2018-05-22

Frontpage_ES
Translated version

MANUAL
Electric
PURCHASE SKAKOVIBRATION
63782

I.M.S. LTD

P12488

www.skako.com- [email protected] +45 63 61 63 40 1

 2018-05-22
Frontpage_ES
Translated version

Table of Contents

1. SKAKOTROL Instruction Manual 056189ES

2. Diagrams 40035574

3. Spare parts 40035574GB

www.skako.com- [email protected] -tel +45 63 61 63 40 2

 SKAKOTROL

Datasheet/Instructions of
management

Version: SER: YYMM - ----

9322 - 1000
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Index:

1. Driving instructions................................................................................................................. 3
1.1 Driving instructions.......................................................................................................... 3
1.2 Mantenimiento ......................................................................................................................... 3
1.3 Capacity adjustment ...................................................................................... 3
1.4 Service interruptions........................................................................................................ 3
1.5 EMC Authorizations
1.6 Noise filters ...................................................................................................................... 4
1.7 Measurement of tension............................................................................................................. 4

2. Control SKAKOTROL....................................................................................................................... 5
2.1 Description............................................................................................................................... 5
2.2 Assembly.................................................................................................................................... 6
2.3 Converted
2.4 Testing and fault localization ............................................................................................. 9
2.5 SKAKOTROL Card (bl. 1-2)............................................................................................... 13

3. SKAKOPAC
3.1 Description
3.2 Installation of the SKAKOPAC.................................................................................................. 15
3.3 Adjustment curves.............................................................. 15
3.4 Frequency compensation................................................................................................ 15
3.5 Cable length compensation................................................................................. 16
3.6 SKAKOPAC card (bl. 3) .................................................................................................... 21
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1 Driving instructions

1.1 Driving instructions

See points 2.2-2.2.5 and chapter 4.0 Handling instructions for
electromagnetic vibrator

1.2 Maintenance
The closet is reviewed and cleaned at regular intervals. The cleaning is
It must be done with a brush and vacuum cleaner, in case it has entered.
dust in the cabinet. Disconnect the power supply to the
wardrobe before starting the cleaning in it. Components
defective ones must be replaced with original spare parts.

1.3 Capacity adjustment

Adjustment of the capacity (piston stroke) through a control
SKAKOTROL - see points 2.0-2.5.

1.4 Service interruptions

1.4.1 Power unit out of service
a) Defective vibrator
b) Control defective SKAKOTROL – see points 2.0-2-5
c) Error in the connection to the electrical grid

1.4.2 The engine operates with efficiency

inconstant or reduced (piston stroke)
a) Network voltage too low.
b) Defective vibrator
c) Control defective SKAKOTROL – see points 2.0-2.5

1.5 EMC Approval

The SKAKOTROl printed circuit board with power outlet
it is tested in accordance with the industrial standard IEC 801-4 (CE).
Printed circuits meet the regulatory level of 2KV in the
network connection line and 1-2Kv in the signal line. In relation to
the irradiation compoents, the limit values of the
normative for housing and industry. All measurements have been
made with a standard wardrobe (metal wardrobe H x W x D =
400x400x260
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To meet the limit values for noise in electrical lines, it is

I need to install a filter in the power lines. Likewise, it ...
shielded cables must be used from the control unit to
the vibrator. The shielded cable must have a braided shield
and finished with short 'pig-tails' at both ends (max. 2-5cm).
SKAKO recommends the use of the following filters (paragraph
1.6)

1.6 Noise filters

Type FN 351-8-29 8A/440 V AC
Type FN 351-16-29 16A/440 V AC
Type FN 351-25-33 25A/440 V AC
Type FN 351-36-33 36A/440 V AC
Type FN 351-50-33 50A/440 V AC

Type FN 350-8-29 8A/250 V AC

Type FN 350-12-29 12A/250 V AC
Type FN 350-20-29 20A/250 V AC
Type FN 350-30-33 30A/250 V AC
Type FN 350-55-33 55A/250 V AC

To achieve the maximum performance of the filter, it is important to be very

meticulous when installing it, that is to say, short cables
from the power supply to the SKAKOTROL socket,
just like a good ground connection. If you want to avoid the use
of unmasking, this is also possible, although in this case there will be
to use another type of filter. This type of filter exists in different
sizes, depending on the load:
16IK10 = 16A - 480V - 50/60 Hz
35IK10 = 35A - 480V - 50/60 Hz

1.7 Measurement of tension

As the SKAKOTROL creates a pulsating tension, it is very important

so that it is known what is being measured, in order to be able to compare the
measurements. For this purpose, a list has been prepared that shows what
what is measured with a digital instrument without RMS, digital instruments
with RMS and mobile core instrument respectively. No is
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You can use these measurements for capacity adjustment. The

capacity is adjusted in SKAKO, using normal vibrators.
Examples:

Measuring instruments
Card Type Adjustment Fluke Philips Core Digital
RMS capacity +Mobile RMS -RMS

