Straight and Helical Gear Report
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ScribdTranslationsStraight and Helical Gear Report
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ScribdTranslationsMANUFACTURING PROCESSES LABORATORY
TOPIC: STRAIGHT AND HELICAL GEARS
1.- OBJETIVOS:
1.1.- Know the machines and tools used in the manufacturing of gears
1.2.- Familiarize yourself with the calculations and work methods related to manufacturing of
gears.
1.3.- Verify in practice the theory taught about gears and their manufacturing.
2.- CALCULATIONS
2.1.- Perform all necessary calculations to manufacture a gear
rectangular and helical with the data indicated in the attached sheet, that is:
CALCULATIONS TO MANUFACTURE THE GEAR
Z=24
M= 1.5
Material to use: Soft steel
Tool: HSS
Primitive diameter
Bottom diameter ( )
Outer diameter ( )
Depth of the tooth
Addendum
Dedendum
Circular step of the tooth p
Tooth thickness
Determination of the divisor plate and its number of holes
A dish of is needed: 3rd Series B: 24 holes
HELICOIDAL GEAR
Primitive diameter
Helix pitch
Outer diameter ( )
Normal step
Axial step
Addendum
Dedendum
Tooth width * ( )+ * ( )+
Transmission ratio and wheels required for the manufacturing of the helical gear
Error = 1,16 %
Wheels are needed for:
1st Series A: 23, 17 teeth. 2nd Series B: 40, 16 teeth.
Determination of the divisor plate and its number of holes
A plate of is needed: 3rd Series B: 24 holes
CUT PARAMETERS
Recommended values: tables
Cutting speed: 30 m/s
Feed: 0.73mm/rev
For this calculation, the diameter of the mill must be taken into account, which is
of 50 mm
RPM ⁄
For the time calculation, we take into consideration a cutting length of 20.
mm.
Machining time for each tooth: ⁄
Powers
Straight Gear
Machining power for each tooth
( )
Pd= ⁄
0.008843 hp
Power of the strawberry
⁄
Where:
n= Numero de dientes =12
d= profundidad de corte=0.2657
W=espesor del diente=0.216
f`= avance b=0.005
N= RPM=190
0.327 hp
Power of the milling machine
= ⁄
As the efficiency of the milling machine, it has been chosen to take the value of 75%
⁄
2.2.- Prepare a process sheet indicating all the steps to follow for manufacturing the
gears (straight and helical) and indicate in it each of the calculated parameters.
Item Description of the Scheme Description of tasks Operation time
phase
1 Fine-tune the Calculation of gear measurements 28 min
milling machine of Align the machine
gears o Adjust the number of teeth and speed
universal set the working parameters
2 Adjustment of the piece Fix the part in the milling machine 10 min
on the milling machine Secure it well and center it
3 Placement of the Fix the module 1.5 cutter to the milling machine 5 min
modular router
1.5
4 Milling first We performed the milling of the first. 30 sec
gear gear with the indicated advance
5 Locate the position Place the correct position in the divisor 1 minute
for the following universal 40/24
gear One turn of the plate and 16 divisions
6 Milling of the 23 Repeat the procedure of the first 30 min
gears gear
8 Clean the area of 5 min
work
