INDUSTRIAL SPECIALTIES
Petroleum Specialties represent a group of products which find wide application in the various processing industries. These products are primarily used in processing for manufacture of high quality finished goods. In most cases the petroleum specialties become part of the finished articles.
They impart desirable properties to raw material to facilitate their processing into finished goods.
They assist in the processing operations of the manufactured articles. They improve quality and serviceability of the materials being processed.
They generally form part of the manufactured articles imparting them desired properties.
They enhance the sales appeal of the finished articles.
SPECIALTY PRODUCT SERVICE PROGRAMME
Study of processes
Recommendation of most suitable products
Advise on correct application practices Follow up on performance of the products Suggestions for improving performance Development of products for special applications Technical service to the customers
INDUSTRIAL SPECIALTIES PRODUCT RANGE
ALPROL CONKOTE
SPECIAL PROCESS OIL CHAIN CONVEYOR LUBRICANT
DRAWMET
ELASTO GLAMOL HYTHERM
METAL DRAWING OIL
RUBBER PROCESS OIL GLASS MOULD OIL HEAT TRANSFER OIL
KOOLKUT
METAQUENCH ROLMET RUSTOP SPRAY OIL E TRIMOFIN TRIMOL UNIPRO
SOLUBLE CUTTING OIL
QUENCHING OIL ROLLING OIL RUST PREVENTIVE OIL AGRICULTURE OIL STRAIGHT CUTTING OIL STRAIGHT CUTTING OIL TEXTILE OIL
CUTTING OILS
CUTTING OPERATION
Chip formation in metal cutting
Heat sources Built up edges
Cutting fluid paths
CUTTING OPERATION
Pressure Friction Heat
NECESSITY OF CUTTING FLUID
Heat generation by external friction is reduced / minimised by placing a suitable lubrication film between the rubbing surfaces of work piece, tool and chip
Cooling / lubrication of contact surface between tool, work piece and chip results in improved finish , higher cutting speeds, depth of cut, reduced power consumption and reduced rate of tool wear.
Prevents the welding/seizure taking place between tool and work piece resulting from high pressure and high temperatures.
FUNCTIONS OF CUTTING FLUID
To lubricate the contacting surface of tool, work piece and chip To cool work piece, tool and chip To prevent local welding of metal particles to the tool
( minimise built up edges )
To flush swarf from the cutting area
CHARACTERISTICS OF THE CUTTING FLUIDS
Cause no rusting and corrosion of machines, work piece and tool Cause no discoloration or staining of the metal Should not smoke or foam in use Have no objectionable odour Should not decompose chemically in use Should not be harmful to the machine operator
SEVERITY OF METAL CUTTING OPERATION
(In Descending Order)
Internal Broaching (Greatest ) Surface broaching, pipe threading Plain Tapping, plain threading Gear Shaving, Cutting and Removing
Deep drilling
Milling Multi spindle screw machining Automatic high speed machining Drilling, shaping, single point turning Sawing , grinding (Least)
TYPES OF CUTTING FLUIDS
WATER MIX TYPE CUTTING FLUIDS - Available as following type
Forming milky white emulsions
Forming translucent emulsions
Containing EP additives and forming emulsions Synthetic/Chemical type miscible with water
OIL TYPE OR STRAIGHT CUTTING FLUIDS
Straight cutting oils Mineral oil / Fatty oil type of cutting fluids
Transparent sulfurized and/or chlorinated cutting oils
Dark, heavy duty sulfurized cutting oils
WATER MIX CUTTING FLUIDS
Koolkut 30
General purpose emulsifiable oil
Koolkut 40
Emulsifiable oil meeting
IS 1115: 1986
Koolkut EP 66
Emulsifiable oil with EP
additives
Koolkut 70 Koolkut 80
: :
Semi- synthetic oil Premium Quality
emulsifiable oil
STRAIGHT CUTTING FLUIDS( NON STAININMG TYPE)
Trimofin 15 Trimofin 16 Trimofin 18
: : :
Low viscosity oil for honing Medium viscosity oil High lubricity oil
Trimofin 20
Trimofin 21 Trimofin 23 Trimofin 25
:
: : :
Low viscosity chlorinated oil
High viscosity chlorinated oil Sulfurized oil meeting IS 3065 : 1985 Sulfurized oil high viscosity
Trimofin 26
Trimofin 27
:
:
Sulfurized and chlorinated
