3HAC031403-003 Rev11
3HAC031403-003 Rev11
The information in this document is subject to change without notice and should not be construed as a
commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.
We reserve all rights in this document and in the information contained therein.Reproduction, use or
Except as may be expressly stated anywhere in this document, nothing herein shall be construed as any
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a
specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from use of this document.
This document and parts thereof must not be reproduced or copied without ABB's written permission,
and contents therof must not be imparted to a third party nor be used for any unauthorized purpose.
Contravention will be prosecuted.
Additional copies of this document may be obtained from ABB at its then current charge.
Customer :
:
Drawing number :
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Drawing version :
Manufacture :
Type :
Type of installation :
Control cabinet :
Mains voltage :
Supply :
Control voltage :
Year of construction :
Project start :
Project manager :
Last revision :
Designed by :
Designed date :
Number of pages :
:
_ _
Page 27,29 24V supply internal connection of DSQC652. Correct document no. error.
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
_ _
Page 36, DSQC 378B exchanged the wrong type DSQC678B. Page 16 Correct the connectors in A21, add brake release button.
Page 44, Correct the wrong connection of EIB Page 27a DO exchange with DI.
Page 46 Change the wire no. of LIM.
Page 48 Change the wire no. of LIM.
Page 50 Change the wire no. of LIM.
XS41
Signal cable for external axis
S21.4
Brake release
We reserve all rights in this document and in the information contained therein.Reproduction, use or
XS2
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Q1
Power switch
XS12
Ext. axis
XS0 XS13
Power input Axis selector
Panel unit
X8
Drive unit
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
A41
Safety board
A21
Contactor A
K44
Contactor B
K42, K43
Filter
Z1
Z1 Q1
K43 K42
220V~230V
A41 G3 G1&G2
AC
Drive unit Ultra cap
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
DC
Manipulator
S21 I/Ox
I/O
Control panel
TPU
unit
Customer
Ethernet service
connection
Field bus
USB
LAN
Latest revision: Lab/Office: Status: Plant: = CAB
Approved Location: +
BLOCK DIAGRAM Sublocation:+
Document no. Rev. Ind Page 9
3HAC031403-003 Next 10
Prepared by, date: CNYAWU2 Approved by, date: 11 Total 50
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
Latest revision:
11;7 / -LP1
-Q1
BK
-Z1
L1
1
L1'
3
11;7 / -LP2
4
3
L2
2
L2'
-17 AWG14 BK
6
5
L3
L3'
AWG14 GNYE
15;7 / -L3 -23 AWG14 BK
Lab/Office:
5
23
22
21
17
16
15
12
11
Status:
7
P
P
P
N
N
N
Approved
Document no.
Wire No. Single phase
3HAC031403-003
Plant:
Sublocation:+
Location: +
8
= CAB
11 Total 50
Next 11
Rev. Ind Page 10
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-G2
37;2 / -+24V DRIVE -241 AWG18 BU
1
DSQC662
37;2 / -0V DRIVE -242 AWG18 BU
1
Latest revision:
4
40;3 / -24V Drive sys -243 AWG18 BU
2
-X3
40;3 / -0V Drive sys -244 AWG18 BU
1
2
DC INPUT
-X1
-X2
-X4
AWG12 BU
2
-PE1
DSQC661
24V Devicenet
3
1
1
BK
4
2
2
1
-X1
-252 AWG16
4
3
2
AWG14 GNYE
3
3
3
4
-X5
5
-0V BRAKE;1
BRAKE
5
-X3
SIGNAL
AWG20 BU
INPUT
-X2
15;6 / -0V_BR_Ext
4
4
-153 AWG16
-152 AWG16
2
3
4
Lab/Office:
18;2 / -24V PC;2 -302 AWG18 BU
6
-X6
PC/SAFETY BOARD
9
10
-G3
-X1
24V CHARGE
1
1
24V CHARGE
2
2
N.C.
3
3
N.C.
4
4
N.C.
-X7
5
5
6
6
7
7
+SENSE
Status:
ENERGY BANK
8
8
N.C.
7
9
9
Approved
N.C.
-LP1 / 10;3
10
10
Document no.