745100 100% 168V 204V 190V 170V

80% 164V 201V 186V 166V
60% 159V 197V 180V 160V
40% 143V 186V 170V 142V
20% 83V 131V 110V 73V

745101 100% 286V 348V 339V 296V

80% 280V 344V 332V 290V
60% 271V 338V 326V 281V
40% 246V 316V 302V 254V
20% 144V 220V 202V 155V

745102 100% 293V 373V 362V 296V

80% 287V 368V 358V 290V
60% 279V 361V 350V 281V
40% 254V 339V 328V 254V
20% 164V 250V 232V 155V

745104 100% 295V 355V 345V 290V

80% 286V 349V 338V 283V
60% 277V 342V 330V 292V
40% 247V 321V 308V 241V
20% 139V 219V 202V 124V

2. Control SKAKOTROL
2.1. Description

2.1.1
The SKAKOTROL printed circuit board is an electronic control,
planned for the control and adjustment of electromagnetic vibrators
SKAKO. With the help of a potentiometer, there is the possibility of
a smooth adjustment of the vibrator.
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It is also possible to control the vibrator through a signal.

external 0-20mA or 0-10V. The SKAKOTROL board is stable of
tension within a voltage variation of ±10% of the voltage
nominal plate, with a stability of ±2%. The minimum areas and
maximum voltage ratings of the card are indicated on the type plate
(e.g. SKAKOTROL C400 360-440V)
With the incorporation of the SKAKOPAC control card, it is possible
modify the external control signals to other values. See the
description of the SKAKOPAC control printed circuit board.

The SKAKOTROL is supplied as a complete unit of

control, incluyendo tarjeta SKAKOTROL, relé para on/off, interruptor,
switch, potentiometer, fuses, connection terminals, etc.
In controls, where an external control signal is used, the
switching between potentiometer adjustment and 0- signal adjustment
20mA/0-10V is achieved through a switch.
The SKAKOTROL is supplied well installed in a panel/case.
electric (IP55), or as a module intended for incorporation into
an existing electrical panel.

2.2 Assembly
2.2.1

Before connecting to the power supply in SKAKOTROL, you must

check that the data plate in the electrical box matches
with the diet in question. The diet must be stable.
regarding the frequency. It is a case of greater variations than
+/-0.5Hz, frequency compensation should be incorporated (see
paragraph 3.4)

2.2.2
In case of removing the potentiometer for the capacity adjustment outside
from the control box the cable must be shielded cable of minimum
3x0.5 mm2The cable is connected to ground at one of its ends with
"short pig-tails" (maximum 2-5cm). In longer cable lengths of
80m, it is necessary to incorporate an isolation amplifier. This
it may also become necessary in cable lengths
younger than 80 meters, which may be due to noise that enters the
cable.
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2.2.3 When conducting isolation tests on the network

food, the printed circuit board always has to be removed from
the control box.

2.2.4

The control box is installed in a place where it can be controlled.

result of the capacity adjustments. Likewise, it must be
installed to shield from rain and splashing of materials.
The SKAKOTROL is prepared to operate within a margin.
of temperature between 0° - + 40°. In case of installing controls
SKAKOTROL IPOO, these have to be situated next to the
main current, if possible, in a separate field. The
The conductor protector from the SKAKOTROL socket has to be
as short as possible since it is also used for the
noise removal (max cable length 5cm).

The installation instructions for the place must be followed.

where the SKAKOTROL control is installed. This is also done
valid for the assembly of switches should not be used for
start/stop, unless the switch is equipped with a
auxiliary switch, used in the on/off circuit of the control
SKAKOTROL.

About additional protection: in case you want to use a switch

from power failure, this/these must be prepared for
pulsating direct/alternating current (HPFI).

When noise filters are used in power cables

for the SKAKOTROL control, a PFI switch must be used, in
instead of HPFI, since it can produce leakage currents that
exceed 30mA.

IMPORTANT!
Using a remote adjustment potentiometer, the cable between the
potentiometer and the SKAKOSTAT must be shielded cable
of 1.5 mm2(the screen, which only connects to ground in one of
the extremes, it can be e.g. lead cover).
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The switch, installed in a box or attached to the supply, is a

special switch, for which the following is made applicable:

Start: The main tension is connected before the voltage of

commander.
Detention: The command tension is disconnected before the
main tension.

This standard must be complied with. That is, the ON/OFF regulation
It should not take place in the main tension.

If the aforementioned switch is not used, the adjustment

ON/OFF must be conducted as a sample in a diagram, since the
connection and disconnection of the network voltage can destroy the
electronic control.
For insulation measurements with a 'Megger', the card is always
you have to take it out of the control box.

2.2.5

Like the length and dimension of the cable, between the control
SKAKOTROL and the vibrator influence the piston rod's motion.
vibrator, the values in the following table must be met.
The table shows the cable dimension between SKAKOTROL and
vibrator. The table is based on a maximum allowable loss given
the piston race of 7% as a consequence of the dimension of
cable.

Type of 8D 20D 50/100D

vibrator
Length of
cable
0-25 m 1.5 mm2 1.5 mm2 2.5 mm2
25-40 m 1.5 mm2 2.5 mm2 4.0 mm2
40-50 m 1.5 mm2 2.5 mm2 x)
50-65 m 2.5 mm2 2-5 mm2 x)
65-100 m 2.5 mm2 4.0 mm2 x)
100-150 m x) x) x)

The SKAKOTROL must be placed next to the vibrator

With the incorporation of the SKAKOPAC control card, it is possible

compensate for the length of the cable and the square. In this way
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the length of the cable can be increased. See the description of the
SKAKOPAC control card.

