Internship at Coca Cola
Quality Assurance: In Process
About Coca-Cola
Inventor : John Pemberton ; a pharmacist
In 1885,
He was wounded in the Battle of Columbus.
( a part of American Civil War)
He used morphine to ease the pain.
He became addicted to it. John S. Pemberton
(July 8, 1831 August 16,1888)
About Coca-Cola
He was interested in Vin Mariani,
French tonic wine
containing kola nut (Cola)
and Damiana.
(a Mexican herbals)
He could use it for refreshment and
cure morphine addiction
About Coca-Cola
After that, he produced his own medicines
Pemberton's French Wine Coca
It was mixed with coca leaf,
kola nut
damiana
It was very famous.
The recipe is confidential
until now!
About Coca-Cola
In 1886, he accidentally blended
the base syrup with
carbonated water and got
a very delightful drink.
The beverage was named
Coca-Cola,
selling for 5 cents a glass.
It was firstly bottled in 1894.
About Coca-Cola
The first advertisement in
the newspaper.
For more than 120 years,
the concentrate was sold to
licensed Coca-Cola bottlers
throughout the world,
including Malaysia.
About Coca Cola Bottlers Malaysia
Coca-Cola
Nilai was
The facility took the
chosen
was built at decision to
In March because of
Bandar locate the
2010, Coca- the lower
Enstek new plant
Cola logistics
industrial in Nilai
constructed costs for
park in Nilai within four
a new transportin
in the months
bottling g raw
southern after
plant in materials
state of studying
Malaysia. and
Negeri several
finished
Sembilan. other
goods.
locations.
Coca Cola Bottlers Malaysia (CCBM)
Vision and Mission
Vision Mission
To be the No. 1 NARTD To build a Malaysian company
company and the most loved that is consumer driven,
company in Malaysia customer focused, profitable,
and sustainable as well as
employer of choice.
Organizational Chart of the Supply
Chain Department
Supply Chain
Maintenance
EOHS Department Warehouse Department
Department
Production Department
Q.A Department Engineering Department
Coca Cola Products
Manufacturing Process Overview
Mixing
and
Blending
Packagin
Filling
g
Inspecti
Capping
on
Coding Labeling
Manufacturing Process Overview
Simple Syrup Plant
Simple
Syrup
Tank
Tea
Extraction
Tank
Blending Room
Quasi tanks
The concentrated
syrup of any product
Alblend tanks
Final product
Process Line
7 process lines N1, N2, N3, N4, N5, N6 and BIB
Can lines
N1 and N2 N1 includes hotfill can products as well.
Hotfill products (non-carbonated
N3 beverages)
PET bottles (1.5 L, 1.25L, 500mL,
N4,N5,N6 390mL)
BIB (Beverage
in Bag)
Quality Assurance
What is Quality Assurance?
Any systematic process of checking to
see whether a product or service being
developed is meeting the specified
requirements.
In process
Deals with in process products and
finished products.
Job Scope
Can line PET line Hotfill Line
Brix Determination Brix Determination Brix Determination
Acidity, pH Acidity, pH Cooling Tunnel
Phosphate Phosphate (for Water Checking
Checking (for Coke) Coke) Temperature
Double Seam Wall Thickness and Checking
Analyzing the Dimensions Analyzing the
barcode and labels Torque and barcode and labels
of the products Application Angle of the products
Secure Seal Test
Burst Test
Top Load
Clinstix Test
Caustic Crack Test
Analyzing the
barcode and labels
of the products
Job Scope
Collection of
Non Returnable
samples from
Glass Bottles Data Entry
various tanks and
checking
lines
CIP and Water Sensory Test
Tea Extraction
Rinse Test Preparation
RO water and
Mineral water
Passivation
testing
Swabbing
Turbidity, pH, Total
dissolved solids
Brix Determination
To describe the
PET bottles
brix and CO2
and cans
checking
samples are
procedure
collected and
using CARBO
inserted into
QC density
the machine.
meter.
This test is
done every
half an hour.
Net Content of Finished Product
Each
finished
The weight
product is There are
of each
collected possibilities
product
after the of products
should meet
filler and is being under-
the
weighed filled and
specification
using a over-filled.
.
weighing
scale.
Acidity Test
Acidity test is
done to
Test is done by
determine the
titrating a
level of acidity
diluted and
in the beverage
degassed
and ensure that
sample over
it is within the
NaOH solution.
given
specifications.
Phosphate Checking
To analyze the The phosphate
assay of phosphate content is checked
and color for Coke One of the main using 720nm and
and Coke Light to ingredients in Coke the color is checked
ensure the is Phosphoric acid using 500nm using
compliance to a
Company standard. spectrophotometer.
Double Seam
To determine the
overlapping / the
joint of the can lid
and the body and
ensure it is within
the given
specifications.
Wall Thickness and Dimensions
Dimensions such as height and
weight is determined.
Wall thickness of each part of the
bottle is determined.
This is done whenever there is a
change in mold.
Torque
To determine how much of force is needed to open the
cap of the bottle.
The unit used: NTU
Application Angle
To determine the application angle measurement on finished product.
Application Angle is a measurement of how far the cap had been applied
on the bottle finish. It is measured in degrees of angular rotation.
a) 300 - 360 for 28mm closure.
b) 75 - 100 for 38mm closure (GVW products).
Secure Seal Test
To ensure proper application of plastic closures used on packages containing
carbonated beverages and carbonated packaged water by testing the seal and
thread integrity under pressure.
The Secure Seal tester is a piece of equipment used to evaluate the seal of an
plastic roll-on type closure to plastic container like PET bottle.
The test is performed by inducing gas, at a controlled rate, into the headspace
of a bottle which is submerged in a water bath.
The internal pressure build up is meant to exceed normal conditions present in a
carbonated beverage container.
The excess pressure tests the security of the container finish-to-closure
relationships.
This test is considered a failure if bubbles are seen passing through the closure.
Burst Test
This test also
measures the
To determine
internal
the burst
pressure
pressure of
strength and
plastic blow-
volumetric
molded PET
expansion of
bottles.
the plastic
bottles.
Burst test is
bottle
pressure
tester.
Top Load Test
Clinstix Test
Analyzing the Barcode and Labels of the Products
Caustic Crack Test
CIP and Final Rinse Checking
Cooling Tunnel Water Checking
RO Water and Mineral Water Test
Tea Extraction
Passivation Swabbing
Mini Projects Retention Room
Arrangement
Skills
