
CONSISTING
*2 02.1263.10.0.00 CRANKCASE AND CAP ASSLY. 1 OF SR. NO. 3
TO 8
3 B2.005.16.0.00 HOLLOW DOWEL(M.B.CAP) 6
M.B.CAP (FWE) NOT SUPPLIED
4 03.001.23.0.00 1
16.99 DIA.DOWEL HOLE LOOSE
M.B.CAP (KHD) NOT SUPPLIED
5 03.001.24.0.00 2
16.99DIA DOWEL HOLES LOOSE
BOLT FOR MB CAP
6 03.001.22.0.00 6
(HEX HEAD) M14X2X128
7 02.001.04.0.00 SPECIAL WASHER FOR M14 BOLT 6
CRANKCASE-SEMIFINISH, NOT SUPPLIED
8 02.519.02.7.00 1
READY FOR CAP FITTING LOOSE
9 50.006.10.000. NUT - M10X1.5 - GR.8.8 4
10 03.001.04.0.00 CAM BUSH 1
11 02.037.04.0.00 DIPSTICK GUIDE 1

18
TITLE: - CRANKCASE (LIGHT WEIGHT) HA2 GROUP: - 02.1263

18
19
20 17
23 8
22
12
13
11
27

28 10

30

25
5
21
15
31 16
14
7 4
3
6 9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


DEFLECTOR PLATE (FOR HA2
12 02.519.03.0.00 1
REDUCED WEIGHT CR.CASE)
13 50.543.09.010. NOTCHED PIN 2
14 04.001.08.0.00 PRECOATED SCREW PLUG 2
15 50.508.19.000. COPPER WASHER (20X26) 2
HEADLESS PIPE PLUG
16 50.056.04.000. 1
3/8"-18 NPTF
17 03.001.07.0.00 SLOTTED PIN 3
18 4H.001.22.0.00 PRECOATED PLUG 3
19 50.508.10.000. COPPER WASHER (12X18) 3
20 02.001.13.0.00 DISC PLUG 1
21 02.001.14.0.00 SPLIT BUSH 2
22 03.001.06.0.00 SCREW PLUG 1
23 50.508.14.000. COPPER WASHER (16X22) 1
CONSISTING
*24 02.001.07.0.00 MAIN BRG TOP & BOTTOM 3
OF SR. NO. 25
25 02.001.87.0.00 MAIN BEARING HALF(STANDARD) 2

19
TITLE: - CRANKCASE (LIGHT WEIGHT) HA2 GROUP: - 02.1263

18
19
20 17
23 8
22
12
13
11
27

28 10

30

25
5
21
15
31 16
14
7 4
3
6 9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
THRUST RING PAIR-DRIVE END,
*26 03.001.18.0.00 1 OF SR. NO. 27,
102 DIA.) 28
27 03.001.19.0.00 THRUST WASHER -DRIVE END,TOP 1
THRUST WASHER
28 03.001.21.0.00 1
(DRIVE END,BOTTOM)
CONSISTING
*29 B2.005.22.0.00 THRUST RING PAIR-G.E. 1 OF SR. NO. 30,
31
30 B2.005.18.0.00 THRUST RING HALF(G.E.-TOP) 1
THRUST RING HALF
31 B2.005.19.0.00 1
(G.E.-BOTTOM)

20
TITLE: - CRANKSHAFT GROUP: - 02.537

6
5

8
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CRANKSHAFT ASSEMBLY WITH
*1 02.537.10.0.00 1 OF SR. NO. 2, 7,
GEAR 8
CONSISTING
OF SR. NO. 3
CRANKSHAFT ASSEMBLY
*2 02.537.30.0.00 1 TO 6
(W/O CRANK GEAR) NOT SUPLIED
LOOSE
NOT SUPPLIED
3 02.053.03.0.00 CRANK SHAFT (EN 9 ) 1 LOOSE
NOT SUPPLIED
4 02.053.02.0.00 HA2 COUNTER WEIGHT (F) 4 LOOSE
SOCKET HEAD BOLT -
5 04.005.12.0.00 8
M12X1.75X60 -10.9
HARD WASHER
6 02.005.04.0.00 8
(13 I.D X 21O.D X 1.5 TH )
7 50.401.08.045. DOWEL PIN 8X45 1
8 02.537.01.0.00 CRANK GEAR (18MM WIDTH) 1
9 50.401.08.025. DOWEL PIN 8X25 1

21
TITLE: - CYL. HEAD TEMP. SWITCH GROUP: - 04.093

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 06.087.02.0.00 TEMP SWITCH 1

22
TITLE: - CYLINDER HEAD
GROUP: - 04.684
(WITH `S' TYPE CPCB INJECTOR)

26
24 35
6 27 23 21
3 9
8 36
7
22
4
11
5 28
20
19
17

18
34
29
12 31

15 30

32 33 25
14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CYLINDER HEAD ASSEMBLY
*1 04.684.70.0.00 1 OF SR. NO. 2 &
(COMPLETE) 21 TO 27
CONSISTING
CYLINDER HEAD ASSEMBLY
*2 04.684.60.0.00 1 OF SR. NO. 3
(WITH VALVES) TO 13
3 50.010.08.055. STUD - M8X1.25X55 - 8.8 3
4 02.022.13.0.00 VALVE SPRING 2
5 02.022.21.0.00 SPRING CUP 2
6 02.022.12.0.00 VALVE COLLET 4
7 50.010.10.075. STUD - M10X1.5X75 - 8.8 1
8 02.022.11.0.00 VALVE CUP 2
9 50.010.08.040. STUD - M8X1.25X40 - 8.8 4
CONSISTING
*10 02.445.10.0.00 INLET & EXHAUST VALVE PAIR 1 OF SR. NO. 3
TO 13
EXHAUST VALVE
11 02.445.03.0.00 1
(US TIER 1 ENGINE )
12 02.445.02.0.00 INLET VALVE ( US TIER 1 ENGINE ) 1

23
TITLE: - CYLINDER HEAD
GROUP: - 04.684
(WITH `S' TYPE CPCB INJECTOR)

26
24 35
6 27 23 21
3 9
8 36
7
22
4
11
5 28
20
19
17

18
34
29
12 31

15 30

32 33 25
14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CYLINDER HEAD ASSEMBLY
*13 04.684.50.0.00 1 OF SR. NO. 14
WITH INSERTS & GUIDES TO 16
CYLINER HEAD (DREAM PROJECT) NOT SUPPLIED
14 04.684.01.0.00 1
MACHINING LOOSE
INLET VALVE SEAT INSERT
15 02.445.04.0.00 1
(US TIER 1 ENGINE)
CONSISTING
VALVE GUIDE & WIRE SNAP RING
*16 06.631.40.0.00 2 OF SR. NO. 17
ASSY. & 18
VALVE GUIDE - SEMI FINSH
17 06.631.01.9.00 1
(READY FOR F.BORE)
18 02.022.18.0.00 WIRE SNAP RING 1
19 04.684.02.0.00 VALAVE SEAT INSERT EXHAUST 1
20 06.631.02.0.00 VALVE SEAL 2
21 02.022.09.0.00 LOCKING SCREW 2
22 02.022.25.0.00 COPPER WASHER 2
23 50.006.08.000. NUT- M8X1.25 - GR.8.8 3
24 2H.023.01.0.00 INJECTOR YOKE. 1