Sulfurized and chlorinated
STRAIGHT CUTTING FLUIDS ( STAINING TYPE)
Trimofin 54
Low viscosity sulfurized oil
Trimofin 55
Trimofin 56 Trimofin 58
:
: :
Chlorinated and sulfurized oil
Chlorinated and sulfurized oil High viscosity sulfurized oil
SOLUBLE CUTTING FLUIDS V/S STRAIGHT OILS
CHARACTERISTIC
SOL. FLUID
ST. OIL
Heat generation
Moderate
Low
Cooling ability
High Low
Oiliness/Lubricity High
Moderate
Chemical Activity
Moderate
High
ADDITIVES FOR CUTTING FLUIDS
Fatty oils Sulfurized fatty oils Chlorinated Hydrocarbons /waxes
Free sulfur
Oxidation inhibitors Emulsifiers Deodorants Bacteriacides
TESTS CONDUCTED ON CUTTING FLUIDS
Density Flash point
Viscosity
Viscosity Index Pour point
Neutralisation Number
Volatility Copper strip corrosion test
Emulsion test
Freeze test Cast iron corrosion test
CARE OF CUTTING FLUIDS (SOLUBLE TYPE)
Do not use hard water above 500 ppm for making emulsions
Keep pH of emulsion at 9
Remove chips and fines regularly Aerate the emulsion periodically Clean the system thoroughly when changing the oil Avoid oil blanket on the surface
Bacterial treatment of the emulsion
Keep the emulsion under circulation during weekly shut down
CARE OF CUTTING FLUIDS (OIL TYPE)
Remove chips and fines regularly
Remove the sludge daily
Before and after work , wash hands & forearms and apply suitable barrier cream
Do not wear oily clothes Wear protective clothings
Use splash guards
TRIMOFINS IN PREFERENCE TO KOOLKUTS
When more lubrication is required between the contacting surfaces When it is necessary to reduce friction between the tool and work piece to maximum extent
In situations where it is necessary to prevent local welding of metal particles to the tool face. Sulfurized additive type straight cutting oil are best suited for this purpose
For machining of magnesium and its alloys, it is necessary to use straight cutting oils as magnesium can combine with oxygen in water and can create fire hazards
NUMBERING SYSTEM OF TRIMOFINS
BRAND FIRST DIGIT : : TRIMOFINS Indicative of staining/ non-staining properties
Number 1 & 2 = Non Staining Number 5 & 6 = Staining SECOND DIGIT : Number 0 Number 8 Indicative of potency scale = Lowest Potency = Highest Potency
Potency gradation based on type of EP additive and content Chlorination alone lowest potency Sulfurization with free sulfur highest potency .
* If first digit is 1 then second digit indicates % of compounding without EP additives
RUST PREVENTIVE OILS
TODAYS SHINING MACHINES ARE TOMORROW'S RUST SCRAPS
METAL (IRON)
WATER
OXYGEN
RUSTING - IMPLICATIONS
Damage machinery under cover as well as out of door Delayed schedules
Costly repairs
Expensive Replacements
BASIC METHODS OF RUST PREVENTION
Removing causes of Rust (Oxygen and Moisture )
Increasing the resistance of metal to rusting (Alloying with Chromium, Nickel or Copper) Application of Protective coatings - Metallic coatings - Lacquers and paints - Oxides and chemically formed films - Petroleum based rust preventives
PETROLEUM RUST PREVENTIVESTEMPORARY RUST PROTECTORS
Low initial cost
Ease of Application Durability Impermeability Sufficient Elasticity of the film Transparent film
CHARACTERISTICS OF PETROLEUM RUST PREVENTIVES
THE FILM SHOULD BE
Repellent to water and impervious to both water vapour and gases Having sufficient thickness and strength to prevent dust or other solid particles from penetrating and coming in contact with metal surfaces So as not drain out or evaporate from the surfaces Having self-healing property
Chemically stable and should not harden to a great extent even on continued storage
FACTORS AFFECTING SELECTION OF RUST PREVENTIVES
Exposure
Nature of surface and type of equipment.
Handling methods. Film characteristics desired. Packaging
EXPOSURE
Humidity Condensation Corrosive atmosphere Duration of exposure Temperature and sunlight Exposure to Fresh/Salt water
Packaging
HANDLING
Rough handling can cause rupture of the rust preventive film and thus expose the metal surface to the atmosphere to cause rusting.
