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3HAC031403-003 Rev11

This document contains proprietary information from ABB, which is subject to change without notice and should not be reproduced or disclosed without permission. It includes various technical details, revisions, and diagrams related to ABB products and systems. The document emphasizes ABB's lack of liability for errors and the importance of obtaining written consent for any use of its contents.

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0% found this document useful (0 votes)
9 views50 pages

3HAC031403-003 Rev11

This document contains proprietary information from ABB, which is subject to change without notice and should not be reproduced or disclosed without permission. It includes various technical details, revisions, and diagrams related to ABB products and systems. The document emphasizes ABB's lack of liability for errors and the importance of obtaining written consent for any use of its contents.

Uploaded by

tadkam19
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 50

1 2 3 4 5 6 7 8

The information in this document is subject to change without notice and should not be construed as a
commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.
We reserve all rights in this document and in the information contained therein.Reproduction, use or

Except as may be expressly stated anywhere in this document, nothing herein shall be construed as any
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a
specific purpose or the like.

In no event shall ABB be liable for incidental or consequential damages arising from use of this document.

This document and parts thereof must not be reproduced or copied without ABB's written permission,
and contents therof must not be imparted to a third party nor be used for any unauthorized purpose.
Contravention will be prosecuted.

Additional copies of this document may be obtained from ABB at its then current charge.

© Copyright 2004 ABB ALL right reserved.

ABB Engineering (Shanghai)


No.5, lane369, Chuangye Rd, Kangqiao Town
Nanhui District, Shanghai, 201319
P.R.China

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
TITLE PAGE Sublocation:+
Document no. Rev. Ind Page 1
3HAC031403-003 Next 2
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

Customer :
:
Drawing number :
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

Drawing version :
Manufacture :
Type :
Type of installation :
Control cabinet :
Mains voltage :
Supply :
Control voltage :
Year of construction :

Project start :
Project manager :
Last revision :
Designed by :
Designed date :
Number of pages :
:

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
TITLE PAGE Sublocation:+
Document no. Rev. Ind Page 2
3HAC031403-003 Next 3
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

Table of contents ABB_table_of_contents

Plant Location Page Page description Page supplementary fieldDate Editor


CAB 1 TITLE PAGE 8/15/2011 CNYAWU2
CAB 2 TITLE PAGE 8/15/2011 CNYAWU2
CAB 3 Table of contents: 10/27/2011 CNYAWU2
CAB 4 Table of contents: 10/27/2011 CNYAWU2
CAB 5 REVISION INFORMATION 9/13/2012 CNYAWU2
CAB 6 Front View 8/15/2011 CNYAWU2
CAB 7 Top View 8/15/2011 CNYAWU2
CAB 8 Side View 8/15/2011 CNYAWU2
CAB 9 BLOCK DIAGRAM 8/15/2011 CNYAWU2
CAB 10 MAIN POWER INPUT 8/15/2011 CNYAWU2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

CAB 11 POWER SUPPLY DSQC 661 AND 662 8/15/2011 CNYAWU2


CAB 12 EMERGENCY STOP 10/9/2011 CNYAWU2
CAB 13 RUN CHAIN OPERATING 8/15/2011 CNYAWU2
CAB 14 SAFETY STOP 8/15/2011 CNYAWU2
CAB 15 POWER UNIT 8/15/2011 CNYAWU2
CAB 16 RUN CHAIN EXT OPERATING MODE SELECTOR, 2MODES 10/9/2011 CNYAWU2
CAB 17 FPU, FLEXPENDANT 10/9/2011 CNYAWU2
CAB 18 MAIN COMPUTER DSQC 639 10/9/2011 CNYAWU2
CAB 19 MAIN COMPUTER DSQC 639 10/9/2011 CNYAWU2
CAB 20 Fieldbus adapter. Ethernet/IP, Profibus, Profinet IO 10/9/2011 CNYAWU2
CAB 21 PROFIBUS DP M/S 8/15/2011 CNYAWU2
CAB 22 DEVICENET SINGLE/DUAL ADAPTER 8/15/2011 CNYAWU2
CAB 23 ETHERNET IP CARD 8/15/2011 CNYAWU2
CAB 24 DEVICENET LEAN 8/15/2011 CNYAWU2
CAB 25 DEVICENET ADAPTER 8/15/2011 CNYAWU2
CAB 26 DSQC 652 10/9/2011 CNYAWU2
CAB 27 DSQC 652 9/13/2012 CNYAWU2
CAB 27.a OPTION: SAFETY AND I/O INTERFACE 8/15/2011 CNYAWU2
CAB 28 DIGITAL PART OF COMBI I/O AND DIGITAL I/O UNIT 10/9/2011 CNYAWU2
CAB 29 DIGITAL I/O UNIT 8/15/2011 CNYAWU2

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
Table of contents: Sublocation:+
Document no. Rev. Ind Page 3
3HAC031403-003 Next 4
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

Table of contents ABB_table_of_contents

Plant Location Page Page description Page supplementary fieldDate Editor


CAB 30 COMBI I/O UNIT 8/15/2011 CNYAWU2
CAB 31 RELAY I/O UNIT 10/9/2011 CNYAWU2
CAB 32 RELAY I/O UNIT 8/15/2011 CNYAWU2
CAB 33 REMOTE I/O UNIT 8/15/2011 CNYAWU2
CAB 35 ENCODER UNIT 10/9/2011 CNYAWU2
CAB 36 CC-Link 8/18/2011 CNYAWU2
CAB 37 AXIS COMPUTER UNIT 8/15/2011 CNYAWU2
CAB 38 CUSTOMER CONNECTOR 8/15/2011 CNYAWU2
CAB 39 AXIS COMPUTER UNIT 10/9/2011 CNYAWU2
CAB 40 RECTIFIER AND BLEEDER 10/9/2011 CNYAWU2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

CAB 41 FAN UNIT 8/15/2011 CNYAWU2


CAB 42 REMOTE SERVICE 8/15/2011 CNYAWU2
CAB 43 SERVO DRIVE SYSTEM IRB 120 8/15/2011 CNYAWU2
CAB 44 CONTROL CABLE 10/27/2011 CNYAWU2
CAB 45 SERVO DRIVE SYSTEM IRB 140 8/15/2011 CNYAWU2
CAB 46 CONTROL CABLE IRB 140 10/9/2011 CNYAWU2
CAB 47 SERVO DRIVE SYSTEM IRB 360 8/15/2011 CNYAWU2
CAB 48 CONTROL CABLE IRB 360 10/9/2011 CNYAWU2
CAB 49 SERVO DRIVE SYSTEM IRB 1410, 1600, 260 8/15/2011 CNYAWU2
CAB 50 CONTROL CABLE IRB 1410, 1600, 260 10/9/2011 CNYAWU2

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
Table of contents: Sublocation:+
Document no. Rev. Ind Page 4
3HAC031403-003 Next 5
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

Rev 11 2012 09 Rev 09 2011 08

_ _
Page 27,29 24V supply internal connection of DSQC652. Correct document no. error.
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

Rev 10 2011 09 Rev 08 2011 05

_ _
Page 36, DSQC 378B exchanged the wrong type DSQC678B. Page 16 Correct the connectors in A21, add brake release button.
Page 44, Correct the wrong connection of EIB Page 27a DO exchange with DI.
Page 46 Change the wire no. of LIM.
Page 48 Change the wire no. of LIM.
Page 50 Change the wire no. of LIM.