2.3 Converted
With the converted operation, the external control signal
it must be separated in a galvanic way (suspended). + and -
They just need to be connected to + and - in the current generator.

2.3.1
If the SKAKOTROL control is with an external command signal, there is the
possibility of switching between manual operation and external signal
sending through a switch:

2.3.2. Control signal

Input signal: 0-20Ma
0 mA piston stroke => 0.1%
4 mA piston stroke => 4.0%
20 mA piston stroke => 100%
Input impedance: Rin<200 Ohm

Input signal: 0-10V

0V piston stroke => 0.1%
2V piston race => 4.0%
10V piston stroke => 100%
Input impedance: Rin>10 KOhm

Con0mA/0V, the capacity is 0, although with the risk of a

insignificant dripping of materials.
Therefore, the ON/OFF signal should be used when desired.
a hundred percent security that the capacity is 0.
Con4mA/2V, the capacity is usually less than 4%.

NOTE: The piston race and with it, the capacity, as a function
from the signal I wish in case of having incorporated the SKAKOPAC.

2.4 Testing and debugging

The SKAKOTROL printed circuit board for 50/60Hz exists with
one or two incorporated thyristors. This depends on the type of vibrator.
In control systems with SKAKOTROL card for vibrators
100D 25/30Hz, the second thyristor is replaced by a triac. In the
sketch of the SKAKOTROL card, the components, that only
there are models with 2 thyristors, or with 1 thyristor + 1 triac, it
shown with dotted lines. In control systems with card
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SKAKOTROL for 2 or more vibrators 100D, the thyristors/triac have

I have been transferred to external cooling plates. On the card
In SKAKOTROL, there are several light diodes. These can be
use in a situation of fault localization, and they have the
next meaning:

No.D16-D17 2 red light diodes

These 2 light diodes have to be on.
when there is tension in the SKAKOTROL card. If not
they are on, so check the voltage of
power supply (fuses, main switch, etc.). If
only one of the diodes is lit, then
there is a short circuit in the SKAKOTROL board, and
This one should be replaced with a new one.

No.D5 Red light diode

This diode has a bright light when the circuit
ON/OFF is cut off.
When the ON/OFF circuit is closed, the
the intensity of the light in the diode will change.
When the potentiometer is at 0%, the light
the diode will have medium intensity, and when it
At 100%, the light diode will be off.
If this is not the case, then check the circuit.
ON/OFF and the potentiometer circuit.

No. D11-D13 2 red light diodes

These indicate that the thyristors are being
activated (the vibrator is working). The diodes
they are off when the ON/OFF circuit is
short.
If this is not the case, then check the cables
between the card and the thyristors or the triac.

D11 = Impulso trigger para tiristor/triac canal 2.

D13 = Trigger impulse for thyristor channel 1.

No.D3 Green light diode, D3

This diode can never have a constant light. If
this is the case, the card must be replaced with another one.

No. J2 Plug for SKAKOPAC mounting.

IMPORTANT When SKAKOPAC is installed, it must be installed a

Bridge between the first two pins towards the center of the board
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(plug no. 8 and 9). See the diagram at the end of the manual. If this
that's not the case, the card will not work properly.

2.4.1 Once the previous points have been controlled, and in case of
continue to have disturbances in the operation, and they
suspects that the error is in the SKAKOTROL, it can be
control the card as follows:

a) The cables are removed from the terminals in the control box.
output for the vibrators connector. The terminals are marked with
the following way:
V1A and V1B for the control of vibrators with 1 coil. V1A and
V1B, as well as V2A and V2B for vibrators with 2 coils, etc. In
a 220V bulb is placed in the terminals (for plants of
380V, max. 500V, 2 bulbs are placed in series) min. 40
watts, max 150 watts. The terminals are tested in pairs.

b) The control switch is connected in the control box, and it

turn the capacity adjustment from 0 to maximum. If the control
It's okay, the light bulb will light up consistently from a
dim light to an intense light according to the setting. This
corresponds to an output voltage of approximately
50V up to approximately 175V in 220V and 240V plants.
From approx. 80V to 300V in 380V and 440V plants. This is
has measured with a core sampling instrument. See the
supplement 5 concerning voltage measurements with different
type of instrument.

c) If the bulb emits a very strong light throughout the adjustment of

capacity, corresponding to a output voltage of 220V
(380V) at the output terminals, the thyristor has a short circuit.
in this case we recommend changing the circuit board
printed in the control system. In control systems, where
the thyristors/triacs are located on an external board of
cooling, these must be changed.

d) If the lightbulb does not turn on – that is, if the output voltage
is equal to 0 - the reason is that the thyristor, in the case of controls with
4 coils the diodes do not conduct.

The reason for this can be found in the following way:

e) Check the power supply and the fuses.

f) Check the plug connection of the printed circuit board.

Fix the card well in the base.
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g) Check the cable routing and tighten the screws well.

tighten.

h) In case there are diodes, short-circuit them.

the bulb lights up, the diodes need to be changed.

i) The connections of plug b2-b4 are short-circuited.

printed circuit board. If the bulb lights up, you need to
search for the fault in the cable conduction, the base of the plug, the
main switch or on the potentiometer. The controls are managed
mentioned components, and they are changed if necessary
necessary.

The potentiometer's slider is placed in its central position.