FILM CHARACTERISTICS
Oily lubricating film
Greasy lubricating film.
Dry non lubricating film Transparent film
Ease of removal
Sealing ability Film stability and durability
NATURE OF SURFACES AND TYPE OF EQUIPMENT
Plain smooth surfaces Parts having threads,crevices and holes Open assemblies
CLASSIFICATION OF RUST PREVENTIVES
Light Duty
For General storage where moderate humidity prevails with occasional condensation.
Moderate Duty
For storage in open sheds or under tarpaulins etc.
Heavy Duty
For most severe conditions of exposure
Outdoor storage
FOUR CLASSES OF RUST PREVENTIVES
CLASS
USE OR COMPOSITION : : DIP PARTS IN MELTED PRODUCT VOLATILE CARRIER PLUS FILM
HOT DIP SOLVENT CUT BACK
FORMING INGREDIENTS
OIL TYPE
LUBRICATING OILS PLUS FILM FORMING INGREDIENTS
EMULSION TYPE
MIXED WITH WATER BEFORE USE
HP RUST PREVENTIVES HOT DIP TYPE
Products
Rustop 387 Rustop 388
Application
Protection during shipment and subsequent storage involving For machined steel surfaces, threaded pipes, dies etc.
Method
Hot Dip
SOLVENT CUT-BACK TYPE
Products Applications
: :
Rustop 173, Rustop 274, Rustop 276 Indoor protection as well as inter-process/final application
Applied by
Dip, Spray or Brush
OILY TYPE
Products
Rustop 276
Rustop 285
Rustop 286 Rustop 287
Applications
Hydraulic Systems, Gear Cases,
Internal combustion engines
Applied by
Circulation
EMULSION TYPE
Products
Water based Rust Preventive
Applications
Applied by
:
:
Steel sheets in cold rolling industries
Dipping
NUMBERING SYSTEM FOR RUST PREVENTIVES
Rustop Grades First Digit
: : : : :
Non Asphaltic Products Indicative of product formulation 1 for solvent based 2 for oil based 3 for greasy film type Indicating of film type and product Property
Second Digit
7 for water displacing
8 for oily / greasy film
Indicating of colour 0 to 9 as number increases darker the colour
Third Digit
: :
QUENCHING OILS
BASICS OF HEAT TREATMENT
When steel is heated and cooled, the iron it contains undergoes a structural change. Hot steel at its critical temperature and above is a solid solution of carbon in face - centered - cubic - iron - Austenite. When Austenite is cooled rapidly it is transformed to Martensite hardest possible with body centred structure.
This cooling can be done by the process known as Quenching.
HEAT TREATMENT - OBJECTIVE
INCREASES - STRENGTH - TOUGHNESS - HARDNESS - WEAR RESISTANCE
REDUCE BRITTLENESS
IMPROVE MACHINABILITY RELIEF OF INTERNAL STRAINS
QUENCHING MEDIUMS
Salt Baths Brine Solution
Synthetic Quenchants
Petroleum quenching Oils
QUENCHING- OPERATING TEMPERATURES
NATURE OF BATH
TEMPERATURE RANGE ( C )
: UPTO 100 UPTO 102 UPTO 260 149 - 1260 343 - 960
WATER
BRINE SOLUTION : OIL SALT LEAD : : :
DISADVANTAGES
Salt Baths : - Difficult to automate
- Formation of sludge
- Quenched parts are difficult to clean - Difficulties in disposing of spent salts and wash water
Brine Solution : - Metal corrosion (water) - Metal distortion - Metal cracking
Synthetic Quenchants
- Looses concentration - Expensive - Not easily available
ADVANTAGES OF PETROLEUM QUENCHING OILS
Non corrosive Non toxic Suitable for large scale automation Safe to use Easily available Comparatively low price
OIL CHARACTERISTICS INFLUENCING QUENCHING ABILITY
BOILING POINT
VISCOSITY
OXIDATION STABILITY CHEMICAL STABILITY THERMAL PROPERTIES FLASH POINT
FREEDOM FROM WATER
COOLING STAGES IN QUENCHING
A. Leindenfrost stage or vapour blanket stage - Formation of vapour due to sudden immersion of hot steel - Cooling of steel takes place by conduction and radiation - Vapours are poor conductors of heat - Cooling of metal is relatively slow Vapour Transport Stage - Energetic boiling of quenchent - Wetting of metal - Fastest rate of cooling
B.