-LP2 / 10;4
1/GN
USB
19;6 / -USB2 D+
MAIN
3
Sublocation:+
Location: +
8
= CAB
BN
FAN
UNIT
3
11 Total 50
Next 12
Rev. Ind Page 11
1 2 3 4 5 6 7 8
-A21
-X13
-LIM_2B / 44;2 46;3 48;3 50;3
-X12 24V FPU POWER
11;4 / -24V SYS 24V SYS 1
-LIM_2A / 44;2 46;3 48;3 50;3
24V PANEL
1 2
Power distribution 11;5 / -0V SYS 0V SYS -LIM_1B / 44;2 46;3 48;3 50;3
board 3
2 -LIM_1A / 44;2 46;3 48;3 50;3
24V PANEL
11;4 / -24V COOL 4
3
11;5 / -0V COOL
4
-XP9
ES1 top -XS9 -X1 -X10 -209 AWG20 BU -ES FPU 1:A / 16;2 17;2
27.a;5 / -ES1_TOP 1
1 1 -X2 5
ES2 top -211 AWG20 BU -ES FPU 2:A / 16;2 17;2 FPU
27.a;5 / -ES2_TOP 9
9 1 7
-212 AWG20 BU -ES FPU 2:B / 16;2 17;2
EXTERNAL 8
EMERGENCY 0V 0V -210 AWG20 BU -ES FPU 1:B / 16;2 17;2
-0V_2
27.a;5 /
STOP PB 24V Panel 10 24V PANEL
10 2 6
27.a;5 / -24VPANEL_1 2
2 2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
RunCh0V
RunCh+
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
7 7 10
JUMPER
7
U U
Sep ES1:B
27.a;5 / -ES1_B 8
8 8
Sep ES2:B
27.a;6 / -ES2_B 16
16 8
ES2 bottom
JUMPER
JUMPER
14;7 / -RunCh+
14;6 / -RunCh_0V
14;7 / -RCH2
14;8 / -RCH1
4 4 4 8
ES2:int
27.a;6 / -ES2_INT
12 12 4 ES1 ES2
-A21
-X10
24V SYS 24V FPU POWER -205 AWG20 BU -24V FPU POWER / 16;2 17;2
24V PANEL 1 FPU
0V SYS -206 AWG20 BU -0V PANELB / 16;2 17;2
2
-207 AWG20 BU -EN1_1 / 16;2 17;2
3
-208 AWG20 BU -EN1_2 / 16;2 17;2
4
-X6
6 -260 AWG20 BU
5 -261 AWG20 BU
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
4
3 -262 AWG20 BU
2 -263 AWG20 BU
1
-S21.1
1 3 5 7
/16;7
>1 2 6
-264 AWG20 BU
10 -265 AWG20 BU
11
14;6 / -EN1
14;6 / -EN2
14;5 / -MAN1
14;5 / -MAN2
/ -SPEED
-S21.2
-229 AWG20 BU 14 13
7 -228 AWG20 BU
13
-230 AWG20 BU X2 X1
14
-S21.4
Option:
-300 AWG20 BU 14 13 Brake release button
8 /16;3 Only for IRB120
-299 AWG20 BU
9
-A21
24V SYS 24V FPU POWER
24V PANEL
0V SYS
/ 12;6
/ 12;6
/ 13;4
/ 13;4
-XS9 -X5
/ 12;6
/ 12;6
24V PANEL
-RunCh_0V
24V PANEL
-EN2 / 13;4
-EN1 / 13;4
-RunCh+
31 12 24V PANEL
-MAN2
-MAN1
25 6 0V
-RCH2
-RCH1
26 7 0V
20 1
AS1+
30 11 AS1
AUTO
STOP &
AS1-
AS2+ 28 9 AS2 SOFT AS
24 5
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AS2-
GS1+ 22 3 GS1
29 10
GENERAL &
STOP
GS1- SOFT GS
GS2+ 27 8 GS2 CH2 CH1
23 4
GS2- INTERLOCKING
21 2
-XP9
27.a;7 / -24V1
27.a;7 / -24V2 31
27.a;7 / -0V1 25
27.a;6 / -0V2 26
20
27.a;7 / -AS1+
30
-LOCK1A
-LOCK2B
-SELF1
-SELF2
27.a;7 / -AS1-
-CH1
-CH2
27.a;7 / -AS2+ 28
24
27.a;6 / -AS2-
15;2 /
15;3 /
15;4
15;4
15;4
15;4
27.a;7 / -GS1+ 22
29
27.a;7 / -GS1-
27.a;7 / -GS2+ 27
23
27.a;6 / -GS2-
21
-A21
6
4
2
29
28
27
26
25
24
1
Latest revision:
P
P
P
N
N
N
-K42
2
A2
A1
2
-K44
-473 AWG20 BU -0V_COOL /
6
A2
A1
-K43
4
A2
A1
3
-X3
-451 AWG20 BU
24V
1
2
5
-479 AWG20 BU
0V
3NO
4NO
-481 AWG20 BU
24V
AWG20
-485
3NO
4NO
4
-483
AWG20
1NC
2NC
1NC
2NC
Lab/Office:
AWG20
-448
PTC1
44;2 / -EXT.LAMP
5
46;2
BRK REL RET