Regarding the connection pins of the potentiometer, it has to
news 2.5V. The potentiometer slider is subsequently placed.
in short circuit, first on one side of the connection terminals of the
potentiometer, and then to the other. If the bulb lights up in one
In cases, the potentiometer must be changed.

k) If the light bulb cannot be turned on using the

e-j tests, the printed circuit board must be replaced.

l) If the control still does not work after having done the
as described in the procedure, we kindly ask you to get in touch with
our technical department, which will provide you with the
necessary technical advice.

2.4.2
If the SKAKOTROL card is with external control signal, then
control of the control regulates in manual handling. If not, then
check points a-l.

The control regulates in manual operation, but not in automatic operation.

Check that a 0-20mA signal or a 0-10V signal enters the

terminals, and that the cables are properly connected. See
in addition point 2.3.

NOTE! It includes a diagram at the end of the instruction manual.

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2.5 SKAKOTROL Card (bl. 1-2)

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3.CHECKMATE

3.1 Description
SKAKOPAC is a control and adjustment card for installation in the
SKAKOTROL.

A complete SKAKOPAC includes the following functions:

1. Fitting curves
2. Frequency curves.
3. Compensation for cable length.
4. Collective control.

3.2 Installation of the SKAKPAC

First, it is checked whether the SKAKOPAC can be used in the
SKAKOTROL. Then the bridge is removed from the socket of
SKAKOTROL, and the SKAKOPAC is installed with the card holder
attached.
3.3 Adjustment curves
It is used to change the input signal from the potentiometer.
from adjustment/0-20mA/0-10V to another form of curve.

The data for these curves is located in the Eprom 'Set-point',

that can contain up to 16 curves.

The following curves are always fixed:

No. 0: No change in the signal.

No. 1-15: Specific curves of the client/machine.

3.4 Frequency compensation

The SKAKO vibrating machines equipped with vibrators
electromagnetic are tuned for operation in a
specific frequency of the network, 50 or 60 Hz. Variations of more than
+0.5Hz can cause the destruction of the machine. While
a deviation greater than -0.5Hz means a significant
decrease in the machine's capacity.

The frequency compensation curves are intended for

operation within the frequencies 49-55Hz or 59-64Hz. If the
if the frequency exceeds these limits, the machine may break down,
in case of continuous operation. If the frequency is below
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from these limits, the machine's capacity decreases in a way

important.
The size of the frequency compensation curve depends on the
vibration machine.
Therefore, it is necessary to indicate the type number of the machine to the
time to request a frequency compensation. After that, SKAKO
They will inform you about which curve numbers should be used.
reorder, the numbers that come in the Eprom will be indicated.

The incorrect selection of the fitting curves can destroy the

NOTE
machine. SKAKO, in this case, declines all responsibility.

Bridge
No. curve Curve
1 2 3 4
0 x x x x No compensation
1 x x x
2 x x x
3 x x
4 x x x
5 x x
6 x x
7 x
8 x x x
9 x x
10 x x
11 x
12 x x
13 x
14 x
15
mounted bridge

3.5 Compensation of cable length

The piston race in electromagnetic vibrators, and with it,

capacity decreases linearly the longer the cable is
between the SKAKOTROL control and the electromagnetic vibrator. The
The square and the conductive material of the cable also influence this.
For this reason, SKAKO recommends that the control be located as close as possible.
possible of the vibrator (see point 3.7.5–SKAKOTROL).
Since it is not always possible to meet the values
recommended in point 3.7.5 (SKAKOTROL), there is the possibility
to compensate for other lengths of cable.
This is done using four bridges placed in the socket of the
SKAKOPAC (see the map of SKAKOPAC). These bridges
They can be combined in 16 different ways.
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In the following pages, it is described how these are adjusted for

the different vibrators with cable lengths and square
corresponding.
Once the bridges are adjusted, the number of the vibrator is read in the
data plate. Then SKAKO can provide them with the course of the
piston. Next, the vibrator is started at 100%, and it is controlled.
that the piston stroke not be greater than what has been reported
SKAKO.
If the piston stroke is greater than indicated, the vibrator stops.
and the SKAKOPAC is encoded to a shorter cable length.
Then the piston race is checked again.

NOTE The incorrect selection of cable length compensation

it can cause the destruction of the vibrator. SKAKO, in this case,
disclaims all responsibility.

Resistance compensation

│
│
─┬────────────────┬───────┴───────┬──────────────┬─
│ │ │ │
┌─┐ ┌─┐ ┌─┐ ┌─┐
1100kOhm │ │ 619kOhm │ │ 487kOhm 187kOhm
└─┘ └─┘ └─┘ └─┘
│ │ │ │
R11 R12 R13 R14
─┴────────────────┴───────┬───────┴──────────────┴─
│
│
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Bridge no. 1 2 3 4 kOhm

nr.
1 0 0 0 0 -
2 1 0 0 0 1100 kOhm
3 0 1 0 0 619 kOhm
4 0 0 1 0 487 kOhm
5 1 1 0 0 396 kOhm
6 1 0 1 0 337 kOhm
7 0 1 1 0 273 kOhm
8 1 1 1 0 218 kOhm
9 0 0 0 1 187 kOhm
10 1 0 0 1 160 kOhm
11 0 1 0 1 144 kOhm
12 0 0 1 1 135 kOhm
13 1 1 0 1 127 kOhm
14 1 0 1 1 120 kOhm
15 0 1 1 1 111 kOhm
16 1 1 1 1 101 kOhm

Vibrator 8D/300V-50Hz

Supply voltage to the SKAKOTROL 360-440V–50Hz.