C.
Liquid Cooling Stage - Formation of vapour bubbles is stopped - Cooling by conduction and convection - Rate of cooling is slower compared to VT Stage.
TYPE OF PETROLEUM QUENCHING OIL Straight Oils
HPC QUENCHING OIL
Metaquench 39 Metaquench 40 Metaquench 42 Metaquench 43 Metaquench 44 Metaquench 85 Metaquench 86
Compounded Oils Additive type Oils
: :
Marquenching Oils
STRAIGHT OILS
General purpose quenching oils Compatible with cyanide carry over Can be used from ambient to 90C
COMPOUNDED OILS
Blends of straight oil and fatty oils
Fatty oils assist in better wetting
Not recommended for cyanided parts.
ADDITIVE TYPE
Blend of straight oil and additives Wetting agents Anti oxidants Detergents and Dispersants
MARQUENCHING OILS
Bath maintained at martensite temp Imparts less thermal shocks to the metal. Enables accurate and controllable quenching Lesser rejections Used mainly in automotive and bearing industries
OPERATIONAL PROBLEMS
Insufficient hardness can be due to Change in the composition of steel Insufficient heating of the metal to its critical temperature Time lag in transferring the metal from furnace to bath Thickening of oil due to oxidation / sludging / dirt Inadequate agitation
FIRE HAZARDS
Contamination with lighter oil fractions. Insufficient circulation. Hot Spots Presence of water beyond 0.5% Foaming Violent Boiling
TYPICAL INSPECTION OF QUENCHING OIL
Grade Viscosity CST @ 40 C Flash COC.C GM QUENCHO
METER READING,
SECONDS Metaquench 39 Metaquench 40 Metaquench 42 Metaquench 43 Metaquench 44 Metaquench 85 Metaquench 86 28 62 28 28 28 16 @100 C 16 @ 100 C 190 220 190 190 190 240 240 27.9 29.0 24.1 20.6 9.0 34.6 12.5
ROLLING OILS
METAL ROLLING OILS
Rolling of metals is a process by which the thickness of the metal is reduced to the desired level by means of rotating rolls.
Metal rolling process may be divided into two basic categories :
Hot Rolling : Where the metal is pre-heated
and rolled
Cold Rolling : Where the metal is rolled at the ambient temperature
FUNCTIONS OF ROLLING OIL
Reduce friction between rolls.
Provide adequate 'Bite' between roll and work.
Good conductor of heat. Proper viscosity Good Oxidation Stability Non Corrosive Non Staining Non toxic
CHARACTERISTICS OF ROLLING OIL
Proper viscosity.
Water demulsibility property.
Good oxidation stability. Non corrosive. Non staining. Non toxic.
SELECTION OF ROLL OILS
Type of metal being rolled. Temperature of the metal. Rolling speed.
Reduction schedule.
Roll oil system-Recirculating or once used. Annealing equipment.
Quality requirements.
TYPES OF ROLL OILS :
Straight Mineral Roll Oils Compounded Roll Oils Emulsifiable Roll Oils
HP GRADES :
ROLMET 40 ROLMET 43 ROLMET 45
TYPICAL INSPECTION OF ROLL OILS
Characteristics ROLMET40 ROLMET N 34 ROLMET V 40
Appearance
Viscosity Kin. @ 40 0 C Flash Point COC 0 C
Clear
Clear
Clear
24
10
25
160
150
170
Pour Point 0C
Neutralisation No mgh KOH/gm 1
0 0.05
0 0.5
RUBBER OILS
ASTM Elastomer
Classification
NR
SBR IIR
Trade names
Natural
GR-S, BUNA S BUTYL
Isoprene Rubber Natural
Styrene - Butadiene Rubbers Isobutylene - Isoprene Rubbers
NRB
CR EPM BR
Nitrile - Butadine Rubbers
Chloroprene Rubbers Ethylene Propylene Copolymer Butadine Rubbers
BUNA N
Neoprene EPR, EPN Polybutadiene PB
PROCESSING OF GENERAL RUBBER GOODS
In order to process crude, synthetic or reclaimed rubber into condition suitable for use it must be put through several processes such as : 1. 2. 3. 4. Break Down Mixing Calendering Extruding
5.
