environment
Thermal Comfort Housing For
Malaysia, China And Arab Countries
By Mohd. Peter Davis & Nor Azian Nordin, Universiti Putra Malaysia, Mazlin Ghazali, Arkitek M. Ghazali, Kuala Lumpur and
Gregers Reimann, Technical University of Denmark
T
       errace houses are regarded by         questions. This article proposes that          systems, Malaysian tradesmen and the
       their owners as being too hot on      Thermal Comfort Housing, combined              financial structure capable of designing
       around half the days of the year.     with a serious commitment to modernise         and building entirely new townships and
This is the conclusion of many random        the housing industry, can create a major       cities, not within a 10 to 20 year
household surveys conducted by final         new industry in Malaysia.                      timeframe, but in two years. This task is
year students at Universiti Putra                                                           not without precedent. More than 50
Malaysia. Our research at UPM aims to        Malaysian Housing Is Appealing                 years ago, scientists, engineers and
change the present situation, whereby            Consider the following comment that        building professionals rose to the
thermally comfortable houses belong to       appeared in the Property Times (New            occasion with mass housing projects
the lucky few who can afford whole-          Straits Times, February 22, 2003):             which played a key role in rebuilding
house air conditioning. In 1998, we              “After seeing the good quality and         war-shattered Europe and Japan under
built very affordable 640sf, 3-bedroom       lower prices of low and medium-cost            President Roosevelt’s ‘Marshall Plan’.
‘Rapidwall’ houses on the UPM campus         housing (in Malaysia), Hassan is on the        This helped create a 20-year post-war
that stay cool with one air-conditioning     lookout for a credible Malaysian               economic boom, where optimism and
consuming only RM30 of electricity per       contractor to develop a RM700 million          ‘prosper thy neighbour’ became a way
month. Now we have taken the research        public housing project in Bahrain.”            of life. We had a glimpse of what the
a stage further. Using our Malaysian             Hassan Ebrahim Kamal heads the             world could be.
version of Danish building simulation        Properties and Investment Committee of
software, we have designed a larger          the Bahrain Chamber of Commerce. His           Obsolete Building Techniques
1,180sf, 21/2-storey ‘Quarter-detached’      private company has teamed up with the              Clearly, Malaysia cannot hope to
house that promises to stay within the       Malaysian real estate agency, SK               compete on a global scale with the
thermal comfort zone without any air-        Brothers Realty Sdn Bhd.                       obsolete building techniques now in use.
conditioning at all. Imagine four                This interest in Malaysia’s housing        It takes, on average, one worker one year
double-storey terrace houses under one       success is not an isolated phenomenon.         to build a double-storey house; an
roof, one on each corner and that is         Request for help with social housing is        extremely low productivity by world
our Quarter-D. The houses are                always high on the agenda when                 standards. The foreign building workers
sufficiently cool that the roof space can    representatives of developing countries,       in Malaysia cannot work any harder.
later be renovated with a gable end          such as Nelson Mandela visit Malaysia.         Their inefficiency stems from primitive
window and 250sf of headroom, an             The developing world looks admiringly          building techniques based on little more
ideal space for teenagers. The Quarter-      at Malaysia’s modern urban housing,            than sand, cement and sweated labour.
