MANUAL

R-SERIES

Revision: 02 Effective Date: 4 September 2024

Table of Contents

I. Haskris Contact Information ................................................................................. 4

II. Technical Requirements

Note about Technical Requirements ................................................................. 5
Clearances ...................................................................................................... 6
Location ......................................................................................................... 7

III. Installation
Line Sizing ...................................................................................................... 9
Piping........................................................................................................... 11
Electrical ...................................................................................................... 12
Filling the Reservoir....................................................................................... 13

IV. Startup
ON/OFF Switch ............................................................................................. 14
Pump Priming ............................................................................................... 15
Bypass Pressure Relief Valve.......................................................................... 16
Pump Supply Pressure ................................................................................... 17
Final Checks ................................................................................................. 17

Phone: 001 847 956 6420 Page 2 of 31 Email: [email protected]

 V. Controller Display
Controller Types............................................................................................ 18
ON/OFF Cycling Control ................................................................................. 19
Parametric Control ........................................................................................ 20
PLC Control .................................................................................................. 21
PLC Control – Main Display ............................................................................ 21
PLC Control – Status Modes ........................................................................... 22
PLC Control – Adjusting Set Value (sv) ........................................................... 22
PLC Control – Units of Measure ...................................................................... 23
PLC Control – Faults ...................................................................................... 24

VI. Remote Communication Capability

Remote Communication Options .................................................................... 26
Modbus and BACnet ...................................................................................... 26

VII. Maintenance
Condenser Coils ............................................................................................ 29
Suction Strainer ............................................................................................ 29
Particle Filter ................................................................................................ 30
Wye Strainer................................................................................................. 30
Liquid Level and Water Quality ...................................................................... 31

Phone: 001 847 956 6420 Page 3 of 31 Email: [email protected]

I. Haskris Contact Information

Contact Haskris with any questions about a unit and/or the information in this manual. Haskris has a
team of engineers available to answer questions, troubleshoot issues, or provide supplemental
information as needed. Please have the serial number of the Haskris unit available for reference.

Phone: 001 847 956 6420

Email: [email protected] or [email protected]

Phone: 001 847 956 6420 Page 4 of 31 Email: [email protected]

II. Technical Requirements

Note: Features and customizations may impact the technical requirements. Contact Haskris for details
about a specific unit or design.

Phone: 001 847 956 6420 Page 5 of 31 Email: [email protected]

Clearances
• Air-cooled models R033 through R100, R175 standard ambient
o Maintain at least 24 inches (61 cm) on the sides and rear for sufficient air flow.
o Maintain at least 36 inches (91 cm) on the front for access to the main controller during
normal operation.
o Maintain access to the top of the unit for filling the reservoir.
o Additional clearances on the sides and rear may be required for service.
• Air-cooled models R175 high ambient, R300 through R550
o Maintain at least 24 inches (61 cm) on the sides and rear for sufficient air flow.
o Maintain at least 36 inches (91 cm) on the front for access to the main controller during
normal operation.
o Maintain an unobstructed space above the unit for free air discharge.
o Additional clearances on the sides and rear may be required for service.
• Air-Cooled models R750 and larger
o Maintain at least 72 inches (183 cm) on the condenser sides for sufficient air flow.
o Maintain at least 36 inches (91 cm) on the non-condenser sides for service.
o Maintain an unobstructed space above the unit for free air discharge.
• Water-cooled models R033 through R550
o Maintain at least 6 inches (15 cm) on the sides and rear for sufficient air flow.
o Maintain at least 36 inches (91 cm) on the front for access to the main controller during
normal operation.
o Maintain access to the top of the unit for filling the reservoir.
o Additional clearances on the sides and rear may be required for service.
• Water-Cooled models R750 and larger
o Maintain at least 6 inches (15 cm) on the sides and rear for sufficient air flow.
o Maintain at least 36 inches (91 cm) on the front for access to the main controller during
normal operation.
o Additional clearances on the sides and rear may be required for service.