24
TITLE: - CYLINDER HEAD
GROUP: - 04.684
(WITH `S' TYPE CPCB INJECTOR)

26
24 35
6 27 23 21
3 9
8 36
7
22
4
11
5 28
20
19
17

18
34
29
12 31

15 30

32 33 25
14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SPHERICAL WASHER
25 F6.031.05.0.00 1
(DIN 6319-C10.5)
26 50.006.10.000. NUT - M10X1.5 - GR.8.8 1
27 02.022.07.0.00 BUTTON FOR INJECTOR YOKE 1
28 02.022.03.0.00 CYLINDER HEAD BOLT 12X211 4
29 02.022.04.0.00 WASHER 4
INTERMEDIATE RING
30 04.291.11.0.00 1
(1.5 MM THICK0
INTERMEDIATE RING
31 04.291.15.0.00 1
(1.7 MM THICK)
INTERMEDIATE RING
32 06.292.01.0.00 1
(1.1 MM THICK)
INTERMEDIATE RING
33 04.291.22.0.00 1
(2.0 MM THICK)
INTERMEDIATE RING
34 04.291.06.0.00 1
(1.3 MM THICK)
35 50.006.08.000. NUT- M8X1.25 - GR.8.8 2
36 50.506.08.000. PLAIN MACHINED WASHER - M8 2

25
TITLE: - CYLINDER LINER GROUP: - 02.019

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SHIM RING FOR CYL.LINER
1 02.019.03.0.00 2
(0.2 THK.)
NOT SUPPLIED
2 02.019.04.0.00 CYLINDER LINER 1 LOOSE

26
TITLE: - DELIVERY TUBE GROUP: - 03.012

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 03.012.04.0.00 YOKE SPRING (PIPE CLAMP) 1
2 03.012.11.0.00 DELIVERY TUBE (S/F -L.H.D -SA) 1
O-RING DELIVERY TUBE
3 03.012.02.0.00 2
(3x14, 21508)

27
TITLE: - DIPSTICK RAISED TYPE GROUP: - 02.401

.0.0
.10
1
0 1
.40
02

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 02.401.10.0.00 DIPSTICK ASSLY 1
O RING - DIPSTICK
2 03.036.01.0.00 1
(2X5, 21515 OR 21511)

28
TITLE: - DRY TYPE AIR CLEANER ASSLY
GROUP: - 02.542.1
FOR HA2

5
7

1
2
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


DRY TYPE AIR CLEANER ASSLY NOT SUPPLIED
1 02.542.10.0.00 1
FOR HA2 LOOSE
2 2H.542.06.0.00 HOSE FOR AIR CLEANER (MAHLE) 1
3 02.542.13.0.00 AIR INLET HOSE 1
4 50.519.12.0.00 WORM DRIVE HOSE CLIP (70 MM) 1
5 50.519.13.0.00 WORM DRIVE HOSE CLIP (79 MM) 1
6 50.519.14.000. WORM DRIVE HOSE CLIP (89 MM) 1
RESTRICTION INDICATOR -
7 47.113.15.0.00 1
20"W.G.

29
TITLE: - ELECTRICAL FUEL LEVEL SENSOR
SUITABLE FOR FUEL TANK HEIGHT GROUP: - 2H.850.1
100MM

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FUEL LEVEL SENSOR 110MM
1 2H.850.14.0.00 1
HEIGHT(PRICOL C20 5289)
2 50.003.05.020. SET SCREW - M5X0.8X20 - 8.8 6

30
TITLE: - ENGINE MOUNTING FOOT
GROUP: - 02.532
(GEAR END)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ENGINE MOUNTING FOOT G.E.
1 02.532.01.0.00 1
(STARTER SIDE)
ENGINE MOUNTING FOOT G.E
2 02.532.02.0.00 1
(F.P. SIDE)
3 50.401.08.025 DOWEL PIN 8X25 1
4 50.505.14.000. SPRING WASHER - M14 1

31
TITLE: - EXHAUST AIR BAFFLE
GROUP: - 02.064.1
(W/O SCREEN PLATE)

4
3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 02.064.01.0.00 EXHAUST AIR BAFFLE 1
2 50.003.08.016 SET SCREW - M8X1.25X16 - 8.8 1
3 50.505.08.000 SPRING WASHER - M8 1
4 50.506.08.000 PLAIN MACHINED WASHER - M8 1

32
TITLE: - EXHAUST MANIFOLD GROUP: - 02.1046

2 1
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


EXHAUST
1 02.1046.01.0.00 1
MANIFOLD(MACHINING)
2 02.045.08.0.00 JOINT (FOR EXH. INLET) 2
3 50.010.08.035. STUD - M8X1.25X35 - 8.8 4
4 02.022.24.0.00 NUT M8 (BRASS) 4

33
TITLE: - EXTENDED WIRING HARNESS
ASSEMBLY WITH 10-PIN & 4-PIN
GROUP: - 03.360.3
CONNECTOR FOR HA ENGINE
(1500MM LENGTH)

D1
PANEL SIDE

2
D1
PANEL SIDE D6
D5 V-BELT SWITCH
LOT
SENSOR
D4 D2
TEMP.SWITCH CONNECOTR SIDE

1
D7
FUEL LEVEL
SENSOR

D2
ALTERNATOR
D3
STARTER

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


WIRING HARNESS ASSEMBLY
1 04.786.20.0.PR CONTROL PANEL TO 1
ENGINE(WITH KG 934 UNIT)
EXTENDED WIRING HARNESS
WITH 10-PIN & 4-PIN CONNECTOR
2 03.360.40.0.00 1
FOR HA ENGINE (1500MM
LENGTH)

34
TITLE: - FLYWHEEL END FOOT (PACKING) GROUP: - 03.072

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 03.072.01.0.00 FLYWHEEL END FOOT (FIP.SIDE) 2
2 50.002.12.035. SET BOLT - M12X1.75X35 - 8.8 4
3 50.506.12.000. PLAIN MACHINED WASHER - M12 4

35
TITLE: - FLYWHEEL HOUSING -SAE2
GROUP: - 02.528
(FOR REDUCED WEIGHT CRANKCASE)

13 2
12

3
4

5
6 8
11
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 02.528.03.0.00 FLYWHEEL HOUSING (SAE 2) 1
2 03.086.02.0.00 COVER FOR FLY WHEEL HSG 1
3 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 4
4 50.505.08.000. SPRING WASHER - M8 4
5 T1.001.12.0.00 DOWEL DIA 18 (FEW) 2
6 02.528.02.0.00 JOINT FOR FLYWHEEL HOUSING 1
CONSISTING
HA FWE OIL SEAL HOUSING WITH
*7 03.007.10.0.00 1 OF SR. NO.
OIL SEAL 8&9
8 03.007.01.0.00 OIL SEAL HOUSING ( F) 1
9 03.007.06.0.00 OIL SEAL(115X140X12) CR MAKE 1
10 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 8
11 50.508.08.000. COPPER WASHER (10X16) 8
12 50.505.12.000. SPRING WASHER - M12 6
13 50.002.12.050. SET BOLT - M12X1.75X50 - 8.8 6