1.5 mm cable2from square between SKAKOTROL and vibrator:

Bridge 1 2 3 4
Metro
0-50 m 0 0 0 0
20-80 m 1 0 0 0
70-130 m 0 1 0 0
120-190 m 1 1 0 0
180-250 m 0 1 1 0
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2.5 mm cable2of square between SKAKOTROL and vibrator:

Bridge 1 2 3 4
Metro
0-80 m 0 0 0 0
40-180 m 1 0 0 0
150-290 m 0 1 0 0
240-350 m 1 1 0 0

Vibrator 20D/300V-50Hz

Power supply tension to the SKAKOTROL 360-440V

1.5 mm cable2between SKAKOTROL and vibrator:

Bridge 1 2 3 4
Metro
0-25 m 0 0 0 0
20-60 m 0 1 0 0
50-90 m 0 0 1 0

2.5 mm cable2of square between SKAKOTROL and vibrator:

Bridge 1 2 3 4
Metro
0-30 m 0 0 0 0
10-60 m 1 0 0 0
40-100 m 0 1 0 0
80-130 m 0 0 1 0
110-170 m 1 0 1 0
150-200 m 0 1 1 0
180-240 m 1 1 1 0
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Vibrator 50D/300-50Hz

Power supply voltage to SKAKOTROL 360-440V-50Hz.

1.5 mm cable2square between SKAKOTROL and vibrator:

Bridge 1 2 3 4
Metro
0-25 m 0 0 0 0
15-50 m 0 0 1 0
40-75 m 1 1 1 0
70-100 m 1 0 1 1

2.5 mm cable2square between SKAKOTROL and vibrator:

Bridge 1 2 3 4
Metro
0-20 m 0 0 0 0
10-40 m 0 1 0 0
30-60 m 1 1 0 0
50-80 m 0 1 1 0
70-100 m 0 0 0 1
90-120 m 0 1 0 1
110-140 m 1 0 1 1
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SKAKOPAC card (bl. 3)

 0 1 2 3 4 5 6 7 8 9

SKAKO Vibration A/S

Bygmestervej 2
DK-5600 Faaborg Denmark
Tel. +45 63 61 63 40
Fax. +45 63 61 63 50
www.skako.com

Customer:
Address:
Address 2:
Project designation: SKAKOTROL D460V 60-60HZ IP66 RFI
Drawing Number: -40035574
Customer order no:

Supply: 460V + GND 60Hz

Supply Cable: 12AWG
Control Voltage 110VAC
Protection Class: IP66
Brand: SCHNEIDER ELECTRIC
Type: NSYS3D6625P

Projected: 27-03-2017 by: BNI Last page: 19

Latest change: 14-05-2018 by: BNI Number of pages: 19

Rev. 27-03-2018 =
SKAKOTROL D460V 60-60HZ IP66 RFI FRONT +
Name BNI -40035574 Page No. 1
Plot 22-05-2018 of 19 Pages
 0 1 2 3 4 5 6 7 8 9

TABLE OF CONTENTS
VIBP8 04/08-2016
COL. X: AN AUTOMATIC GENERATED PAGE HAS BEEN CHANGED MANUALLY

PAGE PAGE DESIGNATION DATE CONSTR. X

1 FRONT 29.Jun.2017 BNI
2 TABLE OF CONTENTS 29.Jun.2017 BNI X
3 CONDUCTOR COLORS 29.Jun.2017 BNI
4 FRONT OF CABINET 29.Jun.2017 BNI
5 TYPE PLATE 29.Jun.2017 BNI
6 MAIN CURRENT SKAKOTROL 29.Jun.2017 BNI
7 CONTROL CURRENT SKAKOTROL 29.Jun.2017 BNI
8 MOUNTING PLATE 29.Jun.2017 BNI
9 TERMINAL SURVEY 29.Jun.2017 BNI
10 A1: MAIN CURRENT: 29.Jun.2017 BNI
11 A1: CONTROL VOLTAGE 29.Jun.2017 BNI
12 A1: POTENTIAL-FREE SIGNALS 29.Jun.2017 BNI
13 A1: VIBRATOR 29.Jun.2017 BNI
14 A2: VIBRATOR 29.Jun.2017 BNI
15 CABLE SURVEY 29.Jun.2017 BNI X
16 W100 SUPPLY 29.Jun.2017 BNI
17 W101 Terminal Box Vibrator 29.Jun.2017 BNI
18 W102 UPPER COIL 29.Jun.2017 BNI
19 W103 LOWER COIL 29.Jun.2017 BNI

1 3

Rev. 27-03-2018 =
SKAKOTROL D460V 60-60HZ IP66 RFI TABLE OF CONTENTS +
Name BNI -40035574 Page No. 2
Plot 22-05-2018 of 19 Pages
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CONDUCTOR COLORS:
Grounding conductor (PE): Green/Yellow