BRK REL OUT
-X7
PTC1 ret
48;2
4
3
2
1
50;2
POWER UNIT
-447 AWG20 BU
-487
AWG20BU
46;2
13
14
14
13
CONTROL CABLE
SERVO DISCONNECTOR
-490 -489
48;2
50;2
44;2 / -BRAKEREL2 -444 AWG16 BU
46;2
-PTC
48;2
AWG16
-449
50;2
6
-XS8
-Ext_BR
-PTC_RET
-445 AWG16 BU
6
5
4
1
-8
-+24V BRAKE;1
-10
/ 44;1 46;2 48;2 50;2
/ 11;3
0
/ 44;1 46;2 48;2 50;2
1
-2
external axis
Power cable for
2
Status:
3
7
-4 -6
BK
Approved
BK
40;4 / -L22 -28 AWG14 BK -25AWG14 -L2 / 10;4
4
3
4
3
BK
40;5 / -L32 -29 AWG14 BK -26AWG14 -L3 / 10;4
DRIVE UNIT
6
5
6
5
3HAC031403-003
Plant:
Sublocation:+
Location: +
8
= CAB
11 Total 50
Next 16
Rev. Ind Page 15
1 2 3 4 5 6 7 8
=CAB-S21.1 1 3 5 7
/13;7
2 6
-264 AWG20
10 10 -265 AWG20
11 11
-PE1 -PE1 MOTOR ON PB
-S21.2
-229 AWG20 14 13
7 7
-230 AWG20 X2 X1
14 14 -228 AWG20
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
13 13
-S21.4
-300 AWG20 BU 14 13
8 /13;7
-299 AWG20 BU
9
Option: Brake release button EMERGENCY PB
Only for IRB120
-X9 -X9 -S21.3
-237 ES panel 1:A 21 22
-238 ES panel 1:A
3 3
9 9 -233 ES panel 2:A 11 12
5 5 -234 ES panel 2:A
11 11 -231 ES panel 2:B
6 6 -232 ES panel 2:B
12 12 -235 ES panel 1:B
4 4 -236 ES panel 1:B
10 10
-XS4 -XS4
-DP1 24V TPU 24V FPU_POWER
13;7 / -24V FPU POWER 1
1 EN2 1
-DP2 0V 0V 12
13;7 / -0V PANELB 1 12
SAFETY
2 0V 2
BOARD
13;7 / -EN1_1 EN1 EN 1_1 8
A21-X10 8
13;7 / -EN1_2 7 EN2 EN 1_2 7
12;7 / -ES FPU 1:A ES FPU 1:A 17
17
12;7 / -ES FPU 1:B 3 ES FPU 1:B 3
12;7 / -ES FPU 2:A ES FPU 2:A 4
4 FPU
12;7 / -ES FPU 2:B 5 ES FPU 2:B 5
TPU_START FPU_START 6
6
11 11
MAIN AWG24 OG AWG24
18;6 / -TD+ TD+ TD+
COMPUTER WHOG
18;6 / -TD- TD- TD-
A31-A8 13 13
18;6 / -RD+ GN 14 RD+ RD+ 14
18;6 / -RD- WHGN 15 RD- RD- 15
16
16
RunCh1
-XP4 3
RunCh0V
5
-FPU1
1)
FLEXPENDANT
-XS4 -K1
12;7 / -ES FPU 1:A
3
12;7 / -ES FPU 2:A
5
12;7 / -ES FPU 2:B
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
6
12;7 / -ES FPU 1:B
4
SAFETY -DP1 EN-DEVICE
BOARD 13;7 / -24V FPU POWER 1
1 -K2
A21-X10
12
-DP2
13;7 / -0V PANELB 1
2 ;7
8
13;7 / -EN1_1
7
13;7 / -EN1_2
17
-ETH_FPU
USB
18;6 / -TD+ AWG24 OG
13
MAIN 18;6 / -TD- WHOG
COMPUTER 14
A31-A8 18;6 / -RD+ GN
15
18;6 / -RD- WHGN
16
6
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
7
IDE LED (YELLOW)
8
-X8
1
2
AWG24
-24V_Sig.ref. / 12;8
3 BU -RS485+ / 12;8
RS 485 4 WHBU -RS485- / 12;8 SAFETY BOARD
5
6 WHBN -0V_Sig.ref. / 12;8
7
8
-J21
1
-A8 AWG24
OG -TD+ / 16;2 17;2
2
3
3 WHOG -TD- / 16;2 17;2
ETH_FPU 6
FLEXPENDANT
4
5 GN -RD+ / 16;2 17;2
1
WHGN -RD- / 16;2 17;2
2
7
8
-A31
-LAN1
OPTION: TX+
232/422/485 SERIE CONVERTER 1
TX-
2 External LAN
-A39 RX+
3
RX-
6
-X1 -X2 -J2
RX- COM1_DCD
1 1
TX+ COM1_RXD
2 2
TX- COM1_TXD
3 3
COM1_DTR
4 4
0V 0V
5 5
COM1_DSR
6 6
COM1_RTS-N
7 7
OPT. EXTERNAL PWR COM1_CTS-N
8 8
RX+ COM1_RI
9 9
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-USB1
3
2
4
1