Phone: 001 847 956 6420 Page 6 of 31 Email: [email protected]

Location
• Locate the unit in a clean indoor environment.
• For units with air-cooled condensers, confirm ambient air temperature is compatible. Confirm
the climate control system has enough spare capacity to accept heat rejection from the chiller.
Refer to the table below.

Haskris Chiller Standard Ambient Maximum Heat

Model Air Temperature Rejection To Air
R033 55°F to 90°F (13°C to 32°C) 3,549 BTU/hr (1.0 kW)
R050 55°F to 90°F (13°C to 32°C) 6,208 BTU/hr (1.8 kW)
R100 55°F to 90°F (13°C to 32°C) 13,962 BTU/hr (4.1 kW)
R175 55°F to 90°F (13°C to 32°C) 22,199 BTU/hr (6.5 kW)
R300 40°F to 100°F (4°C to 38°C) 44,330 BTU/hr (13.0 kW)
R550 40°F to 100°F (4°C to 38°C) 79,788 BTU/hr (23.4 kW)
R750 40°F to 100°F (4°C to 38°C) 101,953 BTU/hr (29.9 kW)

Air-cooled Condenser: Compatible ambient air temperature ranges and heat rejection

Phone: 001 847 956 6420 Page 7 of 31 Email: [email protected]

 • For units with water-cooled condensers, confirm the building water source can provide water
at the required temperature and flow rate. Refer to the chart below.
o Confirm the maximum inlet pressure is less than 100 psi (6.9 bar)
o Confirm the minimum available differential pressure is 25 psi (1.7 bar)
o Confirm the maximum differential pressure is 50 psi (3.4 bar)

Water-cooled Condenser: Required facility water flow rate

Phone: 001 847 956 6420 Page 8 of 31 Email: [email protected]

III. Installation

Line Sizing
Contact Haskris for help: Haskris is available to review pipe runs, pressure drop, etc. and make
recommendations for individual sites.

Approach to line sizing

• Size all interconnecting hose and piping equal to or larger than the connections on the chiller.
• Pressure drop in the external piping is a function of fluid flow rate, pipe inner diameter, pipe
length, the number and type of fittings, and other factors.
• Generally, external piping should be sized to minimize pressure drop. Approximately 5 psi
(0.34 bar) or less is a good goal.

For applications requiring approximately 8 LPM (2.1 GPM) or less

• If the total straight pipe length is less than 90 ft (27.4 m) use 1/2” nominal pipe size (ID).
• If the total straight pipe length is less than 250 ft (76.2 m) use 5/8” nominal pipe size (ID).
• If the total straight pipe length is less than 475 ft (144.8 m) use 3/4” nominal pipe size (ID).

For applications requiring approximately 16 LPM (4.2 GPM) or less

• If the total straight pipe length is less than 25 ft (7.6 m) use 1/2” nominal pipe size (ID).
• If the total straight pipe length is less than 75 ft (22.9 m) use 5/8” nominal pipe size (ID).
• If the total straight pipe length is less than 140 ft (42.7 m) use 3/4” nominal pipe size (ID).
• If the total straight pipe length is less than 550 ft (167.6 m) use 1” nominal pipe size (ID).

For applications requiring approximately 23 LPM (6.1 GPM) or less

• If the total straight pipe length is less than 40 ft (7.6 m) use 5/8” nominal pipe size (ID).
• If the total straight pipe length is less than 75 ft (22.9 m) use 3/4” nominal pipe size (ID).
• If the total straight pipe length is less than 300 ft (91.4 m) use 1” nominal pipe size (ID).

Phone: 001 847 956 6420 Page 9 of 31 Email: [email protected]

For applications requiring approximately 39 LPM (10.3 GPM) or less
• If the total straight pipe length is less than 29 ft (8.8 m) use 3/4” nominal pipe size (ID).
• If the total straight pipe length is less than 115 ft (35.1 m) use 1” nominal pipe size (ID).
• If the total straight pipe length is less than 340 ft (103.6 m) use 1-1/4” nominal pipe size (ID).