Main voltage 460/480 VAC: Black

Control voltage 24 VDC +: Dark blue

Control voltage 24VDC grounded: Blue/white

Foreign voltage: Yellow or orange

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600x600x250MM RAL 7035

596 mm

LOCAL/REMOTE

385 mm -7S1

LOCAL
SPEED

-6Q1
275 mm -7H1 -7R1

SIEMENS

WARNING WARNING
TYPE PLATE
SIGN SIGN

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INDUSTRIAL CONTROL PANEL FOR INDUSTRIAL MACHINERY

VOLTAGE 460V + PE 60Hz
VIBRATOR: 100D 300V 60HZ
MAX FUSE 25A TYPE RK 5
MAX SHORT-CIRCUIT CURRENT: 10 kA
MIN SHORT-CIRCUIT CURRENT: 0.5 kA
ORDER NO: 40035574
MAX CURRENT 19.3A

SKAKO Vibration A/S

Bygmestervej 2
DK-5600 Faaborg Denmark
Tel. +45 63 61 63 40
www.skako.com

WARNING
TO MAINTAIN OVERCURRENT, SHORT CIRCUIT, AND GROUND FAULT
PROTECTION, THE MANUFACTURER'S INSTRUCTIONS FOR SELECTION
OF OVERLOAD AND SHORT CIRCUIT PROTECTION MUST BE FOLLOWED TO
REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK.

WARNING
IF AN OVERLOAD OR A FAULT CURRENT INTERRUPTION OCCURS, CIRCUITS
MUST BE CHECKED TO DETERMINE THE CAUSE OF THE INTERRUPTION.
IF A FAULT CONDITION EXISTS, THE CURRENT-CARRYING COMPONENTS SHOULD BE EXAMINED
AND REPLACED IF DAMAGED, AND THE INTEGRAL CURRENT SENSORS MUST BE REPLACED
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK.

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 0 1 2 3 4 5 6 7 8 9

1L1 / 7.0
1L2 / 7.0

1 1

-6F1 -6F2
25A 2 25A 2
aR/gR aR/gR L1 L2 L3 33 L1 L2 L3 33

-6FQ1 34 -6FQ2 34
14.8A 7.5 14.8A 7.5
GNYE I> I> I> I> I> I>
SIEMENS SIEMENS
3RV2411 T1 T2 T3 3RV2411 T1 T2 T3

BK HAPPY NEW YEAR

12 AWG 12 AWG 12 AWG 12 AWG

-6Z1
480V 35A
RFI FILTER 1 PE 2 -6N1

PE
SKAKOSNUB
A1 K1 K2 A2
745183
G2 / 7.0
1 3 5 13 G1 / 7.0
-6Q1
32A 2 4 6 14 12 AWG 12 AWG 12 AWG
7.5 G K G K
SIEMENS
3LD
-6T1 A -6T2 A
40A 40A
THYRI THYRI
PE PE -STOR -STORE
BTW67 BTW67

-A1X1 U1 V1 PE -A1X10 V1A V1B PE V2A V2B

1 2 GNYE 3 4 W101
PE
Cable
5x14 AWG
1 2 GNYE W100 -A2X1 1 2 PE 3 4 PE TERMINAL BOX
CABLE VIBRATOR
3x12 AWG
BN BU GNYE BN THIS GNYE
SUPPLY
W102 W103
BN1 BU1 PE1 KABELCG KABELCG
3x14 AWG 3x14 AWG
-6U1 UPPER COIL LOWER COIL
300V 60HZ
EACH BN2 BU2 PE2
-6X1 MAGNET COIL 13.7A
TOTAL 19.3A
SUPPLY L1 L2 PE

SUPPLY 480V 60HZ VIBRATOR

MAX FUSE 25A (TYPE RK 5) 100D 300V 60Hz

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 0 1 2 3 4 5 6 7 8 9

6.9/ 1L1
6.9/ 1L2
1 3
-7F1
2A 2 4

-7N1
SKAKOTROL
SKAKOTROL E480V 60-60Hz 745174
20 24
E480V 60-60HZ
PH N(PH2)

G1 G2 32 4d 14z 4z 2b 4b 2d 12z 12d 12b

PE
BN WH YE GN
14
0 440 -6Q1
6.9/ G1 6.1 13
6.9/ G2 -7T1 PE
440V
24V 0' 24 11 23
1 33 -7S1
-7F2 -6FQ1 12 24
0.5A 2 6.4 34
X1
-7H1
1 2
24VACDC X2
11 34
-7K1 -6FQ2 -7R1
.1 14 6.8 33
3

8
-7K1
1

-A1X5 40 41 A1X4 1 2 12Z 12D 12B

11 14.4

0V/mA 10V 20mA PE

110VAC ON/OFF CONNECTION (1-2) LOCAL/REMOTE CONTROL SIGNAL

TO BE REMOVED BY 0-10V/0-20MA
EXTERNAL ON/OFF ONLY GALVANIC ISOLATED!

