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Bitument Pavement Spesification Contract

BITUMENT PAVEMENT SPESIFICATION

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0% found this document useful (0 votes)
14 views19 pages

Bitument Pavement Spesification Contract

BITUMENT PAVEMENT SPESIFICATION

Uploaded by

mashari budi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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(A) (8) © @) 8.1 I) @) 82 @ ASTMC39 Test. = Method for Compressive Strength of Cylindrical Concrete Specimens ASTM C143 _ Test Method for Slump of Hydraulic Cement Concrete ASTMC780 Test Method for Preconstruction and Construction Evaluation of Mortars for Plain and Reinforced Unit Masonry ASTMDI557 Test Method for Laboratory Compaction Charecteristics of Soil Using Modified Effort (56,000 f- Tb883)(2,700 kN.M/M3) BITUMEN PAVEMENT General Contractor shall seat the surface of the improved roads as per Company approved design report. Surfacing material may include Single Surface Treatment, Double Surface Treatment, or a Hot Mix Asphalt Concrete Contractor shall furnish all plant, labor, materials, tools, equipment, transportation, and perform all operations and incidentals necessary for completing the Services. Materials All bitumen used in the Services shall be the grade specified for the purpose; prime coat, tack coat, double surface treatment, or hot ‘mix asphalt, Contractor shall submit copies of material test reports signed by the manufacturer. Test reports shall indicate the vendor's name, type and grade of bitumen, quantity delivered, ticket number, purchase @ ®) © ©) 81 (A) @ 82 (Ay ASTMC39 Test Method —_ for Compressive Strength of Cylindrical Concrete Specimens ASTMCHS3 Test Method for Shonp of Hydraulic Cement Concrete ASTMCT80 Test Method for Preconstruction and Construction Evaluation of Mortars for Plain and Reinforced Unit Masonry ASTMDISST Test Method for Laboratory Compaction Characteristics of Soil Using Modified Effort (56,000 ft- b6/83)2,700 KN.M/M3) PERKERASAN BITUMEN Umum Kontraktor harus melapisi permukaan Jalan yang ditingkatken berdasarkan Taporan desain yang disetujui oleh Perusaliaan. Material pelapis dapat berupa Single Surface Treatment, Double Surface Treatment, atau Aspal Beton Hot Mix. Kontraktor harus menyediakan semua fasilitas, tenaga kerja, material, perlengkapan, peralatan pengangkutan, dan melakuken semua operasi dan ebutuhan yang diperlukan untuk ‘menyelesaikan Jasa-jasa, Bahan-bahan Semua baben bitumen yang digunakan pada pelaksanaan Jasewjasa_harus Imerupakan tingkatan yang diperuntukkan, sesuai tujuannya; prime coat, tack coat, double surface treatment, atau aspal ot mtx, Kontraktor harus menyerahkan salinan Japoran—pengujian material yang ditandatangani oleh. pabriken. Laporan order number, and the results of specified pengujian’ harus menunjukkan nama ‘Simatra Operations (SMO) Road & Well Pad Improvement Long Term Contract Package 1 No, SPHROOSTOA General Template (igh Risk) (Rev Merch 2022) 196 Porsahean | Kontaktor ®) © @) wo a tests. The test reports shall be kept on file and given a project control number. ‘The project control number shall be shown on the “As-built” drawings indicating the bitumen manufacturing batch used for each completed road section. Bitumen shall be homogeneous and free from water and residues ftom distillation ‘The bitumen shall not be heated during it’s manufacture, storage, transport, or during, ‘construction to form carbonized particles, not shall it be heated higher than five (5) degrees Celsius below the actual flashpoint of the Bitumen, The temperature of the Bitumen shall not exceed one hundred and ninety (190) degrees Celsius during transpor. At no ‘time during heating of the bitumen shall steam or oils be introduced, Keep a calibrated thermometer on the site at all times suitable for determining the ‘temperature ofthe bitumen, Prime Coat Prime Coat shall be slow curing liquid asphalt, with a viscosity of 250 to 500 mm2/sec at 60 degrees Celcius. The product shall consist of natural crade oils oF residual oils refined from crude asphalt petroleum, or steam refined bitumen fluxed with light oi Upon delivery, the manufacturer or sup} shall certify in writing that the Prime Coat is in general accordance with the following: @) © © (8) @) vendor, jenis