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
REVISION INFORMATION Sublocation:+
Document no. Rev. Ind Page 5
3HAC031403-003 Next 6
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

S21.3 S21.1 XS8 XS10 XS11 XS1


Emergency stop Mode switch Power cable for Power supply DeviceNet Power cable
external axis

S21.2 XS4 XS7 XS9


Motor on Flex Pendant I/O Safety

XS41
Signal cable for external axis

S21.4
Brake release
We reserve all rights in this document and in the information contained therein.Reproduction, use or

XS2
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

Only for IRB120


Signal cable

Q1
Power switch
XS12
Ext. axis

XS0 XS13
Power input Axis selector

Panel unit
X8

A33 Profibus DP M/S


A34 Dual RS232
USB1 Field bus A35 DeviceNet
TPU Service AXC1 adapter A36 Ethernet
Memory card Console COM1 A8 A7 Lan A9 USB2 A38

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
Front View Sublocation:+
Document no. Rev. Ind Page 6
3HAC031403-003 Next 7
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

Fan cover Bleeder Fan


R1.1 E41, E42

System power supply


G1

Drive unit
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

A41

Safety board
A21

Contactor A
K44

Contactor B
K42, K43

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
Top View Sublocation:+
Document no. Rev. Ind Page 7
3HAC031403-003 Next 8
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

Filter
Z1

Power distribution board


G2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

Main computer Ultra cap bank Axis computer


A31 G3 A42

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
Side View Sublocation:+
Document no. Rev. Ind Page 8
3HAC031403-003 Next 9
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

Z1 Q1
K43 K42

220V~230V

A41 G3 G1&G2

AC
Drive unit Ultra cap
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

DC

A42 A21 A31 A35

Axis Safety Main DeviceNet


computer board Computer Lean

Manipulator
S21 I/Ox

I/O
Control panel
TPU
unit
Customer

Ethernet service
connection
Field bus

USB

LAN
Latest revision: Lab/Office: Status: Plant: = CAB
Approved Location: +
BLOCK DIAGRAM Sublocation:+
Document no. Rev. Ind Page 9
3HAC031403-003 Next 10
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1

Latest revision:

Prepared by, date: CNYAWU2


2

Approved by, date:


15;7 / -L1 -21AWG14 BK
3

11;7 / -LP1
-Q1

BK
-Z1

15;7 / -L2 -22 AWG14


-XS0

-15 AWG14 BK -11 AWG14 BK


2
1

L1
1

L1'
3

-16 AWG14 BK -12 AWG14 BK


4

11;7 / -LP2
4
3

L2
2

L2'

-17 AWG14 BK
6
5

L3

L3'

AWG14 GNYE
15;7 / -L3 -23 AWG14 BK

Lab/Office:
5

MAIN POWER INPUT


6

23
22
21
17
16
15
12
11

Status:
7

P
P
P

N
N
N

Approved
Document no.
Wire No. Single phase

3HAC031403-003
Plant:

Sublocation:+
Location: +
8

= CAB

11 Total 50
Next 11
Rev. Ind Page 10
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

-G2
37;2 / -+24V DRIVE -241 AWG18 BU

1
DSQC662
37;2 / -0V DRIVE -242 AWG18 BU
1

Latest revision:
4
40;3 / -24V Drive sys -243 AWG18 BU

2
-X3
40;3 / -0V Drive sys -244 AWG18 BU

Prepared by, date: CNYAWU2


AXIS COMPUTER / DRIVE

AXIS COMPUTER / DRIVE


6
-G1

24;6 / -+24Vdevicenet;1 -247 AWG18 BU

1
2

27;7 / -24V_OUT 254 AWG16 RD

DC INPUT
-X1
-X2

-X4
AWG12 BU

2
-PE1

DSQC661

24;6 / -0Vdevicenet;1 -248 AWG18 BU

24V Devicenet

3
1
1
BK

Approved by, date:


27;7 / -0V_OUT 255 AWG16

4
2
2

24V Devicenet/ I/O


3
4

15;6 / -+24V BRAKE;1 -250 AWG16 BU

1
-X1

-252 AWG16
4
3

44;2 46;2 48;2 50;2 / -BRAKEPB BU

2
AWG14 GNYE
3

3
3

4
-X5
5

44;2 46;2 48;2 50;2 / -251 AWG16 BU


24V BRAKE

-0V BRAKE;1

BRAKE
5
-X3

SIGNAL
AWG20 BU

INPUT
-X2

44;2 46;2 48;2 50;2 / -0V BRAKE;2 -253 AWG16 BU


6
3
3

15;6 / -0V_BR_Ext
4
4

12;3 / -24V SYS -465 AWG18 BU


1
4

-153 AWG16
-152 AWG16

12;3 / -24V COOL -466 AWG18 BU


BK
BK

2
3
4

18;2 / -24V PC;1 -301 AWG18 BU


5

Lab/Office:
18;2 / -24V PC;2 -302 AWG18 BU
6
-X6

12;3 / -0V SYS -467 AWG18 BU


7
5

12;3 / -0V COOL -468 AWG18 BU


PC/SAFETY BOARD

PC/SAFETY BOARD
9
10

18;2 / -0V PC;1 -303 AWG18 BU


11

18;2 / -0V PC;2 -304 AWG18 BU


12

POWER SUPPLY DSQC 661 AND 662


6

-G3
-X1

24V CHARGE
1
1

24V CHARGE
2
2

N.C.
3
3

N.C.
4
4

N.C.
-X7

5
5

6
6

7
7

+SENSE
Status:
ENERGY BANK

8
8

N.C.
7

9
9

Approved

N.C.
-LP1 / 10;3
10
10

Document no.

-LP2 / 10;4

19;6 / -USB2 +5V 2/RD


3HAC031403-003
1

19;6 / -USB2 D- 1/WH


Plant:
-X8

1/GN
USB

19;6 / -USB2 D+
MAIN
3

19;6 / -USB2_GND 2/BK


COMPUTER
4

Sublocation:+
Location: +
8

= CAB

41;3 / -+24V COOL;3 AWG20 BK


1

41;3 / -+24V COOL;2 RD


-X9

BN
FAN

41;3 / -0V COOL;3


DRIVE

UNIT
3

41;3 / -0V COOL;2 OG


MAIN FAN
4

11 Total 50
Next 12
Rev. Ind Page 11
1 2 3 4 5 6 7 8

-A21
-X13
-LIM_2B / 44;2 46;3 48;3 50;3
-X12 24V FPU POWER
11;4 / -24V SYS 24V SYS 1
-LIM_2A / 44;2 46;3 48;3 50;3
24V PANEL
1 2
Power distribution 11;5 / -0V SYS 0V SYS -LIM_1B / 44;2 46;3 48;3 50;3
board 3
2 -LIM_1A / 44;2 46;3 48;3 50;3

24V PANEL
11;4 / -24V COOL 4
3
11;5 / -0V COOL
4
-XP9
ES1 top -XS9 -X1 -X10 -209 AWG20 BU -ES FPU 1:A / 16;2 17;2
27.a;5 / -ES1_TOP 1
1 1 -X2 5
ES2 top -211 AWG20 BU -ES FPU 2:A / 16;2 17;2 FPU
27.a;5 / -ES2_TOP 9
9 1 7
-212 AWG20 BU -ES FPU 2:B / 16;2 17;2
EXTERNAL 8
EMERGENCY 0V 0V -210 AWG20 BU -ES FPU 1:B / 16;2 17;2
-0V_2
27.a;5 /
STOP PB 24V Panel 10 24V PANEL
10 2 6
27.a;5 / -24VPANEL_1 2
2 2
We reserve all rights in this document and in the information contained therein.Reproduction, use or

RunCh0V
RunCh+
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

Run CH1 top


27.a;5 / -RUN_CH1_TOP Run CH2 top 3 3
27.a;6 / -RUN_CH2_TOP 3 -S21.3
11 11 -X9
3
-237 AWG20 21 22
3 -238 AWG20
9 -233 11 12
AWG20
5 -234
9 AWG20
11 -231 AWG20
6 -232 AWG20
RunCh0V 12 -235
Sep ES2:A AWG20
27.a;6 / -ES2_A Sep ES1:A 15 7 RunCh+ 4 -236 AWG20
15
27.a;5 / -ES1_A
JUMPER

7 7 10
JUMPER

7
U U

Sep ES1:B
27.a;5 / -ES1_B 8
8 8
Sep ES2:B
27.a;6 / -ES2_B 16
16 8
ES2 bottom
JUMPER
JUMPER

27.a;6 / -ES2_BOTTOM EXTERNAL ES1 bottom 13


13 5 -X11
27.a;5 / -ES1_BOTTOM SUPPLY 0V 5 5
27.a;5 / -0V_1 5
24V Panel 6 6
27.a;6 / -24VPANEL_2 6 1
14 14
6 2
AWG24 -24V_Sig.ref. / 18;7
24V PANEL 3
BU -RS485+ / 18;7
4
WHBU -RS485- / 18;7 MAIN
0V COMPUTER
5
6
WHBN -0V_Sig.ref. / 18;7
27.a;5 / -ES1_INT ES1:int 7

14;7 / -RunCh+
14;6 / -RunCh_0V
14;7 / -RCH2
14;8 / -RCH1
4 4 4 8
ES2:int
27.a;6 / -ES2_INT
12 12 4 ES1 ES2

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
EMERGENCY STOP Sublocation:+
Document no. Rev. Ind Page 12
3HAC031403-003 Next 13
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