D is designed as an environmentally          which has resettled and industrialised a       Similar indeed to the construction of the
friendly and economical alternative to       traditional, rural and agricultural society,   Egyptian Pyramids 8,000 years ago! Over
terrace housing. Showhouses will soon        and avoided the human degradation of           the last 10 years, the wages of building
be built on the UPM campus.                  squatter townships.                            workers have tripled. The excessive
                                                                                            labour cost per house has combined with
Interesting Questions                        The Global Housing Market                      land speculation and a poorly
    How will the affordable Quarter-D            If developing countries are to follow      coordinated bureaucracy to make houses
house, designed to be thermally              Malaysia’s good example, a colossal            too expensive. Double-storey terrace
comfortable and energy efficient in the      number of new dwellings are required.          houses, comprising 70% of urban
Malaysian humid tropics, perform in the      We estimate the number to be 500               housing, are now way beyond the
temperate climate of Shanghai or the         million! Faced with housing prospects          affordability of the large majority of
much cooler Beijing or even the hot          on such a grand scale, scientists,             Malaysian families. To buy a terrace
desert climate of Bahrain? How can the       engineers and developers need to think         house requires 6-8 years of gross family
design be optimised to each of these quite   creatively. Can the Malaysian housing          income (average RM2,000 per month
different climates? A new computer           industry rebuild itself to mass-produce        according to the Year 2000 National
technology, developed at Universiti Putra    affordable and socially acceptable             Census), whilst the international rule of
Malaysia over the last four years in         housing for other countries? Can               thumb for housing affordability is only
collaboration with researchers from the      Malaysia, with its excellent 50-year track     three years of family income. Home
Technical University of Denmark,             record in social housing, become the           ownership increasingly requires the
together with Kuala Lumpur-based             Town and City Builder for the developing       finances of two generations, with parents
Arkitek M.Ghazali has recently enabled       world? The challenge before us is to pull      giving large donations to get their
us to answer these seemingly academic        together the experts, the building             children into houses.
                                                   B U L E T I N I N G E N I E U R 35
        environment
Modernising The Housing Industry             from the depression and were continued      save Malaysia RM200 billion in air-
    To make housing affordable to            worldwide in the post-war years. A          conditioning electricity consumption
families in developing countries needs       brilliant demonstration of the military     over 30 years. No country - not even
more, not less technology. Building          construction technique in its modern        oil producing countries - can afford to
workers under expert supervision need        form was the January 2003 completion        ignore energy savings of this scale.
to construct 10 to 20 houses per worker      and commercial operation of the 30km
per year from factory-produced               Shanghai 450km/hour Magnetic                Indoor Environment Software
components using mass production             Levitation railway by Chinese engineers.         There is a strong financial incentive
techniques adapted from the automotive       The whole project, aptly termed ‘flying     to incorporate energy efficiency at the
industry.                                    on land’, was completed in                  very early stage of designing new
    This Industrialised Building System      collaboration with the German               townships and cities. This means each
approach has been advocated for many         manufacturers of Maglev trains in only      house, apartment and commercial
years by researchers at Universiti Putra     two years. The engineering teams            building must be designed for energy
Malaysia and has been used to construct      claimed the next Maglev railway in          efficiency as a primary requirement. The
35 Thermal Comfort Houses on the             China, some 300km long, would again         classical scientific approach we have
campus. For instance, the basic              take only two years to complete. Such       adopted until recently entailed
structure of the semi-detached houses        is the power of this modernised             designing a house and then determining
shown in the photo were completed in         construction technique.                     its energy efficiency in lengthy
nine days using a crane to assemble              The Chinese and German                  temperature data-logging experiments
factory-produced walls (‘Rapidwall’)         Governments have now teamed up to           during different seasons. This classical
and a highly insulated metal roof            construct Maglev railways throughout        method is not only extremely tedious;
system, which was later developed into       Asia, Europe and the rest of the world.     it also has severe limitations. It is too
‘UPM Cool Roof’. Using mass production       This is an excellent model for a new        insensitive to detect the effect of small
techniques in large housing projects, we     Malaysian export housing industry.          design changes (such as double glazed
believe the walls could be erected in                                                    windows) and is quite useless in
one day on a previously prepared             UPM Cool Roof                               designing for different climates. We
concrete slab by a small specialised             We have paid special attention to       switched our major research effort to
team of workers, and the roof could be       the difficult problem of cooling            computer simulation of the indoor
erected on the following day by another      Malaysia’s 1.5 million terrace houses       environment as the only tool that could
specialist team. More follow-on teams        without resorting to electricity guzzling   accurately answer the ‘what if’
such as electricians, plumbers, door and     air-conditioning. Around 80% of the         questions - What if we insulate the
window installers, plasterers and tillers,   heat gain of Malaysian houses comes         walls; what if we install double glazed
all working under modern civilised           through the roof, since the sun is          windows; what if we introduce a night
conditions are then given one day each       directly overhead most of the day. This     time ventilation system? Most
to complete their particular task.           solar heat must be completely blocked.      importantly for the architects, M&E
Whatever industrialised building             Once it gets into the roof space, the hot   engineers and project managers - what
systems are adopted for a particular         air heats up the concrete structure which   is the overall effect on energy efficiency
project, the principle is the same. The      retains the heat for most of the night,     of combining these design parameters
building site becomes a huge outdoor         turning the house into a ‘sweat box’.       into a new building design and is it
assembly yard with teams of workers          Our invention, UPM Cool Roof - a            cost-effective?
