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Scooter India

This presentation provides an overview of layshafts used in scooter transmissions. It discusses that a layshaft is an intermediate shaft that transmits power from the engine to the main shaft in the gearbox. It carries gears and allows for gear selection and neutral conditions. The presentation describes the manufacturing process for layshafts and shows diagrams of basic scooter transmission layouts and how layshafts function within them to transfer power from the engine through the gears to the drive shaft.

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Pankaj Gaurav
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© © All Rights Reserved
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118 views16 pages

Scooter India

This presentation provides an overview of layshafts used in scooter transmissions. It discusses that a layshaft is an intermediate shaft that transmits power from the engine to the main shaft in the gearbox. It carries gears and allows for gear selection and neutral conditions. The presentation describes the manufacturing process for layshafts and shows diagrams of basic scooter transmission layouts and how layshafts function within them to transfer power from the engine through the gears to the drive shaft.

Uploaded by

Pankaj Gaurav
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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A PowerPoint Presentation

LAYSHAFT

PRESENTED BY
JITENDRA KUMAR SEHRA
BTECH (MECHANICAL
ENGG)

Content

A B OU T C O M PAN Y
INTRODUCTION
FUNCTION
M A N U FAC T U R I N G P R O C E S S
WORKING

About Scooter India


H I S T O R Y
V I S I O N
P R O D U C T

History
I N C O R P O R A T E D I N 1 9 7 2 , D U R I N G T H E G O V E R N A N C E

OF INDRA GANDHI
I T A L I A N C O M P A N Y L A M B R E T T A / L A M B R O
S T A R T E D I T C O M M E R C I A L P R O D U C T I O N O F V I J A Y
SUPER 1975
N O W M A K E S C O O T E R I N A S S O C I A T I O N W I T H H O N D A

Vision
T O G R O W I N T O G L O B A L C O M P A N Y
T O F U L F I L L C U S T O M E R N E E D S F O R

E C ON O M I C A L AN D S TAF F M A D E R O A D
TRANSPORT
T O M E E T C U S T O M E R R E Q U I R E M E N T ,
CONTINUOUS IMPROVEMENT OF QUALITY

Product
V I K R A M 4 5 0 D
V I K R A M 1 0 0 0 C G
V I K R A M 1 5 0 0 C G
V I K R A M 7 5 0 D
V I K R A M L O A D C A R R I E R
V I K R A M E V

Introduction to Layshaft
I M P O R TA N T C O M P O N E N T I N T R A N S M I S S I O N B O X
L A Y- S H A F T I S A T R A N S M I S S I O N S H A F T W H I C H T R A N S M I T

POWER FROM ENGINE TO MAIN SHAFT


I T A C T S A S A N I N T E R M E D I A T E S H A F T I N T H E G E A R B O X
AND CARRIES GEAR
D R I V I N G S H A F T C A R R I E S T H E I N P U T P O W E R I N T O T H E
GEAR BOX
T H E D R I V E N S H A F T I S T H E O U T P U T S H A F T F R O M T H E
GEAR BOX
C L U S T E R G E A R A R E M O U N T E D O N A L A Y S H A F T

Fig - A Layshaft having gear mounted on it

Function

POWER TRANSMISSION
GEAR SELECTION
FAC I L I TATE S N E U T R A L C O N D I T I O N

Manufacturing Of Layshaft

STEP TURNING
FAC I N G
CENTERING
HOBBING
BROACHING

Important component in
transmission box

CLUTCH
INPUT SHAFT
INNER LEVER
G C SHAFT
G E A R S E L E C T OR
L AYS H A F T
P T WH E E L
MAIN SHAFT

Basic Layout Of Transmission Box

Basic Working Layshaft

THE GREEN SHAFT COMES FROM THE ENGINE


THROUGH THE CLUTCH
CLUTCH ENGAGE AND DISENGAGE POWER FROM THE
ENGINE CRANKSHAFT TO THE TRANSMISSION
THE RED SHAFT AND GEARS ARE CALLED
T H E L AYS H A F T. AL L G E A R AR E C O N N E C T E D TO O N E
SHAFT HENCE SPIN WITH ONE SPEED.
T H E YE L L O W S H A F T I S A S P L I N E D S H A F T TH AT
C O N N E C T S D I R E C T LY TO T H E D R I V E S H A F T T H R O U G H
THE DIFFERENTIAL TO THE DRIVE WHEELS OF THE
CAR.

Working Of Layshaft Of Vikram


750D

L AYS H A F T C O N TAI N G E A R S E L E C T O R AN D T H E G E A R
SELECTOR IS MOVED BY INNER LEVER WITH THE HELP
OF G C SHAFT.
THE POWER FROM ENGINE IS TRANSMITTED TO THE
L AYS H A F T AN D T H E R E S P E C T I V E G E A R AR E D R I V E N B Y
GEAR SELECTOR.
THE RESPECTIVE GEAR DRIVES THE GEAR ON THE MAIN
SHAFT AND THE POWE R I S TRANSMIT T ED TO MAI N
SHAFT FROM INPUT SHAFT FROM ENGINE.

Thank You

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