REPORT ON PROFESSIONAL TRAINING AT MINDA INDUSTRIES LIMITED LIGHTING DIVISION
SUBMITTED BY: KULDEEP (904026)
MINDA INDUSTRIES LIMITED LIGHTING DIVISION
Mindas Journey
2009 2007 2005 2001 1997
Autogas division Seat belt mfg. in vietnam plant
Battery division
Switch & locks at Indonesia
1993
1980 1962 1958
Group Foundation Lightning division Horn division
Switch division
National indus. into minda indus.
A successful journey
Multiple plant location
Haridwar Sonipat Manesar Pantnagar
Pune
Location close to customer
Sonipat Plant
COVERED AREA - 5282 sq.m MANPOWER - 263
PRODUCT RANGE Head Lamp Tail Lamp Fender Lamp Plough Lamp Side Blinker Reflex Reflectors
License Plate Lamp
Warning Triangle
DOMESTIC CUSTOMERS 2 Wheeler Royal Enfield Motors Ltd. Yamaha Suzuki
OFF ROAD New Holland International Tractors Ltd. Mahindra & Mahindra Trac. & Farm Equipments
EXPORT CUSTOMERS Torica, Piaggio, MBK, YMES & More
Product Development Cycle
Customer Requirement Feasibility Study
Styling
3D Model Design
Optical, Thermal ,Vibration Analysis Vehicle Fit Trial
Rapid Prototype
Tooling
Tool Trial
Modification
Engineering Test
Homologation Prior Run / HVPT
Mass Production
Tool Manufacturing
Tool Room Capabilities
Design & Develop tooling for various tooling techniques 1) Plastic components 2) Die casting Components 3) Sheet Metal Components 4) Automotive Lamp Glass 5) Bi- colour Injection Mold
Tooling Softwares
1) 2) 3) 4) Unigraphics CAD -- Tool Design Ideas Autocad Tool Design 2d drawing creation
Unigraphics CAM For CNC Machining
Tool Manufacturing contd.
Tools are developed for1) Head Lamps 2) Tail Lamps 3) Blinkers (side indicators) 4) Fog lamps
HEADLAMP REFLECTOR TOOL
5) High mount stop lamps
6) Warning triangles
7) Reflex reflector
Machining Technology
Integrated with Design thru CAD/CAM
CNC Milling Machine (Deckel Maho) EDM Machines (Electronika) CNC Wirecut (Makino) & other conventional machines
EDM Machine
CNC Wirecut
CNC Milling
Product Manufacturing
Lamp Manufacturing Processes
Injection Molding Conventional Multicolor BMC Surface Treatment Vacuum Metalizing Powder Coating Painting Lacquering Sealing Techniques Hot Melt Hot plate Welding Ultrasonic Welding Cold Pasting
Product Manufacturingillustration
Injection Molding
Conventional
Multi Color
Metalizing Facility
Vacutech make vacuum metalizing machine Galileo make vacuum metalizing machine with inbuilt Plasma Chemical Deposition system for top coating
Sealing Techniques
Hot Melt Hot plate Welding Ultrasonic Welding
Product Validation
Lab Test Equipments
SALT SPRAY CHAMBER Capacity: 900 x 750 x 600mm
OVEN
HEAT RESISTANCE TESTER
LIFE TESTING RIG
Product Validation
Lab Test Equipments
DUST CHAMBER Capacity 750 x 750 x 650mm Temperature: +5 to 552C
WATER SPRAY CHAMBER Capacity 1040 x 1040 x 1400mm
HIGH VOLTAGE & INSULATION TESTER Range : 40~60Hz, 500VAC
ENDURANCE TESTING RIG Capacity : 1 Room Lamp at a time
Customers
Domestic
Volkswagen
Four Wheeler Customers
2W / Tractor Customers
16
Customers
International INDONESIA, PHILIPPINES JAPAN JAPAN JAPAN
FRANCE
ITALY ITALY
JAPAN
INDONESIA JAPAN
FRANCE
THANKyou Thank YOU
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