36
TITLE: - FLYWHEEL
GROUP: - 02.523
(REDUCE WEIGHT C' CASE)

2 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
FLYWHEEL ASSEMBLY WITH
*1 02.523.10.0.00 1 OF SR. NO.
STARTER 2&3
2 03.035.02.0.00 STARTER RING HA 1
NOT SUPPLIED
3 02.523.01.0.PR FLYWHEEL 1 LOOSE
BOLT FOR FLYWHEEL
4 04.024.02.0.00 10
(M10X45 LONG)

37
TITLE: - FRONT COVER (BELT GUARD)
GROUP: - 03.049.2
STAGE - 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.010.08.080. STUD - M8X1.25X80 - 8.8 2
2 50.006.08.000. NUT- M8X1.25 - GR.8 2

38
TITLE: - FRONT COVER (WEIGHT REDUCTION) GROUP: - 02.1031

2 12
7
16 4
17 1 13
15
18

14

8 19
3 22
21
20
6 5

23 11
24 26 10
25 9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FRONT COVER (WEIGHT
1 02.1031.01.0.00 1
REDUCTION) MACHINING
2 02.520.02.0.00 JOINT FOR FRONT COVER 1
3 34.001.23.0.00 DOWEL FOR GEAR CASING 1
4 03.117.04.0.00 ADAPTOR (FOR TACHODRIVE) 1
5 50.052.14.100. SET BOLT 4
6 50.506.14.000. PLAIN MACHINED WASHER - M14 4
7 50.002.08.055. SET BOLT - M8X1.25X55 - 8.8 3
8 50.002.08.065. SET BOLT - M8X1.25X65 - 8.8 2
9 03.013.06.0.00 OIL SEAL (65X85X13)(CR MAKE) 1
10 50.003.08.018. SET SCREW - M8X1.25X18 - 8.8 3
11 50.506.08.000. PLAIN MACHINED WASHER - M8 3
12 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 1
13 50.508.27.000. COPPER WASHER (24X29) 1
14 02.001.14.0.00 SPLIT BUSH 2
15 02.520.04.0.00 PRECOATED PLUG 1
16 50.548.08.000. SPL.PLAIN M/CED WASHER 1
17 02.1031.06.0.00 SPACER PLATE 1

39
TITLE: - FRONT COVER (WEIGHT REDUCTION) GROUP: - 02.1031

2 12
7
16 4
17 1 13
15
18

14

8 19
3 22
21
20
6 5

23 11
24 26 10
25 9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


18 50.006.08.000. NUT- M8X1.25 - GR.8.8 1
19 02.1031.08.0.00 TIMING POINTER 1
20 50.401.06.014. DOWEL PIN 1
21 50.003.06.012. SET SCREW - M6X1X12 - 8.8 1
22 50.506.06.000. PLAIN MACHINED WASHER - M6 1
23 F6.040.04.0.00 OIL FILLER CAP 1
SEALING WASHER (FOR OIL
24 F6.040.01.0.00 1
FILLING CAP)
25 03.013.03.0.00 COVER 1
26 03.013.11.0.00 O RING (3.2 X 78 SILICONE) 1

40
TITLE: - FRONT COWLING FOR 02.571.50.0.00
GROUP: - 03.021.1
HOT AIR DUCTING

2 3

5
1

5
4
3
6
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 02.029.04.0.00 RUBBER GROMMET 1
2 02.571.05.0.00 FRONT COWLING FOR HA2 1
3 50.003.06.012. SET SCREW - M6X1X12 - 8.8 3
4 50.505.06.000. SPRING WASHER - M6 3
5 03.023.02.0.00 SPL. PLAIN WASHER - M6 3
6 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 1
7 50.505.08.000. SPRING WASHER - M8 1
8 50.506.08.000. PLAIN MACHINED WASHER - M8 1

41
TITLE: - SINGLE BOWL SPIN ON FUEL FILTER
0.6 ltrs. AND MOUNTING S/F FIP GROUP: - 02.568.2
MOUNTED STOP SOLENOID

4
3
5 9
6

2
9
1

7
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SPACER (DIA 20 O.D x DIA.11 I.D &
1 02.568.01.0.00 2
70 mm LENGTH)
PLATE FOR FUEL FILTER
2 03.113.02.0.00 SUITABLE FOR 0.6 LTR SINGLE 1
BOWL
3 50.002.10.100. SET BOLT - M10X1.5X100 - 8.8 2
4 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 2
5 50.505.08.000. SPRING WASHER - M8 2
6 50.548.08.000. SPL.PLAIN M/CED WASHER 2
FUEL FILTER 0.6 ltrs. SINGLE BOWL
7 03.922.40.0.00 1
SPIN ON (MICO NO.: F 002 H20 130)
8 50.504.04.000. BANJO BOLT - M14X1.5 4
9 50.508.12.000. COPPER WASHER (14X20) 8

42
TITLE: - FUEL INJECTION PUMP (STAGE 2) GROUP: - 06.441.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 10.027.02.0.00 LEAD SEAL (5945010300) 1
2 10.027.03.0.00 SEALING WIRE (5945010600) 1

43
TITLE: - FUEL PIPES GROUP: - 02.712

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FUEL PIPE (INLET) M14 X 1.5
1 06.718.11.0.00 BANJO (BOTH SIDE) 1
LENGTH 650MM
FUEL PIPE (RETURN) M12x1.5
2 06.718.02.0.00 1
MALE PLUG x M14x1.5 BANJO
3 50.508.12.000. COPPER WASHER (14X20) 4
4 50.504.04.000. BANJO BOLT - M14X1.5 2

44
TITLE: - FUEL PUMP 4% GOVERNING
(WITH LLA LLR) S/F PUMP MOUNTED
GROUP: - 02.480.2
STOP SOLENOID AND C TYPE STOP
LEVER

1 3 9
12

5 10

2 11
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.504.04.000. BANJO BOLT - M14X1.5 2
BANJO BOLT WITH STRAINER
2 34.016.15.0.00 1
(2 443 456 900)
3 50.508.12.000. COPPER WASHER (14X20) 6
4 03.003.11.0.00 GASKET FOR FUEL PUMP 1
LLA-LLR FUEL PUMP FOR HA294.
5 02.480.10.0.00 1
(MICO PART NO. F 002 AOZ 363)
SOCKET HEAD GRUB SCREW -
6 50.022.10.010. 1
M10X10
7 50.010.10.025. STUD - M10X1.5X25 - 8.8 3
8 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 1
ADAPTOR FOR L.O.SUPPLY TO
9 02.480.04.0.00 1
F.P.AND PR GAUGE SENDOR
SPECIAL BANJO BOLT
10 03.660.07.0.00 1
(L.O.SUPPLY TO PUMP)
11 50.508.07.000. COPPER WASHER (10X14) 4
12 4H.006.01.0.00 L.O.SUPPLY HOSE (FIP) 1

45
TITLE: - FUEL PUMP GEAR (18MM WIDTH) GROUP: - 02.535

2 1

4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 03.716.01.0.00 HUB FOR FUEL PUMP GEAR 1
2 02.535.01.0.PR FUEL PUMP GEAR 1
3 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 3
4 03.716.03.0.00 WASHER (FUEL PUMP GEAR) 3