For applications requiring approximately 55 LPM (15.1 GPM) or less

• If the total straight pipe length is less than 63 ft (19.2 m) use 1” nominal pipe size (ID).
• If the total straight pipe length is less than 185 ft (56.4 m) use 1-1/4” nominal pipe size (ID).
• If the total straight pipe length is less than 480 ft (146.3 m) use 1-1/2” nominal pipe size (ID).

For applications requiring approximately 76 LPM (20.1 GPM) or less

• If the total straight pipe length is less than 105 ft (32.0 m) use 1-1/4” nominal pipe size (ID).
• If the total straight pipe length is less than 270 ft (82.3 m) use 1-1/2” nominal pipe size (ID).

For applications requiring approximately 95 LPM (25.1 GPM) or less

• If the total straight pipe length is less than 70 ft (21.3 m) use 1-1/4” nominal pipe size (ID).
• If the total straight pipe length is less than 185 ft (56.4 m) use 1-1/2” nominal pipe size (ID).
• If the total straight pipe length is less than 700 ft (213.4 m) use 2” nominal pipe size (ID).

For applications requiring approximately 133 LPM (35.1 GPM) or less

• If the total straight pipe length is less than 100 ft (30.5 m) use 1-1/2” nominal pipe size (ID).
• If the total straight pipe length is less than 390 ft (118.9 m) use 2” nominal pipe size (ID).

For applications requiring approximately 190 LPM (50.2 GPM) or less

• If the total straight pipe length is less than 200 ft (61.0 m) use 2” nominal pipe size (ID).
• If the total straight pipe length is less than 510 ft (155.4 m) use 2-1/2” nominal pipe size (ID).

Phone: 001 847 956 6420 Page 10 of 31 Email: [email protected]

Piping
• Comply with local codes for proper piping.
• For short runs, use opaque 150 psi minimum rated reinforced EPDM hose. Do not use clear
braided hose.
• For long runs, use copper piping. Terminate the beginning and end of hard runs with vibration
isolators or a short segment of hose to absorb vibration. It is recommended to flush long runs
of piping.
• Insulate piping to minimize condensation.
• Label supply and return lines over insulation with arrows indicating flow directions.
• Install isolation ball valves on the supply and return connections at the chiller.
• For water-cooled units, install isolation ball valves on the facility water inlet and outlet
connections at the chiller.
• For water-cooled units, it is recommended to install an 80-mesh wye strainer at the building
water inlet. This will provide some protection for the chiller’s condenser if the facility water has
particulate contaminants.

Phone: 001 847 956 6420 Page 11 of 31 Email: [email protected]

Electrical
• Comply with proper local electrical codes.
• Contact a licensed electrician to perform the electrical installation.
• The electrician should verify that the wiring is adequate in the installation area.
• Refer to the nameplate label on the rear of the unit for detailed electrical requirements.

Power cord: Some units include a power cord. Hardwire the power cord to an electrical service
disconnect or add the appropriate plug per local codes and site requirements.

For units without a power cord, connect incoming power to the labeled terminal block inside the
unit’s electrical enclosure.

Service disconnect: Use a dedicated service disconnect and time-delay fusing or circuit breaker per
the electrical requirements on the unit’s nameplate label.

Phase monitor: Chillers configured for 3-phase electrical include a phase monitor. Refer to the fault
indicators provided on the phase monitor and contact a licensed electrician to correct any faults.

Phase monitor Phase fault LED status patterns

Energizing the service: Electrical power must be applied to the chiller at least 12 hours in advance of
startup. This energizes the crankcase heater and drives out any accumulated liquid refrigerant in the
compressor.

Phone: 001 847 956 6420 Page 12 of 31 Email: [email protected]

Filling the Reservoir
• Remove the lid from the top of the reservoir.
• Remove any packaging material from inside the tank.
• Fill the reservoir with clean, potable (drinkable) distilled water.
• For reservoirs that have a fill line, stop filling when the water is at the fill line. For reservoirs
that do not have a fill line but do have a threaded fill cap, stop filling when the water level is
just below the threaded neck at the top. For reservoirs that do not have a fill line or a
threaded fill cap, stop filling when the water level is just below the black fittings on the tank
wall.
• Make sure additional water is on hand when the unit is started up to top off the liquid level as
the external piping is filled.
• Note: Some units are designed for compatibility with other fluids. Contact Haskris if you are
unsure what fluids are compatible with your unit.