-J2
CONSOLE_DCD
CONSOLE_RXD
CONSOLE_TXD
CONSOLE_DTR
GND
-USB2
CONSOLE_DSR AWG28 GN -USB2 D+ / 11;8
3 Power Distribution
CONSOLE_RTS-N AWG28 WH -USB2 D- / 11;8 Board
CONSOLE_CTS-N 2 AWG24 BK -USB2_GND / 11;8
CONSOLE_RI 4 AWG24 RD -USB2 +5V / 11;8
1
-A38.1
-Z1
-X1
TX+ OPTION & HARNESS TO CUSTOMER I/O
TX- 1
RX+ 2
3
CompactCom 4
RX- 5
6
7
8
-A38.2
-Z1
-X1
SLAVE SHIELD OPTION & HARNESS TO CUSTOMER I/O
RXD/TXD-p 1
CONTROL-P 3
GND 4
CompactCom +5VDC 5
RXD/TXD-N 6
8
-A38.3
-Z1
-X1
TX+ OPTION & HARNESS TO CUSTOMER I/O
TX- 1
RX+ 2
3
CompactCom 4
RX- 5
6
7
8
-Z1
-X2
SHIELD
RXD/TXD-P 1 1B
We reserve all rights in this document and in the information contained therein.Reproduction, use or
SLAVE CONTROL-P 3
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-X3
SHIELD
RXD/TXD-P 1 1B
MASTER CONTROL-P 3
GND 4
+5VDC 5
RXD/TXD-N 6 1A
8
2 1
DRAIN -CAN_L / 24;7 25;2 28;2 31;2 36;1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
PCI BUS 3 2
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
4
PCI BUS 3
V+ -CAN_H / 24;7 25;2 28;2 31;2 36;1
5 4
-V+ / 24;7 25;2 28;2 31;2 36;1
5
4
CUSTOMER OPTION BUS
5
ETHERNET IP CARD
-A36
We reserve all rights in this document and in the information contained therein.Reproduction, use or
X1
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-A1
TX+
1 TX-
2 RX+
3
PCI BUS 4
5 RX-
6
7
8
/ 11;2
/ 11;2
-+24Vdevicenet;1
-0Vdevicenet;1
-A31
/18;2
DeviceNet TM Lean
-A35
/22;1
-J1
-J22 -J2 -V- / 22;7
We reserve all rights in this document and in the information contained therein.Reproduction, use or
1 1
1 -CAN_L
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
/ 22;7
2 2 2
-DRAIN / 22;7
3 3
3
FPGA ON MAIN 4
-CAN_H / 22;7
4
COMPUTER 4
5 5 -V+ / 22;7
6 6 5
7 7
8 8
-741 AWG18 BU
-742 AWG18 BU
9
10 10
-RS 1 3
-24V_RS -0V_RS
42;2 42;2
-I/O1
22;7 / -V- BK -V-,1 / 26;1
22;7 / -CAN_L 1 BU -CAN_L,1 / 26;1
22;7 / -DRAIN 2 WH -DRAIN,1 / 26;1 Digital I/O unit
22;7 / -CAN_H 3 RD -CAN_H,1 / 26;1
22;7 / -V+ 4 SC -V+,1 / 26;1
5
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-XS11
-XS11_V- /
1
-XS11_CAN_L /
2
-R11 OPTION:
-XS11_DRAIN / TO CUSTOMER I/O
3
-XS11_CAN_H /
4
-XS11_V+ /
5
-XP7
21 -DI1 / 27.a;3
22 -DI2 / 27.a;3
23 -DI3 / 27.a;3
24 -DI4 / 27.a;3
25 -DI5 / 27.a;3
26 -DI6 / 27.a;3
27 -DI7 / 27.a;3
28 -DI8 / 27.a;3
31 -DI9 / 27.a;4
32 -DI10 / 27.a;4
33 -DI11 / 27.a;4
-I/O Unit DSQC 652
34 -DI12 / 27.a;4
35 -DI13 / 27.a;4
We reserve all rights in this document and in the information contained therein.Reproduction, use or
36 -DI14 / 27.a;4
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
37 -DI15 / 27.a;4
38 -DI16 / 27.a;4
XTXX.X3
-I/O -XS7
INPUT CH.1 21
1 2 22
2 3 23
3 4
=CAB-I/O 24
25;5 / -V-,1 4 5 CUSTOMER DI
25
25;5 / -CAN_L,1 1 5 6 26
25;5 / -CAN_H,1 6 7
2 27
25;5 / -V+,1 4 7 8 28
5
8 -307 AWG16 BU
-0V Input / 27;7