46
TITLE: - HIGH PR PIPE HA294 SR2 CPCB
GROUP: - 02.619
(1.6 I.D. X 6.0 O.D. X 580 L)

3 6

2
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 02.619.90.0.00 SET OF H.P.PIPE HA294 SR 2, CPCB 1 OF SR. NO. 2
TO 8
FUEL INJECTION PIPE ASSLY
2 02.619.10.0.00 1
(1.6 I.D. X 6 O.D. X 580 L) CYL 1
FUEL INJECTION PIPE ASSEMBLY
3 02.619.20.0.00 1
(1.6 I.D. X 6 O.D. X 580 L) CYL 2
4 02.036.03.0.00 RUBBER SLEEVE 2
5 50.003.06.014. SET SCREW - M6X1X14 - 8.8 1
6 50.541.01.000. PIPE CLIP (FOR 2 PIPES) 1
7 50.006.06.000. NUT - M6X1 - GR.8.8 1
8 50.505.06.000. SPRING WASHER - M6 1

47
TITLE: - HOT AIR DUCTING (S/F HA294) GROUP: - 02.571.4

5
1
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 02.571.50.0.00 HOT AIR DUCTING 1
2 03.180.08.0.00 SPACER 2
3 50.505.08.000. SPRING WASHER - M8 2
4 50.548.08.000. SPL.PLAIN M/CED WASHER 6
5 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2

48
TITLE: - INJECTOR WITH CONICAL
GROUP: - 02.030
SAC 'S' TYPE NOZZLE

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


INJECTOR WITH CONICAL SAC 'S'
1 02.030.03.0.00 TYPE NOZZLE (BOSCH Number - E 1
080 1761 00)
WASHER FOR HA294 S TYPE
2 04.295.03.0.00 1
INJECTOR (THICKNESS : - 3MM)

49
TITLE: - INLET MANIFOLD GROUP: - 02.058.1

1
3

5
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 02.058.01.0.00 HA2 AIR INLET MANIFOLD (F) 1
JOINT FOR AIR INLET MANIFOLD
2 02.058.07.0.00 2
(ASBESTOSS FREE)
3 03.180.08.0.00 SPACER 2
4 50.006.08.000. NUT- M8X1.25 - GR.8 2
5 50.506.06.000. PLAIN MACHINED WASHER - M6 4

50
TITLE: - INSTRUCTION STICKERS FOR HA
GROUP: - 03.136
SERIES

1 2 3

4 5 6 7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 03.136.01.0.00 DECAL INSTRUCTION PLATE 1
STICKER ON FUEL PUMP
2 03.136.02.0.00 1
(FOR OIL FILLING)
3 03.136.03.0.00 DECAL INSTRUCTION STICKER. 1
4 03.136.04.0.00 DECAL KIRLOSKAR MONOGRAM 1
STICKER ON FUEL PUMP
5 22.122.02.0.00 1
(FOR OIL LEVEL PLUG)
6 38.065.12.0.00 STICKER FOR "CPCB" 1
STICKER FOR WARRANTY
7 02.346.02.0.00 1
BOOKLET (RB/HA P.G.)

51
TITLE: - INTERMEDIATE GEAR (18MM WIDTH) GROUP: - 02.536.1

3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 02.536.10.0.00 INTERMEDIATE GEAR ASSEMBLY 1 OF SR. NO.
2&3
INTERMEDIATE GEAR NOT SUPPLIED
2 02.536.01.0.00 1
(18MM WIDTH) LOOSE
3 02.536.91.0.00 INTERMEDIATE GEAR BUSH 1
SOCKET HEAD SCREW -
4 50.011.10.060. 1
M10X1.5X60 - 8.8
5 03.008.06.0.00 SPLIT BUSH FOR SUPPORT 1
6 02.536.03.0.00 INTERMEDIATE GEAR SUPPORT 1
7 02.536.04.0.00 THRUST WASHER 1

52
TITLE: - K LUB OIL GROUP: - 4H.559.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT
*1 82.110.15.1.00 K OIL SUPER 15 W 40 CF4 1
ILLUSTRATED

53
TITLE: - K LUB OIL (0.5 LITRE CAN) GROUP: - 4H.559.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT
*1 82.110.15.1.00 K OIL SUPER 15 W 40 CF4 1
ILLUSTRATED

54
TITLE: - KIT GROUP (S/F CANOPY) W/O FUEL
GROUP: - 02.957
LEVEL GAUGE

1 2 3 4 6

TM

KIRLOSKAR
GREEN
POWER IDEAS

7 8 9 10 11 12

TM

KIRLOSKAR
GREEN
POWER IDEAS

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 06.597.88.0.00 LEFT HAND HINGE 4
2 06.598.06.0.00 RIGHT HAND HINGE 2
LEFT HAND LOCK WITH CATCHER
3 06.597.94.0.00 2
(UPTO 82.5 KVA)
RIGHT HAND LOCK WITH
4 06.598.05.0.00 1
CATCHER (UPTO 82.5 KVA)
SET OF STICKERS FOR AIR CONSISTING
*5 2H.181.40.0.00 COOLED ENGINES ( UPTO 30 KVA - 1 OF SR. NO. 6
HA2/HA3 ) TO 33
STICKER FOR KGPI LOGO FOR
6 2H.075.17.0.00 2
CANOPY (435.2x394.4 MM)
7 2H.075.13.0.00 KGPI LOGO GREEN BAND 1
8 2H.181.03.0.00 HOT AIR (STICKER WORD) 1
9 2H.181.04.0.00 FLU GAS (STICKER WORD) 1
ELECTRICAL SHOCK (STICKER
10 2H.181.05.0.00 1
WORD)
STICKER FOR "ROUTINE CHECK
11 2H.181.06.0.00 1
POINT"
12 2H.181.07.0.00 STICKER FOR "LIFTING HOOK" 4

55
TITLE: - KIT GROUP (S/F CANOPY) W/O FUEL
GROUP: - 02.957
LEVEL GAUGE

13 14 15 16 17 18

19 20 21 22 23

! !

24 25 26 27 28

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


13 2H.181.09.0.00 STICKER FOR "BREATHER" 1
14 2H.181.11.0.00 STICKER FOR "DIESEL FILLING" 1
15 2H.181.12.0.00 STICKER FOR "DO'S AND DON'TS" 1
16 2H.181.13.0.00 STICKER FOR "FRESH AIR" 1
17 2H.181.15.0.00 STICKER FOR "CABLE ENTRY" 1
18 2H.181.17.0.00 STICKER FOR "DO NOT FIRE" 1
19 2H.181.18.0.00 STICKER FOR "SPECIFIC GRAVITY" 1
20 2H.181.22.0.00 FUEL SUCTION ( STICKER WORD ) 1
21 2H.181.23.0.00 FUEL RETURN ( STICKER WORD ) 1
STICKER FOR LIFTING
22 2H.181.24.0.00 1
INSTRUCTION
STICKER FOR LIFTING
23 2H.181.25.0.00 1
INSTRUCTION
24 38.065.04.0.00 STICKER FOR "EMERGENCY STOP'' 1
25 38.065.05.0.00 STICKER FOR "DIESEL DRAIN'' 1
26 38.065.06.0.00 STICKER FOR "DIESEL'' 1
27 38.065.08.0.00 STICKER FOR "LUB OIL DRAIN'' 1
28 38.065.09.0.00 STICKER FOR "WATER DRAIN'' 1