as the conveyor belt. A computer system      highly insulated metal roofing system
coordinates the whole operation to           which replaces the existing concrete        Successful Validation
ensure completion targets. Once a core       tiles - is very successful in totally           The building simulation software we
workforce of skilled building                blocking solar heat gain through the        have adopted comes from 30 years of
professionals and tradesmen is               roof and reduces the thermal discomfort     work by the Danish Building Research
established in Malaysia, they can go         in the living areas by 70-80% (see UPM      Institute and was introduced in
anywhere in the world to train and           Cool Roof article in Buletin Ingeneur,      Malaysia via our collaborators at the
supervise unskilled young men as house       March 2002). However, the RM10,000          Technical University of Denmark. The
assembly workers using video and             contractors’ price to renovate a terrace    big task conducted at UPM with our
computer-aided instruction techniques.       house has proved to be a barrier. To ease   Danish collaborators over a four-year
                                             the burden on house owners and              period was to generate the Malaysian
Military Construction Techniques             encourage energy efficiency, we have        ‘test reference weather year’ from 21
    To build a city in two years requires    proposed a Government-subsidised            years of comprehensive climatic data
a large local labour force making            dollar for dollar national plan to          collected by the Malaysian
simultaneous starts on each section of       renovate two million houses. This makes     Meteorological Office, to then marry the
the city and all finishing at the same       sense since the national cost of Cool       Malaysian climate with the Danish
time. This ultra-fast construction           Roof renovation (RM22 billion) is no        indoor environment software, and
technique is a modern version of the         more than building the extra                finally to validate the Malaysian version
traditional Army Corp of Engineers’          hydroelectric power stations otherwise      of the software against live temperature
methods adopted by American                  required for whole house air-               data from a UPM experimental house.
President, Franklin Roosevelt in the         conditioning. The electricity saved         The successful validation of the
1930s. His ‘New Deal’ giant                  would be colossal. Cool Roof fitted to      Malaysian version of the Danish
infrastructure projects rescued America      new and existing houses will potentially    BSim2002 indoor climate software after
                                                   BULETIN INGENIEUR         36
        environment
all this painstaking work was a great                                                                  lane, and forecasts
moment for us, being the first time it                                                                 Quarter-D houses and
had been achieved by a developing                                                                      apartments will become
country. As shown in Figure 1, the                                                                     the major Malaysian
simulated temperature in the living                                                                    housing form within 10
room (and every other room) of UPM’s                                                                   years.
