S Flex Separation

Parameter List
Printed 10-2012
Book No. 584613–02 rev. 5
Published By:
Alfa Laval Tumba AB
SE-147 80 Tumba, Sweden

Telephone: +46 8 530 650 00

Telefax: +46 8 530 310 40

© Alfa Laval Tumba AB 10-2012

The original instructions are in English
This publication or any part there of may not be
reproduced or transmitted by any process or
means without prior written permission of Alfa
Laval Tumba AB.
Contents
1 Parameter list 5
1.1 Setting List 5

2 Operation Modes 15
2.1 Change-over Sequence 15
2.1.1 Change-over without calibration 15
2.1.2 Calibration of the water flow via SV10 15

2.2 Discharge 17

3
 1 Parameter list

1.1 Setting List

To access the Setting List at any time during
the operation process press the ‘Return button’
repeatedly until the Setting List is reached. 7 8 9

4 5 6

NOTE 1 2 3

. 0
Relevant parameters only are shown on the display.
REMOTE

i
HEATER DISCHARGE
SEPARATOR CONTROL

CIP
FEED SLUDGE CLEANING
PUMP PUMP IN PLACE

X023912A

Press the arrow buttons to go up or down in the

list. The list consists of the following:
7 8 9
1. Parameter menu – List of all parameters.
Password protected. 4 5 6
To go directly to a parameter, enter the 1 2 3
parameter number.
. 0
2. Time settings – For setting date, time, etc.
Password protected. REMOTE

i
HEATER DISCHARGE
SEPARATOR CONTROL

To go directly to a parameter, enter the FEED SLUDGE

CIP
CLEANING

parameter number. PUMP PUMP IN PLACE

3. Operation time – Different counters and timers X023914A

can be read.
4. I/O Test – Here it is possible to activate all
outputs and to read the status for all inputs, for
testing purposes.
5. Alarm history – List of alarms which have been
rectified. The latest alarm shows at the top of
the list.
6. System info
7. IP settings
8. Password / Login
9. Set contrast

5
1.1 Setting List 1 Parameter list

When in the Parameter Menu a list item is

blinking, you can press the ‘Information’ button
for help and information. Press the ‘Information’ 7 8 9
button again to return to your previous position.
4 5 6
You can also change this setting – see below. 1 2 3

. 0

REMOTE

i
HEATER DISCHARGE
SEPARATOR CONTROL

CIP
FEED SLUDGE CLEANING
PUMP PUMP IN PLACE

X023915A

When a list item is blinking, it’s value can be

changed. Changes can be made either by using
the number buttons to write in a value, or by 7 8 9
choosing a value from the list. Save any change
by pressing the ‘Enter’ button. 4 5 6

1 2 3

. 0
NOTE
REMOTE

i
HEATER DISCHARGE
SEPARATOR CONTROL

Certain parameters can only be changed by the factory, CIP

the chief engineer, or an Alfa Laval service engineer FEED
PUMP
SLUDGE
PUMP
CLEANING
IN PLACE

X023913A

Parameters are divided into three password

levels:

Level 0 – No password needed.

Level 1 – Possible to protect with password.

Level 2 – Alfa Laval password protected.

@ = These configuration parameters can only

be adjusted while the system is in STAND STILL
(not visible on the HMI in all other modes).
The present configuration is displayed in menu
"System info".

6
1 Parameter list 1.1 Setting List

Parameter Pass- Denomination Default Unit Min. Max.

word value value value
level
P100 0 Display language: English
English/ German/ Spanish/ French/
Italian/ Portuguese/ Finnish/
Swedish
P101 0 Selection of temp. presentation °C
Celsius/Fahrenheit
P102 0 Selection of feed flow rate m3/h
presentation m3/h or USG/h
P103 0 Selection of pressure presentation bar
kPa, bar, psi
User password required for all following parameters if activated!

System configuration
P107 1 Flow correction factor 1.00 0,00 2,00
P111 1@ Separator size 0 See Parameters
depending on the
setting of P111,
page 12.
P112 1 Oil type HF380 See Parameters
depending on the
setting of P112,
page 14.
P114 1@ Vibration sensor installed yes/no no Can be changed
in even in
STOP. See also
"System without
vibration sensor"
in the Operating
instructions manual.
P115 1@ Frame cover switch installed yes/no no Can be changed
in even in STOP.
See also "System
without frame
cover switch" in
the Operating
instructions manual.
P116 1 Frame cover switch disabled yes/no no See also "System
(if P115 = yes) without frame
cover switch" in
the Operating
instructions manual.
P117 Not used
P118 1@ Sludge pump installed yes/no no Can be changed in
even in STOP.