Phone: 001 847 956 6420 Page 13 of 31 Email: [email protected]

IV. Startup

ON/OFF Switch
Location: The chiller has a rocker ON/OFF switch or a rotary ON/OFF switch located on the front of
the chiller.

Operation: Toggle the switch to the ON position to make the chiller run. Toggle the switch to the OFF
position to make the chiller stop. If a fault occurs, toggling the switch to OFF and then back ON will
reset the fault.

ON/OFF switch examples

Notes: Electrical power must be applied to the chiller at least 12 hours in advance of turning the unit
on. This energizes the crankcase heater and drives out any accumulated liquid refrigerant in the
compressor.

If unable to energize for the full 12 hours, energize for a minimum of 1 hour, switch the unit ON and
wait until the compressor starts. Cycle the unit OFF and ON 3 to 4 times before leaving the unit
switched ON.

Phone: 001 847 956 6420 Page 14 of 31 Email: [email protected]

Pump Priming
Purpose: All fluid is removed from the pump head prior to shipment from Haskris. When starting the
pump, it needs to be filled with fluid. This process is called priming the pump.

When the reservoir is full, the pump suction line is “flooded”. In most cases, this flooded suction will
automatically prime the pump. When the chiller is turned ON, the pump will run. If the controller
display or pressure gauge shows the pump generating pressure, then the pump is primed.

If the controller display or pressure gauge shows a low pressure <10 psi, then the pump did not
automatically prime. Follow the procedure below.
1. Identify the priming plug on the face of the pump head

Pump priming plug circled

2. Use an adjustable or hex or Allen wrench to loosen the priming plug slightly. The plug should
remain threaded into the port, but air and liquid should be able to escape.
3. Allow air and a small amount of fluid to escape
4. Tighten the priming plug

Phone: 001 847 956 6420 Page 15 of 31 Email: [email protected]

Bypass Pressure Relief Valve
Purpose: Some chiller designs use a turbine pump. These designs also include a bypass pressure
relief valve. The valve limits pressure by opening to bypass flow internal to the chiller.

The procedure below can be used to adjust the bypass pressure relief valve setting.
1. Identify the bypass relief valve installed at the pump discharge. An example picture is below.
2. Unthread the knurled cylindrical cap to reveal the threaded adjustment post beneath it.
3. Use a wrench to loosen the nut at the base of the adjustment post.
4. Completely restrict the external cooling circuit, for example by closing a ball valve at the
chiller’s supply connection or kinking a hose. Look at the pressure reading on the controller or
gauge.
o The pressure that results is the bypass relief valve setting
o This is the highest pressure the external system will experience if a restriction
developed in the cooling circuit
5. On the bypass relief valve, use a flat head screwdriver to rotate the adjustment post.
o Rotate clockwise to increase pressure
o Rotate counterclockwise to decrease pressure
6. After a small adjustment, remove the restriction from step 4 to see how much flow and
pressure results to the application.
7. If more adjustment is required, repeat steps 4 through 6 until the required flow/pressure is
available to the application.
8. Use a wrench to tighten the nut at the base of the adjustment post and reinstall the knurled
cap.

Bypass pressure relief valve, with adjustment post uncovered

Phone: 001 847 956 6420 Page 16 of 31 Email: [email protected]

Pump Supply Pressure
Purpose: Some chiller designs use a centrifugal pump. For a centrifugal pump to run properly it
needs some restriction in the piping system to push against the pump and generate pressure. If this
does not happen the chiller may stop and show a Pump Low Pressure fault.
To correct this, follow the procedure below.
1. Slightly close a ball valve or other type of metering valve on the external piping circuit
2. Cycle the ON/OFF switch on the chiller
3. Observe the pump supply pressure on the controller display, it should be higher than before
4. If the chiller faults again on Pump Low Pressure, repeat steps 1-3 until the Pump Low Pressure
fault no longer occurs

Note: When partially closing a ball valve from a fully open position, it is normal to see no change in
operating pressure until the handle is adjusted a significant amount.