Thermal Comfort House during the
regular March heatwave is extremely                                                                      Thermal Performance
close to the actual temperature obtained                                                                 Of Quarter-D
by detailed temperature data-logging                                                                         The      computer
during March 1999. Validations against                                                                   simulation during the
an occupied single-storey and a double-     Figure 1                                                     hottest period in
storey house were also successful, but                                                                   Malaysia is presented in
the accuracy was lower due to lack of       challenge of replacing them with             Figure 3, which gives the mean monthly
knowledge of the precise social use,        something more suitable for tropical         maximum and minimum indoor
composition and dimensions of these         climates. Arkitek M. Ghazali in Kuala        temperature in the living room, upstairs
hand built houses.                          Lumpur collaborates with UPM to              bedrooms and the roof space. The living
                                            translate our social housing and             spaces remain within the 260C to 300C
Cooling Down Terrace Houses                 climatic concepts into commercial            thermal comfort zone during the March
    The validated Malaysian indoor          reality. This led to the ‘Quarter-detached   heat wave (and also the rest of the year)
climate software was put to practical       house’ or 4 double-storey terrace            without using air-conditioning, even
use by conducting in-depth thermal          houses, each a corner unit, under one        though the outdoor mean monthly
comfort simulation study to renovate        bungalow type roof (see Figure 3). A         maximum temperature is 33.70C. The
1.5 million terrace houses. The designed    big advantage of this new housing form,      only additional electricity consumption,
aim is to reduce the indoor temperature     in fact a modern version of the single-      compared with a normal terrace house,
to the human thermal comfort zone of        storey ‘cluster house’, is that only the     is RM11 per month to run the night time
260C to 300C that we have established       footprint of the 4-in-1 house needs to       mechanical ventilation system. There is,
for the humid tropics when ceiling fans     be on level land. Quarter-D houses,          of course, a one-time capital cost in
are used. The simulated renovations of      unlike rows of terrace houses, can be        achieving this superb energy efficiency.
a double-storey terrace house are           built around the contour of gentle hills     UPM Cool Roof in place of a normal
summarised in Figure 2. The study           whilst preserving the best trees and         concrete tile roof adds around RM5,000,
clearly establishes the technical           other natural features of the landscape.     the ventilation system around RM1,000
feasibility of cooling down terrace         Each suburb possesses its unique             and perhaps another RM1,000 for
houses without resorting to air-            environmentally friendly character, as       shading the downstairs walls. However,
conditioning. The maximum indoor            opposed to terrace housing with its very     the owner would otherwise need to
temperature can be reduced to 30.40C        monotonous ‘concentration camp’              spend almost RM10,000 (four air-
and the occupants stay cool even in the     township design. Arkitek M. Ghazali          conditionings plus the legally required
hottest times of the year, using only the   claims that Quarter-D houses, with front     3-phase electricity supply) and an
normal ceiling fans plus a night-time       and side entrances, can be built to          additional RM170 of electricity per
mechanical ventilation system costing       almost the same density as terrace           month to achieve a similar level of
just RM11 of electricity per month to       housing by doing away with the back          thermal comfort.
operate.
    UPM’s computer simulation tool will
therefore be invaluable for devising a
detailed energy efficient national
strategy for cooling down Malaysia’s
two million overheated concrete houses.
Since the complete renovations are
costly, these studies will help decide
which houses in the long term are worth
renovating, and which should be
demolished to make way for parks and
new housing in urban renewal projects.
New Housing Forms For
The Malaysian Climate
   Terrace houses originated in Europe
where houses cuddled together help
keep the population warm during the
long, cold winter. In a UPM/Housing                                                       CONCLUSION
                                                                                          Terrace houses can be made thermally
Industry workshop three years ago titled                                                  comfortable but the renovations are
‘Environment-Friendly Townships For                                                       not cheap
Developing Countries’, we addressed the        Figure 2
                                                  BULETIN INGENIEUR         38
                                                                                                       environment
                                                                                            referencing with known test reference
                                                                                            weather years in other countries. China
                                                                                            is now developing faster than any other
                                                                                            country in the world and has embarked
                                                                                            on an energy efficiency programme for
                                                                                            the whole country. The construction of
                                                                                            the 1200km Shanghai-to-Beijing
                                                                                            Maglev freight and passenger railway
                                                                                            is on the drawing board and will cut
                                                                                            the travelling time to just three hours.