56
TITLE: - KIT GROUP (S/F CANOPY) W/O FUEL
GROUP: - 02.957
LEVEL GAUGE

29 30 31

32 35

34

35

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


29 38.065.13.0.00 STICKER FOR "EARTHING" 1
30 38.065.70.0.00 STICKER FOR "BATTERY" 1
31 38.065.71.0.00 WARNING STICKER 1
32 38.065.74.0.00 DANGER STICKER 1
NOT
*33 2H.075.08.0.00 TOLL FREE STICKER 1
ILLUSTRATED
FUEL FILLING HOSE 100 MM
34 2H.059.14.0.00 1
LENGTH FOR HA294
35 30.650.02.0.00 HOSE CLIP (S.S.70 DIA.) 2

57
TITLE: - KIT GROUP FOR CC GENSET.
GROUP: - 02.511
(FASTNERS.)

3 1 5

4 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 12
HARD WASHER
2 02.438.23.0.00 20
(11 I.D. X 19 O.D. X 1.5 TH)
3 50.003.12.035. SET SCREW - M12X1.75X35 - 8.8 2
4 50.548.12.000. SPL. PLAIN WASHER - M12 2
5 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 8

58
TITLE: - KIT GROUP FOR HA294 CPCB CANOPY
GROUP: - 02.198
ENGINE WITHOUT ESU

2
7 1
18

5
17 6
4

16
14 11
12
15
10
8

13
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 02.545.06.0.00 EXPANSION BELLOW (2.5'') 2PLY 1
2 50.002.08.090. SET BOLT - M8X1.25X90 - 8.8 1
3 46.256.05.0.00 SILENSER CLAMP 1
4 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 4
5 50.506.08.000. PLAIN MACHINED WASHER - M8 4
6 50.505.08.000. SPRING WASHER - M8 4
7 50.006.08.000. NUT- M8X1.25 - GR.8 4
8 50.508.17.000. COPPER WASHER (18X24) 3
9 04.452.03.0.00 U-CLAMP FOR SUMP DRAIN PIPE 1
ADAPTOR FOR OIL SUMP
10 3H.147.03.0.00 1
(MALE BOTH SIDE TYPE)
ADAPTOR FOR OIL SUMP
11 3H.147.04.0.00 1
(MALE, BENJO TYPE)
12 3H.153.11.0.00 DRAIN COCK 1
13 50.504.06.000. BANJO BOLT - M18X1.5 1
14 50.006.06.000. NUT - M6X1 - GR.8 2
15 50.506.06.000. PLAIN MACHINED WASHER - M6 2
16 4H.844.02.0.00 DRAIN PIPE FOR LUB OIL SUMP 1

59
TITLE: - KIT GROUP FOR HA294 CPCB CANOPY
GROUP: - 02.198
ENGINE WITHOUT ESU

2
7 1
18

5
17 6
4

16
14 11
12
15
10
8

13
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


BREATHER PIPE 75 KVA SILENT
17 4H.979.06.0.00 1
GENSET
18 50.519.07.000. WORM DRIVE HOSE CLIP (35 MM) 1

60
TITLE: - LEAK OFF CONNECTOR GROUP: - 02.216

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 03.027.07.0.00 LEAK OFF PIPE 1

61
TITLE: - LEAK OFF PIPE (INDUSTRIAL) GROUP: - 02.088

5
2
4

3
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SUB ASSEMBLY OF LEAK OFF PIPE
1 02.088.20.0.00 1
(INDUSTRIAL)
2 02.037.06.0.00 DUAL BANJO BOLT - M8 1
3 50.508.06.000. COPPER WASHER (8X14) 5
4 03.027.04.0.00 BANJO BOLT 1
5 3H.905.07.0.00 TIE WRAP 200 MM LENGTH 1

62
TITLE: - LEAK OFF PIPE (PUMP TO NOZZLE)
GROUP: - 03.081
MICO

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 03.081.10.0.00 LEAK OFF PIPE ASSY 1

63
TITLE: - LEVEL 1 GENSET CONTROLLER
GROUP: - 2H.831
MODEL KG934

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONNECTOR ASSEMBLY FOR
CONSIST OF
*1 2H.241.60.0.00 CONTROL PANEL WITH KG934 1
SR.NO.-2 TO 5
UNIT
6 PIN CONNECTOR MOLEX MAKE
NOT
*2 KV8.853.13.0.00 (TYPE MOLEX 5557- 06R) WITH 1 ILLUSTRATED
FEMALE PINS
2PIN CONNECTOR MOLEX MAKE
NOT
*3 KV8.853.11.0.00 (TYPE MOLEX 5557- 02R) 1 ILLUSTRATED
WITH FEMALE PINS
14 PIN CONNECTOR MOLEX MAKE
NOT
*4 KV8.853.17.0.00 (TYPE MOLEX 5557- 014R) WITH 1 ILLUSTRATED
FEMALE PINS
4 PIN CONNECTOR MOLEX MAKE
NOT
*5 KV8.853.14.0.00 (TYPE MOLEX 5557- 04R) WITH 1
ILLUSTRATED
FEMALE PINS
POWER MATE CONNECTOR 4 PIN
NOT
*6 4H.971.16.0.00 (MALE CONNECTOR FEMALE 1
ILLUSTRATED
PINS)

64
TITLE: - LEVEL 1 GENSET CONTROLLER
GROUP: - 2H.831
MODEL KG934

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LUGS SUITABLE FOR ALL MOLEX NOT
*7 2H.894.16.0.00 30
CONNECTORS OF KG934 UNIT ILLUSTRATED
LUG SUITABLE FOR POWERMATE NOT
*8 2H.894.17.0.00 4
CONNECTORS OF KG934 UNIT ILLUSTRATED
GENERATOR CONTROL UNIT
9 2H.894.06.0.00 1
KG934 LEVEL -1

65
TITLE: - LIFTING HOOK GROUP: - 03.076

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 03.076.02.0.00 LIFTING HOOK 2

66
TITLE: - LOWER COWLING GROUP: - 02.061

8 2

7
6

5
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 02.061.01.0.00 LOWER COWLING 1
2 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 1
3 50.548.08.000. SPL.PLAIN M/CED WASHER 1
4 50.505.08.000. SPRING WASHER - M8 1
5 50.003.06.014. SET SCREW - M6X1X14 - 8.8 2
6 50.505.06.000. SPRING WASHER - M6 2
7 03.023.02.0.00 WASHER 2
8 50.006.06.000. NUT - M6X1 - GR.8 2
9 03.019.05.0.00 RUBBER GROMMET 1

67
TITLE: - LUB OIL COOLER (BOX TYPE) GROUP: - 02.083

1 7

9
8

5 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LUB OIL COOLER
1 02.083.04.0.00 1
(ALUMINIUM CONSTRUCTION)
2 03.020.02.0.00 UNION SCREW 2
3 03.020.03.0.00 DOUBLE CONE RING 2
4 02.083.02.0.00 SEALING RING-L O COOLER 1
5 03.020.05.0.00 RUBBER BUSH 2
6 03.020.06.0.00 SPACER 1
7 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 1
8 50.505.08.000. SPRING WASHER - M8 1
9 50.506.08.000. PLAIN MACHINED WASHER - M8 1