Contact Haskris for help: Haskris is available to review pressure adjustments.

Final Checks
• Verify that flow and pressure through the system piping meet the application requirements.
Adjust bypass relief valve or modulate a valve in the external circuit as needed to achieve the
required flow and pressure.
• As piping fills with fluid, the level in the tank will drop. Have water available to replenish the
tank level as necessary. If the water level in the tank drops below the liquid level switch, the
unit may shut down.
• Check to make sure all external piping is leak-tight and that the system is operating
satisfactorily.
• If debris from the lines is deposited into the tank, drain the tank and refill with clean water.
• Allow a minimum of 15 minutes for temperature to stabilize following adjustments.

Phone: 001 847 956 6420 Page 17 of 31 Email: [email protected]

V. Controller Display

Controller Types
The chiller will have one of three different types of controller. Use the table below to identify the
relevant controller type.

Phone: 001 847 956 6420 Page 18 of 31 Email: [email protected]

ON/OFF Cycling Control
Purpose: The controller maintains temperature by cycling refrigeration ON/OFF using a set point and
a differential. Supply fluid will oscillate between the set point and +4°F (+2.2°C) above the set point.

Operation: Follow instructions below to adjust the temperature set point

Phone: 001 847 956 6420 Page 19 of 31 Email: [email protected]

Parametric Control
Purpose: Refrigeration runs continuously and the refrigeration circuit modulates to maintain steady
supply fluid temperature under a steady heat load an steady ambient conditions. The LEDs labeled
PV display the present value of the fluid temperature. The LEDs labeled SV display the set point
value.

Operation: Follow instructions below to adjust the temperature set point

Phone: 001 847 956 6420 Page 20 of 31 Email: [email protected]

 PLC Control
Purpose: Some designs run the refrigeration continuously and the refrigeration circuit modulates to
maintain steady supply fluid temperature under a steady heat load and steady ambient conditions.
Other designs cycle the refrigeration ON/OFF using a set point and a differential. For more details
about controller operation, refer to the following pages.

PLC Control – Main Display

Units of Measure
Status

Set Value – Supply Refrig. Pressure - Low

Present Value – Supply Refrig. Pressure - High
Pressure – Supply Flow Rate - Supply

Main display

Status Indicates the state of the chiller

Set Value - Supply The desired supply fluid temperature
Present Value - Supply Measured supply fluid temperature
Pressure - Supply Measured supply pressure
Flow Rate - Supply Measured supply flow rate (if applicable)
Refrig. Pressure - Low Refrigerant pressure in low side of the refrigerant circuit
Refrig. Pressure – High Refrigerant pressure in high side of the refrigerant circuit
Description of main display data

Phone: 001 847 956 6420 Page 21 of 31 Email: [email protected]

PLC Control – Status Modes
The ON/OFF switch is in the ON position
STARTUP Indicates the chiller is beginning operation. Appears while the chiller is initially
working to control temperature.
The ON/OFF switch is in the ON position
ON
Indicates the normal running of the chiller once sv is achieved
OFF The physical ON/OFF switch is in the OFF position
Off by Alrm An alarm or fault occurred and stopped the chiller
The Remote ON/OFF feature is enabled, and the remote signal is either not
Remote OFF
present or is telling the chiller to be OFF
Description of status modes

PLC Control – Adjusting Set Value (sv)

Notes: Set Value is the only adjustable value on the main display.
To change the setting, follow the procedure below.

1. To change the value, press the button to move the blinking cursor to the value

2. Press the or buttons to adjust the value

3. Press the button to move the blinking cursor to the top left corner

Phone: 001 847 956 6420 Page 22 of 31 Email: [email protected]

PLC Control – Units of Measure
Purpose: Several combinations of units of measure are available depending on what is most useful.
The following units of measure are available:
• CAN (°C, psi, GPM)
• UK (°C, bar, IGM)
• USA (°F, psi, GPM)
• SI (°C, bar, LPM)

To change the units of measure, follow procedure below.