                                                                                            The super-fast railway will open up a
                                                                                            development corridor along which new
                                                                                            townships, cities, factories and intensive
                                                                                            agriculture will evolve. This coincides
                                                                                            with the ‘Asian Landbridge’ concept,
                                                                                            long advocated by American economist
                                                                                            Lyndon LaRouche in his plan for
    Figure 3                                                                                peaceful        development           and
                                                                                            transformation of the world as the only
                                                                                            sane alternative to wars and Depression
A New Discovery                             square foot, and thereby recover the            (see www.larouchpub.com).
    As we were doing these computer         extra capital cost of making the house              Government to Government
simulations at UPM with three               thermally comfortable. So, our                  collaboration between Malaysia and
postgraduate students (energy               computer simulation technique has               China to build energy efficient cities
engineers) from Denmark, the low            enabled us to discover a practical way          along       the      Shanghai-Beijing
temperature in the Quarter-D house,         of incorporating our cool house                 development corridor is futuristic but
particularly the roof space (30.9 0C        technology into new houses at no extra          technically feasible.
compared to 33.70C outdoors) always         cost. We feel that our new technology
seemed too good to be true. We checked      can now be adopted by developers.               Energy Simulations For China
and rechecked our results. We knew                                                               As an exercise to test our new
from direct experiments that UPM Cool       Energy Efficient Housing For                    simulation tool in cold climates, we
Roof completely blocks solar heat gain      Shanghai And Beijing                            located the Quarter-D in Shanghai and
but how could the temperature be so             At UPM, we are now well advanced            Beijing and optimised their design for
much lower than outdoor ambient? The        in applying simulation technology to            energy efficient thermal comfort. These
reason became apparent when we              any climate on earth, thanks to Swiss           cities experience a warm to hot summer
realised the roof space of our quarter-     researchers who have invented a way             (mean daily temperature in Shanghai
D has a small air volume but a high         to generate meteorological data for             in July is 280C) and a cold winter (mean
thermal mass due to the intersecting        developing countries by cross-                  daily temperature in Beijing during
party firewalls. We reasoned that
increasing the thermal mass in the roof     Table 1
space by increasing the roof height and
replacing the lightweight ceiling with                                   CHINA HEATING REQUIREMENTS
a concrete ceiling would drop the                                2  - storey Quarter-detached house (110m2)
temperature still lower. Indeed it did,                                  for 20oC downstairs temperature
by 1.20C (and the bedrooms by 0.60C).                                                      Heating load (kWhr/month)
The maximum temperature in the roof                     Month
                                                                                       Shanghai                  Beijing
space dropped to 29.30C to become the
                                                         May                               0                     0
coolest, rather than the hottest part of
                                                         Jun                               0                     0
the house. The roof space of a normal
                                                          Jul                              0                     0
terrace house reaches 500C during a heat
                                                         Aug                               0                     0
wave and, given Malaysia’s high
                                                         Sep                               0                     0
humidity, will cause death from heat
                                                         Oct                               0                     0
stroke within 20 minutes. Instead, the
                                                         Nov                              193                    712
Quarter-D loft space becomes very
comfortable living space, some 250sf,                    Dec                              499                    1173
with 6-feet headroom, considerably                       Jan                              744                    1379
larger in fact than most master                          Feb                              582                    1014
bedrooms and appealing to teenagers.                     Mar                              362                    612
Instead of providing extra land on the                   Apr                              106                    134
side of the house for future renovations,              Summer                              0                     0
architects can expand upwards to create                 Winter                           2486                    5023
a fourth bedroom at a low cost per                     All Year                          2486                    5023
                                                  B U L E T I N I N G E N I E U R 39
          environment
January is -3 0 C). The computer             was assumed for the living room, but        average price of RM52 per month in
simulations quantified the advantages        the bedrooms were not heated. A 3kW         Shanghai and RM105 per month in
of not only insulating the roof but also     electric heater was located in the living   Beijing. When combined with
the external walls and particularly the      room to maintain a temperature of 200C      simulations of the other energy
ground slab. Double glazed windows, a        and to take the chill off the bedrooms.     requirements such as lighting, cooking
low air infiltration rate and a night time   The minimum simulated temperature in        and household appliances, the total
ventilation system for the summer            the Shanghai living room throughout         energy efficiency of the house can be
months were also found to be beneficial.     the year was 200C, in the bedrooms 160C     obtained. By summing up all the
To minimise heating costs, a minimum         and in the loft bedroom 140C. The           dwellings, the total residential energy
socially acceptable temperature of 200C      corresponding minimum temperatures          demand of a new city can therefore be
                                                          for Beijing were: living       compiled month by month with
                                                          room 200C, bedrooms 140C       considerable accuracy.