-A21

-X10
24V SYS 24V FPU POWER -205 AWG20 BU -24V FPU POWER / 16;2 17;2
24V PANEL 1 FPU
0V SYS -206 AWG20 BU -0V PANELB / 16;2 17;2
2
-207 AWG20 BU -EN1_1 / 16;2 17;2
3
-208 AWG20 BU -EN1_2 / 16;2 17;2
4

-X6
6 -260 AWG20 BU
5 -261 AWG20 BU
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

4
3 -262 AWG20 BU
2 -263 AWG20 BU
1

-S21.1
1 3 5 7
/16;7

>1 2 6

-264 AWG20 BU
10 -265 AWG20 BU
11

14;6 / -EN1
14;6 / -EN2
14;5 / -MAN1
14;5 / -MAN2
/ -SPEED
-S21.2
-229 AWG20 BU 14 13
7 -228 AWG20 BU
13
-230 AWG20 BU X2 X1
14

-S21.4
Option:
-300 AWG20 BU 14 13 Brake release button
8 /16;3 Only for IRB120
-299 AWG20 BU
9

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
RUN CHAIN OPERATING Sublocation:+
MODE SELECTOR, 2 MODES Document no. Rev. Ind Page 13
3HAC031403-003 Next 14
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

-A21
24V SYS 24V FPU POWER
24V PANEL
0V SYS

/ 12;6

/ 12;6
/ 13;4

/ 13;4
-XS9 -X5

/ 12;6

/ 12;6
24V PANEL

-RunCh_0V
24V PANEL

-EN2 / 13;4
-EN1 / 13;4

-RunCh+
31 12 24V PANEL

-MAN2

-MAN1
25 6 0V

-RCH2

-RCH1
26 7 0V
20 1
AS1+
30 11 AS1
AUTO
STOP &

AS1-
AS2+ 28 9 AS2 SOFT AS
24 5
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

AS2-
GS1+ 22 3 GS1
29 10

GENERAL &
STOP
GS1- SOFT GS
GS2+ 27 8 GS2 CH2 CH1
23 4

GS2- INTERLOCKING
21 2

-XP9
27.a;7 / -24V1
27.a;7 / -24V2 31
27.a;7 / -0V1 25
27.a;6 / -0V2 26
20
27.a;7 / -AS1+
30

-LOCK1A
-LOCK2B

-SELF1
-SELF2
27.a;7 / -AS1-

-CH1

-CH2
27.a;7 / -AS2+ 28
24
27.a;6 / -AS2-

15;2 /

15;3 /

15;4
15;4

15;4
15;4
27.a;7 / -GS1+ 22
29
27.a;7 / -GS1-
27.a;7 / -GS2+ 27
23
27.a;6 / -GS2-
21

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
SAFETY STOP Sublocation:+
Document no. Rev. Ind Page 14
3HAC031403-003 Next 15
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

-A21

6
4
2
29
28
27
26
25
24
1

Latest revision:
P
P
P

N
N
N

Prepared by, date: CNYAWU2


-X8
-471 AWG20 BU -0V COOL;6 /

-K42
2

Wire No. Single phase


-472 AWG20 BU -CH1 / 14;7
1

A2
A1
2

-K44
-473 AWG20 BU -0V_COOL /
6

-474 AWG20 BU -BRAKE /


5

A2
A1

Approved by, date:


-475 AWG20 BU -CH2 / 14;7

-K43
4

-476 AWG20 BU -24V_PANEL /


3

A2
A1
3

-X3

-451 AWG20 BU
24V

-452 AWG20 BU -BRAKE_FB

1
2
5

-479 AWG20 BU
0V

-480 AWG20 BU -SELF1 14;8


3

3NO
4NO

-481 AWG20 BU
24V

AWG20
-485

-482 AWG20 BU -SELF2 14;8


7

3NO
4NO
4

-483
AWG20

1NC
2NC

-484 AWG20 BU -LOCK1A 14;7


2

1NC
2NC

-486 AWG20 BU -LOCK2B 14;7


6

Lab/Office:
AWG20
-448
PTC1

44;2 / -EXT.LAMP
5

46;2
BRK REL RET
BRK REL OUT
-X7

PTC1 ret

48;2
4
3
2
1

50;2

POWER UNIT
-447 AWG20 BU
-487
AWG20BU

44;2 / -BRAKEREL1 -443 AWG16 BU AWG16 BU AWG16 BU


4
3

46;2
13
14
14
13

CONTROL CABLE

SERVO DISCONNECTOR
-490 -489
48;2
50;2
44;2 / -BRAKEREL2 -444 AWG16 BU
46;2
-PTC

48;2
AWG16
-449

50;2
6

-XS8
-Ext_BR
-PTC_RET

-445 AWG16 BU
6
5

4
1

-8
-+24V BRAKE;1

-446 AWG16 BU -0V_BR_Ext / 11;4


5
3

-10
/ 44;1 46;2 48;2 50;2

/ 11;3

0
/ 44;1 46;2 48;2 50;2

1
-2

external axis
Power cable for
2

Status:
3
7

-4 -6

BK
Approved

-27 AWG14 BK -24AWG14


Document no.

40;4 / -L12 -L1 / 10;3


2
1
2
1

BK
40;4 / -L22 -28 AWG14 BK -25AWG14 -L2 / 10;4
4
3
4
3

BK
40;5 / -L32 -29 AWG14 BK -26AWG14 -L3 / 10;4
DRIVE UNIT
6
5
6
5

3HAC031403-003
Plant:

Sublocation:+
Location: +
8

= CAB

11 Total 50
Next 16
Rev. Ind Page 15
1 2 3 4 5 6 7 8

SAFETY BOARD Cabinet EXT.CONTROL PANEL


-A21 +EXT-A21
-X6 -X6
-260 AWG20
5 5 -261 AWG20
4 4 -262 AWG20
2 2 -263 AWG20
1 1 2-MODE SELECTOR

=CAB-S21.1 1 3 5 7
/13;7
2 6

-264 AWG20
10 10 -265 AWG20
11 11
-PE1 -PE1 MOTOR ON PB
-S21.2
-229 AWG20 14 13
7 7
-230 AWG20 X2 X1
14 14 -228 AWG20
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

13 13
-S21.4
-300 AWG20 BU 14 13
8 /13;7
-299 AWG20 BU
9
Option: Brake release button EMERGENCY PB
Only for IRB120
-X9 -X9 -S21.3
-237 ES panel 1:A 21 22
-238 ES panel 1:A
3 3
9 9 -233 ES panel 2:A 11 12
5 5 -234 ES panel 2:A
11 11 -231 ES panel 2:B
6 6 -232 ES panel 2:B
12 12 -235 ES panel 1:B
4 4 -236 ES panel 1:B
10 10

-XS4 -XS4
-DP1 24V TPU 24V FPU_POWER
13;7 / -24V FPU POWER 1
1 EN2 1
-DP2 0V 0V 12
13;7 / -0V PANELB 1 12
SAFETY
2 0V 2
BOARD
13;7 / -EN1_1 EN1 EN 1_1 8
A21-X10 8
13;7 / -EN1_2 7 EN2 EN 1_2 7
12;7 / -ES FPU 1:A ES FPU 1:A 17
17
12;7 / -ES FPU 1:B 3 ES FPU 1:B 3
12;7 / -ES FPU 2:A ES FPU 2:A 4
4 FPU
12;7 / -ES FPU 2:B 5 ES FPU 2:B 5
TPU_START FPU_START 6
6
11 11
MAIN AWG24 OG AWG24
18;6 / -TD+ TD+ TD+
COMPUTER WHOG
18;6 / -TD- TD- TD-
A31-A8 13 13
18;6 / -RD+ GN 14 RD+ RD+ 14
18;6 / -RD- WHGN 15 RD- RD- 15
16
16

Latest revision: Lab/Office: Status: Plant: = CAB


Location: +
RUN CHAIN EXT OPERATING MODE SELECTOR, 2MODES Approved Sublocation:+
Document no. Rev. Ind Page 16
3HAC031403-003 Next 17
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

RunCh1
-XP4 3
RunCh0V
5

-FPU1

1)
FLEXPENDANT
-XS4 -K1
12;7 / -ES FPU 1:A
3
12;7 / -ES FPU 2:A
5
12;7 / -ES FPU 2:B
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

6
12;7 / -ES FPU 1:B
4
SAFETY -DP1 EN-DEVICE
BOARD 13;7 / -24V FPU POWER 1
1 -K2
A21-X10
12
-DP2
13;7 / -0V PANELB 1
2 ;7

