Practice No. 6. Project 1. Electropneumatic stamping system.

S.E.P D.G.E.S.T
Technological Institute of Orizaba
DEPARTMENT OF ENGINEERING
ELECTRICAL-ELECTRONIC
(ELECTRONIC AREA)

Programmable Logic Control

8e2A
PROJECT 1
Cruz Armas Sebastian (19010974)
Balmori Vera Gabriel Eduardo (19010960)
Seraphic Gómez Karime (18010841)

M.C. Víctor Hugo Pérez Concha

M.C. Víctor Hugo Pérez Concha.

 Practice No. 6. Project 1. Pneumatic stamping system.

Topic 5.1. Problem detection.

Theme 5.2. Solution Design.
Topic 5.3. Project report.

Practice No. 6. Project 1. Electric-pneumatic stamping system with sequence A+B+B-A-C+C-.

Objective: The student will develop the phases of foundation, planning, execution, and evaluation, using the
Pneumatic power diagrams and electrical control for the electropneumatic stamping system.

Theme 5.1. Problem detection.

I. Development.

I.1. Theoretical Framework.

The technical process is a series of tasks or procedures that are carried out with a lot of organization and many
sometimes with an estimated timeframe that consists of several stages, with which (in which) the goal is to achieve the development
of a specific product or good [1].

Optimize the production process of raw material transformation so that they can become products for the
human consumption, or controlled substances for their application, are carried out using labor and
machinery that fulfills its task within a specified time for the project.

The industrial technical process must satisfy certain design stages, complying with certain specifications or
guidelines (premises), carrying out an optimal product development, taking into account the costs of
manufacturing to reach the final result in the production of a good or service, where problems and solutions are
identified, with adjustments according to the design.

The term electropneumatic is defined from the words electro which means electric and pneumatic which means
air pressure. Therefore, we can understand an electropneumatic system as an integration of electricity and
mechanical components with compressed air sources, that is, the control of pneumatic components through
The electrical impulses are known as electro-pneumatics.

The pneumatic power section is attributed to both pneumatic and electropneumatic controllers and the
the signal control section consists of electrical components, among these components are,
electric input buttons, proximity switches, relays, and programmable logic controllers.

For the correct functioning of the pneumatic system, there must be some way to start, control, and stop it.
process, when these 3 functions are considered, the pneumatic system becomes electro-pneumatic,

M.C. Víctor Hugo Pérez Concha.

 Practice No. 6. Project 1. Pneumatic stamping system.

this system integrates pneumatic and electrical technologies into a system where the signaling/control medium is
electric and the working medium is compressed air. In this type of system, devices such as
relays, solenoid valves, limit switches and PLC to interconnect electrical control with pneumatic action.

I.2. Analysis and/or design.

Describe the Problem Statement.

Password or order.
Guideline: Instruction or rule to be followed in the execution of something.

The stamping system in figure 6.1 consists of three pneumatic cylinders, A and B are double cylinders.
effect and C is of simple effect, each one has its corresponding solenoid valve Y0, Y1, and Y2 and their detectors of
proximity SA0, SA1, SB0, SB1, SC0 and SC1.

Directive. When pressing the start button PB2, the double-acting cylinder doses the piece, once it has
completely extracted, the double-acting cylinder B, moves forward stamping the piece and once it has
Once its operation is completed, it retracts. When B is in its initial position, the single-acting cylinder A begins its
retreating race, at the moment it has completely returned, the single effect cylinder C moves forward
expelling the piece to later return to its original condition.

By pressing the stop button PB1, at any time, everything returns to its initial condition.

Figure 6.1. Stamping process with sequence A+B+B-A-C+C-.

The space-phase diagram in figure 6.2 shows the force and movement for the cylinders in the sequence A+B+B-A-.
C+C-; indicates the initial conditions of the entire process, the proximity sensors of the inductive type SA0, SA1, SB0.
SB1, SC0, and SC1 act in the (+) forward and (-) backward for their respective pneumatic cylinder.

M.C. Víctor Hugo Pérez Concha.

 Practice No. 6. Project 1. Electropneumatic stamping system.