7
1.1 Setting List 1 Parameter list

Parameter Pass- Denomination Default Unit Min. Max.

word value value value
level
P119 1@ Heater installed no/elec- no Can be changed
tric/steam/external in even in STOP.
See also "Control
of Heater" in
the Operating
instructions manual.
P120 1@
1 If P119 = electric: heater size 16 kW 7 130
P121 1 If P119 = steam: steam valve 120 s 0 999
transition time

Parame- Pass- Denomination De- Unit Min. Max.

ter word fault value value
level value
P122 1 Deadband heater 0.5 °C 0 5
(P101)
P123 1 P-constant heater (if heater 75 10 500
controlled)
see also P125/P126 (cold start)
P124 1 I-constant heater (if heater 0.4 min 0.1 10.0
controlled)
P125 1 Breakpoint cold start (if heater 50 °C 0 99
controlled) (P101)
P126 1 Gain factor cold start (if heater 40 1 100
controlled)
P127 1@ Feed pump controlled yes/no no Can be changed in
even in STOP.
P128 1 MT60 on/standby. Standby = on
MT60 disabled. Discharge every
15 min. (overrides P220). SV10
not activated. No drain sequence.
P129 1 Selection of remote control digital
method inputs
digital inputs
Modbus
P130 1 Selection of automatic or step-
stepwise startautomatic, stepwise wise
P131 1@ Valve in sludge outlet installed no Can be changed in
no, manual even in STOP.
P132 1 Vibration sensor disabled yes/no no

8
1 Parameter list 1.1 Setting List

Parame- Pass- Denomination De- Unit Min. Max.

ter word fault value value
level value
P133 1 Optional output 1 (Relay) See also
P134 1 Optional output 2 (Relay) “Programmable
in- and outputs”
P135 1 Optional output 3 (Relay) in the Operating
P136 1 Optional output 4 (Relay) instructions
P137 1 Optional output 5 (Relay) manual for all
alternatives
P138 1 Optional output 6 (Relay)
P139 1 Optional input 1
P140 1 Optional input 2
P141 1 Optional input 3
P142 1 Optional input 4
P143 1 Optional input 5
P144 1 Optional input 6
P145 1 Cross connection/serial operation dis- see also “Cross
abled connection/serial
operation”
P146 1 Temperature sensor disabled no
no, TT1, TT2, TT2 custom
P148 1 Speed sensor disabled. no
P149 1 Level switch disabled. Run sludge no
pump 30 s at discharge (overrides
P234).

Parame- Pass- Denomination Default Unit Min. Max.

ter word value value value
level
Alarm related parameters: delays, limits etc.
P151 Not used
P152 1 Power failure alarm used yes/no yes
P153 1 High oil pressure limit (PT4), 0.0 = 3,0 bar 0,0 6,0
pressure sensor disabled
P154 1 Low oil pressure limit (PT4) 1,2 bar 0,0 6,0
P155 1 High water pressure limit (PT5), 0.0 5,5 bar 0,0 6,0
= water pressure sensor disabled
P156 1 Low water pressure limit (PT5) 0,2 bar 0,0 6,0
P157 1 Alarm limit high feed pressure 3,0 bar 0,0 6,0
(PT1), 0.0 = feed pressure sensor
disabled
P158 1 Alarm limit low feed pressure (PT1) 0,2 bar 0,0 6,0
P160 1 Alarm limit “A131 Sludge in bowl” 20 % 0 100
P161 1 Alarm limit "A97 Discharge 300 rpm 0 2000
feedback error"
P162 2 Alarm limit "A81 Transducer value 70 pF 0 320
low"

9
1.1 Setting List 1 Parameter list

Parame- Pass- Denomination Default Unit Min. Max.