25;5 / -DRAIN,1 9
0V 3 10
NA0 6
NA1 7
1) NA2 8 0V
NA3 9
NA4 10 XTXX.X4
NA5 11
-I/O -XS7
12 INPUT CH.9 31
1 10 32
2 11 33
3 12 34
4 13 35
CUSTOMER DI
5 14 36
6 15 37
7 16
1) THE DEFAULT NODE ADDRESS IS 10. 38
8
9
10
-XP7
1 -DO1 / 27.a;1
2 -DO2 / 27.a;1
3 -DO3 / 27.a;1
4 -DO4 / 27.a;1
5 -DO5 / 27.a;1
6 -DO6 / 27.a;2
7 -DO7 / 27.a;2
-I/O Unit 8 -DO8 / 27.a;2
DSQC 652 11 -DO9 / 27.a;2
12 -DO10 / 27.a;2
13 -DO11 / 27.a;2
14 -DO12 / 27.a;2
15 -DO13 / 27.a;2
OUTPUT CH 1-8
16 -DO14 / 27.a;2
17 -DO15 / 27.a;2
XTXX.X1
18 -DO16 / 27.a;3
1 2
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
2
2 3 3
3 4 4
4 5 CUSTOMER DO
5
5 6 6
6 7 7
7 8 8
8
0V 9
10
24V
OUTPUT CH 9-16
XTXX.X2
11
1 10 12
2 11 13
3 12 14
4 13 CUSTOMER DO
15
5 14 16
6 15 17
7 16 18 -XS10
8 -305 AWG16 BU 0V OUTPUT
9 -306 AWG16 BU 24V OUTPUT 3
10
11;2 / -24V_OUT 4
11;2 / -0V_OUT 1
26;7 / -0V Input 2
5
6
-XT10
1
Latest revision:
-DO1 / 27;7
1
-DO2 / 27;7
2
-DO3 / 27;7
3
-DO4 / 27;7
4
-DO5 / 27;7
6
-DO7 / 27;7
7
-DO8 / 27;7
8
-DO9 / 27;7
9
-DO10 / 27;7
2
CUSTOMER DO
-DO11 / 27;7
-DO12 / 27;7
-DO13 / 27;7
-DO14 / 27;7
10 11 12 13 14 15 16
-DI1 / 26;8
-DI2 / 26;8
-DI3 / 26;8
3
-DI4 / 26;8
-DI5 / 26;8
-DI6 / 26;8
-DI7 / 26;8
-DI8 / 26;8
-DI9 / 26;8
-DI10 / 26;8
CUSTOMER DI
-DI11 / 26;8
-DI12 / 26;8
-DI13 / 26;8
4
-DI14 / 26;8
-DI15 / 26;8
-DI16 / 26;8
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
-ES1_TOP / 12;1
Lab/Office:
-24VPANEL_1 / 12;1
-RUN_CH1_TOP / 12;1
-ES1_INT / 12;1
-ES1_BOTTOM / 12;1
5
-0V_1 / 12;1
-ES1_A / 12;1
-ES1_B / 12;1
-ES2_TOP / 12;1
-0V_2 / 12;1
EXTERNAL
-RUN_CH2_TOP / 12;1
EMERGENCY STOP
-ES2_INT / 12;1
-ES2_BOTTOM / 12;1
-24VPANEL_2 / 12;1
-ES2_A / 12;1
6
-ES2_B / 12;1
OPTION: SAFETY AND I/O INTERFACE
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
-0V2 / 14;1
-GS2- / 14;1
-AS2- / 14;1
-GS2+ / 14;1
-AS2+ / 14;1
-24V2 / 14;1
-0V1 / 14;1
EXTERNAL
Status:
SAFETY STOP
-GS1- / 14;1
7
-AS1- / 14;1
Approved
Document no.
-GS1+ / 14;1
-AS1+ / 14;1
-24V1 / 14;1
49 50 51 52 53 54 55 56 57 58 59 60
3HAC031403-003
EXTERNAL
63
Sublocation:+
Location: +
8
64
= CAB
11 Total 50
Next 28
Rev. Ind Page 27.a
1 2 3 4 5 6 7 8
TO NEXT
I/O UNIT
2)
120 ohm
2 1
3)
DIG. PART OF COMBI I/O AND DIG. I/O UNIT DSQC 651& 652
/ -+24Vdevicenet.2
-I/Ox.1
1
/ -0Vdevicenet.2
XTXX.X3
=CAB-I/Ox1-X3
INPUT CH.1
1 2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
2 3
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
3 4
=CAB-I/Ox1-X5 4
22;7 / -V- 5
22;7 / -CAN_L 1 5 6
22;7 / -CAN_H 6 7
2
22;7 / -V+ 4 7 8
8 0V
5
22;7 / -DRAIN 9
0V 3 10
OR PREVIOUS NA0 6
I/O UNIT NA1 7
1) NA2 8 0V
NA3 9 4)
NA4 10 XTXX.X4
NA5 11
=CAB-I/Ox1-X4
12 INPUT CH.9
1 10
2 11
3 12
4 13
5 14
6 15
1) JUMPERS PLACED ACCORDING TO 7 16
THE ACTUAL NODE ADDRESS. 8 0V
9
2) RESISTANS 120 OHM SHALL ALWAYS 10