8
13;7 / -EN1_1
7
13;7 / -EN1_2
17

-ETH_FPU
USB
18;6 / -TD+ AWG24 OG
13
MAIN 18;6 / -TD- WHOG
COMPUTER 14
A31-A8 18;6 / -RD+ GN
15
18;6 / -RD- WHGN
16

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
FPU, FLEXPENDANT Sublocation:+
Document no. Rev. Ind Page 17
3HAC031403-003 Next 18
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

-A31 -A9 AWG24


WHOG -TX+ / 37;2
1 OG -TX- / 37;2
2 WHGN -RX+ / 37;2
AXC1 3
-X1 ETH_DRIVE 4
11;5 / -24V PC;1 5 GN -RX- / 37;2
6
1
Power 11;5 / -24V PC;2 7
Distribution Board 4 8
11;5 / -0V PC;1
2
11;6 / -0V PC;2
3 -A7
TX+ AWG24 WHOG
_TX+ / 42;2
1 TX- OG _TX- / 42;2 OPTION:
2 RX+ WHGN _RX+ / 42;2 REMOTE
PWR LED (GREEN)
3 SERVICE
ETH_SERVICE 4
5 RX- GN _RX- / 42;2
We reserve all rights in this document and in the information contained therein.Reproduction, use or

6
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

7
IDE LED (YELLOW)
8

STATUS LED (RED-GREEN)

-X8
1
2
AWG24
-24V_Sig.ref. / 12;8
3 BU -RS485+ / 12;8
RS 485 4 WHBU -RS485- / 12;8 SAFETY BOARD
5
6 WHBN -0V_Sig.ref. / 12;8
7
8

-J21

1
-A8 AWG24
OG -TD+ / 16;2 17;2
2
3
3 WHOG -TD- / 16;2 17;2
ETH_FPU 6
FLEXPENDANT
4
5 GN -RD+ / 16;2 17;2
1
WHGN -RD- / 16;2 17;2
2
7
8

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
MAIN COMPUTER DSQC 639 Sublocation:+
Document no. Rev. Ind Page 18
3HAC031403-003 Next 19
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

-A31

-LAN1
OPTION: TX+
232/422/485 SERIE CONVERTER 1
TX-
2 External LAN
-A39 RX+
3
RX-
6
-X1 -X2 -J2
RX- COM1_DCD
1 1
TX+ COM1_RXD
2 2
TX- COM1_TXD
3 3
COM1_DTR
4 4
0V 0V
5 5
COM1_DSR
6 6
COM1_RTS-N
7 7
OPT. EXTERNAL PWR COM1_CTS-N
8 8
RX+ COM1_RI
9 9
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

-USB1
3
2
4
1

-J2
CONSOLE_DCD
CONSOLE_RXD
CONSOLE_TXD
CONSOLE_DTR
GND
-USB2
CONSOLE_DSR AWG28 GN -USB2 D+ / 11;8
3 Power Distribution
CONSOLE_RTS-N AWG28 WH -USB2 D- / 11;8 Board
CONSOLE_CTS-N 2 AWG24 BK -USB2_GND / 11;8
CONSOLE_RI 4 AWG24 RD -USB2 +5V / 11;8
1

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
MAIN COMPUTER DSQC 639 Sublocation:+
Document no. Rev. Ind Page 19
3HAC031403-003 Next 20
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

ETHERNET/IP Fieldbus adapter DSQC 669

-A38.1

-Z1
-X1
TX+ OPTION & HARNESS TO CUSTOMER I/O
TX- 1
RX+ 2
3
CompactCom 4
RX- 5
6
7
8

PROFIBUS Fieldbus adapter DSQC 667


We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

-A38.2

-Z1
-X1
SLAVE SHIELD OPTION & HARNESS TO CUSTOMER I/O
RXD/TXD-p 1
CONTROL-P 3
GND 4
CompactCom +5VDC 5
RXD/TXD-N 6
8

PROFINET IO Fieldbus adapter DSQC 688

-A38.3

-Z1
-X1
TX+ OPTION & HARNESS TO CUSTOMER I/O
TX- 1
RX+ 2
3
CompactCom 4
RX- 5
6
7
8

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
Fieldbus adapter. Ethernet/IP, Profibus, Profinet IO Sublocation:+
Document no. Rev. Ind Page 20
3HAC031403-003 Next 21
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

PROFIBUS DP M/S DSQC687


-A33
Customer
Connection

-Z1
-X2
SHIELD
RXD/TXD-P 1 1B
We reserve all rights in this document and in the information contained therein.Reproduction, use or

SLAVE CONTROL-P 3
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

PCI BUS GND 4

OPTION & HARNESS TO CUSTOMER I/O


+5VDC 5
RXD/TXD-N 6 1A
8

-X3
SHIELD
RXD/TXD-P 1 1B
MASTER CONTROL-P 3
GND 4
+5VDC 5
RXD/TXD-N 6 1A
8

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
PROFIBUS DP M/S Sublocation:+
Document no. Rev. Ind Page 21
3HAC031403-003 Next 22
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

Device Net Adapter


-A35
Device Net Adapter
P1
-(CHA-J)1 -A35.2
V- P1
-(CHA-J)1
1
CAN_L -V- / 24;7 25;2 28;2 31;2 36;1

2 1
DRAIN -CAN_L / 24;7 25;2 28;2 31;2 36;1
We reserve all rights in this document and in the information contained therein.Reproduction, use or

PCI BUS 3 2
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

CAN_H -DRAIN / 24;7 25;2 28;2 31;2 36;1

4
PCI BUS 3
V+ -CAN_H / 24;7 25;2 28;2 31;2 36;1

5 4
-V+ / 24;7 25;2 28;2 31;2 36;1
5

ONLY FOR DUAL DEVNETCARD DSQC 659


-(CHB-J)2

4
CUSTOMER OPTION BUS
5

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
DEVICENET SINGLE/DUAL ADAPTER Sublocation:+
Document no. Rev. Ind Page 22
3HAC031403-003 Next 23
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

ETHERNET IP CARD
-A36
We reserve all rights in this document and in the information contained therein.Reproduction, use or

X1
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

-A1
TX+
1 TX-
2 RX+
3
PCI BUS 4
5 RX-
6
7
8

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
ETHERNET IP CARD Sublocation:+
Document no. Rev. Ind Page 23
3HAC031403-003 Next 24
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

/ 11;2

/ 11;2
-+24Vdevicenet;1

-0Vdevicenet;1
-A31
/18;2

DeviceNet TM Lean
-A35
/22;1

-J1
-J22 -J2 -V- / 22;7
We reserve all rights in this document and in the information contained therein.Reproduction, use or

1 1
1 -CAN_L
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

/ 22;7

2 2 2
-DRAIN / 22;7
3 3
3
FPGA ON MAIN 4
-CAN_H / 22;7
4
COMPUTER 4
5 5 -V+ / 22;7

6 6 5

7 7

8 8

-741 AWG18 BU

-742 AWG18 BU
9

10 10

-RS 1 3

-24V_RS -0V_RS
42;2 42;2

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
DEVICENET LEAN Sublocation:+
Document no. Rev. Ind Page 24
3HAC031403-003 Next 25
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

-I/O1
22;7 / -V- BK -V-,1 / 26;1
22;7 / -CAN_L 1 BU -CAN_L,1 / 26;1
22;7 / -DRAIN 2 WH -DRAIN,1 / 26;1 Digital I/O unit
22;7 / -CAN_H 3 RD -CAN_H,1 / 26;1
22;7 / -V+ 4 SC -V+,1 / 26;1
5
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

-XS11
-XS11_V- /
1

-XS11_CAN_L /
2

-R11 OPTION:
-XS11_DRAIN / TO CUSTOMER I/O
3

-XS11_CAN_H /
4

-XS11_V+ /
5

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
DEVICENET ADAPTER Sublocation:+
Document no. Rev. Ind Page 25
3HAC031403-003 Next 26
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

-XP7
21 -DI1 / 27.a;3
22 -DI2 / 27.a;3
23 -DI3 / 27.a;3
24 -DI4 / 27.a;3
25 -DI5 / 27.a;3
26 -DI6 / 27.a;3
27 -DI7 / 27.a;3
28 -DI8 / 27.a;3
31 -DI9 / 27.a;4
32 -DI10 / 27.a;4
33 -DI11 / 27.a;4
-I/O Unit DSQC 652
34 -DI12 / 27.a;4
35 -DI13 / 27.a;4
We reserve all rights in this document and in the information contained therein.Reproduction, use or