ter word value value value
level
P163 2 Alarm limit "A57 Oil leaking from 1,0 bar 0 4
bowl"
P164 2 High oil pressure limit (PT4) during 3,0 bar 0,0 6,0
leakage test
P165 2 Low oil pressure limit (PT4) during 1,0 bar 0,0 4,0
leakage test
P167 1 Not used
P169 1 Alarm delay "A24 Temperature 15 min 0 60
increase too slow"
P173 1 Alarm delay “A25 Temperature not 5 min 0 30
decreasing”
0 = no temperature supervision
P175 2 Alarm delay “A59 PT4 pressure 5 s 0 60
high after cold start"
P177 1 Alarm limit "A32 Difference 10 °C 0 30
TT1/TT2 too large" (P10
1)
P178 1 Time limit in RECIRCULATION 10 min 0 30
Setpoints
P220 1 Discharge interval 120 min 1 300
P222 1 V5 open time at drain sequence 25 s 0 250
P224 1 MT60 limit stop draining 70 % 0 100
P225 2 Test of MT60 signal frequency 5 0 40
(every xxx discharge), 0 = test
disabled
P226 2 MT60 low trigger limit at transducer 250 % 0 900
test
P227 2 Flush of drain outlet after 20 0 100
displacement (every xx discharge)
P228 1 SV16 pulse interval in 5 min 1 30
SEPARATION
P229 Not used

10
1 Parameter list 1.1 Setting List

Parame- Pass- Denomination Default Unit Min. Max.

ter word value value value
level
P231 1 SV15 opening time 3,0 s 0,1 30,0
P232 1 Draining of operating water 15 s 0 30
P233 1 Filling time conditioning water s 0 120
(calculated during calibration)xxx
(120 initially)
P234 1 Sludge pump additional/manual 15 s 0 60
running time
P236 2 Water drain time during STOP 10 s 0 30
P237 1 Sludge pump running and V5 10 s 0 30
opening time before discharge
P238 2 Feed on after discharge and test of 60 s 0 90
water content in oil outlet
P239 2 Time for stabilization of the 60 s 0 300
transducer signal
P242 2 Test of calibration value, interval 60 0 100
(no. of discharges)
P256 1 Feed pump stop delay at normal 3 min 0 30
STOP

11
1.1 Setting List 1 Parameter list

Parameters depending on the setting of P111

Separator size (P111, default 0)
S 811 S 820 S 400 S 500 S 600 S 700 S 800
S 816 S 825 S 840 S 850 S 860 S 870 S 880
S 200 S 300 S 841 S 851 S 861 S 871 S 881
S 821 S 830 S 845 S 855 S 865 S 875 S 885
S 826 S 831 S 846 S 856 S 866 S 876 S 886
S 835
S 836
Param- Pass- Description Min. Max. Unit
eter word value value
level
P180 2 Alarm limit bowl 83 90 90 89 82 82 81 0 100 % of
speed low P179
(max
speed)
P181 2 Alarm limit 0,3 0,3 0,5 0,5 0,5 0,5 0,5 0,0 2,5 mm
high vibration
shutdown
P182 1 Alarm limit 0,2 0,2 0,3 0,3 0,3 0,3 0,3 0,0 2,5 mm
high vibration
warning
P240 1 Filling time 77 63 108 48 80 61 72 0 150 s
displacement
water, initial
value (calcu-
lated during
calibration, see
also P254)
SV10, constant 0,9 1,6 1,6 5,5 5,5 11,0 15,0 l/min
flow orifice
P243 1 SV16 open 15 s 15 s 15 s 15 s 25 s 25 s 60 s 0 120 s
after dis-charge
P244 1 SV15 open for 10 s 10 s 10 s 10 s 15 s 25 s 25 s 0,1 30,0 s
priming water
during start-up
P245 2 V4 closed 10 10 10 10 10 10 10 0 30 s
during bowl
leakage test
P247 1 V4 closing 2 2 4 6 8 10 10 0 15 s
delay at bowl
leakage test
P248 2 Delay of PT4 5 5 5 10 10 10 10 0 15 s
pressure
reference value
registration at
bowl leakage
test

12
1 Parameter list 1.1 Setting List

NOTE

If P111 = 0 (default value), the operator is automatically

forced to go through a system configuration procedure
to setup the system.