dan. tingkatan bitumen, jumlah yang dikirimkan, nomor tiket, omor perintah pembelian, dan hasil dari pengujian tersebut. Laporan pengujian haus disimpen dan diberikan nomor Kontrol proyek, Nomor Kontrol proyek hharus ditunjukkan pada gambar terbangun yang menjelaskan kelompok produksi bitumen yang digunakan untuk setiap bagian jalan yang dikerjakan, Bitumen harus homogen dan bebas dai air dan residu dari distilast. Bitumen tidak boleh dipanaskan sclama pembuatannya, penyimpanan, pengangkutan, atau selama onstruksi sehingga membentuk partikel ‘karbonasi, den juga tidak boleh dipanaskan dalam suhu 5 (lima) decajat Celsius dari titik nyala bitumen tersebut. Suhu bitumen tidak boleh melebihi 190 derajat Celsius selama pengangkutan, Selma pemanasan, tidak boleh ada penguapan atau pencampuran dengan minyak, Kontraktor harus menyediakan termometer yang terkalibrasi pada lokasi kerja setiap saat, yang dapat digunekan ‘untuk menentwkan suhu bitumen. Prime Coat Prime coat hatus berupa aspal cair slow curing, dengan kekentalan 250 hingga 500 mm2/sec pada suhu 60 derajat Celsius. Produk harus terbuat dari minyak mentah alami atau resid minyak yang direfinasi dari aspal minyak mentah tau bitumen refinasi wap yang dialii minyak encer. Pada saat pengiriman, pabrikan atau penyuplai harus menjetaskan secara fertulis bahwa prime coat secara umum sesuai dengan persyaratan berikut: ‘Sumatra Operations (SMO) Road & Well Pad Improvement Lang Term Contract Pack 1 No, SPHRDDSTOA General Template (igh Risk) (Rev March 2022) 197 Penusaian | Koarakior Flash Point | Viscosity | Residual Viscosity | Solubility Water | Ductility of at 60°C at 360°C in TCE Residue at 25°C ‘ASTM D92 [ ASTMD2170 | _ASTMD2I70_| ASTM D2042 | ASTMDSS | _ASTMDII3 80°C 250-500 *800-8500, 99.5%, Min | 0.5%, Max [1000 mm, Min um2/s mm/s (©) Tack Coat © — Tack Coat (1) Tack coat shall be a paving asphalt either (1) Tack coat harus berupa aspal perkerasan penetration graded at sixty (60) to seventy (70) tenths of @ millimeter, or viscosity graded between 2000 to 3000 Poise or 4000 to 10000 Poise when using the Thin Film Oven Test ASTM DI754, All materials to ‘be used require approval from Company. dengan tingkst penetrasi 60 (enam putub) hingga 70 (tujuh pulu) per sepuluh rillimeter, atau tingkat kekentalan antara 2000 hingga 3000 Poise atau 4000 hingga 10000 Poise jika menggunakan pengujian Thin Film “Oven berdasarkan ASTM DI754, Semva material yang digunakan harus disetujul oleh Perusahaan. @) — Upondelivery, the manufacturer or supplier (2) Pada saat pengiriman, pabrikan atau shall certify in writing that the tack coat is penyuplai harus menjelaskan secaratertulis in general accordance with the following: bahwa tack coat secara umum sesuai ‘dengan persyaratan berikut: Flash Viscosity] Penetration | Solubility | Viscosity Thin] Ductl Point at 60°C at 25°C inTCE — | Film Oyen60°C | Thin Film ‘Oven 25°C ‘ASTM “ASTM ‘ASTM DS “ASTM ASTMDITS$ | ASTMDI7S4 Dez 2170 2042 232°C | ~2000-3000 | 60-70 | 99.0%, min | 4000-10000 30-75 em mm’is mm/s (F) Hot Mix and Cold Mix Asphalt (F)—Aspal Hot Mix dan Cold Mix (1) Bitumen Binder. The bitumen binder (1) Bitumen Pengikat. Bitumen pengikat shall be paving asphalt and the grade shall hharus berupa spel perkerasan dan bbe proposed by Contractor according to tingkatan kualitasnya harus diusulkan oleh the job mix formula and approved by Kontraktor sesuai dengan formula desain Company. pencampuran dan disetujui_— oleh Perusahaan, 2) Aggregate (2) Agregat (@) Aggregate for hot mix asphalt concrete (a) — Agregat untuk aspal beton hot mix harus shall consist of coarse aggregate, fine terdiri dari agregat kasar, agregat halus dan ‘Sumatra Operaions (S6O) Road & Well Pad Improvenoni Lang Term Contract Package 1 Nox SPHROOSTOA General Template (igh Rist) (Rev March 2022), 198, Penwsaheas | Koatlioe L &) © @ © © aggregate and mineral filler as required in jobmix formula. All aggregate shall be free from clay, dust, organics, or any other deleterious materials. A 20 (twenty) Kilogram sample of each aggregate; coarse, fine, & mineral filler, shall be submitted to Company for Approval Coarse aggregate shall be screened crushed rock, angular in shape with at least three manufactured faces. It shall have a weighted loss of not greater than 12 (twelve) percent when subjected to five eycles of the soundness test, ASTM