36 -DI14 / 27.a;4
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

37 -DI15 / 27.a;4
38 -DI16 / 27.a;4
XTXX.X3
-I/O -XS7
INPUT CH.1 21
1 2 22
2 3 23
3 4
=CAB-I/O 24
25;5 / -V-,1 4 5 CUSTOMER DI
25
25;5 / -CAN_L,1 1 5 6 26
25;5 / -CAN_H,1 6 7
2 27
25;5 / -V+,1 4 7 8 28
5
8 -307 AWG16 BU
-0V Input / 27;7
25;5 / -DRAIN,1 9
0V 3 10
NA0 6
NA1 7
1) NA2 8 0V
NA3 9
NA4 10 XTXX.X4
NA5 11
-I/O -XS7
12 INPUT CH.9 31
1 10 32
2 11 33
3 12 34
4 13 35
CUSTOMER DI
5 14 36
6 15 37
7 16
1) THE DEFAULT NODE ADDRESS IS 10. 38
8
9
10

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
DSQC 652 Sublocation:+
Document no. Rev. Ind Page 26
3HAC031403-003 Next 27
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

-XP7
1 -DO1 / 27.a;1
2 -DO2 / 27.a;1
3 -DO3 / 27.a;1
4 -DO4 / 27.a;1
5 -DO5 / 27.a;1
6 -DO6 / 27.a;2
7 -DO7 / 27.a;2
-I/O Unit 8 -DO8 / 27.a;2
DSQC 652 11 -DO9 / 27.a;2
12 -DO10 / 27.a;2
13 -DO11 / 27.a;2
14 -DO12 / 27.a;2
15 -DO13 / 27.a;2
OUTPUT CH 1-8
16 -DO14 / 27.a;2
17 -DO15 / 27.a;2
XTXX.X1
18 -DO16 / 27.a;3

<1 =CAB-I/O -XS7


OUTPUT CH.1 1
We reserve all rights in this document and in the information contained therein.Reproduction, use or

1 2
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

2
2 3 3
3 4 4
4 5 CUSTOMER DO
5
5 6 6
6 7 7
7 8 8
8
0V 9
10
24V

OUTPUT CH 9-16
XTXX.X2

<1 =CAB-I/O -XS7


OUTPUT CH.9
0V

11
1 10 12
2 11 13
3 12 14
4 13 CUSTOMER DO
15
5 14 16
6 15 17
7 16 18 -XS10
8 -305 AWG16 BU 0V OUTPUT
9 -306 AWG16 BU 24V OUTPUT 3
10
11;2 / -24V_OUT 4
11;2 / -0V_OUT 1
26;7 / -0V Input 2
5
6

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
DSQC 652 Sublocation:+
Document no. Rev. Ind Page 27
3HAC031403-003 Next 27.a
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

-XT10
1

Latest revision:
-DO1 / 27;7

1
-DO2 / 27;7

2
-DO3 / 27;7

3
-DO4 / 27;7

4
-DO5 / 27;7

Prepared by, date: CNYAWU2


5
-DO6 / 27;7

6
-DO7 / 27;7

7
-DO8 / 27;7

8
-DO9 / 27;7

9
-DO10 / 27;7
2

CUSTOMER DO
-DO11 / 27;7
-DO12 / 27;7
-DO13 / 27;7
-DO14 / 27;7

Approved by, date:


-DO15 / 27;7
-DO16 / 27;7

10 11 12 13 14 15 16
-DI1 / 26;8
-DI2 / 26;8
-DI3 / 26;8
3

-DI4 / 26;8
-DI5 / 26;8
-DI6 / 26;8
-DI7 / 26;8
-DI8 / 26;8
-DI9 / 26;8
-DI10 / 26;8

CUSTOMER DI
-DI11 / 26;8
-DI12 / 26;8
-DI13 / 26;8
4

-DI14 / 26;8
-DI15 / 26;8
-DI16 / 26;8
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

-ES1_TOP / 12;1

Lab/Office:
-24VPANEL_1 / 12;1
-RUN_CH1_TOP / 12;1
-ES1_INT / 12;1
-ES1_BOTTOM / 12;1
5

-0V_1 / 12;1
-ES1_A / 12;1
-ES1_B / 12;1
-ES2_TOP / 12;1
-0V_2 / 12;1
EXTERNAL

-RUN_CH2_TOP / 12;1
EMERGENCY STOP

-ES2_INT / 12;1
-ES2_BOTTOM / 12;1
-24VPANEL_2 / 12;1
-ES2_A / 12;1
6

-ES2_B / 12;1
OPTION: SAFETY AND I/O INTERFACE
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

-0V2 / 14;1
-GS2- / 14;1
-AS2- / 14;1
-GS2+ / 14;1
-AS2+ / 14;1
-24V2 / 14;1
-0V1 / 14;1
EXTERNAL

Status:
SAFETY STOP

-GS1- / 14;1
7

-AS1- / 14;1
Approved
Document no.

-GS1+ / 14;1
-AS1+ / 14;1
-24V1 / 14;1
49 50 51 52 53 54 55 56 57 58 59 60

3HAC031403-003

-PTC1 / 44;5 46;5 48;5 50;5


Plant:
61

-PTC_RET1 / 44;5 46;5 48;5 50;5


PTC
62

EXTERNAL
63

Sublocation:+
Location: +
8

64

= CAB

11 Total 50
Next 28
Rev. Ind Page 27.a
1 2 3 4 5 6 7 8

TO NEXT
I/O UNIT

2)
120 ohm
2 1
3)
DIG. PART OF COMBI I/O AND DIG. I/O UNIT DSQC 651& 652
/ -+24Vdevicenet.2
-I/Ox.1
1
/ -0Vdevicenet.2

XTXX.X3
=CAB-I/Ox1-X3
INPUT CH.1
1 2
We reserve all rights in this document and in the information contained therein.Reproduction, use or

2 3
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

3 4
=CAB-I/Ox1-X5 4
22;7 / -V- 5
22;7 / -CAN_L 1 5 6
22;7 / -CAN_H 6 7
2
22;7 / -V+ 4 7 8
8 0V
5
22;7 / -DRAIN 9
0V 3 10
OR PREVIOUS NA0 6
I/O UNIT NA1 7
1) NA2 8 0V
NA3 9 4)
NA4 10 XTXX.X4
NA5 11
=CAB-I/Ox1-X4
12 INPUT CH.9
1 10
2 11
3 12
4 13
5 14
6 15
1) JUMPERS PLACED ACCORDING TO 7 16
THE ACTUAL NODE ADDRESS. 8 0V
9
2) RESISTANS 120 OHM SHALL ALWAYS 10
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.

3) CONNECTED IN THE LAST CONNECTOR IN THE


CAN-BUS CIRCUIT.

4) ONLY FOR DIGITAL I/O DSQC 652.

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
DIGITAL PART OF COMBI I/O AND DIGITAL I/O UNIT Sublocation:+
Document no. Rev. Ind Page 28
3HAC031403-003 Next 29
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

-I/Ox
DSQC 652

OUTPUT CH 1-8

XTXX.X1

<1 =CAB-I/Ox3-X1 OUTPUT CH.1


1 2
2 3
3 4
4 5
5 6
6 7
7 8
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

8 0V
0V 9 24V DC
10
24V

OUTPUT CH 9-16
XTXX.X2

<1 =CAB-I/Ox3-X2 OUTPUT CH.9

0V
1 10
2 11
3 12
4 13
5 14
6 15
7 16
8 0V
9 24V DC
10

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
DIGITAL I/O UNIT Sublocation:+
Document no. Rev. Ind Page 29
3HAC031403-003 Next 30
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

DSQC 651
-I/Ox

OUTPUT CH 1-8

XTXX.X1

<1 =CAB-I/Ox1-X1
OUTPUT CH.1
1 2
2 3
3 4
4 5
5 6
6 7
7 8
8 0V
0V 9 24V DC
10
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

=CAB-I/Ox1-X6
INPUT CH.1
CPU INPUT CH.2 1
2

0V
3

DAC
OUTPUT CH.1
5

REF 0VA
4
OUTPUT CH.2
6

+15V
DC
0VA
DC
-15V

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
COMBI I/O UNIT Sublocation:+
Document no. Rev. Ind Page 30
3HAC031403-003 Next 31
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

TO NEXT
I/O UNIT

2)
120 ohm
2 1

DIG. PART OF RELAY I/O UNIT


3)
-I/Ox.2
/ -+24Vdevicenet.3
XTXX.X3
/ -0Vdevicenet.3
We reserve all rights in this document and in the information contained therein.Reproduction, use or

INPUT CH.1
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

1 2
2 3
3 4
-X5 4
22;7 / -V- 5
22;7 / -CAN_L 1 5 6
22;7 / -CAN_H 2 6 7
22;7 / -V+ 4 7 8
5 8 0V
22;7 / -DRAIN 9
0V 3
OR PREVIOUS NA0 6
I/O UNIT NA1 7 0V
1) NA2 8
NA3 9
NA4 10
NA5 11
12

1) JUMPERS PLACED ACCORDING TO


THE ACTUAL NODE ADDRESS.