                                                          and loft bedroom 110C. By
                                                          using a night time             The Bahrain Challenge
                                                          mechanical ventilation              The RM700 million public housing
                                                          system in the hottest          project in Bahrain is still ‘on the lookout
                                                          months in Shanghai and         for a credible Malaysian contractor’. Of
                                                          Beijing, the simulated         course, the housing form must suit the
                                                          temperature in the houses      Arab culture, but purely as an example,
                                                          never exceeded 290C.           we have located our Quarter-D in the
                                                              Based on this thermal      Bahrain desert climate with peak August
                                                          performance, Table 1 shows     temperatures of 42 0 C. We have
                                                          the overall heating            optimised the design to reduce the
                                                          requirements by month and      otherwise horrendous air-conditioning
 Figure 4                                                 year for the optimised 21/2-   electricity bill.
                                                          storey Quarter-D in both            The modified house requires a 2 hp
                                                          Shanghai and Beijing. The      air-conditioning downstairs and 1hp in
                                                          110m2 4-bedroom houses         each of the three bedrooms. The
                                                          were highly energy             maximum indoor temperature was set
                                                          efficient, requiring a         at 30 0C but the attic (roof space)
                                                          heating of only 23 kWhr/       bedroom was not air-conditioned. The
                                                          m2/year in Shanghai and        daily temperature profiles for the living
                                                          46 kWhr/m 2/year in the        room during the hottest month (August)
                                                          colder Beijing climate. In     and the coolest month (January) are
                                                          terms of Malaysian             shown in Figure 4 and Figure 5,
                                                          electricity prices, the        compared with the outdoor temperature.
                                                          houses can be kept             The monthly electricity consumption is
 Figure 5                                                 acceptably warm for an         shown in Table 2, giving an air-
                                                                                         conditioning cooling load of 62kWhr/
Table 2                                                                                  m 2 /year. Based on the Malaysian
                                                                                         electricity price, the Quarter-D designed
                          BAHRAIN COOLING REQUIREMENTS
                                                                                         for the Bahrain climate can be kept
                    2  - storey Quarter-detached house (110m2)
                                                                                         within the human thermal zone for an
                            Sector 30oC indoor temperature
                                                                                         average cost of RM143 per month.
       Month                Air-cond load             Malaysian electricity cost
                            (kWhr/month)                  (RM per month)                 Conclusion
         Jan                        0                            0                           Armed with the energy efficient
         Feb                        0                            0                       thermal comfort technology described
                                                                                         in this article, together with
         Mar                       19                            5
                                                                                         industrialised building systems and
         Apr                      201                            50
                                                                                         Government backing, the Malaysian
        May                       784                           198
                                                                                         housing industry is technically
         Jun                     1137                           284
                                                                                         capable of becoming a fast track
          Jul                    1391                           348
                                                                                         Township and City Builder for
         Aug                     1438                           359
                                                                                         developing countries. BEM
         Sep                     1145                           288
         Oct                      805                           151
         Nov                      124                            31
         Dec                        3                            1                         For further information, email
       All Year                  8848                                                      
[email protected] or
                     Cooling load 82 kWhr/m2 Year                                          contact Centre for Thermal Comfort
                       Mean per month RM143                                                Studies, UPM at 012-335 1938.
                                                    BULETIN INGENIEUR       40