C88, using sodium sulfate, or 18 (eighteen) percent when using magnesium sulfate. Fine aggregate shall be non-plastic and shall be either clean sand or quarry sereenings. Mineral filler shall be rock dust, limestone dust, hydrated lime, hydraulic cement, or other material approved by Company with at least 70 (seventy) percent by weight passing the number 200 sieve. ‘The gradation of the mix shall be dependent ‘on the design thickness and purpose of the finished product. The maximum aggregate size shall not be greater than one half the design thickness of the pavement. The gradation shall be proposed by Contractor along with the job mix formula and shall be approved by Company. Anti Stripping Agent. Contractor saall use Portland cement as anti-stripping and adhesion agent, which shall conform to the requirements of ASTM C150. Contractor may propose alternate anti-stripping agents ith the approval of Company. ®) (©) @ © ® mineral pengisi sesuai_yang disyaratkan dalam formula desain pencampuran, Semua agregat harus bebas dari lempung, debu, bahan organik, atau material lath yang merusak. Sampel seberat 20 (dua uluh) Kilogram dari setiap agregat; kasar, hhalus dan mineral pengisi, harus diserabkan Kepada Perusahaan untuk memperoleh Persetujuan, Agregat kasar harus berupa batu_pecah terpili, dengan bentuk bersudut setidaknya memiliki tiga permukean. Agreget harus tidak boleh kehilangan berataya lebih dari 12 Gua belas) persen jika dilakukan lima siklus pengujian soundness, ASTM C88, menggunakan sodium sulfet, atau 18 (Gelapan belas) persen jika menggunakan magnesium sulfat, Agregat halus harus berupa material non- plastis dan herus berupa pasir bersih atau dari quarry pilihan. Mineral pengisi harus berupa debu batu, debu batu Kapur, kapur berhidrasi, semen hidraulik, atau material lain yeng disetyjui oleh Perusahaan dengan setidaknya 70 (tajuh puluh) persen berat lolos saringan snomor 200, Gradasi campuran harus _bergantung Kepada ketebalan desain dan tujuan dari produk akhir. Ukuran agregat maksimum tidak boleh lebih besar dati satu setengah desain ketebalan perkeresan. Gradasi harus diusulkan oleh Kontraktor bersama dengan formula desain pencampuran dan haras 800 Ke Flow ‘ASTM D-1559. <2.0 mm Voids in Mix ‘ASTM D-3203 3.0=5.0%, Bitumen Content | ASTM D-2172 65% (®) The following table is given only as a (b) Tabel berikutini diberikan hanya sebagai reference to assist Contractor with referensi untuk membantu Kontraktor di developing the job mix formula and the dalam —membuat formula desain grading of the combined aggregates, peneampuran dan gradasi dari agregat kombinasi 25.0mm 1” 7 = 19.0mm | 100 100 ¥2.5mm | 4 90-100, 95-100 9.5mm [A 72-88 72-88 475mm [Nos | 40-54 46-60 236mm | Nos 18-34 28-42 600 No30__[ 8:20 300 No.SO | 4-14 75 No.200__[ 1-6 83 Plant 83 Fasilitas (A) Distributor Truck (A) Truk Distributor (1) The distributor truck for placing hot (1) Truk distributor untuk menempatkan bitumen for single and double surface bitumen panas untuk single dan double Simnatra Operations (SMO) Road & Wall Pad Inprovenent Lang Term Contract Package 1 No, SPHROUSIOA General Template High Risk) (Rev March 2022) 200 Perusahaan | Koniaiior @) @) @) ©) () treatments shall be the pressure type with, insulated tanks. Distributor truck shall be equipped with a tachometer of the auxiliary wheel which registers speed in meters per minute, calibration charts and devices to provide for accurate and rapid determination of the amount of bitumen being applied, 2 hose and nozzle attachment to be used for areas inaccessible to the spray bar, a pressure gauge for determining the application pressure, and a thermometer to determine the temperature of the bitumen. Contractor shall maintain distributors and booster tanks to prevent any dripping of bitumen from any part of the equipment. Spray bars shall have a minimum length of 2.7 (two and seven tenths) meters and shall be adjustable to permit varying the height above the surface to be treated. ‘The nozzles attached to the bar shall be either conical or flat slotted and shall not exceed 150 (one hundred and fifty) millimeters from center to center. The distributor equipment shall be capable of spreading a uniform application of bitumen ranging from 0.1 (one tenth) of a liter per square meter to 4.5 (four and one half) liters per square meter, and