2) RESISTANS 120 OHM SHALL ALWAYS


BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.

3) CONNECTED IN THE LAST CONNECTOR IN THE


CAN-BUS CIRCUIT.

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
RELAY I/O UNIT Sublocation:+
Document no. Rev. Ind Page 31
3HAC031403-003 Next 32
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
1 2 3 4 5 6 7 8

DSQC 653
-I/Ox

XTXX.X1

=CAB-I/Ox2-X1
OUT CH.1A
1

OUT CH.1B
2

OUT CH.2A
3

OUT CH.2B
4

OUT CH.3A
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

OUT CH.3B
6

OUT CH.4A
7

OUT CH.4B
8

OUT CH.5A
9

OUT CH.5B
10

OUT CH.6A
11

OUT CH.6B
12

OUT CH.7A
13

OUT CH.7B
14

OUT CH.8A
15

OUT CH.8B
16

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
RELAY I/O UNIT Sublocation:+
Document no. Rev. Ind Page 32
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1 2 3 4 5 6 7 8

TO NEXT
I/O UNIT

2)
120 ohm
2 1

3)

/ -+24Vdevicenet.5

/ -0Vdevicenet.5
REMOTE I/O UNIT
-I/Ox.3

-X5
-V-.4
/
We reserve all rights in this document and in the information contained therein.Reproduction, use or

/ -CAN_L.4 1 NAC
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

/ -CAN_H.4 2
4 -X8
/ -V+.4 LINE 1 (BLUE)
5 1 REMOTE I/O IN
/ -DRAIN.4
0V 3 LINE 2 (CLEAR)
OR PREVIOUS NA0 6 1 2
I/O UNIT NA1 7
8 -X9
1) NA2 (BLUE)
NA3 9 1 REMOTE I/O OUT
NA4 10
NA5 11 (CLEAR)
12 2

1) JUMPERS PLACED ACCORDING TO


THE ACTUAL NODE ADDRESS.

2) RESISTANS 120 OHM SHALL ALWAYS


BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT. 4

3) CONNECTED IN THE LAST CONNECTOR IN THE 4


CAN-BUS CIRCUIT.

Latest revision: Lab/Office: Status: Plant: = CAB


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REMOTE I/O UNIT Sublocation:+
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TO NEXT
I/O UNIT

2)
120 ohm
2 1

ENCODER UNIT

3) -I/Ox.5

/ -+24Vdevicenet.8 Encoder
Connection
/ -0Vdevicenet.8
-X20
24 VDC
-X5 1
/ -V-.7 0V
We reserve all rights in this document and in the information contained therein.Reproduction, use or

/ -CAN_L.7 1
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

2
/ -CAN_H.7 2 ENC +24V
/ -V+.7 4 3
5 ENC 0V
/ -DRAIN.7 4 Encoder
0V 3 2 1 ENC_A
OR PREVIOUS NA0 6 5
A
I/O UNIT NA1 7 ENC_B
1) NA2 8 6
1
NA3 9 +24V
NA4 10 7
NA5 11 0V Synch switch
2 1
12 8
DIGIN
A
9

2 1
1) JUMPERS PLACED ACCORDING TO
A
THE ACTUAL NODE ADDRESS.

2) RESISTANS 120 OHM SHALL ALWAYS 1


BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.

3) CONNECTED IN THE LAST CONNECTOR IN THE


CAN-BUS CIRCUIT.

Latest revision: Lab/Office: Status: Plant: = CAB


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ENCODER UNIT Sublocation:+
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TO NEXT
I/O UNIT

2)
120 ohm
2 1

CC-Link DSQC378B
3) -I/Ox.6

/ -+24Vdevicenet.7
Customer
/ -0Vdevicenet.7 Connection

-X5
22;7 / -V-
We reserve all rights in this document and in the information contained therein.Reproduction, use or

1 -X8
22;7 / -CAN_L SLD-SHIELD
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

22;7 / -CAN_H 2 1
22;7 / -V+ 4 DA-Signal line A
5 2 DG-GND
22;7 / -DRAIN 3 DB-Signal line B
0V 3 4
OR PREVIOUS NA0 6 5 FG-Power GND
I/O UNIT NA1 7 6
1) NA2 8
NA3 9
NA4 10
NA5 11
12

-X3
0V DC
External supply GND 1
+24VDC 3
5

1) JUMPERS PLACED ACCORDING TO


THE ACTUAL NODE ADDRESS.

2) RESISTANS 120 OHM SHALL ALWAYS


BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.

3) CONNECTED IN THE LAST CONNECTOR IN THE


CAN-BUS CIRCUIT.

Latest revision: Lab/Office: Status: Plant: = CAB


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CC-Link Sublocation:+
Document no. Rev. Ind Page 36
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DSQC668

-A42

POWER DISTRIBUTION
UNIT -X1
11;1 / -+24V DRIVE
-A41
/40;3
1 -X11
11;1 / -0V DRIVE
AWG24 WHOG -X3
2
1 1
3
OG
2 2
4
WHEN
We reserve all rights in this document and in the information contained therein.Reproduction, use or

3 3
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

WHBU
6 6

AWG24 WHOG -X2


18;7 / -TX+
1
18;7 / -TX- OG -XS12 AWG24 WHOG -X4
A31.A9
MAIN COMPUTER WHGN
2 1 1
18;7 / -RX+ OG
3 2 2
18;7 / -RX- GN WHEN
6 3 3
WHBU
6 6

Latest revision: Lab/Office: Status: Plant: = CAB


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AXIS COMPUTER UNIT Sublocation:+
Document no. Rev. Ind Page 37
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DSQC668
-A21
-A42

-X4 -X6
4 4
We reserve all rights in this document and in the information contained therein.Reproduction, use or

5 5
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

7 7

8 8

-XS13 4 5

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
CUSTOMER CONNECTOR Sublocation:+
Document no. Rev. Ind Page 38
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1 2 3 4 5 6 7 8

-A42

-X4
MRCO1 -MRCO1 / 44;3 46;2 48;2 50;2
1

MRCO1_N -MRCO1_N / 44;3 46;2 48;2 50;2


2

MRCI1 -MRCI1 / 44;3 46;2 48;2 50;2


4

MRCI1_N -MRCI1_N / 44;3 46;2 48;2 50;2 CONTROL


5 SIGNAL

0V -MRC_0V;1 / 44;3 46;2 48;2 50;2


6
We reserve all rights in this document and in the information contained therein.Reproduction, use or

-24V_SMB1
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

24V_SMB1 / 44;3 46;2 48;2 50;2


7

0V -MRC_0V;2 / 46;2 48;2 50;2


3

0V -MRC_0V;3 / 46;2 48;2 50;2


9

CABINET
WALL

-X5 -XS41
MRCO2
1 1
MRCO2_N
2 2
MRCI2
4 4
MRCI2_N EXT. AXIS
5 5 SIGNAL
0V
6 6
24V_SMB2
7 7
0V
3 3
0V
9 9

Latest revision: Lab/Office: Status: Plant: = CAB


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AXIS COMPUTER UNIT Sublocation:+
Document no. Rev. Ind Page 39
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1 2 3 4 5 6 7 8

CONTACTOR UNIT

/ 15;7

/ 15;7

/ 15;7
-L12

-L22

-L32
-27 AWG14 BK

-28 AWG14 BK

-29 AWG14 BK

AWG14 GNYE
-A41 -CN6 1 2 3 4
We reserve all rights in this document and in the information contained therein.Reproduction, use or

-CN7
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

-132 AWG12 BK
1 -192 GNYE
1 AWG12
-R1.1
2
-133 AWG12 BK
2
-CN4
11;1 / -0V Drive sys
1
11;1 / -24V Drive sys
2

-CN5
1

Wire No. Single phase


27 P
28 N
29

Latest revision: Lab/Office: Status: Plant: = CAB


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RECTIFIER AND BLEEDER Sublocation:+
Document no. Rev. Ind Page 40
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FAN UNIT
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