6.
Preparation for curing
Vulcanizing
COMPOUNDING INGREDIENTS USED IN RUBBER GOODS MANUFACTURE Vulcanizing Agents Accelerators Activators Antioxidants Fillers Reinforcing Agents Softeners (Sulfur) (Sulfur Derivatives) (Stearic Acid) (Phenolic Derivatives) (Carbon Black) (Nylon, Rayon) (Easters, Resins, Veg. Oils)
Tackifiers
Pigments Retarders (Colouring materials)
Plasticizers oils / chemicals
Anti Ozonants
FUNCTIONS OF RUBBER OIL
1.Process Oils:
To improve processibility of rubber in milling, mixing and extruding. To improve physical properties of valcanizites To reduce production costs 2.Extender Oils Used in extended SBR aromatic / naphthenic oil use for desired finish They contain 20 to 50% of oils per 100 parts of Rubber. 3.Reclaiming Oils Aromatic oils are widely used. 5% of oil on the wt. of rubber is generally used 4.Secondary Plasticizers Used in PVC cloth manufacture Di-Octyl Phathalate (DOP)
Di-Isooctyl Phathalate (DIOP)
DI-Butly-Phthalate (DBP)
DESCRIPTION OF PETROLEUM OILS
(AS PER ASTM)
% Saturates % Polar Compounds Type 101 (Highly aromatic) 20 Max. Type 102 25 Max. 0.75 Max. % Asphaltenes
(Aromatic)2
Type 103 (Naphthenic)
0.1 - 35
12 Max.
0.5 Max.
35.1 - 65
6 Mix.
0.3 Max.
Type 104
(Napthenic & Paraffinic) 65.1 Min. 1 Max. 0.1 Max.
HP RUBBER OILS
Elasto 245
Elasto 215 Elasto 541 Elasto 590 Elasto 710 Elasto 715 Aromatic Naphthenic
Paraffinic
ELASTO 215, 245
Paraffinic Type High Flash Point
Low Solvency
Greatest use in butyl and EP DM rubbers Used for processing light coloured goods, white walled tyres, shoe soles, toys, sporting goods.
ELASTO 541, 590
Naphthenic type
Good colour stability Solvency better than Elasto 245
Used as general purpose rubber oil, tyres, mats, footwear,
moulded and extruded goods
ELASTO 710, 715
Aromatic type Dark colour
Compatible with most rubber polymers
Automobile tyres, beltings, battery cases For oil extended rubber
For rubber reclaiming
TESTING OF THE PROPERTIES OF EXTENDER AND RUBBER OILS
Specific Gravity Viscosity
Flash Points
Volatality Pour Point Aniline Point Neutralization Number
Refractive Index & Refractive Intercept
Viscosity Gravity Constant U.V. Absorptivity
REFRACTIVITY INTERCEPT
The refractivity intercept of an oil is equal to refractive index @ 20 0 C density 2 0 C.
VISCOSITY GRAVITY CONSTANT
VGC =
(G - 0.24) - 0.022 LOG (V1 - 35.5)
0.755
Sp. Gravity @ 60 0 F
V1
SUS @ 210 0 F
GENERAL INTERPRETATION OF VGC VGC Range Oil Type
0.79 - 0.82
0.82 - 0.90 0.90 and above
Paraffinic
Naphthenic Aromatic
RUBBER OILS : NOMENCLATURE
Brand
First Digit :
ELASTO
Indicative of aromatic content. First digit multiplied by 10
gives approx. % aromatics.
Second and Third Digits :Indicative viscosity
Second and Third digits together show approx. SUS @ 100 OC When product viscosity is more than 100 @ 210 0F Last two digits Multiplied by 10 give products viscosity @ 100 OC.
RUBBER OILS
Properties Elasto
245 Viscosity cst @ 40 OC @ 100 0C Flash Point, COC OC Aniline Point, COC OC Pour Point OC Molecular Analysis ASTM D 2007 Asphltenes Wt % Polar Compounds wt % Aromatics wt % Saturates wt % Nil 0.6 20.3 79.1 Nil 1.3 47.5 51.2 Nil 17 73 10 33 190 96 0 541 21 160 75 0 710 23 220 48 15
HEAT TRANSFER OILS
Heat transfer fluids or heat carriers are defined as fluids which absorb thermal energy delivered from a source and then by cooling, or change of phase surrender to a place of utilization called a sink.