68
TITLE: - LUB OIL FILTER HEADER GROUP: - 02.1033.1

4
2
8

6
3 7

11
5

9
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 02.1033.20.0.00 HEADER ASSEMBLY 1 OF SR. NO. 2
TO 7
2 02.1033.05.0.00 JOINT (FOR LUB. OIL HEADER) 1
HEADER (TOP) FOR SPIN ON
3 02.1033.06.0.00 1
FILTER FINISH
HEADER (BOTTOM) FOR SPI ON
4 02.1033.07.0.00 1
FILTER FINISH
5 3H.007.05.0.00 ADAPTOR FOR SPIN ON FILTER 1
6 50.002.08.030. SET BOLT - M8X1.25X30 - 8.8 2
7 50.506.08.000. PLAIN MACHINED WASHER - M8 2
8 02.1033.09.0.00 JOINT (BET. C'CASE & HEADER) 1
WASHER(SHEET METAL
9 06.074.16.0.00 2
L.O.SUMP)
SPIN ON FILTER FOR
10 04.270.01.0.00 1
LUBRICATING OIL
SOCKET HEAD CAP BOLT M8X60
11 50.011.08.060. 2
LONG

69
TITLE: - LUB. OIL PUMP GROUP: - 02.056

20 15
19
14

16 10
9
17
13

3
4
8
12
18
7

11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
LUB OIL PUMP ASSEBLY WITH
*1 02.056.50.0.00 1 OF SR. NO.- 2,
DRIVING GEAR 5, 9 TO 17
CONSISTING
*2 02.056.40.0.00 LUB OIL PUMP BODY WITH BUSH 1 OF SR. NO.-
3&4
NOT SUPPLIED
3 02.056.01.0.00 LUB OIL PUMP BODY 1
LOOSE
NOT SUPPLIED
4 03.010.05.0.00 BUSH FOR L.O.PUMP BODY 1
LOOSE
CONSISTING
*5 02.056.10.0.00 ASSLY OF ROTOR & SPINDLE 1 OF SR. NO.-
6 TO 8
NOT SUPPLIED
6 02.056.03.0.00 INNER ROTOR 1 LOOSE
NOT SUPPLIED
7 02.056.04.0.00 ROTOR SPINDLE 1 LOOSE
NOT SUPPLIED
8 50.403.04.008 KEY 04X08 1
LOOSE
NOT SUPPLIED
9 02.056.07.0.00 OUTER ROTOR 1
LOOSE

70
TITLE: - LUB. OIL PUMP GROUP: - 02.056

20 15
19
14

16 10
9
17
13

3
4
8
12
18
7

11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


10 03.010.11.0.00 O RING - L.O.PUMP (1.57X65, 21508) 1
NOT SUPPLIED
11 03.010.12.0.00 COVER PLATE HA3 1 LOOSE
COUNTER SUNK SOCKET HEAD
12 06.010.01.0.00 2
SCREW.
13 03.010.13.0.00 RELIEF VALVE 1
14 03.010.14.0.00 SPRING FOR RELIEF VALVE 1
15 03.010.15.0.00 CUP FOR SPRING 1
16 50.036.07.010 SPLIT COTTER PIN - 1/8"X1-1/2" 1
17 03.010.04.0.00 L.O. PUMP DRIVING GEAR 1
18 03.010.02.0.00 SCREEN PLATE 1
19 50.002.08.060. SET BOLT - M8X1.25X60 - 8.8 2
20 50.505.08.000. SPRING WASHER - M8 2

71
TITLE: - LUB. OIL SUMP (PRESSED) GROUP: - 02.539.1

5
4
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 02.539.30.0.00 LUB OIL SUMP (FLAT FACE) 1
OF SR. NO.2, 3
NOT SUPPLIED
2 02.539.11.0.00 LUB. OIL SUMP (PRESSED) 1
LOOSE
CONSISTING
*3 2H.035.20.0.00 PLUG WITH MAGNET & 'O'RING. 1
OF SR. NO. 4, 5
4 2H.035.10.0.00 DRAIN PLUG ASSEMBLY. 1
5 F6.024.47.0.00 O - RING FOR DRAIN PLUG 1
SOCKET HEAD SCREW -
6 50.011.08.016. 15
M8X1.25X16 - 8.8
WASHER(SHEET METAL
7 06.074.16.0.00 15
L.O.SUMP)

72
TITLE: - LUBE OIL PRESSURE SENDOR,
(SENSOR + SWITCH), VDO SIEMENCE
GROUP: - 2H.092.6
(INDIA), 2 TERMINAL, BODY GROUND
WITH IMPORTED BOBBIN ASSEMBLY

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LUBE OIL PRESSURE SENDOR,
(SENSOR + SWITCH), VDO
1 2H.092.11.0.00 SIEMENCE (INDIA), 2 TERMINAL, 1
BODY GROUND WITH IMPORTED
BOBBIN ASSEMBLY

73
TITLE: -MATTING FLANGES FOR HA294 CPCB
GROUP: - 02.582.1
EXHAUST PIPING

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FLANGE FOR 2.0" FLEXIBLE
1 34.265.03.0.00 1
EXHAUST PIPE
FLANGE (AT SILENCER INLET &
2 2H.154.02.0.00 OUTLET) FOR 2R1040,3R1040 1
SILENT SET

74
TITLE: - METALIC BREATHER PIPE (LONG) GROUP: - 03.239

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 03.239.01.0.00 METALIC BREATHER PIPE (LONG) 1

75
TITLE: - OIL SPRAY NOZZLE GROUP: - 02.002

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 02.002.10.0.00 OIL SPRAY NOZZLE ASSY 1 OF SR. NO.-
2 TO 5
2 02.002.01.0.00 OIL SPRAY NOZZLE BODY 1
3 02.002.02.0.00 SPRING 1
4 02.002.03.0.00 BUSH 1
5 02.002.04.0.00 STEEL BALL 1
6 02.002.05.0.00 SPRING WASHER (M8) 1

76
TITLE: - PLUG FOR ADOPTOR FOR
GROUP: - 03.062.04
EXHAUST SILENCER

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


PLUG FOR ADOPTOR FOR
1 03.062.04.0.00 1
EXHAUST SILENCER

77
TITLE: - REAR COWLING FOR 02.571.50.0.00
GROUP: - 02.063.1
HOT AIR DUCT

7
5
6
2
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 02.571.06.0.00 REAR COWLING 1
2 02.029.04.0.00 RUBBER GROMMET 1
3 50.505.06.000. SPRING WASHER - M6 7
4 03.023.02.0.00 SPL. PLAIN WASHER - M6 8
5 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 1
6 50.505.08.000. SPRING WASHER - M8 1
7 50.506.08.000. PLAIN MACHINED WASHER - M8 1
8 50.003.06.014. SET SCREW - M6X1X14 - 8.8 7

78
TITLE: - RESIDENTIAL SILENCER FOR
GROUP: - 02.538.3
HA2, HA3 (S/F 02.2117)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 3H.160.13.0.00 JOINT FOR EXHAUST SILENCER 1
2 50.003.10.035. SET SCREW - M10X1.5X35 - 8.8 4
3 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
4 50.006.10.000. NUT - M10X1.5 - GR.8 4
5 50.006.08.000. NUT- M8X1.25 - GR.8 4
6 50.506.08.000. PLAIN MACHINED WASHER - M8 8
JOINT FOR ADAPTOR ON
7 34.107.06.0.00 2
EX.MANIFOLD - SS MATERIAL