-E1
11;8 / -+24V COOL;2 -354 AWG24 BU

11;8 / -+24V COOL;3 -350 AWG24 BU

=CAB-E41 -X1 1
=CAB-E42
-X1 1

+
-X1 -X1
M M
2 2
- -

-X1 3 -X1 3

11;8 / -0V COOL;3 -351 AWG24 BU

11;8 / -0V COOL;2 -355 AWG24 BU

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
FAN UNIT Sublocation:+
Document no. Rev. Ind Page 41
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OPTION: REMOTE SERVICE BOX

-A61
(( ))

746 AWG18 BU -X1


24;6 / -0V_RS
-X2 -X18
1
24;6 / -24V_RS 745 AWG18 BU
2

AWG24 AWG24 -X23


WHOG -X10 -X11 WHOG
18;7 / -_TX+
1 1 1
18;7 / -_TX- OG OG
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

2 2 2
18;7 / -_RX+ WHGN WHGN
3 3 3

4 4

5 5
18;7 / -_RX- GN GN
6 6 6

7 7

8 8

AWG24 -X24
-X15 -X14 WHOG
1 1 1
OG
2 2 2
WHGN
3 3 3

4 4

5 5
GN
6 6 6

7 7

8 8

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
REMOTE SERVICE Sublocation:+
Document no. Rev. Ind Page 42
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1

Latest revision:
/40;3
-A41

Prepared by, date: CNYAWU2


-XS/XP1

=MAN+R1.120-(MP 1-)6
-CN200
M1R -406 AWG14 BK

1
1

A7
M1S -408 AWG14 BK

2
3
2

A9
M1T -410 AWG14 BK

5
2

A11

Approved by, date:


-CN300

M2R -412 AWG14 BK

3
1

A13
M2S -414 AWG14 BK

4
3

A15
M2T -416 AWG14 BK

8
2

B1
3

-CN100

M3R -400 AWG14 BK

6
1

A1

M3S -402 AWG14 BK

9
3

A3

M3T -404 AWG14 BK


2

10
A5
4

-CN600

M4R -428 AWG14 BK


1

15
B9

M4S -430 AWG14 BK


3

16
B10

M4T -432 AWG14 BK


2

19
B11

Lab/Office:
-CN500

M5R -424 AWG14 BK


5

17
B6

M5S -425 AWG14 BK


3

21
B7

M5T -426 AWG14 BK


22
B8
2 -CN400

M6R -418 AWG14 BK


1

20
B3

M6S -420 AWG14 BK


SERVO DRIVE SYSTEM IRB 120
3

23
B4

M6T -422 AWG14 BK


2
6

24
B5
IRB 120 cabinet module

AWG10 GNYE

AWG10 GNYE
Status:
7

Approved
Document no.
3HAC031403-003
Plant:

Sublocation:+
Location: +
8

= CAB
MANIPULATOR 120
CABINET

11 Total 50
Next 44
Rev. Ind Page 43
1 2 3 4 5 6 7 8

DRIVE MANIPULATOR 120


MODULE

=MAN+R2.120-SMB/EIB
-XS/XP2
39;6 / -MRCO1 WH SDI
39;6 / -MRCO1_N A BU A SDI-N
39;6 / -MRCI1 B WH B SDO
39;6 / -MRCI1_N C OG C SDO-N
AXIS COMPUTER BOARD 39;6 / -MRC_0V;1 D WH D 0V ENCODER
A42-X4 E WH E INTERFACE
39;6 / -24V_SMB1 GN 24V BOARD
F BN F

G
H
J

-495 AWG20 -XS/XP1


12;7 / -LIM_2B BU
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

D1
12;7 / -LIM_2A -496 AWG20 BU

12;7 / -LIM_1B -497 AWG20 BU D3

12;7 / -LIM_1A -498 AWG20 BU D2


D4

-BR.XS/BR.XP1 -433 AWG16


15;5 / -EXT.LAMP BU

1 C7
11;3 / -BRAKEPB -434 AWG16 BU
CONTACTOR UNIT
2 -435 AWG16 B16 =MAN+R1.120-(MP 1-)6
15;6 / -BRAKEREL1 BU

3 B12 13
15;6 / -BRAKEREL2 -436 AWG16 BU

4 B13
-437 AWG16 BU GYBU
11;3 / -0V BRAKE;1
5 B14 12
11;3 / -0V BRAKE;2 -438 AWG16 BU

SAFETY UNIT 6 B15


A21-X5 -491 AWG20 -439 AWG16 BU
15;6 / -PTC BU

7 C2
-440 AWG16 BU
15;6 / -PTC_RET -492 AWG20 BU

8 C1

-493 AWG20 BU -Ext_PTC -441 2 -XS9


1 34
-442 2
2 35
-XP9
-PTC1 / 27.a;8
34

-PTC_RET1 / 27.a;8
35

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
CONTROL CABLE Sublocation:+
IRB 120 Document no. Rev. Ind Page 44
3HAC031403-003 Next 45
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
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1

Latest revision:

Prepared by, date: CNYAWU2


-A41

=MAN+R1.140-(MP 1-)3
-XS/XP1
-CN100

M3R BUGN -400 AWG14 BK


1

13
A1
2

M3S BURD -402 AWG14 BK


3

17
A3
M3T BUWH -404 AWG14 BK
2

15
A5

Approved by, date:


MAIN SERVO DRIVE UNIT

-CN200

M1T BKRD -410 AWG14 BK

3
2

A11
M1S BKGN -408 AWG14 BK

5
3

A9
M1R BKBU -406 AWG14 BK

1
1

A7
3

=MAN+R1.140-(MP 4-)6
-CN400

M6R BN -418 AWG14 BK

6
1

B3

M6S GNRD -420 AWG14 BK

9
3

B4

M6T GNWH -422 AWG14 BK


2

12
B5
4

-CN600

M4T BNBU -432 AWG14 BK

3
2

B11

M4S BNBK -430 AWG14 BK

2
3

B10

M4R BU -428 AWG14 BK

1
1

B9

Lab/Office:
5

-CN300

M2R BKWH -412 AWG14 BK


7
1

A13

M2S BK -414 AWG14 BK


3

11
A15

M2T BUBK -416 AWG14 BK


9
2

B1
-CN500

M5T BNWH -426 AWG14 BK


SERVO DRIVE SYSTEM IRB 140
2

10
B8

M5S BNRD -425 AWG14 BK


6

7
3

B7
IRB 140 cabinet module

M5R BNGN -424 AWG14 BK


4
1

B6

AWG10 GNYE

AWG10 GNYE
Status:
7

Approved
Document no.
3HAC031403-003
Plant:

Sublocation:+
Location: +
8

= CAB
MANIPULATOR
DRIVE MODULE

11 Total 50
Next 46
Rev. Ind Page 45
1 2 3 4 5 6 7 8

DRIVE MANIPULATOR
MODULE

=MAN+R2.140-SMB
-XS/XP2
39;6 / -MRCO1 WH SDI
39;6 / -MRCO1_N A BU 9 SDI-N
39;6 / -MRCI1 B WH 5 SDO
39;6 / -MRCI1_N C OG 8 SDO-N
AXIS COMPUTER BOARD 39;6 / -MRC_0V;1 D WH 4 0V SERIAL
A42-X4 E WH 3 MEASUREMENT
39;6 / -24V_SMB1 GN 24V BOARD
F BN 7
39;6 / -MRC_0V;2
G
39;6 / -MRC_0V;3 H
J GY BATSUP
K RD 6 BATLD
L 2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

=MAN+R1.140-H1
-BR.XS/BR.XP1 -_433 AWG16 BU -XS/XP1 OG
15;5 / -EXT.LAMP
=MAN+R1.140-(MP 4-)6
1 C7 1
11;3 / -BRAKEPB -_434 AWG16 BU OGWH
CONTACTOR UNIT 15
2 B16
15;6 / -BRAKEREL1 -_435 AWG16 BU GYBK
B12 8
3
15;6 / -BRAKEREL2 -_436 AWG16 BU GYBU
B13 5
4

11;3 / -0V BRAKE;1 -_437 AWG16 BU GYGN


B14 13
5
SAFETY UNIT 15;6 / -PTC -_439 AWG16 BU OGBU
A21-X5 7 C2 =MAN+R1.140-(MP 1-)3 11
15;6 / -PTC_RET -_440 AWG16 BU OGBK
C1 2
8
11;3 / -0V BRAKE;2 -_438 AWG16 BU OGRD
B15 14
6