TYPES OF HEAT TRANSFER MEDIA
Grases Vapours Liquids Air Steam Mineral Oil
HEAT TRANSFER FLUID
Major Advantage of Liquid heat transfer fluid Lower cost installation Large diameter piping Safety Valves Capital Cost Reduction Steam Traps Water treatment facilities Lower Operating Cost Low Maintenance Requirement Reduced Make Up
PETROLEUM HEAT TRANSFER FLUID
Meet the exacting requirement of the customer. Manufactured under special refining process. Contribute an unusual versatility that improves operating characteristics in a number of important respects.
SELECTION CRITERIA 1.
Design Properties (Heat transfer and Transport properties). Density specific gravity expansion coefficient.
Heat capacity (Specific heat).
Heat content (Enthalpy). Heat conductivity. Viscosity.
2.
Construction Properties (Limited Properties)
Physical stability. Chemical stability. Thermal stability.
Cost
3. Operation Properties (Handling Properties) Surface tension. Corrosion.
Flammability.
Physiological effects
PROPERTIES OF THERMIC FLUID Reasonably low pour point. Specific heat - heat transfer properties are reasonably well maintained.
Thermally stable.
Stability to oxidation. Not too viscous at ambient temperature (Cold start problem) Should not loose viscosity too much at high temperature - (High VI) Low vapour pressure - Fairly high Boiling Point Free from water & insoluble materials. Free from acidic reaction.
HP HEAT TRANSFER FLUIDS
HYTHERM 400 HYTHERM 500 HYTHERM 600
TYPICAL INSPECTION OF THERMIC FLUIDS CHARACTERISTICS Viscosity Kin. cSt.@ HYTHERM 500 HYTHERM600
40 0C
Flash Point, COC, 0 C Pour Point, 0 C Neut No, mg KOH/gm Specific heat @ 300 0 C Thermal Conductivity@ 300 0 C
30
200 0 0.1 0.665 97.2
33
205
0.05 0.666 94.1
DRAWING COMPOUNDS
METAL FORMING PROCESS
PRESSING STAMPING FORGING DEEP DRAWING WIRE DRAWING TUBE DRAWING
TYPES OF DRAWING HOT DRAWING COLD DRAWING
TYPES OF DRAWING COMPOUNDS WATER BASED OIL BASED SOLID LUBRICANTS
HP DRAWING COMPOUNDS DRAWMET 15 DRAWMET 22 DRAWMET 44 DRAWMET 66
SELECTION OF DRAWING COMPOUNDS
TYPE OF DRAWING OPERATION METAL BEING DRAWN
SEVERITY OF DRAWING
AUTOMOTIVE SPECIALTIES
HP KOOLGARD
SHOCK ABSORBER OIL
SUPER DUTY BRAKE FLUID-DOT3
HP SHOCK ABSORBER OILS:
HP SHOCK ABSORBER OIL LIGHT HP SHOCK ABSORBER OIL HEAVY HP SHOCK ABSORBER OIL AW HP SHOCK ABSORBER OIL TELE
SHOCK ABSORBER OILS
SHOCK ABSORBER DAMPING EFFECT INCREASES COMFORT
SHOCK ABSORBER
HYDRULIC TYPE PNEUMATIC TYPE
BOTH THESE TYPES OF SHOCK ABSORBERS NEED TO BE OIL FILLED,SEALED FOR LIFE. SHOCK ABSORBER ASSEMBLY HAS RUBBER COMPONENTS TO SEAL OIL LEAKAGE WHICH COMES IN CONTACT WITH OIL. MINERAL OIL AFFECTS RUBBER.HENCE DUE IMPORTANCE IS GIVEN WHILE FORMULATING SHOCK ABSORBER OILS. THUS ANNILINE POINT SPECIFICATION BECOMES IMPORTANT.
IMPORTANT MANUFACTURERS OF SHOCK ABSORBERS STALLION SHOX HYDRAULICS LTD. INTERNATIONAL INSTRUMENTS GABRIEL INDIA LTD. D.H.WOODHEAD SACHS ARMSTRONG MUNJAL SHOVA(HERO HONDA- REAR) ESCORTS TELE
SPECIFICATIONS
CHARACTERISTIC HP SHOCK ABSORBER OIL TELE AW
KINEMATIC VISCOSITY CST @ 40 oC CST @ 100 oC POUR POINT, oC FLASH POINT, oC ANNILINE POINT, oC RUBBER SWELLING TEST CHANGE IN VOL%MAX.