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M1

CABLE TRUNK

6F1 6F2 7F1 6FQ1 6FQ2 7T1

CABLE TRUNK

6T1

6Z1 6Q1 7N1 6N1

7K1

6T2

CABLE TRUNK

A1X1 A1X4 A1X5 A1X10

550 mm

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TERMINAL SURVEY
CONTACTOR BOARD: CONTROL BOXES: JUNCTION BOXES:

-A1X1 = A1: SUPPLY MAIN CURRENT -A2X1 = A2: VIBRATOR

-A1X4A1: CONTROL VOLUMEDAYS

A1X5 =A1: POTENTIAL-FREE SIGNALS

-A1X10 = A1: VIBRATOR

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TERMINAL SURVEY LOD_KLM2 08/11-2000

TERMINAL ROW

-A1X1

PAGE/
FUNCTION GOAL GOAL PATH
TERMINAL STRIP -A1X1 1 -6X1 L1 U1 -6Q1 2 6.0
= 2 -6X1 L2 V1 -6Q1 6 6.1
= GNYE -6X1 PE PE PE 6.1

9 11

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TERMINAL SURVEY LOD_KLM2 08/11-2000

TERMINAL ROW

-A1X4

PAGE/
FUNCTION GOAL GOAL PATH
TERMINAL STRIP -A1X4 1 -7K1 11 7.4
= 2 -6FQ2 33 7.5
= 20mA 12B -7N1 12b 7.8
= 10V 12D -7N1 12d 7.8
= 0V/mA 12Z -7N1 12z 7.8

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TERMINAL SURVEY LOD_KLM2 08/11-2000

TERMINAL ROW

-A1X5

PAGE/
FUNCTION GOAL GOAL PATH
TERMINAL STRIP -A1X5 40 -7K1 8 7.1
= 41 -7K1 1 7.1

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TERMINAL SURVEY LOD_KLM2 08/11-2000

TERMINAL ROW

-A1X10

PAGE/
FUNCTION GOAL GOAL PATH
TERMINAL STRIP -A1X10 1 -A2X1 1 V1A -6FQ1 T1 X 6.3
= 2 -A2X1 2 V1B -6N1 A1 X 6.4
= NEW YEARA2X1 PE PE PE 6.4
= 3 -A2X1 3 V2A -6N1 K2 6.7
= 4 -A2X1 4 V2B -6FQ2 T3 X 6.8

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TERMINAL SURVEY LOD_KLM2 08/11-2000

TERMINAL ROW

-A2X1

PAGE/
FUNCTION GOAL GOAL PATH
TERMINAL STRIP -A2X1 BN -6U1 BN1 1 -A1X10 V1A 1 6.3
= THIS -6U1 BU1 2 -A1X10 V1B 2 6.4
= GNYE -6U1 PE1 PE PE -A1X10 PEGNYE 6.4
= BN -6U1 BN2 3 -A1X10 V2A 3 6.7
= THIS -6U1 BU2 4 A1X10 V2B 4 6.8
= GNYE -6U1 PE2 PE PE 6.8

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CABLE SURVEY started 26/1-2006

NUMBER OF COND. CROSS SEC. LENGTH

CABLE FROM TO TYPE TOTAL USED mm² m NOTE PAGE

W100 A1X1 -6X1 CABLEG 3/PE 3/PE 12 - SUPPLY 16

W101 A1X10 -A2X1 KABELG 5/PE 5/PE 14 - TERMINAL BOX VIBRATOR 17

W102 -A2X1 -6U1 KABELCG 3/PE 3/PE 14 - UPPER COIL 18

W103 -A2X1 -6U1 KABELCG 3/PE 3/PE 14 - LOWER COIL 19

CABLE - CABLE WITHOUT GND WIRE KABELG - CABLE WITH GND WIRE KABELSC - SCREENED CABLE WITHOUT GND WIRE KABELGSC - SCREENED CABLE WITH GND WIRE

14 16

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TERMINAL SURVEY LOD_KLM2 08/11-2000

TERMINAL ROW

-A1X4

PAGE/
FUNCTION GOAL GOAL PATH
TERMINAL STRIP -A1X4 1 -7K1 11 7.4
= 2 -6FQ2 33 7.5
= 20mA 12B -7N1 12b 7.8
= 10V 12D -7N1 12d 7.8
= 0V/mA 12Z -7N1 12z 7.8

10 12

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Cable Designation W101 Cable type CABLE

Remarks TERMINAL BOX VIBRATOR Conductor no. 5/PE Cable cross-section 14 mm² Cable length -
Goal from Goal to
Page/Path Page/Path
Conductor

Function text Sign Sign Conn. Function text

Conn.
TERMINAL STRIP -A1X10 6.3 -A1X10 V1A 1 -A2X1 1 6.3 TERM

TERMINAL STRIP -A1X10 6.4 -A1X10 V1B 2 -A2X1 2 6.4 TERM

TERMINAL STRIP -A1X10 6.7 -A1X10 V2A 3 A2X1 3 6.7 TERM

TERMINAL STRIP -A1X10 6.8 -A1X10 V2B 4 -A2X1 4 6.8 TERMS

TERMINAL STRIP -A1X10 6.4 -A1X10 PE GNYE -A2X1 PE 6.4 TERM

started June 19, 2008

16 18

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Name BNI -40035574 TERMINAL BOX VIBRATOR Page No. 17
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Cable Designation W102 Cable type KABELCG

Remarks UPPER COIL Conductor no. 3/PE Cable cross-section 14 mm² Cable length -
Goal from Goal to
Page/Path Page/Path
Conductor

Function text Sign Sign Conn. Function text

Conn.
TERMINAL STRIP -A2X1 6.4 -A2X1 PE GNYE -6U1 PE1 6.3 VIBRATE

TERMINAL STRIP -A2X1 6.3 -A2X1 1 BN -6U1 BN1 6.3 VIBRATE

TERMINAL STRIP -A2X1 6.4 -A2X1 2 BU -6U1 BU1 6.3 VIBRATE

began June 19, 2008

17 19

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Cable Designation W103 Cable type KABELCG