The double-acting cylinders A and B use a 5/2 way normally closed solenoid valve with their solenoids Y0 and Y1 respectively.
The single-acting cylinder C uses a 3/2 N.C. solenoid valve with its solenoids Y3.

Figure 6.2. Space-phase diagram of the sequence A+B+B-A-C+C-.

I.3. Prereport.

These are the simulations of the circuits that were analyzed and/or designed.

Topic 5.2. Solution Design.

Figure 6.3, created with Festo's Fluidsim software, presents the diagrams for the stamping process.
pneumatic and electrical control power respectively; once the operator identifies that there have been
When the wooden pieces are exhausted, stop the process by pressing PB1, allowing it to recharge the dispenser.

M.C. Víctor Hugo Pérez Concha.

 Practice No. 6. Project 1. Electropneumatic stamping system.

Figure 6.3. Electro-pneumatic system for the sequence A+B+B-A-C+C-.

II. Practical Development.

II.1. Material and equipment.

Table 6.1 shows the list of materials and equipment, consider all the necessary accessories to carry out the
circuit in programmable logic, pneumatic and electrical devices are required.

Table 6.1. Material and equipment for project No. 1.

Quantity Unit Description
01 Piece Stop button PB1 with 1 N.C.
01 Piece Start button PB2 with 1 N.O.
06 Piece Inductive proximity sensors SA0, SA1, SB0, SB1, SC0, and SC1 at 24 Vdc.
06 Piece Control relay with 24 Vcc coil.
03 Piece Control relay with 127 V AC coil.
01 Piece Allen Bradley SLC 05 PLC.
02 Piece Double-acting pneumatic cylinder with cushioning.
01 Piece Single-acting pneumatic cylinder.
02 Piece 5/2 way normally closed distribution solenoid valve with solenoids Y0, Y1 at 24 Vdc.
01 Piece 3/2 way N.C. distributor solenoid valve with Y2 solenoids at 24 Vdc.
01 Piece Mounting board for Festo pneumatic.
01 Piece Maintenance unit with manifold distributor by fittings.
01 Batch Connection hoses.

M.C. Víctor Hugo Pérez Concha.

 Practice No. 6. Project 1. Electropneumatic stamping system.

01 Piece Software Festo fluidsimp.

01 Piece Allen Bradley's RSLogix 500 software.
01 Piece Personal computer.

II.2. Procedure and results.

This will be indicated by the professor for better understanding of the practice and are the steps that must be followed.
student to bring this to a successful conclusion.

1. Problem statement.

Figure 6.3 shows the electrical pneumatic power schemes and the electrical control for the sequence A+B+B-A-
C+C-, based on the space-phase diagram of figure 6.2.

2. The input and output devices in figure 6.4 are designed with Festo's fluidsim software.
as a reference for wiring them physically in the PLC SLC 05 panels from Allen Bradley.

Figure 6.4 Connection of devices for the Allen Bradley SLC 05 PLC.

Topic 5.3. Project report.

Figures 6.5 and 6.6 show the connection diagrams for the sensors and actuators for the PLC modules.
SLC 05 from Allen Bradley.

M.C. Víctor Hugo Pérez Concha.

Practice No. 6. Project 1. Electropneumatic stamping system.

Figure 6.5. SCL 05 Allen Bradley Input Connection Terminal.

M.C. Victor Hugo Pérez Concha.

 Practice No. 6. Project 1. Electropneumatic stamping system.

Figure 6.6. SLC 05 Allen Bradley output connection terminal.

4. Considering figure 6.3, complete the description of table 6.2.

Table 6.2. Assignment of inputs and outputs (I/O) for the Allen Bradley SLC 05 PLC.
Logic Description Logic
cabled Programmable
PB1 Momentary push button contact N.C. I:1/0
PB2 Momentary contact push button N.O. I:1/1
SA0 Inductive presence sensor type PNP at 24v I:1/2
SA1 Inductive presence sensor type PNP at 24v I:1/3
SB0 Inductive presence sensor type PNP at 24v I:1/4
SB1 Inductive presence sensor type PNP at 24v I:1/5
SC0 Inductive presence sensor type NPN at 24v I:1/6
SC1 Inductive presence sensor type NPN at 24v I:1/7
Y0 5/2 way normally closed distributor solenoid valve with 24 V DC solenoids. O:2/0
Y1 5/2 way normally open distributor solenoid valve with 24 VDC solenoids. O:2/1
Y2 3/2 way normally closed distributor solenoid valve with 24 VDC solenoids. O:2/2
RC0 24v control relay. B3:0/0
5. Using Allen Bradley's RSLogix 500 software, design the circuit in figure 6.3 and place it as in figure 6.7.