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
-I/Ox
DSQC 652
OUTPUT CH 1-8
XTXX.X1
8 0V
0V 9 24V DC
10
24V
OUTPUT CH 9-16
XTXX.X2
0V
1 10
2 11
3 12
4 13
5 14
6 15
7 16
8 0V
9 24V DC
10
DSQC 651
-I/Ox
OUTPUT CH 1-8
XTXX.X1
<1 =CAB-I/Ox1-X1
OUTPUT CH.1
1 2
2 3
3 4
4 5
5 6
6 7
7 8
8 0V
0V 9 24V DC
10
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
=CAB-I/Ox1-X6
INPUT CH.1
CPU INPUT CH.2 1
2
0V
3
DAC
OUTPUT CH.1
5
REF 0VA
4
OUTPUT CH.2
6
+15V
DC
0VA
DC
-15V
TO NEXT
I/O UNIT
2)
120 ohm
2 1
INPUT CH.1
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1 2
2 3
3 4
-X5 4
22;7 / -V- 5
22;7 / -CAN_L 1 5 6
22;7 / -CAN_H 2 6 7
22;7 / -V+ 4 7 8
5 8 0V
22;7 / -DRAIN 9
0V 3
OR PREVIOUS NA0 6
I/O UNIT NA1 7 0V
1) NA2 8
NA3 9
NA4 10
NA5 11
12
DSQC 653
-I/Ox
XTXX.X1
=CAB-I/Ox2-X1
OUT CH.1A
1
OUT CH.1B
2
OUT CH.2A
3
OUT CH.2B
4
OUT CH.3A
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
OUT CH.3B
6
OUT CH.4A
7
OUT CH.4B
8
OUT CH.5A
9
OUT CH.5B
10
OUT CH.6A
11
OUT CH.6B
12
OUT CH.7A
13
OUT CH.7B
14
OUT CH.8A
15
OUT CH.8B
16
TO NEXT
I/O UNIT
2)
120 ohm
2 1
3)
/ -+24Vdevicenet.5
/ -0Vdevicenet.5
REMOTE I/O UNIT
-I/Ox.3
-X5
-V-.4
/
We reserve all rights in this document and in the information contained therein.Reproduction, use or
/ -CAN_L.4 1 NAC
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
/ -CAN_H.4 2
4 -X8
/ -V+.4 LINE 1 (BLUE)
5 1 REMOTE I/O IN
/ -DRAIN.4
0V 3 LINE 2 (CLEAR)
OR PREVIOUS NA0 6 1 2
I/O UNIT NA1 7
8 -X9
1) NA2 (BLUE)
NA3 9 1 REMOTE I/O OUT
NA4 10
NA5 11 (CLEAR)
12 2
TO NEXT
I/O UNIT
2)
120 ohm
2 1
ENCODER UNIT
3) -I/Ox.5
/ -+24Vdevicenet.8 Encoder
Connection
/ -0Vdevicenet.8
-X20
24 VDC
-X5 1
/ -V-.7 0V
We reserve all rights in this document and in the information contained therein.Reproduction, use or
/ -CAN_L.7 1
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
2
/ -CAN_H.7 2 ENC +24V
/ -V+.7 4 3
5 ENC 0V
/ -DRAIN.7 4 Encoder
0V 3 2 1 ENC_A
OR PREVIOUS NA0 6 5
A
I/O UNIT NA1 7 ENC_B
1) NA2 8 6
1
NA3 9 +24V
NA4 10 7
NA5 11 0V Synch switch
2 1
12 8
DIGIN
A
9
2 1
1) JUMPERS PLACED ACCORDING TO
A
THE ACTUAL NODE ADDRESS.
TO NEXT
I/O UNIT
2)
120 ohm
2 1
CC-Link DSQC378B
3) -I/Ox.6
/ -+24Vdevicenet.7
Customer
/ -0Vdevicenet.7 Connection
-X5
22;7 / -V-
We reserve all rights in this document and in the information contained therein.Reproduction, use or
1 -X8
22;7 / -CAN_L SLD-SHIELD
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
22;7 / -CAN_H 2 1
22;7 / -V+ 4 DA-Signal line A
5 2 DG-GND
22;7 / -DRAIN 3 DB-Signal line B
0V 3 4
OR PREVIOUS NA0 6 5 FG-Power GND
I/O UNIT NA1 7 6
1) NA2 8
NA3 9
NA4 10
NA5 11
12
-X3
0V DC
External supply GND 1
+24VDC 3
5
DSQC668
-A42
POWER DISTRIBUTION
UNIT -X1
11;1 / -+24V DRIVE
-A41
/40;3
1 -X11
11;1 / -0V DRIVE
AWG24 WHOG -X3
2
1 1
3
OG
2 2
4
WHEN
