TECHNICAL TRAINING
2007
Technical Training 2007
CONTROLLER PROGRAM UPGRADE
Technical Training 2007
PCB Program Upgrade
3 types program upgrade: ID PCB A type OD PCB B type OD PCB
Technical Training 2007
ID PCB Upgrade
Turn off the ID PCB power
1. Short the Jumper JP1, JP3 ~
JP6 on the PCB 2. Connect the ID PCB and Gateway
Turn on the upgrade software in PC and select parameters
Upgrade
Revert the jumpers back to factory default setting after the completion of upgrade
Power on
Technical Training 2007
A Type OD PCB Upgrade
Turn off the OD PCB power
1. Short the Jumper P1, P3 ~ P5 on the
PCB 2. Connect the OD PCB and Gateway
Turn on the upgrade software in PC and select parameters
Upgrade
Revert the jumpers back to factory default setting after the completion of upgrade
Power on
Technical Training 2007
B Type OD PCB Upgrade
Turn off the OD PCB power
1. Remove MCU board & short the
Jumper P1 ~ P5 on the PCB 2. Connect the OD PCB and Gateway
Turn on the upgrade software in PC and select parameters
Upgrade
Revert the jumpers back to factory default setting after the completion of upgrade
Install the MCU board & power on
Technical Training 2007
Starting Up & Monitoring Software
1. Smart Commander connecting A Series unit
2. Smart Commander connecting B Series unit
Technical Training 2007
Monitoring Software with A series
Connection of OD and PC Start Smart Commander, select parameters Connect communication Monitor data
Technical Training 2007
Monitoring Software with B Series
Connection of OD and PC Start Smart Commander, select parameters Connect communication Monitor data
Technical Training 2007
Common Problems & Solutions
Possibilities of unsuccessful of upgrade: Monitoring Software is still connecting Wrong serial port is being selected Wrong crystal frequency is being selected Wrong ID & OD jumper setting Wrong jumper setting of Gateway The transformer of Gateway is abnormal The Gateway is abnormal ID & OD PCB is abnormal
Technical Training 2007
Common Problems & Solutions
Operation of Smart Commander problems: Wrong serial port is being selected Wrong baud rate is being selected Wrong ID & OD jumper setting Wrong OD address setting Wrong jumper setting of Gateway The transformer of Gateway is abnormal Gateway is abnormal
Technical Training 2007
Common Problems & Solutions
Malfunction of ID & OD communication: Incorrect ID & OD jumper setting Incorrect polarity of communication wire JP7 is not shorted for the last ID No power supply for ID Incompatible of ID & OD program version ID or OD PCB is abnormal Communication wire is too long. Should not more than 1000m
Technical Training 2007
Precaution:
Complete jumper setting before power on, if not the setting will not be changed Connect the communication wire before power on, dont insert or pull out it when power on Pull out the signal output slot when testing Ensure the pin and socket is corresponded when installing the PCB Incompatible of ID & OD program version Ensure the dip-switch setting is correct Follow the regulations & instructions in IM
Technical Training 2007
Thank You
Technical Training 2007
Graphic of ID PCB
Connect to Gateway
Short JP1, JP3 ~ JP5
Technical Training 2007
ID Jumper Setting
Factory Default Setting
Jumpers being shorted
Technical Training 2007
Gateway Connection
9Vdc power supply RS-485 Connection
Open jumper J11 & J13
Serial port Connect to ID PCB
Technical Training 2007
Selection of Parameters
1.
MCU selection. MB89F538/L is being used.
2.
The frequency of ID is 8MHz.
3.
Select ID programming file.
4.
Select serial port.
5.
Click to run full operation.
Technical Training 2007
Upgrade Process
Start to upgrade
Upgrade in progress
Upgrade process complete
Technical Training 2007
Graphic of the A Type OD PCB
MCU Connect to Gateway
Short P1, P3 ~ P5
Technical Training 2007
A Type OD Jumper Setting
Factory Default Setting
Jumpers being shorted
Technical Training 2007
Selection of Parameters
1.
MCU selection. MB89F538/L is being used.
2.
The frequency of OD is 4.9152MHz.
3.
Select ID programming file.
4.
Select serial port.
5.
Click to run full operation.
Technical Training 2007
Graphic of B Type OD PCB
MCU board
MCU
Connect to Gateway
Short JP1~ JP5
Technical Training 2007
B Type OD Jumper Setting
Factory Default Setting
Jumpers being shorted
Technical Training 2007
Selection of Parameters
1.
MCU selection. MB89F538/L is being used.
2.
The frequency of OD is 4.9152MHz.
3.
Select ID programming file.
4.
Select serial port.
5.
Click to run full operation.
Technical Training 2007
Wiring Connection (A Series)
A type OD PCB
ID & OD communication wire * A to A ; B to B
Electrical outlet 9Vdc power supply Serial port
Red & Black pairs connect to A; Yellow & Green pairs connect to B
Gateway
Communication wires of Monitoring Software
Technical Training 2007
Selection of Parameters
4.
Select data record cycle
1.
Select the correct serial port Select baud rate (19200) Select the numbers of OD
2.
3. 5.
Click the button
Technical Training 2007
Graphic Interface of Monitoring Software
Total required capacity
Output % of digital comp.
Inlet Temp of OD condenser
Discharge Temp Ambient Temp Suction Temp
Opening of OD EXV To check ID
Midlet Temp of OD condenser Outlet Temp of OD condenser
Technical Training 2007
Graphic Interface of Monitoring Software
Starting status of compressor
OD fan speed
4WV status
Defrost parameters
To monitor slave unit
OD setting parameter
Technical Training 2007
Monitor Data
ID selection column
Parameters can be observed for ID
Single ID required capacity
Selection of operating parameters
Click Apply to operate
Technical Training 2007
Selection of OD Parameters
Critical point of defrost curve
If TH9 TscA1, target sub-cool is TscT1 If TscA1 < TH9 < TscA2, target sub-cool is TscT2 If TH9 TscA2, target sub-cool is TscT3
Defrost stop when reach this temp (TH9)
Connecting pipe compensate coefficient Midlet temp setting for all ID (heating)
Adjust target super heat. The default value for R22 is 5 whereas 3 for R410A EXV opening setting Heating EXV motion coefficient.
Technical Training 2007
Special Command Button
Manual defrost. The master unit will turn into defrost mode
All EXV will open to 480 steps.
Technical Training 2007
Selection of Parameters (Slave OD)
Change slave unit parameter
Technical Training 2007
Wiring Connection (B Series)
ID & OD communication wire * A to A ; B to B
B type OD PCB
9Vdc power supply
Communication wires of Monitoring Software
Serial port
Technical Training 2007
Signal Output Slot
Remove the Signal Output Slot when testing
Technical Training 2007