M.C. Víctor Hugo Pérez Concha.

 Practice No. 6. Project 1. Electropneumatic stamping system.

Figure 6.7. Electropneumatic stamping system with sequence A+B+B-A-C+C-.

6. Take a photo of the process and place it as figure 6.8.

M.C. Victor Hugo Pérez Concha.

 Practice No. 6. Project 1. Electropneumatic stamping system.

Figure 6.8. Wiring of devices to the Allen Bradley SLC 05 PLC.

III. Questionnaire.

It should be read before carrying out the practice as it contains questions to be answered before doing so.
It also includes questions that must be answered during the course of this and upon completion.

7. Describe in detail the concept of space-phase diagram.

It is a diagram that graphs the response over time of a plant, it is a very useful tool when
to design, as it allows us to visualize the response we expect and establish relationships between each component and
This is how to start designing with a visual basis of the needs that are present. The diagram runs in tempo on the X-axis.
while on the Y-axis you have divisions for each element and its respective response in operation.

M.C. Victor Hugo Pérez Concha.

 Practice No. 6. Project 1. Electropneumatic stamping system.

8. What are the most common failures of inductive proximity sensors?

The main causes of failures that the sensor can have are either that it moved and did not detect, or it detected earlier than
time the element to be measured, which could cause errors in the program and failures in the plant, or it is also possible
that due to the constant movement and vibration, some cable may be damaged.

9. What does it mean for the system to be robust?

A robust system is a stable system, meaning it is a system that withstands external disturbances without
to break down, an example in this project is the fact that no matter at what point the practice is turned off, it is
built to ensure that the pistons return to their initial position in all cases, that prevents errors from occurring
in the plant if there is an extended piston at the time of starting the system.

IV. Conclusions.

Cruz Armas Sebastan (19010974):

During the development of this practice, I was able to better understand how to create ladder diagrams in the software.
RSLogix at a more complex level and see it physically represented in the electropneumatic system that
Previously we assembled, it seemed to me an excellent practice to conclude the work done this semester.

Balmori Vera Gabriel Eduardo (19010960):

This practice was the culmination of the knowledge acquired in the units, as it made us use the
RSLogix software for the practical development of a more complex program, which also has applications.
what are useful in the industry, also, the space-phase diagram was a great tool that I will procure
continue using it in my projects as it helped me understand a more defined mental image of how it works
same and made it easier for me to understand how it works to do it.

Gómez Seráfico Karime (18010841):

In this practice, we were able to test the knowledge acquired in this course through the project of the
pneumatic cylinders, we learned to wire the PLC to the cylinders that had solenoid valves and sensors.
proximity also to detect its inputs and outputs we also work in the Fluidsim software from Festo,
presents for the stamping process, the electropneumatic power diagrams and electrical control or the
RSLogix 500 software diagram from Allen Bradley to start it with the PLC

V. Bibliographic References.

[1]hthttps://www.euroinnova.edu.es/blog/what-is-a-process-ttechnician

[2]htps://instrumentactionontrol.net/video-the-philosophy-of-withtroll

Fluid simulation software from Festo.

M.C. Victor Hugo Pérez Concha.

 Practice No. 6. Project 1. Electropneumatic stamping system.

Allen Bradley RSLogix 500 software.

Pérez, Concha, Víctor, Hugo, Book: Programmable Automation Based on Competence Standards, ITOrizaba
Mexico, 2010.

[6] htps://www.cursosaula21.com/que-es-la-electroneumatca/

M.C. Victor Hugo Pérez Concha.