12;7 / -LIM_1B -497 GYWH


D2 10
12;7 / -LIM_2B -495 GYRD
D1 16
12;7 / -LIM_2A -496 GY
D3 18
12;7 / -LIM_1A -498 OGGN
D4 12

-493 -Ext_PTC -W625 2 -XS9


1 34
-W624 2
2 35 -XP9
-PTC1 / 27.a;8
34

-PTC_RET1 / 27.a;8
35

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
CONTROL CABLE IRB 140 Sublocation:+
Document no. Rev. Ind Page 46
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Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
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1

Latest revision:

Prepared by, date: CNYAWU2


2

-A41

Approved by, date:


=MAN+R1.340-(MP 1-)3
-XS/XP1
-CN100

M2R BKWH M2R -_400 AWG14 BK

9
1

A11
M2S BK M2S -_402 AWG14 BK
3
3

11
A9
M2T BUBK M2T -_404 AWG14 BK

7
2

A7
MAIN SERVO DRIVE UNIT

-CN200

M1T BKRD M1T -_410 AWG14 BK

3
2

=MAN+R1.340-(MP 4-)6
A5

M1S BKGN M1S -_408 AWG14 BK

1
3

B3

M1R BKBU M1R -_406 AWG14 BK

2
1

B4
4

-CN300

M3R BUGN M3R -_418 AWG14 BK

9
1

B10

M3S BURD M3S -_420 AWG14 BK

6
3

B9

Lab/Office:
M3T BUWH M3T -_422 AWG14 BK
2

10
B8
5

-CN500

M4T BNBU M4T -_416 AWG14 BK


2

13
A13

M4S BNBK M4S -_414 AWG14 BK


3

17
A15

M4R BU M4R -_412 AWG14 BK


1

15
B1

SERVO DRIVE SYSTEM IRB 360


6

AWG10 GNYE

AWG10 GNYE
IRB 360 cabinet module

Status:
7

Approved
Document no.
DRIVE MODULE

3HAC031403-003
MANIPULATOR

Plant:

Sublocation:+
Location: +
8

= CAB

11 Total 50
Next 48
Rev. Ind Page 47
1 2 3 4 5 6 7 8

DRIVE MANIPULATOR
MODULE

=MAN+R2.340-SMB
-XS/XP2
39;6 / -MRCO1 WH SDI
39;6 / -MRCO1_N A BU 9 SDI-N
39;6 / -MRCI1 B WH 5 SDO
39;6 / -MRCI1_N C OG 8 SDO-N
AXIS COMPUTER BOARD 39;6 / -MRC_0V;1 D WH 4 0V SERIAL
A42-X4 E WH 3 MEASUREMENT
39;6 / -24V_SMB1 GN 24V BOARD
F BN 7
39;6 / -MRC_0V;2
G
39;6 / -MRC_0V;3 H
J GY BATSUP
K RD 6 BATLD
L 2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

=MAN+R1.340-H1
-BR.XS/BR.XP1 -_433 AWG16 BU -XS/XP1 OG
15;5 / -EXT.LAMP
1 C7 1 =MAN+R1.340-(MP 4-)6
CONTACTOR UNIT 11;3 / -BRAKEPB -_434 AWG16 BU OGWH
2 B16 15
15;6 / -BRAKEREL1 -_435 AWG16 BU GYBK
3 B12 8
15;6 / -BRAKEREL2 -_436 AWG16 BU GYBU
4 B13 5

11;3 / -0V BRAKE;1 -_437 AWG16 BU GYGN


5 B14 13
SAFETY UNIT 15;6 / -PTC -_439 AWG16 BU OGBU
A21-X5 C2
7
-_440 AWG16 BU OGBK =MAN+R1.340-(MP 1-)3 11
15;6 / -PTC_RET
8 C1 2
11;3 / -0V BRAKE;2 -_438 AWG16 BU OGRD
6 B15 14

12;7 / -LIM_1B -497 GYWH


D2 10
12;7 / -LIM_2B -495 GYRD
D1 16
12;7 / -LIM_2A -496 GY
D3 18
12;7 / -LIM_1A -498 OGGN
D4 12

-493 -Ext_PTC -W625 2 -XS9


1 34
-W624 2
2 35 -XP9
-PTC1 / 27.a;8
34

-PTC_RET1 / 27.a;8
35

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
CONTROL CABLE IRB 360 Sublocation:+
Document no. Rev. Ind Page 48
3HAC031403-003 Next 49
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
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1

Latest revision:

Prepared by, date: CNYAWU2


-A41

=MAN+R1.1400-MP
-XS/XP1
-CN100

M1R BKBU -400 AWG14 BK


1

A1
A1
2

M1S BKGN -402 AWG14 BK


3

A2
A3
M1T BKRD -404 AWG14 BK
2

A3
A5

Approved by, date:


MAIN SERVO DRIVE UNIT

-CN200

M2T BUBK -410 AWG14 BK


2

D2
A11
M2S BK -408 AWG14 BK
3

A9

D1
M2R BKWH -406 AWG14 BK
1

A4
A7
3

-CN400

M4R BU -418 AWG14 BK


1

B3

A10
M4S BNBK -420 AWG14 BK
3

B4

A9
M4T BNBU -422 AWG14 BK
2

B5

A8
4

-CN600

M6T GNWH -432 AWG14 BK


2

B10
B11

M6S GNRD -430 AWG14 BK


3

D7
B10

M6R BN -428 AWG14 BK


1

B9

D8

Lab/Office:
5

-CN300

M3R BUGN -412 AWG14 BK


1

D3
A13

M3S BURD -414 AWG14 BK


3

D4
A15

M3T BUWH -416 AWG14 BK


2

B1
B1
-CN500

M5T BNWH -426 AWG14 BK


2

B8

D9

M5S BNRD -425 AWG14 BK


6

B7

D10

M5R BNGN -424 AWG14 BK


1

B6

A7

SERVO DRIVE SYSTEM IRB 1410, 1600, 260

AWG10 GNYE

AWG10 GNYE
Status:
7

Approved
Document no.
3HAC031403-003
Plant:
IRB 1410, 1600, 260 cabinet module

Sublocation:+
Location: +
8

= CAB
MANIPULATOR
DRIVE MODULE

11 Total 50
Next 50
Rev. Ind Page 49
1 2 3 4 5 6 7 8

DRIVE MANIPULATOR
MODULE

=MAN+R1.1400-SMB
-XS/XP2
39;6 / -MRCO1 WH SDI
39;6 / -MRCO1_N A BU A SDI-N
39;6 / -MRCI1 B WH B SDO
39;6 / -MRCI1_N C OG C SDO-N
AXIS COMPUTER BOARD 39;6 / -MRC_0V;1 D WH D 0V SERIAL
A42-X4 E WH E MEASUREMENT
39;6 / -24V_SMB1 GN 24V BOARD
F BN F
39;6 / -MRC_0V;2
G G
39;6 / -MRC_0V;3 H H 0V
J GY J BATSUP
K RD K BATLD
L L
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

=MAN+R1.1400-MP
-BR.XS/BR.XP1 -_433 AWG16 BU -XS/XP1 OG
15;5 / -EXT.LAMP
1 C7 C7
CONTACTOR UNIT 11;3 / -BRAKEPB -_434 AWG16 BU OGWH
2 B16 B8
15;6 / -BRAKEREL1 -_435 AWG16 BU GYBK
3 B12 C9
15;6 / -BRAKEREL2 -_436 AWG16 BU GYBU
4 B13 C8

11;3 / -0V BRAKE;1 -_437 AWG16 BU GYGN


5 B14 C10
SAFETY UNIT 15;6 / -PTC -_439 AWG16 BU OGBU
A21-X5 7 C2 B9
15;6 / -PTC_RET -_440 AWG16 BU OGBK
8 C1 B2
11;3 / -0V BRAKE;2 -_438 AWG16 BU OGRD
6 B15 B7

12;7 / -LIM_1B -497 GYWH


D2 B3
12;7 / -LIM_2B -495 GYRD
D1 B4
12;7 / -LIM_2A -496 GY
D3 C2
12;7 / -LIM_1A -498 OGGN
D4 C1

-493 -Ext_PTC -W625 2 -XS9


1 34
-W624 2
2 35 -XP9
-PTC1 / 27.a;8
34

-PTC_RET1 / 27.a;8
35

Latest revision: Lab/Office: Status: Plant: = CAB


Approved Location: +
CONTROL CABLE IRB 1410, 1600, 260 Sublocation:+
Document no. Rev. Ind Page 50
3HAC031403-003 Next
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50

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