13
1.1 Setting List 1 Parameter list

Parameters depending on the setting of P112

Oil type (selected with P112)

Parame- Pass- Descrip- GO MDO IF30 HF180 LO TP LO CH Min. Max. Unit

ter word tion IF40 HF380 Trunk Cross value value
level IF60 HF460 head
IF100 HF600
HF700
P183 1 High tem- °C
perature 40 105 100 100 0 115 (P101)
limit
P184 1 Low tem- °C
perature 20 85 90 85 0 115 (P101)
limit
P249 1 Tempera- °C
ture set- 30 98 95 90 0 110 (P101)
point
P187 2 Number of
drainings
before
alarm 5 2 0 20
“A84 High
water
content”
P251 MT60 trig- pF
ger fac-
tor (corre-
sponds to
100% in- 3,0 0,6 0,1 10,0
crease of
the trans-
ducer sig-
nal)
P252 1 MT60 %
trigger 100 100 100 0 250
limit
P189 2 Alarm pF
limit “A80
Trans-
110 85 78 0 320
ducer
value
high"
P254 2 Reduction
of P240 if
DO
Calcul- 1,0 0,0 1,0
ated as
P240 *
P254

14
 2 Operation Modes

2.1 Change-over Sequence

This sequence is run through when the
system changes operation mode from
RECIRCULATION to SEPARATION after start
(supervision similar as in RECIRCULATION).

This transition phase may include calibration

of the water flow via SV10, if the operator
answers “yes” to all three questions during
the start-sequence (see ‘Manual Start from
Standstill’ in the Operating instructions manual).
If “no” to first or third question, the previously
calculated filling time (P233) is used.

2.1.1 Change-over without calibration

A discharge sequence (step 2) and bowl
leakage/water transducer test (step 3) is run
through (see 2.2 Discharge, page XX).

The opening time of SV15 is in this case set

with P244 (not P231). Finally the system ends
up in SEPARATION.

2.1.2 Calibration of the water flow via SV10

During 170 seconds, the oil outlet valve V4 is
closed and the bowl is filled with water through
SV10 until the pressure on PT4 has increased
by 0.2 bar.

The conditioning water flow rate is then

calculated as the known bowl volume divided by
the time needed to fill the bowl.

If the feedback signal from PT4 was not received

until 170 seconds has elapsed, the alarm “A55
No PT4 pressure feedback at conditioning water
calibration” is given. The bowl is emptied (P231,
P232, P243) and the calibration is repeated
when the alarm has been acknowledged.

15
2.1 Change-over Sequence 2 Operation Modes

Test of calibration
The calibration is repeated at every (P242)
discharge. The measured time to fill the bowl
is then compared with the saved time used to
calculate the SV10 flow rate (the old value is
not changed).

If the time to fill the bowl has decreased

with the relative value in P160, the alarm ‘A131
Sludge in bowl’ is given and the system goes to
STOP. Restart is not possible.

16
2 Operation Modes 2.2 Discharge

2.2 Discharge
During discharge three different sequences are
run through:

• displacement sequence (step 1)

• discharge sequence (step 2)
• bowl leakage/water transducer test (step 3)
The following diagram shows the equipment
which is activated during the sequences, the
activation pattern and the corresponding timers.

Sequence Diagram
If a combination of low PT4 pressure (P154) and low speed (P180) is detected when the feed is
on, the system will go to STOP immediately without waiting the time in P238. Alarm ‘A57 Oil
leaking from bowl’.

Vibration ––– ––– –––

supervision
blocked
SV15, P2
P23
discharge 31
2
–––
P2
SV16, 43
closing water –––
SV10, P1 P2 P2
a)
conditioning, 72 40 33
–––
displacement ––– ––– –––
V4, clean oil P2
outlet (NO) ––– 45
–––
V1, feed inlet P2 P2
(deactiv. = P17 38 39 – – –
–––
recirculation) 1* ––– –––
V5, water a)
drain (NC) –––
Sludge pump P2 P2
(optional) 37 34 – – – – – –––
––– –––
Sep- Displacement sequence Discharge sequence Bowl Sep-
ara- (Step 1) (Step 2) leakage/water ara-
tion transducer test tion
(Step 3)
Discharge
initiation
– – – = activated
= deacti- * Timer a) optional,
vated interrupted when frequency
feedback signal selected with
received. P227.

17