We reserve all rights in this document and in the information contained therein.Reproduction, use or
3 3
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
WHBU
6 6
DSQC668
-A21
-A42
-X4 -X6
4 4
We reserve all rights in this document and in the information contained therein.Reproduction, use or
5 5
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
7 7
8 8
-XS13 4 5
-A42
-X4
MRCO1 -MRCO1 / 44;3 46;2 48;2 50;2
1
-24V_SMB1
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
CABINET
WALL
-X5 -XS41
MRCO2
1 1
MRCO2_N
2 2
MRCI2
4 4
MRCI2_N EXT. AXIS
5 5 SIGNAL
0V
6 6
24V_SMB2
7 7
0V
3 3
0V
9 9
CONTACTOR UNIT
/ 15;7
/ 15;7
/ 15;7
-L12
-L22
-L32
-27 AWG14 BK
-28 AWG14 BK
-29 AWG14 BK
AWG14 GNYE
-A41 -CN6 1 2 3 4
We reserve all rights in this document and in the information contained therein.Reproduction, use or
-CN7
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-132 AWG12 BK
1 -192 GNYE
1 AWG12
-R1.1
2
-133 AWG12 BK
2
-CN4
11;1 / -0V Drive sys
1
11;1 / -24V Drive sys
2
-CN5
1
FAN UNIT
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-E1
11;8 / -+24V COOL;2 -354 AWG24 BU
=CAB-E41 -X1 1
=CAB-E42
-X1 1
+
-X1 -X1
M M
2 2
- -
-X1 3 -X1 3
-A61
(( ))
2 2 2
18;7 / -_RX+ WHGN WHGN
3 3 3
4 4
5 5
18;7 / -_RX- GN GN
6 6 6
7 7
8 8
AWG24 -X24
-X15 -X14 WHOG
1 1 1
OG
2 2 2
WHGN
3 3 3
4 4
5 5
GN
6 6 6
7 7
8 8
Latest revision:
/40;3
-A41
=MAN+R1.120-(MP 1-)6
-CN200
M1R -406 AWG14 BK
1
1
A7
M1S -408 AWG14 BK
2
3
2
A9
M1T -410 AWG14 BK
5
2
A11
3
1
A13
M2S -414 AWG14 BK
4
3
A15
M2T -416 AWG14 BK
8
2
B1
3
-CN100
6
1
A1
9
3
A3
10
A5
4
-CN600
15
B9
16
B10
19
B11
Lab/Office:
-CN500
17
B6
21
B7
20
B3
23
B4
24
B5
IRB 120 cabinet module
AWG10 GNYE
AWG10 GNYE
Status:
7
Approved
Document no.
3HAC031403-003
Plant:
Sublocation:+
Location: +
8
= CAB
MANIPULATOR 120
CABINET
11 Total 50
Next 44
Rev. Ind Page 43
1 2 3 4 5 6 7 8
=MAN+R2.120-SMB/EIB
-XS/XP2
39;6 / -MRCO1 WH SDI
39;6 / -MRCO1_N A BU A SDI-N
39;6 / -MRCI1 B WH B SDO
39;6 / -MRCI1_N C OG C SDO-N
AXIS COMPUTER BOARD 39;6 / -MRC_0V;1 D WH D 0V ENCODER
A42-X4 E WH E INTERFACE
39;6 / -24V_SMB1 GN 24V BOARD
F BN F
G
H
J
D1
12;7 / -LIM_2A -496 AWG20 BU
1 C7
11;3 / -BRAKEPB -434 AWG16 BU
CONTACTOR UNIT
2 -435 AWG16 B16 =MAN+R1.120-(MP 1-)6
15;6 / -BRAKEREL1 BU
3 B12 13
15;6 / -BRAKEREL2 -436 AWG16 BU
4 B13
-437 AWG16 BU GYBU
11;3 / -0V BRAKE;1
5 B14 12
11;3 / -0V BRAKE;2 -438 AWG16 BU
7 C2
-440 AWG16 BU
15;6 / -PTC_RET -492 AWG20 BU
8 C1
-PTC_RET1 / 27.a;8
35
Latest revision:
=MAN+R1.140-(MP 1-)3
-XS/XP1
-CN100
13
A1
2
17
A3
M3T BUWH -404 AWG14 BK
2
15
A5
-CN200
3
2
A11
M1S BKGN -408 AWG14 BK
5
3
A9
M1R BKBU -406 AWG14 BK
1
1
A7
3
=MAN+R1.140-(MP 4-)6
-CN400
6
1
B3
9
3
B4
12
B5
4
-CN600
3
2
B11
2
3
B10
1
1
B9
Lab/Office:
5
-CN300
A13
11
A15
B1
-CN500
10
B8
7
3
B7
IRB 140 cabinet module
B6
AWG10 GNYE
AWG10 GNYE
Status:
7
Approved
Document no.
