World Class Technologies for Manufacturing
World Class Technologies for
Manufacturing
Patrick J. Delaney, CFPIM, CIRM,
CPM
World Class Technologies for
Manufacturing
National Manufacturing Week
Chicago
McCormick Place
February 23-26, 2004
Manufacturing Enterprise Automation
Manufacturing Process Automation
Product Design Automation
Facility Security & Automation
Data Capture and Data Tracking Automation
World Class Technologies for
Manufacturing
Computer-Integrated
Manufacturing
Rehg & Kraebber,
Prentice Hall, 3rd Ed.
2004
Purdue University
30 Engineering
Schools
Manufacturing
Technology
Program
World Class Technologies for
Manufacturing
Are You Ready To Go ?
World Class Technologies for
Manufacturing
The Untouched
Processes
World Class Technologies for
Manufacturing
Electronic Commerce [www.com+EDI]
World Class Internet Supply Chain Systems Suite
Technologies Enterprise Resource Planning Systems
Advanced Planning & Scheduling Systems
for
Integrated ERP/CRM/SRM
Manufacturin Wireless WANs [over 30 miles]
g RFID Tracking Technology
Global Tracking Systems
Internet B2B Server Applications
Sales & Field Force Automation [SFA]
Mobile Connectivity [MC]
Computer Aided Design CAD/PLM
Computer Aided Manufacturing [CAM]
Manufacturing Automation Controllers
Device and cell controllers
World Class Technologies for
Manufacturing
DuPont Innovation
Automotive Coatings
Technology
Wet on Wet Paint Systems
Rust coating
Primer coat
Color coat
Clear coat
Final stage oven dry
World Class Technologies for
Manufacturing
Robotic
Evolution Hydraulic in early 1980s
Electric/electronic today
Newer vision systems
Higher accuracy & repeatability
Proprietary controllers
[Motorola]
Advanced CAD/CAM
Simulation
Greater path accuracy [0.05mm]
Dual robotic cells
Jig-less manufacturing
Betty Boop
World Class Technologies for
Manufacturing
Manufacturing
Software
Development Path MES APS
SFC
Inventory ERP/ERO
MRP MRP II
control
Order Entry SFA CRM
Forecasting DRP SCM
World Class Technologies for
Manufacturing
S u p p ly C h a in S u it e
C u s to m e r R e la tio n s h ip M a n a g e m e n t
CRM
O rd e r M a n a g e m e n t S y s te m s E n te rp ris e R e s o u rc e P la n n in g
OM S ERP
W a re h o u s e M a n a g e m e n t S y s te m A d v a n c e d P la n n in g & S c h e d u lin g
W M S APS
T ra n s p o rta tio n M a n a g e m e n t S y s te m S u p p lie r R e la tio n s h ip M a n a g e m e n t
TM S S R M /S C O R
D e s ig n E n g in e e rin g / C A D E le c tro n ic C o m m e rc e S u ite
G 2G B2B
World Class Technologies for
Manufacturing
Supply Chain Event
i2 Global Managers [SCEM]
Logistics Monitor Monitor all E-commerce
transactions
Business rule based
Create action messages
and flags
Check each event for
validity and accuracy
Accommodates all trading
partners
Computer Order status, shipping,
inventory, billing, etc.
Associates
BizWorks
World Class Technologies for
Manufacturing
Internet Ford Case
CAD
E-commerce graphics
application
Internet transfer of
engineering documents &
graphics
Utilizing a translation software
to interface with incompatible
supplier applications
World Class Technologies for
Manufacturing
Laser based 100% inspectionDaimler-Chrysler Case
Automatic collection of SPC
data
Line stopping feedback
Machine analysis and
preventive maintenance
warnings
Bi-lingual inspection
instructions
Automated display of ISO
9000 procedures
Intranet sharing of QA data
across plant sites
World Class Technologies for
Manufacturing
Honda Supplier
Inbound items are bar-coded
Outbound items are bar-coded
WIP isnt bar-coded
Warehouse isnt bar-coded
Cycle counts daily
Physical inventory every 30
days
World Class Technologies for
Manufacturing
Old Rand-McNally Publishing Co.
Case
Cycle Counting
Approach
Largest printing plant in the U. S.
Very large warehouses
F.G. Four racks high
Lose signatures
Cycle counters
Flashlights
Binoculars
Computer print out
World Class Technologies for
Manufacturing
Data Capture
Hand held devices Devices
Pen based devices
Scanner/data input devices
RFID tracking
ERP integrated
Windows CE - OS
Finger size point & scan
Micro-chip theft control
Electronic asset tracking [EAT]
Rackrunners
MicroStamp RFID Technology
World Class Technologies for
Manufacturing
Voice Recognition Technology
InfoWorld 100
Technology Winner 2003
Warehouse picking application
Headset communications
Belt clip display system
Two-way communications
Improved pick accuracy to one error
in 3,000 picks
World Class Technologies for
Manufacturing
Technology Assessment Team
Technology Assessment
Investment priorities
Integration issues
Benchmarking study
New employee profiles
Technology training
Payback measurements
University relationships
Technology Vision
World Class Technologies for
Manufacturing
Todays Typical Systems
Environment
Most technologies are only partially
implemented or interfaced
Budget constraints constantly cut back
deployments
Acquisitions & divestments force major steps
backward
E-commerce skill sets are weak
Short term needs interfere with obtaining
quality deliverables
End to end supply chain initiatives have
overwhelmed the development queue
Outsourcing has built more islands of
automation
World Class Technologies for
Manufacturing
World Class Technologies
Assessment
SOPHISTICATION
INTEGRATION
World Class Technologies for
Manufacturing
Todays Purdue Graduates
Database structuring and administration [Quick BASIC, C+]
Design techniques of Expert Systems [PC Easy & EXSYS]
PC based ERP
Distributed system design & networking
Hands-on PLC programming [programmable controllers]
Apply CAD and CAE software tools
Work in a $10 million CIM laboratory
CIM software
CNC workstations
automated materials handling with robots
automated data capture [RFID]
vision systems
World Class Technologies for
Manufacturing
PPR Hub
Production Process Robotics
System Planning
Product Ergonomics
Efficiency
Process HUB
Cost
Analysi Resource QA
s
Scheduling & Factory Flow
Control Simulation
System Integrators: Rockwell/ IBM/ Dassault/ ABB/ EDS/
MIT
World Class Technologies for
Manufacturing
National Manufacturing Week
Chicago McCormick Place
February 23-26, 2004
www.manufacturingweek.com
What industries are using your product?
What new features have been added to your product since
last year?
What are the integration features of your product?
World Class Technologies for
Manufacturing
Speaker Contact
Data
Patrick J. Delaney
NWU Research Park
E:mail:
[email protected]
Phone:
1-800-806-5177