Remarks LOWER COIL Conductor no. 3/PE Cable cross-section 14 mm² Cable length -
Goal from Goal to
Page/Path Page/Path
Conductor

Function text Sign Sign Conn. Function text

Conn.
TERMINAL STRIP -A2X1 6.8 -A2X1 PE GNYE -6U1 PE2 6.3 VIBRATE

TERMINAL STRIP -A2X1 6.7 -A2X1 3 BN -6U1 BN2 6.3 VIBRATE

TERMINAL STRIP -A2X1 6.8 A2X1 4 BU -6U1 BU2 6.3 VIBRATE

June 19, 2008

18

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Name BNI -40035574 LOWER COIL Page No. 19
Plot May 22, 2018 of 19 Pages
 Property name="Projektbeskrivelse" id="10011" index="0" type="7">??_??@SKA

-40035574 SPARE PARTS

Ref. Page Quant. Art. No. Designation Data Manufacturing Type number
-6F1 6 1 40007884 FUSE HOLDER 1 POLE 10*38MM MAX 600V 32A SIEMENS 3NW7013
-6F2 6 1 40007884 FUSE HOLDER 1 POLE 10*38MM MAX 600V 32A SIEMENS 3NW7013
-6FQ1 6 1 40017869 AUXILIARY BLOCK S00-S0 1 NO 1NC SIEMENS 3RV2901-1A
-6FQ1 6 1 40028271 CIRCUIT BREAKER S00 10 - 16A CLASS 10 100kA SIEMENS 3RV2411-4AA10
-6FQ2 6 1 40017869 AUXILIARY BLOCK S00-S0 1 NO 1NC SIEMENS 3RV2901-1A
-6FQ2 6 1 40028271 CIRCUIT BREAKER S00 10 - 16A CLASS 10 100kA SIEMENS 3RV2411-4AA10
-6N1 6 1 762058 PLUG CONNECTION DIN41612 32POLES SOURIAU 8609-432-81-14-758-000-E2
-6N1 6 2 774063 CARD HOLDER FOR SKAKOTROL - WEIDMUELL SKH 055016
-6N1 6 2 774064 LOCK FOR CARD HOLDER - WEIDMUELL RH2-6327.6
-6N1 6 1 745183 PRINTCARD SNUBBER-CIRCUIT FOR SKAK 500V 25/50HZ 35A HOW 745183
-6N1 6 1 774067 BOTTOM PLATE FOR CARD HOLDER - HOW 774067
-6Q1 6 1 40012870 SWITCH 3POL 32A 11.5KW SIEMENS 3LD2244-0TK53
-6T1 6 1 783009 HEAT SINK 100MM 1.3 K/W FISCHER SK02-100-SA
-6T2 6 1 783009 HEAT SINK 100MM 1.3 K/W FISHER SK02-100-SA
-6Z1 6 1 761827 POWER-LINE NOISE FILTER. 2x480V 35A CORCOM 35IK10
-7F1 7 1 40014161 MINIATURE CIRCUIT BREAKER 2POL 2A C 10kA SIEMENS 5SY4202-7
-7F2 7 1 721086 FUSE. QUICK ACTING 0.5A 5*20MM SOLAR 520614
-7H1 7 1 40030431 SIGNAL LAMP ACTUATOR WHITE Ø22 24V AC/DC SIEMENS 3SU1102-6AA60-1AA0
-7K1 7 1 733142 RELAY. 2POLES 110VAC 5A/250VAC OMRON G2R-2SN-110AC
-7K1 7 1 733148 RELAY SOCKET 2-POLE 5A 250V OMRON P2RF-08-E
-7N1 7 1 762054 PLUG CONNECTION. FOR SKAKOTROL DIN 41612 24+7 B.F-H 5.5/15A FCI 5159.002.31.11.93.111 LF
-7N1 7 2 774063 CARD HOLDER FOR SKAKOTROL - WEIDMUELL SKH 055016
-7N1 7 2 774064 LOCK FOR CARD HOLDER - WEIDMUELL RH2-6327.6
-7N1 7 1 774067 BOTTOM PLATE FOR CARD HOLDER - SKAKO 774067
-7N1 7 1 745174 PRINT CARD. SKAKOTROL E480 SNUBBER 480V-60/60HZ HOW TO KITE 745174 E
-7N1 7 1 762055 PRINT SOCKET - WEIDMÜLLE BLA3-1281860000
-7R1 7 1 40034440 POTENTIOMETER Ø22 IP66 2K2 OHM SIEMENS 3SU1200-2PW10-1AA0
-7R1 7 1 40034441 SCALE FOR POTENTIOMETER NOIR SIEMENS 3SU1900-0BG16-0SA0
-7S1 7 1 40030436 SELECTOR SWITCH Ø22 1NO+1NC SIEMENS 3SU1100-2BF60-1MA0
-7S1 7 1 40035349 LABEL MOUNT 12.5x27mm SIEMENS 3SU1900-0AG10-0AA0
-7T1 7 1 761289 TRANSFORMER. 230-400-440V/24V 0.1A DANTRAFO DT 12215-1
A1 4 1 40019222 ENCLOSURE 600x600x250 IP66 IK10 SCHNEIDER NSYS3D6625P

May 22, 2018 Page 1/1