3HAC031403-003
Plant:
Sublocation:+
Location: +
8
= CAB
MANIPULATOR
DRIVE MODULE
11 Total 50
Next 46
Rev. Ind Page 45
1 2 3 4 5 6 7 8
DRIVE MANIPULATOR
MODULE
=MAN+R2.140-SMB
-XS/XP2
39;6 / -MRCO1 WH SDI
39;6 / -MRCO1_N A BU 9 SDI-N
39;6 / -MRCI1 B WH 5 SDO
39;6 / -MRCI1_N C OG 8 SDO-N
AXIS COMPUTER BOARD 39;6 / -MRC_0V;1 D WH 4 0V SERIAL
A42-X4 E WH 3 MEASUREMENT
39;6 / -24V_SMB1 GN 24V BOARD
F BN 7
39;6 / -MRC_0V;2
G
39;6 / -MRC_0V;3 H
J GY BATSUP
K RD 6 BATLD
L 2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
=MAN+R1.140-H1
-BR.XS/BR.XP1 -_433 AWG16 BU -XS/XP1 OG
15;5 / -EXT.LAMP
=MAN+R1.140-(MP 4-)6
1 C7 1
11;3 / -BRAKEPB -_434 AWG16 BU OGWH
CONTACTOR UNIT 15
2 B16
15;6 / -BRAKEREL1 -_435 AWG16 BU GYBK
B12 8
3
15;6 / -BRAKEREL2 -_436 AWG16 BU GYBU
B13 5
4
-PTC_RET1 / 27.a;8
35
Latest revision:
-A41
9
1
A11
M2S BK M2S -_402 AWG14 BK
3
3
11
A9
M2T BUBK M2T -_404 AWG14 BK
7
2
A7
MAIN SERVO DRIVE UNIT
-CN200
3
2
=MAN+R1.340-(MP 4-)6
A5
1
3
B3
2
1
B4
4
-CN300
9
1
B10
6
3
B9
Lab/Office:
M3T BUWH M3T -_422 AWG14 BK
2
10
B8
5
-CN500
13
A13
17
A15
15
B1
AWG10 GNYE
AWG10 GNYE
IRB 360 cabinet module
Status:
7
Approved
Document no.
DRIVE MODULE
3HAC031403-003
MANIPULATOR
Plant:
Sublocation:+
Location: +
8
= CAB
11 Total 50
Next 48
Rev. Ind Page 47
1 2 3 4 5 6 7 8
DRIVE MANIPULATOR
MODULE
=MAN+R2.340-SMB
-XS/XP2
39;6 / -MRCO1 WH SDI
39;6 / -MRCO1_N A BU 9 SDI-N
39;6 / -MRCI1 B WH 5 SDO
39;6 / -MRCI1_N C OG 8 SDO-N
AXIS COMPUTER BOARD 39;6 / -MRC_0V;1 D WH 4 0V SERIAL
A42-X4 E WH 3 MEASUREMENT
39;6 / -24V_SMB1 GN 24V BOARD
F BN 7
39;6 / -MRC_0V;2
G
39;6 / -MRC_0V;3 H
J GY BATSUP
K RD 6 BATLD
L 2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
=MAN+R1.340-H1
-BR.XS/BR.XP1 -_433 AWG16 BU -XS/XP1 OG
15;5 / -EXT.LAMP
1 C7 1 =MAN+R1.340-(MP 4-)6
CONTACTOR UNIT 11;3 / -BRAKEPB -_434 AWG16 BU OGWH
2 B16 15
15;6 / -BRAKEREL1 -_435 AWG16 BU GYBK
3 B12 8
15;6 / -BRAKEREL2 -_436 AWG16 BU GYBU
4 B13 5
-PTC_RET1 / 27.a;8
35
Latest revision:
=MAN+R1.1400-MP
-XS/XP1
-CN100
A1
A1
2
A2
A3
M1T BKRD -404 AWG14 BK
2
A3
A5
-CN200
D2
A11
M2S BK -408 AWG14 BK
3
A9
D1
M2R BKWH -406 AWG14 BK
1
A4
A7
3
-CN400
B3
A10
M4S BNBK -420 AWG14 BK
3
B4
A9
M4T BNBU -422 AWG14 BK
2
B5
A8
4
-CN600
B10
B11
D7
B10
B9
D8
Lab/Office:
5
-CN300
D3
A13
D4
A15
B1
B1
-CN500
B8
D9
B7
D10
B6
A7
AWG10 GNYE
AWG10 GNYE
Status:
7
Approved
Document no.
3HAC031403-003
Plant:
IRB 1410, 1600, 260 cabinet module
Sublocation:+
Location: +
8
= CAB
MANIPULATOR
DRIVE MODULE
11 Total 50
Next 50
Rev. Ind Page 49
1 2 3 4 5 6 7 8
DRIVE MANIPULATOR
MODULE
=MAN+R1.1400-SMB
-XS/XP2
39;6 / -MRCO1 WH SDI
39;6 / -MRCO1_N A BU A SDI-N
39;6 / -MRCI1 B WH B SDO
39;6 / -MRCI1_N C OG C SDO-N
AXIS COMPUTER BOARD 39;6 / -MRC_0V;1 D WH D 0V SERIAL
A42-X4 E WH E MEASUREMENT
39;6 / -24V_SMB1 GN 24V BOARD
F BN F
39;6 / -MRC_0V;2
G G
39;6 / -MRC_0V;3 H H 0V
J GY J BATSUP
K RD K BATLD
L L
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
=MAN+R1.1400-MP
-BR.XS/BR.XP1 -_433 AWG16 BU -XS/XP1 OG
15;5 / -EXT.LAMP
1 C7 C7
CONTACTOR UNIT 11;3 / -BRAKEPB -_434 AWG16 BU OGWH
2 B16 B8
15;6 / -BRAKEREL1 -_435 AWG16 BU GYBK
3 B12 C9
15;6 / -BRAKEREL2 -_436 AWG16 BU GYBU
4 B13 C8
-PTC_RET1 / 27.a;8
35