79
TITLE: - SEMI FLEXIBLE FUEL PIPES FOR HA2 GROUP: - 02.692

3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FUEL PIPE
1 02.692.01.0.00 1
(FEED PUMP TO FUEL FILTER)
FUEL PIPE
2 02.692.02.0.00 1
(FUEL FILTER TO FUEL PUMP)
3 50.504.04.000. BANJO BOLT - M14X1.5 4

80
TITLE: - SENSOR FOR TEMPERATURE GAUGE GROUP: - 46.065.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SENSOR UNIT
1 46.085.02.0.00 1
(FOR ELEC TEMP GAUGE)
2 50.508.11.000. COPPER WASHER (14X18) 1

81
TITLE: - SILENCER FOR HA2
GROUP: - 02.538.70
(BODY DIA. 9 INCH)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SILENCER FOR HA2 (BODY DIA. 9
1 02.538.70.0.00 1
INCH)

82
TITLE: - SPEED ADJUSTING UNIT (FIXED
SPEED) S/F VERTICAL PUMP GROUP: - 03.065.1
MOUNTED STOP SOLENOID

9
5
3
6
10

4 7
4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ASSLY OF SPEED ADJUSTMENT CONSISTING
*1 03.065.30.0.00 UNIT S/F PUMP MOUNTED 1 OF SR. NO.
STOP SOLENOID 2 TO 5
2 4H.122.02.0.00 BAR FOR SPEED ADJUSTMENT 1
3 03.065.04.0.00 KNURLED NUT 2
4 03.065.05.0.00 SPHERICAL WASHER 2
5 50.006.06.000. NUT - M6X1 - GR.8 1
6 50.506.06.000. PLAIN MACHINED WASHER - M6 3
7 50.036.03.001. SPLIT COTTER PIN - 1/16"X1/2" 1
FIXED SPEED BRACKET
8 03.508.13.0.00 FOR HA294 FOR NEW MICO PUMP 1
MOUNTED STOP SOLENOID
O RING - DIPSTICK
9 03.036.01.0.00 2
(2X5, 21515 OR 21511)
10 50.003.06.014. SET SCREW - M6X1X14 - 8.8 2

83
TITLE: - STARTER (AUTOLEC, 12V) GROUP: - 02.410

4
3
7
5
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 02.410.01.0.00 STARTER (12V) 1
2 24.083.01.0.00 RUBBER SLEEVE (20DIA) 1
3 22.118.01.0.00 RUBBER SLEEVE (12DIA) 2
4 50.010.10.030. STUD - M10X1.5X30 - 8.8 3
5 50.506.10.000. PLAIN MACHINED WASHER - M10 3
6 50.006.10.000. NUT - M10X1.5 - GR.8.8 3
7 50.505.10.000. SPRING WASHER - M10 3

84
TITLE: - STOP SOLENOID 12V DC,
S/F FUEL PUMP MOUNTED
GROUP: - 02.663
& C TYPE LEVER
FOR HA SERIES ENGINE

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FUEL PUMP MOUNTED STOP
SOLENOID (ENERGISE TO STOP)
ASSEMBLY 12V ELECTRAL
1 02.663.10.0.00 1
DEVICES MAKE WITH ALL
PARTS& HARDWARE FOR HA
SERIES ENGINE.

85
TITEL: - SUCTION TUBE GROUP: - 02.556

9
5
1

8
7

7
4
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.505.08.000. SPRING WASHER - M8 2
2 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 2
CONSISTING
*3 02.556.20.0.00 SUCTION TUBE ASSEMBLY 1 OF SR. NO. 4
CONSISTING
4 02.556.10.0.00 SUCTION TUBE ASSEMBLY 1 OF SR. NO. 5
TO 8
5 03.011.04.0.00 CLIP FOR PIPE 2
6 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
7 50.506.06.000. PLAIN MACHINED WASHER - M6 2
8 50.006.06.000. NUT - M6X1 - GR.8.8 2
9 50.506.08.000. PLAIN MACHINED WASHER - M8 2

86
TITLE: - TOP AIR BAFFLE GROUP: - 02.062

4 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 02.062.01.0.00 TOP AIR BAFFLE 1
2 03.022.02.0.00 RUBBER GROMMET 1
3 03.022.03.0.00 RUBBER GROMMET 1
4 50.003.06.012. SET SCREW - M6X1X12 - 8.8 4
5 50.505.06.000. SPRING WASHER - M6 4

87
TITLE: - UPPER COWLING GROUP: - 02.068

5
4

6 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 02.068.10.0.00 UPPER COWLING ASSEMBLY 1 OF SR NO.
2 TO 5
UPPER COWLING
2 02.068.01.0.00 1
(EPOXY COATED)
3 03.029.02.0.00 COWLING CLAMP ASSLY RIGHT 1
4 03.029.04.0.00 COWLING CLAMP ASSLY LEFT 1
5 03.029.03.0.00 WELDED ANGLE PIECE 2
6 03.029.02.0.00 COWLING CLAMP ASSLY RIGHT 2

88
TITLE: - VALVE MECHANISM SUITABLE
GROUP: - 02.024
FOR –30 DEGREE C

13 10 7
12 2
11 9

29 3
1
21 20

26 25
18
22

17 6
27 24
29
25
27 4
17 5
18
19
28

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 02.024.01.0.00 VALVE TAPPET 2
2 02.024.70.0.00 PUSH ROD (WELDED) 2
3 02.024.33.0.00 PUSH ROD TUBE COVER - HA 2
4 02.024.02.0.00 SEALING RING BOTTOM 2
5 02.024.03.0.00 SEALING RING CAP 2
6 02.024.04.0.00 SPRING 2
O RING - TOP P.R.TUBE
7 02.024.05.0.00 2
(5.3X17,21507)
CONSIST OF
*8 02.024.92.0.00 SUB ASSLY OF ROCKER COVER 1
SR. NO. 9, 10
ROCKER COVER GASKET
9 02.024.41.0.00 1
(RUBBER MATERIAL)
10 02.024.32.0.00 ROCKER COVER (ALU) 1
11 04.292.04.0.00 SEALING WASHER 1
12 50.506.08.000. PLAIN MACHINED WASHER - M8 1
13 50.002.08.030. SET BOLT - M8X1.25X30 - 8.8 1
CONSISTING
*14 02.024.50.0.00 ROCKER PEDASTAL ASSLY. 1 OF SR. NO.
15, 23

89
TITLE: - VALVE MECHANISM SUITABLE
GROUP: - 02.024
FOR –30 DEGREE C

13 10 7
12 2
11 9

29 3
1
21 20

26 25
18
22

17 6
27 24
29
25
27 4
17 5
18
19
28

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*15 02.024.20.0.00 VALVE ROCKER ASSLY 2 OF SR. NO. 16
& 19 TO 22
CONSISTING
ROCKER ARM SUB ASSEMBLY
*16 02.024.23.0.00 1 OF SR. NO.
(WITH VR BUSH) 17, 18
NOT SUPPLIED
17 02.024.11.0.00 ROCKER ARM 1
LOOSE
NOT SUPPLIED
18 02.024.12.9.00 V.R. BUSH (SEMI FINISH) 1
LOOSE
NOT SUPPLIED
19 02.024.15.0.00 V.R.TOE 1
LOOSE
20 02.024.13.0.00 ROCKER-ARM ADJ. SCREW 1
21 02.024.27.0.00 NUT FOR ROCKER ADJ.SCREW 1
22 02.024.14.0.00 OIL METERING SCREW 1
CONSISTING
*23 02.024.30.0.00 V.R.SUPPORT SUB-ASSLY. 1 OF SR. NO. 24
TO 29
24 02.024.08.0.00 ROCKER ARM SUPPORT 1
25 02.024.25.0.00 BUSH FOR SUPPORT 2

