WAREHOUSING MANAGEMENT
Gaurav Narkhede | Josue Servalis | Mike Macas | Praneetha Boda
Part of firms logistics system that stores products at and between point
of origin and point of consumption.
Term Warehousing is referred as transportation at zero miles per
hour
Warehousing provides time and place utility for raw materials, industrial
goods, and finished products, allowing firms to use customer service as a
dynamic value-adding competitive tool.
THE ROLE OF THE WAREHOUSE IN THE LOGISTICS SYSTEM
The warehouse is where the supply chain holds or stores goods.
Functions of warehousing include
Transportation consolidation
Product mixing
Docking
Service
Protection against contingencies
TYPE OF WAREHOUSING
Public Warehousing
Private Warehousing
Contract Warehousing
Multi-client Warehousing
DESIGN CONSIDERATION
Ideal Facility for Pure Supplier Consolidation Warehouse Space Requirements
(Full Pallet Movement)
PRINCIPLES OF WAREHOUSE LAYOUT DESIGN
Use one-story facilities
Move goods in a straight
line
Use efficient materials-
handling equipment
Use an effective storage
plan
Minimize aisle space
Use maximum height of
the building
RECEIVING
INPUT Schedule Carrier
Unload Vehicle
Inspect for damage
WAREHOUSE PROCESS
Storage
Put-away
Equipment
Identify Product
Stock Location
Identify Product Location
Popularity
Move Products
Unit Size
Update Records
Cube
Shipping Preparation Order Picking
Packing Information
Labeling Walk & Pick
Stacking Batch Picking
Shipping
Schedule Carrier
Load Vehicle OUTPUT
Bill of Loading
Record Update
OBJECTIVES OF EFFICIENT WAREHOUSE OPERATIONS
Provide timely customer service.
Keep track of items so they can be found readily & correctly.
Minimize the total physical effort & thus the cost of moving goods into &
out of storage.
Provide communication links with customers
Benefits of Warehouse Management
Provide a place to store & protect inventory
Reduce transportation costs
Improve customer service levels
Complexity of warehouse operation depends on the number of SKUs handled
& the number of orders received & filled.
Most activity in a warehouse is material handling.
COSTS OF OPERATING A WAREHOUSE
Capital costs
Costs of space & materials handling equipment
Operating costs
Cost of labor
Measure of labor productivity is the number of units that an
operator can move in a day
WAREHOUSE ACTIVITIES
Receive goods
Identify the goods
Dispatch goods to storage
Hold goods
Pick goods
Marshal shipment
Dispatch shipment
Operate an information system
Receive goods
Accepts goods from
Outside transportation or attached factory & accepts responsibility
Check the goods against an order & the bill of loading
Check the quantities
Check for damage & fill out damage reports if necessary
Inspect goods if required
Identify the goods
items are identified with the appropriate stock-keeping unit (SKU)
number (part number) & the quantity received recorded
Dispatch goods to storage
goods are sorted & put away
Hold goods
goods are kept in storage & under proper protection until needed
Pick goods
items required from stock must be selected from storage & brought to
a marshalling area
Marshal the shipment
goods making up a single order are brought together & checked for
omissions or errors; order records are updated
Dispatch the shipment
orders are packaged, shipping documents are prepared, & goods
loaded on the vehicle
Operate an information system
a record must be maintained for each item in stock showing the
quantity on hand, quantity received, quantity issued, & location in the
warehouse
Maximize productivity & minimize cost, warehouse
management must work with the following
Maximize use of space
space is the largest capital cost
Effective use of labor & equipment
labor is the largest operating cost
material handling equipment is the second largest capital cost
FACTORS INFLUENCING EFFECTIVE USE OF WAREHOUSES
Cube utilization and accessibility
Stock location
Order picking and assembly
Physical Control & Security - Elements
Cube utilization and accessibility
Goods stored not just on the floor, but in the cubic space of the
warehouse; warehouse capacity depends on how high goods can be
stored
Accessibility means being able to get at the goods wanted with a
minimum amount of work
Cube utilization and accessibility continued
Stock Location
Objectives
To provide the required customer service
To keep track of where items are stored
To minimize effort to receive, put away, and retrieve items
Basic Stock Locating Systems
Group functionally related items together
Group fast-moving items together
Group physically similar items together
Locate working stock and reserve stock separately
Stock Location continued
Fixed Location
SKU assigned a permanent location, & no other items are stored there
Fixed-location systems usually have poor cube utilization
Usually used in small warehouses; throughput is small, & there are few
SKUs
Floating (Random) Location
Goods stored wherever there is appropriate space
Advantage is improved cube utilization
It requires accurate and up-to-date information
Warehouses using floating-location systems are usually computer-based
Stock Location continued
Two other systems sometimes used are
Point-of-use storage
Inventory stored close to where it will be needed
Used in repetitive manufacturing & JIT systems
Central storage
Contains all inventory in one central location
Stock Location continued
Advantages of Point-of-use Storage
Materials are readily accessible to users
Material handling is reduced or eliminated
Central storage costs are reduced
Material is accessible all the time
Stock Location continued
Advantages of Central Storage
Ease of control
Inventory record accuracy is easier to maintain
Specialized storage can be used
Reduced safety stock, since users do not need to carry their own
safety stock
Order Picking and Assembly
When an order is received, items must be obtained from the
warehouse, grouped, & prepared for shipment, systems used
Area system
Zone system
Multi-order system
Order Picking and Assembly continued
Area system
Order picker circulates throughout warehouse selecting items
on an order -- order is ready to ship when order picker is
finished
Zone system
Warehouse is divided into zones, & each picker works only in
an assigned zone -- order is divided by zone, & the items from
each zone are sent to the marshaling area
Order Picking and Assembly continued
Multi-order system
Same as the zone system, except that each picker collects
items for a number of orders at the same time
PHYSICAL CONTROL & SECURITY - ELEMENTS
Good part numbering system
Simple, well-documented transaction system
Identify the item
Verify the quantity
Record the transaction
Physically execute the transaction
Limited access
Inventory must be kept in a safe, secure (locked) place with limited
general access
Well-trained workforce
VIDEO
http://www.youtube.com/watch?v=Cbj2d_0w24E
Questions ?
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