1. Begin on the main display

2. Press the button on the controller

3. Press the or buttons to highlight Settings

4. Press the button to go into that menu section

5. Press the or buttons until you see Unit of Measure Zone

Units of measure screen

6. Press the button to move the blinking cursor around the screen

7. Press the or buttons to select different units of measure

8. Press the button several times to return to the main display

Phone: 001 847 956 6420 Page 23 of 31 Email: [email protected]

PLC Control – Faults

Identify if there is a fault: The button will flash red when there is a fault.

Display faults and details: Press the button to see fault descriptions.

# of simultaneous faults

Description

Time and date stamp

Example fault screen

Description: Provides information about the specific fault.

Multiple faults: If only 1 fault is active, you will see 01 of 01. If multiple faults occur before the faults
have been cleared, you will see ## of ## in the top right-hand corner. At the bottom you will see a
time and date stamp HH:MM DD/MM/YY

Fault reset screen

Fault reset: Press the button until you go past the last active fault, you will see this screen which
explains how to reset faults.

Phone: 001 847 956 6420 Page 24 of 31 Email: [email protected]

Fault history: When the screen says NO ALARMS, there are no faults currently. Press the button
to see the fault history if needed.

Start and stop: In the bottom right-hand corner, certain faults will display “Start” or “Stop”. Start
indicates when the fault occurred. Stop indicates when the fault was cleared.

Log #, lower number is more recent

Description

Time and date stamp

Example fault history screen

Common Faults
Wording Explanation Notes to Resolve
Liquid level below liquid level
Liquid Level Alarm Check for a leak and add fluid so the level is near the full level
switch
Air-cooled designs: Confirm the fan is spinning and check the
Refrigeration pressure sensor condenser for debris or blockage that could reduce air flow
High Pressure Alarm
reading high Water-cooled designs: Confirm facility water flow and pressure is
available
Refrigeration pressure sensor
Low Pressure Alarm Contact Haskris for diagnostics and troubleshooting
reading low
Phase monitor detected Check the phase monitor in the electrical enclosure, see the LED
Phase Alarm
improper power status light and error codes
Reset alarm, check overload and push reset button if necessary,
Pump Overload Alarm Pump overload contact opened
measure pump amp draw
Description of common faults

Phone: 001 847 956 6420 Page 25 of 31 Email: [email protected]

VI. Remote Communication Capability

Remote Communication Options

Purpose: Chillers can be configured by Haskris with several remote communication capabilities.
Examples include:
• Alarm contacts
• Remote ON/OFF interlock
• Modbus capability
• BACnet capability

Contact Haskris for help: Haskris is available to provide detailed information about a specific design’s
capabilities.

Modbus and BACnet

Purpose: Some facilities have centralized building monitoring systems (BMS). This requires a physical
wire connection point between the chiller and the BMS as well as appropriate software in the chiller.
Some chillers with PLC control are equipped with the capability to communicate with a BMS.

Wiring: There are 2 options, 3-wire RS-485 (MSTP) or ethernet TCP/IP. If 3-wire RS-485 is used,
connect wires to TX-, RX+, and GND terminals on the J3 Disp. port. A dedicated terminal strip may
also be provided for these connections. If ethernet TCP/IP is used, connect an ethernet cable to the
RJ45 port. Refer to figure on the next page.

Phone: 001 847 956 6420 Page 26 of 31 Email: [email protected]

 Connection Points for BMS

Settings Configurations: The communication settings in the controller must be aligned with the details
of the BMS at the site.
To configure the communication settings, follow the procedure below.