35--40 5.75 -21 200 105
+5
11.5--13.1 2.7 -45 149 78
+5
SPECIFICATIONS
CHARACTERISTIC HP SHOCK ABSORBER OIL LIGHT HEAVY
18.1--21.3 3.3 MIN. -37 160 71--82 5.5--7.0 0/0/0 0.15
KINEMATIC VISCOSITY CST @ 40 oC 11.0--12.3 CST @ 100 oC 2.6 AVG. POUR POINT, oC -40 FLASH POINT, oC 145 ANNILINE POINT, oC 71--77 SAP VALUE,MG.KOH/gm. 5.5--7.0 COPPER STRIP CORROSION 3 HRS.@ 100 oC MAX. FOAM STABILITY 0/0/0 2 INC MIN. 0.15
SIGNIFICANCE OF THE CHARACTERISTICS
ANILINE POINT LOWER THE ANNILINE POINT GREATER THE SWELLING TENDENCY. POUR POINT LOWER POUR POINT MAKES THESE OILS SUITABLE FOR YEAR ROUND SERVICE IN ALL WEATHER CONDITIONS.
AUTOMOTIVE BRAKE FLUIDS
MINERAL OIL AFFECTS ALL TYPES OF RUBBER HENCE BRAKE FLUID IS NOT MADE WITH USE OF MINERAL OIL. SIMILARLY VEGETABLE OILS DETERIORATE FASTER AT HIGH TEMPERATURE AND CAUSE SAFETY RISK. HENCE NOT USED IN MODERN VEHICLES. MIXTURE OF CASTOR OIL AND ALCOHOL, GLYCOLS AND POLYGLYCOLS ARE USED TO PRODUCE DIFFERENT TYPES OF BRAKE FLUIDS.
BRAKE FLUIDS
ISI HAS WITHDRAWN IS:317-1970 FOR MODERATE DUTY BRAKE FLUID HP STANDARD BRAKE FLUID NO LONGER MARKETED.
WE MARKET TWO TYPES OF BRAKE FLUIDSHP HEAVY DUTY BRAKE FLUID MEETS IS:8654-1977 (AMENDMENT-1) SPECS. SUITABLE FOR USE IN MOST AUTOMOTIVE VEHICLES AND CARRIES THEIR APPROVAL. HP SUPER DUTY BRAKE FLUID (DOT 3) MEETS - FMVSS 16 DOT 3 OF USE\A
SAE 3 1703 JAN. 80
IS : 8654 - 1977
BRAKE FLUIDS
SPECIFICATION HP SUPER DUTY Dot-4 BRAKE FLUID Dot 3
KINEMATIC VISCOSITY CST @100 0 C CST @ -40 0 C MAX BOILING POINT 0 C
1.5 MIN 1800 MAX. 230
1.5 MIN 1500 MAX 205
SIGNIFICANCE OF TESTS: REFLUXE BOILING POINT - HIGH REFLUXE BOILING POINT AVOIDS VAPOUR LOCK AT HIGH SERVICE TEMPERATURE
AUTOMOTIVE BRAKE FLUIDS
MINERAL OIL AFFECTS ALL THESE TYPES OF RUBBER HENCE BRAKE FLUID IS NOT MADE WITH USE OF MINERAL OIL.
SIMILARLY VEGETABLE OILS DETERIORATE FASTER AT HIGH TEMPERATURE AND CAUSE SAFETY RISK. HENCE NOT USED IN MODERN VEHICLES. MIXTURE OF CASTOR OIL AND ALCOHOL, GLYCOLS AND POLYGLYCOLS ARE USED TO PRODUCE DIFFERENT TYPES OF BRAKE FLUIDS.
HP KOOLGARD EFFECTIVE COOLANT
FREEZE PROTECTION
COOLING SYSTEM PROTECTION
HP KOOLGARD
MEETS JIS-2234 SPECIFICATIONS
MEETS ASTM - 3306 PERFORMANCE CONCENTRATIONS RECOMMENDED
33% IN WATER FOR AMBIENT TEMPERATURES UP TO (-) 15 OC 50% IN WATER FOR AMBIENT TEMPERATURES UP TO (-) 34 OC