90
TITLE: - VALVE MECHANISM SUITABLE
GROUP: - 02.024
FOR –30 DEGREE C

13 10 7
12 2
11 9

29 3
1
21 20

26 25
18
22

17 6
27 24
29
25
27 4
17 5
18
19
28

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


26 02.024.09.0.00 WASHER 2
27 02.024.31.0.00 STUD 2
28 50.006.10.000. NUT - M10X1.5 - GR.8 2
29 50.505.10.000. SPRING WASHER - M10 2

91
TITLE: - WIRING HARNESS ASSEMBLY WITH
GROUP: - 02.938.5
10-PIN & 4-PIN CONNECTOR FOR HA2

E
SID
D4
TEMP SWITCH
OR
NN D1
ECT
CO

D6
STOP SOLENOID

D5
LOT SENSOR
LOP

6 3

R
2

TO
TER 2
NA
D
D3

AL
4 STARTER

5 8
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


WIRING HARNESS WITH 10-PIN &
1 02.938.60.0.00 1
4-PIN CONNECTOR FOR HA2
2 3H.905.01.0.00 RUBBER SLEEVE 16 DIA 3
3 3H.905.03.0.00 RUBBER SLIVE 27 DIA 2
RUBBER SLEEVE FOR
4 3H.905.05.0.00 1
TEMP.SWITCH / SENSOR
5 22.118.01.0.00 RUBBER SLEEVE(12DIA) 2
CLIP FOR FLEXIBLE PIPE WITH
6 34.151.03.0.00 2
SLEEVE
7 50.003.12.020. SET SCREW - M12X1.75X20 - 8.8 1
8 50.548.12.000. SPL. PLAIN WASHER - M12 1

92
TITLE: - SET OF JOINTS, COPPER WASHERS &
GROUP: -
'O' RINGS (02.2145)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 02.047.46.0.00 SET OF JOINTS 1 OF SR.NO.
2 TO 11
ROCKER COVER GASKET
*2 02.024.41.0.00 2
(RUBBER MATERIAL)
*3 02.045.08.0.00 JOINT (FOR EXH. INLET) 2
JOINT FOR AIR INLET MANIFOLD
*4 02.058.07.0.00 2
(ASBESTOSS FREE)
*5 02.1033.05.0.00 JOINT (FOR LUB. OIL HEADER) 1
*6 02.1033.09.0.00 JOINT (BET. C'CASE & HEADER) 1
*7 02.520.02.0.00 JOINT FOR FRONT COVER 1
*8 02.528.02.0.00 JOINT FOR FLYWHEEL HOUSING 1
*9 03.003.11.0.00 GASKET FOR FUEL PUMP 1
JOINT FOR ADAPTOR ON
*10 34.107.06.0.00 2
EX.MANIFOLD - SS MATERIAL
*11 3H.160.13.0.00 JOINT FOR EXHAUST SILENCER 1
CONSISTING
*12 02.047.50.0.00 SET OF WASHERS 1 OF SR.NO. 13
TO 25
*13 02.022.25.0.00 COPPER WASHER 4

93
TITLE: -SET OF JOINTS, COPPER WASHERS &
GROUP: -
'O' RINGS (02.2145)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


*14 04.292.04.0.00 SEALING WASHER 2
*15 50.508.06.000. COPPER WASHER (8X14) 5
*16 50.508.07.000. COPPER WASHER (10X14) 4
*17 50.508.08.000. COPPER WASHER (10X16) 8
*18 50.508.10.000. COPPER WASHER (12X18) 3
*19 50.508.11.000. COPPER WASHER (14X18) 1
*20 50.508.12.000. COPPER WASHER (14X20) 18
*21 50.508.14.000. COPPER WASHER (16X22) 1
*22 50.508.17.000. COPPER WASHER (18X24) 3
*23 50.508.19.000. COPPER WASHER (20X26) 2
*24 50.508.27.000. COPPER WASHER (24X29) 1
SEALING WASHER
*25 F6.040.01.0.00 1
(FOR OIL FILLING CAP)
CONSISTING
*26 02.047.51.0.00 SET OF 'O'RINGS 1 OF SR.NO. 27
TO 36
*27 02.024.02.0.00 SEALING RING BOTTOM 4
O RING - TOP P.R.TUBE
*28 02.024.05.0.00 4
(5.3X17,21507)

94
TITLE: -SET OF JOINTS, COPPER WASHERS &
GROUP: -
'O' RINGS (02.2145)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


*29 02.083.02.0.00 SEALING RING-L O COOLER 1
*30 03.010.11.0.00 O RING - L.O.PUMP (1.57X65,21508) 1
O RING - DELIVERY
*31 03.012.02.0.00 2
TUBE(3X14,21508)
*32 03.013.11.0.00 O RING (3.2 X 78 SILICON) 1
O RING - DIPSTICK
*33 03.036.01.0.00 3
(2X5,21515 OR 21511)
*34 03.922.41.0.00 SEALING RING FOR FUEL FILTER 1
*35 04.670.04.0.00 SEALING RING 1
*36 F6.024.47.0.00 O - RING FOR DRAIN PLUG 2

95
TITLE: - SET OF BEARINGS (HA 02 & 2H)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SET OF MAIN BEARINGS
*1 M.093.4.00.003 MAIN BEARING HA STD. 1 (3 PAIRS) STD.
*2 M.093.4.00.013 MAIN BEARING HA 1 0.25mm U/S
*3 M.093.4.00.023 MAIN BEARING HA 1 0.50mm U/S
*4 M.093.4.00.033 MAIN BEARING HA 1 0.75mm U/S
*5 M.093.4.00.043 MAIN BEARING HA 1 1.00mm U/S
*6 M.093.4.00.053 MAIN BEARING HA 1 1.25mm U/S
*7 M.093.4.00.063 MAIN BEARING HA 1 1.50mm U/S
SET OF CONROD BEARINGS
*8 B.093.4.00.003 CONROD BEARING HA STD. 1 (2 PAIRS) STD.
*9 B.093.4.00.013 CONROD BEARING HA 1 0.25mm U/S
*10 B.093.4.00.023 CONROD BEARING HA 1 0.50mm U/S
*11 B.093.4.00.033 CONROD BEARING HA 1 0.75mm U/S
*12 B.093.4.00.043 CONROD BEARING HA 1 1.00mm U/S
*13 B.093.4.00.053 CONROD BEARING HA 1 1.25mm U/S
*14 B.093.4.00.063 CONROD BEARING HA 1 1.50mm U/S
SET OF THRUST WASHERS
THRUST WASHER SET KHD
*15 W.073.7.00.003 1 ONE SET
(2 TOP+ 2 BOTTOM)- 4 N0S)

96

You might also like