1. Press the button on the controller

2. Press the or buttons to highlight Service. Press the button 2 times.

3. Enter the password as 6420

a. Press the or buttons to change 1 digit at a time

b. Press the button to move the blinking cursor

4. Press the button to enter the password

5. Press the or buttons to highlight Communication

6. Press the button

7. If the top of the screen does not say Communication, press the or buttons until it does

Phone: 001 847 956 6420 Page 27 of 31 Email: [email protected]

 8. Press the button to move the blinking cursor and select the appropriate communication
option
a. BACnetIP Ethernet
b. ModbusIP Ethernet
c. BACnet RS-485
d. Modbus RS-485

9. Press the button to return the blinking cursor to the top left corner

10. Press the or buttons to access the associated settings based on the selected option

11. Press the button to move the blinking cursor around the screen. Press the or
buttons to adjust settings. There may be multiple pages of settings including the IP address if
applicable

a. To access the IP address settings, press the and buttons simultaneously for
several seconds, the screen will change

b. First release the button and second release the button

c. Press the to highlight SETTINGS, press the button

d. Press the to highlight TCP/IPv4 SETTINGS, press the button

e. Press the button to move the blinking cursor around the screen. Press the or

buttons to adjust settings.

f. Press the button to return the blinking cursor to the top left corner
12. After making all changes, power cycle the controller for the changes to take effect
13. Contact Haskris for support

Phone: 001 847 956 6420 Page 28 of 31 Email: [email protected]

VII. Maintenance
Schedule: Inspection interval depends on environmental and operating conditions. At least every 6 to
12 months is recommended.

Condenser Coils
Purpose: Some units have air-cooled condensers. These units have fans that pull air across the
condenser coils to reject heat from the refrigeration circuit.

Maintenance: Dust and debris may collect on the condenser during normal operation. Accumulated
debris restricts air flow and reduces heat transfer which affects chiller performance. Use a brush to
loosen compacted debris and use a vacuum to collect the debris.

Suction Strainer
Purpose: Some units have a nylon suction strainer in the tank to prevent debris from entering the
pump suction.

Maintenance: Check the strainer for debris or biological growth. If debris is present the strainer can
sometimes be cleaned, but if debris is significant or built up inside the strainer then it may need to be
replaced. Replacement strainers are available from Haskris.

Notes: A dirty strainer can cause cavitation which can damage the pump. Failure due to cavitation is
not covered under the warranty.

Phone: 001 847 956 6420 Page 29 of 31 Email: [email protected]

Particle Filter
Purpose: Some units include a particle filter which captures debris leaving the chiller. The filter
housing is mounted on the back of the unit or inside the unit.

Maintenance: Record the pump’s running fluid pressure at the completion of startup when the filter is
clean. Replace the filter when the pressure increases 5psi to 6 psi (0.3bar to 0.4 bar) above the
startup running pressure. Replacement filters are available from Haskris.

Wye Strainer
Purpose: Some units have water-cooled condensers. The installation may include a wye strainer
which captures debris from the building water.

Maintenance: Clean the wye strainer during routine maintenance. If there is a pressure gauge
between the facility water inlet and the wye strainer, then clean the wye strainer every time the
pressure at the wye strainer inlet has increased 10 psi (0.7 bar) or more.

Phone: 001 847 956 6420 Page 30 of 31 Email: [email protected]

Liquid Level and Water Quality
Purpose: Maintaining sufficient volume of clean water ensures proper operation of the unit and
consistent cooling flow.

Maintenance: Check the water in the reservoir to be sure it is full of clean water.

pH: The acceptable range of pH is 7 to 10. Water absorbs CO2 and pH tends to reduce over time.
Add sodium bicarbonate to raise pH if needed.

Cleanliness and Flushing: The water should be free of particles and biological growth. If there is
substantial debris and biological growth, consider flushing the system.
To flush the system, follow the procedure below.
1. Check with the equipment manufacturer to confirm that hydrogen peroxide is approved for
temporary use
a. If hydrogen peroxide is approved, continue to step 2
b. If hydrogen peroxide is not approved, disconnect the application and connect a short
hose directly from the chiller’s supply connection to the return connections
2. Add 1 pint (0.5 L) of 3% hydrogen peroxide per every 15 gallons (57 L) of water to the tank
3. Circulate the solution for 20-30 minutes
4. Use the drain hose to drain the system
5. Refill the system with clean, potable distilled water
6. Repeat as necessary to fully flush the system

Glycol: If biological growth persists even after regularly changing the water and flushing the system,
use laboratory/food grade (99% pure) propylene glycol to create a 10% mixture. Haskris
recommends that additives be used only as a means of last resort.

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