the pressure shall range from 170 (one hundred and seven) to 515 (five hundred and fifteen) kilopascals. Aggregate Spreader. Contractor shall spread the single and double surface treatment aggregate by means of a self propelled chip spreader equipped with a mechanical device which shall spread the aggregate at a uniform rate over the fall @ @ @ ©) (B) surface treaament barus jenis bertekanan dengan tangki berinsulasi. ‘Truk distributor hatus dilengkapi dengan tachometer dengan roda tambahan yang mencatat Kecepatan dalam meter. per menit, grafik kalibrasi dan peralatan untuk’ menyediakan penentuan jumlah bitumen yang akurat dan cepat, selang dan penyemprot untuk digunakan pada daerah yang tidak dapat diakses dengan batang penyemprot, pengukur tekanan untuk mengetabui tekanan aplikasi, dan termometer untuk mengetahui suhu bitumen. Kontraktor harus merawat distributor dan booster tank untuk mencegah tumpahnya Bitumen dari setiap bagian deri peralatan, Batang penyemprot harus/memiliki ‘minimal 2.7 (dua koma tujuh) meter dan harus dapat —disesuaikan untuk memvariasikan ketinggian di stas permukaan yang akan dikerjakan, Penyemprot. yang tersambung pada batang tersebut dapat berbentuk konikal atau flat slotted dan tidak boleh lebih berjarak 150 (Seratus lima puluh) smilimeter dari titik pusat ke titik pusat. Peralatan distributor harus memiliki kkemampuan untuk menyebar aplikasi bitumen secara seragam mulai dari 0. (aol koma satu) liter per meter persegi hhingge 4.5 (empat koma lima) liter per meter persegi, dan tekanamiya harus berkisar antara 170 (seratus tujub puluh) hhingga 515 (lima retus lima belas) Kilopaseals. Penyebar Agregat. Kontraktor arus menyebarkan agregat single dan double surface treatment dengan menggunakan self propelled chip spreader yang dilengkapi dengan peralatan mekanis yang harus dapat menyebarkan agregat ‘Sumatra Operations (SW(O) Road & Well Pad improvement Long Term Contract Package 1 No. SPHRDOSI9A General Tenplate (High Risky (Rev March 2022), 201 Perusahaan | Konwaitor © ©) a) @ @) “ width of a traffic lane in one application. ‘The spreader shall be capable of varying the spreading width to accommodate variable road widths. Self Propelled Paver. Contractor shall spread hot mix asphelt concrete with a self propelled paving machine in a single continuous operation. The machine shall be purpose built and shall be equipped with a sereed or strike-off assembly which is capable of being accurately regulated and adjusted to distribute a layer of the material to a definite predetermined thickness. Asphalt concrete shall not be laid in layers exceeding 100 (one hundred) millimeters when compacted. Rollers Three axle tandems, two axle tandems, and three wheeled rollers used for breakdown rolling shall be of such weight that the compression load on the drive wheels is at least 57 (fifty seven) Newtons/millimeter Vibratory rollers used for breakdown or imermediate rolling shall have a dynamic force of not less than 93 (ninety three) kiloNewtons. tandem rollers used for fe and finish rolling shall weigh not less than 8 (eight) tons. axle Pneumaticctired rollers used for intermediate rolling shall be the oscillating ‘ype having a width of not less than one and 1.2 (two tenths) meters and equipped with pneumatic ties of equal size and diameter. Wobble-wheel rollers shall not be © ©) a) @ @) @ pada laju yang seragam selebarlajur jalan dalam sekali aplikasi, Peralatan penyebar hharus dapat memvariasi lebar penyebaran untuk mengakomodasi lebar jalan yang bervariasi. ‘Self Propelled Paver. Kontraktor harus ‘menyebarkan aspal beton hot mix dengan mesin self propelled paving dalam satu operasi yang Kontinu, Mesin tersebut fharus dibuat khusus dan harvs dilengkapi dengan mal atau pengatur yang dapat secara akurat diatur dan_disesuaikan untuk mendistribusikan lapisan material pada Ketebalan tertentu. Aspal beton tidak diperbolehkan untuk diaplikasikan pada lapisan dengen ketebalan lebih dari 100 (Seratus)milimeter_setelah dipadatkan. Penggilas Penggiles dengan tiga sumbu tandem, dua sumbu tandem, dan tiga roda yang digunakan untuk penggilasan pemecahan hharusmemiliki berat tertentu. dimane beban kompresi pada roda penggeraknya setidaknya 57 (lima puluh tujuh) Newton/milimeter. Penggilas dengan penggetar yang

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